Hoshizaki C-100BAF-DS Ice Maker User Manual
Contents
1. outlet 2 Remove the 2 screws securing the front Condenser Front Panel panel then remove the panel See Fig 33 7 3 Remove the 2 screws securing the louver er then remove the louver 4 AN 4 Use brush attachment vacuum LS T cleaner to gently clean the condenser fins PSE I Do not use too much force otherwise the Va Screws fins could be damaged L 5 Replace the louver and front panel in their dia correct positions Ensure that the screws Fig 33 are securely in place 6 Plug the unit back in Move the power switch to the ON position to start the automatic icemaking process 32 C Preparing the Icemaker for Long Storage CAUTION When storing the icemaker for an extended time or in sub freezing temperatures follow the instructions below to prevent damage When the icemaker is not used for two or three days under normal conditions it is sufficient to move the power switch to the OFF position When storing the icemaker for an extended time or in sub freezing temperatures follow the instructions below 1 Move the power switch to the OFF position then unplug the unit from the electrical outlet 2 Close the water supply line shut off valve 3 While maintaining a hold on the door remove the hinge stop pin from hinoe B Pull out the bottom of the door slightly then gently remove the door from hinge A See Fig 31 4 5 6 7 Remove th2. 6708 1270 01 5 0 931 J18V1S 0r QV 144 2 1 L31NI ui syun d 3015110 9 011 491 2 0802 AlddNS 83MOd lt 100 41 001 L S1 Y 007 6901 m LE gel ILG Et 9 168611 708 110 E 1171 0 0 Clos aS 13 4 4009 er 91 w 188711 81 10 II Installation and Operating Instructions A WARNING 1 This icemaker must be installed in accordance with applicable national state and local codes and regulations 2 CHOKING HAZARD Ensure all components fasteners and thumbscrews are securely in place after installation Make sure that none have fallen into the storage bin A Checks Before Installation e Visually inspect the exterior of the shipping container and immediately report any damage to the carrier Upon opening the container any concealed damage should also be immediately reported to the carrier e Remove the shipping carton tape and packing material If any are left in the icemaker it will not work properly e Remove the package containing the accessories e Remove the protective plastic film from the panels If the icemaker is exposed to the sun or to heat remove the film after the icemaker cools See the nameplate on the left side panel an
3. Louver JIL Bin Control Thermostat Bulb Magnet Catch o Door B Nameplate Rating HOSHIZAKI ICE MAKER MODEL NUMBER ERIAL NUMBER C SUPPLY VOLTAGE 115 120 60 1 MPERES 4 0 AMPS ESIGN PRESSURE HI 240PSI LO 120PSI EFRIGERANT 134a 3 17 OZ C 100BAF MOTOR COMPRESSOR THERMALLY PROTECTED APPROVED FOR OUTDOOR USE Hoshizaki America Inc Peachtree City GA www hoshizaki com 47 LISTED EI goos ro ICE MAKER 7 2 9462 3152258 Note Only the MODEL NUMBER is replaced for C 100BAF DS C 100BAF AD and C 100BAF ADDS See the nameplate for electrical and refrigeration specifications This nameplate is located on the left side panel We reserve the right to make changes in specifications and design without prior notice SS 6 C Dimensions Connections 1 C 100BAF 058 2771 00v 6901 Pies Idi d l 20 0 5 0 SIS oe Ty 131100 NIVUO 931 318 150174 z s 1015110 9NOTLG9 U2 6 e 0409 ATddNS 43 04 c 6708 2e e 13NVd 4000 Zion 187711 gt i 7 I 2 5601 z Tdi 271 99 v2 2 CENAS ILS 7 er 9 Ind uv Ino 7 NT _ LS9
4. maximum 17 3 Fabrication of Overlay Panel Fabricate the overlay panel as outlined in the specification on the previous page and the instructions below 1 Rout a channel at the bottom of the overlay panel to the proper dimensions See C Routed Area in the specification diagram and Fig 8 2 Drill six 1 4 diameter hardwood may require slightly larger diameter holes 3 8 10 mm deep in the locations designated See A Threaded Inserts and B Threaded Inserts in the specification diagram and Fig 9 CAUTION Use care when drilling holes for mounting hardware All drilled holes must be straight and drilled to the correct diameter and depth Holes Holes Routed Channel N Fig 8 Fig 9 3 Screw the 6 threaded wood inserts into the 1 4 holes drilled in the previous step Make sure that the inserts are threaded straight and that the tops of the inserts are flush to the overlay panel surface Otherwise the overlay panel cannot be properly fastened to the door 4 Mount the door handle hardware Hoshizaki recommends that the door handle hardware be mounted on the edge opposite of the door hinge side optional hinge reversal is covered in step 6 Countersunk screw heads are required to ensure that the hardware fasteners do not interfere with the overlay panel fitting flush with the door 5 While maintaining a hold on the door remove the hinge stop pin from hinge B Pull
