Gravely 12031303 Lawn Mower User Manual
Contents
1. GRASS COLLECTION SYSTEM DESIGNED FOR MODEL 12031303 GRAVELY 100 SERIES MOWERS OPERATOR S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART Q0347 4 00 REV 0 PTO GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety 2 12 Upper Hose Installation 13 Safety Alert Symbols 2 13 Lower Hose To Blower Cone Installation 13 Warani ss 2 14 Lower Hose To Boot Installation 13 INTRODUCTION AND DESCRIPTION 2 15 Front Weight Assembly 13 1 1 Introduction 2 16 Blower Cone Installation 14 ee DOSCHDUOB o ree 2 17 Impeller Blade Removal Installation 14 INSTALLATION FOR USE 2 18 Installation Removal Of Collection Bags 15 2 1 Preparation Of Mower 2 49 Final Checks 16 2 2 Muffler Guard Installation III OPERATING INSTRUCTIONS 16 2 3 Frame Mount Bracket Installation 3 1 General Safety e 16 2 4 Safety Interlock Harness Connection 3 2 Oper2. K0044 5 16 FENDER WASHER 2 61153 8 xy x 3 4 HHCS 1 A0585 UPPER FRAME ASSEMBLY Exploded Parts View Exploded View Of The Blower Assembly AN gt SON Exploded View Of The A0506 PTO Assembly Parts View 0553 UNIT ASSEMBLY 1 A0551 TOP ASSEMBLY 0 1 A0546 LOWER FRAME 1 A0585 UPPER FRAME ASSEMBLY Ef B0174 SN if H T 2 i A0584 p p d BAG RING SS ASSEMBLY 1 A0515 WEIGHT KIT 1 B2220 WEIGHT BAR 1 LEFT 1 RIGHT B0188 WEIGHT BRACKETS 1 HB0186 172 HARDWARE 7 2 BAG ASSEMBLY 1LEFT 1 RIGHT FRAME MOUNT BRACKET 2 J6006 77 8 HOSE CLAMPS 1 6 x 20 6 HARDWARE BAG 8 x 31 LOWER HOSE ID 4 1 H Le HB0257 Si 3 ENGINE PULLEY a HARDWARE F di P 2 X P A MN 3 f 1 1 Jj 60002 22 Sk 3 3 CU FT 1 ff if COLLECTION BAGS A0506 PTO ASSEMBLY 1 Z Pa S E6009 BLOWER NN 7 CONE 8 y BOOT PL FEES Z j 1 HB0236 HARDWARE BAG 10 2 5 Belt Installation Loosen the 2 bolts that secure the gear box assembly P A0429 to the PTO mount plate Figure 2 5a Loosen the adjustment bolt P K0348 until the gear box assembly is at its far left adjustment th
3. P K0359 The added pulley will power the collection system Note that the center of the hub that is extended should be upward toward the engine Figure 1 1a Torque the bolt to 55 ft Ibs Once pulley is secure tie hydraulic hoses Figure 1 1a away from the pulley with 2 provided zip ties to prevent pulley from making contact with the hose Parking Brake Setting For the added weight of the collection system the parking brake must be re adjusted To do this first Remove the rear wheels from the mower Once removed reset the spring and the stop gap per the dimensions in the diagram Figure 1 1b Replace the wheels when completed and torque each bolt to 51 72 ft Ibs Figure 1 1b 2 2 Muffler Guard Installation Figure 2 3a Locate the two exhaust diverters 0251 w 1 1 4 ID P J0250 w 1 3 8 ID and clamp kit P X1046 provided in the hardware bag Fasten the correct size exhaust deflector onto the mower s exhaust and aim the exhaust as shown in Figure 2 2 Next fasten the exhaust diverter by using the clamp kit Figure 2 2 Mower s Exhaust 3 Existing Bolts Here NOTE Right and left views are as seen from drivers perspective Figure 2 3b Left Frame Mount Brkt r Exhaust Diverter 2 3 Frame Mount Bracket Installation i A To mount the frame brackets which support the bagger unit you must first remove the existing rear bumper This can be done by
4. 16 2 5 16 18 x 2 1 2 All Thread HHCS And 2 5 16 Jam Nuts IMPELLER BLADE 2 17 Impeller Blade Removal Replacement To Remove First remove the center bolt 1 washer 2 and spacer 3 from the taper lock bushing 5 See Figure 2 17 Next remove the 2 1 4 20 bolts 4 and place them into the threaded holes of the taper lock bushing next to the holes they were removed from Gradually thread each bolt evenly into the taper lock bushing forcing the blade to break away from the taper lock bushing If the impeller will not move hit the base of the impeller between each vein with a hammer then try again To Replace Place impeller blade over the engine shaft Slide the taper lock bushing on to the engine shaft and into the impeller blade aligning the non threaded holes of the taper lock bushing to the threaded holes of the impeller blade Fasten by using 2 1 4 20 HHCS grade 8 bolts 1 spacer washer and 1 HHCS bolt w washer Torque to the proper specifications in the torque chart on the back of this manual Next rotate the impeller blade to insure that the blade is clear of contact on all sides of the blower housing Figure 2 17 2 18 Installation Removal Of Figure 2 18b Collection Bags To install the bag onto the bag ring first make sure the 7 bag ring end caps are fastened to the bag ring Place the Plastic Top seam openings of the bag onto the bag ring open
