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Grizzly 9962ZX Sander User Manual
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1. E A 15 po M1 vul Ut SE SANDING vi BELT S v S vz R 02 v2 e e ES TABLE LIFTING MOTOR 8 LOWERING U3 U2 R U M3 OL3 U CONVEYOR R U amp V BELT S v 220 aa Fuse 4A 2 2 3 gt WL 2 A POWER SOURCE Emergency Brake 12 13 ue BRAKE R U v 5 PC E EMERGENCY ne SE o Emergency Stop LS2 6 183 LS4 A pi 16 LS 2 A kt E TABLE LIFTING 1g LS 19 21 i L amp LOWERING START STOP 8 9 MI DE ME M1 i A SANDING BELT START an STOP 10 11 LEA p MISES o 0 4 4 M3 ab CONVEYOR BELT GL G0445 G0582 G9962Z 9962ZX Wide Belt Sander 49 Tool Box and Accessories Diagram GO445 G0582 G9962Z 9962ZX Wide Belt Sander 9 50 Tool Box and Accessories Parts List REF PART A DESCRIPTION REF 1 PLATEN REMOVAL TOOL G0445 G0582 2 3 4 FELT PAD G0445 G0582 5 6 7 P0582005 GRAPHITE PAD G0445 G0582 P9962Z0006 DOOR HANDLE G8677 SANDING BELT 100 G9962Z G9962ZX PART DESCRIPTION kaal BELT 4100 75 LONG G0445 G0582 SANDING BELT 4180 75 LONG G0445 G0582 7 G8679 SANDING BELT 150 G9962Z G9962ZX G0445 G0582 G9962Z 9962ZX Wide Belt Sander 51 Sanding Moto
2. S CO RCA IN AN SANDING MOTOR L VIO BN AN id 14NO 22NC A2 CONTACTORI L mum KER O20 po H 2 2 T 21941 RI s T eee L1 L2 L3 1 CONVEYOR BELT MOTOR TABLE UP DOWN MOTOR us d OR ve de SANDING BELT MOTOR bi ES 8 ue ue ve wa Us dde AR e E vi w 2 1 44 y G0445 G0582 G9962Z 9962ZX Wide Belt Sander OG OG OS OG Wiring Box Components G0445 G0582 G9962ZX Amp Meter Current Sensor Sanding Motor Contactor 4 Amp Fuses Contactor Conveyor Motor Emergency Brake Contactor Conveyor Motor Overload Relay 220V Single Phase Power Supply Junction Block Contactors UP DOWN Table Motor Sanding Motor Overload Relay G0445 G0582 G9962Z 9962ZX Wide Belt Sander 45 Connection Wiring Diagram G9962Z 220V Single Phase 2 oo Lol CONVEYOR CONTACTOR SANDING MOTOR vk CONTACTOR D Cr er 2 P Q C off Q 14 NO 22 bi NC A2 THERMAL OVERLOAD O THERMAL OVERLOAD p NO NC L Q Q Oo 19 6T3 U O si MENE o EMERGENCY BRAKE SOLENOID VALVE
3. y GO445 G0582 G9962Z 9962ZX Wide Belt Sander 6101 6101 6103 6103 6104 6104 6105 6106 6107 6108 6109 6111 6112 6113 6114 6115 6115 1 6116 6117 6118 6119 6120 6121 6122 6123 6124 6125 6126 6127 6128 6129 6131 Upper Roller System Parts List PART DESCRIPTION P04456101 SQUARE FRAME G0445 SQUARE FRAME G9962Z G9962ZX G0582 FRAME SEAL RIGHT G0445 FRAME SEAL RIGHT G9962Z G9962ZX G0582 FRAME SEAL LEFT 0445 FRAME SEAL LEFT G9962Z G9962ZX G0582 REF 6132 6133 6134 6135 6136 6201 6202 6203 6204 6205 6206 6207 6208 6212 6213 6301 6302 6303 6304 6305 6306 6307 6308 6309 6310 6311 6312 6313 6314 6315 6316 6317 6318 6319 6320 6321 G0445 G0582 G9962Z 9962ZX Wide Belt Sander PART DESCRIPTION PBO7 HEX BOLT 5 16 18 X 3 4 P9962Z6204 BEARING UCC205 02 PSB16 PLWO4 P9962Z6208 PSB16 PLWO4 P9962Z6301 P9962Z6302 PSB79 PWO1 P9962Z6305 P9962Z6306 PROSM PNO2M P9962Z6309 PNO6 P9962Z6311 P9962Z6312 P9962Z6313 PS14M P9962Z6315 P9962Z6316 PNO6M 63 Cabinet Assembly Diagram 7111 7103 7109 1 64 7107 71 087 N Ze 7109 NIZ 7105 7106 y GO445 G0582 G9962Z 9962ZX Wide Belt Sander 7101 7101 7101 7102 7103 7104 7104 7104 7105 Cabinet Assembly Parts List PART DESCRIPTION P9962Z7101 UPPER FRAME COVER
4. ER EE TA Hardware Recognition Ciara 72 WARRANTY amp RETURNS score tuas a ska uana 74 y GO445 G0582 G9962Z 9962ZX Wide Belt Sander INTRODUCTION Foreword We are proud to offer the Model G0445 G0582 G9962Z 9962ZX Wide Belt Sander This machine is part of the growing Grizzly family of fine wood working machinery When used according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction We are pleased to provide this manual with the Model G0445 G0582 G9962Z 9962ZX Wide Belt Sander It was written to guide you through assembly review safety considerations and cover general operating procedures The specifications drawings and photographs illustrated in this manual represent the Model G0445 G0582 G9962Z 9962ZX Wide Belt Sander as supplied when the manual was prepared For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete G0445 G0582 G9962Z 9962ZX Wide Belt Sander Contact Info If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc io Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 We stand behind our machines If you have any service questions or
5. Motor overheats Motor overloaded 1 Reduce load on motor Air circulation through the motor 2 Clean out motor to provide normal air circulation restricted Motor stalls resulting in 1 Short circuit in motor or loose 1 Inspect connections on motor for loose or shorted terminals or worn blown fuses or tripped cir nections insulation cuit Low voltage 2 Correct the low voltage conditions Incorrect fuses or circuit breakers 3 Install correct fuses or circuit breakers in power line Motor overloaded 4 Reduce load on motor Machine slows when oper 1 Feed rate too high 1 Feed workpiece slower ating 2 Depth of cut too great 2 Reduce depth of cut Loud repetitious noise com 1 Pulley set screws or keys are miss 1 Inspect keys and set screws Replace or tighten if necessary ing from machine ing or loose 2 Motor fan is hitting the cover 2 Tighten fan or shim cover 3 V belt is defective 3 Replace V belt Refer to the Maintenance section Sanding Operations Machine is loud overheats 1 Excessive depth of cut 1 Decrease depth of cut or bogs down in the cut 2 Dull or dirty sanding belt 2 Replace or clean sanding belt Rounded workpiece edges Excessive depth of cut Reduce depth of cut Uneven thickness from left 1 Feed table not parallel to sanding 1 Adjust the table to right of board roller 2 Conveyor belt is worn 2 Replace conveyor belt Workpiece pa
6. Li L2 O GROUND a POWER IN POWER IN POWER IN POWER IN 220V 220V 220V 220V SANDING y y CONVEYOR y y LU 9 ron B oa 4 ROTATION O p 6 L U3 YON i TABLE UP DOWN MOTOR 1 235 lt sr 46 y GO445 G0582 G9962Z 9962ZX Wide Belt Sander Wiring Box Components G9962Z Amp Meter Sanding Motor Transformer Current Sensor Contactor Conveyor Motor Contactar Contactor Ov 380v 415v 440v TRANSFORMER UP DOWN Table Motor Conveyor Motor Contactors Two 4 Amp Fuses Overload Relay 220V 440V Three Phase Power Supply Sanding Motor Overload Junction Block Relay G0445 G0582 G9962Z 9962ZX Wide Belt Sander 47 General Electrical Diagram G0445 G0582 G9962ZX as 220V 440V 3 Phase AM SANDING BELT TABLE LIFTING 8 LOWERING CONVEYOR BELT 415V 220V 200V O 2 2 SOL Emergency Brake 12 BRAKE R U EMERGENCY a b BRAKE Emergency Stop TABLE LIFTING Q alo R amp LOWERING 9 M1 OL1 Ss SANDING A 11 M3 913 ab CONVEYOR BELT Ly 48 y G0445 G0582 G9962Z 9962ZX Wide Belt Sander General Electrical Diagram G89962Z 220V Single Phase
7. 1 Brakes severely worn out ing Replace brake pads have rotor turned possibly replaced AWARNING For your safety turn the power switch off and dis connect the sander from the power source and the air supply before starting the applicable troubleshooting G0445 G0582 G9962Z 9962ZX Wide Belt Sander 41 42 Control Panel Electrical Diagram PB 9 d o o o E E By SCC 5 19 13 12 11 10 9 8 eee 6 5 5 eee e OUT TO SANDING MOTOR 440V U1 and V1 for 220V Only DIGITAL AMP METER TABLE UP DOWN SAFETY LIMIT SWITCHES 1314 15 16 17 18 19 2021 2 DIGITAL PANEL EMERGENCY STOP PUSH PANEL 5 LIMIT SWITCH a elesle bles BELT TENSION LIMIT SWITCH SANDING SANDING BELT START e BELT STOP SWITCH SWITCH BELT ee CONVEYOR LIMIT BELT STOP CONVEYOR SWITCH SWITCH BELT START SWITCH BELT TRACKING EMERGENCY LIMIT SWITCH STOP POWER BUTTON LAMP 9 a 8 GO445 G0582 G9962Z 9962ZX Wide Belt Sander Control Panel Component Locations A a TX0 Digital Amp Draw Meter 1 2 3 0 Sanding Belt 4 5 6 A START Button adi 8 9 AA Conveyor Belt START Button G0445 G0582 G9962Z 9962ZX Wide Belt Sander Digital Panel Sanding Belt STOP Button Conveyor Belt STOP Button Emergency Stop Button 43 Connection Wiring Diagram 220V 440V 3 Phase G0445 G0582 G9962ZX O
8. MODEL G0445 G0582 G9962Z 9962ZX 24 WIDE BELT SANDER INSTRUCTION MANUAL w gt wf COPYRIGHT OCTOBER 2005 GRIZZLY INDUSTRIAL INC REVISED JUNE 2006 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC CR7521 PRINTED IN TAIWAN WARNING Some dust created by power sanding sawing grind ing drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to fil ter out microscopic particles Table of Contents a ki e ik n e a aasia tall e ko 3 goin ELT 3 Contact OO ENER 3 Control Panel 4 EL 4 Internal EE 5 Machine Data Sheet 080445 6 Machine Data Sheet 0582 sin ini 7 Machine Data Sheet G99622Z lira 8 Machine Data Sheet GIL usina as 9 SEG 12 SAFETY sausen 10 Safety In
9. counterclockwise and continue turning up the air pressure until the roller pivots to the left Figure 27 Airflow adjustment knob y G0445 G0582 G9962Z 9962ZX Wide Belt Sander Tighten the lock nut Figure 27 to secure the airflow adjustment knob Restrict the airflow across the air fork gap with a scrap piece of wood You should notice the roller pivot to the right When the stick is removed the roller should pivot back to the left Test the oscillation by running the sander Make note of the time it takes for the belt to oscillate from left to right and from right to left When correctly timed the oscillation should take a similar amount of time to oscillate G0445 G0582 G9962Z 9962ZX Wide Belt Sander lIf the oscillation time to the right is 2 sec onds but the oscillation time to the left is longer loosen the oscillation adjustment knob Figure 28 and move it to the left until proper tracking is achieved Tighten down the oscillation adjustment knob when satis fied Figure 28 Oscillation adjustment knobs f the oscillation time to the left is 2 seconds but the oscillation time to the right is longer loosen the oscillation adjustment knob and move it to the right until proper tracking is achieved Tighten the oscillation adjustment knob when satisfied 8 Continue to the next page to adjust the oscil lation speed 31 Oscillation Speed The oscillation speed of the sanding bel
