Grizzly G0599 Grinder User Manual
Contents
1. 10 ES 10 Hardware Recognition 12 SECTION 4 OPERATIONS 13 acu bri nn nn 13 Wheel Care e c 14 Wheel Selection dd 14 Wheel WAS DO CUO es e eu 15 Wheel Replacement ss 16 SECTION 5 ACCESSORIES 5 17 SECTION 6 Sade ene ere HH 18 SS NO ge a 18 Diagram AOS fer Tem 19 Single PASE 19 220V Wiring Diagram 59 7160598 niiae EEEREN ERRE 20 Single 20 220V Wiring Diagram G0599 mn mie 21 OP TASS cst emda E mem 21 Parts Breakdown Ronnie 22 Pans Breakdown ee 23 Parts List G0596 G0597 errre2. 24 Pans List 0598490588 ee d dd 25 WARRANTY AND RETURNS cickiobni scsckaxiE SU ha tar ILES S mt R Ku axi anii EC aKa ANE 26 INTRODUCTION Foreword We are proud to offer the Model G0596 G0597 G0598 G0599 Industrial Bench Grinder This machine is part of a growing Grizzly family of fine metalworking machinery When used according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction We are pleased to provide this manual with the Model G0596 G0597 G0598 G0599 It was writ ten to guide you through assembly review safety considerations and cover general operating pro cedures It represents our effort to produce the best documentation possible The specifications drawings and photographs illustrated in this manual represent the Model G0596 G0597 G0598 G0599 as supplied when the manual was prepared However owing to Grizzly s policy of continuous improvement changes may be made at any time with no obliga tion on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the latest updates to this manual 9 Contact Info If you have any comments regarding this manual pl
3. Refer to the instructions that accompany your dressing accessory for complete details on how to properly dress a wheel 15 Paper Discs Wheel Replacement A CAUTION ALWAYS visually inspect and perform a ring test on a wheel before assembly DO NOT use damaged wheels The wheel guard must be removed in order to mount or dismount a grinding wheel To replace a grinding wheel 1 UNPLUG THE GRINDER 2 Remove the wheel guard 3 Use a wrench on the arbor nut Hold the wheel from turning with your other hand Note that the wheel on the left hand side of the machine has left handed threads so the arbor nut on that side must be turned clock wise to loosen 4 Remove the outer wheel flange and the paper disc Pull the wheel free from the arbor There will also be a paper disc and a wheel flange on the other side of the wheel Figure 8 Nut removal tightnening Mount the new wheel as shown in Figure 7 Always make certain there is a paper or fiber disc between the wheel flanges and the wheel itself Tighten the nut snugly but DO NOT over tighten Over tightening can crack the wheel see Figure 8 Re install the wheel guard Run a new wheel for at least one minute while standing clear of the line of rotation If a wheel does have defects it will generally fail within that time A CAUTION NEVER assemble a grinding wheel on the arbor without paper or fiber discs between the wheel and th
4. Industrial Inc MODEL G0596 G0597 G0598 G0599 INDUSTRIAL BENCH GRINDER OWNER S MANUAL COPYRIGHT JANUARY 2006 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC 7907 PRINTED IN TAIWAN WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integ rity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead b
5. cracks chips nicks or dents in the surface of the wheel If you see any of these DO NOT use the wheel Second do a Ring Test This test will give you an indication of any internal damage that may not be obvious during a visual inspection To perform a Ring Test 1 Make sure the wheel that you test is clean and dry otherwise you may get false results 2 f size permits balance the wheel with your finger in the hole If this is not possible hang the wheel in the air with a piece of cord or string looped through the hole in the center 3 At the spots shown in Figure 6 gently tap the wheel with a light non metallic device such as the handle of a screwdriver or a wooden mallet Note Finding the exact spot to tap will take several attempts Figure 6 Tapping locations when performing a ring test G0596 G0599 Industrial Bench Grinders 9 gt undamaged wheel will emit a clear metal lic ring or ping sound in each of these spots A damaged wheel will respond with a dull thud that has no clear tone 5 f you determine from the ring test that the wheel is damaged DO NOT use it Wheel Dressing Depending on the type of grinding you do the grinding wheel may require periodic dressing There are several different types of wheel dress ing devices available on the market see Page 17 Dressing restores the abrasive quality of the wheel surface and brings the wheel edge back to a square form