5. 6 8 7 ASTM 8 10 9 1804 5169 65 88 360 8702 n105 7300 21109 27 7 1450 esn 53072 25 34 74 00 73 9 93 129 40 54 11069 11605 148 201 62 84 167 226 181 245 230 312 122 165 325 440 449608 443600 616828 211 28 563 763 7780054 1138 1542 418 566 1119 1516 1547 2096 NOTES 20 NOTES 21 Turn PECO Lawn Vac into total lawn grooming tool with the PECO Wand Kit With your PECO Wand Attachment you will double the ability of your PECO Lawn Vac Using the same powerful vacuum blower that makes your Lawn Vac work so well you will be able to get to all those hard to reach places where you needed a rake or broom before Contact PECO Today I q s EN i n _ ieee acy P O BOX 1197 ARDEN NORTH CAROLINA 28704 800 438 5823 OR 828 684 1234 FAX 828 684 0858 EMAIL peco lawnvac com WEBSITE www lawnvac com
6. lower horizontal tube is centered in regards to the lower frame mount brackets The lower frame stiffening bracket is to be positioned towards the engine mower s engine PMO der Lower Frame Left Frame Right Frame Mount Bracket 0 Lower Frame Centered In Regards To U Bolts Mounted To Frame Brackets 11 2 8 Upper Frame Assembly Installation NOTE During this step it is suggested that two people install the top frame to the lower frame Using two people to raise the top frame lift the top frame above the lower frame making sure the bag frames are located away from the engine as shown in Figure 2 8 Slide the top frame vertical tube into the lower Frame vertical tube aligning the holes Insert 1 72 x 2 1 2 clevis pin PZ K0133 through the holes and fasten with 1 5 32 x 2 5 8 hair pin clip P KO088 Figure 2 8 Top Frame 1 2 x 2 1 2 Clevis Pin 5 32 x 2 5 8 Hair Pin Clip 2 9 Top Assembly To The Upper Frame Assembly Installation Align the pivot brackets of the top assembly 0551 to the pivot point on either side of the upper frame assembly Place 1 0041 fender washer between each pivot point Figure 2 9 and fasten each side by using 1 P K1153 5 16 18 x 3 4 HHCS and 1 P K1180 5 16 18 nyloc nut When fastening leave nut slightly loose so that the top can pivot freely Figure 2 9 Top Assembly Here Fasten Here With 5 16 Nyloc Nut Fender Washer 5 16
7. mower s tire Next remove the 2 bolts Figure 2 4c from the parking brake switch bracket for access to the brown yellow and red violet wires Remove the brown yellow wire from the parking brake switch and connect to the brown yellow wire of the harness Connect the red violet wire to the parking brake switch where the brown yellow wire was removed Figure 2 4d Replace the bolts removed from the parking brake switch Figure 2 4a Harness For Connected Routing Here Figure 2 4b Figure 2 4c tesla Switch Bolts Figure 2 4d RED VIOLET Cee BRAKE SWITCH C RED VIOLET 1 SWITCH BROWN YELLOW 1 1 BROWN YELLOW 2 Exploded View Of The A0549 Bagger Assembly 2 K1144 5 16 18 x 1 CARRIAGE BOLT 6 K1142 5 16 18 x 3 4 CARRIAGE BOLT 4 K1010 1 4 20 x 5 8 CARRIAGE BOLT 1 V0002 PLASTIC TOP 2 K1126 1 4 20 1 LEFT 1 RIGHT B0237 PIVOT 2 K0037 1 4 FLAT BRACKET WASHER 1 V1054 INLET Z 1 C0048 LATCH MOUNT BRACKET 2 K1025 0 1 B8002 PLASTIC x 1 CAREI i SCREEN 2 MERE 2 C0051 LONG SCREEN MOUNT STRIP 2 C0052 SHORT SCREEN MOUNT STRIP 2 2 00049 SCREEN BRACE 1 V0005 BAG RING SEAL 8 K1178 5 16 18 FLANGE NUT 3 A0584 BAG RING ASSEMBLY 6 J0274 BAG RING END CAP 2 K1180 5 16 18 NYLOC NUT 2
8. while operating Keep your eyes and mind on your unit while mowing or operating your attachment Don t let others distract you Do not attempt to operate your unit or mower when not in the driver s seat Always stop unit when emptying the container Stop unit shut off deck and attachment set parking brake shut off mower engine and remove spark plug wire before removing clogs or removing or replacing hose boot blower cone or performing any maintenance Mow up and down the face of slopes not steeper than 10 degrees never across the face of the slope 10 It is recommended that the container be kept only half full when negotiating any slopes Start mowing on slopes when the container is empty 11 Inspect your lawn and remove