5. 6 15 2 Overlay Panel Specification Use the specification that applies to your icemaker C 100BAF DS or C 100BAF ADDS and the directions that follow to prepare your overlay panel a C 100BAF DS 14 13 16 M 376 mm xO e 1 2 3 D 342 mm A Threaded Inserts Z SIE ml N em N o N B Threaded Inserts 5 lu 9 1 8 M ES OL 230 C Routed Area 11 279 mm de a U NM E m ss C 100BAF DS Overlay Panel Specification Overlay Panel Height 29 17 32 750 mm Overlay Panel Width 14 13 16 876 mm Overlay Panel Thickness 5 8 16 mm minimum 3 4 19 mm maximum Overlay Panel and Door Weight total 20 Ib 9 kg maximum 16 b C 100BAF ADDS 14 13 16 p 376 mm lt 13 1 2 gt 3 B 342 mm A Threaded Inserts Y ZA P in CN em s NT eer s 5 Threaded Inserts ol i E ad Mt 9 1 8 ex E 230 Routed Area 11 279 mm U O C 100BAF ADDS Overlay Panel Specification Overlay Panel Height 27 9 16 700 mm Overlay Panel Width 14 13 16 376 mm Overlay Panel Thickness 5 8 16 mm minimum 3 4 19 mm maximum Overlay Panel and Door Weight total 2016 9 kg
6. icemaker is turned off wait for at least 3 minutes before restarting the icemaker to prevent damage to the compressor 3 At startup confirm that all internal and external connections are free of leaks 1 Open the water supply line shut off valve 2 Make sure the power switch is in the OFF position Plug the unit into the electrical outlet If you have to slide the unit back for a built in installation make sure you do not damage or pinch the water supply drain connections or power cord 3 If required by sanitation code in your area seal the perimeter where the machine touches the floor with approved caulk compound in a smooth and easily cleanable manner 4 5 6 7 Move the power switch to the ON position to start the automatic icemaking process Once the unit starts to produce ice allow it to run for another 30 minutes Move the power switch to the OFF position fa Remove produced then clean the storage door door using a neutral cleaner Rinse thoroughly after cleaning 8 Move the power switch to the ON position to start the automatic icemaking process 9 To confirm bin control operation hold ice in contact with the bin control thermostat bulb The icemaker should stop within 10 seconds I Notes About Usage e Wash your hands before removing ice Use the plastic scoop provided e The storage bin is for ice use only Do not st
7. remove it 9 Remove the clamp securing the drain plug then lower the drain hose into a container See Fig 32 Remove the drain plug to drain the water from the reservoir and evaporator assembly 10 After all of the water has drained replace the drain plug in its correct position 11 Remove the reservoir cover Pour the cleaning solution into the reservoir until the solution starts to flow through the overflow hose Replace the reservoir cover in its correct position Note If there is excess scale on the extruding head fill the reservoir as described above then use a clamp on the reservoir hose between the reservoir and evaporator assembly to block flow Remove the thumbscrews securing the spout then remove the spout Pour additional cleaning solution over the extruding head until the evaporator assembly is completely full Top Panel Scoop Holder Clamp Reservoir Cover Hinge Stop Pin Upper Rear Panel Fig 31 Fig 32 28 12 Allow the icemaker to sit for 10 minutes before operation If you placed a clamp on the reservoir hose in step 11 remove it before operation and replace the spout in its correct position 13 Plug the unit back in Move the power switch to the ON position 14 Allow the unit to make ice using the solution When ice stops coming out move the power switch to the OFF position Unplug the uni
8. the 2 screws removed in step 6a Screws lt gt Notch ue Hinge B N SER Filler lt AN Screws S Fig 13 Fig 14 f Remove hinge C1 from the top right part of the door flip it and reattach to the bottom left Remove hinge C2 from the bottom right part of the door flip it and reattach to the top left See Fig 15 Proceed to step 7 Screws Hinge C2 Fig 15 Hinge C1 Screws 7 Remove the bushings from hinge C1 and hinge C2 the hinges attached to the door See Fig 16 8 Remove the gasket from the door See Fig 17 Bushing Gasket lt p gt Fig 16 9 Temporarily fasten the overlay panel to the door using 2 of the M4x25 pan head screws provided See Fig 18 CAUTION Ensure that the back surface of overlay panel is flat before attaching 10 Mark the centerpoint of the hinge C1 and hinge C2 holes that extend over the overlay panel See Fig 19 11 Remove the overlay panel from the door usq 3 Mark the center point Overlay Panel Fig 18 Fig 19 12 Drill 3 8 diameter holes 1 4 7 mm deep where you marked on the overlay panel to accommodate the hinge C1 and hinge C2 bushings 20 4 Attachment of Overlay Panel to Door 1 Fa
