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Honda Power Equipment FR500 Tiller User Manual
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1. Equipment Owner s Manual TILLER FR500 FR700 vo Dii manual to your computer 21411111 ZA WPA pf ppt a asen _Ovonoaworor coo 188 een aie eee Thank you for purchasing a Honda tiller This manual covers operation and maintenance of FR500 and FR700 tillers All information in this publication is based on the latest product formation available at the time of approval for printing The illustrations in this manual are based on the FR500 tiller Honda Motor Co Lid reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission This manual is considered a permanent part of the tiller and rt must stay with the tiller if resold READ THIS OWNER S MANUAL CAREFULLY Pay special attention to these symbols and any instructions that follow Indicates serious injury or death WILL result if instructions are not followed Indicates a strong possibility that serious injury or death could result if instructions are not followed Indicates a possibility that minor injury can result if instructions are not followed IMPORTANT NOTICE _ Indicates that equipment or property damage can result if instructions are not followed NOTE Gives helpful information Honda tillers are designed to give safe and dependable s
2. Tilt the engine forward slightly and allow all of the oil to drain Reinstall and tighten the oil drain bolt and fill engine with oil to the upper oil level See page recommended oil Reinstall and tighten the filler cap G3 OIL CAPACITY 0 7 0 74 US qt FR700 1 2 7 1 3 US qt OIL DRAIN BOLT UPPER LEVEL LOWER LEVEL 1 ma EEE Used motor oil may cause skin cancer if repeatedly left in con tact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil NOTE Please dispose of used motor oil in manner that is compatible with the environment We suggest you take it in a sealed container to your local service station for reclamantion Do not throw it in the trash or pour it on the ground 27 2 Air cleaner service A dirty air cleaner will restrict air flow to the carburetor To prevent car buretor malfunction service the air cleaner regularly Service more fre quently when operating the engine in extremely dusty areas Never use gasoline or low flash point solvents for cleaning the air cleaner element A fire or explosion could result Never run the engine without the air cleaner Rapid engine wear will result 1 Remove the cleaner cover Remove and clean the elements in non flammable or
3. el 13 Battery Service Recharge the battery if the tiller is to be stored for an extended period of time During the storage the battery should also be recharged every 6 months To recharge the battery use a commercially available battery charger whose max Charging current is rated below 3 A The tiller is equipped a maintenance free battery which does not require checking and refilling of the battery fluid Under no circumstances should the caps be removed from the battery cells 1 Remove the battery from the tiller when recharging the battery 2 Disconnect the negative cable from the battery first then discon nect the positive cable 3 Battery charging time Approx 5 hours at 1 2 A standard 4 Before recharging the battery check the terminals for corrosion Any corrosion around the positive and negative terminals should be washed off with a solution of baking soda and warm water Dry the terminals and then coat them with grease 5 After reinstalling the battery be sure to tighten the terminals securely BATTERY BAND BATTERY COVER BATTERY TERMINAL BOLT 2 BATTERY BATTERY BATTERY BOX CUSHION 35 A WARNING The battery gives off explosive gases keep sparks flames and cigaret tes away Provide adequate ventilation when charging or using the bat teries in an enclosed space e The battery contains sulfuric acid electrolyte Contact with skin or eyes may cause severe burns Wear
4. clean them if necessary see page 28 With the tiller in a level position check the case oil level If necessary add oil to the mark on the case see page 8 for recommended oil Never run the engine without the air cleaner Rapid engine wear will result from contaminants such as dust and dirt being drawn through the carburetor into the engine AIR CLEANER COVER ELEMENT Rotary oil level Place the tiller on level ground and remove the oil level check bolt The oil level should be up to the lower edge of the check bolt hole If the level is low add engine oil until it begins to flow out of the hole page for recommended oil OIL LEVEL CHECK BOLT OIL FILLER CAP 10 FUEL Remove the gas cap and check the fuel level Refill the tank if the level is low Fuel tank capacity FR500 2 7 0 74 US FR700 3 7 1 0 US gal AWARNING Gasoline is extremely flammable and gasoline vapor can explode Use ex treme care when handling gasoline Keep gasoline out of the reach of children Refuel in a well ventilated area with the engine stopped Keep flames and sparks away and do not smoke in the area Gasoline vapors or spilled gasoline may ignite Refuel carefully to avoid spilling gasoline Avoid overfilling the fuel tank there should be no gas in the filler neck After refueling tighten the gas cap securely If any gasoline was spilled make sure the area is dry before starting the en
