Grizzly G1021x Planer User Manual
Contents
1. DANGER Disconnect power before performing any electrical service Electricity presents serious shock hazards that will result in severe personal injury and even death TRIP IND M MANUAL OI RESET R AUTO A OFF RESET 9 0 Start N Capacitor 600MFD 125VAC Run Capacitor 350VAC 3HP 220V Single Phase 6 20 Plug Motor As Recommended G1021X 15 Extreme Series Planer 35 Planer Body TOI G1021X 15 Extreme Series Planer Table and Base Breakdown G1021X 15 Extreme Series Planer 37 38 Internal Gearbox Breakdown G1021X 15 Extreme Series Planer External Gearbox Breakdown 39 9 G1021X 15 Extreme Series Planer Stand and Motor Breakdown Q BEY ye d G1021X 15 Extreme Series Planer Label Placement AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machi2. 14 7 8 in C t Height 6 1 8 STOCK Length pm 6 1 2 Mine Stock Thickness 1 4 Stock THICKNESS ED 6 1 8 83 104 Planing Feed e e e 20 16 FPM C t Depth Planing 3 32 in Max Cut Depth Planing 6 Inch Wide Board 1 8 in 1021 15 Extreme Series Planer Cutterhead Information Cutterhiead Type uiid tet e Spiral w Indexable Inserts Cutterhead Diameter savant 3 1 16 in OF Carbide INS rtS s u dns 72 Carbide Insert Size a 14 x 14 x 2mm 30 Bevels Table Information Table Movement 6 1 4 in Table Bed Lerigtli uer etum SS u eee 20 1 2 in Bed Width PRETENDE 14 7 8 in Table TICK MSS u D refer ve ne 2 No of Bed sise R uu cat 2 Flo r to Table 28 1 2 3
3. 1 9 kas 1 Shop 5 Degreaser As needed Unpacking The Model G1021X was carefully packed when it left our warehouse you discover the machine is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the con dition of your shipment you should inventory the contents 11 Inventory After all the parts have been removed from the two boxes you should have the following items Box 1 Figure 3 Qty A Planer Unit not shown 1 B Extension Tables 2 C DUSE es 1 D Handwheel 1 Tools and Hardware Cap Screws 6 1 x 12 Dust Port 3 Hex Bolts M6 1 x 12 Dust Port 3 Hex Nuts M6 1 Dust Port 3 Lock Washers 6mm Dust 3 Flat Washers 6mm Dust 3 Hex Bolts M8 1 25 x 25 Ext Tables 6 Set Screws M8 1 25 x 20 Ext Tables 6 Hex Nut M10 1 25 Handwheel
4. 1 Flat Washer 10mm Handwheel 1 Scale Hi Lo Handwheel 1 Key 4 x 4 x 10 Handwheel 1 Handwheel Handle Handwheel 1 Torx T Handle Wrench 1 Flat Head Torx Screws 6 1 x 15 10 Torx Bits T 20 5 Indexable Carbide Inserts 5 Hex Wrenches 3 4 5 6mm 1 ea Wrenches 8 10 12 14mm 1 ea In the event that any nonproprietary parts are missing we would be glad to replace them or for the sake of expediency replacements can be obtained at your local hardware store Figure 3 G1021X Component Inventory 12 Some hardware fasteners the inventory list may arrive pre installed on the machine Check these locations before assuming that any items from the inventory list are miss ing Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship ment Remove this protective coating with a sol vent cleaner or citrus based degreaser such as Grizzly s 7895 Degreaser To clean thoroughly some parts may need to be removed For opti mum performance from your machine make sure you clean all moving parts or sliding contact surfaces tha
5. Figure 24 Underside of table 4 Re tighten the two locking bolts 5 Check chain lubrication Refer to SECTION 6 MAINTENANCE on Page 22 for further details NOTICE DO NOT let the chain fall off the sprock ets returning it to its proper location with out changing the table adjustments can be very difficult G1021X 15 Extreme Series Planer Table Parallelism Maximum Allowable Tolerances Cutterhead Table Side to Side 0 002 Head Casting Table Front Back 0 020 Table parallelism is critical to the operation of the machine As such it is essential that the table is parallel with the cutterhead within 0 002 from side to side as illustrated in Figure 25 Figure 25 Side to side parallelism of table and cutterhead How the table sits in relation to the head casting from front to back is also important see Figure 26 Because the feed rollers pressure bar and chip breaker will be adjusted off the table position the tolerances on the front to back positioning are not as critical as the cutterhead table side to side positioning Therefore the maximum allowable tolerance for the front to back parallelism is not more than 0 020 Figure 26 Front to back parallelism 25 Table Parallelism Inspection Use your Rotacator to inspect the table parallel ism If you do not have Rotacator a wood block and feeler gauges may be use
6. 2 Put on safety glasses Unless your workpiece starts very flat sur face plane the workpiece on a jointer until it is flat Adjust table height to slightly lower than your workpiece height to ensure the first cut is as light as possible Start the planer Place the flat side of the board down on the table and feed the workpiece through the planer making sure not to stand directly in front or behind the workpiece lf the cut is too heavy and bogs down the planer turn the planer OFF immediately allow it to come to a complete stop remove the workpiece and repeat Steps 3 5 Measure your workpiece thickness and adjust the table height as necessary to take a lighter or heavier pass depending on your needs 17 Operation Tips e Inspect lumber for defects warping ping twisting and for foreign objects nails staples imbedded gravel etc If you have any question about the quality of your lum ber do not use it Remember wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface e Use the full width of the planer Alternate between the left the right and the middle when feeding lumber into the planer Your cutters will remain sharp much longer e Scrape all glue off joined boards before plan ing e Plane ONLY natural wood fiber DO NOT plane MDF plywood laminates or other synthetic products e Plane wood with the grain Never feed end
7. 3 Cap Screws M6 1 x 12 3 Flat Washers 6mm 3 Lock Washers 3 Hex Nuts u 3 To install the dust hood 1 Secure the dust port to the planer upper cover with the hex bolts hex nuts and flat washers as shown in Figure 8 It will be essary to reach inside the port opening with a wrench to hold the nut while tightening the hex bolts Figure 8 Dust port attached 2 Use the cap screws and lock washers to secure the dust port to the planer head cast ing G1021X 15 Extreme Series Planer Gearbox Oil Level Before starting your machine for the first time make sure the gearbox has oil To check the gearbox oil level 1 Using a 14mm wrench remove the gearbox fill plug Figure 9 IE 2 v Figure 9 Gearbox fill plug location 2 Using the short end of the 6mm hex wrench dip it inside the fill hole and remove it lf the end of the hex wrench is coated with oil then the gearbox oil level is okay Replace the fill plug and skip to the next section the end of the hex wrench is not coated with oil then you need to add more Refer to Page 23 for instructions on how to do this 15 Test AWARNING Loose hair and cloth ing could get caught in machinery cause serious person al injury Keep loose clothing