any foreign objects before mowing Never deliberately run the mower across any foreign object 12 Wear ear protection if the noise level is offensive 13 Wear eye protection to prevent debris from damaging your eyes 14 Be alert for all other traffic when driving on public roads or highways 15 Moisture content in most grasses can damage mower and grass collector components Also dry grass and leaves left in the bags can be a fire hazard Always make sure the bags are completely empty and the blower and hoses are fully cleaned before storage ONOURWN P SAFETY WARNI NG NEVER operate the unit unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened s
9. 12 UNF 1 1 4 7 UNC 6 12 UNC 9 16 18 UNF 1 1 4 12 UNF 138 6 UNC 1 3 8 12 UNF 1 1 2 6 UNC o 2 SAE GRADE 2 1200168 6 8 11 15 13 17 20 27 23 31 32 43 36 49 49 66 55 75 70 95 79 107 97 131 110 149 144 195 192 260 166 225 184 249 250 339 274 371 280 379 _354 397 538 500 678 553 749 655 887 746 1011 870 1179 SAE GRADE 5 109 148 122 165 705 955 721 977 480 89001206 E TN 2013 2728 1 1 2 12UNF 979 1327 Hecommended Torque in Foot Pounds Newton Meters SAE GRADE 8 12 16 14 18 25 33 27 37 44 60 49 66 70 95 78 106 106 144 153 207 172 233 212 287 240 325 376 509 420 569 606 821 668 905 909 1232 995 1348 1019 1381 1288 1745 1444 1957 1817 2462 2382 3228 2712 3675 3161 4283 3557 4820 Proper torque for metric fasteners used on Gravely equipment Recommended torque in foot pounds newton Meters Wrench Size A Numbers appearing on bolt heads indicate ASTM class Use 75 of the specified torque value for plated fasteners Use 85 of the specified torque values for lubricated fasteners WRENCH BOLT SIZE DIA mm A w 6 3 8 1 10 2 3 20 _ a po 24 4 2 _ 4 3 19 ASTM ASTM 4
10. ANTY ADJUSTMENTS Call PECO for Return Authorization Damaged or broken parts other than engines or batteries must be returned to PECO Inc 100 Airport Road Arden NC 28704 before any warranty adjustment can be authorized At the time of requesting warranty adjustment the purchaser must present evidence for date of delivery of the product The purchaser shall pay any charge for the product to and from Arden NC C ITEMS NOT COVERED BY PECO WARRANTY Engines and batteries attached to PECO products are covered under a separate warranty by the respective manufacturer D UNAPPROVED ALTERATION OR MODIFICATION All obligations of PECO Inc under this warranty shall be terminated if products are altered or modified in ways not approved by PECO Inc E ACCIDENTS AND NORMAL MAINTENANCE The warranty covers only defective material and workmanship It does not cover depreciation or damage caused by normal wear accident improper use or abuse of products The cost of normal maintenance and normal replacement of service items such as belts cutting blades hoses etc which are not defective shall be paid for by the purchaser F NO REPRESENTATIONS ADDITIONAL WARRANTIES DISCLAIMER Neither PECO Inc nor any company affiliated with it makes any warranties representations or promises as to the quality of performance of its products other than those set forth herein Except as described above PECO Inc makes no other warranties AND SPECIFICALLY DISC
11. FUTURE REFERENCE State Address PECO Inc P O Box 1197 Arden NC 28704 Phone 828 684 1234 or Toll Free 800 438 5823 Email peco lawnvac com SAFETY DECALS To promote safe operation PECO supplies safety decals on all products manufactured Damage can occur to safety decals either through shipment use or reconditioning Contact your local Service Center for replacement decals IMPORTANT Hoses are subject to normal wear and deterioration Check hoses frequently and if they become de fective install new hoses TUAN OFF BLOWER AND MOWER ENGINE EL DISMOUNTING OF REMOVING AND CLEANING SCREENS HOSES CONE OR DISCHARGE CHUTES TUAN OFF BLOWER BEFORE DUMPING DEBRIS For best collection results trim hoses so there are no more than 2 inches excess hose with mower deck lowered 50031305 KEEP HANDS AND BODY CLEAH OF MOVING PARTS WHEN DUMPING CONTAINER USE CAUTION WHEN TILTING CONTAINER BACK Part 2 R1 054 RELATCH HANDLE SUSE CAUTION IN TURNING AND BACKING MOWER DANGER Part R1069 ROTATING BLADES KEEP HANDS AND FEET CLEAR ROTATE HANDLE DISENGAGE Part R1065 Part R4015 Part R1083 DANGER KEEP HANDS AND CLOTHES CLEAR ROTATING BLADES DO NOT REMOVE HOSES UNTIL TRACTOR ENGINE AND VAC ENGINE HAVE BEEN COMPLETELY STOPPED AND TURNED OFF EXCESSIVE VIBRATION MAY BE DUE TO INTERNAL BLADE DAMAGE SOME TRACTORS MAY REQUIRE WHEEL WEIGHTS Rotatin
