Gravely 990018, 990020 Lawn Mower User Manual
Contents
1. a Figure 2 Serial Number Label Figure 2 OF1611 Record Unit Model and Serial numbers here Record Engine Model and Serial numbers here GB 5 PRODUCT REGISTRATION The Gravely dealer must register the product at the time of purchase Registering the product will help the company process warranty claims or contact you with the latest service information All claims meeting requirements during the limited warranty period will be honored whether or not the product registration card is returned Keep a proof of purchase if you do not register your unit Customer Note If Dealer does not register your product please fill out sign and return the product registration card to Gravely UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts The replacement of any part on this equipment with anything other than a Gravely authorized replacement part may adversely affect the performance durability and safety of this unit and may void the warranty Gravely disclaims liability for any claims or damages whether regarding warranty property damage personal injury or death arising out of the use of unauthorized replacement parts NOTE To locate your nearest Gravely Dealer call 1 800 472 8359 or go to www gravely com on the internet DISCLAIMER Gravely reserves the right to discontinue change and improve its products at any time without public notice or obligation to the purchase2. OL3292 Shut off engine remove key read manual before you adjust or repair unit ex OL4010 NO STEP Always keep feet away from rotating parts OL4420 4 WARNING Do not operate mower unless guards are in operating position or bagger is attached Always stand clear of discharge area OL4430 Do not operate mower unless bagger is aM attached or guards are in operating position me OL3320 5 HOT SURFACES DO NOT touch parts which are hot from operation ALWAYS allow parts to cool OS0731 6 ROTATING PARTS b AVOID INJURY Stay clear of rotating parts ne Cit OF3450 7 DANGER kl AVOID INJURY Stay clear of rotating parts fe OL4730 SAFETY RULES Read understand and follow all safety practices in Owner Operator Manual before beginning assembly Failure to follow instructions could result in personal injury and or damage to unit ALWAYS remove key and or wire from spark plug before assembly Unintentional engine start up can cause death or serious injury Complete a walk around inspection of unit and work area to understand e Work area Your unit All safety decals ALWAYS check overhead and side clearances carefully before operation ALWAYS be aware of traffic when operating along streets or curbs Keep children and people away Keep children out of work area and under watchful care of a responsible adult Keep area of operation cle
3. DO NOT operate unit if safety interlock is damaged or disabled Start and operate unit only when seated in operator s position Steering control levers must be in neutral PTO disengaged and parking brake set when starting engine Use care when approaching blind corners shrubs trees or other objects that may obscure vision Dust smoke fog etc can reduce vision and cause an accident Mow only in daylight or good artificial light Avoid slippery surfaces Always be sure of your footing DO NOT mow on wet grass Reduced traction could cause sliding and effect the machine s stability Watch for traffic when operating near or crossing roadways Never carry passengers DO NOT try to stabilize the machine by putting your foot on the ground Never direct discharge towards persons or property that may be injured or damaged by thrown objects Use extreme caution on gravel surfaces Always stand clear of the discharge area ALWAYS disengage PTO stop unit and engine remove key engage parking brake and allow moving parts to stop before leaving operators position Never engage PTO while raising attachment or when attachment is in raised position DO NOT operate at too fast a rate DO NOT change engine governor settings or over speed engine Slow down before turning DO NOT operate in reverse unless absolutely necessary ALWAYS look down and behind before and while backing If equipment vibrates abnormally stop engine at once wait
4. 1 Rod 6 Mower Mounting 2 Rear Hex Nut Brackets 3 Front Hex Nut 7 Front Mower Lift Pivot 4 Chains 8 Rear Mower Lift Pivot 5 Lock Nuts and Slots 9 Hydraulic Cylinder Figure 19 STORAGE WARNING AVOID INJURY Read and understand entire Safety section before proceeding SHORT TERM NEVER spray unit with high pressure water or store unit outdoors Inspect unit for visible signs of wear breakage or damage Keep all nuts bolts and screws properly tightened and know unit is in safe working condition Store unit in a cool dry protected area LONG TERM Clean unit thoroughly with mild soap and low pressure water and lubricate See Lubricate Unit on page 18 in Maintenance Touch up all scratched painted surfaces Remove weight from wheels by putting blocks under frame or axle When storing unit for extended periods of time remove all fuel from tank and carburetor run dry Refer to Engine Manual Clean and charge the battery Charge battery every three to four weeks when storing unit To Take the Unit Out of Storage 1 Refer to the engine service manual to prepare the engine for service 2 Put fresh clean fuel in the fuel tank 3 Begin the maintenance schedule 4 Charge and install the battery GB 23 SERVICE PARTS Part No Description 78805300 44 Mulching Kit 7880
5. Garantierter Ger uschpegel Repr sentativer gemessener Gegarandeerd geluidssterkteniveau Ger uschpegel Livello di potenza sonora garantito Typisch gemeten geluidssterkteniveau Nivel de potencia ac stica garantizado Livello di potenza sonora Garanteret lydstyrkeniveau rappresentativo rilevato Garantert lydeffektniva Nivel de potencia acustica Garanterad Ijudniv representativo medido Repreesentativt malt lydstyrkeniveau Representativt malt lydeffektniva Representativ uppm tt ljudniv Stated Sound Power Levels are established following Annex VIII Full Quality Assurance of directive 2000 14 EC Les d clarations de niveau de puissance acoustique sont tablies conform ment l Article VIII Assurance qualit totale de la directive 2000 14 EC Die angegebenen Ger uschpegel wurden gem Anhang VIII Totales Qualit ts Management der EU Richtlinie 2000 14 EC Gespecificeerde geluidssterkteniveaus zijn vastgesteld aan de hand van Annex VIII Full Quality Assurance Volledige kwaliteitsborging van richtlijn 2000 14 EG livelli di potenza sonora dichiarati sono rilevati in base all Appendice VIII del Controllo qualita totale della direttiva CE 2000 14 Los niveles de potencia ac stica se establecen siguiendo el Anexo VIII Garant a de calidad total de la directiva 2000 14 EC De anf rte lydstyrkeniveauer er fastlagte efter till g VIII Fuld kvalitets sikring i direktiv 2
6. HYDRAULIC FLUID can result in severe burns Fluid in hydraulic system can penetrate skin and result in serious injury or death Be sure to stop the engine before doing any work on hydraulic parts Keep body and hands away from pin holes or nozzles which expel hydraulic fluid when under pressure Use paper or cardboard not hands to search for leaks Ensure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to system FOREIGN FLUID INJECTED INTO BODY can result in gangrene Fluid must be surgically removed within a few hours by a doctor familiar with this form of injury Check Hydraulic Fluid Level H A FULL Mark Operating Range L 0E0380 Shut OFF engine Engage parking brake Remove the ignition key Put seat in service position See Service Position on page 16 Remove any dirt that may be around the cap dipstick on the hydraulic reservoir Remove cap dipstick Check hydraulic oil level mark on cap dipstick Add 15W50 Synthetic oil as needed Do not overfill Change Hydraulic Fluid and Filter Change the hydraulic oil filter and hydraulic oil every 500 hours Use Mobil 15W50 synthetic oil for best component life GB 16 Clean around dipstick cap and dipstick Remove dipstick Place container under oil filter to catch oil Remove oil filter Allow tank to drain Lubricate rubber gasket