5. 0 35 0 38 US qt 4 Tighten the check bolt securely 5 Install the oil filler cap OIL CHECK BOLT OIL FILLER CAP 6 Spark plug service Recommended spark plug BR 4HS NGK W14 FR U ND To ensure proper engine operation the spark plug must be properly gap ped and free of deposits 1 Clean any dirt from around the spark plug base 2 Remove the spark plug cap and use the spark plug wrench to remove the spark plug If the engine has been running the muffler will be very hot Be careful not to touch the muffler SPARK PLUG WRENCH 30 3 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 4 Measure the plug gap with a feeler gauge The gap should be 0 6 0 mm 0 024 0 028 in Correct as necessary be bending the side electrode 0 6 0 7 mm 0 024 0 028 in 5 Attach the plug washer Thread the plug in by hand to prevent cross threading SPARK PLUG WRENCH 6 Tighten a new spark plug 1 2 after the plug seats turn with the wrench to compress the washer If you are reusing a plug it should only take1 8 1 4 turn after the plug seats The spark plug must be securely tightened An im properly tightened plug can become very hot and possibly damage the engine Never use a spark plug with an improper heat range 31 7 Throttle cable adjustment Loosen the lock nut and turn the throttle ca
6. Reinstall the spark plug 7 Close the IN amp EX valves and the contact breaker points a Pull the starter handle until it becomes hard to pull the piston is com ing up on the compression stroke Both valves and the contact breaker points wil be closed This will protect the valve seats and the points from corrosion l Align the notch on the starter pulley with the hole at the top of recoil starter 8 Cover the tiller and store on a level surface in a dry dust free area 9 Once a month recharge the battery FR700 models with electric starter 37 9 TROUBLESHOOTING When the engine will not start FIN 15 there enough fuel the fuel valve ON Is the engine switch ON Is gasoline reaching the carburetor To check loosen the drain screw with the fuel valve on Fuel should flow out freely Retighten drain screw If any fuel is spilled make sure the area is dry before testing the spark plug or starting the engine Fuel vapor or spilled fuel may ignite DRAIN SCREW 5 Is there a spark at the spark plug m G O 2 Remove the spark plug cap Clean any dirt from around the spark plug base then remove the spark plug Install the spark plug in the plug cap Turn the engine switch on Grounding the side electrode to any engine ground pull the recoil starter to see if sparks jump across the gap WARNING Never hold the spark plug lead with wet hands while performing
7. high flash point solvent Allow the elements to dry Saturate the elements with oil and squeeze out any excess Empty the oil from the air cleaner case and wash out any ac cumulated dirt with solvent Dry the case Fill the case to the oil level shown on page 9 See page recommend ed oil Reassemble and reinstall the air cleaner 28 AIR CLEANER COVEHR OIL RETAINER AIR CLEANER AIR CLEANER CASE ELEMENT 3 Clean sediment cup Turn the fuel valve to the off position and remove the sediment cup and ring Wash removed parts in solvent dry them thoroughly and reinstall them securely Turn the fuel valve ON and check for leaks SEDIMENT CUP only 4 Transmission oil change NOTE Change the oil when the engine is warm to assure rapid and com plete draining 1 Remove the oil filler cap and drain bolt and allow the oil to drain 2 Reinstall the drain bolt and fill the transmission case up to the tip of the filler cap dipstick with recommended oil 3 Reinstall the filler cap OIL CAPACITY 1 1 1 2 US qt OIL FILLER HOLE DRAIN BOLT 29 5 Rotary oil level 1 Place the tiller on level ground and remove the oil level check boit 2 Remove the oil filler cap The oil level should be up to the lower edge of the check bolt hole 3 he level ts low add oil until it begins to flow out of the hole See page recommended oil OIL CAPACITY