8. of the infeed roller then carefully lock both sides in place 27 To adjust the height of the infeed outfeed rollers and the chip breaker using wood blocks and a feeler gauge 1 Make the wood blocks cutting STRAIGHT 6 long 2x4 in half Note Having the wood blocks at an even height is critical to the accuracy of your over all adjustments For best results remove board warpage by squaring the narrow sides of the 2x4 with a jointer and table saw before cutting in half Figure 30 Roller height adjustment controls 2 DISCONNECT THE PLANER FROM THE POWER SOURCE 10 Using the same zeroed reference on the Rotacator adjust the height of the chip break 3 Lower the bed rollers below the table er and outfeed roller to their given specifica tions The adjustment controls for each are 4 Place one wood block along the left side of shown in Figure 31 the table and place the other wood block along the right side of the table as illustrated in Figure 32 Chip Breaker Adjustment Screw Wood Blocks Grizzly Chip Breaker 4 T WX Figure 31 Adjustment locations for the chip breaker Figure 32 Wood blocks on table 5 Remove the dust port top cover and belt cover 6 Adjust the table and use the feeler gauge until you have a 0 040 gap between the edge of a carbide insert at bottom dead center find b
9. Industrial Inc MODEL G1021X 15 EXTREME SERIES PLANER OWNER S MANUAL COPYRIGHT MARCH 2006 BY GRIZZLY INDUSTRIAL INC REVISED OCTOBER 2007 TS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC JK7980 PRINTED IN TAIWAN WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integ rity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based
10. Magnetic Switch with Prominent Off Switch Ball Bearing Construction 4 Heavy Duty Support Columns Anti Kickback Fingers Prevent Board from Backing Up Drive Gears Run in Oil Bath G1021X 15 Extreme Series Planer 9 Identification Figure 1 G1021X Identification Table Lock Knob Bed Rollers Return Rollers Table Adjustment Handwheel Feed Rate Control Lever Table Height Scale Magnetic Switch Lifting Bars gt 6 G1021X 15 Extreme Series SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures AWARNING A CAUTION Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert
11. the gearbox will result Figure 10 Feed control knob positions G1021X 15 Extreme Series Planer Bed Rollers To adjust the bed rollers 1 Lower the table to give yourself at least 4 of working room below the cutterhead Adjustment Height Range 0 002 0 020 2 Loosen the locking set screws Figure 12 Tools Needed Qty above the roller adjusters 4 total Flex Wrench SIM sense 1 Open End Wrench 12 1 Rotacator optional Page 20 1 The height of the bed rollers will vary depend ing on the type of material you intend to plane but as a general rule keep the roller height within 0 002 0 020 above the table When planing rough stock set the rollers high to keep the lum ber from dragging along the bed When planing milled lumber set the rollers low to help minimize snipe TABLE 0 002 0 020 Figure 12 Bed roller controls only one side shown b 3 Raise or lower the rollers by rotating the adjusters to reach your desired height 4 Verify both sides of the bed roller are at the same height and lock them in position with the locking set screws ROLLER 5 Double check the roller heights to make sure they did not move when you locked them if Figure 11 Bed roller height range they did repeat the procedure To ensure accurate results and make the adjust ment
12. 12 oz Spray H3789 G96 Gun Treatment 4 5 oz Spray Figure 19 Recommended products for protect ing unpainted cast iron steel parts on machinery E SECTION 6 MAINTENANCE AWARNING Always disconnect power to the machine before performing maintenance Failure to do this may result in serious person al injury Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Refer to Lubrication on Page 23 for specific lubrication instructions Daily e Clean unpainted cast iron part of table e Lubricate feed rollers Weekly Maintenance e Clean cutterhead e Lubricate four columns Monthly Check e Inspect V belt tension damage or wear e Clean vacuum dust buildup from inside cabi net and off motor e Lubricate worm gear e Lubricate chain e Lubricate drive chain Yearly e Change gear box oil should be performed after the first 20 hrs when planer is new 22 Cleaning Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth this ensures moisture from wood dust does not remain on bare metal surfaces Treat all unpainted cast iron and steel with a non staining lubricant after cleaning We recommend products like SLIPIT 0962 Gun Treatment or Boeshield T 9 see Page 21 for more details V Belts Adjust replace belts by using the hex nuts on the motor mount bolt Figure 2
13. 225252 2 Wrench TAMM 2 Phillips Screwdriver 2 1 Proper pulley alignment see Figure 37 prevents premature belt wear The pulleys are properly aligned when they are parallel and in the same plane as each other Use a straightedge on the edge of the pulleys to judge alignment 1 Figure 37 Checking alignment Should you find that the pulleys are out of alignment 1 DISCONNECT THE PLANER FROM THE POWER SOURCE 2 Loosen the belt tension 3 Loosen the four motor mountbolts just enough to allow the motor to be repositioned 4 Slide the motor as required to align the pul leys 5 Re tighten the motor mount bolts carefully to assure that the tightening process does not move the motor 6 Re tension the belt 7 Replace the belt cover Troubleshooting Guide Motor amp Machine Operation Possible Cause Possible Solution Motor will not start 1 Thermal overload relay inside mag 1 Press the RESET button on the thermal netic switch has tripped overload relay investigate reason it tripped to prevent future problems 2 Low voltage 2 Check power line for proper voltage 3 Open circuit in motor or loose connec 3 Inspect all lead connections on motor for tions loose or open connections Fuses or circuit breakers blow 1 Short circuit in line cord or plug 1 Repair or replace cord or plug for damaged
14. 39 40 49 50 59 ____60 69 70 5 How long have you been woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 6 How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 7 Do you think your machine represents a good value Yes No 8 Would you recommend Grizzly Industrial to a friend Yes No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No 10 Comments FOLD ALONG DOTTED LINE Grizzly Industrial Ic GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Street TAPE ALONG EDGES PLEASE DO NOT STAPLE OMAN CT TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Call Today ForA FREE Full Color Catalog Es
