Hearth and Home Technologies 5100
Contents
1. oO ON OD FAN SPEED CONTROL ADJUSTMENT IF NECESSARY The fan Speed Control for this unit is adjusted at the factory and normally does not require further adjustment NOTE When the speed control is turned clockwise it will click on to high speed Continue to turn the speed control clockwise to decrease the speed At full clockwise the blower should blow gently but should not stop 1 With the unit plugged in turn the Speed Control Knob to slow Full clockwise 2 Use a small screwdriver to adjust the fan speed by turning the adjustment mechanism through the hole on the side of the Speed Control 3 Adjust the speed so the fan runs slowly but does not stop Turn clockwise to slow the fan and counterclockwise to increase the speed Large Blue Male POWER IN Large Red Female Small Red Female Small Red Female Small Red Female Small Red Female WIRING DIAGRAM Figure 14B Large Blug Female Large Blue Female Large Blue Male SPEED CONTROL SNAP DISC Large Red Female Large Blue Male AUX POWER LEFT Large Red Female Large Red Female SNAP DISC BY PASS SWITCH Page 14 250 1960 RevB January 30 2004 5100 1 WOOD INSERT QUADRA FIRE PANEL and TRIM SET INSTALLATION STANDARD Size 30 1 2 h x 47 w LARGE Size 34 1 4 h x 51 1 4 w 831 1452 Gold Trim 831 14612. 20 FOR FUTURE REFERENCE Glass Cleaning amp Replacement 20 Creosote Formation amp Removal 20 Chimney 20 Brick Replacement 21 Baffle Removal amp Replacement 21 PARTS amp ACCESSORIES LIST 22 WARRANTY POLICY 23 January 30 2004 250 1960 Rev B Page 3 QUADRA FIRE SIDE VIEW 26 3 4 679mm o 47 _ 232mm 5100 1 WOOD INSERT DIMENSIONS TOP VIEW 34 3 16 919mm 25 5 8 651mm F 17 7 8 454mm 12 7 8 327mm 12 0 N a 305mm 39 1 8 22 1 4 565mm i 10 1 2 267mm 29 5 8 752mm Panel See A B stD 47 30 1 2 Large 51 1 4 34 1 4 hi 250 994mm 21 1 8 537mm FRONT VIEW i A 39 1 8 i 994mm 1960 RevB January 30 2004 5100 1 WOOD INSERT QUADRA FIRE CLEARANCES TO COMBUSTIBLES United States and Canada In Canada a full length 6 152mm S635 flue liner required as per ULC S628 Mantel NOTE When installling into a masonry fireplace the fire place must be built to UBC Chapter 37 standards Do not YY Fascia or T
3. Non Combustible Firestopping Material ee PESEN Minimum 1 inch 25mm clearance from exterior chimney to sheathing Figure 8B Minimum 2 inch 51mm clearance from combustible material and insulation on combustible ire stopping material Page 8 250 1960 Rev B 5100 1 WOOD INSERT OVALIZING ROUND STAINLESS STEEL LINERS Ovalizing round stainless steel liners to acommodate the liner passing through the damper region of a fire place is an allowable and acceptable practice Ensure that the ovalization is minimized to the extent required to fit through the damper 10 ft r y 305cm At least 2 ft At least 3 ft FA Lit CHIMNEY HEIGHT CHIMNEY TOP VIEW 5 8 16mm Fireclay Flue Liner 1 2 12 7mm airspace Chimney Wall 4 102mm Nominal Foundation January 30 2004 5100 1 WOOD INSERT QUADRA FIRE INSTALLATIONS INTO ZERO CLEARANCE FIREPLACES IN MOBILE HOMES IN USA ONLY 1 An outside air inlet must be provided for combustion and must remain clear of leaves debris ice and or snow It must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a fire Smoke spillage can also set off smoke alarms Spark Arestor Cap 2 Unit must be secured to the mobile home structure Remove Roof Flashing bolts from each side of insert and use plumbers tape to secure to structure a washer may be required Reinstal
4. Gold Trim SP 51S NL Nickel Trim SP 51I NL Nickel Trim Kit Includes 2 Side Panels left amp right 1 Panel Top amp Fastener package 2 Side Trim left amp right 1 Trim Top amp Fastener package Tools Needed Powered Phillips head screw driver and a long handled Phillips screw driver Assembling Trim Attaching Panels to the Insert 1 Place protective covering on surface to be used to assemble 1 Loosely install the 2 side panels do not tighten using the cals i the trim pieces Lay the trim face down cage nuts already attached to the stove Note The sides are not interchangeable 2 Attach the 2 side trim pieces to the top trim at each corner using the L bracket included in fasteners package Slide 2 Put top panel in place pushing straight back and then to the f assembled trim over panel set See Figure 15C right to lock onto top of side panels Attach the top panel to the sides using the screw already installed at the top of side panels and the panel brackets included in the fasteners package 3 Tighten side panels to the stove using a long handle screw driver See Fi 15B n da View of L Bracket installed brackets m Do not tighten sides until top is locked into place Pigure 13A Figure 15C i Back view of top and side panel assembled Figure 13B January 30 2004 250 1960 Rev B Page 15 Quapra FirE 5100 1 WOOD INSERT ZERO CLEARANCE ADJUSTAB
5. I is listed by OMNI Test Laboratories Inc to UL Safety Standard 1482 and ULC S628 and UM 84 HUD The 5100 I is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided The structural integrity of the mobile home floor ceiling and walls must be maintained The insert must be properly grounded to the frame of the mobile home Check with your local building code agency before you begin your installation to ensure compliance with local codes including the need for permits and follow up inspections Be sure local building codes do not supersede UL specifications and always obtain a building permit so that insurance protection benefits cannot be unexpectedly cancelled If any assistance is required during installation please contact your local dealer CHIMNEY HEIGHT DRAFT To be sure that your Quadra Fire insert burns properly the chimney draft static pressure should be approximately 0 10 water column W C during a high burn and 0 04 W C during a low burn measured 6 152mm above the top of the insert after one hour of operation at each burn setting NOTE These are guidelines only and may vary somewhat for individual installations Your Quadra Fire insert was designed for and tested on a 6 152mm chimney 12 ft 14 ft 360 420cm high measured from the base of the insert The further your stack height or diameter varies from this configurati
6. Lift glass out of the door frame and or side frames Lay new glass with fiberglass tape around it into door frame and or side frames Place glass retainers over the fiberglass tape on the edges of the glass and re install screws Be sure glass is centered in the opening i e same space top and bottom left and right Tighten screws enough to hold frame and glass in place Check again for centering of glass in door and or side frames and give all screws a final tightening ahWNM NO CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture and in turn forms creosote These creosote vapors condense in the relatively cool chimney flue when a fire is newly started or from a slowly burning fire and accumulate on the flue lining of the chimney A build up of creosote can then be ignited by sparks rising up the chimney When ignited this situation makes an extremely hot fire which may damage the chimney and even destroy your home The chimney connector and chimney should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred Itis extremely important that this residue is removed at regular intervals usually once a year depending on your burning habits to prevent the occurrence of a chimney fire It is highly recommended that you contact a professional chimney cleaner for this area of