10. 9 Turn both tracking adjustment bolts coun ter clockwise five turns remove one roller support and slide the drum out of the table assembly 10 Remove the old conveyor belt Inspect roll ers bearings table for wear and replace as required 11 Install the new conveyor belt Note The belt is non directional 12 Install the front roller the roller support and turn both tracking adjustment bolts clock wise equally so the conveyor belt becomes taught and does not hang loose DO NOT OVERTIGHTEN the belt 13 With a helper install the table from the rear in a similar fashion as it was removed 14 Install the table guides and both lower access panels 15 Align the lead screw flanges with the marks made in Step 6 and install the hex bolts 16 Install the table height limit switches so the upper switch clicks when the conveyor sur face is away from the sandpaper and the lower switch clicks when the conveyor table is 1 4 higher than its lowest position Make sure that you test your settings with the handwheel manually so you don t crash the table if incorrectly set the first time around 17 With a helper install the gearbox vibration dampener washers and mounting bracket 18 Install the emergency stop push panel assembly and the limit switch 19 Start the conveyor motor and turn the con veyor tracking bolts as required until the conveyor belt tracks straight without loading up on
11. PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry which may get caught in moving parts Wear protective hair covering to con tain long hair and wear non pad footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery y G0445 G0582 G9962Z 9962ZX Wide Belt Sander AWARNING Safety Instructions for Machinery ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP CHILD PROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE IS RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIT Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE Undersized cords overheat and lose power Replace extension cords if they become damaged DO NOT use extension cords for 220V machinery ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before r
12. Replacement Make sure that you have a lifting device or anoth er person to help in table removal Tools Needed Qty Hex Wrench 9 mm 1 Combination Wrench 19 mm 1 Combination Wrench 12 1 Combination Wrench 14 1 Phillips Screwdriver 2 1 B 2X4 S u sees sas tea a a 2 Permanent Marker To remove the conveyor belt use Figure 37 and follow the steps below 1 Raise the table up so the conveyor belt is approximately two inches away from the sanding roller or platen and then DISCONNECT THE SANDER FROM THE POWER SOURCE 2 Remove the gearbox mounting bracket and with an assistant s help slide the motor and gearbox from the roller shaft and lower it to the floor Note Do not loosen the two vibration damp ener washers shown in Figure 37 Remove two table height limit switches Remove both lower access panels Remove the left and right table guides 9 Using a permanent marker mark all four lead screw flange positions Figure 36 and remove all hex bolts from the flanges Figure 36 Marking lead screw for reassembly 36 9 N Insert the 2x4 wooden studs under the table for support and with help lift the table slightly and move it out of the rear of the machine 8 Disconnect the limit switch remove all mount ing screws and remove the emergency stop push panel assembly
13. SANDPAPER Replace sanding belt when it becomes worn or damaged FOREIGN MATERIAL Always inspect workpiece for nails staples knots and other imperfections that could be dis lodged and thrown from the machine dur ing sanding operations DUST COLLECTION Never operate the sander without an adequate dust collec tion system in place and running ALLERGIES Certain woods may cause an allergic reaction in people and animals especially when exposed to fine dust Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator ACCESS DOORS Never perform sanding operations when the side access doors are open UNDERSTAND INSTRUCTIONS Never allow unsupervised or untrained personnel to operate the machine Make sure any instructions you give in regards to machine operation are approved correct safe and clearly understood AWARNING No list of safety guidelines can be com plete Operating this machinery may require additional safety precautions spe cific to your shop environment Failure to use reasonable caution while operating this machine could result in serious per sonal injury y GO445 G0582 G9962Z 9962ZX Wide Belt Sander SECTION 2 CIRCUIT REQUIREMENTS 220V 440V Connection Hard wire this machine to a power panel that can safely supply power to your machine that has the proper overload protection and has a locking shut off lever Figure 6 If you are
14. one side of the table GO445 G0582 G9962Z 9962ZX Wide Belt Sander _ WARNING DISCONNECT POWER Vibration Dampening gt Washer Tracking Adjustment Bolts Figure 37 Conveyor belt removal sequence G0445 G0582 G9962Z 9962ZX Wide Belt Sander 37 Feed Belt Tension Tools Needed Qty Wrench or Socket 20mm 1 Phillips Screwdriver 2 1 To adjust the feed belt tension 1 DISCONNECT THE SANDER FROM THE POWER SOURCE 2 Find the adjustment ports in the safety guard Figure 38 at the front end of the feed table 3 Turn both left and right adjustment bolts Figure 38 clockwise equally to increase tension ta d Adjustment Bolt Adjustment Bolt Feed Belt Figure 38 Feed belt tension adjustment bolts Note Safety guard removed for clarity 4 When tensioned properly you should not be able to lift the feed belt off of the table sur face or slide it back and forth AWARNING DO NOT sand boards with the guard removed Failure to follow this warning could result in serious personal injury 38 Feed Belt Tracking Tools Needed Qty Hex Wrench 6mm 1 NOTICE Adjust the feed belt tension before adjusting the feed belt tracking To adjust the feed belt tracking 1 2 Turn the
15. parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizziy com Web Site http www grizzly com Control Panel External Features Features VX DE ee o 1 Control Panel Digital Amp Draw Meter Table Height Digital Readout Table Up Key Table Down Key Sanding Belt Start Button Conveyor Belt Start Button Power Light Table Set Enter Key Table Adjustment Start Key Table Adjustment Stop Key Sanding Belt Stop Button Feed Belt Stop Button Emergency Stop Button Figure 3 Rear View Control Panel Table Height Handwheel Emergency Stop Push Panel 4 Dust Collection Amperage Load Chart Label Digital Table Height Key Pad Conveyor Speed Control Air Pressure Regulator Main Wiring Box SrAaSTIQTMUNU gt rommoomuup 4 y GO445 G0582 G9962Z 9962ZX Wide Belt Sander Internal Features Figure 4 Inside the left access door Belt Tension Knob Platen Adjustment Lever Platen Adjustment Lock Lever Lock Post Release Lever Tracking Adjustment Knob moon G0445 G0582 G9962Z 9962ZX Wide Belt Sander G H d Figure 5 Inside the right access door F Upper Roller Airflow Adjustment Knob Speed Control Ad
16. stop smoothly The machine should run smoothly with little or no vibration or rubbing noises Strange or unnatu ral noises should be investigated and corrected before operating the machine further If the machine seems to be running correctly let it run for a short time to ensure that the mov ing parts are working properly with no excessive vibration DO NOT operate the machine if prob lems cannot be corrected If you cannot locate the source of unusual noises refer to Troubleshooting and feel free to con tact our Technical Support Department at 570 546 9663 20 Recommended Adjustments For your convenience the adjustments listed below have been performed at the factory and require no further adjustment However we rec ommend that you verify that the adjustments are correct and to your satisfaction Recommended adjustment checklist Table Calibration Page 28 Feed Belt Tension Page 38 Feed Belt Tracking Page 38 Air System Page 27 Oscillation Timing Page 30 Oscillation Speed Page 32 Pressure Rollers Page 33 Table Parallelism Page 32 V Belt Adjustment Page 34 Led G0445 G0582 G9962Z 9962ZX Wide Belt Sander SECTION 4 OPERATIONS Operation Safety Your safety is important Please follow the warnings below during this entire section AWARNING To avoid serious personal injury read and become familiar with the entire instruction manual before using th
17. yen ts die AE deeg EA pa 1870 lbs Net Weight ete in ns DROE 1650 lbs Approximate Crate Size 52 L x44 W x 74 H Footprint u sua ain Dine eed tetti p e ot 39 19 Capacities Maximum Board Width su armerte eo et eee diee 24 Maximum Board 6 Minimum Board Length ipri enen rias 14 Minimum Board Thickness Ve Surface Speed of eee o n Ee 2565 FPM dessiner te pee OE e 15 49 FPM Dust Potts Zur m I Dec td eb ec eed ed e eu fe dee gene 4 Sanding Drum Motor TYPE E TEFC Induction HOofSepOWeL i E 10 HP Voltage Phase 220 440V 3 Phase 60 HZ eiiis 440V Operation Requires Purchasing 440V Internal Switching Components Lu 25 12 5 RI RE 1725 Power Transfer t Drums dE tere Belt Conveyor Feed Motor Ke TEFC Induction HorsepoWer 2 2 if 1HP Voltage Phase 220 440V 3 Phase 60 HZ EEN 440V Operation Requires Purchasing 440V Internal Switching Components AMPS red 3 4 1 7 EI 1725 Power TWANSTON et en eter Dee e Ae Belt Table Lift Motor alana ens ten veer aid dan ster TEFC Induction HOrse ee VE Y