8. protective clothing and a face shield f electrolyte gets on your skin flush with water If electrolyte gets in your eyes flush with water for at least 5 minutes and call a physician immediately 36 8 TRANSPORTING STORAGE When transporting the tiller turn the fuel valve OFF and keep the tiller level to prevent fuel spillage Fuel vapor or spilled fuel may ignite Before storing the unit for an extended period 1 Be sure the storage area is free of excessive humidity and dust 2 Drain the fuel a With the fuel valve turned OFF remove and ernpty the sediment cup b Turn the fuel valve ON and drain the gasoline in the fuel tank into a suitable container c Replace the sediment cup and tighten securely d Drain the carburetor by removing the drain screw Drain the gasoline into a suitable container Replace the drain screw Gasoline is flammable and explosive under certain conditions Do not smoke or allow flames sparks near the equipment while draining fuel 3 Drain the engine oil and refill the engine with fresh oil 4 Clean the tiller and coat areas of possible rust with a light film of oil 5 Coat the cylinder walls with oil If anticipated storage will exceed 1 year 6 Remove the spark plug and pour two or three tablespoonsful of clean oil into the cylinder Pull the starter handle slowly to distribute the oil over the cylinder walls Leave the piston on compression to close the valves and points
9. this test Make sure that no fuel has been spilled on the engine and that the plug is not wet with fuel To avoid fire hazards do not allow sparks near the plug hole If there is no spark replace the plug If OK try to start the engine according to the instructions 6 the engine still does not start take the tiller to an authorized Honda dealer 38 10 SPECIFICATIONS Dimensions iL x W x H 1 140 620 360 mm 1 510 x 620 980 mm 152 8 x 24 4 x 37 8 in 58 4 x 24 4 x 38 4 in AS 1 595 x 620 x 980 mm 62 7 x 24 4 x 38 4 ini _ Dry weight 100 220 5 Ib A 115 kg 253 6 Ib AS 121 kg 266 8 Ib Maximum handle height 1 230 mm 148 4 in 1 280 mm 50 6 in Engine Model G200 3300 Single cylinder 4 stroke forced air cooled side valve gasoline 197 em 112 0 cu in 272 cm 16 6 cu in 67 x 56 mm 2 6 x 2 2 in 76 x 60 mm 3 0 x 2 4 in Ignition timing 20 BTDC fixed Oil capacity 1 1 7 1 2 US qti Hotary Dry weight 30 kg 166 2 Ib 627 mm 25 in Optional 6 on each side Standard B on each side Optional 0 35 0 37 US atl Tilling depth control Tine shaft speed Tilling pitch Tilling width Tine turning diameter No of tines Oil capacity 39 11 WARRANTY SERVICE Owner Satisfaction Your satisfaction and goodwill are important to your dealer and to us All Honda warranty details are explai
10. LTD TOKYO JAPAN 31723610 ED 5009003 INNEN nu
11. NGINE IS OFF The tilling depth adjustment can be made by removing the retainer and sliding the drag bar up or down If breaking ground for the first time lower the drag bar all the way As the soil becomes softer the drag bar can be raised lf not sure about soil conditions Stact with the drag bar in the lowest position 20 HEIGHT ADJUSTER KNOB ANGLE ADJUSTER COLUMN RETAINER 4 Rotary Ciutch Operation Tilling To work the tiller 1 Start the engine 2 With the throttle at idle and the clutch disengaged select a for ward gear 3 Return the throttle to the engine start position about 30 from idle and engage the clutch 4 Move the rotary clutch forward position 1 and the tines will turn 5 Increase engine speed as neces sary To stop the tiller 1 Move the rotary clutch to iposi tion 2 and stop the engine 5 Gear Selection The transmission has two forward speeds and one reverse speed Return the throttle lever to the idle position and disengage the clutch before moving the shift lever Avoid using excessive force on the shift lever 1 Move the throttle lever to the idle position extreme right 2 Release the clutch lever and move the shift lever to the desired position Neutral bottom center Forward 1st right of neutral Forward 2nd fully up from neutral and toward the right Reverse up to the center from neutral and to the left NOTE If the shift lever wi
12. ble adjusting nut until free play at the throttle lever is between 5 10 mm 1 4 3 8 in as shown Tighten the lock nut securely 8 Clutch Cable Adjustment 1 Remove the V belt cover 2 Loosen clutch cable the lock nut and turn the adjusting nut so that distance is within the follow ing limits when the clutch is disengaged 28500 FR700 A 63 65 mm 50 52 mm 2 48 2 56 in 1 97 2 05 in 3 After adjustment tighten the lock nut securely and replace the V belt cover Then start the engine and check for proper clutch level operation NOTE If the distance A measure ment can t be set by the adjustment the belts are probably worn beyond use and should be replaced Always replace both belts as a set 32 LOCK NUT THROTTLE CABLE LOCK NUT FREE PLAY CLUTCH CABLE LOCK NUT ADJUSTING BOLT V BELT TIGHTENING BOLT TENSIONER ROLLER 9 V belt Adjustment Remove the cover 2 Engage the clutch and measure distance A it should be within the limits shown To adjust loosen five engine mounting bolts and shift the engine forward to tighten the belts FR500 FR700 75 78 mm 75 78 mm 2 95 3 07 2 95 3 07 Tighten the bolts securely 3 Measure clearances and to see if they fall within the following specifications B 3 5 mm 0 12 0 20 in C 6 8 mm 0 24 0 32 in To adjust loosen the belt stopper tig