7. a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Always treat ashes as if they contain hot coals Page 18 250 1960 RevB January 30 2004 5100 1 WOOD INSERT QUADRA FIRE AIR QUALITY AND YOUR QUADRA FIRE INSERT In recent years there has been an increasing concern about the quality of our air Much of the blame for poor air quality has been placed on the burning of wood for home heating In order to improve this situation we at Quadra Fire have developed cleaner burning inserts that surpass the stringent requirements for emissions established by our governing agencies Your 4100 I like any other appliance must be properly operated in order to ensure that they perform the way they are designed to perform Improper operation and maintenance may cause any wood burning unit to release more particulate adversely affecting the environment The story of the Three Burning Stages It helps to know a little about the actual burn process which entails three discernible burning stages The first stage is called the kindling stage During this stage the fuel reaches the boiling temperature of water 212 F evaporating the moisture found to some
8. cover from rear of stove by removing screws 2 Remove the 2 Air Control spring handles 3 Remove the lower grill by removing 2 screws in the center of the grill 4 Unplug the snap disc by pass switch and speed control from the wiring harness for easier access to blower Located on right hand side of stove as you face the unit 5 Mount the cover you removed from the back to the front to block room air from entering through the front lower grill O Re connect snap disc amp speed control to wiring harness and replace screws in blower frame oO N Push insert back into the fireplace Reinstall lower grill replace screws amp spring handles Plug blower cord back into outlet NOTE The 5100 I requires replacement of combustion air If your home is fairly air tight it is receommend that you install outside air If you are installing into a Mobile Home outside air is required See page 9 BLOWER OPERATION The 5100 I is equipped with a 110 thermally operated snap disc which will automatically turn on the blower when the insert reaches this temperature The snap disc is located at the center of the insert under the lower grille There is a manual override switch on the right side of the insert The blower can be controlled manually by switching this switch to ON and operating the blower with the speed control If the blower does not come on automatically when the stove reaches a suf ficient temperature the s
9. degree in all wood Because the process takes heat from the insert during this initial drying stage each new load of wood reduces the chances for a good clean burn For this reason it is always best to burn dry seasoned firewood and operate the controls properly The bottom control on the right side of your insert is called the Start Up Air Control and is used primarily during this first kindling stage of burning During the secondary stage the wood gives off flammable gases which burn above the fuel with bright flames These flames above the fuel must be maintained until the third stage to ensure proper burning During this stage you may adjust your insert for a low burn rate To achieve a low burn rate it is necessary to close down the air while still maintaining some flames If the flames tend to go out the setting is too low The Primary Control will assist you in adjusting the insert for a low burn rate The third stage of burning is the charcoal stage This happens when the flammable gases have been burned and the charcoal remains The coals burning with hot blue flames is a naturally clean portion of the burn It is very important to reload your insert while enough lively hot coals remain in order to provide the amount of heat needed to dry and rekindle the next load of wood Open up both controls for a short while before reloading to liven up the coal bed You should also break up any large chunks and distribute the coals so the new wood is
10. insert Start Up Air is closed It is very important to maintain flames in your insert during the first few hours of a low burn to avoid excessive air pollution OPACITY Opacity is the measure of how clean your insert is burning and is measured in percentages An opacity of 100 in the smoke column from a chimney will totally obscure an object Whereas 0 opacity means that no smoke column can be seen A periodic check of the opacity emitted from your chimney will enable you to burn your insert as smoke free as possible FAN OPERATING INSTRUCTIONS 1 Initial cold startup Leave fan off until your insert is hot and a good coal bed is established approximately 30 minutes after fuel is lit High Burn Setting The fan may be left on throughout the burn Medium or Medium High Burn Setting The fan should be left off until a good burn is established then turned on a medium or high rate 4 Low Burn Setting The fan tends to cool the insert Leave fan off until the burn is well established then if you wish turn the fan on at a low rate 5 The fan is equipped with a rheostat speed control The highest fan speed is obtained by turning the rheostat on then adjusting back towards OFF as far as possible without turning the fan off For a low fan speed turn the control knob clockwise as far as possible wh ASH REMOVAL Remove cold ashes not hot from the insert at regular intervals depending on your usage Ashes should be placed in
11. maintenance CHIMNEY If your type of installation involves a full reline of the chimney it will be necessary to either remove the baffle from the insert or remove the insert from the fireplace and disconnect the vent prior to cleaning the chimney Refer to page 271 in this manual for instructions on Baffle Brick Removal If your type of installation is direct connect within a masonry chimney the insert will need to be pulled out from the fireplace and disconnected from the flue prior to cleaning the chimney The creosote can either be caught in a large garbage bag secured to the pipe or swept and vacuumed out of the fireplace Reconnect the pipe and reinstall the insert following instal lation instructions in this manual on page 10 Page 20 250 1960 RevB January 30 2004 5100 1 WOOD INSERT QUADRA FIRE BRICK REPLACEMENT INSTRUCTIONS FIREBOX BRICK SET PART 832 1970 The firebox of your Quadra Fire 5100 I Insert is lined with high quality firebrick which has exceptional insulat ing properties There is no need for a grate simply build a fire on the firebox of your insert 1 ls Be certain coals are completely cold Remove all old brick and ash from unit and vacuum out firebox Remove new brick set from box and lay out to diagram as shown 3 Lay bottom bricks in unit Brick Size Qty in Set 4 Install re
