Graco Inc. 111418a Paint Sprayer User Manual
Contents
1. BILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise POUR LES CLIENTS DE GRACO PARLANT FRANCAIS Les parties reconnaissent avoir convenu que la r daction du pr sent document ainsi que de tous les documents avis et proc dures judicia2. L FLUSH ti5788a 1 Place suction tube and drain tube in grounded metal pail partially filled with flushing fluid Attach ground wire to pail and to earth ground 10 Startup Turn prime valve down Turn pressure control counterclockwise to low est pressure ti5790a 3 Set pump switch OFF 310892F Startup g ti5250a ES ti5262a Tilia 4 Start engine a Move fuel valve to open b Move choke to closed c Set throttle to fast d Setengine switch to ON ti5248a 310892F 11 Startup A ti5264a tis25ta Y LTT fE ti5958a Set pump switch ON Pump clutch is now active f After engine starts move g Set throttle to desired choke to open setting e Pull starter rope 12 310892F to start pump stroking and safety OFF allow fluid to circulate for 15 seconds turn pressure down and turn prime valve horizontal 310892F t110167a Increase pressure enough 7 Take spray gun trigger Startup ti5796a Hold gun against Inspect fittings for leaks Do not grounded metal flushing stop leaks with your hand or a rag pail Trigger gun and If leaks occur turn sprayer OFF increase fluid pressure immediately Perform Pressure slowly until pump runs Relief steps 1 3 on page 23 smoothly Tighten leaky fittings Repeat Start Up procedure steps 1 5 If no leaks continue to trigger gun until system is thoroughly flushed Pro ce
3. Operation O y GRACO GMAX II 3900 5900 5900HD 5900 Convertible 7900 TexSpray 5900HD Convertible 7900HD Airless Sprayers 310892F For Portable Airless Spraying of Architectural Coatings and Paints 3300 psi 22 8 MPa 228 bar Maximum Working Pressure RA Read warnings and instructions 0 gt aN N LN i HS A HD lt lt Gas Ges y Fa iz ley JEA R RS IIS Ss NV Sf BABY HE GE Se HII A WH NN I j j J Y A SNA LL 3 D MAX II 3900 EI y7 248684 Y 248685 248686 Y GMAX II 5900 57 Y IT ze a CN 248889 A A GMAX II 5900HD as a Ooo GMAX II 5900 Convertible z y O ICA as y OOO EE O ICA EC IC CA 248697 Y 28890 a r GMAX II 7900 l i L S N N 00 00 00 e DASS S 310893 gt a 311046 dd TexSpray 5900 HD Convertible e EI AE o CA s10804 0m 309640 za IICA E ICA za z ICA TexSpray 7900 HD zs a CN PROVEN QUALITY LEADING TECHNOLOGY Manual Conventions Manual Conventions Al WARNING o Symbol WARNING a potentially hazardous situation which if not avoided could result in death or serious injury Warnings in the instructions usually include a symbol indicating the hazard Read the general Warnings section for additional safety information CAUTION CAUTION a potentially hazardous situation which if not avoided may result in property damage or destruction of equipment Not
4. RD Exhaust contains poisonous carbon monoxide which is colorless and odorless Breathing carbon mon oxide can cause death Do not operate in an enclosed area TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed Read MSDS s to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to Protective eyewear Clothing and respirator as recommended by the fluid and solvent manufacturer Gloves Hearing protection RECOIL HAZARD Brace yourself gun may recoil when triggered and cause you to fall which could cause serious injury 4 310892F Component Identification Component Identification Engine controls Engine ON OFF switch Pump On Off Switch Pressure control Premium Digital Display 4 Prime valve amp Filter Suction tube
