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Grizzly G0638 Dust Collector User Manual

1. Motors Uh TEFC Induction Class F JO s oss S 7 5 HP jue u s E E AEE A AE 220 440V Ba 220V AA Three PI AA m T 25 12 3450 60 2 NUMERO SDBB6E uu ee u qasi 1 OWE Tm I uuu u Direct Drive u Shielded and Lubricated G0637 G0638 Cyclone Dust Collector o 3 Main Specifications aom moo pu 44 AA 3468 Maximum stalie BESSIE OON 14 73 in Make HOG AA 10 in Number of Cartridge Filters AA 2 Cartridge Filter Matenal T Spun Bond Polyester Single Cartridge Filter Diameter AKA 20 in Single Cartridge Filter Surface 130 sq ft Single Cartridge Filter Capability 99 9 of 0 2 2 Micron Particles Number of Collection Drusa 2 Collection Di 55 Gallons AA 84 85
2. 55 pa Lock Nut D 0 S Ow N Hex Flat Wrench crew 7 SS gt EN ES _ Button Bolt cas Head gt Screw Bolt ea Screw iw m D D Co E lt NAI S Setscrew Ka 2 N N N External Internal O Retaining Retaining en Ring Ring LLI 5 c 97 UT Lu lt Lock lt u Key Flat Washer Washer Nut 4mm O lt 6mm omm y AL 16 I mm 54 j 8mm AM Yet gt 20mm P 8 e 25mm 35mm lt ayah 40 r U T 45mm gt 194 12mm j 50mm 2 55mm lt LL T a 60mm x 65mm 16mm 70mm 2 Q 75mm 3 G0637 G0638 Cyclone Dust Collector o 17 3 Use 16 16 x hex bolts 32 34 flat Assembly washer and 16 16 lock nuts to con nect the two sides of the upper stand with two upper stand braces and two lower stand Upper Stand braces only finger tighten the fasteners 1 Use 8 16 x 34 hex bolts 16 38 flat see Figure 13 washers and 8 16 lock nuts to connect 2 upper stand legs 1 upper stand brace and 1 lower stand brace only finger tighten the fasteners see Figure 12 Note To make the installation of the fasten ers easier use scrap wood to raise the metal components off the floor Upper Stand Legs Figur
3. 39 SECTION 2 CIRCUIT REQUIREMENTS 11 General AA 39 Phase 11 Remote Control 39 Model PAP 12 440V Conversion 12 SECTION 7 MAINTENANCE 20 Model 0638 12 pa TTI Cleaning Filters 40 usa 13 SECTION 8 41 ell AAAH 13 i Items Needed for 5 13 Troubleshooting n 41 19 Log AA G0637 Electrical Components 44 MSMO AAP E C 14 G0638 Electrical 45 Site Considerations 15 d CI CT suyanan Mounting to Shop 1 16 46 Clean 16 2 ae Label Placement 53 Hardware Identification Chart 17 Assembly 18 WARRANTY AND 54 PE 27 INTRODUCTION Foreword We are proud to offer the Model G0637 G0638 7 and 10 HP Cyclone Dust Collectors These machines are part of a growing Grizzly family of fine wood
4. O 10 11 12 13 14 15 15 16 16 17 17 18 19 20 21 22 23 24 G0637 G0638 Cyclone Dust Collector Parts List PART DESCRIPTION MOTOR 7 5HP 220V 3 PHASE P0637001 60637 MOTOR 10HP 220V 3 PHASE P0638001 G0638 CONTROL BOX CABINET W IC 06970091 BOARD 220V G0637 CONTROL BOX CABINET W IC P0638003 1 BOARD G0638 P0637003 2 POWER SWITCH G0637 P0638003 2 POWER SWITCH G0638 P0637003 3 CONTACTOR 220V G0637 P0638003 3 START TIMER OMRON H3BG 0 12 SEC G0638 P0637003 4 OVERLOAD RELAY 220V G0637 OVERLOAD RELAY 220V SHIHLIN P0638009 4 20 28 38A 20638 P0638003 5 TRANSFORMER G0638 CONTACTOR SHIHLIN S P21 P0638003 6 G0638 CONTACTOR SHIHLIN S P21 P0638003 7 G0638 CONTACTOR SHIHLIN S P16 P0638003 8 G0638 PW07 FLAT WASHER 5 16 PB07 HEX BOLT 5 16 18 X 3 4 P0637022 OUTLET PORT P0637023 GASKET 3 X 6 X 1100MM PB03 HEX BOLT 5 16 18 X 1 REF N NO B p IT 5 O1 C1 O1 6 O gt 4921462 9 5 6 7 8 9 0 1 2 3 4 5 6 8 9 0 1 1 1 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 PART DESCRIPTION PWO7 FLAT WASHER 5 16 PNO2 HEX NUT 5 16 18 P0637027 FILTER L BRACE RIGHT P0637028 FILTER L BRACE LEFT P0637029 FILTER BRACE SUPP
5. AA Magnetic with Thermal Overload Protector ui l 220 Remote Control ERN cee eee eae TU Yes Recommended Circuit P 40 20A l s nn S S S AA s No Motors AA AA u TEFC Induction Class F 10 HP uoll O 220 440V muc AA 220V gi Y P Three hijs S 30 15A wl A 3450 RPM go 60 Hz Number Of Sp860s LLULLU Uus t 1 POWER tal Direct Drive P II AA AAP Shielded and Lubricated G0637 G0638 Cyclone Dust Collector o 5 Main Specifications CAI u a 4029 Maximum state Pressure AA 16 8 in FOG ZEN AA 12 in Gartridg U AA 2 Carridge Filter Material __ _ _ 4 6 6_____ Spun Bond Polyester Single Cartridge Filter Diameter NANANA ANAN ti CSS 20 in Si
6. 46 o G0637 G0638 Cyclone Dust Collector 30638 Electrical Components Figure 76 Model G0638 control box Figure 77 Model G0638 control box cover Figure 78 Model G0638 motor wiring 220V shown from back G0637 G0638 Cyclone Dust Collector o 47 10638 Control Box 220 VAC Wiring Diagram COLOR KEY SHOCK HAZARD If connecting machine to a phase BLACK Disconnect power converter the manufactured leg before working must be connected to terminal 3L 2 wiring J GREEN ws RED NOTICE Grizzly Industrial fne NEED _ If motor rotates in opposite direc View this wiring diagram in tion swap any two power source color at www grizzly com wires at the incoming terminals 3L 2 5L 3 220V Overload Relay 2T 1 4T 2 6T 3 AC OUT IC Control Panel Es oS o Star Contactor Delta Contactor Main Contactor d Stop 7 N 3 PHASE DISCONNECT SWITCH as recommended 48 o G0637 G0638 Cyclone Dust Collector To Motor Pages 47 amp 49 Grizzly G0638 Motor Industrial Mic Wi ri n g D ag ram
7. 5 To prevent a vacuum leak in the collection drums use 12 10 24 x 34 Phillips head screws and 12 10 24 hex nuts to plug the holes in the lower half of the collection drums G0637 G0638 Cyclone Dust Collector 6 Attach each set of four bag holder panels with the 24 10 24 x 34 Phillips head screws and 24 10 24 hex nuts to make two dust collection drum bag holders see Figure 36 Figure 36 Dust collection drum bag holder assembled Attach two rubber handles to the inside of each bag holder assembly with 4 1 4 20 x hex bolts 8 flat washers and 4 4 20 hex nuts Insert the 640 x 1200mm dust collection bags and bag holders into the drum collection assemblies as shown in Figure 37 Figure 37 Dust collection bag and bag holder Inserted into collection drum assembly 25 9 Secure the collection drum lids to the collec tion drums with the lid latches 10 Connect the dust collection drum assemblies to the funnel port with the 9 flexible ducts and 9 duct clamps see Figure 38 gt B 7 Figure 38 Dust collection drum assemblies connected to funnel port Model G0637 Control Box 1 Mount the control box onto the lower stand brace with 2 16 x 94 hex bolts 4 34 flat washers and 2 16 hex nuts see Figure 39 Note The remote control uses IR infrared to communicate with th
8. The motor mounting or housing connections are loose Impeller is loose the motor shaft Motor fan cover is dented causing the motor fan to hit the cover while spinning Dust collection bags are full Filter is dirty There is a restriction in the duct line The dust collector is too far away from the point of suction or there are too many sharp bends in the ducting The lumber is wet and dust is not flowing through the ducting smoothly There is a leak in the ducting or a series of small leaks or too many open ports There are not enough open branch lines at one time thereby causing a velocity drop in the main line The ducting and ports are incorrectly sized The machine dust collection design is inadequate he dust collector is too small for the dust collection system Duct clamps or dust collection bags are not properly clamped and secured Cylinder or funnel seals are loose or damaged 9 Stabilize the dust collector Disconnect dust collector from power and inspect the impeller for dents bends loose fins Replace impeller if any damage is found Make sure all fasteners on the dust collector are tight Replace the motor and impeller as a set if the motor shaft and the impeller hub are damaged Replace motor fan cover Empty collection bags Clean filter Remove dust line from dust collector inlet and unblock the restriction in the duct line A plumbing sna
9. G0637 G0638 Cyclone Dust Collector 9 18 19 20 21 22 23 24 25 WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding or misaligned parts broken parts loose bolts and any other conditions that may impair machine operation Repair or replace damaged parts before operation USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended accessories Improper accesso ries increase risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or acces sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practi cal A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Maintain stability and balance at all times MANY MACHINES EJECT WORKPIECES TOWARD OPERATOR Know and avoid conditions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Be aware of the type of dust you are exposed to and always wear respirator designed to filter that type of dust Additional Safety for Dust Collectors 1 MACHINE USE Do not use this dust collec tor to pick up liquids and metal scraps includ ing bu
10. Industrial fne MODEL G0637 G0638 7 2 amp 10 HP CYCLONE DUST COLLECTORS OWNER S MANUAL nmm mmy UI 48 1441441523 i 1 a tl al t dk m Model G0637 COPYRIGHT MARCH 2007 GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TS8762 PRINTED IN TAIWAN WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integ rity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construc