18. 00 Grit G9962Z G9962ZX D Sanding Belt 180 Grit GO582 GO445 Sanding Belt 150 Grit G99627 G99627X E 2 Platen Graphite Flap G0582 G0445 F Platen Felt G0582 G0445 Figure 11 Regulator knob G Tool Box Phillips Head Screwdriver 2 Dust Col lection Standard Screwdriver 2 Open End Wrench 8 10mm Open End Wrench 12 14mm An efficient and clean dust collection system is Open End Wrench 17 19mm essential to the proper function of the sander Metric Hex Wrench Set 10 Pcs Ensuring a healthy work environment is also 2 Door Keys dependent upon cleaning and maintaining your 2 Ceramic Limit Switch Rub Rods dust collection system For the G0582 G9962Z 1 Flexible Grease Gun Extension 9962ZX we recommend a minimum of 800CFM 1 Graphite Holder Bar G0582 G0445 at the machine and for the 0445 we recom mend a minimum of 1200 CFM at the machine To hook up a dust collection system 1 Install the dust ports Figure 12 to the mounting locations on the top of the sanding unit with the supplied M6 1 x 10 Phillips head screws uration Figure 12 Typical three port config 2 Using 4 hose clamps secure the hoses from your dust collection system to the dust ports G0445 G0582 G9962Z 9962ZX Wide Belt Sander 17 Sanding Belt To install the sanding belt 1 DISCONNECT THE SANDER FROM THE POWER SOURCE 2 De activate the belt tension piston by turning the belt tension k
19. 2331 1 2331 2 2332 2333 2334 2335 2336 2337 2338 2339 2340 2341 2401 2402 2403 2404 2405 2406 2407 2408 2409 2410 G0445 G0582 G9962Z 9962ZX Wide Belt Sander PART DESCRIPTION 2996222321 2996222322 2996272325 2996272331 P996222331 1 996272331 2 99622 2331 1 4 HP MOTOR G9962ZX G0582 G0445 P9962ZX2331 1 MOTOR FAN G9962ZX G0582 G0445 P9962ZX2331 2 MOTOR COVER G9962ZX G0582 G0445 EEE ola olo z zo I G 5 S I 2996272334 2996272336 2996272339 2996272340 2996272341 SPROCKET WHEEL ADJUST PIECE SPROCKET WHEEL SHAFT BEARING 6003ZZ ADJUST SPROCKET WHEEL SPROCKET WHEEL ADJUST ROD FLAT WASHER 3 8 HEX NUT 3 8 16 HEX NUT 5 16 18 LOCK WASHER 5 16 HEX BOLT 5 16 18 X 3 4 P9962Z2404 P9962Z2405 5 715 9 9 8 55 System Diagram lt gt S 126 3124 3127 3123 31234 3123 2 56 y GO445 G0582 G9962Z 9962ZX Wide Belt Sander 3101 3102 3103 3104 3105 3106 3107 3108 3109 3110 3111 3112 3113 3114 3115 3116 3117 3118 3119 3120 3121 3123 3123 1 3123 2 3123 3123 1 Conveyor System Parts List PART DESCRIPTION P9962Z3101 CONVEYOR TABLE 1 3 PH MOTOR FAN PART DESCRIPTION 3123 2 P9962ZX3123 2 FAN COVER 3124 3126 3127 3128 3129 3130 3131 3132 3133 3135 3136 3137 3138 3140 3141 3142 3143 31
20. 40V 3 Phase 60 HZ EE 440V Operation Requires Purchasing 440V Internal Switching Components AMPS EE eneste 3 4 1 7 RPM ess mainima at mln aaa sirene seen 1725 RPM Power Trarisfer an nanas Belt Table Lift Motor Nim TEFC Induction HOISOBOWOE dice ea eod oam itn mote das Y HP Voltage Phase 220 440V 3 Phase 60 HZ rr 440V Operation Requires Purchasing 440V Internal Switching Components AMPS DUM ER 1 2 0 6A RPM melon eed c dtr E inen add ki ox 1725 RPM Power Transf rer spe eee desi en 2 Belt General Construction GAD ER Steel Sanding Belt Oscillation sss 58 34 Adjustable Sanding Belt Brake itcm diia Disc Control Panel attt Push Button For Each Motor Including Load Indicator Sanding Method Drum and Platen Requires Sanding Belts 25 x 75 y G0445 G0582 G9962Z 9962ZX Wide Belt Sander MACHINE DATA larizzly SHEET Industrial Inc Customer Service ft 570 546 9663 To Order Call 800 523 4777 Fax ft 800 438 5901 MODEL 60582 24 WIDE BELT SANDER Design Type ana A pesa E EO Floor Model Overall Dimensions t a 42 Height a ass 64 Delitos 50 Belt Height side da EIERE A 32 Weight Shipping oder
21. 44 3201 3202 3203 3204 3205 3206 G0445 G0582 G9962Z 9962ZX Wide Belt Sander G9962ZX G0582 G0445 57 58 Feed Drum and Pressure Roller Diagram G9962Z G9962ZX y GO445 G0582 G9962Z 9962ZX Wide Belt Sander Feed Drum and Pressure Roller Parts List REF 4101 4102 4103 4104 4105 4106 4107 4108 4109 4201 4202 4203 4204 PART DESCRIPTION P05824101 PISTON SLIDE RAIL G0582 PISTON BRACKET G0582 ROD 10 X 35 G0582 SET SCREW 1 4 20 X 1 2 G0582 HEX BOLT 5 16 18 X 1 1 2 G0582 REF 4205 4301 4302 4303 4304 4401 4402 4403 4404 4405 G0445 G0582 G9962Z 9962ZX Wide Belt Sander DESCRIPTION 07 SETSCREW 1 4 20 X 1 2 PISTON ROD G9962Z G9962ZX G0445 G9962Z G9962ZX G0445 PRP55M ROLL PIN 3 x 27 996274304 SLIDERAIL G9962Z G9962ZX BRACKET 0445 DEFLECTOR 0445 BRACKET 0445 DEFLECTOR G0445 BRACKET 0445 59 Sanding Drum and Platen System Diagram 5318 5205 5114 21125411 G0582 up Mb 4 5206 5320 y 5323 6 ae 0 s 5112 VGA 54117 5410 5409 5407 5110 4 A 9209 5104 5107 60 y GO445 G0582 G9962Z 9962ZX Wide Belt Sander Sanding Drum and Platen System Parts List REF 5104 5107 5108 5110 5111 5112 5114 5115 5116 5118 5202 5202 5203 5204 5205 5206 5301 5302 5303 5304 5305 5306 5307 5308 5309 5310 5311 5312 5313 PART DESCRIPTION 996275104 BEAR
22. 5 Amps 1 HP Feed Motor nus 1 7 Amps 1 4 HP Table Motor 0 6 Amp G0582 220V Three Phase 30 Amp 10 HP Sanding Motor 25 Amps 1 HP Feed Motor 3 4 Amps Table Motoru Q 1 2 Amps GO582 440V Three Phase 15 Amp 10 HP Sanding 12 5 Amps 1 HP Feed Motor 1 7 Amps HP Table Motor 0 6 Amp GO445 220V Three Phase 30 Amp 10 HP Sanding Motor 25 Amps 1 HP Feed Motor 3 4 Amps Ve HP Table Motor esco ar 1 2 Amps G0445 440V Three Phase 15 Amp 10 HP Sanding 12 5 Amps 1 HP Feed Motor 1 7 Amps 1 4 HP Table Motor 0 6 Amp 13 440V Connection To connect this machine to 440V three phase you must purchase two overload relays Each machine model may require unique relays so refer to 440V Conversion Relays on Page 65 for the relay part numbers If you do not have three phase power available for your wide belt sander you must install a phase converter such as a Grizzly Phase Converter Note When using a phase converter the power from the manufactured power leg sometimes called the wild wire can fluctuate Connect the manufactured power leg to the S terminal to pre vent damage
23. 82 G9962Z 9962ZX Wide Belt Sander Pressure Holler Test The pressure rollers have been set at the factory but for your safety you should verify that they are set below the level of the sanding roller AWARNING It is absolutely essential to keep the pres sure rollers set below the level of the sand ing roller the pressure rollers are even or higher than the sanding roller the wood WILL be propelled from the sander at a high rate of speed This situation could cause serious kick back injury To check the pressure roller height 1 DISCONNECT THE SANDER FROM THE POWER SOURCE 2 Place a piece of scrap wood of uniform thickness across the table so it spans both the front and the rear pressure rollers at the same time 3 With the air pressure connected and the sanding belt installed and tensioned manu ally raise the table and verify that the board touches both pressure rollers before it touch es the sanding belt Note f the board does not touch both pres sure rollers before it touches the sanding belt then the pressure rollers must be adjusted before operation Refer to Pressure Rollers on Page 33 Start Up AWARNING Serious personal injury could result if the machine is connected to the power source during assembly or adjustment Wait until the machine is turned OFF unplugged and all working parts have come to a complete stop before you attempt to assemble or adjust the machine AWARNING Loos
24. Feed Motor Re EE TEFC Induction ou C EI 1HP Voltage Phase 220 440 3 Phase 60 HZ 440V Operation Requires Purchasing 440V Internal Switching Components AMPS opns eem aA EE ee aad ea 3 4 1 7A RPM Augen an en Aadne EEN 1725 RPM Power Transfer ni sin teen fe taa Sa Belt Table Lift Motor fe GRE EH HDD REN EDI TEFC Induction vaga kl pl Arab vala sante dti ae HP Voltage Phase 220 440 3 Phase 60 HZ 440V Operation Requires Purchasing 440V Internal Switching Components Amps auka ae fo a ee 1 2 0 6A RPM use TER 1725 RPM Power EE Belt General Construction Cabinets a ok pw n kk derer GLO Steel Sanding Belt Adjustable Sanding Belt Brake cct nece Ea Poder eec tego ebrei Disc Control Panel Push Button For Each Motor Including Load Indicator SandingMetliod o tenete RR BR ES Single Drum C d Requires Sanding Belts 25 x 60 Specifications while deemed accurate are not guaranteed G0445 G0582 G9962Z 9962ZX Wide Belt Sander SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous condi
25. G0582 G9962Z 9962ZX Wide Belt Sander MACHINE DATA Grizzly Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G9962ZX 24 WIDE BELT SANDER Design VPO t ke ondes e le PL C e en ee Floor Model Overall Dimensions Width Pere aa teen Se E ua d e Aot d 39 Height eoe ERI ce le rece ane een a eens 72 Em 50 Belt Hetto ege 30 Weight Ja el 410 UE 1870 16 Net Weight EEE ere enc x ee e 1650 lbs Approximate Crate 52 L x 44 W x 74 H uns kast ad rensede 39 1936 Capacities Maximum Board naaa rear 24 Maximum Board Thickneses AAA 6 Minimum Board DEET 10 Minimum Board Thickness Vs Surface Speed of Drums 3500 FPM CONVEYOR Speed EE 15 49 FPM Dust PONS GL k w ri kd 4 Sanding Drum Motor heath eae a AA an TEFC Induction Horsepower mM on at ei iis don eS aa eee eve 10 HP Voltage Phase 220 440V 3 Phase 60 HZ ES 440V Operation Requires Purchasing 440V Internal Switching Components EUR ed 25 12 5A ER EE e 1725 RPM Power Transfer to Drums ki pen REPERI OE aaa pe p n papa pa Belt Conveyor
26. G9962Z G9962ZX 996227104 LEFT DOOR UPPER FRAME G9962Z G9962ZX G0445 G0582 G0445 REF 7105 7105 7106 7107 7108 7109 7109 1 7110 7111 G0445 G0582 G9962Z 9962ZX Wide Belt Sander DESCRIPTION P9962Z7105 RIGHT DOOR UPPER FRAME G9962Z G9962ZX P05827105 RIGHT DOOR UPPER FRAME G0582 P9962Z7106 DOOR LOCK PB03 HEX BOLT 5 16 18 X 1 PW07 FLAT WASHER 5 16 65 Electrical Panel and Controls Diagram 8126A G0445 220 6 oo Nt rm w w 1 8114 440V 8 8136 G 129 1 8130 8114 GO445 G0582 G9962Z 9962ZX Wide Belt Sander 66 Main Electrical Panel and Controls Parts List REF PART A DESCRIPTION 8101 8102 8103 8104 8105 8106 8107 8108 8109 G0445 G9962ZX G0582 8110 pes 220V 440V G0445 G9962ZX G0582 8111 CONTACTOR LC1 D50 G9962Z 220V 8111 poe d LC1 D386 220V 440V G0445 G9962ZX G0582 8112 OVRLD RELAY LR3D 3359 220V 48 65A SET TO 50A G9962Z 8112 P9962ZX8112 OVRLD RELAY LR3D 326 220V 23 32A SET TO 25A GO445 G9962ZX G0582 8113 996228113 FUSE HOUSING 8113 1 P9962Z8113 1 FUSE 4 AMP 8114 996278114 OVRLD RELAY LR3D 126 220V 5 5 8A SET TO 7A G9962Z G0445 G0582 G9962ZX 440V CONVERSION RELAYS 8135 99627 8135 OVRLD RELAY LR3D 216 440V 12 18A SET TO 12 5A G0445 G9962ZX G0582 8136 99627 8136