5. amp Inlet Filter Premium AutoClean not available on all models Pump Drain hose Trigger Lock WatchDog switch 310892F 5 Setup Setup ti5782a ti7539a ti7747a ti5783a ti5780a 1 Connect appropriate Install adapterand 3 Install whip hose 4 Tighten securely 5 Remove tip guard Graco high pressure 3 6m whip hose to to fluid inlet of hose to sprayer other end of 15m spray gun Tighten securely airless hose 310892F Setup Approximate Fill Level e w eae ti7301a l ti5953a 6 Remove inlet Fill throat packing Check engine oil Fill fuel tank 10 Attach sprayer strainer and filter nut with TSL to pre level Add SAE grounding clamp to bowl screen vent premature 10W 30 summer earth ground when spraying packing wear Do or 5W 20 winter if plaster materi this each time you necessary als spray 310892F 7 Setup Convertible Models Release ti5774a e ti5775a Change Engine to Motor 1 Disconnect engine 2 Release tension bar 3 Remove engine tilt and 4 Install motor drop in and power cord slide back push forward 8 310892F Setup Convertible Models Release ti5779a ti5775a Change Motor to Engine 1 Look through side vent 2 Secure motor with ten 3 Plug in pressure control holes and ensure drive sion bar power cord belt is in motor pulley 310892F 9 Startup MATERIA
6. be tarily displays e g accessed if system pressure G5900 GMAX 5900 is greater than 200 psi 14 Pressure display bar 1 4 MPa or if the pump appears Dashes appear switch is ON when pressure is less than 200 psi 14 bar 1 4 MPa 16 310892F Digital Tracking System DTS ti5805a 3 Short press DTS button to move to Job Gallons or Liters x 10 Note JOB displays briefly then the number of gallons sprayed above 800 psi 55 bar 5 5 MPa 310892F ti5806a ti6206a Press and hold to reset to zero or short press DTS button to move to Life time Gallons or Liters x 10 Note LIFE displays briefly then the num ber of gallons sprayed above 800 psi 55 bar 5 5 MPa Startup ti5807a Hoetee Short press DTS 6 button to move to AutoClean2 Timer operation Man ual 309955 Short press DTS button to return to Pressure Note If the pump is started in the timer mode the timer counts down to zero and shuts the pump OFF Use for flushing only 17 Startup WatchDog Protection System ti6225a ti6224a ti6207a 6208a Pump stops automatically when material pail is empty ee Change Display Units To Activate Turn WatchDog switch Turn WatchDog switch Pressure Volume 1 Do Startup ON and WD ON dis OFF Add material or Press and hold 8 seconds plays reprime sprayer Turn DTS button to change pres pump switch OFF and sure units p
7. be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTA
8. chTip Turn engine OFF ting Trigger gun into pail to relieve pressure A If you suspect spray tip or hose is clogged or that pres sure has not been fully relieved after following the steps above VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually then loosen completely Clear hose or tip obstruction 310892F 23 Cleanup ON E A ti5978a MATERIAL rs ar ti5832a FLUSH Q ti5833a q 5 Unscrew bowl remove 6 Clean filter guard and Remove siphon tube set 8 Turn engine ON and filter Assemble without SwitchTip in flushing from material and place start engine filter Clean fliter fluid in flushing fluid ti5831a Set pump switch ON Use water for water base material and Turn prime valve appropriate solvent for horizontal oil base material 24 310892F FS EA ti5890a Hold gun against mate rial pail Take trigger safety OFF Turn pres sure control up until motor begins to drive pump Trigger gun until flushing fluid appears 310892F ti5981a FLUSH 10 Move gun to flushing pail hold gun against pail trigger gun to thor oughly flush system Release trigger and put trigger safety ON ti5838a 11 Turn prime valve down and allow flushing fluid to circulate for approxi mately 20 seconds to clean drain tube Cleanup MATERIAL OFF Po gt 12 Raise siphon tube above flushing fluid a
9. e Dalia helpful information 310892F Warning Warning The following warnings include general safety information for this equipment Further product specific warnings may be included in the text where applicable Ah WARNING FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Do not fill fuel tank while engine is running or hot shut off engine and let it cool Fuel is flammable and can ignite or explode if spilled on hot surface When flammable liquid is sprayed or used for flushing or cleaning keep sprayer at least 20 feet 6 m away from explosive vapors Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground equipment and conductive objects in work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may lo