7. for moving parts to stop and remove wire from spark plug Repair any damage before restarting unit Take all possible precautions when leaving unit unattended Shut off engine Remove wire from spark plug and secure it away from spark plug ALWAYS remove key to prevent unauthorized use Know the weight of loads Limit loads to those you can safely control and the unit can safely handle Disengage PTO when attachment is not in use ALWAYS turn off power to attachment when travelling crossing driveways etc Mow up and down slopes not across them DO NOT operate on slopes of more than 17 degrees Use of a Rollover Protection System ROPS is recommended for slope operation See Attachments and Accessories Always wear a seat belt when operating unit using a Rollover Protection System ROPS Keep all movements on the slope slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on the slope If tires lose traction disengage the blades and proceed slowly straight down the slope If you cannot back up a slope or you feel uneasy on it do not mow it DO NOT park on slopes unless necessary When parking on slope always chock or block wheels Always engage parking brake Use a slow speed Tires may lose traction on slopes even though the brakes are functioning properly Do not bypass transmission when on a slope Use extra care when loading or unloading unit onto trailer or truck S
8. fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immediately Avoid Electric Shock Objects contacting both battery terminals at the same time may result in injury and unit damage DO NOT reverse battery connections Explosive Gases from battery can cause death or serious injury Poisonous battery fluid contains sulfuric acid and its contact with skin eyes or clothing can cause severe chemical burns No flames No sparks No smoking near battery ALWAYS wear safety glasses and protective gear near battery DO NOT TIP battery beyond a 45 angle in any direction ALWAYS keep batteries out of reach of children Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling ALWAYS block wheels and know all jack stands are strong and secure and will hold weight of unit during maintenance Release pressure slowly from components with stored energy Keep nuts and bolts tight especially blade attachment bolts and keep equipment in good condition NEVER attempt to make any adjustments to unit while engine is running except where specifically recommended Stop engine remove key or spark plug wire and wait for all moving parts to stop before servicing or cleaning Check parking brake operation frequently Adjust and service as required ALWAYS ma
9. on new oil filter with clean hydraulic oil Spin new oil filter onto filter housing until it makes contact Tighten oil filter another 1 2 turn 7 Add new oil to the oil tank It will take about 4 quarts Use Mobil 15W50 synthetic oil for best pump and wheel motor life 8 Properly dispose of waste oil MOWER BLADES Remove CAUTION Use sturdy gloves or padding to protect hands when working with mower blades 1 Turn the engine off Remove the ignition key Remove the ignition wire from the spark plugs 2 Remove the bolts lock washer flat washers and blades from the spindle shafts Replace 1 Put the blades flat washers lock washers and the bolts back on the spindle shafts 2 Tighten the bolts to a torque of 115 120 Ibf ft 156 162 6 Nem 3 Replace the ignition wire on the spark plugs Sharpen the Mower Blades CAUTION DO NOT sharpen mower blades while on unit An unbalanced mower blade will cause excessive vibration and eventual damage to unit Check mower blade balance before reinstalling blades NEVER weld or straighten bent blades 1 Remove mower blade from unit Discard mower blade if More than 1 2 in 1 27 cm of metal is removed e Air lifts become eroded Blade is bent or broken 2 Sharpen mower blade by removing an equal amount of material from each end of mower blade DO NOT change angle of cutting edge or round the corner of the mower blade 3 C
10. the long mower belt from the mower clutch sheave See Replacing Mower Belts on page 21 Replacing Mower Belts NOTE Long mower belt must be removed to remove short mower belt CAUTION Use care when releasing idler spring tension Keep body parts well away from idlers when performing this operation CAUTION Use care when releasing idler spring tension Keep body parts well away from idlers when performing this operation GB 21 3 Remove clutch anchor 4 Slowly release the tension on the hydro pump belt idler until all the tension is removed from the springs 5 Remove old hydro pump belt from right hand hydrostat sheave first Figure 16 6 Install new hydro pump belt by positioning belt on sheaves Put belt onto right hand hydrostat sheave last 7 Replace clutch anchor 8 Replace long mower belt on mower clutch sheave See Replacing Mower Belts on page 21 1 Hydro Belt 2 Spring 3 Idler 4 Engine Sheave 5 Right Hand Hydrostat 6 Left Hand Hydrostat 7 Clutch 8 Clutch Anchor Figure 16 OF1631 MOWER DECKS Adjusting Anti Scalp Rollers The anti scalp rollers are set at the factory for typical mowing height but can be adjusted for high or low cutting conditions Figure 17 Rollers are intended to prevent lawn scalping not to control cutting height For a very high cutting height set the rollers in their lowest position on the bracket For a ver
11. the steering levers from Forward to Reverse several times to make sure controls are free Then return steering levers to neutral position 5 Check wheel s for movement 6 Shut OFF engine NOTE The right and left steering levers are adjusted the same way To access the tie rod place seat in service position See Service Position on page 16 7 Adjust tie rod s If the wheel is moving in a forward direction a Loosen the jam nut on each end of the tie rod b Turn tie rod counterclockwise lengthening the distance between the steering lever and hydrostatic transmission several times If the wheel is moving in a reverse direction a Loosen the jam nut on each end of the tie rod b Turn tie rod clockwise decreasing the distance between the steering lever and hydrostatic transmission several times 8 Return seat to operating position 9 Start engine 10 Move steering levers from Forward to Reverse several times Then return steering levers to neutral position 11 Shut OFF engine 12 If wheel is not moving tighten jam nuts on tie rod The adjustment is complete 13 If wheel is still moving repeat steps 7 through 12 ADJUSTING THE UNIT TO TRACK STRAIGHT WARNING Prior to adjusting the tracking of the unit shut OFF engine engage parking brake and remove the ignition key Check and adjust tire pressure Increase pressure on side unit tracks to DO NOT exceed maximum recommended tire pressure S
12. to charger and battery manufacturers instructions 5 Replace battery See Heplace Battery on page 17 Jump Starting Battery The unit used for jump starting should have a 12 volt battery with at least 500 cold cranking amperes and a negatively grounded system NOTE Ensure battery is not frozen If the fluid is frozen remove battery from unit and allow it to thaw before charging 1 Connect the positive jumper cable to the positive terminal of the discharged battery Figure 8 2 Connect the other end of the same jumper cable to the positive terminal of the booster battery 3 Connect one end of the second jumper cable to the negative terminal of the booster battery 4 Make the final jumper cable connection to the engine block or the furthest ground point away from the discharged battery WARNING Make sure cables are clear of any moving engine parts before starting engine 5 Start engine refer to Operation Section If engine will not start after several tries unit or battery may need service 6 After engine starts leave cables connected for one to two minutes 7 Disconnect cables in reverse order 8 Operate unit as normal to charge battery LUBRICATE UNIT Apply oil at all pivot points and pin connections OF1793 REF LUBRICATION QTY LOCATION INTERVAL 1 REPACK 2 CASTER PIVOT 400 Hrs OIL ALL PI