27. ING UCC206 ROLLER G0582 G0445 ROLLER G9962Z G9962ZX P05825301 BRACKET MALE G0582 G0445 BRACKET FEMALE G0582 G0445 FELT PAD G0582 G0445 GRAPHITE G0582 G0445 PLATE G0582 G0445 P05825307 BRACKET BASE G0582 G0445 P05825308 BRACKET SHAFT G0582 G0445 P05825309 LOCK COLLAR G0582 G0445 03 SET SCREW 1 4 20 X 3 8 G0582 G0445 PK34M KEY 5 X 5 X 20 G0582 G0445 P05825312 COMPRESSION SPRING G0582 G0445 P05825313 HOUSING G0582 G0445 REF 5314 5315 5316 5317 5318 5319 5320 5321 5322 5323 5401 5401 5402 5402 5403 5405 5405 5406 5407 5407 5408 5408 5409 5410 5411 5417 5417 G0445 G0582 G9962Z 9962ZX Wide Belt Sander DESCRIPTION P05825314 BRACKET SHAFT G0582 G0445 CAP SCREW 3 8 16 X 3 4 G0582 G0445 FLAT WASHER 3 8 G0582 G0445 SPCL WASHR 3 8 G0582 G0445 P05825318 HANDLE G0582 G0445 08 SET SCREW 5 16 18 X 1 2 ADJUSTMENT RING G0582 G0445 HEX BOLT 5 16 18 X 1 G0582 G0445 FLAT WASHER 5 16 G0582 G0445 HANDLE G0582 G0445 HOUSING G0582 G0445 P9962Z5401 HOUSING G9962Z G9962ZX ROLLER G0582 G0445 ROLLER G9962Z G9962ZX PULLEY G0582 G0445 PULLEY G9962Z G9962ZX HOUSING G0582 G0445 996275407 HOUSING G9962Z G9962ZX P9962Z5408 BRACKET PAD G9962Z G9962ZX P05825408 BRACKET PAD G0582 G0445 COVER G0582 G0445 COVER G9962Z G9962ZX Bis 62 Upper Roller System Diagram
28. ITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader e SECURE ORDERING e ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Call Today For A FREE Full Color Catalog 000 0947 EHETE AMERICAN Eos
29. OVRLD RELAY LR3D 076 440V 1 6 2 5A SET TO 1 7A G0445 G9962ZX G0582 REF 8114 8115 8115 1 8116 8117 8118 8119 8120 8121 8122 8123 8124 8126A 8128 1 8128 2 8129 1 8129 2 8130 8131 8132 8133 G0445 G0582 G9962Z 9962ZX Wide Belt Sander PART DESCRIPTION 99627 8114 OVRLD RELAY LR3D 086 220V 2 5 4A SET TO 3 4A GO445 G9962ZX G0582 220V 440V CONTACTOR SET OF 2 LC1 D096 220V 440V PS52M PHLPHDSCRM40 7X30 PS52M PW06 PLWO2 PB26 IPLWO2 LOCK WASHER 1 4 HEX BOLT 1 4 20 X 1 2 67 68 Belt Oscillation System Diagram 91227 y G0445 G0582 G9962Z 9962ZX Wide Belt Sander 9101 9102 9103 9105 9106 9107 9109 9111 9112 9113 9114 9115 9116 9117 9118 9119 9120 Belt Oscillation System Parts List PART DESCRIPTION P9962Z9101 FILTER CUP REF 9121 9122 9123 9124 9125 9127 9128 9129 9131 9132 9133 9134 9135 9136 9137 9138 G0445 G0582 G9962Z 9962ZX Wide Belt Sander PART DESCRIPTION 996229121 CONNECTOR 1 4N X 1 8 69 Label Diagram Note Same Location 200 Front and Rear of Machine 213 219 201 8 202 Note Same 201 Location Left and Right of Machine 202 201 212 211 202 203 Note Same Location Front and Rear of Machine de jeun P LI 17521 mm M EMERGENCY STOP 206 205 215 216 217 AWARNING Safety labels warn about ma
30. a HP Voltage Phase 220 440V 3 Phase 60 HZ ROC 440V Operation Requires Purchasing 440V Internal Switching Components AMPS ausos eR RARIOR REO IH Dedi RES 1 2 0 6A RPM ass g unu Sua aaa sib 1725 RPM Power Transfers d ie AE redi YR Belt General Construction Grm Steel Sanding Belt Oscillation 96 94 Adjustable Sanding Belt Brakes seice edep RM pete oat aida Disc Control Panel Push Button For Each Motor Including Load Indicator Sanding Method ire e t e het ce ops Drum and Platen Type baska eese ica Requires Sanding Belts 25 x 60 Specifications while deemed accurate are not guaranteed G0445 G0582 G9962Z 9962ZX Wide Belt Sander MACHINE DATA Grizzly Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G9962Z 24 WIDE BELT SANDER Design RT Floor Model Overall Dimensions UU EE 39 aaa 72 ue amada 50 30 Weight SHIPPING EE 1870 lbs Net VWE LO A core ae 1650 lbs Approximate Crate Size 52 L x 44 W x 74 H Footprint NEE 39 x 19 Capacities Maximum Board WIC rra an dar ea pM s 24 Maximum Board ThI
31. chine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 www grizziy com to order new labels 70 y GO445 G0582 G9962Z 9962ZX Wide Belt Sander 200 200 200 200 201 202 203 204 205 206 207 208 209 210 211 Labels List PART DESCRIPTION P9962Z200 LABEL MODEL G9962Z TE SC LOAD FOR G9962Z REF 211 211 211 212 213 214 214 214 214 215 216 216 217 219 G0445 G0582 G9962Z 9962ZX Wide Belt Sander DESCRIPTION P9962ZX211 m AMP LOAD FOR G9962ZX SC PREWIRED FOR 440 LABEL ELECTRICAL 71 Hardware Recognition Chart USE THIS CHART TO MATCH UP Q HARDWARE DURING THE ASSEMBLY TA S a 10 5 O ya Thumb Flat Lu Screw leg Head Q Screw rew 2 Ow z 2 ES m C Carriage Bolt Flange gt SEN Bolt m Om KE O D SR lt C o ER X CG Sets
32. ck0essu uir nde iia 6 Minimum Board Length 10 Minimum Board mun o ye Surface Sp ediof sur ren 3500 FPM Gonveyor SPEC nccite 15 49 Dust Ports 2 4 Sanding Drum Motor E kaa an TEFC Start Induction A ee 10 Voltage Phase Cicle iii ada 220V Single Phase 60 HZ AMPS ikk as aste md m tt be ae ERE 50 RPM hette senkesett ora aan 1725 RPM Power Transfer to Drums Belt Conveyor Feed Motor VPO sss ai a nas TEFC Capacitor Start Induction FIOFS ee 1 HP Voltage Phase Cycle 220 Single Phase 60 HZ AMPS 7 RPM EEE Ee eco ana 1725 ae ett He EE Belt Table Lift Motor secus aaa ia nora mers TEFC Capacitor Start Induction HOSP Te A HP Voltage Phase Cvcke 1 220V Single Phase 60 HZ M Rc rr 3A RPM cis ceteros aun t Ceu Gat pne eode tert PEE SPUR ENS 1725 Power Transfer Belt General Construction eJ kon A Steel Sanding Belt Oscillation DEE 58 34 Adjustable Sanding Belt Brakes tente Disc Control Panel Push Button each motor plus load sensor Sanding Method vistes ds Single Drum Requires Sanding Belts 25 x 60 Specifications while deemed accurate are not guaranteed y G0445
33. crew A D H External Internal E Clip O Retaining Retaining m Ring Ring ni 4 ee E ta EA lt Lock Hex lt Key Flat Washer Washer Nut A 4mm 2 2 e Smm m 3 i ism d t 8mm a Li n 2 20 7 lt 25mm E 1 10mm 3 30mm lt 14 5 35mm lt ayin 40 5 Lu 45mm Z 1 s enn 2 50mm e 2 E 55mm iu DA 60mm a 65mm a ze m 16mm 70mm L 234 a 75mm 3 z 72 y G0445 G0582 G9962Z 9962ZX Wide Belt Sander Notes G0445 G0582 G9962Z 9962ZX Wide Belt Sander 73 WARRANTY 8 RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatc
34. current board thickness or press and hold key for 10 seconds to toggle the display between metric and standard measurement Table Start Key Push to move table to preset sanding depth Table Stop Key Push to stop the table move ment immediately Digital Display Shows final table sanding Digital Display IM Metric or x Standard Key depth Table Down aa Figure 15 Keys for adjusting the table height The thickness gauge is pre calibrated from the factory however correct calibration should be verified 22 Adjusting Feed Rate The dial attached to the side of the feed belt gear box Figure 16 adjusts the feed rate of the sander Note Never adjust the feed rate dial unless the conveyor belt is running otherwise you can dam age the control Changing Feed Rate Turn the dial clockwise to decrease the feed rate and counterclockwise to increase it Determining Ideal Feed Rates Softwooas typi cally require a faster feed rate than hardwoods however there is no definitive rule to follow when determining the best feed rate As a general rule always start with the slowest feed rate and work your way up We always recommend testing the feed rate using scrap wood similar to your work piece Be sure to monitor the amperage meter when adjusting the feed rate Decrease the feed rate if the load amperage level shown on the load meter is enters the yellow zone or sanding RPM begins to slow Figur
35. ds on feed 1 Pressure rollers set too high Lower pressure rollers 2 Dirty conveyor belt Clean conveyor belt 3 Conveyor belt is worn Replace conveyor belt Straight strip of notches on 1 Pressure rollers are dirty or dam 1 Clean or repair pressure rollers workpiece aged For your safety turn the power switch off and dis connect the sander from the power source and the air supply before starting the applicable troubleshooting 40 y G0445 G0582 G9962Z 9962ZX Wide Belt Sander Troubleshooting SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION 6 Snake shaped marks Sanding belt damaged or dirty Clean or replace sanding belt workpiece Lines across widih of work Sanding belt seam is open or dam Replace sanding bett piece aged Glossy spots or streaks on 1 Worn sanding belt 1 workpiece 5 Rear pressure roller too low 2 Sanding belt clogs quickly Sanding belt grit too small for par 1 ticular job Excessive depth of cut 2 Wood is too moist 3 Dust Collection is at fault 4 Sanding belt does not ten 1 Low pressure 1 sion correctly rollers pad 2 Air leaks in system 2 under belt Sanding belt runs off to one 1 Air eye fork clogged 1 side stopping the sander Oscillation return valve closed 2 Oscillation timing incorrect 3 Sanding belt will not start Sanding belt is not tensioned 1 Limit switches engaged 2 Emergency stop pla
36. e 16 Feed rate dial Led G0445 G0582 G9962Z 9962ZX Wide Belt Sander Amp Draw Meter The amperage draw meter Figure 17 is located N TI CE above the control panel Use the meter to monitor DO NOT VOID WARRANTY Keep the amp the amperage draw on the machine while per draw within the GREEN load range shown forming sanding operations on the AMP LOAD CHART If you operate the sander in the RED load range capacitor As a general rule always start with a small or motor failure will occur and will not be load and work your way up DO NOT work your covered under warranty machine to its maximum load where you can hear the motor lose RPM instead make multiple passes or install a coarser grit paper Amp load will be directly affected by many factors DRAW such as feed rate depth of cut wood type sand M paper grit and workpiece width If the amp load is in the red load range the machine is overloaded E and motor damage will occur Keep the amp load EV in the green range during operation ALWAYS use the machine within the safe amperage loads listed a A Prnt ne arr grizzly com AMPERAGE LOAD CHART Models GO445 GO446 GO539 H2933 2201 1 p RENE NES oue 17 Typical amp draw meter and load chart D EZ Be 52 KS Kr G0445 G0582 G9962Z 9962ZX Wide Belt Sander 23 Sanding Workpiece Typically no more than 0 5mm approx 164 of material is removed during each pass Attemp
