Hearth and Home Technologies 6000TRS
Contents
1. OFF ON THERMOPILE ewe a Figure 29 Standing Pilot Ignition Wiring Diagram Step 9 Finishing Only non combustible materials may be used to cover the black fireplace front 32 The following diagram shows the minimum vertical and corresponding maximum horizontal dimensions of fireplace mantels or other combustible projections above the top front edge of the fireplace See Figures 2 3 and 4 for other fireplace clearances TOP FRONT EDGE OF FIREPLACE NOTE ALL DIMENSIONS SHOWN IN CENTIMETERS Figure 30 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles above Fireplace WARNING WHEN FINISHING THE FIREPLACE NEVER OBSTRUCT OR MODIFY THE AIR INLET OUTLET GRILLES IN ANY MANNER CAUTION IF JOINTS BETWEEN THE FINISHED WALLS AND THE FIREPLACE SURROUND TOPAND SIDES ARE SEALED A 150 C MINIMUM SEALANT MATERIAL MUST BE USED THESE JOINTS ARE NOT RE QUIRED TO BE SEALED ONLY NONCOMBUSTIBLE MATERIAL USING 150 C MINIMUM ADHESIVE IF NEEDED CAN BE APPLIED AS FACING TO THE FIREPLACE SURROUND SEE FIGURE 31 1 Apply only non combustible facing material to the fireplace surround TOP SEAL JOINT FINISH MATERIAL MAY BE COMBUSTIBLE TOP AND SIDES OF UNIT SIDE SEAL JOINT 1 2 27 cm a Figure 31 Sealant Material Step2. THIS UNIT IS NOT FOR USE WITH SOLID FUEL Installation and repair should be PERFORMED by a qualified service person The appliance and flue system should be INSPECTED before initial use and at least annually by a professional service person Always KEEP the appliance clear and free from combustible materials petrol and other flammable vapors and liquids NEVER OBSTRUCT the flow of combustion and ventilation air Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operations Due to the high temperature the appliance should be LOCATED out of traffic areas and away from furniture and draperies Clothing or flammable material SHOULD NOT BE PLACED on or near the appliance Children and adults should be ALERTED to the hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance These units MUST use one of the fluing systems described in the Installing the Fireplace section of the nstallers Guide NO OTHER flue systems or components MAY BE USED This gas appliance and flue assembly MUST be vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance Each gas appliance MUST USE a separate flue system Common flue systems are PROHIBITED INSPECT the external terminal cap on a regular basis to make sure that no debris
3. To attach and secure the termination to the last section of horizontal flue The rear flue heat shield MUST be placed 2 54 cm above the top of the flue between the wall shield and the base of the termination cap One section of the heat shield is attached to the wall shield The other is attached to the termination cap in the same manner see Figure 22 The heat shield sections will overlap to match the wall thickness depth The small leg in the shield rests on top of the flue to properly space it from the pipe sec tion see Figure 22 Interior lt Rear Vent Wall Shield Heat Shield Overlap INTERIOR EXTERIOR FIGURE 22 Venting through the Wall The termination kit should pass through the wall firestops from the exterior of the building Adjust the termination cap to its final exterior position on the building and interlock the flue sections WARNING THE TERMINATION CAP MUST BE POSITIONED SO THAT THE ARROW IS POINTING UP Useahigh temperature sealant gasket to seal between the pipe and exterior firestop 25 26 FIGURE 23 DVP Termination Cap For Vertical Terminations To locate the flue and install the flue sections Locate and mark the flue centerpoint on the underside of the roof and drive a nail through the centerpoint Make the outline of the roof hole around the centerpoint nail The size of the roof hole framing dimensions depend on the pitch of the roof There MUST BE
4. 91 4 cm MIN 1 22 m H MAX 61 0cm MAX 1 22m MAX 1 86m 2 48 2 48 NOTE V V H 10 97 m FLUE WITH THREE 3 90 ELBOWS H 61 0 cm 61 0 cm MAX 1 22m MAX 1 86m MAX 1 86 m Flue with three 90 elbows H H H MAX 1 22m 2 48 3 6 4 9 4 9 1 22 2 48 3 6 4 9 4 9 FLUE WITH THREE 3 90 ELBOWS v H H MIN 30 5 cm MAX 1 22 m MIN 61 0 cm MAX 2 4m MIN 91 4 cm MAX 3 7 m MIN 1 22 m MAX 4 9 m V V H H MAX 10 97 m H H MAX 4 9 m FLUE WITH THREE 3 90 ELBOWS v H H MIN 30 5 cm 1 22 MIN 61 0 MAX 2 4m MIN 91 4 cm MAX 3 7m MIN 1 22 m MAX 4 9m V V H H MAX 10 97 m H H 4 9 m Figure 14 Flue with three 90 elbows 19 20 B Installing Flue Components After determining which set of starting collars will be used top or rear follow venting instructions accordingly Venting Out the Rear Flue Remove the installed rear seal cap from the rear starting collars by cutting the strap at each end See Figure 15 Follow the flue configuration tables accordingly Remove the 12 7cm diameter heat shield from the 1 27cm diameter collar by sliding it out Remove insulation piece N WARNING THE TOP HEAT SHIELD INSIDE THE
5. Contains updated information Table of Contents HE ATG GLO Service Parts 6000TRS CE NG LP Exploded Parts Diagram Beginning Manufacturing Date 1 04 Where everything comes together Ending Manufacturing Date Part number list on following page NG Service Parts List IMPORTANT THIS IS DATED INFORMATION The most current information is located on your dealers VIP site When ordering supply serial and model numbers to ensure correct service parts ITEM clo jojcci ijcojnmi 01 16 17 18 19 20 Also see following page for Standing Pilot valve assembly service part numbers PARTS Junction Box Burner NG Glass Door Assembly Log Grate Base Refractory Hood Door Assembly Top Louver Assembly Log Set Assembly Log 1 Log 2 Log 3 Log 4 Log 5 Surround Refractory Kit Back Wall Refractory Left Wall Refractory Right Wall Refractory Insulation Board Exhaust Baffle Flue Gasket Pilot Orifice NG Insulation Mineral Wool ACCESSORIES Extended Vertical Baffle Kit Wall Switch Kit Off white Wall Switch Kit White Conversion Kit NG Conversion Kit LP Conversion Kit Butane 6000TRS CE SERIAL PART NUMBER 546 250A 2049 010 GLA 6TRXI 2049 020 2049 102 SRV60 143 BK 392 180A 392 182A LOGS 6TRSCE SRV2049 700 SRV2049 701 SRV385 723 SRV385 721 SRV385 722 2026 108 BRI
