Hayter Mowers 41 Push Lawn Mower User Manual
Contents
1. 18 CAWN CARE CALENDAR Keep mowing regularly and watering as necessary Fill any cracks caused by drought with a mixture of sharp sand and soil In dry weath er conditions leave the grass longer to help retain ground moisture September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow October Rake out the thatch from the turf and spike the lawn to assist in drainage Brush in peat and sharp sand No vember Use a stiff broom to disperse worm casts before mowing Keep turf free from leaves December Apart from brushing away leaves December is a slack end of a busy year Keep off the lawn if it is very wet or frozen To prevent grass damage do not remove more than one third of the grass height in one cut 1 19 MAINTENANCE SCHEDULE Daily To prevent accidents stop the engine disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower After the very first five hours change the engine oil Follow the hourly or calendar intervals whichever occurs first More frequent service will be required if working for prolonged periods under dusty dry conditions or when airborne debris is present or after extensive operation cutting tall dry grass Check the oil level Remove grass debris from around the engine exhaust exhaust guard and air ways in the top cowl and underside of2. If the engine fails to stop move the throttle lever to the slow position and disconnect the spark plug lead Release the engine stop lever To prevent engine damage do not use the mower on slopes greater than 20 degrees r 5 Move the height of cut lever sideways to disengage it from the locking notch then push forwards to lower or pull backwards to raise the height of cut Release the lever in the required position and ensure that it locks firmly into one of the seven notch settings Always select a height of cut to suit operating conditions Prevent engine overloading and blockages by avoiding low cuts in long grass conditions Be prepared to make two cuts when the grass is long OPERATING THE MOWER To prevent accidents thoroughly inspect the area and remove all objects which when contacted by the mower cutterblade could become dangerous projectiles Inspect the area for hidden obstruc tions which when contacted by the cutterblade could risk health and safety Remember the location of these obstructions and ensure that you mow around them Raise the rear deflector and lift the grassbag through the handlebar and lower the rear deflector to rest against the rear of the mower To empty the grassbag pour out the grass clippings and shake the grassbag vigorously to clean the airways Good grass collection depends on good air flow through the grassbag When collecting grass clippin
3. Number Service Dealer Date Date Note for dealer Please retain this voucher for your records 12 15 16 1 7 1 8 1 11 1 11 1 11 1 12 1 12 1 12 1 12 1 13 1 13 1 13 1 13 1 13 1 14 1 17 1 14 1 14 1 14 1 14 1 15 1 15 1 15 1 15 1 16 1 16 1 16 1 16 1 17 1 17 1 18 1 19 Main Features Specifications Contents Introduction Warranty Safety Precautions Safety Symbols Decal Symbols Assembling the Mower Delivery Checklist Handlebar Grassbag Attachment Before Starting the Engine Prevent Engine Damage Oil Type Check Oil Level Fuel Type Operating The Mower Controls Starting Step I Step 2 Step 3 Turning Stopping Slopes Height of Cut Before Mowing Grassbag Without Grass Collection Heavy Growth Friction Disc Non Grassed Areas Lawn Care Calendar Guide Only 1 20 1 21 1 27 1 21 1 21 1 21 1 22 1 22 1 23 1 23 1 23 1 24 1 24 1 25 1 25 1 26 1 26 1 27 1 28 1 29 1 30 1 31 1 32 1 33 1 34 1 35 1 36 CONTENTS Maintenance Schedule Mower Maintenance Engine Throttle Cable Adjustment Carburettor Adjustments Oil Service Air Cleaner Service Spark Plug Service Keeping Engine Clean Grassbag Deck Housing Securing Nuts and Bolts Lubrication Cutterblade Removal Cutterblade Assembly Cutterblade Sharpening Storage Trouble Shooting Declaration of Confo