6. Grade Bond Type Type Lt m The Prefix is the manufacturer s designation for a particular wheel type eg Type 1 wheels The most common Abrasive Types used are A for Aluminum Oxide C for Silicon Carbide and occasionally SG for Seeded Gel The Grit Size is a number that refers to the size of the abrasive grain in the wheel The lower the number the coarser the wheel Ten is a very coarse wheel for roughing and 220 is usually the upper range for fine finish work Grade is an indication of the hardness of the wheel A being the softest and 2 being the hardest Bond Type refers to the type of bonding material used to hold the abrasive material Most general purpose wheels will have a V indicating Vitrified Clay is used Vitrified Clay provides high strength and good porosity The other common bond type is B for resin where synthetic resins are used These are used to grind cemented carbide and ceramic materials Note There may be other numbers inserted that have meaning for a particular type of wheel Refer to the manufacturer s technical data for a com plete explanation G0596 G0599 Industrial Bench Grinders Wheel Inspection Before mounting a new grinding wheel it must be inspected Do not assume that a wheel is in sound condition just because it is new often damage can occur in shipping with age or with exposure to moisture First do a Visual Inspection Look for any
7. SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY G0596 G0599 Industrial Bench Grinders 9 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended accessories The use of improper accessories may cause risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or acces sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practi cal A secured workpiece protects your hands and frees both hands to operate the machine DO OVERREACH Keep proper foot ing and balance at all times MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR Know and avoid conditions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory sys tems of people and animals especially fine dust Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust AW
8. cc 55mm ip 2 214 60mm sen i 65mm ui ze 16mm 70mm D 23A 2 75 3 12 90596 00599 Industrial Bench Grinders SECTION 4 OPERATIONS Operation Safety AWARNING Damage to your eyes lungs and ears could result from using this machine without prop er protective gear Always wear safety glass es with face shield a respirator and hearing protection when operating this machine AWARNING Loose hair and cloth ing could get caught in machinery and cause seri ous personal injury Keep loose clothing and long hair away from moving machinery NOTICE If you have never used this type of machine or equipment before WE STRONGLY REC OMMEND that you read books trade maga zines or get formal training before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training G0596 G0599 Industrial Bench Grinders 9 Grinding Tips The grinder is a safe tool when used properly In addition to the safety instructions in this manual the most important safety consideration is to use common sense at all times What may be okay in one situation may not be safe in another Here are some tips to keep in mind while grinding e DONOT grind on the side of the wheel The wheels provided with the Model G0596 G05967 G0598 G0599 are not designed for side grinding Gri
9. cord that does not exceed 50 feet in length 220V Operation A CAUTI Use at least a 12 gauge cord that does exceed This machine must have a ground prong in 50 feet in length the plug to help ensure that it is grounded DO NOT remove ground prong from plug to fit into a two pronged outlet If the plug will not fit the outlet have the proper outlet Phase Converter installed by a qualified electrician When using a phase converter for 3 phase the power from the manufactured power leg some times called the wild wire can fluctuate Connect the manufactured power leg to the S terminal to prevent damage The wire from the 5 terminal can handle some fluctuation because it goes directly to the motor The power going to the R and T terminals goes to the transformer and must be consistent to prevent damage 8 o G0596 G0599 Industrial Bench Grinders SECTION 3 SET UP Set Up Safety AWARNING This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine AWARNING Wear safety glasses dur ing the entire set up pro cess AWARNING The Model G0596 G0597 G0598 G0599 is a heavy machine DO NOT over exert yourself while unpacking or moving your machine get assis tance G0596 G0599 Industrial Bench Grinders 9 Items Needed for Set Up The following items a
