Grizzly G8690 Lathe User Manual
Contents
1. FOLD ALONG DOTTED LINE Industrial 4A GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Name Street City TAPE ALONG EDGES PLEASE DO NOT STAPLE2. SIZ de ee 275 Lx 11 W x 10 H x 37 Construction A ne Precision Steel Tubing Headstock Cast Iron Cast Iron Shielded amp Lubricated Ball Bearings Specifications Spindle yas ose Asie Rov eee eke te Sa eee x 10 TPI RH Tapet neson o aireta e c c MT 1 5 Variable 0 3025 R P M Motor coi theres Universal Fan Cooled Single Phase 60 Hz mia els 110V T T 3 1 tay ath di Variable e a e ana Shielded amp Lubricated Ball Bearings SWITCH ste seth a diets Push Button Standard Features boca eves Tool Rest Spur Center an na Live Center e v ng 4 Face Plate Specifications G8690 Variable Speed Wood Lathe while deemed accurate are not guaranteed 17 27 26 w N 4 28 44 45 46 47 48 Ref Part
3. VARIABLE SPEED WOOD LATHE MODEL G8690 INSTRUCTION MANUAL COPYRIGHT 1999 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC REPRINTED JUNE 2001 PRINTED IN TAIWAN WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemical are e Lead from lead based paints Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Table Of Contents 1 SAFETY SAFETY RULES FORALL TOOLS as ADDITIONAL SAFETY INSTRUCTIONS FOR G8690 2 CIRCUIT REQUIREMENTS TOV OPERATION GROUNDING es eae ae tated aS acta 8 EXTENSION CORDS ates satel ae st thee ed ce 3 INTRODUCTION COMMENTARY UNPACKIN
4. and an unsafe condition Separation is usually a result of oil or grease on the taper Motor Housing Spur Center Hex Nut Figure 5A Hex nut installed before inserting spur center Y G8690 Variable Speed Wood Lathe Faceplate The faceplate is used for turning plates and bowls To install the faceplate remove the spur center Insert a pin in the spindle shaft to hold the spindle and thread the faceplate onto the spindle threads as seen in Figure 6 Tighten securely with your fingers and use the mounting holes on the faceplate to attach wood stock with wood screws Figure 6 Installing the faceplate Y 11 SECTION 5 OPERATIONS Test Run AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Wear a face shield dur ing the test run and operation of this wood working lathe Failure to do so could result in serious injury Once assembly is complete and adjustments are done to your satisfaction you are ready to test run the machine Press the START button Make sure that your fin ger is poised on the STOP button just in case there is a problem The lathe should run smooth ly with little or no vibration or rubbing noises Strange or unnatural noises should be investigat ed and corrected before operating the machine further If you cannot easily locate the source of an unusual noise or vibration contact our service
5. assembly or to identify specific parts please refer to the detailed illustrations at the end of the manual By Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment Remove this protective coating with a solvent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser Avoid chlorine based solvents as they may damage painted surfaces should they come in contact Always follow the usage instructions on the product you choose for clean up AWARNING Do not use gasoline or other petroleum based solvents to clean with They have low flash points which make them extremely flammable A risk of explosion and burning exists if these products are used Serious personal injury may occur A CAUTION Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested Always work in well ventilated areas far from potential ignition sources when dealing with solvents Use care when disposing of waste rags and towels to be sure they do not create fire or environmen tal hazards Keep children and animals safely away when cleaning and assembling this machine AWARNING Do not smoke while using solvents A risk of explo sion or fire exists and may result in serious personal injury Site Considerations BENCH LOAD Your Model G8690 represents a moderately large weight load in a small footprint Ensure that your workbench is st
6. have any comments regard ing this manual please write to us at the address below Grizzly Industrial Inc Technical Documentation P O Box 2069 Bellingham WA 98227 2069 Most importantly we stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 2406 Reach Road Williamsport PA 17701 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com After fall 2001 Grizzly Industrial Inc 1203 Lycoming Circle Pennsdale PA 17756 The specifications drawings and photographs illustrated in this manual represent the Model G8690 as supplied when the manual was pre pared However owing to Grizzly s policy of con tinuous improvement changes may be made at any time with no obligation on the part of Grizzly Whenever possible though we send manual updates to all owners of a particular tool or machine Should you receive one we urge you to insert the new information with the old and keep it for reference AWARNING Read the manual before assembly and opera tion Become familiar with the machine and it s operation before beginning work Serious personal injury may result if safety or operational information is not understood or fol lowed yY G8690 Variable Speed Wood Lathe Unpacking This wood lathe is shipped