12. wood sizzles in the fire even though the surface is dry it may not be fully cured Drying time can be reduced by splitting wood prior to storage Since the majority of drying occurs through the cut ends rather than the sides stack the wood so both ends of each piece are exposed to air Store wood under cover such as in a shed or covered with a tarp plastic tarpaper sheets of scrap plywood etc OVERFIRING Do not overfire Overfiring can result in crazing an effect causing a white non removable film to be deposited on the inside of the glass Using flammable liquids or too much wood or burning trash in the insert may result in overfiring If the chimney connector or insert glows red or worse white the insert is overfired This condition may ignite creosote in the chimney possibly causing a house fire If any part of the insert starts to glow you are in an overfire situation If you overfire immediately close the insert dampers and door if open to reduce the air supply to the fire Overfiring your insert voids your warranty BUILDING A FIRE NOTE Remove all labels from glass front prior to lighting the first fire Before lighting your first fire in the insert make certain that the baffle is correctly positioned It should be resting against the rear support Also refer to care and cleaning of gold nickel plated surfaces on cover page before lighting your first fire CAUTION Never use gasoline gasoline type lantern fuel ker
13. 0 Zero Clearance Factory Built Fireplace 11 Canadian Masonry amp Heat Circulating 12 Leveling Bolts 12 Dealer Phone Securing Liner to Chimney Ring 12 PARTS amp ACCESSORY INSTALLATION Outside Air Installation 13 Additional Information Blower Cord Installation amp Snap Disc Operation 13 Blower Replacement 14 Fan Speed Control Adjustment 14 Fan Wiring Diagram 14 Panel Sets and Trim Sets 15 Zero Clearance Adjustable Trim Support 16 OPERATION OVERVIEW Wood Selection amp Storing 17 Overfiring 17 Building A Fire 17 Burn Rates amp Opacity 18 Fan Operation Instructions 18 Ash Removal 18 Air Quality 19 Air Controls Primary amp Start up 19 AFTER COMPLETING YOUR WARRANTY CARD ATTACH MAINTENANCE YOUR SALES RECEIPT AND WARRANTY STUB HERE Plated Surfaces
14. 5100 1 WOOD INSERT Congratulations Hearth amp Home Technologies welcomes you to our tradition of excellence In choosing a Quadra Fire appliance you have our assurance of commitment to quality durability and performance This commitment begins with our research of the market including Voice of the Customer contacts ensuring we make products that will satisfy your needs Our Research and Development facility then employs the world s most advanced technology to achieve the optimum operation of our stoves inserts and fireplaces And yet we are old fashioned when it comes to craftsmanship Each unit is meticulously fabricated and gold surfaces are hand finished for lasting beauty and enjoyment Our pledge to quality is completed as each model undergoes a quality control inspection Additionally we feel it is important to offer you several finishing options and accessories to complement your home s d cor individualize the use of your appliance and provide financial options in acquiring a quality hearth appliance Ask your Quadra Fire Dealer for information on these options From design to fabrication to shipping Our guarantee of quality is more than a word its Quadra Fire tradition and we proudly back this tradition with a Limited Lifetime Warranty Prior to installation we ask you to take a few moments to read this manual It has been our experience that your overall enjoyment of your new appliance will be greatly enhanced by b
15. CAUSE POOR PERFORMANCE IT IS NOT RECOMMENDED TO USE OFFSETS OR ELBOWS AT ALTITUDES ABOVE 4000 FEET ABOVE SEA LEVEL OR WHEN THERE ARE OTHER FACTORS THAT AFFECT FLUE DRAFT T SEE PAGE 5 CAUTION THIS APPLIANCE IS HOT WHILE IN OPERATION AND MAY REMAIN SO UP TO 40 MINUTES AFTER THERE IS NO FUEL IN THE FIREBOX IF THIS APPLIANCE IS IN A HIGH TRAFFIC AREA OR CHILDREN MAY BE NEAR IT IS RECOMMENDED THAT YOU PURCHASE A DECORATIVE BARRIOR TO GO IN FRONT OF THE APPLIANCE ALTERNATE FLOOR PROTECTION WORKSHEET How to determine if alternate floor protection materials are acceptable All floor protection must be non combustible i e metals brick stone mineral fiber boards etc Any organic materials i e plastics wood paper products etc are combustible and must not be used The floor protection specified includes some form of thermal designation such as R value thermal resistance or k factor thermal conductivity PROCEDURE 1 Convert specification to R value R value given no conversion needed K factor is given with a required thickness T in inches R k factor is given with a required thickness T in inches R xT r factor is given with a required thickness T in inches R 2 Determine the R value of the proposed alternate floor protector i Use the formula in step 1 to convert values not expressed as R ii For multiple layers add R values of each layer to determine overall R v
16. De Figure 6B January 30 2004 5100 1 WOOD INSERT QUADRA FIRE GENERAL INSTALLATION PROCEDURE DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE Install liner if required for your chosen installation Attach metal warning plate to the back of the fireplace with screws or nails Set appliance on the hearth See Hearth Requirements page 5 and Support Kit information on page 16 Complete the vent connection required for your installation type Relocate plate for Outside Air Required for Mobile Home Installation See page 13 Attach Panel Set to insert and install Trim Set See page 15 Position unit into fireplace leaving width enough for fiberglass batting to be inserted around face seal Work unit securely into the fireplace using sheet metal shims if leveling bolts are needed See Figure 12B on page 12 Remove all labels from glass prior to building first fire Ensure that plated surfaces are cleaned prior to building first fire See page 20 Read Operation Instructions found on pages 18 and 19 IF INSTALLING THIS MODEL TO A MASONRY CHIMNEY ALWAYS BE SURE THE CHIMNEY IS IN GOOD CONDITION AND THAT IT MEETS THE MINIMUM STANDARDS OF THE NATIONAL FIRE PROTECTION ASSOCIATION NFPA STANDARD 211 A FACTORY BUILT CHIMNEY MUST BE 6 INCH 152mm UL 103 HT AND ULC S629 THIS APPLIANCE IS MADE WITH A 6 INCH 152mm DIAMETER CHIMNEY CONNECTOR AS THE FLUE COLLAR ON THE UNIT CHANGING THE DIAMETER OF THE CHIMNEY CAN AFFECT DRAFT AND
17. LE TRIM SUPPORT 2 to 10 Part No ADJSPT 12 size 12 x 50 Included in Kit 1 Trim Top 1 Trim Front 2 Trim Sides Double Sided Tape already installed Tools Needed Phillips Head Screwdriver Sheet Metal Shears Measuring Tape Gloves EXPLODED VIEW OF SCISSORS 1 The 10 screws on each set of scissors will already be uo ee ay gt E loose when shipped See Figure 16A 2 Expand scissors to desired height Tighten screws to hold in place using Phillips Head screwdriver See Figure 16B SCREWS ARE CIRCLED 3 Measure front and side trims to required height to cover 4 Tie scissors and mark pieces for cutting Cut excess mate lai DOUBLE SIDED TAPE rial from top of trim s edge not bottom This edge will be Figure 16A sharp wear gloves to prevent injury to your hands See Figure 16B 4 Using sheet metal shears cut trim along the marked edge The cut edge fits under lip of top trim so it allows for some variance in your straight edge 5 The double sided tape that holds front and side trims to scissors has a particularly powerful bonding adhe sive Adjustments are extremely difficult once trim has adhered to tape Do a dry run first without removing SS N CUT TOP EDGE OF TRIM INSTALL FRONT TRIM LAST NOT BOTTOM EDGE paper from tape CORNERS OVERLAP SIDE 6 Place cut edge of trim under top lip and in