15. Always thoroughly inspect and prepare stock to avoid these hazards REMOVING JAMMED WORKPIECES To avoid serious injury always stop the planer and disconnect power before removing jammed workpieces DULL DAMAGED CUTTERS The planer may kick out a workpiece at the operator or give poor finish results if it is operated with dull or damaged cutters UNPLUGGING DURING ADJUSTMENTS When connected to power the planer can be accidentally turned ON Always discon nect power when servicing or adjusting the components of the planer WORKPIECE CLEARANCE Always verify workpiece has enough room to exit the planer before starting A CAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results SECTION 2 CIRCUIT REQUIREMENTS 220V Single Phase AWARNING Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro cess DO NOT connect the machine to the power source until instructed to do so Amperage Draw The Model G1021X motor draws the following amps under maximum load Motor Draw at 220 18 Amps Circuit Requirements We recommend conne
16. Dien 24 Chain FeEnNSiO ul dede 25 Table u uuu uuu nt ns nait 25 Rollers Chip Breaker Heights u 27 Spring m 29 Chip Defl ctor 30 30 Pipe decis dime rq 31 Pulley MA m 31 Troubleshooting 32 Electrical Gompo eniSu u u caer eee 34 Winnog 35 Planer eo 36 Table and Base Breakdown u 37 Internal Gearbox Breakdown Mena 38 External Gearbox Breakdown rn 39 Stand and Motor suscipi ERR 40 Label Placement 41 Parts 42 oL 45 WARRANTY AND RETURNS 5 46 G1021X 15 Extreme Series Planer INTRODUCTION Foreword We are proud to offer the Model G1021X 15 Extreme Series Planer This machine is part of a growing Grizzly family of fine woodworking machinery When used according to the guide lines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satis faction We are pleased to provide this manual with the Model G1021X It was written to guide yo
17. cut or end grained lumber into your planer Do not use boards with loose or large knots splits crossgrain or other obvious blemishes or defects They can damage the machine and pose the possibility of operator injury e Keep your work area clear e When making multiple passes on long stock use the stock return rollers on the top of the machine to move the material back to the infeed side of the machine e Avoid planing wood with a high water con tent Wood with more than 20 moisture content or wood exposed to excessive mois ture Such as rain or snow will plane poorly and cause excessive wear to the cutters and motor Excess moisture can also hasten rust and corrosion of the planer and or individual components 18 Feed Speed The infeed and outfeed rollers power the stock through the planer while keeping boards flat and providing a consistent rate of movement The power feed features 16 FPM and 20 FPM feed rates The speed should be changed ONLY when the machine is running Figure 10 illustrates the three different positions of the feed control knob Moving the knob toward the machine Position A produces the 20 FPM feed speed moving away from the machine Position C produces 16 FPM and moving the knob to the center position Position B places the gearbox in neutral NOTICE Change the speeds when the planer is run ning but DO NOT attempt to change speeds during any cutting operations or damage to
18. paints Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents 3 3 3 Machine Data x ee 4 5 peta 6 SECTION 1 SAFETY 7 Safety Instructions for Machinery 7 Additional Safety Instructions Tor Planers 9 SECTION 2 CIRCUIT 5 lt 10 220V 51 5 E ete teen 10 11 alor ger Ti tems Neededifor Set DB u u y uuu a edie ie 11 ccr EE 11 VENTO e 12 Clan UDua eee 12 Sit
19. process quicker and easier we recommend using a Rotacator see Page 20 to gauge the bed roller height from the table If a Rotacator is not available a straightedge and feeler gauges can be used but care must be taken to achieve satisfactory results Note Misaligned bed rollers can be the root of many planing problems such as e Workpiece chatter and or noisy operation e Washboard surfaces e Workpiece rotating during planing e Tapered cuts e Binding causing the workpiece to jam G1021X 15 Extreme Series Planer 19 SECTION 5 ACCESSORIES G1738 Rotacator Precision Planer Tool The Rotacator is dial indicator a magnetic base and is designed for quickly and accurately setting the critical tolerances needed when adjust ing any planer so that nasty surprises such as non parallel and chattered cuts can be eliminat ed Helps adjust infeed outfeed rollers pressure bars chip breakers and bed rollers Also a great setup tool for other machines Accurate to 0 001 Indicator rotates 360 Figure 13 Rotacator Precision Planer Tool H7319 10 Pack of Indexable Carbide Inserts Replacement carbide inserts for G1021X Figure 14 H7319 Indexable Carbide Inserts 20 9 G7314 Heavy Duty SHOP FOX Mobile Base Make your machine mobile with this popular patented mobile base The unique outrigger type supports increase stability and lower machine height This super heavy duty mobile base is rat
20. to eliminate the need for extension cords If you find it absolutely necessary to use an extension cord at 220V with your machine e Use at least a 12 gauge cord that does not exceed 50 feet in length e The extension cord must also contain ground wire and plug pin e A qualified electrician MUST size cords over 50 feet long to prevent motor damage G1021X 15 Extreme Series Planer SECTION 3 SET UP Set Up Safety AWARNING This machine presents serious injury hazards to untrained users Read through this entire al to become familiar with the controls and opera tions before starting the machine AWARNING Wear safety glasses dur ing the entire set up pro cess AWARNING The Model G1021X is a heavy machine DO NOT over exert yourself while unpacking or moving your machine get assis tance G1021X 15 Extreme Series Planer 9 Items Needed for Set Up The following items are needed to complete the set up process but are not included with your machine Description Qty e Straightedge 4 or longer 1 e Safety Glasses for each person 1 e Dust Collection 1 e 4 Dust Hose length as needed 1 8 4 Hose sedi 1 e Rotacator see Page 20 1 Phillips Screwdriver 1 e Flat Head Screwdriver
21. 0 to control the tension The correct tension for the V belts is 1 4 deflection when pushed in the center with moder ate pressure After the first 16 hours of belt life retension them as they will stretch and seat dur ing this time Always replace the V belts with a matched set of 3 belts or belt tension may not be even among the 3 belts and can cause premature belt failure Figure 20 Motor mount bolt G1021X 15 Extreme Series Planer Lubrication The Model G1021X features factory sealed bear ings Should a bearing fail your planer will prob ably develop a noticeable rumble vibration which will increase when the machine is put under load Bearings are standard sizes and can be replaced through Grizzly Proper lubrication of other planer components are essential for long life and trouble free operation Below is a list of components that require periodic lubrication Schedules are based on daily use Adjust accordingly for your level of use AWARNING Always disconnect power to the machine before lubricating Failure to do this may result in serious personal injury Columns Lead Screws The four columns should be lubricated weekly with SAE 30W oil Unfasten dust covers to gain access The four lead screws should be lubricated with general purpose grease once a month Worm Gear The worm gear should be inspected monthly and lubricated with general purpose grease when needed Remove the worm gear box to i