11. 220V 440V SHOCK HAZARD Disconnect power before working on wiring Ng COLOR KEY BLACK WHITE GREEN RED 220V 3 Phase Control Box Pages 47 amp 48 220VAC Pre Wired When rewiring to 440V you must purchase and install the 440V 440V 3 Phase Optional Conversion Kit Refer to Page 12 for details 440VAC Optional NOTICE These motor wiring diagrams are current at the time of printing however always use the diagram on the inside of the junction box cover when rewiring your motor Safely cover wire connections with electrical tape G0637 G0638 Cyclone Dust Collector o 49 Parts Breakdown 1 1 111 50 o G0637 G0638 Cyclone Dust Collector 3
12. CUT ALONG DOTTED LINE Grizzly WARRANTY CARD Industrial Inc Name Street City State Zip Phone Email Invoice Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck Website Other 2 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics Today s Homeowner Family Handyman Popular Science Wood Hand Loader Popular Woodworking Wooden Boat Handy Practical Homeowner Woodshop News Home Shop Machinist Precision Shooter Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam RC Modeler Woodworker West Model Airplane News Rifle Woodworker s Journal Modeltec Shop Notes Other Old House Journal Shotgun News 3 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 4 What is your age group 20 29 30 39 40 49 50 59 60 69 70 5 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 6 How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 7 Do you think your machine represents a good value Yes No 8 Would you recommend Grizzly Industrial to a friend Yes No 9 Would you allow us to use your name as a reference for Grizzly
13. Dust collection pipe clamps G2752 4 Rolling Floor Sweep G2753 4 Bench Dust Collection Attachment G2754 4 Floor Dust Collection Attachment These attachments are indispensable for collect ing dust at machines without a port The rolling floor sweep is alSo a convenient way to keep the shop floor or workbench top clean Designed for use with 4 flexible hose not included Figure 70 Dust collection attachments 38 H2443 Universal Adapter This seven step adapter provides a multitude of dust collection reducing options Simply cut away unneeded steps with a hacksaw Outside diam eter step sizes include 1 2 2 5 3 4 5 and 6 Wall thickness is 18 Figure 71 H2443 Universal Adapter G0572 Hanging Air Cleaner w Remote Unfortunately not even the best dust collection systems get all the dust This is why it is extreme ly important to have one or two air cleaners to claim the fine dust suspended in the air This model features a convenient remote control three speeds an automatic shutoff timer and a 2 stage filter system 5 micron outer and 1 micron inner Easily the best value in its class a WARNING NA NIN QN x NM QUADQUS y yk it 99 Figure 72 20572 Hanging Cleaner Call 1 600 9 22 94 1070 1 TO G0637 G0638 Cyclone Dust Collector SECTION 6 OPERATIONS Operation Safety AWARNING Damage to your eyes lungs
14. cess AWARNING The Model G0637 G0638 is a heavy machine Serious personal injury may occur if safe moving methods are not used To be safe get assistance and use power equipment to move the shipping crate remove the machine from the crate and to assemble G0637 G0638 Cyclone Dust Collector Items Needed for Setup The following items are needed to complete the setup process but are not included with your machine Description Qty e Assistance As Needed e Power Lifting Equipment As Needed Safety Glasses For Each Person Wrenches 2 e Wrirenches 2 Wrench 1 e Wrench 10mm 1 e Phillips Head Screwdriver 1 Level 3ft more 1 Floor Mounting Hardware As Needed Unpacking To properly plan for and execute the setup pro cess read and understand all of the instruc tions contained in this SETUP section BEFORE assemblying your dust collector The Model G0637 G0638 was caretully packed when it left our warehouse If you discover the machine is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for pos
15. Class F motor Dual pleated filters with cleaning brushes to maximize air flow Standard equipment mufflers reduce noise level without reducing air flow o G0637 G0638 Cyclone Dust Collector Identification SSS SS SS SSS SSS pa IIT Im AA HITA ITT TT T TU 7 AA TNI vU ss gt 7 wW x V N lt i Figure 1 Identification Model 20637 shown A Motor Model G0637 772 HP 220 440V 3 Phase Model G0638 10HP 220 440V 3 Phase Noise Muffler Canister Filter Brush Handles Canister Filter Collection Bag Remote Control Collection Drum Control Box Cyclone Assembly Inlet Port Blower Assembly G0637 G0638 Dust Collector o 7 SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger a
16. Information Number or Collection Bags 2 Collection Bag Material HA Plastic Collection Bag Capacity _ __ EE 4913 5 ft Collection Bag E AA 22 7116 in Collection Bag AA 26 3 4 in Impeller Information WAP ep iu _______ _ __________ A Radial Fin SN aaa AT 18 in Construction Cyclone ______4_ _______ ___ ________ 16 Gauge Steel 5554 E 13 Gauge Steel I 5 u O 8mm Thick Welded Steel Gre esM INTE RCM neces om ye tines ___________________ _ 16 Gauge Steel 11 Gauge Steel Other Specifications O AR ISO 9001 Country Of Origin LULU AA AA AP Taiwan VV NAA un sns sns m mn AA AA 1 Year Serial Number Location Data Label on Machine Assembly Time 3 hours Features Ramped inlet maximizes dust flow into collection drums Steel collection drums with casters for easy dust disposal Remote controlled magnetic switch Class F motor Dual pleated filters with cleaning brushes to max
17. Required CFM Figure 49 Approximate required airflow for machines based on dust port size G0637 G0638 Cyclone Dust Collector If your machine does not have built in dust port use Figure 50 to determine the size of dust port to install on your machine Machine Average Dust Port Size Table Saw Miter Radial Arm Saw Jointer 6 and smaller Jointer 8 12 Thickness Planer 13 and smaller Disc Sander 12 and smaller Disc Sander 13 18 Belt Sander 6 and smaller Belt Sander 7 9 Edge Sander 6 x 80 and smaller Edge Sander 6 x 80 and larger Drum Sander 24 and smaller Drum Sander 24 and larger Widebelt Sander 18 and smaller Widebelt Sander 24 37 single head 2 x 6 Widebelt Sander 24 51 double head 5 x 4 Figure 50 Dust port size and quantity per average machine Write the required CFM for each machine on your sketch as shown in Figure 51 g er QD lt NG 220 E Figure 51 CFM requirements labeled for each machine Ge Determining Main Line Duct Size The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM For small medium sized shops using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and depending on your system will allow you to keep multiple branches open at one tim
18. T Collection Drum Lid Latches 6 8 V Collection Drum Lids 2 W Upper Collection Drum Cylinders 2 X Collection Drum Clamps 2 Y Lower Collection Drum Cylinders 2 Z Flexible Ducts 9 x 251 2 2 AA Noise Mufflers 2 BB Canister Filters Model G0637 510 x 1200mm 2 Model G0638 510 x 1500mm 2 CC Flexible Ducts 8 x 31 2 DD Flexible Ducts 8 x 49 2 EE Canister Filter Bag Clamps 2 FF Gaskets not shown Intake Cylinder x 6 x 1800mm 1 Outlet Port 3 x 6 x 1100mm 1 Cyclone Funnel Large 3 diem X 2500Im ri uu 1 Intake Barrel 3 x 6 x 2500mm 1 Cyclone Funnel Small 3 x 6 x 2200mm 1 Funnel Port x 6 x 735mm 1 Collection Drum Lids 10 x 50 x 2000 2 GG Rubber Mounting Gaskets not shown Filter Canisters 4 14 Inventory continued Qty HH Duct Clamps 8 not shown 8 ll Duct Clamps 9 not shown 4 JJ Collection Bags not s
19. alert at all times when running machinery G0637 G0638 Cyclone Dust Collector 10 11 12 13 14 15 16 AWARNING Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP CHILDPROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE 15 RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIGHTED Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE Grounded cords minimize shock hazards Undersized cords create excessive heat Always replace damaged extension cords ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY
20. and ears could result from using this machine without proper protective gear Always wear safety glasses a respirator and hearing protection when operating this machine A CAUTION DO NOT use the dust collector for any other purpose besides collecting dust from connected woodworking machines A dust collector should NEVER be used as a shop vacuum and IS NOT a substitute for an air filter system For safest use wear a respira tor and use an air cleaner in addition to the dust collector NOTICE If you have never used this type of machine or equipment before WE STRONGLY REC OMMEND that you read books trade maga zines or get formal training before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training G0637 G0638 Cyclone Dust Collector AWARNING Do NOT put hands or small objects near inlet Openings during opera tion Objects sucked into the inlet will meet with the impeller blade Failure to heed this warning could result in property damage or per sonal injury General Operating your Model G0637 G0638 is simple and straightforward Blast gates located at each of the machines controls the air flow from the woodworking machine to the dust collector If a machine is not being used keep the blast gate closed to maintain higher levels of efficiency throughout the system Remote Control The remote cont