4. depress the engine stop lever to prevent it being dam aged through contact with the engine spark plug Engines stored in excess of 30 days need to be protected with Briggs amp Stratton fuel additive or drained of fuel to prevent gum from forming in the fuel system or on essential carburettor parts To ensure your mower is maintained in good working order it is important that the following procedure is adopted Refer to the Maintenance section as necessary Drain fuel from the engine by operating the engine until it stops Disconnect the spark plug lead Change the engine oil Remove the engine spark plug and pour 15ml of engine oil into the engine cylinder and replace the spark plug Do not exceed the stated volume of oil as engine damage may occur on re starting Do not replace the spark plug lead Slowly pull the engine start grip once to crank the engine This will distribute the oil and help prevent engine corrosion Clean grass and debris from the engine cylinder cylinder head cooling fins under top cowl and around and behind exhaust exhaust guard Clean all other areas of the mower and ensure that the grassbag is clean Lubricate the mower Treat metal parts with a water repellent anti corrosion product Cover the mower with a protective sheet and store it in a dry ventilat ed area 1 27 TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Engine stop lever released Operate engine
5. extended warranty second and third year of the three year limited warranty the machine must have annual services carried out by an Authorised Hayter Service Dealer These chargeable services should be carried out within 12 and 24 months of the date of purchase Excluded from the extended warranty period are those items which are subject to normal wear and tear e g tyres wheels cutterblades belts cables grassbags brush bristles batteries and other consumable wearing parts All consumer machines which are fitted with a genuine Hayter friction disc as original equipment before use are covered by a Lifetime Warranty against the engine crankshaft bending Note friction washers blade brake clutch B B C units and other such devices are not applicable Only machines fitted with a genuine Hayter friction disc which are used in accordance with the recommended operating and maintenance procedures are covered This warranty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts are fitted This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship Consult the Owner s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments A warranty period of 90 days applies to machines used for commercial purposes To make a warranty claim return the unit to a Hayter auth
6. level daily before starting the engine and ensure that the correct oil level is maintained Refer to Before Starting the Mower for oil checking and filling instructions Change the engine oil after the first 5 hours of operation and thereafter according to the Maintenance Schedule Drain fuel by running the engine until the fuel tank is empty Remove the spark plug lead Allow the engine to cool Drain the oil while the engine is warm Not hot AWN Tip the mower over on to its left hand side thus ensuring that the air cleaner is kept uppermost to prevent engine damage 6 Remove the oil filler dipstick and drain the oil into a suitable container 7 Refill with new oil of the recommended SAE viscosity grade Refer to Before Starting the Mower Air Cleaner Service To service the air cleaner loosen screw 1 and remove cover 2 Remove cartridge 3 and clean by tapping gently on a flat surface If very dirty replace Do not use petroleum solvents Do not use pressurised air Do not oil the cartridge After servicing install the cartridge into the cover Insert the tabs on the bottom of the cover into the slots in the bottom of the base 4 Tilt the cover upwards and securely tighten the screw to the base MOWER MAINTENANCE Use only Briggs amp Stratton spark tester 1 to check for a spark as shown in the diagram Replace the spark plug every 100 h
7. the deck housing Remove grass debris from the grassbag and check for signs of damage Check the condition of guards and safety devices Check condition of cutterblade 25Hrs or Every Season Change the engine oil if continuously operating under heavy load or high ambient temperature Service the air cleaner Lubricate wheels pivot points and linkages and grease the inner con trol cables at point of entry and exit from their outer casing Sharpen the cutterblade 50Hrs or Every Season 1 20 Change the engine oil MOWER MAINTENANCE 100Hrs or Every Season Clean the engine cooling system Clean more often under dusty condi tions or when airborne debris is present or after prolonged operation whilst cutting tall dry grass Replace the spark plug 1 Air Filter 2 Fuel Cap 3 Start Grip 4 Oil Cap Dipstick 5 Exhaust Guard 6 Spark Plug Lead Loosen casing clamp screw 1 and move the governor lever 2 in the direction of screw 1 as far as posible Move the throttle control to the choke position Tighten casing clamp screw Carburettor Adjustments Should only be made by an authorised Briggs amp Stratton dealer Under no circumstances should the engine be adjusted to run at a speed in excess of that shown on the Declaration of Conformity 1 21 MOWER MAINTENANCE 1 22 Oil Service Check the oil