37. e grease fittings located on the feed belt roller axles and the sanding belt roller axles They are identified with yellow labels Monthly Apply generous amount of grease to the table elevation screws Be sure to recover the adjust ment screws with the dust covers when finished Remove the lower side panel to access the table lifting mechanism Apply grease to the chain and gears associated with the table lifting mechanism Be careful to not get grease on the V belts This could cause them to pad off of the pulleys After the First 100 Hours The oil inside the conveyor gear reducer should be replaced after the first 100 working hours of operation We recommend 90 Wt gear oil Every 2500 Hours After the first conveyor gear reducer oil change replace the oil after every 2500 working hours of operation We recommend 90 Wt gear oil y GO445 G0582 G9962Z 9962ZX Wide Belt Sander Sanding Belts You can greatly increase the lifespan of your sanding belts if you clean them often As men tioned on Page 25 cleaning pads are the fastest way to remove saw dust build up Air System The air system is durable and reliable however components do wear with age If you suspect that an item in your air system may be having prob lems see the air line circuit on Page 35 e Adjust regulator to 75 PSI e Carefully inspect all air lines for cracks tears or hardening Replace faulty hoses e Check the air connections for leak
38. e hair and cloth ing could get caught in machinery causing serious personal inju ry Keep loose clothing rolled up and long hair tied up and away from machinery AWARNING Projectiles thrown from the machine could cause serious eye injury Wear safety glasses during start up Before starting the machine 1 Read this manual and make sure you take all safety precautions before operating this machine 2 Make sure the machine is connected to an air compressor and the pressure gauge reads 75 PSI 3 Make sure all tools or foreign objects have been removed from the conveyor surface the top of the machine and the inside of the machine 4 Make sure all the wiring is correct To start the machine 1 Wear safety glasses and respirator at all times when running the machine 2 Connect the machine to the power source 3 Press the TABLE UP and TABLE DOWN keys The table should go up and down smoothly Note On 3 phase machines make sure the table moves in the same direction as the but ton description If not then the power needs to be disconnected and any two power wires need to be switched at the circuit breaker in the electrical box If using phase converter switch the R and T wires 4 Press the FEED BELT START and FEED BELT STOP buttons The feed belt should start run and stop smoothly 5 Press the SANDING BELT START and SANDING BELT STOP buttons The sanding belt should start run and
39. e sanding rollers by hand and manu ally raise the table until you hear the sandpa per just contact the surface of the wood DO NOT continue to raise the table beyond that point TN Figure 32 Belt tension knob Connect the sander to the power source and make note of the reading on the digital dis play Then manually lower the table 0 020 to 0 030 This is how much lower the infeed pressure roller should be set when compared to the sanding surface of the sanding roller DISCONNECT THE SANDER FROM THE POWER SOURCE 33 6 Loosen the roller lock nuts Figure 33 on the infeed pressure roller Turn the adjust ment studs Figure 33 to lower the pressure roller until it just touches the board Note DO NOT continue to lower the roller beyond that point Adjustment Stud Adjustment Stud Figure 33 Pressure roller adjustment locations for platen and drum type sanders 7 Tighten the roller lock nuts 8 Connect power to the sander and observe the reading on the digital display Then man ually lower the table an additional 0 020 to 0 030 9 Loosen the roller lock nuts on the outfeed pressure roller Turn the adjustment bolts and lower the pressure roller until it just touches the board Note DO NOT continue to lower the roller beyond that point 10 Tighten the roller lock nuts Note Variables such as feed rate depth of the cut and the type of sanding belt can play a big part in determini
40. econnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY G0445 G0582 G9962Z 9962ZX Wide Belt Sander 17 REMOVE ADJUSTING KEYS AND WRENCHES Make habit of checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended accessories The use of improper accessories may cause risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or acces sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practi cal secured workpiece protects your hands and frees both hands to operate the machine OVERREACH Keep proper foot ing and balance at all times MANY MACHINES WILL EJECT THE WORKPIECETOWARDTHEOPERATOR Know and avoid conditions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC REACTION in people and animals especially w
41. egulator knob Figures 9 and 11 and turn it until the air pressure gauge reads 75 PSI Note Turn the knob clockwise to increase the air pressure and counterclock wise to lower the air pressure 4 Push the regulator knob down until it snaps 16 AWARNING Wide belt sanders are heavy machines often weighing approximately one ton Personal injury can occur if the machine is moved without appro priate machinery Use a crane or forklift when moving or lifting the machine The Model G0445 G0582 G9962Z G9962ZX was carefully packed when it left our warehouse If you discover the machine is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the con dition of your shipment you should inventory the contents NOTICE A parts diagram and parts list are located near the end of the manual Use the diagram and list to identify missing parts or to sup plement the assembly instructions provided in this manual E GO445 G0582 G9962Z 9962ZX Wide Belt Sander Inventory Decrease Crate contents see Figure 10 go A Sanding Unit Not Pictured Increase B 2 Dust Ports 4 Sanding Belt 100 Grit G0582 G0445 Unlock Sanding Belt 1
42. feed belt ON If the feed belt is tracking to the right side of the table turn the right adjustment bolt Figure 38 clockwise If the feed belt is tracking to the left side of the table turn the left adjustment bolt clock wise Note The edge of the feed belt should just touch the guide wheels as shown in Figure Figure 39 Guide wheels Run the feed belt for 3 5 minutes and recheck the tracking If the belt is still tracking correctly replace the safety cover removed in the previous subsection GO445 G0582 G9962Z 9962ZX Wide Belt Sander Maintenance Log Date Approximate Hours Of Use Maintenance Performed G0445 G0582 G9962Z 9962ZX Wide Belt Sander y 39 Troubleshooting Machine Operations Motor will not start 1 Limit switch or emergency stop is 1 Correct situation that caused limit switch to engage reset the emer at fault gency stop button Low voltage 2 Check power line for proper voltage Open circuit in motor or loose con 3 Inspect all lead connections on motor for loose or open connec nections tions Motor will not start fuses or 1 Short circuit in line cord or plug 1 Inspect cord or plug for damaged insulation and shorted wires circuit breakers blow Short circuit in motor or loose con 2 Inspect all connections on motor for loose or shorted terminals or nections worn insulation Incorrect fuses or circuit breakers 3 Install correct fuses or circuit breakers in power line
43. hen exposed to fine dust Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator 11 A4 WARNING Additional Safety for Wide Belt Sanders INFEED OUTFEED AREA When feeding the workpiece into the machine keep clear of kickback path WORKPIECE FEEDING Never force the workpiece into the sander and feed only one workpiece at a time CLOTHING Roll up or button sleeves tie all loose clothing or hair so it will keep clear of entanglement hazards NARROW WORKPIECES Never sand workpieces narrower than Y THIN WORKPIECES Never sand work pieces thinner than Y SHORT WORKPIECES Never sand work pieces shorter than 14 HANDS Never place hands near or in con tact with sanding drums or conveyor belt during operation MAINTENANCE Perform machine inspec tions and maintenance service at the appro priate time intervals POWER AND AIR DISCONNECT Unless specifically stated in the manual always disconnect the power source and air from the machine when performing maintenance adjustments or assembly Always read and follow specific safety instructions for each section AWARNING Unfamiliarity with this manual could result in serious personal injury Spend a suf ficient amount of time becoming familiar with the contents of this manual including all the safety warnings 12 10 11 UNATTENDED MACHINE Never leave the machine running unattended
44. igure 19 Rotary phase converter G0445 G0582 G9962Z 9962ZX Wide Belt Sander 2845 Cleaning Pads Cleaning pads are the perfect accessory for wide belt sanders Simply set the conveyor table to height and feed the pad through to unload a dirty sanding belt Regular cleaning greatly increases the lifespan of sanding belts Check with the current Grizzly catalog www grizzly com for more details Figure 20 Sanding belt cleaning pad 25 SECTION 6 General Your safety is important Please follow the warnings below during this entire section AWARNING Disconnect power to the machine when perform ing maintenance assem bly or adjustments Failure to do this may result in serious person al injury AWARNING Loose hair and cloth ing could get caught in machinery and cause seri ous personal injury Keep loose clothing and long hair away from moving machinery Schedule The following items should be checked each time the sander is used Loose mounting bolts Damaged sanding belt Worn or damaged wires Water collection cups filled with water Dust trap Safety features e Any other condition that could hamper the safe operation of this machine 26 NOTICE Keep in mind that the service intervals recommended below should occur sooner if the machine is operating under extreme duty or in a dirty shop enviornment Weekly Grease th