12. LAIMS ANY AND ALL IMPLIED WARRANTIES OF FITNESS AND MERCHANTABILITY G ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM DATE OF ORIGINAL SALE ONLY REMEDIED EXCLUSIVE The only remedies the purchaser has in connection with the breach or performance of any warranty on PECO Inc consumer products are set forth above In no event will PECO be liable for special incidental or consequential damages 1 NO SERVICE CENTER WARRANTY The selling Service Center makes no warranty on his own on any item warranted by PECO Inc unless he delivers to purchaser a separate written warranty certificate specifically warranting the item The dealer has no authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in any way SECTION INTRODUCTION AND DESCRIPTION 1 1 Introduction We are pleased to have you as a PECO customer Your collection system has been designed to give you a low maintenance simple and effective way to collect the grass clippings from your mower This manual is provided to give you the necessary instructions to properly mount and operate the collection system on your mower Please read this manual thoroughly Understand what each control is for and how to use it Observe all safety decal precautions on the machine and noted throughout the manual NOTE All references made to right left front rear top or bottom are as viewed from the normal operator s posit
13. allow collection bags to become over filled as potential damage may occur to your equipment Also be sure to clean the hood screen as needed B C D E SECTION IV MAINTENANCE 4 1 Maintenance Checklist Before each use 1 Check blades and spindles to be sure that no foreign objects such as wire or steel strapping bands are wrapped around them 2 Inspect blades for wear Replace if necessary If it is necessary to sharpen the blades remove the blades from the spindles before sharpening DO NOT sharpen blades while still attached to the mower 3 Make sure all shields are in place and in good condition Repair or replace any missing or damaged shields 4 Perform lubrication per paragraph 4 2 5 Listen for abnormal sounds which might indicate loose parts damaged bearings or other damage Correct any deficiency before continuing operation 6 With the engine off engage the blower assembly Check the belt tension and inspect the pulley belt for cracks or tears 7 Check for wear or deterioration of the upper or lower hoses If there are any portions of the hose that have been torn or worn through replace with genuine PECO parts After Each Use 1 Clean all debris from machine especially from the container underneath the belt shields and off of safety decals Replace any missing or illegible decals 2 Inspect the unit for worn or damaged components Repair or replace before the next use Any replacement c
14. ation amp Tips Mowing 16 2 5 Belt Installation 3 3 Disengagement Of The Blower 16 2 6 Cam Assembly Adjustment 3 4 Unloading The Collection System 16 2 7 Lower Frame To The Frame To Frame Bracket IV MAINTENANCE sas ia as 5 16 Installation 4 1 Maintenance Checklist ama 16 2 8 Upper Frame Assembly Installation 2 2 Lu btricstlois eoe ss mud eee 17 2 9 Top Assembly To The Upper Frame Assembly 12 V PARTS AND SERVICE 17 2 10 Boot Installation 5 1 Parts And Service Information 17 2 11 Length Of Hose Adjustment 13 Solely Decale Sess see see crus ee 18 Torque Specifications 19 Notes gt 20 Safety m Read operator s manual carefully and familiarize yourself with the proper use of your attachment Do not allow anyone who is not acquainted with the Safety Instructions to use your attachment Know the controls and how to stop quickly READ THE OPERATOR S MANUAL Do not allow children to operate the vehicle Do not allow adults to operate it without proper instruction Be especially watchful of children and pets darting into the area