8. 780129 1 23 Screw M6 x 55 09780 1 24 Nut Nyloc M6 T Type 09438 3 25 Control Throttle 410035 1 26 Handlebar Fitting 411035 1 27 Plug Drive Large 341033 2 28 Pin Pivot 340182 2 29 Cover Nut M6 343025 2 30 Washer Nylon 09688 6 31 Handlebar Upper 305145W 1 32 Lid Battery Box 410081 1 33 Screw M6 x 20 09687 2 34 Lever Engine Stop 340179 1 35 Fins 410055 1 36 Guide Cable 410037 4 37 Cable Engine Brake AD 410036 1 38 Frame Grassbag 410038W 1 39 Fabric Grassbag 410039 1 40 Deflector Rear 410028 1 41 Bolt Coach M8x40 09379 2 1 31 PARTS LIST ITEM NO DESCRIPTION PART NO QTY ITEM NOTE 42 Plug Drive Small 300144 4 43 Ratchet HOC 415014 1 44 Decal HOC 320006 1 45 Screw Self Tap Engine 09349 3 46 Underdeck Assy 410015 1 Inc 21 47 48 50 47 Chute 410058 1 48 Nutsert 410076 1 49 Cover Underdeck 410060 1 50 Throwplate 410059 1 51 Axle Front W A 410051 1 52 Bearing Front Axle 410069 2 53 Hub Cap 219143 4 54 Nut Nyloc 1 2 UNF 4486 4 55 Wheel 5218 2 56 Bolt Cutterblade 09788 1 ST Washer Spring 09273 1 58 Distance Piece Cutterblade 4014 1 59 Carrier Blade Boss 410073 1 60 Friction Disc 410057W 1 61 Cutter Blade 201026 1 62 Washer Plain 09262 1 63 Rod Connecting 410049 1 64 Spring Counter Balance 410050 1 65 Push fix 0201086 3 66 Frame Push 415001W 1 67 Screw Taptite M6 x 35 09786 2 68 Spring HOC 480132 1 69 Lever HOC 480128 1 70 Housing Bearing
9. Ranger 41 Push CODE 415A OWNER S HANDBOOK English Version FROM SERIAL NO 415A001001 HANDBOOK 415021 Rev 1 Issue 10 05 04 Main Features MAIN FEATURES SPECIFICATIONS 1 Air Cleaner 8 2 Fuel Filler Cap 3 Oil Filler Cap and Dipstick 4 Handlebar Securing Knob 5 Engine Start Grip 6 Throttle Control 7 Engine Stop lever 8 Handlebar 9 Grassbag Assembly 10 Height of Cut Adjuster 11 Serial No Label 12 Exhaust Guard 13 Rear Deflector 14 Spark Plug Lead 1C415A05 Specifications Code 415A Engine Briggs amp Stratton Quantum XTS 50 Engine type 12F802 1325 01 Engine Cutterbar speed 3000 rpm Fuel type Unleaded petrol Fuel capacity 1 5 litres Oil type SAE 30 engine oil Oil sump capacity 0 6 litres Cutting width 410mm Cutting height 18 68mm Overall dimensions 1050 x 446 x 1375mm Dry Weight 34 Kg HAYTER HAYTER EE MAKERS OF THE FINEST MOWERS EE MAKERS OF THE FINEST MOWERS 1ST Year 12 months 1ST Year 12 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Serial Number Service Dealer Date Date Note for dealer Please retain this voucher for your records gt HAYTER HAYTER ma MAKERS OF THE FINEST MOWERS H EE MAKERS OF THE FINEST MOWERS 2nd Year 24 months 2nd Year 24 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Serial
10. Support 410048 1 71 Bracket Roller Support LH 410002 1 12 Grip Fix 5 16 L D 04020 1 73 Plate Securing 219037 1 74 Box Battery 410080 1 75 Decal Hayter 410087 1 76 Bracket Roller Support RH 415010 1 TT Plate Axle Tie 415015 1 78 1 32 LIST PARTS 1C415A06B 1 33 Notes Notes CUSTOMER INFORMATION Engine Type 12F802 1325 01 Engine Briggs amp Stratton Quantum XTS 50 Date of Sale Your Local Dealer 1 36
11. ards Before use always visually inspect the cutting mechanism to ensure that it is in good condition A damaged cutterblade must be replaced immedi ately with a genuine Hayter replacement part Do not operate the engine in a confined space where exhaust fumes carbon monoxide can collect Refuel outdoors only and do not smoke while refuelling Always pull the starter cord slowly until resistance is felt Then pull the cord rapidly to avoid kickback and prevent hand or arm injury Mow only in daylight or good artificial light Avoid using the mower on wet grass where feasible Always be sure of your footing on slopes Walk never run Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes Do not mow excessively steep slopes of more than 20 degrees Use extreme caution when reversing or pulling the mower towards you Stop the engine before moving the mower across areas other than grass Never operate the mower unless the guards are securely in position and in good condition Do not change the engine governor settings or overspeed the engine Start the engine carefully with feet well away from the cutterblade SAFETY PRECAUTIONS Do not tilt the mower when starting the engine Do not put hands or feet near or under rotating parts Never pick up or carry the mower while the engine is running Never lift the rear deflector while the engine i