22. 4 1 2 in Extension hable P engthuuu T 14 in Extension Table WIdtN u u u 15 5 8 in Construction Eric u Precision Ground Cast Iron BOG t Cast SAN MEIN One Piece Formed Steel Cutterhead Assembly a gu erre o reto emmen Steel Ini m M Spiral Serrated QUEER mto E E Machined sunsu this um efus M LT Powder Coated Other RENE Two Positive Measurement Scale Inch and Metric NOs OT Dust POMS EE E 1 Dust lug 4 MODE BASE 97314 Other Specifications ISO Facto ee an hanan ISO 9001 men uu Taiwan MEI MEM 1 Year Serial Number EOCAllOIs nc coiere passa te Data Label on Upper Cover DII 30 minutes Features Extra Large Ball Bearing Return Rollers Large Side Mounted Handwheel Cabinet Style Stand Internally Mounted 3HP Motor Triple Belt Drive Inside Housing
23. Carefully turn the sprocket clockwise to lower the table counterclockwise to raise the table just enough to position the next tooth at the marked location then fit the chain around sprocket again Repeat Steps 4 6 with each sprocket that needs to be adjusted until the table to cutterhead clearance is within 0 016 from one side to the other Make sure the chain is properly fitted on the sprockets and tighten the idler sprocket and lock bolts Micro adjust the table position by loosening the cap screws shown in Figure 27 and lifting the table upward or downward until the table and cutterhead are in alignment Note This process may require adjusting the columns on both the left and right hand sides until you find the correct combination screws one side shown only G1021X 15 Extreme Series Planer Rollers amp Chip Breaker Heights Distance Below Cutter Edge at BDC Infeed Roller 0 040 Chip BIOSKB cioe eite rad aes 0 040 Outfeed Roller 0 040 Tools Needed Qty Hex Wrench 3mm 1 Hex Wrench 5mm 1 Wrench or Socket 10 1 Rotacator optional Page 20 1 BDC Bottom Dead Center see Figure 28 Bottom Dead Center Figure 28 Cutter edge at bottom dead center To ensure accurate results and make the adjust me
24. G1021X 15 EXTREME SERIES PLANER W SPIRAL CUTTERHEAD Product Dimensions Weight p ane 530 16 ert cr eve 32 x 48 x 39 3 4 in Foot Print Em 21 1 2 21 Shipping Dimensions WY OG US Wood Case COMMS Mc Machine te ER 585 16 Length Width 3 toii t terrere Rap cte IO 27 x 30 x 45 1 4 in Electrical T P Magnetic with Thermal Overload Protection SWITCH d EE 220V erem 10 ft Cord Gauge 12 gauge Recommended Breaker SIZe u u ciet 20A Included PUG MEX Motors Main RE RE Capacitor Start Induction 6 3 HP EE 220V PPO WICC nU MI D ne M TM LM 220V LR ee a ee Single AMPS ERE 18 3450 y 60 Hz N mber OT E 1 oh M Triple Belt Drive eite RA HE I Shielded and Lubricated Main Specifications Operation Information Gut Milli
25. HILD PROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE IS RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIT Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THEMACHINE AMPERAGE Undersized cords overheat and lose power Replace extension cords if they become damaged DO NOT use extension cords for 220V machinery ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY 9 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended
26. ODY POSITION WHILE OPERATING The workpiece may kick out during opera tion To avoid getting hit stand to the side of the planer during the entire operation PLANING CORRECT MATERIAL Only plane natural wood stock with this planer DO NOT plane MDF plywood laminates or other synthetic products GRAIN DIRECTION Planing across the grain is hard on the planer and may cause the workpiece to kick out Always plane in the same direction or at a slight angle with the wood grain LOOKING INSIDE PLANER Wood chips fly around inside the planer at a high rate of speed DO NOT look inside the planer or remove guards covers during operation AWARNING Like all machinery there is potential danger when operating this machine Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to lessen the pos sibility of operator injury If normal safety precautions are overlooked or ignored seri ous personal injury may occur G1021X 15 Extreme Series Planer 9 8 CUTTING LIMITATIONS The planer kick out a workpiece at the operator or be damaged if pushed beyond these limits e Maximum Depth of Cut e Minimum Board Length Minimum Board Thickness Maximum of Boards at One Time 1 CLEAN STOCK Planing stock with nails staples or loose knots MAY cause debris to kick out at the operator and WILL dam age your cutters when they contact the cutterhead
27. PK21M KEY 5 X 5 X 23 PWR1214 WRENCH 12 X 14 120 1021120 168 10217168 121 DOUBLE GEAR 1021121 169 10217169 STAND 122 123 125 127 128 129 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 G1021X 15 Extreme Series Planer 1021122 SHAFT 170 171 172 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 193 194 195 196 9 PH7653002 INDEXABLE CUTTER 14 x 14 x 2 49 REF DESCRIPTION REF DESCRIPTION 201 5501 SET SCREW M6 1 X 10 224 PH7653015 TORX BIT T20 202 225 203 226 204 227 205 10212205 COLLAR 228 1021 228 EXTREME SERIES NAMEPLATE 206 229 1021 222 FEED ROLLER OIL LABEL 207 230 208 23 209 232 PLABEL 11 SAFETY GLASSES 2 X 3 5 16 210 233 21 234 212 225 213 236 PLABEL 12A READ MANUAL 2 X 3 5 16 214 PR23M INT RETAINING RING 40MM 237 1021 237 01021 MODEL NUMBER LABEL 215 10212215 SPACER 238 10212223 BLACK TAPE 110MM X 2200MM 218 PS14M HD SCR M6 1 12 239 1021 239 TOUCH UP GREEN 219 240 220 223 44 1021 15 Extreme Series Planer 9 G1021X 15 Extreme Series Planer Notes 9 45 WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purc
28. Remove any sawdust from the head of the carbide cutter Torx screw 3 Remove the Torx screw and carbide cutter 4 Clean all dust and dirt off the cutter and the cutterhead pocket from which the cutter was removed and replace the cutter so a fresh sharp edge is facing outward Note Proper cleaning is critical to achieving a smooth finish Dirt or dust trapped between the cutter and cutterhead will slightly raise the cutter and make a noticeable marks on your workpieces the next time you plane 5 Lubricate the Torx screw threads with a light machine oil wipe the excess oil off the threads and torque the Torx screw to 48 50 inch pounds Note Excess oil may squeeze between the cutter and cutterhead thereby lifting the cut ter slightly and affecting workpiece finishes G1021X 15 Extreme Series Planer Chain Tension Tools Needed Qty Phillips Screwdriver 2 1 Wrench or Socket 12mm 1 The chain drive transfers movement from the handwheel to elevate the table The chain drive can be adjusted to remove slack if the chain stretches over time or during table leveling pro cedures To adjust the chain tension 1 DISCONNECT THE PLANER FROM THE POWER SOURCE 2 Remove the motor access panel 3 Loosen the two locking bolts and move the idler sprocket until chain play has been elimi nated Figure 24 i Al Idler Sprocket Q