9. 12 NR 13 1 C TOOBAF C 100BAF AD nre tht nete unt 19 a Hinge Reversal Meet 13 2 C 100BAF DS C 100BAF ADDS I 15 a Overlay Panel Fabrication and Attachment 15 D o P P PER 23 E Electrical Connection 23 F Water Supply and Drain Connections 24 G Final Checklist n au ash 25 igi m e 26 I Notes About Eo e ee 26 III Cleaning and Maintenance nennen nennen nnne 27 A Cleaning and Sanitizing 27 unes ee 27 2 Cleaning Procedure n 27 3 Sanitizing SOWNON NN 29 4 Sanitizing Procedure Initial r 29 5 Sanitizing Procedure Filialen dnt erg eR uet nee 30 B uu u u um qaa nn nee 31 C Preparing the Icemaker for Long 00 33 Important Safety Information Throughout this manual notices appear to bring your attention to situations which could result in death serious injury o
10. 61 _ 70S ui syun 2 C 100BAF DS 144 2 1 1270 01 K 3015100 1991 0802 AlddNS 43004 Idd LIINI YILYM 110 sun 5 0 NO NIVUd 911 318 15 1 51 12771 007 x LI E ale a 1 Y 9 e S ZZ 15 97 2 Y Yi 110 Ul NT 18 61 70S 3 C 100BAF AD 17511 2 9 007 6901 Tdi 271 LETT peti 131100 NIVHQ 270 0 5 0 0 0 5931 d18v1snrav 2 e 61 6 08 1 18100 ONOTLOOIW2 EN 802 Aldans RE eS J3NYd 009 gt 9 01 2 24 mW X 692 sep _ L E Idi OTT 26 1987711 LIINI YILYM er 5 m s 221 E 16771 9 Ind NIV Im NW WV S9 611 705 4 C 100BAF ADDS 144 131100 1
11. Hoshizaki America Inc Self Contained Cubelet Models C IO0BAF 1 5 1 C IO0BAF ADDS INSTRUCTION MANUAL A Superior Degree of Reliability www hoshizaki com Issued 5 26 2010 Revised 11 2 2010 IMPORTANT Only qualified service technicians should install service and maintain the icemaker No installation service or maintenance should be undertaken until the technician has thoroughly read this Instruction Manual Likewise the owner manager should not proceed to operate the icemaker until the installer has instructed them on its proper operation Failure to install operate and maintain the equipment in accordance with this manual may adversely affect safety performance component life and warranty coverage Hoshizaki provides this manual primarily to assist qualified service technicians in the installation maintenance and service of the icemaker Should the reader have any questions or concerns which have not been satisfactorily addressed please call write or send an e mail message to the Hoshizaki Technical Support Department for assistance HOSHIZAKI AMERICA INC 618 Highway 74 South Peachtree City GA 30269 Attn Hoshizaki Technical Support Department Phone 1 800 233 1940 Technical Support 770 487 2331 Fax 1 800 843 1056 770 487 3360 E mail techsupport hoshizaki com Web Site www hoshizaki com NOTE To expedite assistance all corresponde
12. _ 1 e iss Fig 3 7 rrop Brace Gasket Notch 4 Remove hinge B from the right side of the unit and the 2 filler screws from the left side Attach the 2 filler screws to the right side and attach hinge B to the left side See Fig 4 5 Rotate the top panel 180 from its previous position This brings the notch that was previously in the right rear to the left front See Fig 5 Hook the rear part of the panel on the body then secure the front with the 2 screws removed in step 2 Screws 7 Hinge B SN SS AKSh Ex Filler S Screws Fig 4 Fig 5 6 Remove the 2 screws attaching the door handle and also remove the other 2 screws indicated in the illustration Use 2 of the screws to attach the handle to the other side of the door and attach the other 2 screws in the remaining 2 holes See Fig 6 7 Attach the door to hinge A then continue to maintain a hold on the door Screw the hinge stop pin into hinge B until it is tight See Fig 7 Door Handle Screws Fig 6 Hinge Stop Pin Fig 7 2 C 100BAF DS C 100BAF ADDS a Overlay Panel Fabrication and Attachment IMPORTANT The overlay panel must be crafted by a professional cabinet maker to ensure quality results 1 Parts Ensure that all parts required for the overlay panel assembly are contained in the accessories bag No Description Part Number 1 TmeadedWoodinset famaooaor
13. acking 4 Rinse the parts thoroughly with clean water 5 Replace the packing and spout in their correct positions 6 Make sure at least 10 minutes have elapsed since you poured the sanitizing solution into the reservoir then plug the unit back in Move the power switch to the ON position 7 Allow the unit to make ice using the solution When ice stops coming out move the power switch to the OFF position Unplug the unit from the electrical outlet 29 5 Sanitizing Procedure Final 1 Remove the drain plug to drain any remaining solution 2 After all of the solution has drained replace the drain plug in its correct position 3 Remove the reservoir cover Pour the sanitizing solution into the reservoir until the solution starts to flow through the overflow hose 4 Allow the icemaker to sit for 10 minutes before operation 5 Plug the unit back in Move the power switch to the ON position 6 Allow the unit to make ice using the solution When ice stops coming out move the power switch to the OFF position Unplug the unit from the electrical outlet 7 Remove the drain plug to drain any remaining solution 8 After all of the solution has drained replace the drain plug in its correct position 9 Remove the reservoir cover Using a clean container pour water into the reservoir until it starts to flow through the overflow hose Replace the reservoir cover in its correct position 10 Remove the drain plug to drain