10. ignored seri ous personal injury may occur 9 7 LUNG PROTECTION Grinding produces hazardous dust which may cause long term respiratory problems Always wear a NIOSH approved dust mask or respirator when grinding SIDE GRINDING Grinding on the side of wheels can cause the them to break and fly apart unless the wheel is rated for side grinding TOP GRINDING Grinding on the top of wheels greatly increases the risk of workpiece kickback Always grind on the downward part of the wheel HAND WHEEL CONTACT Grinding wheels can remove a lot of skin fast Keep a firm grip on the workpiece and position your hands a safe distance away when grinding DO NOT wear gloves as they may get caught in the grinding wheel and cause even more serious injuries TOOL REST POSITION If the tool rest is too far away from the wheel the workpiece may be pulled down causing loss of con trol and pulling your hand into the grinding wheel Keep the tool rest within 18 from the wheel when operating CRACKED WHEEL Cracked wheels may break and fly apart during operation Replace cracked wheels immediately A CAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor wo
11. without an adequate dust col lection system This grinder creates substan tial amounts of dust while operating Failure to use a dust collection system can result in short and long term respiratory illness The Model G0596 G0597 G0598 G0599 features a dust port at the rear of the grinding wheel If a dust collection system is not attached both ports have spark deflectors that direct sparks down ward To connect a dust collection hose 1 Remove the spark deflector 2 Fit the dust hose over the dust port as shown in Figure 5 and secure in place with a hose clamp 3 Tug the hose to make sure it does not come off Note A tight fit is necessary for proper performance Spark Deflector Figure 5 Dust port CAUTION FIRE AND EXPLOSION HAZARD DO NOT attach dust ports to a dust collection system designed or used for wood dust collection G0596 G0599 Industrial Bench Grinders 9 Test Run The test run ensures that the grinder and grinder wheels were not damaged during shipping To test run the grinder 1 Review and understand all grinder safety information 2 Remove the wheels and closely inspect the overall conditions Follow this by performing a Ring Test see Wheel Inspection on Page 15 and Wheel Replacement on Page 16 3 Plug the grinder into the power source 4 Puton safety glasses and face shield 5 Stand to the side of the line of the wheels rotation turn the g
12. 9 G0596 G0599 Industrial Bench Grinders 220V Wiring Diagram G0599 3 Phase x COLOR KEY 27 i E T EB HET m 8 Switch B LOJLOJ LQ Ds Shown from rear view f S qoe Q 00596 00599 Industrial Bench Grinders o9 21 22 Parts Breakdown Main N ye a I 3 AN N J NS CO e 33 29 29 44 30 31 21 o G0596 G0599 Industrial Bench Grinders Parts Breakdown Shield 12 15 12 13 12 1 12 12 12 6 12 3 12 14 12 19 E D L Sy 12 11 AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels G0596 G0599 Industrial Bench Grinders o 23 REF _ 1 ci dojo oj oj o 5 o oj rnmj nm rnmj m A 11 12 5 12 6 12 7 12 7 12 8 12 9 12 10 12 10 12 11 12 12 12 13 12 14 12 15 12 16 24 Parts List G0596 G0597 PART DESCRIPTION H7834 STAND OPTIONAL MOTOR 1HP 110 1PH
13. ARNING Additional Safety Instructions for Grinders EYE PROTECTION Grinding ejects small particles at a high rate of speed ALWAYS wear safety glasses when using this machine MOUNTING TO BENCH STAND An unse cured grinder may become dangerously out of control during operation Make sure grinder is FIRMLY secured to a bench stand before use WHEEL SPEED RATING Wheels oper ated at a faster speed than rated for may break or fly apart Before mount ing a new wheel be sure the wheel RPM rating is equal or higher than the speed of the grinder WHEEL FLANGES Only use the flanges included with the grinder when mounting wheels Other flanges may not properly secure the wheel and cause an accident RING TEST Perform a ring test on grind ing wheels before installation to ensure that they are safe to use A wheel that does not pass the ring test may break or fly apart during operation STARTING GRINDER If a wheel is dam aged it will usually fly apart shortly after start up To protect yourself always stand to the side of the grinder when turning it ON and allow it to run a full minute before standing in front of it AWARNING Like all machinery there is potential danger when operating this machine Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to lessen the pos sibility of operator injury If normal safety precautions are overlooked or