45. is wide belt sander AWARNING Damage to your eyes lungs and ears could result from failure to wear safety glasses a dust mask and hearing protec tion while sanding with this machine AWARNING Loose hair and cloth ing could get caught in machinery and cause serious personal inju ry Keep loose clothing rolled up and long hair tied up and away from machinery Choosing Sandpaper The grit you choose will depend on the type of work the species of wood and the stage of finish ing Below is a chart that groups abrasives into different categories and shows which grits fall into each one We recommend using aluminum oxide sanding belis for the best resulis em me 6 Coarse The general rule of thumb is to sand a workpiece with progressively higher grit numbers with no one grit increase of more than 50 however the type of wood and desired finish will determine the best grit to use Table Movement Table height can be adjusted manually or with the digital key pad and motor see Figure 15 Manual Table Movement Turn the handwheel located under the front of the infeed table for manual table positioning Motorized Table Movement Press the TABLE UP or TABLE DOWN key once for motorized table positioning in 0 005 0 1mm increments Numerical Key Pad Push the keys to enter the sanding depth needed Metric or Standard Key Press and hold the SET button for 3 seconds to calibrate display at the
46. justment Knob Air Fork and Air Jet Diaphragm Valve Assembly x MACHINE DATA Gr 12210 Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax tt 800 438 5901 MODEL G0445 TALL 24 WIDE BELT SANDER BEE NK Floor Model Overall Dimensions UU UR 42 UE 71 Height With Dust GC TTV 40 Flight TT 50 Weight Tele EE 1984 lbs Net Weken ER 1764 lbs Approximate Crate Size 52 44 W x 74 H FOOT lt acciri m PR 39 x 19 Capacities Maximum Board Width ee 24 Maximum Board Thickriess ata abs 6 Minimum Board Len Gt aaa 9 Minimuni Board THICKNESS uvant sanden danene V Surface Speed of tee eit e a m NR nna 2565 FPM Conveyor Speed WEE 14 49 FPM DUSt POLIS ato 4 DIAITIeter ne s HER Rer s 4 Sanding Drum Motor Ae TEFC Induction eier ee Meas de kenbe ge kak cea ebd e cs Soe Aa laata 10 Voltage Phaser es Det 220 440V 3 Phase 60 HZ 440V Operation Requires Purchasing 440V Internal Switching Components AMPS O 25 12 5A RPM EE 1725 RPM Power Iransterto DA AAS bio Se n Triple V Belt Conveyor Feed Motor net ot em TEFC Induction ek 1 Voltage Phase Gyele cese anti ie 220 4
47. llels 32 Pressure Rollers 33 V Bell ss 34 Ait S Ge 35 Conveyor Belt Replacement iio 36 Feed Belt FIN xs 38 Feed Belt Tra KIng a A A E 38 Maintenance Lo PIT TS 39 Tr 40 Tool Box and Accessories Dia Mii i 50 Tool Box and Accessories Parts List cosa 51 Sanding Motor System DIAOFAM uu uuu oak ks e 52 Sanding Motor System Parts LS ascii 53 Table Lift System uu u uuu a 54 Table Lift System Parts List m a 55 Conveyor System Diagram E 56 Conveyor System Parts EE 57 Feed Drum and Pressure Roller Diagram 58 E 58 A E at 58 G0582 EEE EEE A 58 ER EE 58 Feed Drum and Pressure Roller Parts Uiet nnne 59 Sanding Drum and Platen System Diagram EEN 60 sanding Drum and Platen System Parts LISE iniciando 61 Upper Roller System Diagram ken MT 62 Lipper Roller System sas 63 Cabinet Assembly DN eee 64 Cabinet Assembly Parts E 65 Main Electrical Panel and Controls Diagram en cna que do ousi 66 Main Electrical Panel and Controls Parts List ii 67 Belt Oscillation System DM arvede 68 Belt Oscillation System Parts List ik da rte kap kk ik l a 69 Label u ed 70
48. ment Friend ____ Catalog Card Deck Website Other Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics Today s Homeowner Family Handyman Popular Science ___ Wood Hand Loader Popular Woodworking Wooden Boat Handy Practical Homeowner ____ Woodshop News Home Shop Machinist Precision Shooter Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam RC Modeler Woodworker West Model Airplane News Rifle Woodworkers Journal Modeltec ____ Shop Notes Other Old House Journal Shotgun News 10 Comments What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 What is your age group 20 29 30 39 ____ 40 49 50 59 60 69 70 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years _____20 Years How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 Do you think your machine represents a good value Yes No Would you recommend Grizzly Industrial to a friend Yes No Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No FOLD ALONG DOTTED LINE rizzi Industrial Inc ZC GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send Grizzly Catalog to a friend TAPE ALONG EDGES PLEASE DO NOT STAPLE OMAN CONTE TOOL WEBS
49. nder replace the brake pads 1 DISCONNECT THE SANDER FROM THE POWER SOURCE AND REMOVE AIR PRESSURE COMPLETELY 2 Remove the nuts from the two mounting bolts and the two snap rings on the mounting pins behind the bracket see Figure 24 TU Figure 24 Disc brake 3 Pull the mounting pins out of the caliper bracket and remove the air line from the caliper The caliper should now be able to be removed 4 Disassemble the brake caliper and remove the cap screws securing the brake pads 5 Remove the brake rotor and have it profes sionally resurfaced at an automotive machine shop ifithas gouges in it If visible cracks are present in the brake rotor replace it with a new one Remove oil and dirt from the rotor with automotive brake cleaner Once clean only handle the rotor with a dry rag and install exactly the reverse of removal 6 Install new brake pads mount the caliper and reconnect the air line 7 Test the safety shutdown operation by run ning the sander and pressing the emergency stop controls 29 Oscillation Timing NOTICE The oscillation adjustments have been per formed at the factory and should require no further attention However we recommend verifying the settings When the oscillation is correctly adjusted the sanding belt oscillates to the left and to the right at the same speed If the sanding belt makes contact with a limit switch as shown in Figure 25 the eme
50. nder until the entire surface of the board is mak ing contact with the sanding belt 2 Measure the thickness of the board at vari ous points around the edge 3 If there is a variation of thickness the table can be adjusted accordingly 4 DISCONNECT THE SANDER FROM THE POWER SOURCE For minor adjustment loosen the table mounting bolts shown in Figure 31 and rotate the elevation screw flange For major adjustment mark the chain loca tion on all sprockets remove the chain from the sprocket to be adjusted and turn the sprocket counterclockwise to raise the table One quarter of a turn raises or lowers an elevation screw approximately 0 020 Elevation Screw Flange Figure 31 Table mounting bolts NOTICE When adjusting the left front elevation screw make the same adjustment to the left rear elevation screw This ensures the height from the front to the back of the table remains unchanged Do the same when adjusting the right elevation screws 5 Reinstall the chain tighten the bolts and test the machine G0445 G0582 G9962Z 9962ZX Wide Belt Sander Pressure Rollers To adjust the pressure rollers 1 DISCONNECT THE SANDER FROM THE POWER SOURCE Plane a 72 long 2 4 to a uniform thickness and cut it in half Place one board along the length of the feed belt on the right hand side and place the other board on the left hand side With the sanding belt tensioned Figure 32 move th
51. ng the proper amount of downward pressure exerted by the rollers Experimentation is necessary to get the desired results However under no circumstances should the pressure rollers be set even or higher than the sanding roller 34 V Belt Adjustment To adjust either V belt 1 DISCONNECT THE SANDER FROM THE POWER SOURCE 2 Loosen the lock nut Figures 34 amp 35 Lock Nut Figure 35 Sanding drum V belts 3 Turn the adjustment nut up or down until the V belts deflect 1 off of center when pushed with your finger 4 Retighten the lock nut y GO445 G0582 G9962Z 9962ZX Wide Belt Sander Air System Shop Compressor Air Pressure Regulator Emergency Brake Solenoid Emergency Brake Air Distribution Manifold Airflow Adjustment Knob Oscillation Timing Speed Control Adjustment Knob Oscillation Speed Oscillation Controller Air Fork nmmoog rop Access Upper Left Door G0445 G0582 G9962Z 9962ZX Wide Belt Sander DOVOZENALT Diagram Oscillation Timing Piston and Diaphragm Assy Oscillation Speed Control Piston Belt Tension Control Piston Belt Tension Control Switch Emergency Stop Button Switch Emergency Stop Push Brake Switch Left Belt Limit Switch Right Belt Limit Switch Belt Tension Limit Switch Emergency Brake Contactor TD TD gt m g gt D o o Jeueg sseooy 1901 35 Belt