7. oo Pwosm FLAT WASHER LOCK WASHER M5 Description G8690 Variable Speed Wood Lathe Ref Part HANDLE END 0s SCRWSKT2 8690087 DIRECTIONAL LABEL Description 19 WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the
8. ANY OTHER PURPOSE Modifications or improper use of this tool will void the warranty If you are confused about any aspect of this machine DO NOT use it until you have answered all your questions Serious personal injury may occur AWARNING Like all power tools there is danger asso ciated with the Model G8690 Accidents are frequently caused by lack of familiarity or failure to pay attention Use this tool with respect and caution to lessen the possibil ity of operator injury If normal safety pre cautions are overlooked or ignored seri ous personal injury may occur G8690 Variable Speed Wood Lathe Grizzly Industrial Inc MACHINE DATA SHEET Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G8690 VARIABLE SPEED WOOD LATHE Bench Model Overall Dimensions 9 H x 9 W x 37 L Base to Gente rtHeighit 6 Swing Over Beds ened 6 Distance Between Centers HH HH TH HH KH Ho HH 19 Bed Tubing 1 26 Shipping Weight ves c0 0116650120111 eds cee nein 40 Ibs Weight eek viet 35 Ibs
9. Lathe Which benchtop tools do you own Check all that apply _ 1 x 42 Belt Sander ___ 6 8 Grinder ___5 8 Drill Press Mini Lathe 8 Table Saw ___10 12 Thickness Planer ___8 10 Bandsaw Scroll Saw ___Disc Belt Sander __ Spindle Belt Sander Mini Jointer Other How many of the machines checked above are Grizzly Which portable hand held power tools do you own Check all that apply ___Belt Sander ___Orbital Sander Biscuit Joiner _ Palm Sander Circular Saw _ Portable Planer _ Detail Sander Saber Saw Drill Driver ___ Reciprocating Saw Miter Saw Router Other What machines supplies would you like Grizzly Industrial to carry ___12 Table Saw _ Radial Arm Saw 12 Jointer _ Panel Saw _ Combination Planer Jointer Brass Hardware ___Paint amp Finishing Supplies ___Lumber _ Contractors Supplies Other What new accessories would you like Grizzly Industrial to carry _ Builders Hardware ___ Tools _ Fasteners Wood Components Other What other companies do you purchase your tools and supplies from Do you think your purchase represents good value Yes Would you recommend Grizzly Industrial to a friend Yes No Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than three times Yes No Comments 21
10. The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures DANGER AWARNING A CAUTION 2 Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the equipment AWARNING Safety Instructions For Power Tools KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DO NOT USE IN DANGEROUS ENVI RONMENT Don t use power tools in damp or wet locations or where any flam mable or noxious fumes may exist Keep work area well lighted 5 KEEP CHILDREN AND VISITORS AWAY All children and visitors should be kept a safe distance from work area MAKE WORKSHOP CHILD PROOF with padlocks master switches or by removing starter keys DO NOT FORCE TOOL It will do the job better and safer at
11. department for help AWARNING Make sure the live center in the tailstock lines up with the spur center in the head stock before turning anything between the centers Failure to observe this step could result in the workpiece being thrown from the lathe Serious personal injury could occur if care is not taken 12 Spindle Turning To mount a workpiece between centers 1 Locate the center point on both ends of the workpiece by carefully drawing diagonal lines from corner to corner The point of intersec tion is the center of the work Find the center of round wood stock by using a center finder instrument When turning stock with a diameter greater than 2 remove the corner length edges with a hand plane or similar operation as shown in Figure 6A Wood Stock measurement is greater than 2 cut off the corners of the wood stock Figure 6A Cross section of turning stock Hold the spindle vertically and support it ona solid surface Line up the spur center with the center of the workpiece Drive the spur cen ter into the stock about 1 4 using a dead blow hammer Be careful not to split the work piece See Figure 6B Wood with splits along the grain may fly off during the operation With dense wood drill a hole at the centers and score lines with a saw blade for the spur G8690 Variable Speed Wood Lathe Figure 6B Spur center set into wood stock 4 Once the spur