13. e serial numbers when ordering parts and when making technical or warranty inquiries 666 page 38 Frame serial number Engine serial number 3 PRE OPERATION CHECK ENGINE OIL IMPORTANT NOTICE Running the engine with low oil level will cause serious engine damage a Place the tiller on a level surface b Remove the oil filler cap and wipe the dipstick clean c Insert the dipstick into the oil filler neck but do not screw it in d Check the oil level shown on the dipstick If near the lower level fill to the upper level with the recommended oil Use high detergent premium quality 4 stroke engine oil certified to meet or exceed U S automobile manufacturer s requirements for API Service Ciassification SG SF CC CD IMPORTANT NOTICE Using nondetergent oil or 2 stroke engine oil will shorten the engine s service life SAE 10W 30 is recommended for general all temperature use Other viscosities shown in the following chart may be used when the average temperature in your area is within the indicated range EMEN 20 60 100 F 40 0 40 40 60 100 30 70 10 0 10 20 30 40 ENGINE Olt FILLER CAP Ambient temperature Transmission oil With the tiller on level ground remove the oil filler cap and to see check oil is up to the tip of the dipstick Add engine oil if necessary see page 8 for recommended oil OIL FILLER CAP Air cleaner Remove the cover and inspect the elements
14. er even under adult supervision Rotating Tines Hazard The rotating tines are sharp and they turn at high speed Accidental con tact can cause serious injury Keep your hands and feet away from the tines while engine is running stop the engine and disengage the tine clutch before inspection or maintenance of tines Disconnect the spark plug cap to prevent any possibility of accidental starting Wear heavy gloves to protect your hands from the tines when cleaning the tines or when inspecting or replacing the tines Thrown Object Hazard Objects hit by the rotating tines can be thrown from the tiller with great force and may cause serious injury Before tilling clear the tilling area of sticks large stones wire glass etc Till only in daylight Always inspect the tiller for damage after striking a foreign object Repair or replace any damaged parts before continuing use Pieces thrown from worn or damaged tines can cause serious injury Always inspect the tines before using the tiller Fire and Burn Hazard Gasoline is extremely flammable and gasoline vapor can explode Use extreme care when handling gasoline Keep gasoline out of reach of children Refuel in a well ventilated area with the engine stopped Allow the engine to cool before refueling Fuel vapor or spilled fuel may ignite The engine and exhaust system become very hot during operation and remain hot for a while after stopping Contact with
15. er type stop engine OFF OFF 7 4 Turn the fuel vaive OFF NOTE To stop the engine in an emergency release the clutch lever and turn the igniton switch OFF FUEL VALVE CLUTCH LEVER RELEASE IDISENGAGED 24 High Altitude Operation At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich fuel mixture may also foul the spark plugs and cause hard starting High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor and readjusting the pilot screw If you always operate the engine at altitudes higher than 6 000 feet above sea level have an authorized Honda tiller dealer perform this carburetor modification Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 feet increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made Once a carburetor is jetted for high altitude use operation at lower altitudes without rejetting may result in reduced perfor mance overheating and serious engine damage It is especially important to rejet a carburetor when going from a higher altitude to a lower one At lower altitudes the air fuel mixture may become excessively lean 25 7 MAINTENANCE The purpose of the maintenance schedule is to keep the tiller in the best opera