12. e the wheels pivot points and linkages with engine oil every 25 operating hours Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casing 1 24 MOWER MAINTENANCE fy Cu tterblade i Ren noval Drain the fuel by running the engine until the fuel tank is empty and the engine stops Remove the spark plug lead and allow the engine to cool Turn the mower on its left hand side and ensure that the air cleaner side of the engine is uppermost Firmly grip the end of the cutterblade with the gloved hand and remove the bolt spring washer and distance piece securing the cut terblade with a 9 16 A F spanner To prevent accidents never work on the cutterblade unless the spark plug lead has been removed The cutterblade has sharp edges ALWAYS wear strong gloves to protect your hands when working on the cutterblade DO NOT rotate tools towards the cut ting edges to avoid the risk of injury should the tool slip ALWAYS use genuine Hayter replacement parts The condition of the cutterblade and its mounting arrangement should be checked regularly for signs of wear or damage Ensure that the cut terblade is not bent or cracked A damaged cutterblade that is out of balance will vibrate excessively and may break DO NOT use an unbalanced cutterblade Regularly check that the bolt securing the cutterblade is tightened to the specified torque of 54Nm Replace
13. er the grassbag through the handlebar and hook in position Lower the deflector to rest on the grassbag 1 12 To prevent engine damage the engine is shipped without oil or petrol The engine must be filled with the correct grade of oil and petrol before starting the engine Always use high quality detergent oil classified SAE 30 oil Never use additives with recommended oil To prolong the life of your engine it is important that the oil is changed after the first 5 hours of use refer to Maintenance Schedule Clean around the oil filler cap before removing With the mower on a level surface unscrew and remove the oil filler dipstick Wipe oil from it with a clean cloth Screw the oil filler dipstick back in place then unscrew and remove it to check the oil level The oil level is correct when it is at the full mark on the dipstick DO NOT OVERFILL Always use clean fresh unleaded petrol Purchase fuel in quantities that can be used within 30 days Never mix oil with petrol For added engine protection Briggs amp Stratton recommend the use of their fuel additive which is available from an authorised Briggs amp Stratton ser vice dealer Fill to base of neck to allow for fuel expansion Do not overfill the fuel tank OPERATING THE Check that the engine stop lever returns freely to its rest position when released Whilst operating the engine throttle mec
14. gs it is important that the grassbag is emptied regularly to pre vent blockages and engine overloading Remove the grassbag and operate the mower with the rear deflector in the closed position s d Areas of heavy growth should be mown without collecting the clip pings If collection is required first mow the area without the grass bag at the maximum height of cut setting Allow the grass clippings to dry out and then mow the area at the maximum height of cut setting with the grassbag fitted Reduce the height of cut and mow the area again as necessary until the required finish is obtained To prevent grass damage do not remove more than one third of grass height in one cut OPERATING THE MOWER Friction Disc The cutterblade is driven by the engine via a friction disc to help pre vent damage occurring to the engine crankshaft and cutting mecha nism when a hidden obstruction or overload is encountered Always stop the engine when a hidden obstruction or excessive vibra tion is encountered Disconnect the spark plug lead and examine the cutting mechanism ALWAYS replace a damaged cutterblade refer to Maintenance When moving the mower across non grassed areas stop the engine and set the mower to the maximum height of cut to protect the cutting mechanism LAWN CARE CALENDAR To be used as a guide only January i There is very little work to do this month apart from brushi