6. LOG 1 SRV2049 700 Place log 1 at the rear of the unit against the rear grate tabs with the notches on the bottom of the log lining up with the grate bars LOG 2 SRV2049 701 Locate the bottom grooves of log 2 over the second and third grate bars Push back against the grate tabs on these bars 34 LOG 4 SRV385 721 Rest log 4 in the groove on log 1 with its front next to the left side of the log grate as shown LOG 5 SRV385 722 Push log 5 against the grate tabs on the 5th grate bar and rest its top in the groove on log 1 If sooting occurs the logs might need to be repositioned slightly to avoid excessive flame impingement 35 36 Placing the Ember Material Two bags of ember material are shipped with this gas fireplace Use only a portion of each bag for the best appearance and operation To place the ember material Remove latches and tension springs around the glass door Remove the glass door from the unit Figure 33 LATCHES BOTH TOP AND BOTTOM GLASS ASSEMBLY S Figure 33 Glass Assembly Place small pieces of ember material on burner top Figure 34 Do NOT press embers into burner ports Cover the top of the burner with a single layer of ember material Do NOT place embers on the ports as noted in Figure 34 Figure 34 Placement of the Ember Material Save the remaining ember materials for use during fire place servici
7. sufficient millivoltage Check the spark at the electrode and pilot If no spark and electrode wire is properly connected replace the ignitor Using a match light the pilot If the pilot lights turn off the pilot and trigger the red or black piezo button again If the pilot lights an improper gas air mixture caused the bad lighting and a longer purge period is recommended If the pilot will not light ensure that the gap at the electrode and pilot is 0 3 cm to have a strong spark If the gap is OK replace the pilot Check the remote shut off valves from the fireplace Usually there is a valve near the gas main There can be more than one 1 valve between the fireplace and the main Check the LP propane tank You may be out of fuel Check that the pilot flame impinges on the thermocouple Clean and or adjust the pilot for maximum flame impingement Ensure that the thermocouple connection at the gas valve is fully inserted and tight hand tighten plus 1 4 turn Disconnect the thermocouple from the valve place one millivolt meter lead wire on the tip of the thermocouple and the other meter lead wire on the thermocouple copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15mV replace the thermocouple If thermocouple is producing more than 15 millivolts replace faulty valve Check the ON OFF switch and wires for proper connections Place the jumper wires across
8. ACCESS Figure 1 Diagram of the 6000TRS CE Step 1 The diagram below shows space and clearance Locating the requirements for locating a fireplace within a room Fireplace 1 MIN 2 54cmm Installing the Fireplace NOTE Dimensions are shown with the sides back and or corners of the unit touching the wall j A B D E 106 6cm 55 9cm 100 3cm 143 5cm 203 2cm Figure 2 Fireplace Dimensions Locations and Space Requirements Clearance Requirements The top and back of the fireplace are defined by stand offs The minimum clearance to a perpendicular wall extending past the face of the fireplace is 7 62cm The back of the fireplaces may be recessed into combustible construction see Figure 3 MODEL 6000TRS CE RECESSED DEPTH 54 6cm Minimum Clearances from the Fireplace to Combustible Materials Back of Sides of Top of zs Minimum Clearances from the Flue Pipe to Combustible Materials For Horizontal Sections For Vertical At Wall Firestops Figure 3 Minimum Clearances 10 Step 2 Fireplace framing can be built before or after the Framing the fireplace is set in place Framing should be positioned to accommodate wall coverings and fireplace facing Fireplace material The diagram below shows framing reference dimensions CAUTION MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFORE FRAMING CONSTRUCTION BEGINS The framing head
9. a 2 5cm clearance from the vertical flue pipe to combustible materials Mark the roof hole accordingly Cover the opening of the installed flue pipes Cut and frame the roof hole Use framing lumber the same size as the roof rafters and install the frame securely Flashing anchored to the frame must withstand heavy winds Continue to install concentric flue sections up through the roof hole and up past the roof line until you reach the appropriate distance above the roof CAUTION FOLLOW THE REQUIREMENTS OF THE AGA GAS INSTALLATION CODE FOR MINIMUM HEIGHT REQUIREMENTS ABOVE THE ROOF To seal the roof hole and to divert rain and snow from the flue system Attach a flashing to the roof using nails and use a non hardening mastic around the edges of the flashing base where it meets the roof Attach a storm collar over the flashing joint to form a water tight seal Place non hardening mastic around the joint between the storm collar and the vertical pipe Slide the termination cap over the end of the flue pipe and snap into place NOTE WARNING FOLLOW NATIONAL REGULATIONS AND CODES OF PRACTICE FOR MINIMUM CLEARANCES FROM GAS TERMINALS AND PLACEMENT OF GAS TERMINAL This also pertains to vertical flue systems installed on the outside of the building TERMINATION CAP 50 8 cm SZ WALL LOWEST DISCHARGE OPENING TERMINATION CAP Roof Pitch flat to 6 12 6 12 to 7 12