12. from the manufacturer in a carefully packed carton If you discover the machine is damaged after you ve signed for deliv ery and the truck and driver are gone you will need to file a freight claim with the carrier Save the containers and all packing materials for possi ble inspection by the carrier or its agent Without the packing materials filing a freight claim can be difficult If you need assistance determining whether you need to file a freight claim or with the procedure to file one please contact our Customer Service When you are completely satisfied with the condi tion of your shipment you should inventory its parts NOTICE Save all containers and packing materials until you are satisfied that your Model G8690 has arrived in good condition Freight company adjusters will want to inspect those materials in the event that a freight claim must be made G8690 Variable Speed Wood Lathe Piece Inventory After all the parts have been removed from the carton you should have s Lathe Assembly e Stand Assembly Tool Rest Tailstock e Live Center e 1 Spur Center Hardware Accessories In the event that any non proprietary parts are missing e g a nut or a washer we would be glad to replace them or for the sake of expediency replacements can be obtained at your local hard ware store NOTICE A full parts list and breakdown can be found toward the end of this manual For easier
13. the rate for which it was designed USE RIGHT TOOL Do not force tool or attachment to do a job for which it was not designed G8690 Variable Speed Wood Lathe AWARNING Safety Instructions For Power Tools USE PROPER EXTENSION CORD Make sure your extension cord is in good condi tion Conductor size should be in accor dance with the chart below The amperage rating should be listed on the motor or tool nameplate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Your extension cord must also contain a ground wire and plug pin Always repair or replace exten sion cords if they become damaged Minimum Gauge for Extension Cords LENGTH AMP RATING 25ft 50ft 1 06 18 16 WEAR PROPER APPAREL Do wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Non slip footwear is recommended Wear protective hair cov ering to contain long hair 18 216 14 18 16 14 12 0 ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and frees both hands to operate tool DO OVERREACH Keep proper foot ing and balance at all times MAINTAIN TOOLS WITH CARE K
14. the tailstock bracket using a double end screw M12 1 75 x 65 washer and handle The tailstock can be adjusted along the length of the guide rails to accommodate various lengths of wood stock There are two ways to adjust the tail stock The handle located under the lathe bed can be loosened allowing the tailstock to slide up and down the length of the guide rails or the hand wheel can be loosened allowing the threaded spindle to move back and forth in the tailstock for fine adjustment See Figure 5 Figure 5 Tailstock mounted to guide rails Live Center The live center is installed by inserting the end of the shaft into the tailstock assembly While hold ing in place turn the handwheel on the tailstock clockwise until snug 8 G8690 Variable Speed Wood Lathe Spur Center The Model G8690 is supplied with a 1 Morse Taper spur center for use when spindle turning The spur center is used in conjunction with the tailstock live center Install the spur center by inserting it into the hole in the headstock spindle end To remove the spur center from the head stock insert a pin into the spindle hole and turn the hex nut counterclockwise with a wrench until the spur center is ejected See Figure 5A AWARNING We recommend cleaning the spur center taper with mineral spirits Refer to the safe ty warnings on the container of the mineral Spirits Failure to clean the mating surfaces may result in separation
15. ALCOHOL Full mental alert ness is required at all times when running a machine NEVER ALLOW UNSUPERVISED OR INEXPERIENCED PERSONEL TO OPERATE THE MACHINE Make sure any instructions you give in regards to machine operation are approved correct safe and clearly understood IF AT ANY TIME YOU ARE EXPERIENC ING DIFFICULTIES performing the intend ed operation stop using the machine Then contact our service department or ask a qualified expert how the operation should be performed 4 AWARNING Additional Safety Instructions For The Lathe MAKE SURE ALL GUARDS are in place and that the Lathe sits on a flat stable sur face ALWAYS WEAR EYE PROTECTION or a face shield when operating the Lathe Use a respirator to avoid inhaling dust All safety equipment should be ANSI approved BEFORE STARTING THE MACHINE be certain the workpiece has been properly imbedded on the headstock and tailstock centers and that there is adequate clearance for the full rotation ADJUST TOOL REST to provide proper support for the turning tool you will be using Test tool rest clearance by rotating work piece by hand before turning lathe on SELECT THE TURNING SPEED which is appropriate for the type of work Allow the lathe to gain its full speed before using the lathe ALWAYS INSPECT THE CONDITION of the materials you are turning Pay particular attention to knots splits and other potential ly dangerous conditions KEEP L