21. fill the drums Curly shavings from planer jointer will quickly fill the drums In the beginning check your drums regularly to get an idea of how often they need to be emp tied 40 9 Cleaning Filters The Model G0637 G0638 dust collector has a gentle brush system inside the canisters for removing any built up dust from the filter pleats A CAUTION To avoid damage to your eyes and lungs always wear safety glasses and a respirator when working with the dust collection nn iii 1 Hn Black mira Handle pi Ill p T1 1 IL wi LITT Hed Handle Figure 73 Brush handles for cleaning canister filters To clean the filters pull the red handles down all the way then pull the black handles down and hook them in place Note Always make sure to leave the red handles in the up position to ensure that the brushes retum to their proper position and do not restrict the filter For a more thorough cleaning remove the filters from the dust collector and rinse them with clear water Allow the filters to air dry Do not leave the filters in the sun to dry or apply heat to speed the process heat exposure can damage your filters G0637 G0638 Cyclone Dust Collector SECTION 8 SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machi
22. have a large shop or must design a com plicated system then we recommend additional research beyond this manual or seek help from an expert Step 2 Sketch Your Shop Layout Planning is the most important step when design ing a successful dust collection system Before you begin to draw your necessary layout sketch we recommend that you visit our FREE Workshop Planner available on our website at www grizzly com Our Workshop Planner will allow you to quickly and easily draw and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Grizzly machines for layout pur poses Note After you re finished make sure to save your layout for later modification Your sketch only needs the basic details of the shop layout similar to Figure 46 including all your current planned machines and your planned placement of the dust collector cx Fe i Dust Collector gt ope A Figure 46 Initial sketch of shop layout 30 Step 3 Sketch a Basic Duct Layout For the next step sketch how your machines will connect to the dust collector Consider these gen eral guidelines for planning an efficient system 1 Machines that produce the most sawdust should be placed nearest to the dust collector i e planers and sanders 2 An ideal design will feature the shortest pos sible main line and secondary branch ducts See Figures 47 amp 48 for ideas of good du
23. intake port 1 Lower the blower intake assembly into the upper stand assembly so that the cyclone mounting brackets align with the mounting holes of the upper stand braces see Figure 4 Attach the two assemblies with the 12 e 23 18 x 34 hex bolts and 12 flat washers see Figure 21 Cyclone Mounting Brackets Figure 23 Mounting blower intake assembly to upper stand Figure 21 Securing intake barrel assembly to blower housing assembly 2 Secure the mounting brackets to the upper stand with 8 16 x 34 hex bolts 16 9 Note When installing the two bolts above the flat washers and 8 16 lock nuts intake port of the intake barrel use duct tape on the bottom of your wrench This will hold the bolts in the wrench while inserting them in place see Figure 22 3 With assistance and the power lifting equip ment raise the entire assembly high enough to install the lower stand legs 4 Slide the four lower stand legs onto the bot toms of the upper stand legs do NOT install the fasteners yet 5 Slowly lower the weight of the assembly onto the lower stand legs Note To keep the assembly stable while completing the next steps keep the power lifting equipment engaged but not lifting Figure 22 Using tape on a wrench in a tight spot G0637 G0638 Cyclone Dust Collector o 21 6 To allow the mounting holes of the lower Outlet Port and Canister Filters stand legs to align p
24. over the top of the intake cylinder G0637 G0638 Cyclone Dust Collector o Use the 4 4e 18 4 hex bolts and 4 546 flat washers to secure the intake cylinder to the bottom of the blower housing see Figure 16 Note Because the mounting bolts for the intake cylinder are not accessible after assembly is complete consider using medium strength red Loctite Threadlocker Grizzly Model H2509 or H2515 to ensure the fas teners will not come loose with operational vibration Figure 16 Intake cylinder mounted to blower housing Intake Barrel and Large Cyclone Funnel 1 Position the large cyclone funnel so the small end rests on the floor 2 Apply the 3 x 6 x 2500mm gasket to the top mating surface of the large cyclone funnel 3 Take note that the large cyclone funnel top and the intake barrel mating surfaces have four places around the rims where there are three mounting holes close together 19 4 With assistance place the intake barrel over the large cyclone funnel and align the mount Ing holes as illustrated in Figure 17 Intake Barrel Mounting Holes Large Cyclone Funnel Figure 17 Intake barrel and large cyclone funnel mounting holes aligned NOTICE When connecting parts that have a gasket applied to the mounting surface always tighten the fasteners in a diagonal and rota tional manner to ensure the gasket does not become crimped and compromise the seal 5 Connect
25. the intake barrel and large cyclone funnel with 12 4e 18 x 1 hex bolts 24 flat washers and 12 5 6 18 hex nuts in the mounting holes excluding the left and right hole of the groups of three see Figure 18 Large Cyclone Funnel Figure 18 Intake barrel and large cyclone funnel 20 6 Install the four mounting brackets with 8 6 18 x 1 hex bolts 16 Ye flat washers and 8 6 18 hex nuts see Figures 17 4 19 Figure 19 Cyclone mounting bracket mounted to collector assembly Blower Housing and Intake Barrel Assemblies 1 Apply the 3 x 6 x 2500mm gasket to the top mating surface of the intake barrel assem bly 2 Keeping the intake barrel assembly on the floor lower the blower housing assembly over and approximately one inch away from the intake barrel assembly 3 Using two punches or Phillips screwdrivers as alignment guides see Figure 20 lower the blower housing assembly onto the intake barrel assembly Dl Figure 20 Aligning the mounting holes o G0637 G0638 Cyclone Dust Collector Note Orient the two assemblies so that Mount Blower Intake Assembly to large round intake port of the intake barrel Upper Stand and Install Lower Stand is NOT directly underneath the rectangular Legs outlet port of the blower housing The outlet port will connect to the canister filters and will not allow room for attachment of the intake ducting to the
26. 22 123 124 125 126 127 128 Label Placement PART DESCRIPTION 0637120 MACHINE ID LABEL 60637 Me ELIT T 129 129 130 130 131 131 132 133 134 DESCRIPTION P0637129 MODEL NUMBER LABEL G0637 MODEL NUMBER LABEL G0638 HORSEPOWER LABEL G0637 HORSEPOWER LABEL G0638 CONTROL PANEL LABEL G0637 CONTROL PANEL LABEL G0638 P0637132 REMOTE CONTROL LABEL PPAINT 1 GRIZZLY GREEN TOUCHUP PAINT PPAINT 11 GRIZZLY PUTTY TOUCHUP PAINT AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels 9 G0637 G0638 Cyclone Dust Collector 53 WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchan
27. 3 4777 e Fax 800 438 5901 MODEL G0637 7 5 HP CYCLONE DUST COLLECTOR Product Dimensions op a 624 Ibs Length Width Height 76 3 4 x 59 7 8 x 137 in Foot QE Width NERONE ETIN 77 x 60 in Shipping Dimensions Box 1 AA PPP Wood Crate CO I C SDS PAPA AAH LA __ _ _ ___ gt 789 Ibs RA AAP O 90 1 4 x 39 x 42 1 2 in 2 ii AA n SD gt Cardboard Filter Assembly e s 42 Ibs Lengt Widin FC LA AA 56 3 8 21 3 4 x 21 3 4 in Box 3 AA AA Cardboard C Ol IS Filter Assembly uu PRA 42 Ibs Length Width Height T 56 3 8 x 21 3 4 x 21 3 4 in Electrical OO ee u uu asss Magnetic with Thermal Overload Protector o some 220V Remote Control Yes LENG 10 ft cord Gauge 10 gauge Recommended Circuit Size 40 20
28. 95 5 Metal Duct Starter Kit 5297 6 Metal Duct Starter Kit Save over 20 with this great starter kit Includes 2 machine adapters 10 pipe clamps 3 5 straight pipes 1 branch 3 pipe hangers 1 end cap 3 adjustable nipples 1 90 elbow and 1 60 elbow Figure 60 Metal Duct Starter Kit H5294 4 Metal Duct Machine Addition Kit H5296 5 Metal Duct Machine Addition Kit H5298 6 Metal Duct Machine Addition Kit Save over 20 with this great machine addition kit Includes 2 blast gates 1 machine adapter 10 pipe clamps 2 pipe hangers 2 5 straight pipes 2 adjustable nipples 1 branch and 1 60 elbow Figure 61 Metal Duct Machine Addition Kit 1965 G6162 4 5 Straight Metal Pipe G7346 5 x 5 Straight Metal Pipe G7364 6 x 5 Straight Metal Pipe 5227 7 x 5 Straight Metal Pipe H5237 8 x 5 Straight Metal Pipe H5252 9 x 5 Straight Metal Pipe These laser welded straight pipes ensure a super smooth internal seam Ends easily clamp together for a sealed fit without screws or silicone Figure 62 Straight Metal Pipe H7216 5 x 5 Rigid Metal Flex Hose H7217 6 x 5 Rigid Metal Flex Hose H7218 7 x 5 Rigid Metal Flex Hose H7219 8 x 5 Rigid Metal Flex Hose H7220 9 x 5 Rigid Metal Flex Hose This flex hose provides just enough flexibility to make difficult connections while still keeping the inside wall as smooth as possible to minimize s