15. e gear box is moved towards the mower s engine pulley Connect the kevlar cord belt from the engine pulley to the lower gear box pulley Figure 2 5b To tension the drive belt turn the adjustment bolt clockwise until there is 1 of deflection with 10 11 Ibs of pressure between the engine pulley and the gear box pulley Once the correct tension of the belt is achieved tighten the 2 bolts that secure the gear box assembly Adjustment Bolt Figure 2 5a PTO Mount Plate Figure 2 5b Gear Box Assy Engine Pulley 2 6 Cam Assembly Adjustment The cam assembly P A0422 which controls the blower belt tension comes from the factory pre adjusted If the belt is too tight or becomes too loose remove the hair pin clip P K0099 from the belt tension rod Mount Bracket P K0326 and pull the L end of the rod out of its hole in the cam assembly The tension rod may then be screwed out to tighten the belt or screwed in to loosen the belt Replace the L end into the top hole in the cam and replace the hair pin clip Adjust the cam stop bolt P K1159 to allow the cam to rotate slightly over center when the blower is disengaged Figure 2 6 Figure 2 6 Cam ASSy Tension Rod Bolt 2 7 Lower Frame To Frame Bracket Installation Using 2 2 13 u bolts PZ K0288 and 2 72 13 nyloc nuts P K1247 attach lower frame to the left and right frame mount brackets as shown in Figure 2 7 Make sure the
16. e unattached end of the lower hose and slide it over the circular end of the boot Use the lower hose clamp to secure the hose to the boot Figure 2 12 Tip Before securing clamp rotate hose counter clockwise away from yourself approximately 1 to add in retaining boot to mower deck 2 15 Front Weight Assembly Attach each weight bracket P B0188 to the mower s front casters by using 1 3 4 10 x 1 1 2 HHCS 0364 and 1 3 4 10 nyloc nut P K1433 Figure 2 15 When installing the 100 Ib weight you should have another person help position the weight onto a floor jack Using the floor jack will make installing the weight much easier Lift the weight up to the top of the weight brackets Fasten the weight to the weight brackets by using 1 72 13 X 4 1 4 U Bolt P K0331 and 2 72 13 flange nuts PZ K1246 per bracket Once the weight is secure tighten all nuts Be sure Weight is centered in reference to the U Bolts Figure 2 15 3 4 10 X 1 1 2 HHCS 3 4 10 Nylock Nut B A 29 gt Right Left Weight Weight Bracket Bracket 13 2 16 Blower Cone Installation Thread 1 5 16 18 jam nut PZ K0120 onto each end of 2 5 16 18 x 2 1 2 HHCS 0125 Now partially thread the bolts into each of the two tabs located on the blower housing Place blower cone so the two tabs line up with the bolts then tighten completely See Figure 2 16 Blower Housing Tabs Figure 2
17. ecurely in place WARNI NG Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating WARN NG To avoid serious injury perform maintenance on the vacuum collector ONLY AFTER STOPPING THE MOWER S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP Set the parking brake Always remove the ignition key before beginning maintenance WARNING For your own personal safety ALWAYS mow UP and DOWN the face of slopes and NEVER across the face NEVER attempt to mow excessively steep slopes and use caution when turning on any slope Safety Alert Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED This symbol is used to call attention to safety precautions that should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its advice Failure to comply with safety precautions could result in death or serious bodily injury Safety Signs The signal words DANGER WARNING and CAUTION are used on the equipment safety signs These words are intended to alert the viewer to the existence and the degree of hazard seriousness This signal word indicates a potentially hazardous situation which if not avoided will result in death or serious injury White letters on RED This signal word indicates a potentially hazardous situati
18. er cutting heights Remove and mulch no more than 2 of grass length with each mowing Experts recommend not cutting off more than 1 3 of the grass blade length at any given time 16 Mow twice at different height settings high then low if grass is extra tall Remember that horsepower requirements will vary with the mowing conditions such as type and height of turf grass moisture content amount of leaves whether the terrain is flat or hilly etc 3 3 Disengagement Of The Blower A To disengage the blower rotate the engagement handle towards the mower WARNING The blower will continue to spin DO NOT TOUCH the blower pulleys or the belt until the tractor is turned off DO NOT adjust the belt