10. amp Glo Gas Fireplaces 8 Pre installation Preparation 8 Section 3 Installing the Fireplace 10 Step 1 Locating the Fireplace 10 Step2 Framing the Fireplace 11 Step3 Installing the Flue System 12 A Flue System Approvals 12 B Installing Flue Components 20 C Flue Termination 24 Step4 Positioning Leveling and Securing the Fireplace 29 Step5 The Gas Control Systems 29 Step6 The Gas Supply Line 30 Step7 Gas Pressure Requirements 31 Step8 Wiring the Fireplace 5 eene 31 Step 9 32 Step 10 Installing Trim Logs 8 Ember Material 33 Installing the Trim iussu rte 33 Positioningilie E69 cierre etit 34 Placing the Ember Material 36 Step 11 Before Lighting the Fireplace 37 Step 12 Lighting the Fireplace 27 After the Installation 37 Section 4 Maintaining and Servicing Your FIFGpIAOB iicnkadrbod cniin 38 Section 5 Troubleshooting 40
11. elbow assemblies The relationships of vertical rise to horizontal run in flue configurations using 90 elbows MUST BE strictly adhered to The rise to run relationships are shown in the flueing drawings and tables on the next several pages NOTE Two 45 elbows may be used in place of one 90 elbow You MUST always maintain the MAXIMUM and MINIMUM rise to run ratios in the flue system when using 45 elbows VERTICAL TERMINATION ROOF FLASHING HORIZONTAL Y TERMINATION HORIZONTAL PIPE SUPPORT PIPE LENGTH WALL FIRESTOP 90 DEGREE ELBOW CEILING WALL BRACKET FIRESTOP Flue system termination kits 2 a DVP SERIES 1 1 DVP TVHW DVP TRAP SERIES Figure 5 Flue Components and Terminations DVP12A t a 21 7cm 9 31 9cm DVP90ST NOTE PIPES OVERLAP 32 mm AT EACH JOINT FIGURE 6 DVP Series Balanced Flue Component Specifications 127 mm inner pipe 203 mm outer pipe 13 STRAIGHT UP VERTICAL FLUE V 11 8m MAX Figure 7 Straight up Vertical Flue STRAIGHT OUT HORIZONTAL FLUE H H MIN RUN MAX RUN 13 1 83 2 cm 24 61 0 cm Figure 8 Straight Out Horizontal Flue 14 V MIN 30 5 cm MIN 61 0 cm MIN 91 4 cm MI
12. is interfering with the air flow The glass door assembly MUST be in place and sealed and the trim door assembly MUST be in place on the appliance before the unit can be placed into safe operation DO NOT OPERATE this appliance with the glass door removed cracked or broken Replacement of the glass door should be performed by a licensed or qualified service person DO NOT strike or slam the glass door The glass door assembly SHALL ONLY be replaced as a complete unit as supplied by the gas appliance manufacturer NO SUBSTITUTE material may be used DO NOT USE abrasive cleaners on the glass door assembly DO NOT ATTEMPT to clean the glass door when it is hot Turn off the gas before servicing this appliance It is recommended that a qualified service technician perform an appliance check up at the beginning of each heating season Any safety screen or guard removed for servicing must be replaced before operating this appliance This appliance is intended for use on a gas installation with a governed meter Safety and Warning Information 2 gt Service Parts List e 4 Section 1 Approvals and Regulations 7 Appliance Certification 7 Installation Regulations 7 Section 2 Getting Started 8 Introducing the Heat
13. the terminals at the switch If the burner comes on replace the defective switch If the switch is OK place the jumper wires across the switch wires at the gas valve If the burner comes on the wires are faulty or connections are bad If the pilot flame is not close enough physically to the thermopile adjust the pilot flame Be sure the wire connections from the thermopile at the gas valve terminals are tight and that the thermopile is fully inserted into the pilot bracket Symptom Possible Cause Corrective Action 3 Continued 4 Frequent pilot outage problem Defective valve Plugged burner orifice Wall switch or wires are defective Pilot flame may be too high or too low or blowing high causing pilot safety to drop out Check the thermopile with a millivolt meter Take the reading at TH TP amp TP terminals of the gas valve The meter should read 325 millivolts minimum while holding the valve knob depressed in the pilot position with the pilot lit and the ON OFF switch in the OFF position Replace the faulty thermopile if the reading is below the specified minimum With the pilot in the ON position disconnect the thermopile leads from the valve Take a reading at the thermopile leads The reading should be 325 millivolts minimum Replace the thermopile if the reading is below the minimum Turn the valve knob to the ON position Place the ON OFF switch in the ON position Check t
14. use of this appliance Getting Started Introducing the Heat amp Glo Gas Fireplaces Pre installation Preparation Heat amp Glo direct flue gas fireplaces are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside The information contained in this Installers Guide unless noted otherwise applies to all models and gas control systems Gas fireplace diagrams including the dimensions are shown in this section This gas fireplace and its components are tested and safe when installed in accordance with this nstallers Guide Report to your dealer any parts damaged in shipment particularly the condition of the glass Do not install any unit with damaged incomplete or substitute parts The flue system components and trim doors are shipped in separate packages The gas logs are packaged separately and must be field installed Read all of the instructions before starting the installation Follow these instructions carefully during the installation to ensure maximum safety and benefit Failure to follow these instructions will void the owner s warranty and may present a fire hazard The Heat amp Glo Fireplace Products Inc Warranty will be voided by and Heat amp Glo Fireplace Products Inc disclaims any responsibility for the following actions Installation of any damaged fireplace or flue system component Modification of the firep