14. ch is in the OFF position before plugging in or unplugging the unit to reduce the risk of electric shock Do not use a unit with a damaged power cord The power cord should not be altered jerked bundled weighed down pinched or tangled Such actions could result in electric shock or fire To unplug the unit be sure to pull the plug not the cord and do not jerk the cord To reduce the risk of electric shock do not touch the plug or power switch with damp hands Do not place fingers or any other objects into the ice discharge opening This unit should be disassembled or repaired only by qualified service personnel to reduce the risk of electric shock injury or fire Do not make any alterations to the unit Alterations could result in electric shock injury fire or damage to the unit I Specifications A Construction Ice Discharge Opening Scoop Holder Slope Front Panel Power Switch Top Panel Power Cord bw
15. d check that your voltage supplied corresponds with the voltage specified on the nameplate B Location 1 General This icemaker is approved for indoor or outdoor use CAUTION 1 Normal operating ambient temperature should be within 45 F to 100 F 7 C to 38 C Normal operating water temperature should be within 45 F to 90 F 7 C to 32 C Operation of the icemaker for extended periods outside of these normal temperature ranges may affect icemaker performance 2 This icemaker will not work at sub freezing temperatures To prevent damage to the water supply line drain the icemaker if the air temperature is going to go below 32 F 0 C See III C Preparing the Icemaker for Long Storage For best operating results The icemaker should not be located next to ovens grills or other high heat producing equipment The location should provide a firm foundation for the icemaker This icemaker requires no side or top clearance But allow enough space at rear for water supply and drain connections and at least 15 38 cm clearance at front 11 2 Built In Installation Site CAUTION 1 Do not let the weight of the counter rest on the icemaker 2 Do not install the icemaker in a corner where the door will interfere with other equipment or where the icemaker cannot be pulled out for service Installation Space C 100BAF C 100BAF DS 34 864 mm minimum 15 881 mm minimum 24 610 mm mini
16. e 2 screws securing the top panel then lift it off Remove all ice from the storage bin Remove the screws securing the upper rear panel then remove it SFE x Remove the clamp securing the drain plug then lower the drain hose into a container See Fig 32 Remove the drain plug to drain the water from the reservoir and evaporator assembly 8 After all of the water has drained replace the drain hose drain plug drain clamp and all other removed parts in their original and correct positions 9 Open the water supply line drain valve 10 From the water supply line drain valve blow the water supply line out using compressed air or carbon dioxide 11 Close the water supply line drain valve 12 Clean the storage bin by using a neutral cleaner Rinse thoroughly after cleaning 33 HOSHIZAKI AMERICA INC 618 Hwy 74 S Peachtree City GA 30269 USA TEL 770 487 2331 FAX 770 487 3360 www hoshizaki com 91A2UC10D
17. ements could result in death electric shock serious injury fire or severe damage to equipment 2 This unit requires an independent power supply See the nameplate for proper voltage and breaker fuse size Failure to use a proper breaker or fuse can result in a tripped breaker blown fuse or damage to existing wiring This could lead to heat generation or fire 3 THIS UNIT MUST BE GROUNDED This unit is equipped with a 3 prong grounding plug to reduce the risk of potential shock hazards It must be plugged into a properly grounded independent wall outlet If the outlet is a 2 prong outlet it is your personal responsibility to have a qualified electrician replace it with a properly grounded independent 3 prong wall outlet Do not remove the ground prong from the power cord and do not use an adapter plug Failure to follow these instructions may result in death electric shock or fire Do not use an extension cord Make sure the power switch is in the OFF position before plugging in or unplugging the unit to reduce the risk of electric shock Do not use a unit with a damaged power cord The power cord should not be altered jerked bundled weighed down pinched or tangled Such actions could result in electric shock or fire To unplug the unit be sure to pull the plug not the cord and do not jerk the cord 7 To reduce the risk of electric shock do not touch the plug or power switch with damp hands 8 The GREEN gro