18. OF PLATED SURFACES IMPORTANT You must clean all the fingerprints and oils from the plated surfaces before firing the insert for the first time Use warm soapy water and a soft rag glass cleaner and a paper towel or vinegar and a paper towel to remove the oils DO NOT use abrasive cleaners If not cleaned properly prior to lighting the first fire the oils can cause permanent stains The plating will be cured upon firing of the insert and oils will no longer affect the finish Subsequently little maintenance is then required Wipe clean as needed with a soft towel CARE AND CLEANING OF GLASS NOTE Remove all labels from glass prior to lighting the first fire Quadra Fire inserts are equipped with super heat resistant ceramic glass which can only be broken by impact or misuse Clean glass with any non abrasive glass cleaner Abrasive cleaners may scratch and cause glass to crack Inspect glass regularly If you find a crack or break immediately put the fire out and return the door to your authorized dealer for replace ment of glass before further use Do not substitute materials for glass replacement WARNING DO NOT SLAM INSERT DOOR OR WARNING DO NOT OPERATE WITH BROKEN IMPACT THE GLASS WHEN CLOSING THE DOOR GLASS MAKE SURE THAT LOGS DO NOT PROTRUDE GLASS REPLACEMENT INSTRUCTIONS Replace with 5mm ceramic glass only Remove door from insert and lay on a padded flat surface Remove glass retainer screws using a Phillips screwdriver
19. Quapra FIRE 9100 l WOOD INSERT Tested and Beaverton Listed by Oregon USA c OMNI Test Laboratories Inc This manual contains instructions for Installation Operation amp Maintenance Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death IMPORTANT SAFETY NOTES When installing your insert particular attention should be paid to fire protection If this room heater is not properly installed a house fire may result To reduce the risk of fire follow the installation instructions Contact local building fire Officials or authority having jurisdiction about restrictions installation inspection and permits requirements in your area CAUTION Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this heater Keep all such liquids well away from the heater while it is in use During operation if any part of the insert starts to glow the insert is in an overfired condition Close the air controls completely by pulling them out until the glowing has stopped OVERFIRING VOIDS YOUR WARRANTY Cool ashes should be disposed of carefully using a metal container Do not burn wet or green wood Store wood in a dry location DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Do not burn treated wood or wood with salt dr
20. Y All electrical components such as but not limited to blowers wiring vacuum switches speed controls control boxes thermodisc switches pilot assembly gas valves thermostats and remotes are covered under Hearth amp Home Technologies two year warranty program ONE YEAR WARRANTY Porcelain finishes are warranted against manufacturer defects for one year Labor to repair or replace these parts is covered for one year reimbursed per our warranty service fee schedule CONDITIONS This warranty is non transferable and is made to the original retail purchaser only provided that the purchase was made through an authorized dealer of Hearth amp Home Technologies It must be installed and operated at all times in accordance with the Installation and Operating Instructions furnished with this product as well as any applicable local and national codes Any alteration willful abuse accident or misuse of the product shall nullify this warranty Labor to repair or replace items covered under the limited Lifetime Warranty will be covered for the first five years per our warranty service fee reimbursement schedule Parts covered under the limited Lifetime Warranty will be covered for the lifetime of the appliance up to a maximum of ten 10 years after Hearth amp Home Technologies discontinues the model and two 2 years for optional accessories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and wil
21. alue 3 If the overall R value of the system is greater than the R value of the specified floor protector the alternate is acceptable EXAMPLE The specified floor protector should be 3 4 inch thick material with a k factor of 0 84 The proposed alternate is 4 brick with an r factor of 0 2 over 1 8 mineral board with a k factor of 0 29 Step a Use formula above to convert specification to R value R xT x 0 75 0 893 Step b Calculate R of proposed system 4 brick of r 0 2 therefore 1 8 mineral board of k 0 29 therefore R 0 2x4 0 431 R brick R _1 x 0 125 0 431 mineral board 0 29 R 0 8 0 431 1 231 total brick i R mineral board Step c Compare proposed system R otaj Of 1 231 to specified R of 0 893 Since proposed system R otal is greater than required the system is acceptable R CONCH k _Btuin Kx12 K BUM r hC Btu fe hr F ft hr F Btu in January 30 2004 250 1960 Rev B Page 7 Quapra FirE CHIMNEY REQUIREMENTS A chimney must be the required height above the roof or other obstruction for safety and for proper draft oper ation The requirement is that the chimney must be at least 3 feet 91cm higher than the highest point where it passes through the roof and at least 2 feet 61cm higher than the highest part of the roof or structure that is within10 feet 305cm of the chimney measured hori zontally Refer to Figure 8C Figure 8A Firestopping
22. ar bricks on the top of the bottom bricks Slide 7 a top of bricks under clip on back of firebox wall and push 9 x 4 1 2 x 1 1 4 14 5 bottom of brick back 2 9 x 1 3 4 x 1 1 4 4 5 Il side bricks Slid f brick under cii ide of 3 8 1 2 x 2 1 4 x 1 1 4 4 nsta side bricks Slide top of bric under clips on side o 4 8 x 4 1 2 x 1 1 4 1 firebox and push the bottom of the brick until it is flush with 5 8x4 x 1 1 4 chamfered 1 the side of the unit 6 8 1 2 x 2 x 1 1 4 2 ee j 7 7 1 2 x 4 x1 1 4 2 Use Part 832 0550 when ordering individual brick and 8 see drawing 2 provide brick dimension or copy this page and mark the 9 see drawing 2 desired brick and take it to your authorized dealer 1 see drawing 2 0 a 7 8 1 2 2 44 BAFFLE BRICK REMOVAL amp INSTALLATION BAFFLE BRICK SET PART 832 1940 NOTE The baffle is made of pumice firebrick supported by stainless steel brackets and covered with a 1 2 ceramic blanket which contacts the firebox on the sides and the back Remove the manifold tube located second from the rear of the firebox Place the two baffle bricks located second from the rear up onto the rear baffle bricks Slide remaining baffle brick one at a time to the resulting open ing Once brick is over opening lift one side up toward stove top and drop the other side down free from middle ba
23. at Adjust the Start Up Air Control and Primary Air Control maintaining flames above the fuel The more you close down the Primary Control the lower and slower the fire will burn The more you open the Primary Control the more heat will be produced The Start Up Air Control right side is only used for the first 5 to 15 minutes o o As long as there are hot coals repeating steps 7 and 8 will maintain a continuous fire NOTE The special high temperature finish paint applied to the insert will cure as your insert heats You will notice an odor and perhaps see some vapor rise from the insert surface this is normal We recommend that you open a window until the odor dissipates and the paint is cured January 30 2004 250 1960 Rev B Page 17 Quapra FirE 5100 1 WOOD INSERT OPERATING TIPS For maximum operating efficiency with the lowest emissions follow these operating procedures 1 Regardless of desired heat output when loading stove burn your Quadra Fire with both air controls wide open for a minimum of 5 to 15 minutes 2 Regulate burn rate heat output by using the Primary Control under ashcather The Start Up Air Control right side is mainly for initial start up and reloading Heat output settings Follow burn rate instructions listed below Burn only dry well seasoned wood PO WARNING Do not operate with Start Up Air Control in the open position in excess of 15 minutes Risk of extreme tem peratures Prolonged op