13. 0 311 04916400 1 Blade 52 04917900 1 Mulch Blade 52 09246600 1 Blade 60 08899100 1 Mulch Blade 60 GB 24 SPECIFICATIONS Model Number 992042 992043 992044 992051 992054 992055 992310 992311 Model Length cm in 144Z 148Z 152Z 160Z 152Z 160Z 184 2 72 5 190 5 75 0 186 7 73 5 191 5 75 4 144Z 186 7 73 5 148Z Height cm in 106 42 Width cm in 145 57 155 61 165 65 185 73 165 65 185 73 145 57 155 61 Weight Actual kg Ibs 430 946 432 951 437 961 472 7 1040 437 961 472 7 1040 430 946 432 951 Battery 12 volt Brakes Hydro Dynamic Disk Parking Turning Radius 0 Tire SizeFront Rear 15x6 6 15x6 6 23x9 5 12 23 x 10 5 12 15x6 6 15x6 6 23x9 5 12 23x10 5 12 Engine manufacturer Model Number Kawasaki Kohler FH601V FH641V FH680V Kawasaki FH601V FH641V Cycle Engine Power HP KW Governed RPM 21 15 7 23 17 1 18 13 4 20 5 15 3 Max Governed RPM No Load 3550 2800 3300 Idle RPM 1800 Starting System Fuel Tank Capacity Electric 10 gals US 37 8 liters Fuel See Engine Manual Air Cleaner Heavy Duty Dual Element with Pre Clean Screen Cooling Capacity Air Cooled Engine oil type See Engine Manual Spark Plug Gap See Engine Manual T
14. 000 14 EF Lydeffektniv ene er fastsatt etter tillegg VIII Full kvalitetssikring i direktivet 2000 14 EF Fastst llda ljudniv er har etablerats enligt bilaga VIII Full kvalitetss kring i direktiv 2000 14 EC Notified Body SNCH TUV Rheinland Entit notifi e Benachrichtigte 11 Route de Luxembourg K rperschaft Certificeringsinstantie L 5230 Sandweiler Organismo notificato Cuerpo notificado Bekendtgjort til Kunngjering til Underr ttad myndighet Keeper of Technical File Tim Peter D positaire du fichier technique Verwalter der Product Team Leader technischen Dokumente Houder technische Chef d quipe de produit Produktteam Leiter Teamleider gegevens Depositario del file tecnico Proguct Capo team produttivo Jefe del equipo del producto Depositario del archivo t cnico Ansvarlig for Produktansvarlig Produktansvarlig Produktledare teknisk data Ansvarlig for teknisk dokumentasjon Innehavare of teknisk fil Signature Unterschrift Handtekening Firma U NE MVP 11 22 02 nderskrift Underskrift Date Datum Data Handlekening Unders philip J Smucker Fecha Dato Paivays krift Allekirjoitus Manager of Product Conformance Position Qualit Functie Qualifica Puesto Stilling Titel Arvo Ariens Company The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CONTROLS AND FEAT
15. 2 kN m rear tires 12 15 PSI 83 103 kN m 4 Position Steering Levers Remove bolts and spacers from steering rod Flip the steering levers into operating position Reinstall spacers bolts and nuts Tighten hardware securely See Figure 4 OF3141 3 Steering Lever in Operation Position 1 Steering Lever in Shipping Position 2 Spacers and Hardware Figure 4 5 Battery Remove battery from unit and charge See Battery on page 17 6 Check Engine Crankcase Check and add oil if needed See Engine Manual for specifications 7 60 Decks Remove reverse and reinstall discharge chute and mounting bracket WARNING Discharge chute must pivot freely DO NOT over tighten the pivot bolts 8 Fill Engine Fuel Tank Add clean fuel to the fuel tank IMPORTANT Refer to Engine Manual for fuel type 9 Hardware Check for loose hardware 10 Check Safety Interlock System Check to see that the interlock system operates correctly See Safety Interlock System on page 12 WARNING FAILURE OF INTERLOCK together with improper operation can result in severe personal injury 11 Lubrication Lubricate all fittings per maintenance label under seat and check hydrostat oil level See Lubricate Unit on page 18 12 Level Deck Check unit to assure deck level set at factory has been maintained See Leveling the Mower Deck on page 22 13 Check Function of all Controls Ensure unit runs and perfo
16. 3400 48 Mulching Kit 78803500 52 Mulching Kit 79200300 60 Mulching Kit 78805400 44 Bahia Tall Grass Baffle Kit 78803800 48 Bahia Tall Grass Baffle Kit 78803900 52 Bahia Tall Grass Baffle Kit 79201600 60 Bahia Tall Grass Baffle Kit 79202800 44 48 and 52 Discharge Cover 79200400 60 Discharge Cover 79202600 60 Striper Kit 79200700 48 52 and 60 Tru Power Wheel Tire Kit 78804100 44 and 48 Double Blade Kit 79202200 Liftmaster Kit 79202300 Hitch Kit 79202700 Headlight Kit 79202900 Counterweight Kit 89201400 Rollover Protection System 89201600 60 Bagger Part No Qty Description 08498000 1 Parts Manual 01554800 1 Battery 21537000 1 Air Filter Outer Element 21536900 1 Air Filter Inner Element 21535800 1 Engine Oil Filter Kawasaki 21397200 1 Engine Oil Filter Kohler 09246900 1 Hydraulic Oil Filter 21536100 2 Spark Plug Kawasaki 21525900 1 Spark Plug Kohler 21410800 1 Fuel Filter Kawasaki 21539500 1 Fuel Filter Kohler 07241100 1 PTO Engine to Deck Belt 44 and 52 07241000 1 PTO Engine to Deck Belt 48 07239300 1 PTO Engine to Deck Belt 60 07202900 1 Mower Drive Belt 44 and 48 07222300 1 Mower Drive Belt 52 07235000 1 Mower Drive Belt 60 07218000 1 Traction Hydro Pump Belt 04919100 1 Blade 44 and 48 04920600 1 Mulch Blade 44 and 48 04936000 1 Blade 99231
17. ETY ALERT SYMBOL and the possibility of minor moderate or serious injury or These are safety alert symbols They death Learn applicable rules and laws in your area mean including those that may restrict the age of the operator ATTENTION REQUIRED OPERATOR TRAINING Original purchaser of this unit was instructed by the seller on safe and proper operation If unit is to be used by ou YOUR SAFETY IS INVOLVED When you see this symbol BECOME ALERT someone other than original purchaser loaned rented or OBEY THE MESSAGE sold ALWAYS provide this manual and any needed OL3900 safety training before operation SIGNAL WORDS The safety alert symbols above and signal words below are used on decals and in this manual Read and understand all safety messages DANGER IMMINENTLY HAZARDOUS SITUATION If not avoided WILL RESULT in death or serious injury GB 6 SAFETY DECALS AND LOCATIONS ALWAYS replace missing or damaged Safety Decals Refer to Figure 3 for Safety Decal locations Avoid injury Stay clear of rotating parts mouvement lll p NN Do not operate mower Ne jamais utiliser No operar segadora a unless guards are in la tondeuse sans menos que las defensas operating position or protecteur sur le esten en posicion de TS bagger is attached canal d ejection ou operacion o el sans le bac monte recogedor este fijo 2 arin A DANGER PELIGRO Risque de ble
18. GRAVELY Promaster 144Z 148Z 152Z 160Z Owner Operator Manual Models 992042 19HP 144Z 992043 21HP 148Z 992044 23HP 152Z 992051 23HP 160Z 992054 25HP 152Z 992055 25HP 160Z 992310 19HP 144Z 992311 21HP 148Z US Patent 6 301 864 EE GB ENGLISH CF FRANCAIS CED ESPA OL 08498100C 2 03 Supercedes 08498100 A B Printed in USA y SS Ariens Company MODEL DECLARATION OF CONFORMITY ISSUED BY THE 655 West Ryan Street MANUFACTURER e y e i PO Box 157 CERTIFICAT DE CONFORMITE DU MODELE DELIVRE PAR LE FABRICANT au VOM HERSTELLER AUSGESTELLTE Brillion Wisconsin 54110 0157 MODELL BEREINSTIMMUNGSERKL RUNG USA Telephone 920 756 2141 MODELCERTIFICAAT VAN OVEREENSTEMMING AFGEGEVEN DOOR DE Facsimile 920 756 2407 DICHIARAZIONE DI CONFORMITA DEL PRODOTTO REALIZZATA DAL PRODUTTORE MODELO DE DECLARACI N DE CONFORMIDAD EMITIDA POR EL FABRICANTE MODEL KONFORMITETSERKLZERING UDSTEDT AF FABRIKANTEN MODELLENS SAMSVARSERKL ERING UTFERDIGET AV PRODUSENTEN FORSAKRAN OM MODELLOVERENSSTAMMELSE UTFARDAT AV TILLVERKAREN We the undersigned Je soussign Mit meiner Unterschrift Wij de ondergetekenden Il sottoscritto El abajo firmante Undertegnede Undertecknaren av detta dokument Me allekirjoittaneet ARIENS COMPANY declare that the Lawn Mower certifie que la tondeuse gazon erklart dass der Rasenm her verklaart dat de maaitrekker dichiara che il tosaerba certifica qu