14. G0596 MOTOR 1 5HP 220V 1PH G0597 WHEEL GUARD RIGHT G0596 WHEEL GUARD RIGHT G0597 WHEEL GUARD LEFT G0596 WHEEL GUARD LEFT G0597 WHEEL COVER G0596 WHEEL COVER G0597 HEX NUT 1 8 G0596 G0597 HEX NUT 1 8 LH G0596 G0597 EYE SHIELD ASSY G0596 EYE SHIELD ASSY G0597 G0599 FLUORESCENT TUBE G0596 FLUORESCENT TUBE G0597 BALLAST G0596 BALLAST G0597 REF 12 17 P0596012 17 PART DESCRIPTION LAMP COVER 12 18 P0596012 18 SPECIAL WASHER 12 19 PWO8 FLAT WASHER 8 13 14 15 16 17 18 19 19 0 1 2 3 4 5 6 7 8 9 0 31 WININIMINMI MMI 9 G0596 G0599 Industrial Bench Grinders ojojo 54 ID IN 9 1 10 11 11 12 12 1 12 2 12 3 12 4 12 5 12 6 12 7 12 8 12 9 12 10 12 11 12 12 12 13 12 14 12 15 12 16 12 17 12 18 12 19 13 Parts List G0598 G0599 PART DESCRIPTION H7834 STAND OPTIONAL MOTOR 2HP 1PH 220V G0598 MOTOR 3HP 3PH 220V G0599 HEX NUT 1 1 4 7 G0598 G0599 HEX NUT 1 1 4 7 LH 60598 G0599 TOOL REST 00598 TOOL REST G0599 G0596 G0599 Industrial Bench Grinders REF 14 15 16 17 17 18 19 19 2 2 RBRjojco co co co co o co co o mi nm nm mi nm ml inmj nm o r oOo dxn o o Oo1 o 4 4 4 4 4 4 4 4 S ON 9 PART DESCRIPTION P0596014 SPARK HOOD WRENCH 50MM G0598 G0599 SPARK SHIELD G0598 SPARK
15. SHIELD G0599 MAGNETIC SWITCH 2HP G0598 MAGNETIC SWITCH 3HP G0599 MACHINE ID LABEL G0598 MACHINE ID LABEL G0599 25 WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof
16. ased paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTRODUCTION 2 2 Meuse EEE 2 Machine Data ENS 3 3 SECTION 1 SAFETY 4 Safety Instructions Tor MACHINE retira tance rib p ERU eiat on msi co 4 SECTION 2 CIRCUIT REQUIREMENTS 7 cee erat om educavit DR Aa M NEIN ROME DRE 7 LE rej TE tete c 8 Edo o T a du ee 8 Phase Converter ME 8 3 SET UP e 9 Set Up ANON mr E ee mere eaten 9 tems Needed for e m 9 Re ct ELT 9
17. e flange Not using the discs can put stress on the wheel causing it to crack and possibly fall apart G0596 G0599 Industrial Bench Grinders 16 o SECTION 5 ACCESSORIES G0596 Replacement Wheels Model H7834 34 Stand for Industrial Model H8880 8 x 1 x 1 AI Oxide 24 Grit Bench Grinders Model H8881 8 x 1 x 1 AI Oxide 36 Grit G0597 Replacement Wheels Model H8882 10 x 1 x 1 AI Oxide 24 Grit Model H8883 10 x 1 x 1 Oxide 36 G0598 Replacement Wheels Model H8884 12 x 1 2x 14 Al Oxide 24 Grit Model H8885 12 x 1 2x 1 4 Al Oxide 36 Grit G0599 Replacement Wheels Model H8886 12 x 2x 1 4 Al Oxide 24 Grit Model H8887 12 x 2 x 14 AI Oxide 36 Grit Model H5944 0 Wheel Dresser Model H5945 1 Wheel Dresser Model H5946 2 Wheel Dresser Model 5891 Carat Diamond Dresser Model H5892 Carat Diamond Dresser Model G3446 Accu Sharp Jigs Model G4570 Accu Sharp Stubby Chisel Jig Call 1 800 523 4777 Vo G0596 G0599 Industrial Bench Grinders o 17e SECTION 6 SERVICE Review the troubleshooting and procedures in this section to fix your machine if a problem develops If you need replacement parts or you are unsure of your repair skills then feel free to call our Technical Support at 570 546 9663 Troubleshooting Motor amp Electrical Possible Cause Possible Solution Motor will not start 1 Low voltage 1 Check power
18. ease write to us at the address below Grizzly Industrial Inc Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 We stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com G0596 G0599 Industrial Bench Grinders z MACHINE DATA Gr 12210 Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0596 G0597 G0598 G0599 6 Go59 1 Gos98 90589 RPM 800 180 120 120 12x 1x TW 12x2x TW 18 1814 Identification CE ee LA n ON OFF Switch Wheel Safety Guard Coolant Cup Dust Port A Lighted Eye Shield to be used WITH safety glasses and face shield B Grinding Wheel C Tool Rest G0596 G0599 Industrial Bench Grinders o 3 DANGER AWARNING A CAUTION SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messa