10. ed to step 6 13 Startup MATERIAL ti5797a ti5798a 9 Place siphon tube in 10 Trigger gun again into material pail flushing fluid pail until material appears Assemble tip and guard page 14 14 t110166a SwitchTip Seat ie ti5800a One seal SwitchTip and Guard Assembly 1 Put trigger safety ON Insert SwitchTip Insert seat and OneSeal ti5801a Screw assembly onto gun Hand tighten 310892F ti5823a heavy edges 1 Trigger gun and spray test pattern Slowly adjust pressure to elimi nate heavy edges Use smaller tip size if pres sure adjustment can not eliminate heavy edges 310892F ds t110166a ti5824a ti10167a Clearing Tip Clogs Hold gun perpendicular Release trigger put trig 10 12 in 25 30 cm ger safety ON Rotate from surface Spray back SwitchTip Take trigger and forth Use strokes safety OFF and trigger overlapped by 50 gun to clear the clog Start gun movement before triggering gun and release trigger before stopping gun movement Startup dd t110166a t110167a Put trigger safety ON return SwitchTip to origi nal position take trigger safety OFF and continue spraying 15 Startup Premium Operation CM ti5802a ti5804a Main Menu Close cover when spraying to Start engine page 11 Note Information other than protect display Sprayer Model momen pressure can not
11. ires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es sera en anglais PARA LOS CLIENTES DE GRACO QUE HABLAN ESPANOL Las partes reconocen haber convenido que el presente documento asi como todos los documentos notificaciones y procedimientos judiciales emprendidos presentados o establecidos que tengan que ver con estas garant as directa o indirectamente estar n redactados en ingl s PER CLIENTI GRACO ITALIANI Le controparti riconoscono di aver richiesto che il presente documento e tutti gli altri documenti avvisi e informazioni di natura legale sottoscritti conferiti o istituiti direttamente o indirettamente siano redatti in lingua inglese PARA CLIENTES PORTUGUESES DA GRACO As partes confirmam que solicitaram que o presente documento assim como todos os demais documentos notas e processos legais inseridos atribu dos ou institu dos de acordo com o mesmo ou relacionados directa ou indirectamente com este documento fossem redigidos em ingl s VOOR GRACO KLANTEN IN NEDERLAND De partijen zijn zich ervan bewust dat zij hebben ge ist dat het onderhavige document evenals alle documenten berichtgevingen en wettelijke procedures die worden aangegaan overhandigd of in gang gezet hetzij als gevolg van hetzij rechtstreeks hetzij indirect in relatie tot het onderhavige worden opgesteld in de Engelse taal ADDITIONAL WARRANTY COVERAGE Graco does provide extended
12. nd run sprayer for 15 to 30 sec onds to drain fluid Turn pump switch OFF Turn engine OFF 25 Cleanup ti2895a Pump Armor Caution If flushing with water do not leave water in sprayer Flush again with mineral spirits oil or Pump Armor and leave this protec tive coating in the sprayer to help prevent freezing or corrosion and increase sprayer life 26 13 Close prime valve Trig ger gun into flushing pail to purge fluid from hose Open prime valve 14 Install filter into fil ter bowl Make sure plastic center tube is tightened securely Hand tighten filter bowl Hand tighten gun handle ti5843a FLUSH ti5984a Clean tip guard and gasket with a soft bristle brush to prevent part failure due to dried materials Assemble parts and attach loosely onto gun Wipe sprayer hose and gun with a rag soaked in water or mineral spirits 310892F Warranty Garantie Garant a Garanzia Garantia Warranty Garantie Garant a Garanzia Garantia Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to
13. ok like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and Cause serious injury e Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment e Tighten all fluid connections before operating the equipment e Check hoses tubes and couplings daily Replace worn or damaged parts immediately ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock e Turn off and disconnect power cord before servicing equipment e Use only grounded electrical outlets e Use only 3 wire extension cords e Ensure ground prongs are intact on sprayer and extension cords MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start with