tension until the mower is turned off Refer to section 2 6 of the manual 3 4 Unloading The Collection System NOTE To determine when the collection bags are full follow the following steps A Stop the forward movement of the mower Disengage the mower deck Disengage the blower Engage the parking brake Once the parking brake has been engaged then and only then walk behind the mower and check the collection bags by lifting the plastic hood Load in bags should not exceed the height of the installed bag F To release bags from frame lift bag ring from tab on bagger frame slide bag out and turn bags over to deposit clippings G Follow steps on page 14 to re attach bags back to the bagger NOTE Do not
19. g blades 1 USE HEARING PROTEC TION WHEN OPERATING THIS EQUIPMENT 5003 1302 Stop engine before removing or cleaning this chute Keep hands and feet clear Part R4008 Part R1051 TURM OFF me AND ENGINE BEFORE DESMOUNTIMG OF REMOVING AND CLEANING SCREENS MOSES CONE OF DISCHARGE CHUTES TURAN OFF BLOWER AND MOWER ENGINE BEFORE ADJUSTING OR REPAIRING BLOWER UNIT KEEP HANDS AND CLEAR OF MOVING PARTS KEEP SAFETY SHIELD IN PLACE AND IN GOOD Part R1052 BAGGER Part R1090 HOT SURFACES Part R4037 18 TORQUE SPECIFICATIONS Proper toque for American fasteners used on Gravely equipment AMERICAN Bolt Head Markings WRENCH SIZE IN A 7 16 7 16 1 2 1 2 9 16 96 5 8 5 8 3 4 3 4 7 8 7 8 15 16 15 16 1 1 8 1 1 8 SAE Grade 2 No Dashes SAE Grade 5 3 Dashes 1 5 16 1 1 2 1 1 2 1 1 2 1 11 16 1 11 16 1 7 8 1 7 8 2 1 16 2 1 16 2 1 4 2 14 SAE Grade 8 6 Dashes e 4 546 DIAMETER 1 4 20 UNC AND THREAD SIZE 1 4 28 UNF 5 16 18 UNC 5 16 24 UNF 16 UNC 3 8 3 8 24 UNF 7 1 2 16 14 UNC 7 16 20 UNF 13 UNC 1 2 20 UNF 9 1 5 8 11 UNC 58 18 3 4 10 UNC 3 4 1 1 8 7 8 9 UNC 7 8 14 UNF 1 8UNC 1 12 UNF 1 14 UNF 1 1 8 7 UNC
20. ings and turn the bag until the slot bracket in the bag ring is protruding from the opening in the bag Figure 2 18a Do this for each of three bags Install the completed assemblies onto the support frame and close the plastic top Fasten both draw latches to hold the plastic top closed Figure 2 18b To empty the bag remove the bag and bag ring by lifting and sliding rearward Grasp the loop on the bottom of the bag turn it upside down and empty the collected debris Figure 2 18c Repeat for the other bags Reinstall all bags line with plastic bags if desired close the plastic top and reattach the draw latches Figure 2 18c Plastic lawn and leaf bags 33 gallon size may be used inside the cloth bags Be sure to leave enough plastic bag hanging over the frame so the plastic bags can be twist tied before emptying Figure 2 18d Figure 2 18a Bag Ring Slot Bracket Grasp Bag Here Figure 2 18d Plastic Bag Bag Ring End Caps 15 2 19 Final Checks To check the operation of the safety interlock harness perform the following A Start mower While seated in the operator s seat rotate the engagement handle of the collection system away from the mower C With the blower engaged stand up from the operator s seat This action will shut off the mower which verifies proper installation of the harness D Check the mower s safety interlock see mower s manual for more detail NOTE If the
21. ion on the mower 1 2 Description The collection system is designed for turf maintenance where there is a need to collect the grass clippings as the mower cuts the turf It is also good for picking up leaves and twigs in pre season and post season clean up The blower mounted on the right side of the unit uses a belt and gearbox system from the engine PTO shaft Drive train protection comes through belt slippage The blower draws grass clippings from the discharge area of the cutter deck back to the 3 3 3 cubic foot collection bags 60002 at the rear portion of the mower frame The operator can engage the blower with a push of the over center linkage on the right side of the unit Once the bags are full with clippings they can be released to make for easy dumping Figure 1 1a f 7 16 20 x 4 HACS Section II INSTALLATION FOR USE 2 1 Preparation Of Mower Carefully dismantle shipping box from around the components Cut retaining straps and separate the parts The collection system will have various parts located inside Remove and sort all parts for easy identification NOTE Before each step of assembly it will help to study the exploded drawings on pages 8 9 and 10 From the underside of the mower engine remove the bolt and bushing from the electric clutch assembly Replace these parts with the engine pulley assembly P A0419 7 16 lock washer PZ K0053 and 7 16 20 x 4 HHCS