15. 10 Installing Trim Refractory Logs and Ember Material Installing the Trim Combustible materials may be brought up to the specified clearances on the side and top front edges of the fireplace but MUST NEVER overlap onto the front face The joints between the finished wall fireplace top and sides can only be sealed with a 150 C minimum sealant Install optional marble and brass trim surround kits as desired Marble brass brick tile or other noncombustible materials can be used to cover up the gap between the sheet rock and the fire place Do not obstruct or modify the air inlet outlet grilles When overlapping on both sides leave enough space so that the bottom grille can be opened and the trim door re moved Installing the Ceramic Refractory Remove dress guard glass door and log package Re move refractory pieces from packaging see Figure 32 Position rear refractory piece first and then slide both side pieces through the upper guide openings until they sit firmly against the rear of the unit See following pages for log installation instruction WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH TEMPERATURES OF WORKING SUR FACES ON THESE HEATERS WORKING SUR FACES INCLUDE ALL GLASS PANELS AND DEC ORATIVE DOORS YOUNG CHILDREN SHOULD BECAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE 33 LOG PLACEMENT Log Set Assembly LOGS 6TRSCE INSTRUCTIONS
16. CK 6000 FB SRV2027 730 SRV2027 731 SRV2027 732 385 401 2049 101 2025 114 529 512 050 721 BAF VERT WSK 21 WSK 21 W NGK 6TRS CE LPK 6TRS CE BGK 6TRS CE HE AT GLO Service Parts 6000TRS CE Where everything comes together NG Exploded Parts Diagram Beginning Manufacturing Date 1 04 Ending Manufacturing Date Standing Pilot Valve Assembly ITEM DESCRIPTION SERIAL PART NUMBER 1 Pilot Assembly NG 529 540A 2 Pilot Bracket 2049 105 3 Orifice NG 33 582 833 4 30 5 cm Flex 383 302A 5 Burner Neck Gasket 438 407 6 Valve Plate Gasket 385 402 7 Valve Bracket 2049 108 8 Flex Assembly 302 330A 9 Wire Assembly 049 552A 10 Rocker Switch 060 521A 11 Piezo Ignitor 219 513 12 Control Panel 2049 109 13 S LT Valve NG 060 524 6 Appliance Certification The Heat amp Glo fireplace models discussed in this Installers Guide have been tested to certification standards and listed by the applicable laboratories CERTIFICATION MODEL LABORATORY TYPE STANDARD 6000TRS CE Gas Fireplace 90 396 EEC Approvals and Installation Regulations Regulations Before installation check that local distribution conditions nature of gas and pressure and adjustment of the appliance are compatible This appliance must be installed with the rules in force and used only ina sufficiently ventilated space Consult instructions before installation and
17. FIREBOX MUST REMAIN ATTACHED IF THE FLUE SYSTEM IS ATTACHED TO THE REAR STARTING COLLARS SEE FIGURE 15 Venting Out the Top Flue Remove the top flue collar seal cap by cutting the strap on each end Remove both pieces of insulation inside the top two starting collars see Figure 15 Remove the 10 2cm diameter heat shield from the 10 2cm diameter collar by sliding it out You have to take the glass off again for positioning the logs when the unit is finally installed in place and finished around it Reinstall the glass door Attach flue system to the top starting collars WARNING THE REAR FLUE COLLAR SEAL CAP MUST REMAIN ATTACHED TO THE REAR FLUE COLLARS IF THE FLUE SYSTEM IS ATTACHED TO THE TOP STARTING COL LARS SEE FIGURE 15 WARNING FAILURE TO REMOVE INSULA TION IN THE SET OF COLLARS YOU ARE USING COULD CAUSE A FIRE WARNING YOU MUST LEAVE THE INSULA TION IN PLACE IN THE SET OF COLLARS YOU ARE NOT USING Insert Brewer Venting Venting or similar object here to remove cap Out Rear Out Top SEAL INSULATION DISCARD BOTH 2 PIECES 2 E HEAT SHIELD HEAT DISCARD INSULATION V CUTHERE Figure 15 Installing Flue Components 1 A Attaching the First Flue Component to the Starting Collars On the REAR of the heater To attach the fi
18. Model 6000TRS CE WARNING IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR DEATH Do not store or use petrol or other flam mable vapors and liquids in the vicinity of this or any other appliance What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer or competent person Printed in U S A Copyright 2005 Heat 8 Glo a brand of Hearth amp Home Technologies Inc 20802 Kensington Blvd Lakeville MN 55044 USA Where everything comes together Installers Guide 0087 READ THIS MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE THIS INSTALLERS GUIDE MUST BE LEFT WITH APPLIANCE FOR FUTURE REFERENCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE REFER TO THIS MANUAL FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER OR COMPETENT PERSON These instructions are only valid if the following country symbol is on the appliance If this symbol is not present on the app