15. hanism slight resistance should be felt when moving the lever to the choke position N P Move the throttle control lever to the choke position before starting a cold engine Move the throttle control lever to the fast position before starting a warm engine Stand behind the mower and hold the handlebar together with the engine stop lever with your left hand With your right hand hold the engine start grip and pull slowly until resistance is felt then pull rapidly to crank the engine carefully return the start grip to the storage position when the engine starts If the engine does not start after 5 attempts refer to Trouble Shooting The engine stop lever must be held firmly against the handlebar to start and keep the engine running If the engine stop lever is released the engine will stop Allow the engine to warm up and move the throttle lever to the fast position after starting a cold engine To prevent damage never pull the engine start grip when the engine is running To turn steer the mower with the handlebar in the direction required To make a tight turn apply downward pressure on the handlebar to raise the front wheels just above ground level and steer in the required direction To prevent accidents do not raise the front of the mower exces sively when making a turn Never raise the rear of the mower when the engine is running Emergency stop
16. ng away leaves Keep off the grass if frozen or waterlogged February Rake the grass thoroughly Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary March The yearly lawn work programme really starts this month As soon as the ground conditions are suitable the first cut can be made The first cut should merely top the grass as close cutting at this stage could result in severe yellowing or browning Two cuts are generally suffi cient this month April Mow often enough to stop grass growing away Dig out patches of coarse grass or resistant weed Re seed bare patches i May Keep mowing increasing the frequency as required Treat with selec tive weed killers or combined weed feed preparations if you did not feed the lawn in April June Summer mowing should now be under way It should be necessary to mow the lawn twice a week Raking before mowing is important this month as the combined action keeps runners of clover under control Water the grass if necessary and remember to soak thoroughly July Treat the grass with the second application of fertiliser or weed killer fertiliser Water when necessary and rake occasionally As a gen eral rule the grass clippings should be removed each time you mow If weather conditions are dry and hot and the grass is weed free leave the clippings on the lawn to help maintain ground moisture amp 1
17. orised dealer along with proof of purchase stating the machine serial number and date of purchase The service receipt s or this Owners Handbook with the 1st 2nd year service boxes fully completed must be produced as proof of entitlement to the extended warranty period Subject to the conditions and exclusions in this limited warranty the authorised dealer will at our option repair or replace any warranted part within the duration of the warranty period This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining services please write to HAYTER LIMITED Service Department Spellbrook Bishop s Stortford Hertfordshire CM23 4BU Issue 12 08 03 UK ONLY Details of your local Hayter authorised dealer are contained in Yellow Pages and the Hayter website www hayter co uk or contact contact Freephone 0800 616298 SAFETY PRECAUTIONS P This safety alert symbol indicates important safety messages When you see this symbol be alert to the possibility of injury Carefully read the following and inform others Your mower is perfectly safe if used correctly Failure to observe the following precautions may result in serious injury Before using the mower read the owners handbook carefully Pay par ticula