29. accessories The use of improper accessories may cause risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or acces sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practi cal A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Keep proper foot ing and balance at all times MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR Know and avoid conditions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory sys tems of people and animals especially fine dust Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust G1021X 15 Extreme Series Planer AWARNING Additional Safety Instructions for Planers INSTRUCTION MANUAL This machine presents significant safety hazards to untrained users Read understand this entire manual before starting the planer REACHING INSIDE PLANER Never reach inside the planer or remove covers when the planer is connected to power INFEED CLEARANCE SAFETY The infeed roller is designed to pull material into the cutterhead Always keep hands clothing and long hair away from the infeed roller during operation to prevent serious injury B
30. against unsafe practices NOTICE This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions for Machinery READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses G1021X 15 Extreme Series Planer 9 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing damage WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry which may get caught in moving parts Wear protective hair covering to con tain long hair and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery DO USE AWARNING Safety Instructions for Machinery ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP C
31. ain direction only use clean stock 2 Rotate or replace the affected cutter Page 24 3 Slow down the feed rate Page 18 4 Take a smaller depth of cut Always reduce cutting depth when surface planing or working with hard woods 5 Adjust both sides of the chipbreaker to the correct height Page 27 1 Check moisture content and allow to dry if moisture is too high 2 Rotate replace the cutters Page 24 1 Nicked or chipped cutter s 1 Rotate replace the cutters Page 24 1 Slow down the feed rate 2 Adjust the height of the chipbreaker Page 27 3 Make sure carbide cutters do not have debris under them make sure cutters are torqued down evenly 4 Replace cutterhead bearings 1 Rotate replace the cutters Page 24 2 Increase the feed rate Page 18 3 Increase the depth of cut 1 Use a dust collection system adjust the chip deflector in or out depending on your setup Page 30 432 Electrical Components 9p V eos a Figure 39 Motor Junction Box 34 G1021X 15 Extreme Series Wiring Diagram Grizzly Industrial Inc COLOR KEY BLACK WHITE E 1L1 3L2 513 13NO GREEN w YELLOW GROUND
32. cting this machine to a dedicated circuit with a verified ground using the circuit breaker size given below Never replace a circuit breaker with one of higher amperage with out consulting a qualified electrician to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit you may create a fire hazard consult a qualified electrician to reduce this risk 220V Circuit Breaker 20 Amps Plug Receptacle Type Recommended Plug Receptacle Grounded Outlet Box Current Carrying Prongs Grounding Prong Is Longest Of the Three Prongs Figure 2 NEMA 6 20 plug and receptacle 510 Grounding In the event of an electrical short grounding reduces the risk of electric shock The grounding wire in the power cord must be properly connect ed to the grounding prong on the plug likewise the outlet must be properly installed and ed All electrical connections must be made in accordance with local codes and ordinances AWARNING Electrocution or fire could result if this machine is not grounded correctly or if your electrical con figuration does not com ply with local and state codes Ensure compliance by checking with a quali fied electrician Extension Cords We do not recommend the use of extension cords Instead arrange the placement of your equipment and the installed wiring
33. d but extra care must be taken to ensure accuracy If the table is not within the maximum allowable tolerances it must be adjusted Table Parallelism Adjustments The table is adjusted by turning the chain sprock ets underneath the table for movements over 0 016 or by adjusting how the table is mounted on the columns for movements under 0 016 NOTICE When making adjustments tighten fasten ers after each step to ensure the accuracy of your tests When adjusting the chain sprockets keep in mind that if the chain becomes too loose it will fall off of all the sprockets Returning it to its proper loca tion can be frustrating To adjust the table parallelism 1 DISCONNECT THE PLANER FROM THE POWER SOURCE 2 Remove the cabinet panel and locate the chain on the underside of the table 3 Loosen the idler sprocket see Chain Tension instructions on Page 25 4 Move the chain away from only the sprocket you want to adjust so only that sprocket can be turned independent of the chain Note f the left side of the table is too high the left two sprockets will need to be adjusted Each tooth on the sprocket represents 016 of vertical movement as the cogs are turned Make sure as you turn the sprockets to keep an accurate tooth count to ensure that the table is adjusted equally 5 Mark the location of one tooth in the sprocket that you are adjusting 26 Figure 27 Close up of table micro adjustment
34. e Considerallolis caso pei mess bM E M Mt Moa ee 13 Moving amp Placing Base qn quM 13 Extension 14 ARR ELO D ee EE re 14 Dust POrt 15 Gearbox Oil Level e 15 16 a ie 16 Recommended Adjustments nn nnn nennen entrer nnn 16 SECTION 4 OPERATIONS idR i SER La sua ds 17 17 Basi loll 17 Operation u 18 Feed Shen 18 Bed Rollers 19 SECTION 5 ACCESSORIES wisesaiisitecectesscseanesteceaxeaceceesatuccsaceeuntiesetncncevesaqueesvaxeasecuececnessaxccacuwetnancecess 20 SECTION 6 MAINTENANCE 22 SRE ee E P 22 Cleaning 22 V Bel Seu 22 A ILC 23 Continued on next SECTION Mee 2 1 9 T 24 24 Rotating Changing Carbide dat
35. e the table to under the thickness of your lumber and feed your test board through the planer 3 Turn the handwheel one full rotation and run the board through once more Turn the board over and repeat 4 Re measure the board and compare your results with the scale If there is a discrep ancy loosen the screw see Figure 35 and adjust as necessary Wp AW NAN MW Mw au un Figure 35 Depth scale adjustment screw G1021X 15 Extreme Series Planer Anti Kickback Fingers The Model G1021X provides an anti kickback system as a safety feature The anti kickback fingers hang from a rod suspended across the cutterhead casting The anti kickback fingers should be inspected regularly Check the fingers Figure 36 to ensure that they swing freely and easily If the fingers do not swing freely and easily clean them with a wood resin solvent Do not apply oil or other lubricants to the anti kickback fingers Oil or grease will attract dust restricting the free movement of the fingers AWARNING Proper operation of the anti kickback fin gers are essential for the safe operation of this machine Failure to ensure that they are working properly could result in serious operator injury Fingers Figure 36 Anti kickback fingers G1021X 15 Extreme Series Planer Pulley Alignment Tools Needed Qty AIM NETS 1 Wrench 17MM