16. ATHE TOOLS PROPERLY SHARPENED and hold firmly in the proper position when turning 8 NEVER OPERATE THE LATHE WITH DAMAGED OR WORN PARTS Maintain your lathe in proper working condition Perform routine inspections and mainte nance promptly when called for Put away adjustment tools after use MAKE SURE YOUR WOOD LATHE IS TURNED OFF disconnected from its power source and all moving parts have come toa complete stop before starting any inspec tion adjustment or maintenance procedure DO NOT LEAVE LATHE RUNNING UNAT TENDED for any reason DO NOT STOP LATHE USING YOUR HAND against the workpiece KEEP LOOSE CLOTHING ARTICLES such as sleeves belts or jewelry items away from the lathe spindle WHEN FACE PLATE TURNING use lathe chisels on the downward spinning side of the workpiece only REMOVE THE TOOL REST when perform ing sanding or polishing operations on the rotating spindle ATTEMPTING TO REMOVE too much material at once may cause work material to fly out of the lathe A CAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results G8690 Variable Speed Wood Lathe SECTION 2 CIRCUIT REQUIREMENTS 110V Operat
17. G PIECE INVENTORY eaaa adaa CLEAN UP N ea a En SITE CONSIDERA TIONS aie ee 4 ASSEMBLY BEGINNING ASSEMBLY GUIDE RAILS aE neces TAILSTOCK ene ath hts eel aus hath Seuss LIV EXC ENTER SPUR CENTE Rrra b FACEPLATE alk Sue re 5 OPERATIONS SPINDLE TURNING SPEED SELECTOR TOOL REST 6 LUBRICA TO cael a ea rele T CLOSURE at E MAGHINEDATA 0222222 Ne hes ot at PARTS BREAKDOWN AND PARTS WARRANTY ANBHETURNS G8690 Variable Speed Wood Lathe SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages
18. ave comments dealing specifically with this manual please write to our Bellingham Washington location using the address in Section 3 Introduction We have included some important safety mea sures that are essential to this machine s opera tion While most safety measures are generally universal Grizzly reminds you that each work shop is different and safety rules should be con sidered as they apply to your specific situation AWARNING Operating this equipment creates the poten tial for flying debris to cause eye injury Always wear safety glasses or goggles when operating equipment Everyday glass es or reading glasses only have impact resistant lenses they are not safety glasses Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute ANSI 16 We recommend you keep a copy of our current catalog for complete information regarding Grizzly s warranty and return policy If you need additional technical information relating to this machine or if you need general assistance or replacement parts please contact the Service Department listed in Section 3 Introduction Additional information sources are necessary to realize the full potential of this machine Trade journals woodworking magazines and your local library are good places to start AWARNING The Model G8690 was specifically designed for wood turning DO NOT MODIFY AND OR USE THIS MACHINE FOR
19. center is firmly attached to the workpiece insert the spur center with the attached workpiece into the headstock spin dle Be certain the hex nut is threaded onto the spindle before tapping the spur center in 5 While supporting the workpiece slide the tail stock close to the end of the workpiece and lock it into place 6 Line up the live center with the workpiece center Turn the handwheel to press the point of the live center into the workpiece Lock the tailstock in place AWARNING Do not press too firmly or the bearings will bind and overheat Likewise do not adjust too loosely or the workpiece will spin off the lathe Use good judgement Serious personal injury could result if care is not taken G8690 Variable Speed Wood Lathe Speed Selector The variable speed selector allows the adjust ment of the spindle R P M Before turning the lathe on make sure the speed selector knob is set at the lowest R P M turn counterclockwise See Figure 7 Once the lathe is turned on slowly increase the R P M of the lathe by turning the speed selector knob clockwise Make sure that your finger is poised on the STOP button just in case there s a problem The lathe should run smoothly with little or no vibration or rubbing noises Strange or unnatural noises should be investigated and cor rected before operating the machine further If you cannot easily locate the source of an unusual noise or vibration contact
20. details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the car ton We will not accept any item back without this number Proof of purchase must accompany the mer chandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 20 G8690 Variable Speed Wood Lathe WARRANTY CARD Name Street City State Zip Phone Number E Mail FAX MODEL G8690 Variable Speed Wood Lathe Order The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us _ Advertisement Friend 10 _ Catalog _ Card Deck World Wide Web Other 2 Which of the following magazines do you subscribe to _ American Woodworker _ Practical Homeowner ___Cabinetmaker ___ Shop Notes ___ Family Handyman _ Today s Homeowner __ Fine Homebuilding _ WOOD 11 ___ Fine Woodworking _ Woode