29. ION 2 CIRCUIT REQUIREMENTS AWARNING Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro cess DO NOT connect the machine to the power source until instructed to do so Full Load Amperage Draw G0637 7 gt HP 220V 3 Phase 25 Amps G0637 772 HP 440V 3 Phase 12 5 Amps G0638 10 HP 220V 3 Phase 30 Amps G0638 10 HP 440V 3 Phase 15 Amps Circuit Requirements We recommend connecting your machine to a dedicated and grounded circuit that is rated for the amperage given below Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a qualified electri cian to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit consult a qualified electrician G0637 7 2 HP 220V 3 Phase 40 Amp G0637 7 2 HP 440V 3 Phase 20 Amp G0638 10 HP 220V 3 Phase 40 Amp G0638 10 HP 440V 3 Phase 20 Amp Connection to Power Have a qualified electrician hardwire this machine to a dedicated locking shut off switch see Figure 2 that is connected to the main power source G0637 G0638 Cyclone Dust Collector 2 Conduit to Machine Conduit to Source N NS C Fi
30. ORT SHORT PB21 FLAT WASHER 3 8 PW02 HEX BOLT 3 8 16 X 3 4 PN08 HEX NUT 3 8 16 P0637033 FILTER BRACE SUPPORT LONG PB21 HEX BOLT 3 8 16 X 3 4 PW02 FLAT WASHER 3 8 NUT 3 8 16 P0637037 HOSE CLAMP 8 P0637038 FLEXIBLE DUCT 8 X 31 1 2 P0637039 NOISE MUFFLER 8 P0637040 FLEXIBLE DUCT 8 X 4 3 4 CANISTER FILTER 510 X 1200MM P0637041 60637 CANISTER FILTER 510 X 1500 P0638041 G0638 P0637041 1 GASKET 25 X 3 X 1300MM P0637042 RUBBER BRACE GASKET PB07 BOLT 5 16 18 X 3 4 PW07 FLAT WASHER 5 16 P0637051 INTAKE BARREL P0637052 CYCLONE FUNNEL LARGE P0637053 GASKET 3 X 6 X 2500MM 2 51 R 68 69 70 71 72 73 74 74 1 74 2 74 3 74 4 75 76 77 78 79 80 8 82 83 84 85 86 87 88 89 90 9 92 93 94 m F 52 Parts List PART DESCRIPTION PWO7 FLAT WASHER 5 16 R 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 112 113 114 115 116 116 117 117 118 118 119 119 im F 9 PART DESCRIPTION PLN01 LOCK NUT 3 8 16 P0637112 CONTROL BOX BRACKET G0637 P0638112 CONTROL BOX BRACKET G0638 PHLP HD SCR 10 24 X 3 8 G037 PHLP HD SCR 1 4 20 X 2 20638 FLAT WASHER 10 G0637 FLAT WASHER 1 4 G0638 HEX NUT 10 24 G0637 HEX NUT 1 4 20 G0638 P0637119 440V CONVERSION KIT G0637 P0638119 440V CONVERSION KIT G0638 G0637 G0638 Cyclone Dust Collector REF 120 120 121 1
31. and that the machine is setup properly 2 Make sure all tools and objects used during setup are cleared away from the machine 3 Review Circuit Requirements on Page 11 and connect the machine to the power source 4 Flip the main power switch at the lower left hand corner of the control box see Figure 42 Note For the Model G0638 make sure the EMERGENCY STOP button is popped out by twisting the knurled knob clockwise 1 EMERGENCY STOP _ Button IZZ uM gt EM ON OFF x sme 2 Button T w MAX 1 I vo T 4 j Button sa MAN ain Power N TT tag Figure 42 Control box Model G0638 shown G0637 G0638 Cyclone Dust Collector 9 10 Press the ON OFF button to turn the machine ON Make sure your hand stays poised over the switch in case you need to quickly turn the machine OFF Listen to and watch for abnormal noises or actions The machine should run smoothly with little or no vibration or rubbing noises f you suspect any problems immedi ately turn the machine OFF and discon nect the machine from power Refer to Troubleshooting on Page 41 to identify and fix any problems 1 you cannot solve the problem with the use of the Troubleshooting guide contact our Tech Support at 570 546 9663 for assistance Press the TIMER button on the control box and cycle
32. atic Pressure Static Pressure Loss Per Foot of Loss Per Foot Rigid Pipe of Flex Pipe Branch Branch Lines Lines at 3500 at 4000 at 3500 at 4000 FPM FPM 6 0037 0047 0136 018 8 0023 0027 008 0108 9 0017 0 019 0057 0079 Fitting 90 45 45 90 Dia Elbow Elbow Wye Y Wye Y 6 0 564 0 282 0 329 0235 81 0405 0 203 0297 0 189 Figure 55 Static pressure loss charts G0637 G0638 Cyclone Dust Collector In most small medium shops it is only necessary to calculate FPM for the line with the longest duct length or the most fittings operating under the assumption that if the line with the highest resis tance works the others will be fine To calculate the static pressure loss of any given line in the system follow these steps 1 Make a list of each size duct in the line Including the length and multiply those num bers by the static pressure loss value given in Figure 55 2 Listeach type of elbow or branch and multiply the quantity if more than one by the static pressure loss given in Figure 55 3 Add the additional factors from Figure 56 to your list Additional Factors Static Pressure Loss Seasoned well used Dust Collection Filter Entry Loss at Large 5 Machine Hood Figure 56 Additional factors affecting static pressure loss 4 Total your list as shown in the example in Figure 57 to come up with your overall static
33. brace supports to the filter braces with 4 16 x 34 hex bolts 8 3 4 flat washers and 4 16 hex nuts as shown in Figure 27 Figure 27 Long brace supports attached 6 With assistance position the rubber mount ing gaskets between the filter canisters and the long brace supports and secure the can isters with 8 4s 18 34 hex bolts and 8 fender washers see Figure 28 E ra iy N Rubber p Here Can 1 al Figure 28 Canister filters mounted to the long Support braces G0637 G0638 Cyclone Dust Collector 7 Assemble the 8 x 31 flexible ducts the noise mufflers and the 8 x 4 flexible ducts with the 8 duct clamps see Figure 29 Mm Figure 29 m and noise h _ connected between blower housing and filter canister 8 Use the 8 duct clamps to connect the duct assemblies between the outlet port of the blower housing and the canister filters 9 Fitthe plastic collection bags over the bottom of the filters and clamp in place with the metal bag clamps as shown in Figure 30 Figure 30 Canister filter collection bag installed 23 Small Cyclone Funnel and Funnel Port 1 Apply the 3 x 6 x 2200mm gasket to the larg er top end of the small cyclone funnel then place the cyclone funnel upside down on the floor Note Use a clean covering on the floor to protect the gasket 2 Apply the 3 x 6 x 736mm gasket to the to
34. copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector Be sure that you extend the bare copper wire down all branches of the system Do not forget to connect the wires to each other with wire nuts when two branches meet at a Y or T connec tion G0637 G0638 Cyclone Dust Collector AWARNING Always guard against static electrical build up by grounding all dust collection lines Internal Ground Ensure that the entire system is grounded If using plastic blast gates to direct air flow the grounding wire must be jumped Figure 58 around the blast gate without interruption to the grounding system Figure 59 Flex hose grounded to machine Plast We also recommend wrapping the outside of all B ae plastic ducts with bare copper wire to ground the de ag outside of the system against static electrical build up Wire connections at Y s and T s should be made with wire nuts Attach the bare ground wire to each stationary woodworking machine and attach to the dust Ground collector frame with a ground screw as shown in Figure 59 that each machine is continu ously grounded to the grounding terminal in your electric service panel Figure 58 Ground jumper wire when using plastic blast gates and metal duct G0637 G0638 Cyclone Dust Collector o 35 SECTION 5 ACCESSORIES H5293 4 Metal Duct Starter Kit H52
35. ct layouts vs bad duct layouts Branch Line Ducts NS a SN NY Line Duct Figure 47 Good duct layout L I Figure 48 Bad duct layout G0637 G0638 Cyclone Dust Collector 3 Directional changes should be kept to a mini mum The more directional change fittings you use directly increases the overall resis tance to airflow 4 Gradual directional changes are more effi cient than sudden directional changes i e use the largest corner radius possible when changing hose or pipe direction 5 Each branch line should have a blast gate immediately after the branch to control suc tion from one machine to another 6 The simpler the system the more efficient and less costly it will be Step 4 Determine Required CFM of Each Machine Since each machine produces a different amount of sawdust the requirements for the minimum amount of CFM needed to move that sawdust is unique to the machine for example a planer pro duces more sawdust than a table saw Knowing this required CFM is important in gauging which size of duct to use Figure 49 will give you a close estimation of the airflow your machine requires Machines that generate the most sawdust should be placed near the dust collector If the machine has multiple dust ports the total CFM required is the sum of all ports Machine Approximate Dust Port Size
36. customers in your area Note We never use names more than 3 times Yes No 10 Comments FOLD ALONG DOTTED LINE Industrial Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend TAPE ALONG EDGES PLEASE DO NOT STAPLE TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader e SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Call Today For A FREE Full Color Catalog 1590 ISA ER BAMERICAN VI MasterCard 5 NOVUS RESS