36. e your machine However because of the many variables involved with shipping some of these adjustments may need to be repeated to ensure optimum cutting results Keep this in mind as you start to use your new planer Step by step instructions for these adjust ments can be found in SECTION 7 SERVICE ADJUSTMENTS 1 Table Parallelism Page 25 2 Chain Drive Tension Page 25 3 Infeed Outfeed Roller Height Page 27 4 Spring Tension Page 29 5 Chip Breaker Height Page 27 6 Chip Deflector Positioning Page 30 G1021X 15 Extreme Series Planer SECTION 4 OPERATIONS Operation Safety AWARNING Damage to your eyes lungs and ears could result from using this machine without proper protective gear Always wear safety glasses a respirator and hearing protection when operating this machine AWARNING Loose hair and cloth ing could get caught in machinery and cause seri ous personal injury Keep loose clothing and long hair away from moving machinery NOTICE If you have never used this type of machine or equipment before WE STRONGLY REC OMMEND that you read books trade maga zines or get formal training before ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training G1021X 15 Extreme Series Planer 9 Basic Operation The basic steps of operating the planer are as follows 1
37. ed for up to 700 Ib capacity Figure 15 G7314 SHOP FOX Mobile Base G3639 Power Twist V Belt 3 8 x 48 Smooth running with less vibration and noise than solid belts The Power Twist V belts can be customized in minutes to any size just add or remove sections to fit your needs Requires four Power Twist V belts to replace the stock V belts on your Model G1021X Figure 16 G8127 Power Twist V Belt G1021X 15 Extreme Series Planer G9256 6 Dial Caliper G9257 8 Dial Caliper G9258 12 Dial Caliper Essential for planing jointing or sanding to criti cal tolerances These traditional dial calipers are accurate to 0 001 and can measure outside surfaces inside surfaces and heights depths Features stainless steel shock resistant construc tion and a dust proof display An absolute treat for the perfectionist Figure 17 Grizzly Dial Calipers H1302 Standard Earmuffs H4979 Deluxe Twin Cup Hearing Protector H4977 Work Tunes Radio Headset Earmuffs Protect yourself comfortably with a pair of cush ioned earmuffs Especially important if you or employees operate for hours at a time Figure 18 Our most popular earmuffs Call 5 900 924 T7 P G1021X 15 Extreme Series Planer G5562 SLIPIT 1 Qt Gel G5563 SLIPIT 12 oz Spray G2871 Boeshield T 9 12 oz Spray G2870 Boeshield T 9 4 oz Spray H3788 G96 Gun Treatment
38. haser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality a
39. if necessary 2 Motor fan is hitting the cover 2 Adjust fan cover mounting position tighten fan or shim fan cover 3 V belt s damaged 3 Replace V belts Page 22 Vibration when running or cutting 1 Loose or damaged blade 1 Tighten or replace blade 2 Damaged V belt s 2 Replace V belt s 3 Worn cutterhead bearings 3 Check replace cutterhead bearings Table Possible Cause Possible Solution Table is hard to adjust 1 Table lock is engaged or partially 1 Completely loosen the table lock engaged 2 Drive chain is dirty 2 Clean and lubricate the drive chain see Page 22 and Page 25 32 G1021X 15 Extreme Series Cutting Possible Cause Possible Solution Excessive snipe gouge in the end 1 One or both of the bed rollers are set 1 Lower the bed rollers of the board that is uneven with the rest of the cut Note small amount of snipe is inevitable with all types of planers The key is minimizing it as much as possible Workpiece stops slows in the mid dle of the cut Chipping consistent pattern Fuzzy grain Long lines or ridges that run along the length of the board Uneven cutter marks wavy sur face or chatter marks across the face of the board Glossy surface Chip Marks inconsistent pattern G1021X 15 Extreme Series Planer too high 2 Outfeed extension table set too low 3 Chipbreaker set too low 4 Workpiece is not supported as
40. insulation and shorted wires Motor fails to develop full power 1 Power line overloaded with lights 1 Reduce load on power line output of motor decreases rapidly appliances and other motors in voltage at motor 2 Undersized wires or circuits too long 2 Increase wire sizes or reduce length of the erminals NP circuit 3 Motor run capacitor at fault 3 Replace run capacitor Motor overheats 1 Motor overloaded during operation 1 Reduce cutting load take lighter cuts 2 Air circulation through the motor 2 Clean out motor to provide normal air circu restricted lation Motor stalls or shuts off during a 1 Motor overloaded during operation 1 Reduce cutting load take lighter cuts 2 Thermal overload protection tripped 2 Press the RESET button on the thermal in magnetic switch overload relay located inside the magnetic Switch 3 Short circuit in motor or loose connec Repair or replace connections on motor for tions loose or shorted terminals or worn insula tion 4 Circuit breaker tripped 4 Install correct circuit breaker reduce of machines running on that circuit Cutterhead slows or squeals when 1 V belt s loose 1 Tighten V belts Page 22 cutting especially on start up 2 V belt s worn out 2 Replace V belt s Page 22 Loud repetitious noise coming from 1 Pulley set screws or keys are missing 1 Inspect keys and set screws Replace machine or loose tighten
41. it leaves the planer 1 Taking too heavy of a cut 2 One or both of the bed rollers are set too low or too high 3 Chipbreaker set too low 4 Feed rollers set too low or too high 5 Table not parallel with head casting 6 Pitch and glue build up on planer com ponents 1 Knots or conflicting grain direction in wood 2 Nicked or chipped carbide cutter 3 Feeding workpiece too fast 4 Taking too deep of a cut 5 Misaligned chipbreaker 1 Wood may have high moisture con tent or surface wetness 2 Dull cutters 1 Feeding workpiece too fast 2 Chipbreaker set unevenly 3 Carbide cutters not evenly installed 4 Worn cutterhead bearings 1 Carbide cutters are dull 2 Feed rate too slow 3 Cutting depth too shallow 1 Chips aren t being properly expelled from the cutterhead 9 Page 19 2 Raise the outfeed extension table Page 14 sometimes raising outfeed extension table slightly higher than the table helps 3 Raise the height of the chipbreaker Page 27 4 Hold the workpiece up slightly as it leaves the outfeed end of the planer 1 Take a lighter cut 2 Lower raise the bed rollers Page 19 3 Raise height of chipbreaker Page 27 4 Adjust the feed rollers to the correct height Page 27 5 Adjust the table so it is parallel to the head casting 6 Clean the internal cutterhead components with a pitch resin dissolving solvent 1 Inspect workpiece for knots and gr