22. mower does not shut off turn off mower and refer to page 7 to verify proper installation of the harness If problem persists contact your local dealer SECTION OPERATING INSTRUCTIONS 3 1 General Safety Only qualified people familiar with this operator s manual and the mower s operator s manual should operate this machine 3 2 Operation And Tips On Mowing A Perform BEFORE EACH USE the maintenance list in paragraph 4 1 B Start mower C With the mower at high idle speed engage the mower deck D While seated in the operator s seat rotate the engagement handle of the collection system away from the mower Continue to rotate the handle until it stops in an over center position With the blower engaged you can proceed to operate the control levers of the mower NOTE If the collection system does not appear to be collecting the grass clippings disengage the deck and blower then engage the parking brake and turn the mower off Proceed to section 3 3 and review the section 2 6 in this manual To obtain the maximum effectiveness from your collection system the tips listed below should be followed Watch your speed Normal conditions will allow a speed of up to approximately 5 mph but thick heavy damp conditions will require reduced ground speed Mow with sharp blades A sharp blade cuts cleaner Wet grass and leaves will decrease effectiveness and will increase horsepower requirements Mow at high
23. omponent installed during repair shall include the component s current safety decal specified by the manufacturers to be affixed to the component 3 Check belt for proper tension 4 2 Lubrication NOTE Use only white lithium based grease for lubrication of the shaft on the blower assembly 1 On initial use Grease the fitting on the blower shaft 2 Every 25 hours of use Re grease the grease fitting 3 Every 200 hours of use Check oil levels in gear box Oil in gear box should cover the gears If not fill using an EP90 weight oil 602 will fill the gear box from empty Unit Model Number Unit Engine Size Unit Serial Number Date of purchase 3 Dealer Distributor Name Dealer s Distributor s Phone Number SECTION V PARTS AND SERVICE 5 1 Parts And Service Information PECO collection system owners should record the name and telephone number of their Service Center Your Service Center will be happy to supply replacement parts accessories and do any service or repairs to your collection system If for any reason your Service Center is unable to service your collection system or supply replacement parts contact PECO and include the following information on the chart below THE SERIAL NUMBER PLATE IS LOCATED ON THE LOWER FRAME ASSEMBLY P A0546 PECO OUTDOOR POWER EQUIPMENT Model Number serial Number Arden North Carolina 28704 WRITE THE MODEL AND SERIAL NUMBER IN THE BOX ABOVE FOR
24. on which if not AWARN N G avoided could result in death or serious injury It may also be used to alert against unsafe practices Black letters on ORANGE This signal word indicates a potentially hazardous situation exist which if ACAU O N not avoided will result in minor or moderate injury It may also be used to alert against unsafe practices Black letters on YELLOW PECO LIMITED WARRANTY FOR NEW PRODUCTS A WHAT IS WARRANTED PECO extends the following warranties to the original purchaser of each new PECO consumer product subject to the following limitations 1 PRODUCT WARRANTY Any part of any consumer product which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced as PECO elects without charge for parts or labor if the defect appears within 12 months from the date of delivery of the product to the original purchaser ALL DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO DETERMINE VALIDITY OF WARRANTY CLAIMS Freight and mailing will be borne by the customer 2 PARTS REPLACED DURING WARRANTY Any new PECO part which is furnished in performance of this warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced as PECO elects without charge if the defect appears within 90 days from the date of installation of such part or before the expiration of the original warranty period whichever is later B SECURING WARR