37. e For the Model G0637 G0638 this is 10 Mark your drawing as in Figure 52 4 139 220 Figure 52 Main line size labeled on sketch Determining Branch Line Duct Size The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM For small medium sized shops using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appli cations However if the dust port on the machine is smaller than 4 make the branch line 4 and neck the line down right before the dust port Note Systems with powerful dust collectors work better if multiple blast gates are left open This also allows you to run two machines at once Experiment with different combinations of blast gates open closed to find the best results for your system Write your determined branch line sizes on your drawing as shown in Figure 53 30 7 r NW ZS 220 Figure 53 Branch line sizes labeled on sketch A few frequently asked questions when deter mining branch line sizes What size of branch line do l use if the machine has two dust ports Simply add the total CFM given for each size from Figure 49 and refer to that CFM number in Figure 54 Then split the branch line just before the dust ports with matching duct sizes How do I manage two machines
38. e 13 Upper stand assembled 4 Place the level across a corner of the lower stand braces and move the upper stand around until that corner is level then fully tighten all of the fasteners for that corner see Lower Stand Brace Figure 14 Figure 12 One side of upper stand assembled 2 Repeat Step 1 to make the other side of the upper stand Note The 6 fender washers with a larger outside diameter will be used to attach the canister filiers in later steps do not use them for any other assembly Figure 14 Level positioned on the upper stand 5 Repeat Step 4 for the rest of the corners then set the upper stand assembly aside 18 o G0637 G0638 Cyclone Dust Collector AWARNING When using power lifting equipment dur ing the assembly make sure the equipment is safe fully operational and adequately rated for the weight being lifted The opera tor of the equipment must be experienced and able to use safe methods during these processes Failure to heed these warnings could result in serious personal injury or death Intake Cylinder and Blower Housing 1 Place the intake cylinder on the floor and apply the 3 x 6 x 1800mm gasket to the intake cylinder top rim between the mounting holes and the inside edge see Figure 15 Figure 15 Gasket applied to the intake cylinder rim 2 With assistance and the power lifting equip ment keep the intake cylinder on the floor and lower the blower housing
39. e control box and must have direct line of sight to the control box Locate the control box with this in mind 26 Model 20638 Control Box 1 Mount the control bracket onto the lower stand brace with 2 16 34 hex bolts 4 flat washers 2 16 hex nuts see Figure 40 Figure 40 Model G0638 control box bracket mounted 2 Open the control box and identify the four mounting holes in the back of the cabinet 3 Attach the control box to the bracket already mounted on the stand brace with 4 M6 1 x 15 Phillips head screws 4 6mm flat wash ers and 4 M6 1 hex nuts see Figure 41 EE ee 4 ahua a DT aS e a a a ji 3 e H e NE gt Figure 41 Model G0638 control box mounted G0637 G0638 Dust Collector Test Run When the assembly is complete test run your dust collection system to make sure it operates properly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review the Troubleshooting on Page 41 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance To test run your dust collection system 1 Make sure you have read the safety instruc tions at the beginning of the manual
40. eaner or citrus based degreaser such as Grizzly s G7895 Citrus Degreaser To clean thoroughly some parts must be removed For optimum performance from your machine clean all moving parts or slid ing contact surfaces Avoid chlorine based sol vents such as acetone or brake parts cleaner that may damage painted surfaces Always follow the manufacturer s instructions when using any type of cleaning product AWARNING Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery DO NOT use these products to clean the machinery CAUTION Many cleaning solvents are toxic if inhaled Minimize your risk by only using these products in a well ventilated area G7895 Grizzly Citrus Degreaser This natural citrus based degreaser is a great solution for removing export grease and it s much safer to work around than nasty solvents NATURA L CITRUS FORM CLEANS FASTER amp BET Figure 11 Grizzly citrus degreaser G0637 G0638 Cyclone Dust Collector Hardware Identification Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE ASSEMBLY TA
41. er this may produce a spark Sparks can smolder in wood dust for a long time before fire or flame is detected If metal contacts metal during operation immediately turn off the dust collector flip the disconnect switch and wait for all mov ing parts to stop Remove collection bags and empty the dust into an approved air tight metal container in case of spark Remedy the metal to metal contact problem before resuming operation 7 OPERATIONAL QUESTIONS If at any time you are experiencing difficulties perform ing the intended operation stop using the machine Then contact our Tech Support or ask a qualified expert how the operation should be performed 8 CLEANING AIR Do not confuse this dust collector with an air cleaner This dust col lector is only designed to collect dust from a machine not clean dust Suspended in the air 9 EMPTYING DUST When emptying dust from the collection bags or drum wear a respirator and safety glasses Empty dust into an approved container and dispose of properly 4k CAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results ous personal injury may occur 10 G0637 G0638 Cyclone Dust Collector 9 SECT
42. er flexibility but is non resistant to abrasion and tends to collapse in a negative pressure system We DO NOT recommend using dryer vent hose in your dust collection system If using flex hose choose one of the many types designed specifically for the movement of solid particles i e dust grains and plastics However the cost of specifically designed flexible duct can vary greatly Grizzly offers polyethylene hose which is well suited for the removal of particulate matter especially sawdust since it is durable and completely flexible Polyethylene is also very eco nomical and available in a wide variety of diam eters and lengths for most applications Plastic Duct The popularity of plastic duct is due to the fact that it is economical and readily available It is also simple to assemble and easily sealed against air loss The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical build up Se ae CARE AAS em NU 11 Dust COLLECTION 4 ACCESSORIES Kit 2 wa oe Figure 45 Example of plastic duct and components 29 System Design Step 1 Decide Who Will Design For most small to medium sized shops you can design and build the dust collection system your self without hiring engineers or consultants We have included some basic information here to get you started on a dust collection system design If you
43. gure 2 Hardwired locking disconnect switch AWARNING Electrocution or fire could result if this machine is not grounded correctly or if your electrical con figuration does not com ply with local and state codes Ensure compliance by checking with a quali fied electrician Phase Converter When using a phase converter the power from the manufactured power leg sometimes called the wild wire can fluctuate Connect the manu factured power leg to the 3L 2 terminal to prevent damage to the IC board or transformer The wire from this terminal can handle some fluctuation because it goes directly to the motor The power going to the 1L 2 and 5L 3 terminals goes to the IC board and transformer and must be consistent to prevent damage 11 Model 50637 440V Conversion The Model G0637 can be rewired for 440V opera tion This rewiring job consists of disconnecting the dust collector from the power source chang Ing the control box and rewiring the motor The necessary control box for this procedure can be purchased by calling our customer service number at 800 523 4777 and ordering part num ber P0637119 Figure 3 Model G0638 control box overload When complete the rewiring job must be inspect relay and transformer ed by a qualified electrician before the dust collec tor is connected to the power source Refer to the Wiring Diagrams on Pages 45 46 for additional information 3 Replace the overload re
44. hown Collection Drums 640 x 1200mm 10 Canister Filters 510 x 600mm 2 KK Hardware not shown Hex Bolts 1 4 20 x 58 8 Hex Bolts 38 16 x 34 72 Hex Bolts 6 18 x 94 24 Hex Bolts 6 18 x 1 10 Hex Bolts 6 18 x 1 35 Hex Bolts 6 18 9 2 Phillips Head Screws 10 24 x 72 kFender Washers 5 6 8 Washers 4 16 Washers 152 Washers 516 106 Lock Washers 3 8 8 Hex Nuts 4 20 8 Hex Nuts 16 16 Nuts 4e 18_ 47 Nuts 10 24 72 Lock Nuts 3 16_ 64 30638 For Control Box Bracket Phillips Head Screws 1 x 15 4 Flat Washers 6mm 4 Hex Nuts M6 1 4 LL Rubber Handles not shown For Bag Holders u k 4 NOTICE Some hardware fasteners and gaskets on the inventory list may arrive pre installed Check mounting