18. ical Seal Evaporator Oylinder Auger 31 1 Storage Bin Drain In some conditions slime may build up inside the storage bin drain and prevent water from draining properly To prevent this buildup perform the following procedure once every 3 months or as often as necessary for conditions 1 Move the power switch to the OFF position 2 Remove all ice from the storage bin 3 Mix a batch of sanitizing solution by diluting 1 25 fl oz 37 ml or 2 5 tbs of a 5 25 sodium hypochlorite solution chlorine bleach with 2 5 gallons 9 5 l of warm water Using a chlorine test strip or other method confirm that you have a concentration of about 200 ppm 4 Slowly pour the sanitizing solution into the storage bin 5 After all of the solution has drained clean the storage bin liner with a neutral cleaner Rinse thoroughly with clean water 6 Move the power switch to the ON position to start the automatic icemaking process 2 Condenser Check the condenser once a year and clean if required by following the steps below More frequent cleaning may be required depending on location A WARNING 1 Move the power switch to the OFF position and unplug the unit from the electrical outlet before cleaning the condenser 2 Condenser fins are sharp Use care when cleaning 1 Move the power switch to the OFF position and unplug the unit from the electrical
19. ls and damage to the icemaker do not use ammonia type cleaners 2 Carefully follow any instructions provided with the bottles of cleaning and sanitizing solution 3 Always wear liquid proof gloves and goggles to prevent the cleaning and sanitizing solutions from coming into contact with skin or eyes 4 Do not use ice made from the cleaning and sanitizing solutions After cleaning and sanitizing be careful not to leave any solution in the icemaker 1 Cleaning Solution IMPORTANT For safety and maximum effectiveness use the solution immediately after dilution Dilute 1 6 fl oz 47 ml or 3 2 tbs of Hoshizaki Scale Away with 1 qt 1 l of warm water This is a minimum amount Make more solution if necessary 2 Cleaning Procedure 1 Move the power switch to the OFF position then unplug the unit from the electrical outlet 2 Close the water supply line shut off valve 27 3 While maintaining a hold on the door remove the hinge stop pin from hinge B Pull out the bottom of the door slightly then gently remove the door from hinge A See Fig 31 4 Remove the 2 screws securing the top panel then lift it off 5 Remove all ice from the storage bin 6 Remove the slope from the storage bin by carefully bending it in the center and releasing it from the 2 slope shafts 7 Remove the scoop Remove the 2 thumbscrews securing the scoop holder then remove it 8 Remove the screws securing the upper rear panel then
20. mum CEA AD 32 814 mm minimum C 100BAF ADDS Between Two Cabinets C 100BAF C 100BAF DS Min 34 864 mm C 100BAF AD C 100BAF ADDS Min 32 814 mm Between a Cabinet and a Wall or Tall Cabinet Secure Do not let the weight of the counter rest on the icemaker Between a Cabinet and the End of a Counter C 100BAF C 100BAF DS Min 34 864 mm C 100BAF AD C 100BAF ADDS Min 32 814 mm Min 15 Support Do not 381 mm let the weight of the counter rest on the icemaker In a Corner cemaker SS 12 C Door 1 C 100BAF C 100BAF AD a Hinge Reversal If you would like to reverse the door hinges follow the steps below Otherwise skip to section II D Setup 1 While maintaining a hold on the door remove the hinge stop pin from hinge B Pull out the bottom of the door slightly and gently remove the door from hinge A See Fig 1 Hinge B Hinge A Fig 1 Hinge Stop Pin 2 Remove the 2 screws securing the top panel then lift it off See Fig 2 Screws 3 Remove hinge A and the bracket from the right side of the unit and the top brace from the left side Rotate hinge A to position the gasket notch to the inside then fasten hinge A and the bracket to the left side and the top brace to the right side See Fig 3 Top Panel Screw 4 Hinge A Bracket
21. nce communication MUST include the following information Model Number e Serial Number Complete and detailed explanation of the problem IMPORTANT This manual should be read carefully before the icemaker is installed and operated Only qualified service technicians should install service and maintain the icemaker Read the warnings contained in this booklet carefully as they give important information regarding safety Please retain this booklet for any further reference that may be necessary CONTENTS Important Safety Information 4 T TTD 5 A 5 B Nameplate u epi kie honesta Fato ee 6 C Dimensions Connections ze Eod xu pA E uiis 7 jan 7 2 C 100BAF DS aa E Ee 8 SNesgpiniis see 9 4 C 100BAF ADDS nn 10 II Installation and Operating 11 A Checks Before Installation uud 11 7 11 11 2 Built In Installation Site nam cd