25. removing the three bolts and nuts Figure 2 3c Right Frame Fasten Here With attaching the bumper to each side Set the nuts and Mount Brkt 3 8 x 1 HHCS bolts aside as they will be used to mount the frame e Nut brackets See Figure 2 3a for bracket orientation Mount the left frame mount bracket Figure 2 3b by using three of the existing bolts and three of the existing nuts Tighten nuts and bolts The right frame mount bracket will mount along with the PTO arm assembly Figure 2 3C Align the hole pattern on the side of the PTO arm assembly to the hole pattern on the right frame mount bracket and mower frame Place each of the three remaining bolts one at a time through the PTO Arm assembly the right frame bracket and through the existing holes of the mower frame Fasten the upper hole by using 1 3 8 16 x 1 HHCS P K1191 and 1 3 8 16 flange nut PZ K1215 Tighten nuts and bolts Use 3 Existing Bolts To Mount PTO Assy Along With s Right Frame Mount Brkt To Tractor s Frame 6 2 4 Safety Interlock Harness Connection The safety interlock harness is located inside of the right PTO arm assembly Figure 2 4a To install the harness to the mower lift the hood of the mower for engine compartment access Route the harness as shown towards the parking brake switch bracket on the mower Figure 2 4b Fasten the harness to the mower s rear frame by using 1 zip tie P J0245 to prevent the harness from rubbing the
26. tor shield mounted when mowing 2 11 The Length Of Hose Adjustment The hoses in steps 2 12 and 2 13 must be cut to fit your machine Follow steps 2 12 and 2 13 Do not cut the hoses until you have tried to fit them on your machine Remember that the hoses have to be long enough to allow for enough clamping surface between the inlet blower assembly and the deck boot 2 12 Upper Hose Installation Fasten the inlet to the plastic top by sliding the inlet from the inside of the top to the outside and lock into place Slide a 5 6 upper hose clamp P J6011 onto both ends of the 6 upper hose Figure 2 12 Then slide one end of the 6 hose onto the inlet Make sure there is about a two inch overlap between the hose end and the container inlet Proceed to slide the opposite end of the 6 hose onto the outlet of the blower assembly See Figure 2 12 for details Make sure both ends of the hose are clearly attached to the inlet and the blower assembly inlet Tighten the hose clamps Figure 2 12 2 13 Lower Hose To The Blower Cone Installation Fasten the blower cone PZ E6009 to the blower housing by using 2 5 16 18 x 2 1 2 HHCS P K0125 and 2 5 16 18 jam nuts 120 Slide a 77 8 hose clamp P J6006 over both ends of the lower hose Then proceed to slide the lower hose onto the blower cone Tighten the hose clamp The assembly should look like Figure 2 12 2 14 Lower Hose To The Boot Installation Take th
27. x 3 4 HHCS 2 10 Boot Installation First remove the deflector shield by pulling out the locking pin and lifting the shield out of deck mount tube To install the boot to the mower deck attach the boot plate mount pin 0274 to the boot plate 0285 using 1 3 8 16 x 3 4 HHCS P K1190 and 1 3 8 16 lock washer P K0048 See figure 2 10a Next loosely fasten the boot P E 1125 to boot plate using 2 6 x 1 carriage bolts P K1182 and 2 3 8 16 flange nuts P K1215 with the head of the bolts placed from the inside of the boot Insert the boot plate mount pin into the deck mount tube and slide the slot of the boot plate over the tab at the top of the discharge opening Place the deflector shield in the transport position on top of the boot plate Replace the locking pin Adjust the boot to fit securely against the discharge opening and tighten the 2 3 8 16 flange nuts See figure 2 10b for clarity Figure 2 10a 1 3 8 16 x 3 8 HHCS 1 3 8 Lock Washer Boot Plate Mount Pin 2 3 8 16 1 Carriage Bolts 2 3 8 Flange Nuts Figure 2 10b Boot Locking Plate Pin Exhaust Deflector Boot Tab in Transport Position Note When bolting the boot and boot plate together the head of the bolt is placed from the inside of the boot This will prevent grass from collecting on the bolts Note The Mower s Deflector Shield Has Been Removed In The Following Photo For Clarity Always have the deflec
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