45. ially important if you ever need to change things around in your shop or add more tools See the Accessories section on Page 36 for examples Avoid inferior metal duct that requires you to cut it to length and snap it together This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss Flexible Duct Flexible hose is generally used for short runs small shops and at rigid duct to tool connections There are many different types of flex hose on the market today These are manufactured from materials such as polyethylene PVC cloth hose dipped in rubber and even metal including steel and aluminum The superior choice for flexible ducting is metal flex hose that is designed to be flexible and as smooth as possible to reduce static pressure loss Figure 44 Example of flexible metal duct G0637 G0638 Cyclone Dust Collector There are also many kinds of pure plastic flexible hose such as non perforated drainage type hose and dryer vent hose Drainage type hose while being economical does not quite have the flex ibility required for dust collection The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50 over smooth wall duct Dryer vent hose offers great
46. imize air flow Standard equipment mufflers reduce noise level without reducing air flow o G0637 G0638 Cyclone Dust Collector hrizz MAC H DATA Industrial fne Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0638 10 HP CYCLONE DUST COLLECTOR Product Dimensions VV Oh ep 646 lbs Length Width Height AGA 76 3 4 x 59 7 8 x 139 3 8 in Foot Print le reta iiio ig uuu uuu uuu uuu u u Um 77 x 60 in Shipping Dimensions Box 1 Wood Crate Sog Machine i2 e HEP 812 Ibs PAPA 90 1 4 39 42 1 2 2 AA AA Cardboard C IIT AA AA a Filter Assembly EA 46 Ibs 68 x 21 3 4 x 21 3 4 in 3 ace AA ______ __________ _ Cardboard COME ME eenn Filter Assembly T m ss 46 Ibs Length Width Height 68 x 21 3 4 x 21 3 4 in Electrical ciis
47. itable for this machine replace weak breaker Turn cut out dial to increase working amps and push the reset pin Replace if tripped multiple times weak relay Test for power on all legs and contactor operation Replace unit if faulty Ensure power supply is switched on ensure power supply has the correct voltage Check for broken wires or disconnected corroded connections and repair replace as necessary Replace faulty ON button or ON OFF switch Free push panel from binding replace faulty switch Replace transformer Refer to Page 12 for more detail information Inspect computer board replace if faulty Inspect inverter control box replace if faulty Test repair replace Adjust to correct delay replace module Inspect replace stripped or damaged bolts nuts and re tighten with thread locking fluid Tighten replace Tighten replace anchor studs in floor relocate shim machine Replace dented fan cover replace loose damaged fan Test by rotating shaft rotational grinding loose shaft requires bearing replacement 41 Dust Collector Operation Loud repetitious noise or excessive vibration coming from dust collector Dust collector does not adequately collect dust or chips poor performance Sawdust being blown into the air from the dust collector 42 1 Dust collector is not on a flat surface and wobbles Impeller is damaged and unbalanced
48. ke may be necessary Relocate the dust collector closer to the point of suction and rework ducting without sharp bends Refer to Designing the System beginning on Page 28 Process lumber with less than 2096 moisture content Rework the ducting to eliminate all leaks Close dust ports for lines not being used Refer to Designing the System beginning on Page 28 for more solutions Open 1 or 2 more blast gates to different branch lines to allow the velocity in the main line to increase Reinstall correctly sized ducts and fittings Refer to Designing the System beginning on Page 28 for more solutions Use a dust collection nozzle on a stand Install a larger dust collector to power your dust collection system Re secure ducts and dust collection bag making sure duct and bag clamps are tight and completely over the ducts and bags Retighten all mounting and sealing points replace damaged gaskets G0637 G0638 Cyclone Dust Collector Service Log Approximate Hours Of Use Service Performed G0637 G0638 Cyclone Dust Collector o 43 30637 Electrical Components Figure 74 Model 20637 control box Figure 75 Model G0637 motor wiring 220V 44 o G0637 G0638 Cyclone Dust Collector 0637 Control Box Grizzly 220 VAC Wiring Diagram SHOCK HAZARD Disconnect power before ar on If connecting machine to a phase converter the manufactured leg COLOR KEY A 3 must be connected to termina
49. l 31 2 BLACK 220 VAC WHITE GREEN m DISCONNECT BEB b SWITCH as recommended NOTICE If motor rotates in opposite direc tion swap any two power source wires at the incoming terminals To Motor Pages 44 amp 46 Rd ar 80 ojo e 8 11 1 3L2 513 220V Contactor NHD C 25D 14 a a r3 IC Control Panel G9 EE wa Bk Power Switch G0637 G0638 Cyclone Dust Collector o 45 20637 Motor Wiring Diagram 220V 440V Grizzly Industrial fne SHOCK HAZARD Disconnect power before working on wiring Ng COLOR KEY 220 VAC 3 Phase BLACK WHITE GREEN wa RED Control Box Pages 44 amp 45 220VAC Pre Wired 44 Optional NOTICE These motor wiring diagrams are current at the time of printing ES however always use the diagram on When rewiring to 440V 277 musi purchase the inside of the junction box cover and install the 440V Conversion Kit Refer to when rewiring your motor Page 12 for details
50. lace them or DO NOT allow unsupervised for the sake of expediency replacements can be children or visitors in your obtained at your local hardware store shop at any time G0637 G0638 Cyclone Dust Collector o 15 Mounting to Shop Floor We recommend that you mount your new dust collection system to the floor Because floor materials may vary floor mounting hardware is not included Bolting to Concrete Floors Lag shield anchors with lag bolts and anchor studs Figure 10 are two popular methods for anchoring an object to a concrete floor We sug gest you research the many options for mounting your machine and choose the one that best fits your specific application NOTICE Anchor studs are stronger and more per manent alternatives to lag shield anchors however they will stick out of the floor presenting a tripping hazard if you decide to move your machine 9A Pipe ys a ank CA A ia AN hA 4 Me Lg p Figure 10 Typical fasteners for mounting to concrete floors NOTICE Since your dust collection system will be hardwired to the power source we strongly recommend securing your machine to the floor Consult with your electrician to ensure compliance with applicable codes 16 Clean Up Some surfaces may be coated with a waxy oil to prevent corrosion during shipment Remove this protective coating with a solvent cl
51. lay with the one included in the conversion kit and turn the AMP dial to 15 4 Move wire on the transformer from Model 30638 to the 440 terminal see 440V Conversion 440V Connection To operate the Model G0638 on 440V power you must purchase 0638 440V Conversion Kit O Call our customer service number at 800 523 4777 and order part number P0638119 To convert the G0638 to 440V 1 DISCONNECT THE DUST COLLECTOR Ro FROM THE POWER SOURCE 2 Open the control box and identify the over load relay and the transformer see Figure Figure 4 Model G0638 220V and 440V 3 transformer connections 5 Open the motor junction box and rewire the AWARNING motor terminals for 440V power Refer to You must have a qualified electrician inspect Wiring Diagram on Page 48 for additional your 440V rewiring job before connecting information the dust collector to the power source Failure to heed this warning may result in property damage serious personal injury or death from electrocution 12 o G0637 G0638 Cyclone Dust Collector SECTION 3 SETUP Setup Safety AWARNING This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine AWARNING Wear safety glasses dur ing the entire set up pro
52. locations before assuming that any items from the inventory list are missing HI Figure 5 Model G0637 G0638 inventory A I G0637 G0638 Cyclone Dust Collector Site Considerations Floor Load Refer to the Machine Data Sheets starting on Page 3 for the weight footprint and height speci fications of your machine Some shop floors may require additional reinforcement to support the dust collection system Placement Location Consider existing and anticipated needs size of material to be processed through each machine and space for auxiliary stands work tables other machinery and the operator when establishing a location for your new machine See Figure 9 for the minimum clearance dimensions 4 53 Footprint Minimum Clearance sWorking Clearance Figure 9 G0637 G0638 clearance dimensions SS Lighting Lighting should be bright enough to eliminate shadow in the working zones of the machine and prevent eye strain Follow local electrical codes for proper installation of new lighting A CAUTION Children and visitors may be SLY EIT A SA TT KH _ 7 PI ur AP gt gt gt gt Ty VF lt rx AL lt Figure 8 Model G0637 G0638 inventory Z EE seriously injured if unsuper vised Lock all entrances to If any nonproprietary parts are missing e g a the shop when you are away nut or a washer we will gladly rep