19. N 1 22 m FLUE WITH ONE 1 90 ELBOW H MAX 61 0 cm 1 22 1 86 2 48 Figure 9 Flue with One 90 Elbow 7 3 MAX 2 48 FLUE WITH ONE 1 90 ELBOW H V MIN 30 5 cm 1 22 m MIN 61 0 cm MAX 2 4 MIN 91 4 cm 3 7 MIN 1 22 4 9 7 3 MAX 2 4 NOTE For corner installations 15 2cm MINIMUM length of straight pipe must be first attached to the fireplace before 90 elbow This will allow the flue pipe to clear the top standoffs NOTE Ifa 90 elbow is first attached to the unit the maximum horizontal run is 3 feet 91 4cm Figure 10 Flue with One 90 Elbow 16 V MIN 30 5 cm MIN 61 0 cm MIN 91 4 cm MIN 1 22 m MAX 6 1 m H MAX 61 0 cm MAX 61 0 cm MAX 1 22 MAX 1 8m MAX 1 8m Figure 11 Flue with Two 90 Elbows FLUE WITH TWO 2 90 ELBOWS H H 1 22 2 48 3 72 4 9 4 9 FLUE WITH TWO 2 90 ELBOWS v H H MIN 30 5 cm MAX 1 22 m MIN 61 0 cm MAX 2 4 m MIN 91 4 cm MAX 3 7 m MIN 1 22 m MAX 4 9 m V H H 11 8m H H MAX 4 9m V V H MAX 12 97m Figure 12 Flue with Two 90 Elbows 17 18 Figure 13 V MIN 30 5 cm MIN 61 0 cm MIN 91 4 cm MIN 1 22 m FLUE WITH THREE 3 90 ELBOWS MIN 30 5 cm MIN 61 0 cm MIN
20. ance clearance above electrical clearance to a mechanical pow See Note 5 service ered air supply inlet clearance to inside corner clearance from sides of See Note 5 electrical service only permitted if veranda porch deck or balcony is fully open on a NOTE 3 Local codes or regulations may require different minimum of 2 sides beneath the floor or meets Note 2 clearances NOTE 1 On private property where termination is less than 2 1 M NOTE 4 Termination caps may be hot Consider their proximity to above a sidewalk driveway deck porch veranda or balcony use of doors or other traffic areas a listed cap shield is suggested See vents components page NOTE 5 Location of the vent termination must not interfere with NOTE 2 Termination in an alcove space spaces open only on one side access to the electrical service and with an overhang are permitted with the dimensions specified for vinyl or non vinyl siding and soffits 1 There must be 91 4 cm minimum NOTE Vent system termination is permitted in porch areas with between termination caps 2 All mechanical air intakes within 3 0 M of two or more sides open You must follow all side walls over a termination cap must be a minimum of 91 4 cm below the termination hang and ground clearances as stated in the instructions cap 3 All gravity air intakes within 91 4 cm of a termination cap must be a minimum of 30 5 cm below the termination cap Heat amp Glo assu
21. as supply connection to the fireplace The fireplace and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 60 mbar If the fireplace must be isolated from the gas supply piping system by closing an individual shut off valve it must be of the handle less type Step 8 NOTE Electrical wiring must be installed by a Wiring the competent electrician Fireplace For Standing Pilot Ignition Wiring Appliance Requirements Optional Accessories Optional remote control kits require that 230 VAC WARNING DO NOT CONNECT 230 VAC be wired to the factory in TO THE GAS CONTROL VALVE OR THE stalled junction box be APPLIANCE WILL MALFUNCTION AND THE fore the fireplace is per VALVE WILL BE DESTROYED manently installed Wall Switch Position the wall switch in the desired position on a wall Run a maximum of 780cm or less length of 0 102 cm diameter minimum wire and connect it to the fireplace ON OFF switch pigtails 31 CAUTION WARNING DO NOT CONNECT 230 VAC TO THE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ER RORS CAN CAUSE IMPROPER AND DANGER OUS OPERATION VERIFY PROPER OPERA TION AFTER SERVICING OPTIONAL WALL SWITCH THERMOSTAT OR REMOTE REMOTE SWITCH PIGTAIL Swine GAS VALVE THERMOCOUPLE
22. ce should be run for 3 to 4 hours on the initial start up Turn it off and let it cool completely Remove and clean the glass Replace the glass and run the fireplace for an additional 8 hours This will help to cure the products used in the paint and logs You ve reviewed all safety warnings you ve checked the fireplace for gas leaks you know the flue system is unobstructed and you ve checked for faulty components Now you re ready to light the fireplace N WARNING PLEASE REFER TO THE USER S MANUAL FOR ALL CAUTIONS SAFETY AND WARNING INFORMATION PERTAINING TO THE LIGHTING AND OPERATION OF THE FIREPLACE LEAVE THIS INSTALLATION MANUAL WITH THE APPLIANCE FOR FUTURE REFERENCE 37 Fireplace Although the frequency of your appliance servicing Maintenance and maintenance will depend on use and the type of installation you should have a qualified service technician perform an appliance checkup at the beginning of each heating season See the table below for specific guidelines regarding each fireplace maintenance task IMPORTANT TURN OFF THE GAS BEFORE SERVICING Maintaining YOUR FIREPLACE and Servicing Your Fireplace Type of Fireplace Maintenance Frequency Replacing Once annually Old Ember during the Material annual checkup Cleaning Once annually Burner amp Controls Checking Periodically Flame Patterns Flame Height Checking Before initial use Flue System and at least annually thereafter more fr
23. equently if possible Cleaning After the first 3 4 Glass Door hours of use As necessary after initial cleaning 38 Qualified Service Technician Qualified Service Technician Qualified Service Technician Owner Qualified Service Technician Owner Qualified Service Technician Fireplace Maintenance Task To Be Completed Brush away loose ember material near the burner Replace old ember material with new 1 cm thin pieces Glowing Ember 050 721 New ember material should be placed on top of the burner Save the remaining ember material and repeat this procedure at your next servicing For more information see Placing Ember Material in the INSTALLERS GUIDE Brush or vacuum the control compartment and burner areas surrounding the logs Make a visual check of your fireplace s flame patterns Make sure the flames are steady not lifting or floating See the picture in Figure 35 The thermopile thermocouple tips should be covered with flame See the picture in Figure 36 Inspect the external terminal cap on a regular basis to ensure that no debris is interfering with the flow of air Inspect entire flue system for proper function Remove and clean glass after the first 3 to 4 hours of use After the initial cleaning clean as necessary particularly after adding new ember material Film deposits on the inside of the glass door should be cleaned off using a household glass cleaner NOTE DO NOT hand