42. nd durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 46 1021 15 Extreme Series Planer CUT ALONG DOTTED LINE Grizzly NARRANTY CARD Industrial Inc Name Street 2 City State Zip Phone Email _____ Invoice Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck Website Other 2 Which of the following magazines do you subscribe to Cabinet Maker ____ Popular Mechanics ____ Today s Homeowner Family Handyman Popular Science Wood Hand Loader Popular Woodworking Wooden Boat ____ Handy ____ Practical Homeowner ____ Woodshop News Home Shop Machinist Precision Shooter ____ Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam ____ RC Modeler ____ Woodworker West Model Airplane News Rifle ____ Woodworkers Journal Modeltec Shop Notes Other Old House Journal Shotgun News 3 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 4 What is your age group ____ 20 29 ____30
43. ne If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels G1021X 15 Extreme Series Planer 41 REF PART o 8 12 13 14 15 16 16 1 16 2 16 3 16 4 Parts List DESCRIPTION P1033084 PULLEY COVER P1021X016 4 CAPACITOR 50 MFD 350VAC REF PART 40 4 41 42 43 44 45 46 48 49 50 51 52 53 55 57 62 63 DESCRIPTION P1021X40 4 SWITCH COVER FRONT P1021063 LIFTING HANDLE 16 5 P1021X016 5 COVER 64 P1021064 BASE 16 6 MOTOR JUNCTION BOX COVER P1021X016 6 65 P1021065 IDLER BRACKET 16 7 17 18 19 20 21 21 1 22 23 25 26 27 28 30 31 1 32 33 34 35 36 38 40 40 1 40 2 40 3 P1021X016 7 MOTOR JUNCTION BOX P1021X40 3 THERMAL RELAY 66 67 68 68 1 68 2 69 70 78 75 76 77 78 79 80 82 82A 83 87 88 90 90 1 91 92 94 97 99 P1021066 SHAFT PRPO7M ROLL PIN 6 X 20 42 9 G1021X 15 Extreme Series Planer REF DESCRIPTION 100 P6205 BEARING 6205 2RS 110 111 112 113 114 115 116A 10 KEY5X5X 12 116 5 5 10 117 119 1021117 1021119 GEAR 2 SPEED REF 150 151 152 153 154 155 156 157 159 160 161 162 163 164 165A 167 167 1 PART DESCRIPTION
44. nspect See parts diagram for location Chain The table height adjustment chain should be inspected monthly and lubricated with general purpose grease when needed Gear Box Gear box oil should be changed after the first 20 hours of operation see Figure 21 It is not necessary to remove the chain drive cover to access the fill drain plugs but doing so will give you easier access Replace with 80W 90W gear oil Inspect levels periodically and change yearly Replace gear oil more frequently under heavy use Fill until oil reaches the top of the filler plug port for correct oil level G1021X 15 Extreme Series Planer Figure 21 Gearbox oil drain fill locations sprockets and chains removed for clarity Drive Chain The drive chain should be inspected and lubricated monthly Check sprockets chains and cotter pins during inspection Some chains will have master links instead of cotter pins Feed Rollers Daily lubrication of feed rollers is crucial to the operation of your planer Lubricate before start up Each end of each power feed roll er has an oiling port located on the top of the head casting Figure 22 Apply a SAE 30W oil making sure that the lubricant penetrates the bearing E Figure 22 Tension screw locations 23 SECTION 7 SERVICE AWARNING Always disconnect power to the machine before performing ser vice adjustments Failure t
45. nt process quicker and easier we recommend using a Rotacator see Page 20 for these adjust ments If a Rotacator is not available a pair of even sized wood blocks and a 0 40 feeler gauge can be used but care must be taken to achieve accurate results To set the height of the infeed and outfeed roll ers and the chip breaker using a Rotacator 1 DISCONNECT THE PLANER FROM THE POWER SOURCE G1021X 15 Extreme Series Planer 9 2 Figure 29 of finding with the Lower the table at least 4 below the head casting and lock the table in place Remove the dust port top cover and belt cover Using a Rotacator find BDC of any carbide insert edge by slowly rocking the cutterhead pulley back and forth and set the Rotacator dial to zero as shown in Figure 29 Rotacator Move the feed speed knob to neutral to allow the infeed roller to rotate by hand Place the Rotacator under the right hand side of the infeed roller and find bottom dead cen ter on a serrated edge by rocking the infeed roller back and forth Adjust the height of the infeed roller on the same side as the Rotacator to the specifica tion given at the beginning of this procedure using the zero setting of the Rotacator as a reference point Figure 30 shows the jam nut and set screw for adjusting the roller height Repeat Steps 6 amp 7 on the left hand side of the infeed roller Double check and micro adjust both sides
46. o do this may result in serious personal injury About Service This section is designed to help the operator with adjustments that were made at the factory and that might also need to be made during the life of the machine This section is provided for your convenience it is not a substitute for the Grizzly Service Department If any adjustments arise that are not described in this manual then feel free to call Tech Support at 570 546 9663 Similarly if you are unsure of how to perform any procedure in this section Tech Support will be happy to guide you through the procedures or help in any other way Rotating Changing Carbide Cutters Tools Needed T Handle Wrench w T20 Torx Bit 1 The cutterhead is equipped with 72 indexable car bide cutters Each cutter can be rotated to reveal any one of its four cutting edges Therefore if one cutting edge becomes dull or damaged simply rotate it 90 to reveal a fresh cutting edge as shown in Figure 23 24 9 In addition each cutter has reference dot one corner As the cutter is rotated the reference dot location can be used as an indicator of which edges are used and which are new When the reference dot revolves back around to its starting position the cutter should be replaced Reference Dot Figure 23 Cutter rotating sequence To rotate or change a carbide cutter 1 DISCONNECT THE PLANER FROM THE POWER SOURCE 2
47. rolled up and long hair tied up and away from machinery To perform a test run 1 Read the entire instruction manual and make sure oil is in the gearbox 2 Make sure all tools and foreign objects have been removed from the machine 3 Put on safety glasses and secure loose clothes or long hair 4 Connect the planer to the power source 5 Press the green button to turn the machine ON The planer should run smoothly with little or no vibration lf you suspect any problems immediately stop the planer by pushing the red OFF button Troubleshoot and fix any problems before starting the planer again lf you need any help with your planer call our Tech Support at 570 546 9663 16 Tighten V Belts The final step in the set up process must be done after approximately 16 hours of operation During this first 16 hours the V belts will stretch and seat into the pulley grooves After this time the V belts must be retensioned or belt failure will occur quickly Refer to Page 22 when you are ready to perform this important adjustment Note Pulleys and belts run very hot This is a normal condition Allow them to cool before mak ing adjustments collection of black belt dust at the bottom of the belt housing is a normal during the life of the machine Recommended Adjustments For your convenience the adjustments listed below have been performed at the factory and no further setup is required to operat