24. e 10B Installation Into Metal Heat Circulating Showing Use Of Starter Pipe January 30 2004 5100 1 WOOD INSERT QUADRA FIRE FACTORY BUILT ZERO CLEARANCE FIREPLACE USA INSTALLATONS ONLY The Quadra Fire 5100 I Insert is listed to UL Standards for Safety 127 and approved for installation and use in factory built zero clearance fireplaces conforming to the following specifications Minimum Width of cavity opening Minimum Height Minimum Depth from front to rear The following modifications of factory built fireplaces are permissible 1 removal of damper 2 removal of smoke shelf or baffle 3 removal of ember catches 4 removal of fire grate 5 removal of viewing screen curtain and 6 removal of doors NOTE Installation into fireplaces without a permit will void the listing The factory built chimney must be listed per UL 127 and meet the type HT requirements of UL 103 Factory built fireplace chimneys tested to UL 127 1998 may be at the fireplace manufacturer s option tested to the same criteria as UL 103 HT requirements If the chimney is not listed as meeting HT requirements or if the factory built fireplace was tested prior to 1998 a full height listed chimney liner must be installed from the appliance flue collar to the chimney top The liner must meet type HT requirements 2100 F per UL 1777 The liner must be securely attached to the insert flue collar and the chimney top To prevent room air passage to the chimne
25. e 20 Brick Set for Firebox Ceramic Blanket 1 2 field cut to size 20 1 2 x 18 1 2 Component Pack includes Owner s Manual amp Warranty Card Touch up Paint 1 Gold Door Spring Handle 2 Gold Air Controls Spring Handles 2 leveling bolts Permanent Label If Fireplace Altered Door Assembly Gold Trim Door Assembly Nickel Trim Door Rope field cut to length Glass Assembly Door Glass Assembly Side 2 pieces Left amp Right Manifold Tube Set 4 Spring Handle Door 1 2 Gold Spring Handle Door 1 4 Gold APPLIANCES 5100 I Wood Insert Trim Door 5100 I Wood Insert Nickel Door 250 1960 Rev B January 30 2004 5100 1 WOOD INSERT QUADRA FIRE Lifetime Warranty LIMITED LIFETIME WARRANTY The Hearth amp Home Technologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth amp Home Technologies will repair or replace them These items include but are not limited to steel and cast iron components all gas burners gas logs combustion chambers heat exchanger systems stainless steel firebox components plating doors glass damaged by thermal breakage steel baffle supports steel and ceramic baffles and manifold tubes Labor is for the first five years THREE YEAR WARRANTY Our EZ Clean firepots are covered under Hearth amp Home Technologies three year warranty program Labor is for 3 years TWO YEAR WARRANT
26. ecoming familiar with its installation operation and maintenance We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance Thank you for choosing Quadra Fire With warm regards Dan Henry Mike Derosier SenierVice President Vice President Vice President Dealer Channel Research amp Development Quadra Fire Brand Manager Ou V N Yf Jason Olmstead Dave Fiebelkorn Vice President amp Materials Manager General Manager Page 2 250 1960 RevB January 30 2004 5100 1 WOOD INSERT QUADRA FIRE SAFETY amp OVERVIEW OF APPLIANCE MODEL NAME DimensionS 4 5100 1 WOOD INSERT Minimum Clearances to Combustibles 5 Location of Serial Number Label 5 Listings 6 Serial Number Chimney Height amp Draft and 2 10 30 Rule 6 Installation Recommendations 5 General Installation Procedures 7 Alternate Floor Protection Worksheet 7 Chimney Requirements 8 DO f Ovalizing Round Stainless Steel Liners 8 Date Purchased INSTALLATION OPTIONS Dealership Where Purchased Mobile HOMG 9 Masonry Fireplace 10 Metal Heat Circulating Masonry 1
27. eration of this BTU Hr Start Up Air Control Primary Control Below 10 000 Closed after 5 to 15 minutes Pull to Stop 10 000 15 000 Closed after 5 to 15 minutes 3 4 1 open stove with the Start Up Air Control in the open position may cause the combusti ble materials around the stove to exceed 15 000 30 000 Closed after 5 to 15 minutes 1 2 1 2 open Maximum Heat Closed after 5 to 15 minutes Fully open These are approximate settings and will vary with type of wood or chimney draft safe temperature limits BURN RATES STARTING FIRE Open both controls push in completely After a wood load has been burning on high for 5 to 15 minutes or longer for very large pieces close the Start Up Air Control right side by pulling it out HIGH Leave the Primary Air Control fully open under ashcatcher It is especially important to fully open both controls when reloading the insert as failure to do so could result in excessive emissions also referred to as opacity After a wood load has been burning on high for 5 to 15 minutes on High to achieve the following burn rates set the controls as listed below MEDIUM HIGH Close the Primary Air Control to 1 to 2 1 2 25mm to 64mm open Start Up Air is closed MEDIUM Close the Primary Air Control to 3 4 to 1 19mm to 25mm open Start Up Air is closed LOW Gradually close down the Primary Air Control by pulling out making sure to maintain flames in the
28. ffle support and into the firebox Ceramic blanket can be removed out the front of the stove or dropped out through the opening to the rear of the stove Reinstall ceramic blanket and baffle brick in reverse order Make sure that the manifold tube is secured in place and that the ceramic blanket is resting flat on the top of the baffle and is in contact with the firebox sides and back Stainless Steel Supporting Brackets Size of all 8 baffle bricks 9 x 4 1 2 x 1 1 4 January 30 2004 250 1960 Rev B Page 21 QUADRA FIRE Page 22 832 3100 832 3100NL 831 1520 831 1530 831 1452 831 1461 SP 51S NL SP 51L NL 831 0182 ADJSPT 12 832 1940 832 3490 832 3190 832 0550 832 1970 832 3390 832 2810 DR 27GD DR 27NL 832 1680 832 1960 832 2000 832 1980 832 0620 832 0630 830 0360 5100I NL 5100 1 WOOD INSERT ACCESSORIES Grille Assembly Gold Grille Assembly Nickel Mantel Deflector 5 Mantel Deflector 8 Panel Set STD Gold 30 1 2 h x 47 w Panel Set Large Gold 34 1 4 h x 51 1 4 w Panel Set STD Nickel 30 1 2 h x 47 w Panel Set Large Nickel 34 1 4 h x 51 1 4 w Offset Adapter Zero Clearance Adj Trim Support 12 x 50 2 10 high SERVICE PARTS Baffle Brick Set Pumice Blower Motor Replacement SN 131586 and below Blower Motor Replacement SN 131587 and above Brick Single give dimensions needed see pag