18. ours or every season whichever occurs first A spark plug wrench is available from any authorised Briggs amp Stratton service dealer Check the spark plug gap with a feeler gauge and set at 0 76mm Remove all grass and debris from the engine including the exhaust exhaust guard the air ways in the top cowl and the surround ing deck areas on a daily basis after use Never spray the engine with water during cleaning Water can contaminate the fuel Always clean with a brush or compressed air Grass and debris may clog the engine s air cooling system especially after prolonged operation while cutting tall dry grass The internal cool ing fins and surfaces may require cleaning to prevent overheating and engine damage We recommended that this service be carried out by an authorised Briggs and Stratton dealer Remove grass debris from the grassbag immediately after use and check its condition for signs of damage To prevent accidents replace a damaged grassbag immediately 1 23 MOWER MAINTENANCE Remove grass debris from the top and underside of the deck housing immediately after use Fertilisers and top dressings are particularly corrosive Thoroughly clean the mower deck immediately after use on treat ed grass and store well away from corrosive materials Regularly check that all securing nuts and bolts are tight Replace missing or damaged items immediately Lubricat
19. r attention to the safety precautions Ensure that you are familiar with the controls and the proper use of the equipment Learn how to stop the mower quickly in an emergency Never allow children or people unfamiliar with these instructions to use the mower Never mow while people especially children or pets are nearby Keep in mind that the user is responsible for accidents or hazards occurring to other people or their property While mowing always wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearing sandals Thoroughly inspect the area where the mower is to be used and remove all objects which may be thrown by the machine WARNING Petrol is highly flammable Store fuel in containers specifically designed for this purpose Add fuel before starting the engine Never remove the cap from the fuel tank or add petrol while the engine is running or when the engine is hot Allow the engine to cool for at least two minutes before refu elling Do not attempt to start the engine if petrol is spilled or a smell of petrol is present Move the mower away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated SAFETY PRECAUTIONS Always use fresh fuel Stale fuel can block the carburettor and cause leakage Replace fuel tank and oil tank caps securely A damaged cutterblade or loose fixing bolt are major haz
20. rmity Parts List Parts list Diagram Notes Customer Info INTRODUCTION Thank you for purchasing a Hayter mower The following pages are designed to help you gain safe and efficient service from your mower IMPORTANT This Owners Handbook should be regarded as part of the mower as it gives essential information regarding mower safety operation maintenance and specifications Read and understand this handbook prior to operating your mower for the first time Make sure you are familiar with all the controls and points of regular maintenance If you have any doubts consult your local Hayter authorised dealer who will be pleased to give you assistance IMPORTANT This mower is designed solely for use in a domestic grass cutting environment Use in any other way is considered as contrary to the intended use Compliance with and strict adherence to the conditions of operation service and repair as specified in this handbook also constitute essential elements of the intended use This mower should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures The safety precautions listed in this handbook and all other generally recognised regulations on safety must be observed at all times Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liability for any resulting damage or injury Hayter mower
21. s are robustly constructed and designed for efficient economical performance under normal mowing conditions Correct operation and maintenance will ensure a long and satisfactory service life Prior to despatch from our factory every effort is made to ensure that your mower is delivered in perfect condition Throughout this handbook all references to left and right are as viewed from behind the han dlebar in the direction of forward travel This handbook is based on information available at the time of publication HAYTER LIMITED reserve the right to amend product specifications without prior notification WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase The manufacturer of major proprietry components ie engines gearbox transaxle where applicable furnish their own warranty and services are provided through their authorised network To qualify for the full benefit of the warranty the warranty registration card must be returned within 14 days of purchase Subject to the conditions and exclusions noted in this limited warranty we shall at our option repair or replace any warranted part during the applicable period If you are in doubt or experience any difficulty please consult a Hayter Authorised Service Dealer for clarification To qualify for the