19. R wear open sandals or canvas shoes during operation Wear adequate safety gear protective gloves and footwear Wear proper footwear to improve footing on slippery surfaces Always wear safety goggles or safety glasses with side shields when operating mower Moving parts can cut or amputate fingers or a hand Wrap blade s or wear gloves to service On multiblade mowers rotation of one blade will cause all blades to rotate GB 8 NEVER place your hands or any part of your body or clothing inside or near any moving part while unit is running ALWAYS keep hands and feet away from all rotating parts during operation Rotating parts can cut off body parts ALWAYS keep body and hands away from pin holes or nozzles which eject hydraulic fluid under pressure DO NOT touch parts which are hot Allow parts to cool ALWAYS keep hands and feet away from all pinch points Fumes from the engine exhaust can cause death or serious injury DO NOT run engine in an enclosed area Always provide good ventilation Read understand and follow all instructions in the manual and on the machine before starting Understand How to operate all controls The functions of all controls How to STOP in an Emergency Braking and steering characteristics Turning radius and clearances Keep safety devices or guards in place and functioning properly NEVER modify or remove safety devices Ensure Safety Interlock System is functioning properly
20. START CAUTION Make sure all hardware is tight all safety devices in place and all adjustments made correctly 1 Check Safety Interlock System If this system does not function as described do not operate until repairs are made 2 Check Air Cleaner Check air filter for dirt Clean as required Follow Engine Manual Maintenance Schedule 3 Check Engine Fuel and Crankcase Oil Check and add fuel if required Check that engine crankcase oil is full Follow Engine Manual Maintenance Schedule 4 Check Tire Pressure 5 Check Hydraulic Fluid Level 6 Adjust Seat Be sure all controls can be reached safely from operator s position GB 13 STOPPING IN AN EMERGENCY The unit can be stopped immediately at any time by turning the ignition key to the Off position STARTING AND SHUT OFF CAUTION Read entire Owner Operator Manual Clutch Manual and Engine Manual first DO NOT attempt to start engine at this time To start the engine 1 Make sure the steering levers are in neutral 2 Put the PTO switch in the Off position 3 Engage parking brake 4 f the engine is cold move the choke control to the On position If the engine is warm or hot do not use choke 5 Move the throttle to 3 4 Fast position See Engine Manual for detailed instructions 6 Put the ignition key in the switch and turn it to the Start position 7 As soon as the engine starts release the key 8 Move t
21. URES ENGLISH Choke Control Throttle Lever Wing Knob Hydraulic Oil Reservoir Fuel Tanks and Caps Steering Levers Battery Mower Lift Lever Fuel Shut Off Valve Mower Deck with Chute Deflector 11 Cylinder Stops 12 Height of Cut Indicator 13 Foot Board Latch 14 Cylinder Stop Storage Post 15 Parking Brake 16 Seat Adjustment Lever 17 Power Take Off PTO Switch 18 Ignition Switch 19 Hour Meter 20 Oil Pressure Indicator COONDOARWN FRANCAIS 1 Starter 2 Manette des gaz 3 Molette 4 R servoir d huile hydraulique 5 R servoirs de carburant et bouchons 6 Leviers de direction 7 Batterie 8 Levier de relevage de la tondeuse 9 Robinet de carburant 10 Carter de coupe avec d flecteur 11 But es de v rin 12 Indicateur de hauteur de coupe 13 Attache du repose pied 14 Montant de remisage de but es de v rin 15 Frein de stationnement 16 Levier de r glage du si ge 17 Contacteur de r gime de la PdF 18 Contacteur de d marrage 19 Compteur horaire 20 Indicateur de pression d huile Figure 1 ESPANOL 1 Control de aire 2 Palanca de ralent 3 Perilla de mariposa 4 Dep sito de aceite hidr ulico 5 Tapas y dep sitos de combustible 6 Palancas de direcci n 7 Bater a 8 Palanca de elevaci n del cortac sped 9 V lvula de cierre de combustible 10 Plataforma de corte 11 Topes de cilindro 12 Altura del indicador de corte 13 Traba de la platafo
22. VOT 50 Hrs POINTS PIN CONNECTIONS Figure 9 GB 18 STEERING CONTROL NEUTRAL ADJUSTMENT If the steering levers do not line up match or the unit has excessive creeping when the steering levers are in neutral adjust as follows Adjusting the Steering Levers to Line Up Match Figure 10 1 Shut OFF engine Engage parking brake Remove the ignition key 2 Place seat in the service position See Service Position on page 16 3 Loosen damper locknut on the same side as the steering lever to be adjusted 4 Loosen brake interlock on the same side as steering lever to be adjusted 5 Loosen tie rod jam nut and turn tie rod until steering levers are aligned 6 Tighten jam nut on tie rod tighten brake interlock and tighten damper locknut 1 Damper Locknut 5 Steering Lever 2 Damper 6 Brake Interlock 3 Tie Rod Jam Nut 7 Hydrostatic 4 Tie Rod Transmission Figure 10 OF3381 Eliminating Excessive Creeping of the Unit Figure 10 WARNING This adjustment requires operating the engine Use extreme care to avoid contact with moving parts and hot surfaces Be sure rear of unit is well supported and secure before starting engine 1 If hydraulic system is cold run unit for a minimum of five minutes then shut OFF engine 2 With the unit up to and facing a wall jack the unit up so that both drive wheels are off the ground 3 Start the engine and release the parking brake 4 Move
23. and or damage to unit Check belts for excessive wear or cracks often Belt Access 1 Properly stop and park unit See Operation on page 12 2 Lower the mower 3 Place seat in most rearward position 4 Remove belt covers 5 Place foot board in open position Figure 14 6 Secure raised footboard with latch 3 Support Frame 1 Footboard in open position 4 Pivot 2 Footboard in closed 5 Latch position Figure 14 1 Slowly release the tension on the long mower belt idler until all the tension is removed from the springs 2 Remove long mower belt from left blade spindle and remove from deck 3 Slowly release the tension on the short belt idler until all the tension is removed from the springs 4 Remove short mower belt from right blade spindle and from deck Idler pivot bolt must be loosened slightly to gain clearance to remove belt from under idler pulley Figure 15 5 Arrange new mower belt s on deck short belt first Retighten short mower belt idler pivot bolt Install belts on sheaves Put belts onto center sheave last 6 Replace belt covers and return foot board to closed position 6 e Long Mower Belt Short Mower Belt Springs Short Mower Belt Idler Long Mower Belt Idler Mower Clutch Sheave Center Sheave Figure 15 Replacing the Hydro Pump Belt 1 Properly stop and park unit See Operation on page 12 2 Remove
24. ar of all toys pets and debris Thrown objects can cause injury Check for weak spots on docks ramps or floors Avoid uneven work areas and rough terrain Stay alert for hidden hazards or traffic DO NOT operate near drop offs ditches or embankments Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Data indicates that operators age 60 and above are involved in a larger percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Read the entire Owner Operator manual and other training material If the operator or the mechanic cannot read the manual it is the owner s responsibility to explain it to them Only the user can prevent and is responsible for accidents or injuries occurring to themselves other people or property Only trained adults may operate or service unit Local regulations may restrict the age of the operator Training includes actual operation NEVER allow children to operate or play on or near unit Be alert and shut off unit if children enter area NEVER operate unit after or during the use of medication drugs or alcohol Safe operation requires your complete and unimpaired attention at all times DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating parts Wear adequate outer garments NEVE
25. e el cortac sped erklaerer at greesslamaskinen erklaerer at plenklipperen intygar att gr sklipparen Category Riding Rotary Lawnmower Make and Trade Name Gravely Model 992310 992311 Serial Range 00101 and up 00101 and up Cutting Width cm 112 122 conform to the specifications of directive 2000 14 EC 98 37 EC 89 336 EEC and their current amendments ee E aux sp cifications des directives 2000 14 EC 98 37 EC et 89 336 EEC et a leurs modifications actuelles den Spezifikationen der Richtlinie 2000 14 EC 98 37 EC 89 336 EEC und deren aktuellen Zusatzen entspricht voldoet aan de specificaties van richtlijn 2000 14 EG 98 37 EG 89 336 EEG en recente aanvullingen hierop e conforme alle specifiche contenute nelle direttive 2000 14 EC 98 37 EC 89 336 EEC e nei loro relativi amendamenti cumple las especificaciones de la normativa 2000 14 EC 98 37 EC 89 336 EEC y sus enmiendas en curso opfylder specifikationerne i Direktiv 2000 14 EF 98 37 EF 89 336 EWF og g ldende ndringer er Loverensstemimelse med spesifikasjonene i direktiv 2000 14 EF 98 37 EF 89 336 E F og de gjeldende endringer verensst mmer med specifikationerna i direktiven 2000 14 EC 98 37 EC 89 336 EEC och deras nuvarande tillagg El i Measured Sound 992310 99 dBa Guaranteed Sound Power Level 992310 100 dBA ower Level Niveau garanti de puissance Niveau de puissance acoustique 992311 104 dBa ee d 992311 105 dB repr sentatif