52. nob Figure 13 3 Remove the lock post release lever Figure 13 by turning it counterclockwise LG turn and pulling it up and out of the mounting hole 4 Remove the spacer block Figure 13 ION lt E O tr Belt Tension Knob A ROTATI Lock Post Release Lever Figure 13 Components used when changing a sanding belt on single drum or platen style wide belt sanders 18 Making sure the rotation arrows on the sand ing belt point the same direction as those shown in Figure 13 install the sanding belt by starting first on the upper roller and then the lower roller Note The sanding belt must be centered between the limit switches and the edge of the sanding belt must be between the tongs of the oscillation controller as shown in Figure 14 Damage to the sanding belt could occur if the sander is turned ON before the sanding belt is correctly positioned Limit Switches Figure 14 Sander Outline Top View Proper position of belt between the limit switches NOTICE The directional arrow on the back of the sanding belt must be pointing in a coun terclockwise direction during installation Failure to install the sanding belt correctly could result in damage to the sanding belt or the sander itself 6 Replace the spacer block and tighten down the lock handle bolt 7 With your hands clear of all moving parts tension the belt by turning the belt tension knob Led G0445 G05
53. om We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 74 y GO445 G0582 G9962Z 9962ZX Wide Belt Sander ALONG DOTTED Grizzly WARRANTY CARD Industrial Inc Name Street E City State Zip Phone _______ Email Invoice C Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 2 How did you learn about us Advertise
54. ough to place the planed board under the sander roller 3 Manually raise the table until the board just touches the sanding roller 4 Remove the board without changing the table height This ensures the table will be properly adjusted for the first sanding pass 5 Run the board through the sander several times at the initial height setting Manually raise the table 0 020 and pass the board through the sander several more times Monitor the amperage meter and the result ing load on the sander 6 Measure the thickness at various points around the board using a precise microm eter or set of calipers Continue sanding the board at that height until the average thick ness measurement is within Y 0 003 Note These final passes should be done without adjusting the table height This ensures the most consistent average thick ness 7 Observe the digital display read out it should indicate the average thickness of the sanded wood 28 lf it does the sander is properly calibrated and accurate to the nearest 0 005 it does not you must recalibrate the digital thickness scale To recalibrate the digital thickness scale 1 Without moving the table height enter the numerical measurement of the average thick ness of the sanded wood into the digital key pad on the control panel Note The average thickness of the sanded wood should now be flashing on the digital read out 2 Press and hold the key un
55. r System Diagram 1311 1123 9 XC 1122 1307 m ol pi 1312 1302 1 1121 2 5 L a Se 1301 1302 2 1309 1129 4 GN ms 1125 1101 52 y G0445 G0582 G9962Z 9962ZX Wide Belt Sander 1101 1102 1103 1104 1105 1106 1107 1108 1109 1109 1109 1 1109 2 1109 1 1109 2 1110 1110 1111 1112 1113 1114 1115 1116 1118 1119 1119 Sanding Motor System Parts List PART DESCRIPTION P9962Z1101 MACHINE FRAME P9962ZX1109 10 HP MOTOR G9962ZX G0582 G0445 996271109 1 FAN G9962Z 996271109 2 FAN COVER 099622 G9962ZX G0582 G0445 G9962ZX G0582 G0445 V BELT B 77 G9962Z G9962ZX REF 1121 1122 1123 1124 1125 1126 1127 1128 1129 1130 1131 1132 1301 1301 1 1302 1 1302 2 1303 1304 1305 1306 1307 1308 1309 1310 1311 1312 1313 G0445 G0582 G9962Z 9962ZX Wide Belt Sander DESCRIPTION P9962Z1121 BRAKE BRACKET 53 54 Table Lift System Diagram y GO445 G0582 G9962Z 9962ZX Wide Belt Sander 2101 2102 2103 2104 2105 2106 2107 2108 2109 2110 2111 2201 2202 2203 2204 2206 2301 2302 2303 2304 2305 2306 2307 2308 2309 2310 2311 2312 2313 2314 2315 Table Lut System Parts List PART DESCRIPTION 2315 P9962Z2315A V BELT A37 3 PH 2316 2317 2318 2319 2320 EF 2321 2322 2323 2324 2325 2326 2327 2328 2331 2331 1 2331 2 2331
56. r sliding contact surfaces that are coated Avoid chlorine based solvents as they may damage painted surfaces should they come in contact AWARNING Gasoline and petroleum products have low flash points and could explode if used to clean machin ery DO NOT use gasoline or petroleum products to clean the machinery AWARNING Lack of ventilation while using solvents could cause serious person al health risks fire or environmental hazards Always work in a well ventilated area to pre vent the accumulation of dangerous fumes Supply the work area with a constant source of fresh air G0445 G0582 G9962Z 9962ZX Wide Belt Sander Site Considerations Floor Load Refer to the Machine Data Sheet for the weight andfootprint specifications ofyour machine Some shop floors may require additional reinforcement to support both the machine and operator Working Clearance Working clearances can be thought of as the distances between machines and obstacles that allow safe operation of every machine without limitation Refer to the Machine Data Sheet for the dimensions of your machine Consider exist ing and anticipated machine needs size of mate rial to be processed through each machine and space for auxiliary stands and or work tables Also consider the relative position of each machine to one another for efficient material handling Be sure to allow yourself sufficient room to safely r
57. rgency braking system will activate and stop the sander immediately Limit Switches Figure 25 Improper oscillation To check the sanding belt oscillation 1 sure the sanding belt is properly installed and the belt tension knob and air supply are ON 2 Turn ON the sanding belt lf the belt oscillates without contacting the limit switches but the oscillation time to the left and right are NOT equal proceed to Step 7 on Page 31 lf the belt tracks away from the air fork and air jet colliding into the limit switch continue with Step 3 30 3 An adequate stream of air through the air fork gap Figure 26 is essential for proper oscillation If the jet of air is weak through the gap the belt will track away from the controller and into the limit switch on the opposite end of the roller The pivot action of the upper roller and the resulting oscillation of the belt are dependent upon adequate airflow through the air fork gap S S Air Fork and Air Jet Figure 26 Oscillation components To set the correct amount of airflow through the air fork gap 1 Remove the sanding belt and turn the belt tension knob to the tensioned position 2 Loosenthe lock nut on the airflow adjustment knob Figure 27 3 the airflow adjustment knob Figure 27 clockwise until the airflow is completely OFF The upper roller should pivot to the right 4 Slowly turn the airflow adjustment knob
58. s A small amount of soapy water in a questionable area will bubble if there is a leak e Make sure lines are not clogged Remove a questionable line and blow through it as a test CAUTION If a component in the air system is malfunc tioning bleed all air from the system and fix the problem before you resume sanding G0445 G0582 G9962Z 9962ZX Wide Belt Sander Dust Water Traps There are two traps on this wide belt sander One water trap is attached to the bottom of the air regulator and the other trap is attached on the air diaphragm assembly Cleaning is easy with the system under air pressure you can push the lower drain valve and empty regulator water trap Figure 21 Replace the internal white moisture filter yearly To empty the dust trap bowl relieve the air pressure and then unscrew and empty the bowl Figure 22 DO NOT allow the water trap or dust bowl to become full Regulator Water Trap Y Figure 21 Water trap on the regulator ANCAUTION Bleed all air from the system before you remove the dust bowl or you may experi ence a cloud of wood dust WA Figure 22 Dust trap 27 SECTION 7 SERVICE Table Calibration Use the first board fed through the sander to test the accuracy of the digital thickness gauge To calibrate the digital thickness scale 1 Using a properly set up planer plane a board to uniform thickness 2 Lower the sander table far en
59. structions for Machinery ss 10 Additional Safety for Wide Belt eii 12 SECTION 2 CIRCUIT REQUIBEMENTS neis ou onn iii 13 NNN des Mese EE 13 Extension f 13 Ground 13 ML 13 zwei mE o qasa pk ao a 14 BE RE o o 15 Site Considerallonis ainia 15 SECTION 3 SETUP ii ke 16 Beginning Assembly ed 16 Ar Bre MS m eE 16 Mio A e see 16 A Pe e 17 ande o EET o OOOO E NE EN NE NE EE 17 nn n a ll ll a 18 19 Start sans 19 Recommended Orto ak mnt rot 20 SECTION 4 OPERATIONS RE 21 PAN NN 21 Choosing Ee EE 21 Fable MEN EE 22 Adjusting Feed TM EE NE EE EE 22 Amp Draw A 23 Sanding Workpiece m 24 tdi 24 SECTION 5 ROC E 25 SECTION 6 MAINTENANCE ia tacta prosa p nua to rt knane don Ska ERR MEI RR REESE 26 P 26 uuu 26 Sandino BES ansiosos 27 SEE a 27 Dust Water TS ec 27 SECTION 7 SERVICE 522 28 A PP 28 PANNEN 28 Brake NE 29 eK m aide ti tn nana 30 Oscillation Spee EE RR 32 Table Para
60. t is adjustable Different oscillating speeds yield dif ferent sanding results We recommend trying various speeds on scrap piece of wood similar to the final workpiece To adjust the oscillation speed 1 Loosen the lock nut on the speed control adjustment knob Figure 29 Figure 29 Speed control adjustment knob 2 Turn the knob clockwise to decrease the oscillation speed and counterclockwise to increase it 3 Tighten the lock nut loosened in Step 1 to secure the knob 32 Table Parallelism NOTICE The table has been adjusted at the fac tory and should require no further attention However we recommend verifying that it is parallel with the sanding roller The corners of the table can be independently adjusted up or down Table parallelism can be achieved by disconnecting the chain and turn ing the pertinent table elevation screw sprocket Figure 30 Adjusting the table parallelism can be a very tedious task that takes a great amount of patience DO NOT adjust the table unless you are having trouble sanding your workpiece to a uniform thickness If a table adjustment is needed take precise notes on the positioning of the table elevation screws This will allow the original setting to be re established Figure 30 View of elevation screw sprockets y GO445 G0582 G9962Z 9962ZX Wide Belt Sander adjust the table parallelism Pass a 24 wide board through the sa