19. ges The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures NOTICE Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions for Machinery READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses 9 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing damage WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry which may get caught in moving parts Wear protective hair covering to con tain long ha
20. ir and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery G0596 G0599 Industrial Bench Grinders AWARNING Safety Instructions for Machinery ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP CHILD PROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE IS RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIT Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THEMACHINE AMPERAGE Undersized cords overheat and lose power Replace extension cords if they become damaged DO NOT use extension cords for 220V machinery ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE
21. le of plug you require will depend upon the type of service you currently have or plan to install We recom mend using the following plugs for your machine on a dedicated circuit only see Figures 1 3 for examples G0597 at 220 NEMA 6 15 Plug G0598 at 220V NEMA 6 15 Plug G0599 at 220V 3 Phase NEMA 15 15R Plug or 220V Locking Shut Off Switch recommended Grounded Outlet Box Current Carrying Prongs Grounding Prong Is Longest of the Three Prongs Figure 1 NEMA 6 15 plug and receptacle Grounded Outlet Box Carrying Blades Grounding Pin Figure 2 NEMA 15 15R plug and receptacle Grounding In the event of an electrical short grounding reduces the risk of electric shock The grounding wire in the power cord must be properly connect ed to the grounding prong on the plug likewise the outlet must be properly installed and ground ed All electrical connections must be made in accordance with local codes and ordinances Extension Cords Figure 3 A locking shut off switch near the machine We do not recommend the use of extension cords Instead arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords If you find it absolutely necessary to use an exten sion cord with your machine the extension cord must also contain a ground wire and plug pin 110V Operation Use at least a 12 gauge
22. line for proper voltage 2 Open circuit in motor or loose connections 2 Inspect all lead connections on motor for loose or open connections Motor will not start 1 Short circuit in line cord or plug 1 Inspect cord or plug for damaged insulation and shorted fuses or circuit wires breakers blow 2 Short circuit in motor or loose connections 2 Inspect all connections on motor for loose or shorted termi nals or worn insulation 3 Incorrect fuses or circuit breakers in power line 3 Install correct fuses or circuit breakers Motor overheats 1 Motor overloaded 1 Reduce load on motor Motor stalls result 1 Short circuit in motor or loose connections 1 Inspect connections on motor for loose or shorted terminals ing in blown fuses or worn insulation or tripped circuit 2 Low voltage 2 Correct the low voltage conditions 3 Incorrect fuses or circuit breakers in power line 3 Install correct fuses or circuit breakers 4 Motor overloaded 4 Reduce load on motor Machine Slows 1 Operator is using too much pressure 1 Useless pressure when grinding when operating Wavy condi 1 Machine vibrating 1 Make sure machine is securely mounted on a solid sur tion on surface of face workpiece 2 Workpiece not being held firmly 2 Use a holding device to firmly retain the workpiece 3 Wheel face uneven 3 Dress the grinding wheel 4 Wheelis too hard 4 Use softer wheel or reduce the feed rate Lines on
23. nding on the side greatly stresses the wheel and may cause it to shat ter e Wear the proper protective clothing Particles flying off of a grinding wheel will be travel ing very fast prepare for this Wear safety glasses face shield a dust mask earplugs a leather apron and heavy leather boots e sure all guards in place e Remember that grinding often produces sparks DO NOT allow anyone to stand in the path of the sparks DO NOT grind near flammable materials e Maintain proper care of your wheels Read the Wheel Care on Page 14 e Grasp the workpiece firmly and properly support it on the tool rest during grinding Maintain even pressure and control of the workpiece when grinding e Concentrate on the task at hand STOP grinding if you are distracted e NOT grind workpieces that are heavier than the wheel itself This stresses the wheel In these cases use a handheld grind er instead 13 Wheel Care Your safety when grinding depends on a large part on the condition of the wheel during grind ing wheel in poor condition presents the possi bility of breaking apart during rotation and injuring the operator and others in the area Here are some tips to help you avoid breaking the wheel e Always transport store and handle wheels with care Wheels may be damaged if they are dropped or if heavy objects are stacked on them e Select the right grinding wheel for the job DO NOT g