22. nge if necessary Filters Icemaker Exterior Wipe down with clean soft cloth Use a damp cloth containing a neutral cleaner to wipe off oil or dirt build up Clean any chlorine staining rust colored spots using a non abrasive cleaner like Zud or Bon Ami Storage Bin Drain Maintain as outlined in III B 1 Storage Bin Drain Months Every 6 Icemaker and Clean and sanitize per the cleaning and sanitizing instructions provided in Months Storage Bin this manual See Ill A Cleaning and Sanitizing Instructions Evaporator Wipe down with clean cloth and warm water Condensate Drain Pan and Gear Evaporator Motor Drain Pan Condensate Drain Pan Gear Motor Drain Pan SAN Yearly Water Supply Inlet Close the icemaker water supply line shut off valve and drain the water system Clean the water supply inlet screen Inspect Clean if necessary See 2 Condenser Inspect the water hoses and clean replace if necessary Upper Bearing Check for wear using 02 round stock or pin gauge Replace both upper extruding head bearing and lower bearing if wear exceeds factory recommendations See the Service Manual for details After Upper Bearing Inspect Replace both upper bearing and lower bearing if wear exceeds 3 Years extruding head factory recommendations Replace the mechanical seal if the seal s contact then Yearly Lower Bearing surfaces are worn cracked or scratched and O Ring lower housing Mechan
23. o the door See Fig 25 Door Snug the screws but do not tighten Overlay Panel Sheet Metal Bracket Fig 24 Fig 25 21 7 Tighten the four M4x25 pan head screws installed in step 5 See Fig 26 8 Replace the door gasket in its proper orientation Reinsert the bushings into hinge C1 and hinge C2 the hinges attached to the door See Fig 27 Bushing Tighten the screws B Bushing 1 Fig 26 Fig 27 9 Attach the door to hinge then continue to maintain hold door Screw the hinge stop pin into hinge B until it is tight See Fig 28 10 Insert the 2 canoe clips included in the accessory bag into the holes on top of the door See Fig 29 Canoe Clips Hinge Stop Pin Fig 28 Fig 29 22 D Setup 1 Position the icemaker in the selected permanent location 2 Level the icemaker from side to side and front to rear by adjusting the feet E Electrical Connection WARNING 1 Electrical connection must meet national state and local electrical code requirements Failure to meet these code requir
24. ore anything else in the storage bin f ice is not used on a regular basis it may bond together in the storage bin In this case discard the bonded ice and allow the icemaker to make fresh ice 26 II Cleaning and Maintenance This icemaker must be cleaned and maintained in accordance with the instruction manual and labels provided with the icemaker Consult with your local distributor about cleaning and maintenance service To obtain the name and phone number of your local distributor visit www hoshizaki com or call Hoshizaki Technical Support at 1 800 233 1940 in the USA WARNING 1 Only qualified service technicians should attempt to service this icemaker 2 CHOKING HAZARD Ensure all components fasteners and thumbscrews are securely in place after any cleaning or maintenance is done to the unit Make sure that none have fallen into the storage bin 3 The storage bin is for ice use only Do not store anything else in the storage bin 4 Keep the area around the icemaker clean Dirt dust or insects in the unit could cause electrical damage to the equipment or harm to individuals 5 Do not place fingers or any other objects into the ice discharge opening A Cleaning and Sanitizing Instructions Hoshizaki recommends cleaning and sanitizing this unit at least twice a year More frequent cleaning and sanitizing however may be required in some existing water conditions A WARNING 1 To prevent injury to individua
25. out the bottom of the door slightly and gently remove the door from hinge A See Fig 10 If you are leaving the door right hinged skip to step 7 If you would like to reverse the door hinges proceed to step 6 6 If you would like to reverse the door hinges do the following a Contact Hoshizaki Technical Support at 1 800 233 1940 to obtain Hoshizaki Kit HS 0229 The kit contains hinge A left b Remove the 2 screws securing the top panel then lift it off See Fig 11 c Remove hinge A right and the bracket from the right side of the unit Set aside hinge A right it is not needed Remove the top brace from the left side Fasten hinge A left and the bracket to the left side and the top brace to the right side See Fig 12 Note When on the proper side the gasket notch for hinge A is to the inside Top Panel Sas poem Hinge A Left 2 22 n Screw zi Gasket Notch 1 v N Hinge A Right Not Needed Fig 11 Fig 12 d Remove hinoe B from the right side of the unit and the 2 filler screws from the left side Attach the 2 filler screws to the right side and attach hinge B to the left side See Fig 13 e Rotate the top panel 180 from its previous position This brings the notch that was previously in the right rear to the left front See Fig 14 Hook the rear part of the panel on the body then secure the front with