53. nd are not a substitute for proper accident prevention measures AWARNING 4k CAUTION NOTICE Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions for Machinery READ THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery pres ents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust can cause severe respiratory illnesses 9 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing loss WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry that can catch in moving parts Wear protective hair covering to contain long hair and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally
54. ne if a problem devel ops If you need replacement parts or you are unsure of your repair skills then feel free to call our Technical Support at 570 546 9663 Machine does not start or a breaker trips Machine has vibra tion or noisy opera tion Motor Electrical Troubleshooting faulty Hand held remote controller is at fault Receiver is at fault Motor connection wired incorrectly Wall fuse circuit breaker is blown tripped Thermal overload relay has tripped Contactor not getting energized has burnt contacts Power supply switched OFF or is at fault Wiring is open has high resistance Motor ON button or ON OFF switch is at fault Emergency stop push panel is stuck switch is at fault Transformer is at fault Computer board is at fault Inverter control box is at fault Motor is at fault Start delay module is at fault Motor or component is loose Motor mount loose broken Machine is incorrectly mounted or sits unevenly Motor fan is rubbing on fan cover Motor bearings are at fault G0637 G0638 Cyclone Dust Collector o Correct short replace fuse in control box Rotate clockwise slightly until it pops out replace it Replace batteries in hand held remote controller stay in line of sight view and signal range Inspect receiver computer board replace if faulty Correct motor wiring connections Pages 46 amp 49 Ensure circuit size is su
55. ngle Cartridge Filter Surface Area 198 sq ft Single Cartridge Filter Capability 99 9 of 0 2 2 Micron Particles N mber Of AA 2 Collection Drum uu u 55 Gallons Devel UU A T 86 87 dB Bag Information of Collecion Bar ____________ __________ _ 6 _ _ _6_6_____ 2 Collection Bag u A ae uu abu Plastic ONGC OM 26162526 uu NAAN AA AA 4913 5 ft Collection Bag Diameter NET 22 7 16 in Collection Bag e ON AA 26 3 4 in Impeller Information ier ee AA U Radial Fin uuu EC PO 18 1 2 in Construction Cyclone BO AA ayasa 16 Gauge Steel ik AA 13 Gauge Steel li AA AA 8mm Thick Welded Steel ONS CTO BA APA 16 Gauge Steel saei 11 Gauge Steel Other Specifications ISO 9001 FON Taiwan W a AN AA S S S S S S 1 Year Serial Number Data Label on Machine i005 TING 3 hours Features Ramped inlet maximizes dust flow into collection drums Steel collection drums with casters for easy dust disposal Remote controlled Star Delta switch
56. on the same branch line You have two options 1 If both machines will be running at the same time add the total CFM given for each size from Figure 49 and match the branch line given in Figure 54 2 If both the machines will never be run at the same time reference the machine with big gest dust port in Figure 54 and add blast gates after the Y branch to open close the line to each machine Total CFM Branch Line Size Figure 54 Branch line sizing chart by total CFM for use when multiple machines share line G0637 G0638 Cyclone Dust Collector Calculating Duct Resistance Adding duct work elbows branches and any other components to a duct line increases airflow resistance static pressure loss This resistance can be minimized by using rigid smooth pipe and gradual curves as opposed to flexible pipe and 90 elbows To help you think about this resistance imagine riding a bicycle in a tunnel that is an exact replica of your duct work If the inside of the tunnel is very bumpy flexible pipe and has many sharp turns 90 elbows it will take a lot more effort for you to travel from one end to the other than if your path had been smooth and straight The purpose of calculating this resistance is to determine if it is low enough from the machine to the dust collector to meet the given requirement for the machine Use the charts in Figure 55 to calculate the resistance of duct work Approximate Approximate St
57. ort size 4 moving machine closer to dust collector to eliminate duct length and 5 reducing 90 elbows or replacing them with 45 elbows 34 9 System Grounding Since plastic hose is abundant relatively inex pensive easily assembled and air tight it is a very popular material for conveying dust from woodworking machines to the dust collector We recommend using flexible hose flex hose to nect the woodworking machine to the dust collec tion system However plastic flex hose and plastic duct are insulators and dust particles moving against the walls of the plastic duct create static electrical build up This charge will build until it discharges to a ground If a grounding medium is not available to prevent static electrical build up the electrical charge will arc to the nearest grounded source This electrical discharge may cause an explosion and subsequent fire inside the system To protect against static electrical build up inside a non conducting duct a bare copper wire should be placed inside the duct along its length and grounded to the dust collector You must also confirm that the dust collector is continuously grounded through the electrical circuit to the elec tric service panel If you connect the dust collector to more than one machine by way of a non conducting branching duct system and blast gates the system must still be grounded as mentioned above We recom mend inserting a continuous bare
58. p of the funnel port and place this upside down on top of the cyclone funnel 3 Attach the small cyclone funnel and funnel port with 6 4e 18 x 1 hex bolts 12 5 flat washers and 6 716 18 hex nuts 4 With assistance attach this assembly to the bottom of the large cyclone funnel with 9 He 18X 1 hex bolts 18 Ye flat washers and 9 4e 18 hex nuts see Figure 31 Small Cyclone Funnel NJ Funnel Figure 31 Small cyclone funnel and funnel port attached 24 Dust Collection Drum Assemblies 1 For each lower collection drum cylinders attach the casters to the bottom using 4 16 hex nuts 4 flat washers and 4 34 lock washers see Figure 32 Figure 32 Dust collection drum casters installed 2 Connect each upper and lower collection drum cylinder with a collection drum clamp and use 1 76 18 x hex bolt and 1 18 hex nut to tighten the clamp see Figure 33 Figure 33 Installing drum clamp around dust collection cylinders G0637 G0638 Cyclone Dust Collector 3 Apply 10 x 50 x 2000mm gaskets to the underside of the collection drum lids see Figure 34 Figure 34 Applying dust collection drum lid gasket 4 Installthe drum lid latches on the upper part of each collection drum assembly with 12 10 24 x 34 Phillips head screws and 12 10 24 hex nuts see Figure 35 Figure 35 Collection drum lid latch installed
59. pressure loss number for that line Note Always account for a seasoned lilter so you don t end up with a system that only works right when the filter is clean Main Line 6 Rigid Pipe 037 at 20 Branch Line 4 Rigid Pipe 075 at 10 4 Flex Pipe 28 at 5 Elbows Branches 6 45 Y Branch 4 45 Elbow Additional Factors Seasoned Filter Total Static Pressure Figure 57 Example list for totaling SP loss 124 Note When calculating static pressure loss 10 determine if multiple lines can be left open at the same time only include the main line numbers once 5 Compare the total static pressure loss for that line to the maximum static pressure rating of your dust collector refer to the Machine Data Sheets on Pages 3 amp 5 1 your static pressure loss is below the static pressure rating of the dust col lector then the line will most likely be successful Congratulations You ve Just designed your own dust system Refer to the Accessories section on Page 36 to start buying the components necessary to make your system a reality If your static pressure loss is equal to or above the static pressure rating of the dust collector then that line will not effectively collect the dust You must then modify some of the factors in that line to reduce the static pressure loss Some of the ways to do this include 1 installing larger duct 2 reducing amount of flexible duct used 3 increasing machine dust p
60. rol for the Model G0637 G0638 is IR infrared rather than RF radio frequency to prevent accidental startups by other common RF items like garage door openers Because this remote system is IR the remote control must be pointing directly at the control box with an unobstructed line of sight view If you place your dust collector in a different room or outside of your shop you must mount the switch in the shop and wire it through the wall to the dust collector to make use of the remote control O SECTION 7 AWARNING Always disconnect power to the machine before performing maintenance Failure to do this may result in serious person al injury Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Check e Dust collector is completely powered down the end of use Dust collection drums and bags Loose mounting bolts Pressure leaks Worn or damaged wires Any other condition that would hamper the safe and efficient operation of this machine Emptying Drums Empty the collection drums when they 44 full or less If the drums become overfilled the dust will be sucked into the intake barrel and passed through to the canister filters How quickly the drum will fill up is based on the type of work being done at the time Fine dust from a sander or table saw will slowly