29. he stove has been overfired or operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals the stove is subjected to prolonged periods of dampness or condensation or there is any damage to the stove or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation Hearth amp Home Technologies may at its discretion fully discharge all obligations with respect to this warranty by either repairing or replacing the unit or refunding the wholesale price of the defective part s This limited Lifetime Warranty is effective on all appliances sold after May 1 2002 and supersedes any and all warranties currently in existence Policy 250 8620 RevE January 30 2004 250 1960 Rev B Page 23 QUADRA FIRE ATTENTION INSTALLER Please return this manual to the homeowner when installation ts complete HEARTHGHOME technologies Page 24 250 1960 Rev B Januar y 30 2004
30. iftwood etc Burning materials other than wood including charcoal under adverse conditions may generate carbon monoxide in the home resulting in illness or possible death Do not permit creosote or soot to accumulate excessively in the chimney or inside the firebox Check your chimney system thoroughly when installing into an existing metal or masonry chimney Seek professional advice if in doubt about its condition Do not connect this unit to a chimnney flue already serving another appliance 10 Comply with all minimum clearances to combustibles as shown in this manual for this appliance 11 Build fire on brick firebox floor Do not use grates andirons or other methods to support fuel 12 HOT WHILE IN OPERATION Keep children pets clothing and furniture away Contact can cause skin burns 13 Do not connect to any air distribution duct or system 14 RISK OF FIRE Do not operate with insert door open Operating with door open could result in overfiring 15 For further information refer to NFPA 211 US or CAN CSA B365 Canada 16 Do not operate without fully assembling all components 17 Do not operate with broken glass PRIOR TO FIRST FIRE Remove all labels from glass Clean plated surfaces with a glass cleanser and soft cloth to prevent staining from fingerprint oils SAVE THESE INSTRUCTIONS j Al 1445 North Highway man S E gt Colville WA 99114 Part 250 1960 RevB January 30 2004 www quadrafire com Quapra FirE
31. is installation must also complies with NFPA 211 NOTE Top sections of chimney must be removable to allow maximum clearance of 13 5 405cm from ground level for transportation purposes 9 Burn wood only Other types of fuels may generate poisonous gases e g carbon monoxide Een P Cover from rear of stove is secured to front of stove See complete g instructions on page 13 e e E CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE Remove 2 Spring Handles K i HOME FLOOR WALL AND CEILING ROOF MUST BE Figure 9A Installing Outside Air MAINTAINED i e DO NOT CUT THROUGH FLOOR JOIST WALL STUD CEILING TRUSS ETC WARNING NEVER DRAW COMBUSTION AIR FROM AWALL FLOOR OR CEILING CAVITY OR FROM ANY ENCLOSED WARNING DO NOT INSTALL IN SLEEPING ROOM SPACE SUCH AS AN ATTIC OR GARAGE January 30 2004 250 1960 Rev B Page 9 QUADRA FIRE 5100 1 WOOD INSERT INSTALLATION OPTIONS Refer to Clearances to Combustibles on page 5 Canadian Installation requirements on page 12 Hearth Requirements on page 5 and Zero Clearance Adjustable Support Kit on page 16 MASONRY FIREPLACE USING DIRECT CONNECT METHOD The Quadra Fire 5100 I Insert conforms with the UL Stan dard for Safety 1482 and ULC S628 Canada in all respects and is a
32. l bolts 3 Unit must be grounded with 8 solid copper grounding wire or en equivalent and terminated at each end with N E C approved Joist Shield Firestop Double Wall grounding device Connector Pipe 4 The factory built fireplace must meet UM 84 HUD requirements for outside combustion air supply to the firepalce fire chamber and the chimney must be listed to UL103 HT or a listed UL 1777 full length 6 inch 152mm diameter liner must be used It must be equipped with a spark arrestor cap and the outside air must be installed on the insert See Figure 9A and complete installation instructions of page 13 5 Refer to page 5 of this manual or the Serial label located on the right side of the insert for clearances to combustibles 6 Floor protections requirements on page 5 must be followed precisely 7 Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the exterior of the structure 8 Follow the chimney and chimney connector manufacturer s instructions when installing the flue system for use in a mobile home NOTE Offsets from the vertical not exceeding 45 are allowed per Section 905 a of the Uniform Mechanical Code UMC Offsets greater than 45 are considered horizontal and are also allowed providing the horizontal run does not exceed 75 of the vertical height of the vent Construction clearance and termination must be in compliance with the UMC Table 9C Th
33. l not be covered The replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee and will not be covered This limited Lifetime Warranty does not extend to or include surface finish on the appliance door gasketing glass gasketing firebrick pellet logs igniters kaowool or other ceramic insulating materials It does not cover installation or operational related problems such as overfiring use of corrosive driftwood downdrafts or spillage caused by environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive offsets or negative air pressures caused by mechanical systems such as furnaces fans clothes dryers etc Any installation construction transportation or other related costs or expenses arising from defective part s repair replacement etc will not be covered by this warranty nor will Hearth amp Home Technologies assume responsibility for them Further Hearth amp Home Technologies will not be responsible for any incidental indirect or consequential damages except as results in damage to the interior or exterior of the building in which this appliance is installed This limited Lifetime Warranty does not apply to the venting components hearth components or other accessories used in conjunction with the installation of this product not manufactured by Hearth amp Home Technologies This warranty is void if t
34. laid on hot coals Leave both controls open until the new wood load is burning well enough to maintain the secondary stage of burning and then set controls to your desired heat output setting START UP AIR SYSTEM The combustion air enters at the rear of the firebox through the rear air tubes This air supply is controlled by the Start Up Air Control See Figure 19A PRIMARY AIR SYSTEM The primary air enters at the upper front of the firebox near the top of the glass door This preheated air supplies the neces sary fresh oxygen to mix with the unburned gases helping to create secondary tertiary and quaternary combustion This air is regulated by the Primary Air Control For more primary air more heat push rod in For less primary air less heat pull rod out See Figure 19A In other words Pulling either control towards you closes off the air available to the insert in that area Pushing either control opens it allow ing air circulation to the area A good analogy to remember for this procedure is the gas pedal on your car Pushing in the gas pedal makes the engine run faster Letting off pulling the control back makes the car run slower OPEN PUSH IN Figure 19A CLOSE PULL OUT Primary Air Control Start Up Air Control January 30 2004 250 1960 Rev B Page 19 Quapra FirE 5100 1 WOOD INSERT MAINTENANCE CARE AND CLEANING