26. ecure unit chassis to transport vehicle NEVER secure from rods or linkages that could be damaged DO NOT transport machine while engine is running ALWAYS turn off power to attachment when transporting Keep unit free of debris Clean up oil or fuel spills This product is equipped with an internal combustion type engine DO NOT use unit on or near any unimproved forest covered or brush covered land unless exhaust system is equipped with a spark arrester meeting applicable local state or federal laws A spark arrester if it is used must be maintained in effective working order by operator GB 9 Fuel is highly flammable and its vapors are explosive Handle with care Use an approved fuel container NO smoking NO sparks NO flames ALWAYS allow engine to cool before servicing NEVER fill fuel tank when engine is running or hot from operation NEVER fill or drain fuel tank indoors Replace fuel cap securely and clean up spilled fuel Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until
27. ee Specifications on page 25 GB 19 If tire pressure adjustment does not solve tracking problem adjust the limiter bolts on the stop bracket Figure 11 Front bolts adjust forward and rear bolts adjust reverse Lengthen the limiter bolt move closer to lever on side which is too fast OF3572 1 Limiter Bolt 2 Jam Nut 3 Steering Lever 4 Stop Bracket Figure 11 ADJUSTING THE HEIGHT OF THE STEERING LEVER HANDLES The handles have three height positions Figure 12 1 PA Position 1 Position 2 m Position 3 2 1 Spacer 3 Eccentric Spacer 2 Steering Lever 4 Handle Figure 12 OF3304 1 Shut OFF engine Engage parking brake Remove the ignition key 2 Remove the spacer handle and eccentric spacer from the steering lever NOTE Position the right and left handles at the same height position 3 Install the spacer handle and eccentric spacer in the appropriate height position Do not tighten the nut holding the eccentric spacer 4 Turn the eccentric spacer until the right and left handles are the same height Tighten nut ADJUSTING THE PARKING BRAKE The parking brake might need adjustment over time and after new brake pads have been installed NOTE After installing new brake pads in the calipers they must be burnished by driving for a short distance about 100 feet with the brake on To do this bring the parking brake lever part wa
28. ever 1 Pull lever up to engage parking brake 2 Push lever down to disengage parking brake Seat Adjustments WARNING Make all seat adjustments with unit stationary parking brake on and engine shut off To adjust seat forward or backward 1 While seated pull seat adjustment lever outward and slide seat into desired position 2 Release lever and slide seat forward or back to lock seat into position Nm OG0601 Engine Oil Pressure Indicator Indicator lights up Red if the oil pressure is low Check oil level and add if necessary Refer to engine manual Hour Meter Records total number of hours the engine has been run IMPORTANT Keep a record of Hour Meter readings for recommended Lubrication and Maintenance intervals NOTE For accurate readings be sure Ignition Switch is OFF when unit is not in operation FILLING FUEL TANK WARNING AVOID INJURY Read and A understand entire Safety section before proceeding Add fuel to Fuel Tank as needed See your Engine Manual for correct type and grade of fuel To add fuel to the fuel tank 1 Place unit in an open or well ventilated open area 2 Stop the engine 3 Clean the fuel cap and the area around the fuel cap to prevent dirt from entering the fuel tank Remove the cap from the fuel tank 4 Fill the fuel tank to within 1 25 mm below bottom of filler neck 5 Replace fuel cap and tighten 6 Clean up any spilled fuel PRE
29. ey MOVING THE UNIT WITH THE ENGINE OFF IMPORTANT Never tow unit 1 Shut OFF engine 2 Place seat in the service position See Service Position on page 16 3 Turn right and left bypass valve levers counterclockwise 1 2 turn Figure 5 WARNING Do not bypass transmission when on a slope 4 Disengage parking brake 5 Push unit to desired location 6 Engage parking brake 7 Turn bypass valve levers clockwise 1 2 turn aK 0 Inn 1 Left Bypass Valve Lever 2 Right Bypass Valve Lever Figure 5 OF3371 GB 14 FOR BEST PERFORMANCE Cut grass when it is dry Keep mower blades sharp Keep mower deck properly leveled Adjust anti scalp rollers to prevent scalping Do not set height of cut too low For very tall grass mow twice Do not travel too fast MAINTENANCE SCHEDULE Mow with the engine set at full throttle When mulching only remove 1 3 of grass length per cutting Discharge clippings into areas already cut Vary cutting pattern with each mowing Do not allow grass or debris to collect inside of mower deck Clean after each use WARNING AVOID INJURY Read and understand entire Safety section before Proper maintenance can prolong the life of unit The following charts show the recommended service schedule More frequent service may be required due to proceeding working conditions heavy loads high ambient temperatures dusty conditions or airborne debr
30. he choke control to the Off position from the Choke position Wait until the engine is running smoothly before operation To stop the engine 1 Bring the steering levers to neutral Disengage the PTO and engage the parking brake 2 Move the throttle lever to the Slow position 3 Turn the ignition key to the Off position TO MOW WITH UNIT Operate the unit only when seated in the operators position 1 Start the engine Let the engine warm until it is running smoothly 2 Release parking brake WARNING Move the steering control levers slowly and keep the throttle control lever at slow speed until you learn how to operate the unit 3 Bring the steering levers to neutral 4 Slow the engine down to about 3 4 speed 5 Turn ON the PTO switch to engage the mower IMPORTANT Never engage the PTO if the mower is plugged with grass or other material This may cause damage to the electric clutch 6 Move throttle control to fast 7 Move the steering levers forward to obtain a slow ground speed 8 To disengage the mower move the PTO switch to the Off position 9 When you know how to operate the unit select a speed appropriate to your mowing conditions PARKING To park the unit 1 Bring the steering levers to neutral Turn off PTO Move the throttle lever to the Slow position Engage the parking brake Lower the attachment Turn the ignition key to the Off position and remove the k
31. heck mower blade balance Slide mower blade on an unthreaded bolt A balanced blade should remain in a horizontal position If either end of mower blade moves downward sharpen the heavy end until blade is balanced 4 Install mower blade s on unit 5 Tighten the bolts to a torque of 115 120 Ibf ft 156 162 6 Nem DO NOT Sharpen to This Pattern DISCARD if More 4 Than 1 2 in 1 27 cm Sharpen to This Pattern OT0792 3 Air Lift Erosion 4 Air Lift 1 Cutting Edge 2 Square Corner Figure 7 BATTERY WARNING AVOID INJURY Read and understand entire Safety section before proceeding WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling A Unit comes equipped with a maintenance free battery that requires no regular maintenance except cleaning the terminals Remove Battery 1 Shut OFF engine Enage parking brake Remove the ignition key 2 Place seat in the service position See Maintenance Schedule on page 15 3 Disconnect cables from battery negative then positive Figure 8 4 Remove hold down and remove battery Replace Battery 1 Replace battery and secure with battery hold down 2 Reconnect cables to battery positive then negative Position boot over positive terminal GB 17 3 Return seat to operating posi