61. roperly slightly loosen the 16 fasteners that connect the lower stand braces to the upper stand legs see Figure 24 1 Apply the 3 x 6 x 1100mm gasket to the square side of the outlet port 2 Mount the outlet port to the blower hous ing with 4 54e 18 x 1 hex bolts 8 54e Figure 25 Lower Stand Brace Fasteners flat washers and 4 s 18 hex nuts see Figure 24 Lower stand legs attached to the upper stand assembly 9 Figure 25 Filter L braces mounted to blower housing 7 Secure the lower stand legs to the upper stand assembly with 24 16 x 34 hex bolts 48 flat washers and 24 16 lock nuts 3 Attach the filter L braces to either side of the outlet port on the blower housing with 6 18 x 1 hex bolts 12 Ye flat washers and 6 18 hex nuts 8 Re tighten the 16 fasteners connecting the lower stand braces to the assembly 9 Remove the power lifting equipment from the 4 Secure the short filter brace support to the assembly back of the filter L braces with 2 6 16 hex bolts 4 34 flat washers and 2 16 Note The only other use for the power lift hex nuts see Figure 26 ing equipment is moving the dust collection system into its permanent position when the assembly is complete Short Brace Support Figure 26 Short filter brace support attached 22 o G0637 G0638 Cyclone Dust Collector 5 Attach the two long
62. sible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents 348 Inventory After all the parts have been removed from the boxes you should have the following items Inventory Figures 5 8 Qty A Upper Stand 4 B Upper Stand Legs 4 C Filter Brace Supports Long 2 D Control Box Bracket 1 E Cyclone Mounting Brackets 4 F Lower Stand Legs 4 G Filter L Braces 2 H Filter Brace Support Short 1 Lower Stand 4 J Intake Cylinder 1 Outlet Port 1 L Cyclone Funnel Large 1 M Intake Barrel 1 N Cyclone Funnel Small 1 O Funnel Port 1 P Blower Housing with Motor 1 G Control BO aNG akO 1 Bag Holder Panels 8 S Remote Control 1
63. t not limited to nails and filings Also do not pick up material which cannot safely pass through the impeller such as solid wood scraps 2 KEEPING FINGERS SAFE Do not place your hands or tools near the open inlet during operation The moving impeller could cause serious damage to body parts if touched while spinning 3 SAFE SERVICING Disconnect power and allow the impeller to come to a complete stop before servicing or working on the dust col lector ducting system 4 SUSPENDED DUST PARTICLES AND IGNI TION SOURCES Do not operate the dust collector in areas where explosion risks would be high if dust were dispersed into the area Areas of high risk include but are not lim ited to areas near pilot lights and or open flames 5 DUST HAZARD Be aware that certain woods may cause an allergic reaction in people and animals especially when exposed to fine dust Make sure you know what type of wood dust you will be exposed to in case of an allergic reaction Always wear an approved respirator during and for a short time after machine operation AWARNING Like all machines there is danger associ ated with this dust collector Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to lessen the pos sibility of operator injury If normal safety precautions are overlooked or ignored seri 6 AVOIDING FIRES Do not allow steel to strike against impell
64. tability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 54 o G0637 G0638 Cyclone Dust Collector
65. tatic pressure loss Dv i NAMAN m WT m DU Figure 63 Rigid Metal Flex G0637 G0638 Cyclone Dust Collector Metal Elbows These industrial metal elbows are available from 4 8 with 90 60 45 or 30 curves Also avail able witha 90 long radius curve Call 800 523 4777 or visit www grizzly com for more informa tion and pricing 90 Long Radius Figure 64 Metal elbow examples G6177 4 Metal Blast Gate G7340 5 Metal Blast Gate G7358 6 Metal Blast Gate H5234 7 Metal Blast Gate H5249 8 Metal Blast Gate H5259 9 Metal Blast Gate Figure 65 Metal Blast Gate Call 009 Td VO G0637 G0638 Dust Collector Metal Branches We carry many different branches all designed to minimize airflow resistance Figure 66 Metal Branches Reducers amp Adapters We carry a multitude of reducers and elbows to cover most applications from 4 through 9 Figure 67 Metal Reducers amp Adapters G6252 4 Floor Sweep G7341 5 Floor Sweep G7342 6 Floor Sweep Great for cleaning up around the shop these metal floor sweeps close tight when not in use Figure 68 Industrial Floor Sweep 37 G6163 4 G7343 5 Clamp G7361 6 Clamp 5228 7 Clamp H5238 8 Clamp H5253 9 Clamp These clamps feature lever latches and foam seals and secure around the rolled ends of fit tings and pipe Figure 69
66. through each of the times to make sure the indicators light Press the TIMER button on the remote con trol and cycle through the times in the same manner as Step 7 Toggle the ON OFF button on both the con trol box and the remote control to make sure they are working properly For the G0638 only a Turn the machine OFF b Press the EMERGENCY STOP button In c Turn the machine ON nothing should happen d Turn the machine OFF e Pop the EMERGENCY STOP button out by twisting the knurled knob clockwise f Pressing the ON OFF button should now turn the dust collector ON 27 SECTION 4 DESIGNING THE SYSTEM General The Model G0637 G0638 is designed to be a cen tral dust collector system Locate the dust collec tor in an out of the way location such as a corner or separate room The large suction capacity of the Model G0637 G0638 allows great flexibility in planning and designing of your dust collection duct layout Grizzly offers a complete line of dust collection accessories for setting up a stationary system Additionally Grizzly offers a complete guide book titled Dust Collection Basics Whatever system design you choose always make sure there are no open flames including pilot lights in the same room as the dust col lector otherwise you risk an explosion if dust is dispersed into the air Duct Material You have many choices regarding main line and branch line duct material For best results
67. tion activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTRODUCTION 2 SECTION 4 DESIGNING THE 28 OLS Ol 2 General aa AGA 28 Contact Info 2 Duct Material 28 G0637 Machine Data Sheet 3 System Design 30 G0638 Machine Data Sheet 5 System Grounding 34 POET TIC HO ier uu uuu QUEE perit ERES E 7 SECTION 5 ACCESSORIES 36 SECTION 1 8 Additional Safety for Dust Collectors 10 SECTION 6 OPERATIONS 39 Operation
68. use metal duct for the main line and branch lines then use a short lengths of flexible hose to connect each machine to the branch lines 28 Plastic duct is also popular material home shops However be aware that there is a fire or explosion hazard if plastic duct material is used for dust collection without being grounded against static electrical charge build up This topic will be discussed later in this section Another problem with using plastic is that it is less efficient per foot than metal Metal Duct Advantages of metal duct is its conductivity and that it does not contribute to static electrical charge build up However static charges are still produced when dust particles strike other dust particles as they move through the duct Since metal duct is a conductor it can be grounded quite easily to dissipate any static electrical charges Figure 43 Examples of metal pipe and components G0637 G0638 Cyclone Dust Collector There quite number of options when it comes to metal duct but metal duct that is spe cially manufactured for dust collection is the best choice When selecting your metal duct choose high quality metal duct with smooth welded inter nal seams that will minimize airflow resistance This type of duct usually connects to other ducts or elbows with a simple self sealing clamp is very quick and easy to assemble and can be readily dismantled and re installed This is espe c
69. working machinery When used accord ing to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction The specifications drawings and photographs illustrated in this manual represent the Model G0637 G0638 when the manual was prepared However owing to Grizzly s policy of continuous improvement changes may be made at any time with no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual 9 Contact Info If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com We stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com G0637 G0638 Cyclone Dust Collector frizz MAC H ll N E DATA Industrial Mic Customer Service 570 546 9663 To Order Call 800 52

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