35. nap disc might be bad and should be replaced BLOWER CORD LOCATION The 5100 I Insert comes standard with 2 blowers installed at the factory with blower cord on right side of insert as you face the unit The blower cord can also be installed on the left side Disconnect the cord from right side and reinstall on the left side ROUTE WIRES BEHIND THE BLOWER Do not route cord under or in front of appliance January 30 2004 250 1960 Rev B Page 13 Quapra FirE 5100 1 WOOD INSERT BLOWER REPLACEMENT INSTRUCTIONS Part 832 1991 for Serial Numbers 131586 and below Part 832 3190 for Serial Numbers 131587 and above TOOLS NEEDED 2 PHILLIPS SCREWDRIVER 1 Unplug blower cord from outlet g 2 Pull insert out from the fireplace 3 Remove the 2 Air Control spring handles 4 Remove the lower grill by removing 2 screws in the center of the grill 5 Unplug the snap disc by pass switch and speed control from the wiring harness for easier access to blower Located on right hand side of stove as you face the unit Remove screws from blower frame on side of insert Blower will then slide out through side of insert Install new blower in same fashion Re connect snap disc amp speed control to wiring harness and replace screws in blower frame 10 Re install lower grill replace screws amp spring handles Remove 2 Spring Handles N 11 Push insert back into the fireplace Figure 14A 12 Plug blower cord back into outlet
36. on the possibility of performance problems increases In addition exterior conditions such as roof line surrounding trees prevailing winds and nearby hills can influence insert s performance A masonry chimney or a listed factory built UL103 HT Class A chimney must be the required height above the roof and any other nearby obstructions The chimney must be at least 3 ft 91cm higher than the highest point where it passes through the roof and at least 2 ft 61cm higher than the highest part of the roof or structure that is within 10 ft 305cm of the chimney measured horizontally See 2 10 3 Rule Figure 6A These are safety requirements and are not meant to assure proper flue draft 2 10 3 RULE 2 ft Min 61cm 10 ft Min 305cm Figure 6A Page 6 250 1960 Rev B 5100 1 WOOD INSERT CHIMNEY HEIGHT DRAFT CONT D AVOID FIRE To ensure that insulation or any other combustible material does not contact the chimney a chimney inside the house must have at least 2 inches 51mm of air space clearance around the chimney A chimney outside the house must have at least 1 inch 25mm clearance to the combustible structure Noncombus tible fire stops must be installed at the spaces where the chimney passes through floors and or ceilings Refer to Figures 8A amp 8B on page 8 Canadian installations require a full reline of the chimney NOTE Clearances may only be reduced by means approved by the regulatory auth
37. ority having jurisdiction WE RECOMMEND that a qualified building inspector and your insurance company representative review your plans before installation INSTALLATION RECOMMENDATIONS The Quadra Fire 5100 I Insert has met and surpassed the most stringent emissions standards in the United States The sophistica tion of the interior firebox design requires that a proper draft be sup plied by the chimney therefore adherence to the following factors will enable your insert to operate at its optimum capability REQUIRED A minimum starter pipe reaching to the base of the existing code approved masonry chimney and an airtight face seal but a full chimney liner for factory built fireplaces is recommended for USA and is required in Canada BETTER Direct connection to the first flue liner in accordance with the requirements of the NFPA 211 BEST A complete relining of the chimney system with a 6 inch 152mm diameter listed stainless liner Required for factory built fireplace installations in Canada recommended in USA The sections must be attached to the insert and to each other with the crimped male end pointing toward the insert See Figure 6B All joints including the connection at the flue collar should be secured with three sheet metal screws Make sure to follow the minimum clear ances to combustibles as set out on Page 5 of the manual LINER CONNECTOR as lt O d YW FLUE TOWARDS WLL AS SIE DIRECTION urea
38. osene charcoal lighter fluid or similar liquids to start or freshen up a fire in this heater Keep all such liquids well away from the heater while it is in use There are many ways to build a fire The basic principle is to light easily ignitable tinder or paper which ignites the fast burning kindling which in turn ignites the slow burning firewood Here is one method that works well 1 Place several wads of crushed paper on the firebox floor Heating flue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum 2 Place several wads of crushed paper on the firebox floor Open Start Up Air Control right side and Primary Air Control under ashcatcher fully See Figure 19A on page 19 4 Ensure that no matches or other combustibles are in the immediate area of the insert that the room is adequately ventilated and the flue is unobstructed 5 Light the paper in the insert NEVER light or rekindle insert with kerosene gasoline or charcoal lighter fluid the results can be fatal 6 Once the kindling is burning quickly add several full length logs 3 76mm or 4 102mm in diameter Be careful not to smother the fire Stack the pieces of wood carefully near enough to keep each other hot but far enough away from each other to allow adequate air flow between them 7 When ready to reload the insert add more logs Large logs burn slowly holding a fire longer Small logs burn fast and hot giving quick he
39. pproved to UL amp ULC safety standards for installa tion and use within a fireplace with a masonry chimney in accordance with NFPA No 211 with or without a direct flue collar connection A starter pipe is required to reach to the bottom of the existing flue 1 Secure the fireplace damper in the open position If this cannot be accomplished it will be necessary to remove the damper 2 Seal either the damper area around the chimney liner with a high temperature sealant or the fireplace front with fiberglass batting 3 The chimney should be examined for cracks loose mortar and other signs of deterioration and blockage The insert should not be installed until it is determined that the chim ney is safe for use Since an oversized flue contributes to the accumulation of creosote the size of the flue should be checked to determine that it is not too large for the insert The chimney should also be checked to ensure it meets the minimum standard of the National Fire Protection Associa tion NFPA Standard 211 The following bullets list the more critical requirements for a properly constructed chimney e The masonry wall of the chimney if brick or modular block must be a minimum of 4 inches 102mm nominal thickness A chimney of rubble stone must be at least 12 inches 305mm thick e The chimney must have a fire clay flue liner or equiva lent with a minimum thickness of 5 8 16mm and must be installed with refractory morta