16. ervice if operated according to instructions Operating this tiller requires special effort on your part to ensure your safety and the safety of others Using this product for a purpose not intended may cause injury or property damage Read and understand this Owner s Manual before operating the tiller lf a problem should arise or if you have any questions about your tiller consult an authorized Honda tiller dealer HONDA MOTOR CO LTD 1989 ALL RIGHTS RESERVED CONTENTS MON ET 1 SAFETY INFORMATION Read all safety instructions before operating d WARNING ECONTACT WITH ROTATING TIMES CAN CAUSE SERIDUS INJURY KEEP HAKOS AND FEET AWAr FROM TINES WHILE ENGINE 15 RUNNING BGASOLINE 15 FLAMMABLE AND EXPLOSIVE STOP ENGINE AVOID HEAT SPARKS AND OPEN FLAME WHEN REFUE LIH E ROTARY TILLERS HAZARDOUS IF HOT OPERATED PROPERLY READ MANUAL CAREFULLY BEFORE OPERATION b CONTACT WITH ROTATING TINES WILL CAUSE SERIOUS INJURY HANDS FEET AND CLOTHING AWAY WHILE ENGINE 15 RUNNING AWARNING NOT OPERATE ENGINE WITH THIS COVER REMOVED SERIOUS INJURY COULD RESULT To ensure safe operation For your safety and the safety of others pay special attention to these precautions Operator Responsibility Keep the tiller in good operating condition Operating a tiller in poor or questionable condition could result in serious in
17. gine After use park the tiller on a level surface Be sure the storage area is well ventilated do not allow flames or sparks in the storage area After refueling be sure to tighten the GAS cap firmly LEVEL MARK 11 Gasoline Recommendation Pump octane rating 86 or higher We recommend unleaded gasoline because it produces fewer engine and spark plug deposits and extends the exhaust system life If spark knock metallic rapping noise or persistent pinging occurs at a steady engine speed under normal load change brands of gasoline lf spark knock or pinging persists see an authorized Honda tiller dealer Running the engine with persistent spark knock or pinging can cause engine damage Running the engine with persistent spark knock or pinging is considered misuse and the Distributor s Limited Warranty does not cover parts damaged by misuse Occasionally you may hear light spark knock while operating under heavy loads This is no cause for concern It simply means your engine is operating efficiently Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the gas tank 12 GASOLINES CONTAINING ALCOHOL If you decide to use a gasoline containing alcohol gasohol be sure its oc tane rating is at least as high_as that recommended by Honda see Gasoline Recommendation on page 12 There are two types of gasohol one containing ethanol and the ot
18. her containing methanol Never use gasoline containing more than 5 methanol even if it has cosolvents and corrosion inhibitors IMPORTANT NOTICE Using gasohol that contains more than 10 ethanol or gasoline containing methanol methyl or wood alcohol that does not also contain cosolvents and corrosion inhibitors for methanol can cause serious fuel system damage and poor engine performance Honda cannot endorse the use of gasoline containing methanol since evidence of its suitability is as vet incomplete NOTE Fuel system damage or engine performance problems resulting from the use of gasoline that contains alcohol is not covered under the warranty Before buying gasoline from an unfamiliar station first determine if the gasoline contains alcohol if it does find out the type and percentage of alcohol used NOTE If you notice any undesirable operating symptoms while using a gasoline that contains alcohol or one that you think contains alcohol switch to a gasoline that you know does not contain alcohol 13 4 STARTING THE ENGINE e Exhaust contains poisonous carbon monoxide gas exposure can cause loss of consciousness and may lead to death Never run the engine in an enclosed or confined area The muffler becomes very hot during operation and remains hot for while after stopping the engine Be careful not to touch the muffler while it is hot FUEL VALVE 1 Turn the fuel valve ON 2 Turn the ig
19. hot engine com ponents can cause burn injuries and can ignite some materials e Avoid touching a hot engine or exhaust system Allow the engine to cool before performing maintenance or storing the tiller indoors Carbon Monoxide Poisoning Hazard Exhaust contains poisonous carbon monoxide a colorless and odorless gas Breathing exhaust can cause loss of consciousness and may lead to death If you run the engine in an area that is confined or even partially enclos ed the air you breathe could contain a dangerous amount of exhaust gas To keep exhaust gas from building up provide adequate venti lation Operation on Slope e When tilling on slopes keep the fuel tank less than half full to minimize fuel spillage Till across the slope At equally spaced intervals rather than up and down it Be very careful when changing the direction of the tiller on a slope Do not use the tiller on a slope of more than 20 2 COMPONENT IDENTIFICATION IGNITION SWITCH MUFFLER FUEL TANK CAP pem AEN LEX CLUTCH FUEL TANK a s SHIFT LEVER ROTARY CLUTCH V BELT COVER LEVER DRAG BAR THROTTLE LEVER ROTARY TINES SIDE COVER HEIGHT ADJUSTER KNOB wn Cr AIR CLEANER gun nn SEN FRAME a Gi SERIAL 7 NUMBER ns C A ENGINE SERIAL CHAIN CASE 2 4 NUMBER COVER SS ROTOR HOUSING ROTARY TINES WHEEL WEIGHT RECOIL STARTER Record the frame and engine serial numbers for your reference Refer to th