24. of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 26 o G0596 G0599 Industrial Bench Grinders CUT ALONG DOTTED LINE Grizzly NARRANTY CARD Industrial Inc Name Street 2 City State Zip Phone Email _____ Invoice Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck Website Other 2 Which of the following magazines do you subscribe to Cabinet Maker ____ Popular Mechanics ____ Today s Homeowner Family Handyman Popular Science Wood Hand Loader Popular Woodworking Wooden Boat ____ Handy ____ Practical Homeowner ____ Woodshop News Home Shop Machinist Precision Shooter ____ Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam ____ RC Modeler ____ Woodworker West Model Airplane News Rifle ____ Wood
25. re needed to complete the set up process but are not included with your machine Description Qty e Wrench or Socket 12mm 1 e Wrench or Socket 8mm 1 e Safety Glasses for each person 1 e Phillips Screwdriver 2 1 ASSISTANT TO E 1 2 Unpacking The Model G0596 G0597 G0598 G0599 was carefully packed when it left our warehouse If you discover the machine is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the con dition of your shipment you should inventory the contents Inventory After all the parts have been removed from the box you should have the following items Box 1 Qty A GUNAE a TREE D 1 B Wrench 25mm G0596 G0597 1 C Wrench 50mm G0598 G0599 1 NOTICE Some hardware fasteners on the inventory list may arrive pre installed on the machine Check these locations before assuming that any items from the inventory list are miss ing Eye Shields The eye shields on the Model G0596 G0597 G0598 G0599 may come pre mounted from the factory If they do not attach them at this time with the
26. rind material inappropriate for the wheel type e Select the right wheel for the machine machine that rotates at a higher RPM than the wheel is rated for may cause the wheel to fly apart e Mount the wheels properly See the Wheel Replacement instructions on Page 16 for guidance e Do abuse the wheel by jamming the work into the grinding wheel with excessive force that causes the grinder to bog down or apply pressure to stop the wheel after turning the grinder OFF e Dress the wheel when necessary Do allow it to become glazed e Always spin water coolant out of the wheel before turning the grinder OFF This may take 5 10 minutes If moisture is left on the wheel the wheel may warp e Do not store wheels in damp or wet loca tions e not grind on the side of the wheel unless wheel is designed for side grinding e Do not overtighten the nut when mounting the wheel 14 Wheel Selection The Model G0596 G0597 only accepts Type 1 wheels with a 1 bore The Model G0598 G0599 only accepts Type 1 wheels with 1 bore Aluminum oxide and silicon carbide wheels are marked in a somewhat uniform manner by all the major manufacturers Understanding these mark ings will help you understand the capabilities of various wheels Always refer to the manufactur er s grinding recommendations when selecting a wheel for your project The basic format for wheel numbering is Prefix Abrasive Grit Size
27. rinder ON and allow it to run a least one minute before standing in front of it The grinder should run smoothly Grinding wheels should run true without noticeable vibration lf there is an obvious problem with the way the grinder is running turn it OFF immedi ately and troubleshoot the problem using the troubleshooting table on Page 18 DO NOT operate the grinder until it is fixed 11 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE ASSEMBLY LA Nut O Flat illips Head Q ad Screw ep rew Jer o 2 O 5 er Carriage Screw Bolt tn 30 OD E lt SZ Setscrew 8 jw lt H External Internal E Clip O Retaining Retaining e Ring Ring E o amp e i 7 N e gt lt b Lock Hex lt Key Flat Washer Washer Nut 4mm e 2 5mm y Lu 16 I ism 6 omm 20mm Ya m oc eO lt 25mm Lu lt 30mm 14 E 10mm gt 35mm a 2 1 a 40mm o ie 45mm 2 1 a 12mm 50 2