14. out warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply 310892F 3 Warning Ah WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings Check equipment daily Repair or replace worn or damaged parts immediately Do not alter or modify equipment For professional use only Use equipment only for its intended purpose Call your Graco distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not use hoses to pull equipment Comply with all applicable safety regulations PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use can cause serious chemical reaction and equipment rupture and result in death serious injury and property damage SUCTION HAZARD Never place hands near the pump fluid inlet when pump is operating or pressurized Powerful suction could cause serious injury CARBON MONOXIDE HAZA
15. rtup SMARTCONTROL SMARTCONTROL AI a A O a 2 ti5819a ti6221a 2 H DOG A G mone J SMARTCONTROL w DOI 6 y IN ICH G ti5820a ti6218a Press and hold DTS but Short press DTS button 10 Short press DTS button 11 Press and hold 8 sec ton until CLEAR ERROR again to move to Watch again and SOFTWARE onds DTS button to NO ERROR CODE Dog mode You may REV scrolls through dis move to WatchDog Trig scrolls through the dis now short press and play followed by revision ger menu Continue to play and then error code do step 10 or long level e g 02 hold DTS button and E 00 displays See press do step 11 WatchDog can be set to Manual 310893 trigger at 30 40 50 or 60 of current sprayer pressure setting Release DTS button when desired is dis played Default is 50 310892F 21 Startup ti6219a ti5822a Secondary Menu Stored Data and WatchDog Pump Protection Modes 12 Short press DTS button 13 Short press to return to and software revision step 3 displays Turn pump switch OFF at any time to exit stored data mode 22 310892F Cleanup Cleanup t110116a S Ar ti10116a DA ay SV ly Ness e be BE T ti5830a ti5822a ti5827b ti5828a ti5829a Pen Relief Procedure 1 Lock gun trigger safety Unlock gun trigger gt Lock gun trigger oa 4 Remove guard Set pump switch OFF Turn pressure to lowest set Turn prime valve down and Swit
16. si bar MPa to EMPTY displays ON to reset WatchDog desired units Volume units flashes and the pump protection system Turn GAL LTRx10 follow pres stops when WatchDog WatchDog switch back sure units i e psi GAL and protection system ON to continue to moni bar or MPa LTRx10 detects an empty mate tor material level rial pail Continue to press DTS but ton to cycle from psi to bar to MPa Release DTS button to select units 18 310892F Startup ti5812a ti6213a ti5813a Secondary Menu Stored Data and WatchDog Pump Protection Modes 1 Do Startup steps 1 3 2 Start engine page 11 Press and hold DTS but SERIAL NUM scrolls through Pressure must be at Pressure display ton and turn pump display and a 3 to 5 digit zero appears switch ON serial number displays Sprayer model momen tarily displays e g G5900 GMAX II 5900 310892F 19 Startup A C HA i uae Cossse SMARTCONTROL SMARTCONTROL ti6215a ti6216a ti6217a ti6220a Secondary Menu Stored Data and WatchDog Pump Protection Modes 4 Short press DTS button 5 Short press DTS button 6 Short press DTS button 7 Short press DTS button and date code displays and part number dis and engine hours dis and LAST ERROR plays plays scrolls through display followed by stored error message and error code This information cycles repeatedly until cleared See manual 310893 for error code explanations 20 310892F Sta
17. warranty and wear warranty for products described in the Graco Contractor Equipment Warranty Program 310892F 27 Warranty Garantie Garant a Garanzia Garantia TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to identify the nearest distributor All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice This manual is written in English GN 310892 MM 310892 Graco Headquarters Minneapolis International Offices Belgium Korea China Japan GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1 441 http www graco com PRINTED IN U S A 2 2005 Revised 06 2009 28 310892F
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