22. s running Never touch the exhaust exhaust guard or cooling fins when the engine is hot Stop the engine and disconnect the spark plug lead Before clearing blockages or unclogging the discharge chute Before cleaning checking or working on the mower After striking a foreign object Inspect the mower for damage and ensure necessary repairs are made before re starting If the mower starts to vibrate abnormally check immediately Stop the engine Whenever you leave the mower Before refuelling Reduce throttle control setting during engine shutdown Keep all nuts bolts and screws tight to ensure that the equipment is in safe operating condition Frequently check fuel lines and fittings for cracks or leaks and replace if necessary Never check for a spark when the spark plug is removed Use approved tester Inspect the exhaust periodically and replace if worn or leaking Never crank the engine with the spark plug removed Never start the engine with the air cleaner or air cleaner cover removed Never store the mower with petrol in the tank within an enclosed area where fumes may reach an open flame or spark 1 10 SAFETY PRECAUTIONS Allow the engine to cool before storing in any enclosure To reduce the fire hazard keep the engine and the surrounding deck area free of grass leaves or excessive grease Check the rear deflector and grassbag frequently for wear or deteriora
23. spect and replace as necessary Discharge chute blocks Grass is wet Mow dry grass Cut height too low Increase cut height Grassbag full Empty grassbag Airflow through the Clean the grassbag grassbag is restricted Engine speed too slow Set throttle to fast position Mower is hard to push Cut height too low Increase cut height Wheels roller damaged Inspect and replace as necessary Poor grass collection Airflow through the Clean the grassbag grassbag is restricted Discharge chute blocked Remove blockage Wet grass Mow dry grass Grassbag full Empty grassbag Engine speed too slow Set throttle to fast position 1 29 DECLARATION OF 1 30 EC DECLARATION OF CONFORMITY HAYTER LIMITED Spellbrook Bishop s Stortford Herts CM23 4BU ENGLAND declare that the lawnmowers Models Ranger Machine Type No CODE 415A Category Push Type Pedestrian Rotary Engine Manufacturer Briggs amp Stratton Speed of rotation 3000 rpm Width of cutting device 410mm Speed of rotation of the cutting device 3000 rpm Complies with the provisions of Directive 98 37 EC Essential Health amp Safety Requirements Relating to the Design amp Construction of Machinery and Safety Components as amended and the regulations transposed into national law Also Directive 89 336 EEC Electromagnetic Compatibility as amended and the regulations transposed into national law Also Directive 2000 14 EC Noise emission in the environment by eq
24. stop lever Incorrect oil level Check oil level Obstruction under deck Remove obstruction Engine smokes Excess oil level Check oil level Air cleaner cartridge oil Service air cleaner soaked or blocked Engine runs then stops Fuel starvation Fill fuel tank Fuel cap vent blocked Clean fuel cap vent Engine will not start Engine under load Raise height of cut Fuel starvation Fill fuel tank Engine cold Set throttle to choke position Incorrect contaminated fuel Drain fuel tank and fill with correct fuel Spark plug lead disconnected Connect spark plug lead Throttle setting incorrect Set throttle to fast position Engine brake not released Operate engine brake lever Faulty spark plug Clean and adjust gap or replace Engine runs rough Spark plug lead becoming Connect spark plug lead disconnected in use Faulty spark plug Clean and adjust gap or replace Air cleaner blocked Service air cleaner Incorrect contaminated fuel Drain tank and fill with correct fuel 1 28 TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine vibrates excessively Mounting bolts loose Tighten bolts Cutterblade bolt loose Tighten bolt Cutterblade out of balance Balance cutterblade Bent crankshaft Consult your dealer Uneven cut Undulating ground conditions Change direction of travel Cutterblade worn Sharpen the cutterblade Cutterblade out of balance Balance the cutterblade Wheels roller damaged In