26. r damage to the unit A WARNING Indicates a hazardous situation which could result in death or serious injury CAUTION Indicates a situation which could result in damage to the unit IMPORTANT Indicates important information about the use and care of the unit WARNING This icemaker should be destined only to the use for which it has been expressly conceived Any other use should be considered improper and therefore dangerous The manufacturer cannot be held responsible for injury or damage resulting from improper incorrect and unreasonable use To reduce the risk of death electric shock serious injury or fire follow basic precautions including the following This unit requires an independent power supply See the nameplate for proper voltage and breaker fuse size Failure to use a proper breaker or fuse can result in a tripped breaker blown fuse or damage to existing wiring This could lead to heat generation or fire THIS UNIT MUST BE GROUNDED This unit is equipped with a 3 prong grounding plug to reduce the risk of potential shock hazards It must be plugged into a properly grounded independent wall outlet If the outlet is a 2 prong outlet it is your personal responsibility to have a qualified electrician replace it with a properly grounded independent 3 prong wall outlet Do not remove the ground prong from the power cord and do not use an adapter plug Do not use an extension cord Make sure the power swit
27. r installation Make sure that none have fallen into the storage bin 1 Is the icemaker level 2 Is the icemaker in a site where the ambient temperature is within 45 F to 100 F 7 C to 38 C and the water temperature within 45 F to 90 F 7 C to 32 C all year around 3 Have the shipping carton tape and packing material been removed from the icemaker 4 Have all electrical and water connections been made Do electrical and water connections meet all national state and local code and regulation requirements 5 Has the power supply voltage been checked or tested against the nameplate rating Is the power supply a properly grounded independent 3 prong wall outlet 6 Are the water supply line shut off valve and drain valve installed Has the water supply pressure been checked to ensure a minimum of 7 PSIG and a maximum of 113 PSIG 7 Are all components fasteners and thumbscrews securely in place 8 Has the end user been given this instruction manual and instructed on how to operate the icemaker and the importance of the recommended periodic maintenance 9 Has the end user been given the name and telephone number of an authorized service agent 10 Has the warranty tag been filled out and forwarded to the factory for warranty registration 25 H Startup WARNING 1 All parts are factory adjusted Improper adjustments may adversely affect safety performance component life and warranty coverage 2 If the
28. sten the sheet metal bracket to the overlay panel using the two M4x8 truss head screws provided Snug the screws but do not tighten See Fig 20 2 Temporarily fasten the overlay panel to the door using 2 of the M4x25 pan head screws provided See Fig 21 6 Overlay Panel mi Screws Snug the screws but do not tighten Sheet Metal Bracket Fig 20 Fig 21 3 Adjust the sheet metal bracket so that it is flush with the bottom of the door See Fig 22 4 Remove the overlay panel from the door and tighten the two M4x8 truss head screws securing the sheet metal bracket to the overlay panel See Fig 23 Overlay Panel Tighten the screws ud Door 5 2 dD ag 8 8 heet Metal Bracket snper Metal Bracke Sheet Metal Bracket Fig 22 Fig 23 5 Fasten the overlay panel to the door using the four M4x25 pan head screws provided Snug the screws but do not tighten See Fig 24 6 Fasten the sheet metal bracket to the bottom of the door with the three T2 screws provided Tighten the screws t
29. t from the electrical outlet 15 Remove the drain plug to drain any remaining solution 16 After all of the solution has drained replace the drain plug in its correct position 17 Remove the reservoir cover Using a clean container pour water into the reservoir until it starts to flow through the overflow hose Replace the reservoir cover in its correct position 18 Remove the drain plug to drain the water Note If you do not sanitize the icemaker go to step 11 in Sanitizing Procedure Final 19 After all of the water has drained replace the drain plug in its correct position 3 Sanitizing Solution IMPORTANT For safety and maximum effectiveness use the solution immediately after dilution Dilute 1 25 fl oz 37 ml or 2 5 tbs of a 5 2596 sodium hypochlorite solution chlorine bleach with 2 5 gallons 9 5 I of warm water This is a minimum amount Make more solution if necessary Using a chlorine test strip or other method confirm that you have a concentration of about 200 ppm 4 Sanitizing Procedure Initial 1 Remove the reservoir cover Pour the sanitizing solution into the reservoir until the solution starts to flow through the overflow hose Replace the reservoir cover in its correct position 2 Remove the spout and packing 3 Pour some of the sanitizing solution into a separate clean container Use this sanitizing solution and a clean cloth to wipe down the slope scoop scoop holder spout and p