24. ers may rest on the heater stand offs TSS c Framing should be constructed of 2 X 4 lumber or heavier ML A NON COMBUSTIBLE ZONE NOTE Dimension B taken IS DEFINED BY 7 6CM ABOVE ie THE ELBOW FOR THE ENTIRE from finished hearth frame WIDTH AND DEPTH BEHIND THE FRONT HEADER OF Dimensions D and E taken THE FIREBOX from bottom of unit A B C D E 42 38 1 2 22 26 7 8 41 3 4 106 7 97 8cm 55 9cm 68 3cm 106 0cm Figure 4 Framing Dimensions Step 3 A Flue System Approvals Installing the These models have flue starting collars on both the top and the back of the unit Depending upon the Flue System installation decide which ONE set of starting collars will be used to attached the flue system The starting collar sealing cap must remain on the starting collar NOT used These models use DVP series direct flue components when using the TOP and REAR flue collars Approved flue system components are labeled for identification NO OTHER FLUEING SYSTEMS OR COMPONENTS MAY BE USED Deiailed installation instructions are included with each flue termination kit and should be used in conjunction with this nstallers Guide Figure 4 shows flue system components and terminations Identifying Flue Components The flue systems installed on this gas fireplace may include one two or three 90
25. es not excessively impinge on it Adjust the air shutter at the base of the burner Inspect the opening at the base of the burner NO MATERIAL SHOULD BE PLACED IN THIS OPENING Ensure that the flue cap is installed properly and free of debris Ensure that the flue system joints are tight and have no leaks Ensure that no debris has been placed in the area at the base of or in the area of the air holes in the center of the base pan beneath the burner Ensure that the glass is tightened properly on the unit particularly on top corners
26. he millivolt meter at the thermopile terminals The millivolt meter should read greater than 125mV If the reading is acceptable and if the burner does not come on replace the gas valve Check the burner orifice for stoppage Remove stoppage Follow the corrective action in Symptom and Possible Cause 1 a above Check the switch and wiring Replace where defective Clean and adjust the pilot flame for maximum flame impingement on thermocouple Follow lighting instructions carefully 41 42 5 The pilot and main burner extinguish while in operation 6 Glass soots 7 Flame burns blue and lifts off burner b Inner flue pipe leaking exhaust gases back into the system Horizontal flue improperly pitched Glass too loose and air tight packet leaks in corners after usage Bad thermopile or thermocouple Improper flue cap installation Flame impingement Improper venturi setting Debris around venturi Insufficient oxygen being supplied Symptom Possible Cause Corrective Action a No LP in the tank Check the LP propane tank Refill the fuel tank Check for gas leaks The horizontal flue cap should slope down only enough to prevent any water from entering the unit The maximum downward slope is 0 6 cm Tighten the corner Replace if necessary Check for proper installation and freedom from debris or blockage Adjust the log set so that the flame do
27. lace or direct flue system Installation other than as instructed by Heat amp Glo Fireplace Products Inc Improper positioning of the gas logs or the glass door Installation and or use of any component part not manufactured and approved by Heat amp Glo Fire place Products Inc not withstanding any indepen dent testing laboratory or other party approval of such component part or accessory ANY SUCH ACTION MAY POSSIBLY CAUSE A FIRE HAZARD When planning a fireplace installation it s necessary to determine Where the unit is to be installed The flue system configuration to be used e Gas supply piping Electrical wiring e Framing and finishing details e Whether optional accessories devices such as a fan wall switch or remote control are desired If the fireplace is to be installed on carpeting or tile or on any combustible material other than wood flooring the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace 28 3 8 72 1 cm 14 1 4 08 36 2 20 3 21 1 2 54 7 cm lax 11 5 8 29 7 cm aall 08 20 3 38 96 5 GAS LINE 31 5 8 ACCESS 6 7 8 80 3 cm ELECTRICAL 17 5 cm ACCESS 41 5 104 1 cm 12 7 cm TOP STANDOFFS CERAMIC 4 LLAR FIBER PAD 9 5 RATING PLATE LABELS GAS ELECTRICAL CONTROLS ACCESS
28. le or attempt to clean the door when it is hot and DO NOT use abrasive cleaners LIFTING OR FLOATING Si 9 al 2 20 Ow ve lt gt Figure 35 Burner Flame Patterns oa 9 Z a lt 7 139 t 7 ML ISN Figure 36 Pilot Flame Patterns 39 Trouble shooting With proper installation operation and maintenance your gas fireplace will provide years of trouble free service If you do experience a problem this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective action to be taken This troubleshooting guide can only be used by a qualified service technician 40 1 After repeated triggering of the red or black piezo button the spark ignitor will not light the pilot The pilot will not stay lit after carefully following the lighting instructions The pilot is burning there is no gas burner the valve knob is in the ON position and the ON OFF switch is in the ON position Standing Pilot Troubleshooting Symptom Possible Cause Corrective Action a Defective ignitor b Defective pilot or misaligned electrode spark at electrode No gas or low gas pressure No LP in the tank Defective thermocouple Defective valve ON OFF switch or wires defective Thermopile may not be generating