21. e Make a habit of inspecting your lathe each time you use it Check for the following conditions and repair or replace when necessary 1 Loose mounting bolts 2 Worn switch 3 Worn or damaged cords and plugs 4 Damaged cog tooth belt The non painted surfaces on the Model G8690 should be protected against rust and pitting Wiping the lathe clean after every use ensures that wood dust isn t allowed to trap moisture against bare metal surfaces G8690 Variable Speed Wood Lathe Some woodworkers recommend using automo tive paste wax on exposed steel and cast iron sur faces The wax provides a layer of protection Avoid waxes that contain silicone or other syn thetic ingredients These materials can find their way into lumber that s being worked and can make staining and finishing difficult If you use paste wax make sure that it s 100 Carnauba wax 9 Lubrication Since all bearings are shielded and permanently lubricated simply leave them alone until they need to be replaced Do not lubricate them _ QY 15 SECTION 8 CLOSURE The following pages contain general machine data parts diagramsilists troubleshooting guide and Warranty Return information for your Model G8690 If you need parts or help in assembling your machine or if you need operational information we encourage you to call our Service Department Our trained service technicians will be glad to help you If you h
22. eep tools sharp and clean for best and safest performance Follow instructions for lubri cating and changing accessories USE RECOMMENDED ACCESSORIES Consult the owners manual for recom mended accessories The use of improper accessories may cause risk of injury G8690 Variable Speed Wood Lathe 16 REDUCE THE RISK OF UNINTENTION AL STARTING On machines with mag netic contact starting switches there is a risk of starting if the machine is bumped or jarred Always disconnect from power source before adjusting or servicing Make sure switch is in OFF position before recon necting MANY WOODWORKING TOOLS CAN KICKBACK THE WORKPIECE toward the operator if not handled properly Know what conditions can create kickback and know how to avoid them Read the manual accompanying the machine thoroughly CHECK DAMAGED PARTS Before fur ther use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts bind ing of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE TOOL RUNNING UNAT TENDED TURN POWER OFF Do not leave tool until it comes to a complete stop NEVER OPERATE A MACHINE WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR
23. ion The Model G8690 is wired for 110 120V single phase operation only The 1 2 motor will safely draw 3 1 amps at 110V If you operate this machine on any circuit that is already close to its capacity it might blow a fuse or trip a circuit breaker However if an unusual load does not exist and a power failure still occurs contact a qualified electrician or our service department The lathe comes equipped with its own fuse rated at 3 15 amps Never replace the fuse with one rated higher than 3 5 amps yY Extension Cords If you find it necessary to use an extension cord with the Model G8690 make sure the cord is rated Hard Service grade S or better Refer to the chart in the standard safety instructions to determine the minimum gauge for the extension cord The extension cord must also contain a ground wire and plug pin Always repair or replace extension cords when they become worn or dam aged 9 Grounding In the event of an electrical short grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur rent This tool is equipped with a power cord hav ing an equipment grounding conductor See Figure 1 The outlet must be properly installed and grounded in accordance with all local codes and ordinances G8690 Variable Speed Wood Lathe AWARNING This equipment must be grounded Verify that any existing electrical outlet and circuit you in
24. n Boat Home Handyman _ Woodshop News 12 _ Journal of Light Construction _ Woodsmith __ Old House Journal _ Woodwork Popular Mechanics ____ Woodworker ___ Popular Science Woodworkers Journal __ Popular Woodworking _ Workbench Other 3 Which of the following woodworking remodeling shows do you watch _ Backyard America New Yankee Workshop 13 ___ Home Time ___ This Old House ___ The American Woodworker _ Woodwrighfs Shop Other 4 What is your annual household income _ 20 000 29 999 _ 60 000 69 999 _ 30 000 39 999 _ 70 000 79 999 _ 40 000 49 999 __ 80 000 89 999 14 _ 50 000 59 999 _ 90 000 5 What is your age group _ 20 29 _ 50 59 30 39 _ 60 69 _ 40 49 __ 70 15 6 How long have you been a woodworker 0 2 Years _ 8 20 Years _ 2 8 Years _ 20 Years 16 7 How would you rank your woodworking skills Simple _ Advanced 17 Intermediate _ Master Craftsman 8 What stationary woodworking tools do you own Check all that apply _ Air Compressor _ Panel Saw 18 _ Saw _ Planer Drill Press _ Power Feeder Drum Sander _ Radial Arm Saw Dust Collector ___ Shaper 19 ___ Horizontal Boring Machine ___ Spindle Sander ___Jointer __ Table Saw ___Lathe ___ Vacuum Veneer Press Mortiser ___ Wide Belt Sander Other 9 How many of your woodworking machines are Grizzly G8690 Variable Speed Wood