40. r An equivalent liner must be a listed chimney liner system or other approved material e A chimney inside the house must have at least 2 inches 51mm of clearance to the combustible structure A chim ney outside the house must have at least 1 inch 25mm clearance to the combustible structure Non combustible fire stops must be installed at the spaces where the chimney passes through floors and or ceiling See Figure 8A and 8B on page 8 NOTE In Canada a full reline is required Page 10 250 1960 Rev B y Masonry Chimney Q Flue Tile ISS NN Full Listed Mantel 1_ _ BSS Liner Option Air tight Face Seal Direct Connect Seal Option Damper Area ee Minimum Starter Pipe Option N tS N SEAL DAMPER AREA OR FACE SEAL Figure 10A Installation Into Masonry Fireplace METAL HEAT CIRCULATING MASONRY The Quadra Fire 5100 I Insert conforms with the safety standard UL 1482 and ULC S628 Canada in all respects and is approved to UL amp ULC safety standards for instal lation and use within a fireplace with masonry chimney in accordance with NFPA No 211 with or without a direct flue collar connection A starter pipe is required into existing chimney Mantel _ Listed Liner SEAL DAMPER AREA OR FACE SEAL Figur
41. rim remove brick or mortar from masonry fireplace to accomo date insert The permanent metal warning plate provided must be attached to the back of the fireplace stating the fire Zz EH place may have been altered to accomodate the insert and C must be returned to original condition for use as a conven tional fireplace E SideWall Hearth Extension C D E INSTALLATION Masonry Heat Circulating and Zero Clearance 12 305 40 1016 35 889 7 178 16 406 8 200 18 457 Canada With 5 Mantel Deflector Part No 831 1520 12 305 29 737 20 889 7 178 16 406 8 200 18 457 Canada With 8 Mantel Deflector Part No 831 1530 12 305 23 585 16 406 7 178 16 406 8 200 18 457 Canada Zero Clearance in USA Only THERMAL PROTECTION USA amp CANADA Thermal protection must be 1 inch 25mm minimum thickness k value 0 84 or equivalent material See Alternate Floor Protection Work Sheet on page 7 SERIAL NUMBER LABEL LOCATION ON RIGHT SIDE OF INSERT AS YOU FACE THE APPLIANCE January 30 2004 250 1960 Rev B Page 5 QUADRA FIRE LISTINGS These installation instructions describe the installation and opera tion of the Quadra Fire 5100 1 Wood Insert This insert meets the U S Environmental Protection Agency s 1990 particulate emission standards The 5100
42. rt extending into fireplace opening AA OU N gt Extend leveling bolts downward to level insert SECURING LINER TO CHIMNEY RING There are two options to secure the liner to the chim ney ring See Figure 12A Option One If there is enough room on the top of the insert to work hand bend the two tabs upward 90 Secure the liner with the supplied hex head bolts 1 4 2 pre drilled holes on 20 3 4 chimney ring under outer skin access through firebox Option Two Remove the manifold tubes fiberboard baffle and ceramic blanket From inside the firebox pull liner down through the chimney ring below the outer skin There are two pre drilled holes in the chim ney ring 180 apart Secure the liner with the supplied hex head bolts 1 4 20 3 4 NOTE Tabs are shipped from factory in a flat position Bend upwards 90 degrees Figure 12A Page 12 250 1960 Rev B January 30 2004 5100 1 WOOD INSERT QUADRA FIRE OUTSIDE AIR INSTALLATION Cover from rear of stove is secured to front of stove ae Remove 2 Spring Handles Figure 13A Tools Needed Phillips Head Screwdriver Remove
43. talled in a masonry or heat circulating fireplace this fireplace insert must be installed with a continuous chim ney liner of 6 152mm diameter extending from the fireplace insert to the top of the chimney The chimney liner must conform to the Class 3 requirements of CAN ULC S635 Standard for Lining Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys e Do not remove bricks or mortar from fireplace to accommodate insert e The face of the fireplace must be sealed to prevent room air passage into the chimney cavity e The permanent metal warning label provided must be affixed to the back of the fireplace with screws or nails to the fireplace in a location readily visible should the fireplace insert by removed stating that the fireplace may have been altered to accommodate the insert and must be returned to original condition for use as a conventional fireplace USE OF LEVELING BOLTS Two leveling bolts 3 8 x 4 are shipped inside the component pack found inside the firebox NOTE Not all installations will require the use of the leveling bolts If the leveling bolts are necessary you will also need sheetmetal guides placed under the leveling bolts to slide insert into position Remove the bolts from the component pack Locate the weld nuts welded to each side of the insert bottom and insert the bolts Position insert on hearth with rear of inse
44. to position on TRIM PIECES scissors Place side pieces on first and then front piece Figure 16B The front piece overlaps side pieces NOTE The trim in the Flush Mount Kit is one piece 7 Once you are satisfied with the positioning remove trim and set aside 8 Remove the paper from double sided tape that is to accept trim side Align side and then press hard against tape to secure side piece Repeat for other side Install front trim piece last NOTE 3 8 9 5mm thick tile or like material can be cut to ee size and fit under lip of top trim edge for a decorative touch See Figure 16C Decorative tile may be installed Figure 16D Page 16 250 1960 RevB January 30 2004 5100 1 WOOD INSERT QUADRA FIRE OPERATION WOOD SELECTION AND STORAGE Burn only dry seasoned wood Dry well seasoned wood will not only minimize the chance of creosote formation but will give you the most efficient heat output Even dry wood contains at least 15 moisture by weight and should be burned hot enough to keep the chimney hot enough to maintain particulate smoke burning Burning unseasoned wood of any variety defeats the stoves efficiency Dead wood lying on the forest floor should be considered wet and requires full seasoning time Standing wood can be considered to be about two thirds seasoned Wood is dry enough to burn if the ends of the logs have cracks radiating in all directions from the center If your
45. y cavity of the fireplace seal either the damper area around the chimney liner with high temperature sealant or the fireplace front with fiberglass batting The fireplace must not be altered except that the damper may be removed to accommodate a direct connect starter pipe or chimney liner and external trim pieces which do not affect the operation of the fireplace may be removed providing they can be stored on or within the fireplace for reassembly if the insert is removed The permanent metal warning label provided must be attached to the back of the fireplace with screws or nails stating that the fireplace may have been altered to accommodate the insert and must be returned to original condition for use as a conventional fireplace y If the hearth extension is lower than the fireplace opening the portion of the insert extending onto the hearth must be Mantel ha supported Manufacturer designed adjustable support kit can be ordered from your dealer See page 16 Final approval of this installation type is contingent upon the authority having jurisdiction Listed Liner lt SEAL DAMPER AREA OR FACE SEAL Figure 11A Installation Into A Factory Built Zero Clearance Fireplace January 30 2004 250 1960 Rev B Page 11 Quapra FirE 5100 1 WOOD INSERT INSTALLATION IN CANADA MASONRY and HEAT CIRCULATING INSTALLATIONS INTO FACTORY BUILT FIREPLACES ARE PROHIBITED IN CANADA Whether ins
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