29. liance itis necessary to refer to the technical instructions which will provide the necessary information concerning the modification of the appliance to the conditions of use for the country These instructions are valid for the following countries GB IE Please contact your Heat amp Glo dealer with any questions or concerns For the number of your nearest Heat amp Glo dealer please visit www heatnglo com This product is covered by one or more of the following patents United States 4 112 913 4 408 594 4 422 426 4 424 792 4 520 791 4 793 322 4 852 548 4 875 464 5 000 162 5 016 609 5 076 254 5 191 877 5 218 953 5 328 356 5 429 495 5 452 708 5 542 407 5 613 487 Australia 543790 586383 Canada 1 123 296 1 297 746 2 195 264 Mexico 97 0457 New Zealand 200265 or other U S and foreign patents pending 2049 900H 10 06 SAFETY AND WARNING INFORMATION gt gt BRA gt i La3 Rd 2 READ and UNDERSTAND all instructions carefully before starting the installation FAILURE TO FOLLOW these installation instructions may result in a possible fire hazard and will void the warranty Prior to the first firing of the fireplace READ the Using Your Fireplace section of the Users Guide DO NOT USE this appliance if any part has been under water Immediately CALL a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water
30. mes no responsibility for the improper perfor mance of the appliance when the venting system does not meet these requirements Figure 25 Vent Termination Minimum Clearances CAUTION IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED 28 Step 4 Positioning Leveling and Securing the Fireplace 1 Place the fireplace into position 2 Level the fireplace from side to side and from front to back 3 Shim the fireplace with non combus tible material such as sheet metal as necessary 4 Secure the fireplace to the framing by nailing or screwing Step 5 The Gas Control System The diagram below shows how to properly position level and secure the fireplace NAILING TABS BOTH SIDES Figure 26 Proper Positioning Leveling and Securing of a Fireplace WARNING THIS UNIT IS NOT FOR USE WITH SOLID FUEL Standing Pilot Ignition System This system includes millivolt control valve standing pilot thermopile thermocouple flame sensor and piezo ignitor WARNING 230 VAC MUST NEVER BE CONNECTED TO A CONTROL VALVE IN A MILLIVOLT SYSTEM STANDING PILOT Figure 27 Gas Control System 29 Step 6 The Gas Supply Line The gas line should be installed by a qualified service technician NOTE Have the gas supply line installed by a qualified service technician in accordance with all building
31. minimum should be put in the outer flue at the joint to prevent the elbow from rotating Install Support Brackets For Horizontal Runs The flue system must be supported every five 5 feet 152 4 cm of horizontal run by a horizontal pipe support To install support brackets for horizontal runs Place the pipe supports around the flue pipe 21 22 For Vertical Runs The flue system must be supported every 240 cm above the heater flue outlet by wall brackets To install support brackets for vertical runs Attach wall brackets to the flue pipe and secure the wall bracket to the framing members with nails screws WALL BRACKET WALL STUD 2 54 cm MIN Figure 17 Installing Support Brackets 3 Install Firestops For Horizontal Runs Firestops are REQUIRED on both sides of a combustible wall through which the flue passes To install firestops heat shield for horizontal runs that pass through either interior or exterior walls e 25 4 cm X 30 5 cm hole through the wall Position the firestops on both sides of the hole pre viously cut and secure the firestops with nails or screws The pipe opening of the firestops MUST BE placed towards the bottom of the firestop Continue the flue run through the firestop 10 25 4 cm INTERIOR WALL SHIELD Sot FIGURE 18 Flue Pipe amp Firestop For Vertical Runs One firestop is REQUIRED at
32. ng Replace the glass door and a front trim door on the unit see Replacement Parts Section of the manual Replace the latches and tension springs Step 11 Before Lighting the Fireplace Step 12 Lighting the Fireplace After the Installation Before lighting the fireplace be sure to do the following Review safety warnings and cautions Read the Safety and Warning Information section at the beginning of this nstallers Guide Double check for gas leaks Before lighting the fireplace double check the unit for possible gas leaks Double check flue terminations and front grilles for obstructions Before lighting the fireplace double check the unit for possible obstructions that could be blocking the flue terminations or the front grilles Double check for faulty components Any component that is found to be faulty MUST BE replaced with an approved component Tampering with the fireplace components is DANGEROUS and voids all warranties A small amount of air will be in the gas supply lines When first lighting the fireplace it will take a few minutes for the lines to purge themselves of this air Once the purging is complete the fireplace will light and will operate normally Subsequent lightings of the fireplace will not require this purging of air from the gas supply lines unless the gas valve has been turned to the OFF position in which case the air would have to be purged NOTE The firepla