30. the water 11 After all of the water has drained replace the drain hose drain plug drain clamp and all other removed parts in their original and correct positions WARNING CHOKING HAZARD Ensure all components fasteners and thumbscrews are securely in place Make sure that none have fallen into the storage bin 12 Open the water supply line shut off valve Check for leaks 13 Plug the unit back in Move the power switch to the ON position and allow the icemaker to run 14 After 30 minutes move the power switch to the OFF position Unplug the unit 15 Pour warm water into the storage bin to melt all of the ice then clean the storage bin liner door liner and door gasket with a neutral cleaner Rinse thoroughly after cleaning 16 Plug the unit back in Move the power switch to the ON position to start the automatic icemaking process 30 B Maintenance The maintenance schedule below is a guideline More frequent maintenance may be required depending on water quality the icemaker s environment and local sanitation regulations A WARNING 1 Only qualified service technicians should attempt to service this icemaker 2 Move the power switch to the OFF position and unplug the unit from the electrical outlet before servicing Maintenance Schedule Freaueny Areas Task Scoop lean the scoop using a neutral cleaner Rinse thoroughly after cleaning Monthly External Water Check for proper pressure and cha
31. und wire in the factory installed power cord is connected to a screw on the gear motor base where the cord enters the unit If it becomes necessary to remove or replace the power cord be sure to connect the power cord s ground wire to this screw upon reattachment Usually an electrical permit and services of a licensed electrician are required e The maximum allowable voltage variation is x10 percent of the nameplate rating For optional drain pump installation refer to the instruction manual included with the pump 23 F Water Supply and Drain Connections WARNING 1 Water supply and drain connections must be installed in accordance with applicable national state and local regulations 2 Normal operating water temperature should be within 45 F to 90 F 7 C to 32 C Operation of the icemaker for extended periods outside of this normal temperature range may affect icemaker performance 3 To prevent damage to equipment do not operate the icemaker when the water supply is off or if the pressure is below 7 PSIG Do not run the icemaker until the proper water pressure is reached A plumbing permit and services of a licensed plumber may be required in some areas External filters strainers or softeners may be required depending on water quality Contact your local Hoshizaki distributor for recommendations Water supply inlet is 1 2 female pipe thread FPT A water supply line shut off valve and drain
32. valve should be installed A minimum of 1 4 nominal ID copper water tubing or equivalent is required for the water supply line e Water supply pressure should be a minimum of 7 PSIG and a maximum of 113 PSIG If the pressure exceeds 113 PSIG the use of a pressure reducing valve is required Drain outlet is 1 2 FPT A minimum of 1 2 nominal ID hard pipe or equivalent is required for the drain line Drain line should not be piped directly to the sewer system An air gap of a minimum of 2 vertical inches 5 cm should be between the end of the drain pipe from the icemaker and the floor drain For gravity drain installation drain must have 1 4 fall per foot 2 cm per 1 m on horizontal runs to get good flow A vented tee connection is also required for proper flow For optional drain pump installation refer to the instruction manual included with the pump Water Supply Inlet Minimum 1 4 Nominal ID Copper Water Tubing 1 2 FPT Water Supply Line u Shut Off Valve Piping to approved drain Leave a 2 inch 5 cm vertical air gap between the end of the Water Supply Line pipe and the drain 7 Valve Drain Outlet 1 2 FPT Vented Tee Connection E ANA Minimum 1 2 Nominal ID Hard Pipe Fig 30 24 G Final Checklist WARNING CHOKING HAZARD Ensure all components fasteners and thumbscrews are securely in place afte
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