32. intain unit in safe operating condition Damaged or worn out muffler can cause fire or explosion NO smoking NO sparks NO flames ALWAYS allow engine to cool before servicing Maintain or replace safety and instructions labels as necessary NEVER store unit with fuel in fuel tank inside a building where any ignition sources are present Shut off fuel and allow engine to cool completely before storing in closed area or covering unit Clean grass and debris from unit especially from around muffler and engine to help prevent fires For extended storage shut off fuel and clean unit thoroughly See engine manual for proper storage Lower cutting deck unless a positive mechanical lock is used Use only attachments or accessories designed for your unit Check attachment components frequently If worn or damaged replace with manufacturer s recommended parts GB 10 ASSEMBLY WARNING AVOID INJURY Read and understand entire Safety section before proceeding UNIT ASSEMBLY Package Contents Unit Mower Deck and Literature Pack Preparation Checklist Refer to the Owner Operator manual as required 1 Unpack Unit Remove shrink wrap and packaging materials 2 Remove Unit From Container Open Bypass Valves dump valves See Moving the Unit with the Engine Off on page 14 Push unit from container onto a level surface Close the dump valves 3 Tires Adjust tire pressure for front tires 20 25 PSI 138 17
33. is See the maintenance instructions in the Engine Manual for additional information Period Service Task Check Safety Interlock WARNING Safety interlock system failure and improper operation of unit can result in death or serious injury Test this system each time the unit is operated If this system does not function as described do not operate until repairs are made See Safety Interlock System on page 12 A Each Use Check Parking Brake Interlock System See Parking Brake Interlock System on page 12 Check Hydraulic Fluid Check hydraulic oil level mark on cap dipstick Add 15W50 Synthetic oil as needed Do not overfill See Check Hydraulic Fluid Level on page 16 Check Tires See Specifications on page 25 for correct tire pressure Follow Engine Manual Maintenance Perform scheduled engine maintenance Refer to engine manual for Schedule detailed instructions Every 25 Check Mower Blades Check mower blades for wear Sharpen or replace as needed See Hours Mower Blades on page 17 Every 50 Lubricate Unit Oil all pivot points and pin connections Grease lube fittings See Hours Lubricate Unit on page 18 Clean Battery Keep battery and its terminals clean See Clean Battery on page 18 Check Fasteners Check mower blade mounting hardware and all other fasteners Replace Every 100 missing or damaged fasteners Tighten all nuts and bolts to their correct Hours torque value Check Belts Replace worn or de
34. ments Instruct customer on controls and operation of unit SAFETY attachment WARNING This cutting machine is capable of WARNING POTENTIALLY HAZARDOUS amputating hands and feet and throwing SITUATION If not avoided COULD RESULT in objects Failure to observe the safety death or serious injury instructions in the manuals and on decals could result in serious injury or death CAUTION POTENTIALLY HAZARDOUS Slopes are a major factor related to SITUATION If not avoided MAY RESULT in loss of control and tip over accidents Operation minor or moderate injury It may also be used to on all slopes requires extra caution alert against unsafe practices Tragic accidents can occur if the operator is not alert to the presence of children Never assume NOTATIONS that children will remain where you last saw them Gasoline is extremely flammable and the vapors are explosive handle with care Disengage attachment stop unit and engine remove key engage parking brake and allow PRACTICES AND LAWS moving parts to stop before leaving operator s position NOTE General reference information for proper opera tion and maintenance practices IMPORTANT Specific procedures or information required to prevent damage to unit or attachment Practice usual and customary safe working precautions for the benefit of yourself and others Understand and follow all safety messages Be alert to unsafe conditions SAF
35. n examination by Gravely to be defective Such repair or replacement will be free of charge to the purchaser labor and parts except as noted below This warranty is subject to the following exceptions conditions and limitations Usage Requirement The duration of this warranty shall be ninety days or 1000 hours whichever comes first if the product is rented or leased Purchaser s Responsibilities The purchaser must perform maintenance and minor adjustments per the operator s manual The purchaser must notify Gravely or an authorized Gravely service representative of the need for warranty service The purchaser must transport the product to and from the place of warranty repair Product Registration Returning the product registration card to Gravely will enable the company to contact the registrant with repair or replacement part information Service Parts and Accessories Service parts and accessories not purchased with the product covered by this warranty are warranted to be free of defects for a period of ninety 90 days following the date of purchase and will be replaced free of charge except for labor Service Warranty service must be done by an authorized Gravely dealer To find an authorized Gravely service representative contact Gravely at the website number or address above Battery Warranty Prorated One to three months Free replacement Four to twelve months Prorated over 12 months E
36. ng levers control speed and direction In addition they will stop the unit A For reverse travel pull both steering control levers backward B For straight forward travel push both steering control levers forward C To turn left pull the left back or push the right steering control lever forward or a combination of both D To turn right pull the right back or push the left steering control lever forward or a combination of both To stop return both steering levers to neutral NOTE The steering controls are mechanically locked in neutral whenever the parking brake is engaged NOTE Aggressive turning can scuff or damage lawns ALWAYS keep both wheels rotating when making sharp turns DO NOT make turns with inside wheel completely stopped To obtain minimum turning radius slowly reverse inside wheel while moving outside wheel slowly forward Ignition Switch Operate the ignition switch with the removable key The switch has three positions Off 1 On 2 and Start 3 To start the engine turn the key to Start then release to On To stop the engine turn the key to Off Choke Control Push the choke lever forward to start a cold engine Pull the choke lever to the rear when the engine gets warm OF1750 Throttle Lever The throttle lever changes the engine speed Move the throttle lever to Fast 1 to increase engine speed Move the lever to Slow 2 to decrease engine speed Po
37. pport deck 3 Lower deck onto blocks so chains are slack GB 22 4 Measure from bottom of mower blade end to ground 5 Set hydraulic lift cylinder so cut of height reads the same as blade height measurement 6 Loosen the locknuts on the side where the chains are slack and slide the bolt down the slot until the chain is tight 7 Tighten bolt and nuts in mower mounting brackets 8 Lift mower and remove blocks 9 Measure height of deck at each side Measurements must be within 1 16 1 59 mm of each other 10 If measurements are out of range fix by adjusting chains on low side of deck 11 Once deck is level side to side measure height of deck at middle of front and on both sides of rear Front of deck should be 1 8 3 18 mm lower than rear 12 To adjust loosen rear hex nut of the front mower lift pivot on each rod 13 Turn the front hex nut on each rod until mower is 1 8 3 18 mm lower in front NOTE If mower cannot be leveled it may be necessary to loosen the rear nut of the rear mower lift pivot to get more threads at the front of rod for adjustment After loos ening rear nut and adjusting level tighten front nut on rear mower lift pivot 14 Tighten rear hex nut on each rod that was loosened in step 12 Right Side View Front of Unit 9 OF3340 NOTE ALWAYS replace link chains in same holes they were removed from Link chain mounting posi tions vary by deck size