33. over 7 12 to 8 12 over 8 12 to 9 12 over 9 12 to 10 12 over 10 12 to 11 12 over 11 12 to 12 12 over 12 12 to 14 12 over 14 12 to 16 12 over 16 12 to 18 12 over 18 12 to 20 12 over 20 12 to 21 12 VERTICAL ROOF PITCH IS X 30 5 cm H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING H min cm 30 5 38 45 75 61 76 25 99 122 152 5 183 213 5 228 75 244 91 4 cm minimum in snow regions Figure 24 Minimum Height from Roof to Lowest Discharge Opening 27 clearances above grade veran clearance above paved side da porch deck or balcony walk or a paved driveway lo cated on public property clearance under veranda porch deck balcony or overhang clearances to window or door that may be opened or to per manently closed window Glass vertical clearance to unventilat ed soffit or to ventilated soffit lo cated above the terminal non vinyl sidewalls for vinyl clad soffits and below vinyl sidewalls electrical service clearance to outside corner 2 X actual not to be installed above a gas 156 meter regulator assembly within 91 4 cm horizontally from the cen 2 3 x ter line of the regulator 1 2 x actual clearance to gas service regu lator vent outlet clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appli
34. regulations NOTE Before the first firing of the fireplace the gas supply line should be purged of any trapped air NOTE Consult local building regulations to properly size the gas supply line leading to the Rp 1 2 hook up at the unit This gas inlet connection is ISO 7 Rp 1 2 BSP Rp 1 2 To install the gas supply line When attaching the pipe support the control so that the lines are not bent or torn After the gas line installation is complete use a soap solution to carefully check all gas connec tions for leaks WARNING DO NOT USE AN OPEN FLAME TO CHECK FOR GAS LEAKS Atthe gas line access hole use insulation to repack the space around the gas pipe Insert insulation from the outside of the fireplace and pack the insulation tightly to totally seal between the pipe and the outer casing GAS ACCESS Figure 28 Step 7 Gas Pressure Requirements Pressure requirements for Heat amp Glo gas fireplaces are shown in the table below Natural Gas Propane Butane Natural Gas G20 G31 G30 G25 Inlet Pressure 37 or 50mbar 30 or 50mbar 25mbar Manifold Pressure 4 8 7mbar 15 7 25mbar 15 7 25mbar 4 8 7mbar Max Input NETCV 8 5 kW Burner Injector DMS 33 A tap is provided on the outlet side of the gas control for a test gauge connection to measure the manifold pressure To measure inlet pressure provisions must be made to attach a test gauge to the tap immediately upstream of the g
35. rst flue component to the starting collars on the rear of the heater make sure that the heater gasket supplied with the heater seals between the first flue component and the outer heater wrap The first 90 elbow installed in the flue system of a rear flueing heater MUST BE ina vertical position On the TOP of the heater To attach the first flue component to the starting collars on the top of the heater Slide the male end of the inner flue of the pipe section into the inner collar on the heater At the same time insert the outer flue into the outer collar on the heater Push the flue section into the appliance collar until all the lances see Figure 16 have snapped in place Tug slightly on the flue to con firm that it has completely locked into place Slide the ceramic fiber pad over the first flue section and place it flush to the fire place Continue to add vent components FIGURE 16 WARNING ENSURE THAT THE HEATER GASKET SUPPLIED WITH THE HEATER SEALS BETWEEN THE FIRST FLUE COMPONENT AND THE OUTER HEATER WRAP C Continue Adding Flue Components To continue adding flue components in accordance with the pre planned flue system configuration 2 Ensure that each succeeding flue component is securely fitted and locked into the preceding component in the flue system NOTE Make sure that seams are NOT aligned to prevent unintentional disconnection For elbows that are changing the flue direction two screws
36. the hole in each ceiling through which the flue passes To install firestops for vertical runs that pass through ceilings Position a plumb bob directly over the center of the ver tical flue component Mark the ceiling to establish the centerpoint of the flue Drill a hole or drive a nail through this center point Check the floor above for any obstructions such as wiring or plumbing runs Reposition the heater and flue system if necessary to accommodate the ceiling joists and or obstructions Cut a 25 4cm X 30 5cm hole through the ceiling using the firestop pipe opening as a guide Frame the hole with framing lumber the same size as the ceiling joists 10 25 4 cm 10 25 4 cm CEILING FIGURE 19 Hole and New Framing Members 23 24 CAUTION If the area above the ceiling is NOT an attic position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole NAILS 4 REQUIRED CEILING FIRESTOP FIGURE 20 Ceiling Firestop Ceiling Side If the area above the ceiling IS an attic position and secure the firestop on top of the previously framed hole PIN CEILING CEILING FIRESTOP FIGURE 21 Attic Firestop C Flue Termination IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING IT IS NECESSARY TO INSTALL THE VINYL PROTECTOR KIT VPK DV TO THE TOP OF THE EXTERIOR FIRESTOP FOR ALL ROUND TERMINATION CAPS For Horizontal Terminations using the DVP TRAP
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