48. s 29 Chip Deflector Positioning Chip Deflector Gap Setting Qty If Planer Used w Dust Collector Va If Planer Used Dust Collector Ve Tools Needed Qty Wrench or Socket 10 1 Hex Wrench 5mm 1 The chip deflector keeps chips from falling onto the outfeed roller To adjust the deflector position 1 DISCONNECT THE PLANER FROM THE POWER SOURCE 2 Remove the dust port and top cover 3 Loosen the chip deflector mounting bolts see Figure 34 ___ Chip Deflector Mounting Bolts 2 of 3 Shown Figure 34 Chip deflector and mounting bolts 4 Make sure the deflector is beveled toward the cutterhead Move the deflector until the edge is the correct distance given above from the closest carbide insert Use the cutterhead pulley to rotate the cutterhead to ensure clearance 5 Re tighten the mounting bolts and return the top cover to the planer 430 Scale Calibration Tools Needed Qty Phillisp Screwdriver 1 1 The scale adjusted for The machine will need to be run to make proper adjustments To calibrate the scale 1 Set the table to the approximate thickness of your test lumber Measure the lumber with calipers to determine its exact thickness 2 Mov
49. se serious per sonal injury to themselves Lock all entrances to the shop when you are away and DO NOT allow unsupervised children or visitors in your shop at any time G1021X 15 Extreme Series Planer Moving amp Placing Base Unit AWARNING This planer is a heavy machine with a ship ping weight of 585 Ibs Serious personal injury may occur if safe mov ing methods are not fol lowed To be safe you will need assistance and power equipment when moving the shipping crate and removing the machine from the crate The cabinet stand on the Model G1021X is equipped with lifting bars see Page 6 to lift and place the planer When lifting the planer with a forklift place shop rags or cardboard between the forks and cabinet base so you do not scratch the paint Figure 5 shows an example of a planer being lifted using a forklift Figure 5 Example of lifting planer with forklift 13 Extension Tables Components and Hardware Needed Qty Extension Tables 2 Hex Bolts M8 1 5 x 25 6 Set Screws M8 1 25 x 20 6 To attach the extension tables 1 Attach the extension tables to the planer table with the hex bolts as shown in Figure 6 but do not fully tighten the bolts at this time 2 Insert the set screws into the locations shown in Figure 6 Hex Bolts and Set Screws Fig
50. t are coated Avoid chlo rine based solvents such as acetone or brake parts cleaner as they may damage painted sur faces should they come in contact Always follow the manufacturer s instructions when using any type of cleaning product AWARNING Gasoline and petroleum products have low flash points and could cause an explosion or fire used to clean machinery DO NOT use gasoline or petroleum products to clean the machinery CAUTION Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest ed Lack of ventilation while using these sol vents could cause seri ous personal health risks or fire Take precautions from this hazard by only using cleaning solvents in a well ventilated area G1021X 15 Extreme Series Planer Site Considerations Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine Some floors may require additional reinforcement to support both the machine and operator Working Clearances Consider existing and anticipated needs size of material to be processed through each machine and space for auxiliary stands work tables or other machinery when establishing a location for your new machine See Figure 4 for the minimum working clearances Figure 4 Minimum working clearances CAUTION Unsupervised children and visitors inside your shop could cau
51. u through assembly review safety considerations and cover general operating procedures It repre sents our effort to produce the best documenta tion possible The specifications drawings and photographs illustrated in this manual represent the Model G1021X as supplied when the manual was pre pared However owing to Grizzly s policy of con tinuous improvement changes may be made at any time with no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual G1021X 15 Extreme Series Planer 9 Contact Info If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc o Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 We stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com Gr IZZIY SHEET Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL
52. ure 6 Extension table attached to bed 3 Using the straightedge as a guide turn the set screws individually until the extension tables are level with the table and then fully tighten the hex bolts 14 Handwheel Components and Hardware Needed Qty uu usuy R 1 Handwheel Handle 1 1 Hi Lo Scale 1 Hex Nut M10 1 25 1 Flat Washer 10mm 1 To install the handwheel 1 Fitthe handwheel key into the keyway on the handwheel shaft 2 Slide the handwheel onto the handwheel shaft ensuring the key fits into the keyway inside the handwheel bore 3 Slide the Hi Lo scale onto the handwheel shaft and secure the handwheel using the included 10mm flat washer and M10 1 25 hex nut 4 Thread the handwheel handle into the hole in the handwheel and tighten the jam nut Figure 7 Handwheel installed shaft handwheel handle removed for clarity G1021X 15 Extreme Series Planer Dust Port A CAUTION DO NOT attach the dust port if you do not intend to connect your planer to a dust col lection system Accumulated wood chips could cause a malfunction resulting in per sonal injury or damage to the planer Components and Hardware Needed Qty DUST Polecone ne 1 Hex Bolts M6 1 x 12
53. y rocking cutterhead pulley and the wood blocks 28 1021 15 Extreme Series Planer 10 11 Lock the table height in place as the wood blocks will now be your reference points for the rest of the adjustments Loosen the feed roller adjustment screws Figure 30 and turn the adjustment bolts on each end to raise the feed roller above the wood block if necessary then bring it back down so it just touches the wood block on both sides Lock the infeed roller adjustment screws in place with the jam nuts making sure they do not move while tightening Without moving the table adjust the chip breaker and outfeed roller in the same man ner using the wood blocks as your reference point When you are finished with the adjustments replace the top cover dust port and belt cover G1021X 15 Extreme Series Planer Tools Needed Spring Tension 5mm Hex Wrench 1 Roller spring tension must be adjusted so that roller pressure is uniform To adjust roller spring tension 1 9 Locate the four adjustment screws located on the top of the planer as shown Figure 33 Adjust screws 1 3 so that they protrude above the head casting Adjust screw 4 so that it protrudes 5 6 above the head casting Tension Screws 1 3 Adjust 1 Tension screw 4 Adjust to 9 6 Figure 33 Tension screw locations and adjustment
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