61. te engaged 3 Replace sanding belt Raise rear pressure roller See warning in Pressure Roller sec tion Replace with a coarser grit sanding belt Reduce depth of cut Allow wood to dry out Service dust collection system or dust collector is undersized Adjust air pressure to 75 PSI at primary regulator Inspect all hoses and connections for leaking air use water on sus pected area to detect bubbles Clean the intake hole on the air eye fork Open valve Adjust oscillation timing Tension sanding belt Center sanding belt so it is not touching the limit switches Make sure emergency stop switch is released Poor non aggressive sand Worn sanding belt Replace sanding belt with a new one ing results Sanding belt loaded with sawdust Clean sanding belt to unload sawdust Conveyor belt not tracking 1 Conveyor rollers moved out of 1 Re adjust conveyor rollers in center adjustment Conveyor belt padping 1 Conveyor rollers have incorrect 1 tension Conveyor rollers contaminated with 2 dirt or dust Emergency brake stops 1 Air pressure incorrect 1 slow Airleak in system 2 Brake rotor contaminated with 3 Brake pads worn out 4 Adjust conveyor rollers to place more tension on the workpiece Clean conveyor rollers Adjust air pressure to 75 PSI Find and fix air leaks Clean brake rotor with automotive brake parts cleaner Replace brake pads Grinding noise when brak
62. til the display stops flashing The sander is now correctly calibrated Platen Service To replace the platen felt and graphite pad 1 DISCONNECT THE SANDER FROM THE POWER SOURCE 2 Open the left access door and use the platen tool shown in Figure 23 to remove platen Figure 23 Removing platen 3 Replace platen felt pad and graphite pad 4 Reinsert the platen until it stops 5 Close the access door GO445 G0582 G9962Z 9962ZX Wide Belt Sander Tools Needed Qty 14mm Open End Wrench 1 Small Snap Ring Pliers 1 6mm Mex ree rain resinae 1 2 Phillips Screwdriver 1 Eventually the brake pads will wear out Checking and replacing these is a simple project that can be done in the shop with the exception of having the rotor resurfaced on a lathe To check the brake pads 1 DISCONNECT THE SANDER FROM THE POWER SOURCE AND REMOVE AIR PRESSURE COMPLETELY 2 Remove the four screws that secure the access panel on the right hand side of the machine 3 The brake caliper is located underneath the rotor which is attached to the motor arbor 4 The brake pads consist of a metal plate with a composite pad With a fine ruler measure the thickness of the composite pad only If one of the pads is below approx 3mm replace both G0445 G0582 G9962Z 9962ZX Wide Belt Sa
63. tions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures ADANGER AWARNING CAUTION 10 NOTICE Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions for Machinery READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing damage WEAR
64. to the transformer The wire from the S terminal can handle some fluctuation because it goes directly to the motor The power going to the R and T terminals goes to the transformer and must be consistent to prevent damage To wire the sander to 440V 1 DISCONNECT THE SANDER FROM THE POWER SOURCE 2 Open the electrical box located on the back of the machine 3 the transformer remove the wire labeled 1 connected to the 220V terminal for your model of sander and connect it to the 440V terminal as shown in Figure 7 G0445 G0582 G9926ZX Figure 7 440V transformer connection 14 4 Swap out the applicable thermal relay at the locations shown in Figure 8 and set it to the overload values listed G0445 G0582 G9926ZX LR3D 076 1 6 2 5A Set to 1 7 Figure 8 Overload relays 5 Wire the sanding belt conveyor belt and table elevation motors as shown on the diagrams on the inside of each motor wire cover or refer to Motor Wiring on Page 44 y GO445 G0582 G9962Z 9962ZX Wide Belt Sander Clean Up Any unpainted surfaces like the upper drums are coated with waxy oil to protect them from cor rosion during shipment Remove this protective coating with solvent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser To clean thoroughly some parts may need to be removed For optimum performance from your machine make sure you clean all mov ing parts o
65. ts to remove too much material can cause jamming wood burning rapid paper wear or tearing poor finish short motor life Make sure that you mea sure the workpiece thickness before and after every pass The following is the correct sanding operating procedure 1 Put on safety glasses a dust mask and hearing protection 2 Turn ON the dust collector 3 On the initial pass set the table so the sand paper is 0 25 above the workpiece Note This initial pass setting eliminates the chance of overloading the sander on unde tected high points on the workpiece 4 Continue to raise the table 0 0625 between each successive pass until the sander begins to sand the workpiece NOTICE It may be necessary to send wide stock through the sander two or three times between table height adjustments This reduces the likelihood of burning the wood if there is a high spot 24 Platen Adjustment Your sander is equipped with an adjustable felt platen and graphite pad for those extra sensitive sanding operations The platen position allows for 3 basic types of sanding These different posi tions can be adjusted by rotating the height lever shown in Figure 18 Figure 18 Platen height controls Using the platen For an initial heavy sanding pass the platen is raised above the level of the drums and the table is adjusted to set sanding depth The drums do all the work using 100 grit or coarser sandpaper but yo
66. u will have a rough finish For an intermediate finishing pass the platen is lowered so it is level with the drums and the table is adjusted to set sanding depth The best belt grit for this position is 100 180 For a final sanding pass do not adjust the table to adjust the sanding depth The drums must touch the workpiece without doing any sanding The platen should be lowered to 0 2 to 0 5 mm below the sanding drums You can lower the platen up to 2 mm below the drums for short intervals but streaking burn marks and prema ture graphite platen wear can occur if this setting is abused The best belt grit for the final sanding pass is 180 or finer Note The platen scale is broken down in arbi trary increments y G0445 G0582 G9962Z 9962ZX Wide Belt Sander SECTION 5 ACCESSORIES Rotary Phase Converter Add 3 phase multi motor capability to your single phase electrical supply Operate single or mul tiple motors transformers and resistance loads at 100 power and 95 efficiency while saving big dollars at cheaply metered single phase electrical rates Complete step by step instruc tions are furnished along with complete wire and fusing requiremenis for various motor loads Each model operates up to twice its nameplate rating in a mixed motor load See the individual 3 phase machine pages for more phase converter recommendations For application assistance please call our technical support at 570 546 9663 F
67. un your machines in any foreseeable operation and keep dust collection hoses off the floor and out of the way Lighting Lighting should be bright enough to eliminate shadows and prevent eye strain Electrical cir cuits should be dedicated or large enough to handle combined motor amp loads Be sure to observe local electrical codes for proper installa tion of new lighting or circuits AWARNING Unsupervised children and visitors entering a shop could suffer serious per sonal injury Ensure child and visitor safety by keep ing all entrances to the shop locked at all times DO NOT allow unsuper vised children or visitors in the shop at any time 15 SECTION 3 SETUP Unpacking Beginning Assembly Your safety is important Complete the assem bly in the order provided in this manual Then read the rest of the manual before attempting any type of sanding operation AWARNING Disconnect power to the machine for the assem bly process Failure to do this may result in serious personal injury Air Line Installation To install the air line 1 Connect the hose from your air compressor to the air inlet Figure 9 on the regulator ni Regulator Knob 4 Lever Open Position Ex 2 Air ON OFF Air Inlet Figure 9 Air inlet located on regulator 2 Move the red handle on the regulator to the open position parallel with the air inlet 3 Lift the r
68. unsure about electrical wiring consult a qualified electrician before attempting any wiring Figure 6 Locking Shut Off Lever Extension Cords Do not use an extension cord with 220V 440V machinery An extension cord increases the risk of electrocution and fire Instead position your equipment near the power supply to eliminate the extension cord requirement Grounding AWARNING Electrocution or fire may result if machinery is incor grounded or the power supply violates local and state codes Contact a qualified electrician for safe wiring practices G0445 G0582 G9962Z 9962ZX Wide Belt Sander Amperage Loads The following list outlines the electrical phase and voltage required to operate the various sander models as well as the amperage draw of their motors Note f you do not have three phase power available you will have to install a phase converter such as the Grizzly Phase Converter Amperage Draw Specifications G9962Z 220V Single Phase 60 Amp 10 HP Sanding Motor 50 Amps 1 HP Feed Motors 7 Amps HP Table Motor 3 Amps G9962ZX 220V Three Phase 30 Amp HP Sanding Motor 25 Amps 1 HP Feed Motor 3 4 Amps 1 4 HP Table 1 2 Amps G9962ZX 440V Three Phase 15 Amp 10 HP Sanding Motor 12
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