20. htening bolts and slide the stop pers as required 4 Tighten the bolts securely and reinstall the cover NOTE If the clearances can t be ob tained by adjustment the belts are worn beyond use and should be replaced Always replace both belts as a set m ENGINE MOUNTING BOLTS BELT STOPPERS STOPPER TIGHTENING BOLTS 33 10 Upper chain adjustment 1 Remove the primary chain case cover 2 Check chain slack midway between the sprockets it should 20 30 mm 0 79 1 18 in To adjust tension loosen the tensioner adjusting bolts and move the tensioner up or down as necessary 8 mm ADJUST BOLTS 11 Fuse replacement 700 with electric starter If the fuse has blown replace it with a fuse after checking the cause If the fuse is changed without finding the cause the new fuse may blow again Do not substitute a higher capacity fuse and do not use a wire or other material in place of the fuse using a fuse that is rated higher than recommended can damage the electrical system NOTE When the fuse case cover is removed 2 fuses can be seen One of these ts the spare fuse Use it to replace the blown fuse 12 Fastener Tightness Check Check to be sure if all the fasteners are tight If not retighten them Tightening points are as follows Upper chain case to rotary case 09 Transmission to rotary frame Rotary cover to rotary frame e Swing base to transmission 34
21. jury Be sure all safety devices are in working order and warning labels are in place These items are installed for your safety Be sure the safety covers V belt cover chain cover and recoil starter cover are in place Know how to stop the engine and tines quickly in case of emergency Understand the use of all controls Be very cautious when operating the tiller in REVERSE especially if attachments are being used Keep a firm hold on the handlebars They may tend to lift during clutch engagement Allowing anyone to operate this tiller without proper instruction may result in injury Wear sturdy full coverage footwear Operating this tiller barefoot or with open toe shoes or sandals increases your risk of injury Dress sensibly Loose clothing may get caught in moving parts increas ing your risk of injury Be alert Operating this tiller when you are tired ill or under the in fluence of alcohol or drugs may result in serious injury Keep all persons and pets away from the tilling area Be sure drag bar is in place and properly adjusted Child Safety Keep children indoors and supervised at all times when any outdoor power equipment is being used nearby Young children move quickly and are attracted especially to the tiller and the tilling activity Never assume children will remain where you last saw them Be alert and turn the tiller off if children enter the area Children should never be allowed to operate the till
22. ll not engage the desired gear engage the clutch and move the tiller slightly to reposition the gears SHIFT LEVER ROTARY CLUTCH LEVER l A SHIFT LEVER NS GEAR INDICATION 21 6 Wheel Weight Installation The wheel weights improve traction on soft or marshy ground To install the weights insert two bolts and secure them with the nuts supplied Tighten the bolts and nuts securely to prevent them from loosening dur ing operation 7 Tire Pressure Excessive tire pressure will reduce traction and underinflation may result in abnormal or accelerated tire wear For best performance keep the tires inflated to 1 2 kg cm 17 1 psi 22 TIRE VALVE 8 Rotary tine inspection replacement Wear heavy gloves to protect your hands Check for worn bent or other damaged of the rotary tines Check for damage dor loose bolts and nuts Tighten and or replace them if necessary Use only a genuine HONDA replacement rotary tine Rotary tine A and rotary tine B are not interchangeable Bolt and nut directions Rotary tine locations 16 mm BOLTS 10 mm NUTS 10 mm SPRING WASHERS Aa eo a ON DA E 23 6 STOPPING THE ENGINE 1 Move the throttle to the idle posi tion Extreme right THROTTLE 2 Release the clutch lever and move LEVER the shift lever to the N Neutral position 3 Turn the ignition switch OFF to Recoil starter type Electric start