38. r The descriptions and specifications contained in this manual were in effect at printing Equipment described within this manual may be optional Some illustrations may not be applicable to your unit DEALER DELIVERY Dealer should 1 Test brakes after tractor is assembled to be sure adjustment has not been disturbed in shipment See Parking Brake Interlock System on page 12 Wheel brakes are properly adjusted at factory 2 Check the safety interlock system to make sure that it is functioning properly With operator on seat unit must not start unless steering levers are in neutral Copyright 2003 Ariens Company N and Power Takeoff PTO is disengaged Off Discuss and emphasize the Safety Precautions Engine must stop if operator leaves seat when Give customer Owner Operator Parts and Engine steering levers are in any drive position or PTO is Manuals Advise customer to thoroughly read and engaged On See Safety Interlock System on understand them page 12 Customer Note Your Dealer has been provided 3 Fill out Original Purchaser Registration Card and complete setup and preparation instructions which must return the card to Gravely be completed prior to you taking delivery of this unit The 4 Explain Gravely Limited Warranty Policy dealer is required to review important information in this manual with you before or upon delivery of the unit or 5 Explain recommended lubrication and maintenance Advise customer on adjust
39. ransmission Hydrostatic Drive Speed Forward Max Reverse Max 10 MPH 16 KM H 4 5 MPH 7 2 KM H Transmission Lube Mobil 1 15W 50 Synthetic Drive Clutch Hydrostatic Tire PressureFront 20 25 psi Rear 12 15 psi Lift System Hydraulic Power Take Off Electric PTO Clutch Brake Cutting Width cm in 112 44 122 48 132 52 152 60 132 52 152 60 112 44 122 48 Cutting Height cm in 2 5 12 7 1 5 Cut Increments cm in Infinite between 2 5 12 7 1 5 E Sound and Vibration Oper Ear Sound Pressure Lpa in dB NA 90 92 Vibration Measure m sec At Operator Hands X axis 1 4 0 93 Y axis NA 0 5 0 39 Z axis 0 6 1 55 At Operator Feet X axis 0 2 0 29 Y axis NA 0 2 0 23 Z axis 0 7 0 92 At Operator Seat X axis 0 3 0 35 Y axis NA 0 3 0 38 Z axis 0 7 0 74 GB 25 M GRAVELY 2 Year Limited Warranty Gravely Division of Ariens Company Gravely hereby warrants to the original consumer purchaser that all Gravely Two Wheel Gravely Division of Ariens Company 655 West Ryan Street P O Box 157 Brillion WI 54110 0157 920 756 2141 Fax 920 756 2407 www gravely com Professional G Pro and ProMaster products will be free from defects in material and workmanship for a period of two 2 years from the date of purchase or 1000 hours whichever comes first Protection Plan Gravely will repair or replace any part found upo
40. rma de pie 14 Poste de almacenamiento del tope del cilindro 15 Freno de estacionamiento 16 Palanca de ajuste del asiento 17 Interruptor de la toma de fuerza TDF 18 Interruptor de encendido 19 Hor metro 20 Indicador de la presi n del aceite OF3312 TABLE OF CONTENTS Controls and Features o ooooomoooo 4 LEE 6 Assembly 2 pras EE RE 11 Operation ool les ne aa 12 Maintenance Schedule 15 Service and Adjustments 16 Stotage sce ia 23 Accessories esee eere 24 Service Parts 24 Specificati0NS ooooommommoo 25 Warranty oooocooco eee eee 26 INTRODUCTION THE MANUAL Before operation of unit carefully and completely read your manuals The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance All reference to left right front or rear are given from operator sitting in the operation position and facing the direction of forward travel SERVICE AND REPLACEMENT PARTS Transfer When ordering publications model amp replacement parts or making service l serial inquiries know the Model and Serial number i numbers of your unit and engine l label from l Numbers are located on the product product registration form in theliterature package registration They are printed on a serial number here label located on the frame of your unit L
41. rms properly WARNING FAILURE OF CONTROLS could result in death or serious injury GB 11 OPERATION WARNING AVOID INJURY Read and understand entire Safety section before proceeding CONTROLS AND FEATURES See Figure 1 for Controls and Features locations Safety Interlock System A WARNING Safety interlock system failure and improper operation of unit can result in death or serious injury Test this system each time the unit is operated If this system does not function as described do not operate until repairs are made Perform the following tests to ensure the safety interlock system is working properly If the unit does not perform as stated contact your Gravely dealer for repairs NOTE When the parking brake is engaged the steering levers are locked in neutral Test Steering PTO Parking Engine Levers Brake STARTING INTERLOCK 1 Neutral Off Engaged Starts 2 Neutral On Engaged Doesn t Start 3 Neutral Off Disengaged Doesn t Start OPERATING INTERLOCK ENGINE ON 4 Neutral On Engaged Shuts Off 5 Neutral Off Disengaged Shuts Off Operator lifts off seat Parking Brake Interlock System With the parking brake engaged the steering levers must be locked in neutral With the parking brake disengaged the engine must not start and the engine must shut off if the operator leaves the seat Steering Levers US e B A A Uu The steeri
42. s be construed as an admission that previous designs were defective LIMITATION OF REMEDY AND DAMAGES Gravely s liability under this express warranty and under any implied warranty that may exist is limited to repair or replacement of any defective part In no event shall Gravely be liable for incidental special or consequential damages including lost profits This warranty gives you specific legal rights You may also have other rights which vary from state to state Some states do not allow the exclusion of incidental or consequential damages or limitations on how long an implied warranty lasts so the above limitations and exclusions may not apply to you DISCLAIMER OF FURTHER WARRANTY Gravely makes no warranty other than what is expressly made in this warranty If the law of your state provides that an implied warranty of merchantability or an implied warranty of fitness for a particular purpose applies to Gravely any such implied warranty is limited to the duration of this express warranty Form GLW2 122002 GB 26 i GRAVELY GS RAVE LY A Division of Ariens Company 655 West Ryan Street P O Box 157 Brillion WI 54110 0157 920 756 2141 Fax 920 756 2407 www gravely com
43. ssures ne pas s approcher des pi ces en Evitar lesiones Mantenerse alejado de las piezas giratorias A DANGER PELIGRO K ADANGER PELIGRO FAN EEA d De machine stops goin and le OF 1625 Figure 3 1 DANGER TO AVOID SERIOUS INJURY OR DEATH Ly OL1801 Read Owner Operator Manual Keep children and others away from unit while operating OL4370 Never direct discharge toward other people Thrown objects can cause injury Remove objects that could be thrown by the blade OL0910 Look down and behind before and while backing Keep children out of work area and under watchful care of a responsible adult m NEVER CARRY CHILDREN OL4480 Go up and down slopes not across DO NOT operate on slopes over 17 OL4450 f machine stops going uphill stop blade and back down slowly Avoid sudden turns Keep safety devices guards shields switches etc in place and working Check interlock system per manual before use Understand location and function of all controls Never allow operation by untrained persons 2 PINCH POINT Avoid pinch points amp OF3330 3 DANGER ROTATING PARTS Always keep feet and hands away from Y rotating parts AS OL3030 GB 7 Always stand clear of discharge area Do not direct discharge toward other people OL0910 Keep people away from unit while operating