25. our service department for help A CAUTION Remember to choose the correct speed for your particular turning project As a gener al rule the larger the workpiece diameter the slower the speed Always start at the slowest speed Figure 7 Operating controls Y 13 Tool Rest Adjust the tool rest as close to the workpiece as possible without actually coming into contact with the workpiece Test by hand turning the work piece before turning the lathe on Ensure that the lathe chisel is fully supported by the tool rest Support the lathe chisel on the tool rest with one hand while the other hand controls the chisel See Figure 8 So 1 Figure 8 Correct hand placement for operation AWARNING Wear a face shield dur ing the test run and operation of this wood working lathe Failure to do so could result in serious injury 14 G8690 Variable Speed Wood Lathe SECTION 7 MAINTENANCE General AWARNING Disconnect power to the machine when perform ing any maintenance assembly adjust ments Failure to do this may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Wear safety glasses dur ing the entire mainte nance process Failure to comply may result in serious personal injury Regular periodic maintenance on your Model G8690 will ensure its optimum performanc
26. t AWARNING assemblies and secure in place using the four Disconnect power to the setscrews M6 1 x 10 as shown in Figure 2 machine when perform ing any maintenance assembly adjust ments Failure to do this may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Wear safety glasses Figure 2 Guide rails installed during the entire assem bly process Failure to y comply may result in serious personal injury Most of your Model G8690 has been assembled at the factory but some parts must be assembled or installed after delivery We have organized the assembly process into steps Please follow along in the order presented here TOOLS REQUIRED A metric socket set 6 adjustable wrench and Phillips head screw dri ver G8690 Variable Speed Wood Lathe 9 Tool Rest Install the tool rack brackets and the tool rack base onto the guide rails using the hex bolt M12 1 75 x 65 washer and handle See Figure 3 Figure 3 Tool rack mounted to guide rails The tool rest fits into the tool rack shaft and is tightened in place with a setscrew M6 1 x 8 The tool rack shaft drops into the tool rack base and is secured with the tightening knob as shown in Figure 4 Figure 4 Tool rest mounted in bracket yY 10 Tailstock The tailstock rests on the guide rails and is held in place by
27. tend to plug into is actually grounded Under no cir cumstances should the grounding pin from any three pronged be removed Serious injury may occur Figure 1A Do not remove grounding pin Grounded Outlet Box Grounding Blade 15 Longest Of the Three Blades Current Carrying Prongs Figure 1 Typical 110V 3 prong plug and outlet Y SECTION 3 INTRODUCTION Commentary We are proud to offer the Grizzly Model G8690 Variable Speed Wood Lathe The Model G8690 is part of a growing Grizzly family of fine woodwork ing machinery When used according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satis faction The Model G8690 is a wood turning lathe with a variable spindle speed range of zero to 3025 R P M Capacity between the centers is adjustable up to 19 and the swing over the bed is 6 Shipping weight is approximately 40 Ibs This lathe combines all the convenience of a bench model with the features of a floor size model A number of chisels chucks spur centers and live centers for the Model G8690 are available through the Grizzly catalog We are also pleased to provide this manual with the Model G8690 It was written to guide you through assembly review safety considerations and cover general operating procedures It repre sents our effort to produce the best documenta tion possible If
28. urdy enough to carry the weight of the Model G8690 If you question the strength of your workbench you can opt to reinforce it WORKING CLEARANCES Working clearances can be thought of as the dis tances between machines and obstacles that allow safe operation of every machine without lim itation Consider existing and anticipated machine needs size of material to be processed through each machine and space for auxiliary stands and or work tables Also consider the relative position of each machine to one another for effi cient material handling Be sure to allow yourself sufficient room to safely run your machines in any foreseeable operation LIGHTING AND OUTLETS Lighting should be bright enough to eliminate shadow and prevent eye strain Electrical circuits should be dedicated or large enough to handle combined motor amp loads Outlets should be located near each machine so power or extension cords are not obstructing high traffic areas Be sure to observe local electrical codes for proper installation of new lighting outlets or circuits A CAUTION Make your shop child safe Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away Never allow visitors in your shop when assembling adjust ing or operating equip ment G8690 Variable Speed Wood Lathe SECTION 4 ASSEMBLY Beginning Assembly Guide Rails Install the two guide rails between the two foo
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