23. ned in the Distributor s Limited Warran ty Normally any problems concerning the product will be handled by your dealer s service department If you have a warranty problem that has not been handled to your satisfaction we suggest you take the following action Discuss your problem with a member of dealership management Often complaints can be quickly resolved at that level If the problem has already been reviewed with the Service Manager contact the owner of the dealership or the General Manager e f your problem still has not been resolved to your satisfaction contact American Honda Motor Co Inc P O Box 50 Gardena California 90247 0805 Telephone 213 604 2400 We will need the following information in order to assist you Your name address and telephone number Product model and serial number Date of Purchase Dealer name and address Nature of problem After reviewing all the facts involved you will be advised of what action can be taken Please bear in mind that your problem will likely be resolved at the dealership using the dealer s facilities equipment and personnel so it is very important that your initial contact be with the dealer Your purchase of a Honda product is greatly appreciated by both your dealer and American Honda Motor Co Inc We want to assist you in every way possible to assure your complete satisfaction with your purchase 40 2 E HONDA MOTOR CO
24. nition switch to ON IGNITION SWITCH 3 cold weather and when the engine is cold pull the choke rod to the CLOSE position NOTE Do not use the choke if the engine is warm or the air temperature is high 14 4 Move the throttle lever about 30 degrees from the extreme right dle position NOTE The clutch 1 engaged by pulling in the clutch lever and disengaged by releasing the lever 5 Make sure the clutch is disengag ed and the transmission is in neutral then pull the starter rope briskly to start the engine IMPORTANT NOTICE Do not allow the starter grip to snap back against the engine Return it gent ly to prevent damage to the star ter ENGAGED m 2 7 STARTER CENTER 15 6 Let the engine warm up for several minutes If the choke has been pulled out to the CLOSE position return it gradually to the OPEN position as the engine warms up 7 Move the throttle lever to the left as desired to increase engine speed THROTTLE LEVER 16 FR OO models with electric starter 1 Turn the fuel valve to the ON 2 In cold weather and when the engine is cold pull the choke knob to the CLOSE position NOTE Do not use the choke if the engine is warm or the air temperature is high CHOKE KNOB 3 Move the throttle lever about 30 degrees from the extreme right idle position THROTTLE LEVER a be 17 4 Turn the engine swi
25. tch to START and hold it there until the engine starts NOTE The battery will automati cally recharge while the tiller is operated If the tiller is not operat ed frequently enough to keep the battery charged there wil be a decrease in starter motor speed If the battery is too dischaged to run the starter motor use the recoil ENGINE SWITCH starter 5 After the engine starts let the engine switch return to ON 6 Let the engine warm up for several minutes If the choke has been pulled out to the CLOSE position return it gradually to the OPEN position as the engine warms up CHOKE KNOB 18 7 Move the throttle lever to the left as desired to increase engine speed THROTTLE LEVER 19 5 TILLER OPERATION BEFORE ADJUSTING THE HANDLEBAR BE SURE THE ENGINE IS OFF 1 Handlebar height adiustment IMPORTANT NOTICE Before adjusting the handlebar place the tiller on firm level ground to prevent the handle from collapsing accidentally To adjust the handlebar height loosen the adjuster knob select the appropriate holes in the handle col umn and handlebar bracket and tighten the knob 2 Handlebar Angle Adjustment The column can be adjusted at two different angles in either direction To adjust loosen the angle adjuster and move the column After adjust ment be sure to tighten the adjuster securely 3 Tilling depth adjustment BEFORE ADJUSTING THE TILLING DEPTH BE SURE THE E
26. ting condition Inspect or service as scheduled in the table below Shut off the engine before performing any maintenance Ex haust contains poisonous carbon monoxide gas Exposurs can cause loss of consciousness and may lead to death If the engine must be run make sure the area is well ventilated Use only genuine HONDA parts or their equivalent for maintenance or repair Replacement parts which are not of equivalent quality may damage the tiller Maintenance Schedule REGULAR SERVICE PERIOD Perform at every indicated month or operating interval whichever comes first Engine ail Cheek level Change L9 1 cleaner oil E 1 9 16 Spark plug Clean Readjust Lo o qo P OG 10001 Sediment cup Clean 119 Throttle cable Adjust 2 i Clutch cable Adjust Valve clearance Check Readjust All fasteners Fuel ling Check 2 Replace if necessaryl very 2 years NOTE 1 Service more frequently when used in dusty areas 2 These items should be serviced by an authorized Honda dealer unless the owner has the proper tools and is mechanically proficient See the Honda Shop Manual Combustion chamber Clean Relap and valves Fuel tank Clean 26 1 Engine oil change NOTE Change the oil when the engine is warm to assure rapid and com plete draining Remove the oil drain bolt and the filler cap
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