44. teriorated belts See Replacing Mower Belts on page 21 and See Replacing the Hydro Pump Belt on page 21 Every 500 Change Hydraulic Fluid and Filter Drain hydraulic fluid tank replace hydraulic oil filter refill system See Hours Hydraulic Fluid on page 16 GB 15 SERVICE AND ADJUSTMENTS HYDRAULIC FLUID Gravely Dealers will provide any service which may be required to keep your unit operating at peak efficiency Should engine service be required it can be obtained from a Gravely Dealer or the engine manufacturer s authorized service center A A WARNING AVOID INJURY Read and understand entire Safety section before proceeding CAUTION HOT SURFACES may result in injury DO NOT touch engine or drive parts which are hot from operation Allow parts to cool before servicing SERVICE POSITION 1 Place unit on a flat level surface ALWAYS stop engine Assure unit is secure and will not tip over Strap and clamp onto lift if used 2 Place steering levers in neutral and engage parking brake 3 Remove wing knob Remove hex nut 992310 311 4 Tip seat forward Figure 6 CAUTION Be sure footing is secure to accomodate weight shift of seat when rotating it into service position 5 When service is complete lower seat and secure with wing knob or hex nut 5 OF3361 1 Service Position 4 Parking Brake 2 Wing Knob 5 Battery 3 Steering Levers Figure 6 WARNING
45. tion Clean Battery Keep battery and its terminals clean Inspect every 100 operating hours or monthly for best performance 2 4 3 1 Negative terminal 3 Battery 2 Positive terminal Figure 8 OF1671 1 Remove battery from unit See Remove Battery on page 17 2 Clean terminals and battery cable ends with wire brush 3 Coat terminals with dielectric grease or petroleum jelly 4 Replace battery See Replace Battery on page 17 Charging the Battery Battery Electrolyte First Aid Follow First Aid directions for contact with battery fluid External Contact Flush with water Eyes Flush with water for at least 15 minutes and get medical attention immediately Internal Contact Drink large quantities of water Follow with Milk of Magnesia beaten egg or vegetable oil Get medical attention immediately In case of internal contact DO NOT induce vomiting IMPORTANT DO NOT fast charge Charging at a higher rate will damage or destroy battery ONLY use an automatic charger designed for use with your battery ALWAYS follow information provided on battery by battery manufacturer Contact battery manufacturer for extensive instructions to charge battery 1 Remove battery from unit See Remove Battery on page 17 2 Place battery on bench or other well ventilated place 3 Connect positive lead of charger to positive terminal and negative lead to negative terminal 4 Charge battery according
46. wer Take Off PTO Switch Power take off PTO switch engages and disengages the mower blades Pull the power take off PTO switch to On position to engage mower blades Push the power take off PTO switch to Off position to disengage mower blades ON MIL Na O F F OE0261 GB 12 NOTE The engine will not start unless the steering con trol levers are in the neutral position the PTO switch is in the Off position and parking brake is set Mower Lift Lever Use the mower lift lever located on the left side of tractor to raise and lower the mower deck Pull the lever rearward to raise or push the lever forward to lower the mower deck Release lever to hold the mower deck in selected position The cutting height indicator on the right lift cylinder shows the approximate cutting height in inches Cylinder Stops The cylinder stops ensure the same cutting height after raising the deck to clear an obstacle Store the stops on the post behind the hydraulic lift cylinder The stops come in two 2 sizes 1 4 64 cm and 1 2 1 27 cm 1 Remove the cylinder stops from the post and snap onto the lift cylinder rod 2 Push the lift lever forward until the cylinder rests against the cylinder stops Fuel Shut Off Valve Use this valve to control fuel flow from left or right fuel tank Open the valve to operate the engine Turn the valve to Off when storing or transporting the unit Parking Brake L
47. xclusions No Warranty Normal maintenance services and normal replacement items such as spark plugs oil oil filters air filters mufflers belts tires shoes runners scraper blades shear bolts mower blades mower vanes headlights light bulbs knives etc are not covered by this warranty Any equipment which has been altered misused misassembled improperly adjusted neglected or damaged by accident is not covered by this warranty Service completed by someone other than an authorized Gravely dealer is not covered by this warranty Any attachment not approved by Gravely nor any parts that are not genuine Gravely service parts are not covered by this warranty Engines and engine accessories are covered only by the warranty made by the engine manufacturer and are not covered by this warranty e If the product is equipped with a Hydro Gear transmission and or Hydro Gear drive components the Hydro Gear transmission and or drive components are covered only by the warranty made by Hydro Gear and are not covered by this warranty This warranty applies only to products purchased in the United States including Puerto Rico and Canada In all other countries contact place of purchase Gravely may from time to time change the design of its products Nothing contained in this warranty shall be construed as obligating Gravely to incorporate such design changes into previously manufactured products nor shall such change
48. y low cutting height set the rollers in their highest position on the bracket All rollers should be set at the same height Lowest Cutting P Height Highest Cutting Height Figure 17 OF3161 Removing the Mower Deck 1 Remove PTO long mower belt See Replacing Mower Belts on page 21 2 Remove link chains from mower lift arms Note hole location on mower lift arms for replacement 3 Remove mower mounting arms from frame 4 Slide mower deck out from under unit 1 Mower Lift Arm 2 Link Chain 3 Mower Mounting Arm 4 PTO Long Mower Belt Of0316 Figure 18 Installing the Mower Deck Figure 18 1 Slide mower deck under unit 2 Install mower mounting arms on frame 3 Install link chains on the mower lift arms in the same holes they were removed from 4 Install PTO long mower belt See Replacing Mower Belts on page 21 5 Level mower deck See Leveling the Mower Deck on page 22 Leveling the Mower Deck These adjustments should be made on a level surface with the tires inflated to the correct air pressure The mower is leveled from side to side with the slots where 4 chains fasten to the mower mounting brackets The mower is leveled from front to rear by adjusting the rod running down each side of the frame Figure 19 1 Shut OFF engine Engage parking brake Remove the ignition key 2 Raise mower deck and insert 3 7 6 cm tall blocks to su
49. y up while driving in a straight line This quickly breaks in the pads for maximum effec tiveness 1 16to 1 8 1 59 a gt m to 3 18 mm 3 81 cm 1 Parking Brake Lever 4 Trunnion 2 Brake Rod 5 Spring 3 Return Nuts 6 Jam Nuts Figure 13 OF3303 Check Adjustment NOTE Be sure to check the parking brake on both sides of the unit Figure 13 With the parking brake engaged the spring length should measure 1 1 2 3 81 cm between the jam nuts and the trunnion and the clearance between the return nuts and trunnion should measure 1 16 to 1 8 1 59 to 3 18 mm If either of these measurements is off adjust the parking brake appropriately Adjust the Parking Brake 1 Engage the parking brake 2 Turn the jam nuts clockwise to compress the spring or counterclockwise to extend the spring until there is 1 1 2 3 81 cm clearance between the jam nuts and trunnion 3 Tighten jam nuts together GB 20 4 Turn the return nuts clockwise to decrease the distance or counterclockwise to increase the distance until there is 1 16 to 1 8 1 59 to 3 18 mm between the return nuts and trunnion 5 Tighten return nuts together BELTS WARNING MOVING PARTS can cut or amputate body parts ALWAYS wait for moving parts to stop before performing maintenance or service CAUTION DAMAGED OR WORN BELTS may result in injury
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