25. the cutterblade every 2 years of sooner if excessively worn or damaged To prevent injury it is wise to seek assistance when turning the mower on its side 1 25 MOWER MAINTENANCE Cutterblade Assembly Qy 9 Assemble the cutterblade with the turned up edges facing towards the engine Secure the cutterblade using the bolt 1 spring washer 2 and distance piece 3 and tighten to a torque of S4Nm A slightly worn cutterblade may be re sharpened Both blade edges must be sharpened equally to ensure balance Sharpen the cutterblade every 25 mowing hours or more frequently if conditions require Remove the cutterblade from the mower and clean using a brush and water Inspect the cutterblade for signs of damage Sharpen both cutting edges with a flat file to restore performance Ensure that the cutterblade is balanced Use a screw driver with a round shaft to support the cutterblade through its centre hole Hold the cutterblade horizontal and then release A balanced cutterblade will remain horizontal If the cutterblade is not balanced the heavy end will rotate downwards Sharpen the heavy end until the cutterblade is correctly balanced 1 26 MOWER MAINTENANCE To store the handlebar unscrew the 2 small securing knobs sufficient ly to allow it to be pivoted forwards to rest against the mower Take care to ensure that the control cables do not become snagged at the pivot point and
26. tion Replace worn or damaged parts for safety If the fuel tank has to be drained this should be done outdoors and when the engine is cool Wear strong work gloves when removing and reassembling the cut terblade Always replace worn or faulty parts with genuine Hayter parts i Safety Alert Be aware to the Danger of severing toes or fin Danger of being hit by thrown possibility of injury gers in cutting mechanism objects Carefully read the Owners Stop engine and remove spark Keep bystanders at a safe dis Handbook before using the plug lead before working on tance from the mower machine the mower LU it Engine Stop Height of Cut Adjustment Throttle Control Symbol Symbol Symbols To ASSEMBLING THE MOWER Remove the mower from the packaging and check that the following items have been supplied correctly If any items are missing contact your local Hayter dealer 1 Engine Handbook To prevent accidents cut off the long ribbon attached to the grass bag and discard Unscrew the handlebar securing knobs sufficiently to allow the handle bar to pivot Hold the engine stop lever in towards the handlebar and unfold the handlebar to the operating position before releasing Tighten both handlebar knobs to secure in position Take care to ensure that the control cables do not become snagged at sone the pivot point Raise the rear deflector low
27. uipment for use outdoors and the regula tions transposed into national law procedure applied for the conformity assessment ANNEX VI procedure 1 Notified Body Sound Research Laboratories Ltd Holbrook House Little Waldingfield Sudbury Suffolk ENGLAND Notified body identification No 1088 Measured sound power level 94 dB A Guaranteed sound power level 96 dB A Standards Used EN292 EN836 and ENISO14982 Authorised Signatory Signed a Date 13 03 02 Pade 7 Declaration done and Technical Documentation kept at 7 HAYTER LIMITED M A Wright Spellbrook Bishop s Stortford Technical Director Herts CM23 4BU ENGLAND VIBRATION INFORMATION Hand arm vibration level measured to the procedure in European Standard EN 836 Code 415A 7 0ms gt PARTS LIST ITEM NO DESCRIPTION PART NO QTY ITEM NOTE 1 Mainframe 410010V 1 2 Guard Foot 415016W 1 3 Screw Taptite M6x16 09365 25 4 Rod Deflector 305103 1 5 Key Woodruff 1662 1 6 Decal Grass Blade 410064 1 7 Engine B amp S Quantum XTS50 410007 1 8 Decal Engine 398013 1 9 Cover Nut M8 234051 2 10 Nut Nyloc M8 09441 2 11 Knob HOC 480134 1 12 Spring Deflector 410030 1 13 Wheel Rear 005095 2 14 Handlebar Lower 410034W 2 15 Bolt Handlebar 226024 2 16 Knob Handlebar 480088 2 17 Plug Handlebar 300160 2 18 Guide Rope 305093 1 19 Washer Plain 09472 1 20 Nut Nyloc M6 P Type 09544 3 21 Fastner Panel Edge 410082 1 22 Bolt M6 x 40 MU
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