28. rk results G0596 G0599 Industrial Bench Grinders SECTION 2 CIRCUIT REQUIREMENTS Operation AWARNING Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro cess DO NOT connect the machine to the power source until instructed to do so Amperage Draw The motor for your machine may draw the follow ing amps at maximum load G0596 at 110V Single Phase 14 Amps G0597 at 220V Single Phase 8 5 Amps G0598 at 220V Single Phase 12 Amps 0599 at 220V 3 Phase 10 Amps Circuit Requirements We recommend connecting this machine to a dedicated circuit with a verified ground using the circuit breaker size given below Never replace a circuit breaker with one of higher amperage with out consulting a qualified electrician to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit you may create a fire hazard consult a qualified electrician to reduce this risk 30586 at 110 15 Amp Circuit Breaker G0597 at 220V 15 Amp Circuit Breaker 00598 at 220V 15 Amp Circuit Breaker G0599 at 220V 3 Phase 15 Amp Circuit Breaker G0596 G0599 Industrial Bench Grinders Plug Type With the exception of the G0596 the cord set enclosed does not have a plug as the sty
29. surface of 1 Impurity on wheel surface 1 Dress the grinding wheel workpiece 2 Workpiece not being held tightly 2 Use holding device to firmly retain the workpiece Burning spots 1 Improper type of grinding wheel 1 Try a wheel which is softer style or a coarser grit or cracks in the 2 Improper feed rate 2 Slow down the rate of movement of the workpiece into workpiece wheel 3 Coolant required 3 Add optional coolant system or introduce coolant by hand Wheel dulls quickly 1 Depth of cut too great 1 Slow down the rate of movement of the workpiece into grit falls off wheel 2 Wheel is too soft 2 Wheel too soft for the material being ground select harder bond 3 Wheel diameter too small 3 Replace the wheel 4 Bad wheel dress 4 Dress the wheel 5 Defective wheel bonding 5 Consult manufacturer of grinding wheel 18 o G0596 G0599 Industrial Bench Grinders 110V Wiring Diagram G0596 Single Phase Ne y 0 110V 1 PH Power Switch Shown from rear view qoie 330 G0596 G0599 Industrial Bench Grinders o 19 220V Wiring Diagram G0597 G0598 Single Phase COLOR KEY 220V 1 PH Power Switch N AQ Shown from rear view i yonspisma C ore O q 20
30. two Phillips head screws provided Light Switch Mounting Screws Figure 4 Eye shield AWARNING DO NOT operate this grinder without the eye shields wheel guards in place Failure to properly use these safety devices could lead to serious injury 310 9 Mounting Mount the grinder on the optional H7834 stand see Page 17 or a workbench that is sturdy enough to hold the weight of the machine and any downward pressure that may be applied dur ing operation The stand or workbench should be level rigid and attached to the floor so it will not move dur ing operation For proper safety drill holes in your workbench and secure the grinder with hex bolts washers and hex nuts or with lag screws and flat wash ers Mounting hardware is not provided due to the many possible set ups and workbench thick nesses When locating your grinder remember e You will need room for potentially large workpieces Maintain easy access to dust ports for attach ing dust collection system e Grinding without dust collection system spreads dust in the immediate vicinity of the grinder e Grinding creates flying sparks that MUST be out of reach of any flammables e You wil need a lot of light around the grinding wheel in addition to the lighted eye shields G0596 G0599 Industrial Bench Grinders Dust Collection CAUTION DO NOT operate the Model G0596 G0597 G0598 G0599
31. workers Journal Modeltec Shop Notes Other Old House Journal Shotgun News 3 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 4 Whatis your age group 20 29 _____ 90 39 40 49 50 59 _____ 60 69 70 5 How long have you been woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 6 How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 7 Do you think your machine represents a good value Yes No 8 Would you recommend Grizzly Industrial to a friend Yes No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times __ Yes No 10 Comments FOLD ALONG DOTTED LINE Grizzly Industrial Ic GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Name Street TAPE ALONG EDGES PLEASE DO NOT STAPLE TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader e SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Call Today For A FREE Full Color Catalog HEN AMERICAN Eos
Download Pdf Manuals
Related Search