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Graco 6213 Stroller User Manual

1. 8 e Hex Nuts s 18 legs collectors 24 e Hex Bolts 5 e 18 x 2 leg braces 16 e Hex Bolts 6 18 x 1 collectors 16 e Hex Bolts 14 20 x Ye hangers 6 e Flat Washers 5 6 collectors 32 e Phillips Head Screw 10 24 X inlet 1 e Bag Clamps BAGS husos 4 18 Grizzly Industria Figure 8 G0671 G0672 inventory 2 If any nonproprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store G0671 G0672 G0673 Dust Collector G0673 Inventory The following is a description of the main compo nents shipped with your machine Lay the compo nents out to inventory them Note f you can t find an item on this list check the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for shipping purposes Contents Figures 9 11 Qty ee e A B 5 in 1 Inlet Adapter 1 C G0673 Impeller Housing with Motor 1 D e A E LEG CS sail A F e A G Upper Filter Bags fabric 4 H Lower Collection Bags plastic 4 e EE A J Hanger Supports annae 4 K Rubber Gasket eee 4 L
2. Figure 21 Upper filter bag secured to collector 23 14 15 16 17 mari Slip the bottom of the bag with the clamp over the top lip of the collector Fasten the locking mechanism of the bag clamp to secure the bag to the collector see Figure 21 Repeat Steps 12 15 for the remaining upper bags Install the lower bags Model G0671 Repeat Steps 13 15 in a similar manner to install the remaining lower collection bags on the lower rims of each collector Then proceed to Test Run on Page 25 Model G0672 73 Slip the lower plastic collection bag over the bottom lip of the col lector and position the bag evenly around the collector Snag the bag on the hooks to hold it in place until the bag clamp can be secured see Figure 22 UPPER BAG SUE HA S u Re LOWER BAG CAPA want HT 528 LBS keet ad per Collector Hook Figure 22 Bottom collection bag snagged on 24 collector hooks 18 Wrap the bag clamp around the collector position it between the bottom lip of the col lector and the hooks and fasten the bag clamp to secure the bag to the collector see Figure 23 Figure 23 Lower collection bag secured to collector 19 Repeat Steps 17 amp 18 for the remaining Model G0672 73 lower bag assemblies Led G0671 G0672 G0673 Dust Collector Test Run Once the assembly is complete test run your machine to make sure it runs properly and is ready for re
3. Industrial Inc MODEL G0671 G0672 G0673 DUST COLLECTOR OWNER S MANUAL G0673 4 HP 220V Single Phase 5 HP 220V Single Phase 10 HP 220 440V 3 Phase COPYRIGHT O MAY 2008 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BLJB10749 PRINTED IN TAIWAN 4 WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integ rity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse 4 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some exam
4. 220 VAC Ground MOTOR DIRECTION NOTICE If motor rotates in opposite direc tion swap any two power source SHOCK HAZARD Disconnect power before working on wiring N wires at the incoming terminals Ne COLOR KEY BLACK abn i GREEN 3 PHASE 440 VAC DISCONNECT SWITCH as recommended 220V ES an MAGNETIC Bug a 6 SWITCH m ASSEMBLY AF H Ground 005 f 2n 412 613 14No Q 440V 7 MAGNETIC SWITCH i ASSEMBLY IGA G8296 97NO 98NO FI d 8 8 e A See Figure 56 MOTOR e MOTOR at b E at 220V 2 440V 3 PHASE o 3 PHASE SE IRAS Go JL R e ai Ground 4 110 6 112115 11 42 You MUST read and understand the Electrical Safety Instructions on Page 40 G0671 G0672 G0673 Dust Collector G0673 Electrical Components Figure 55 G0673 220V switch Figure 56 G0673 220V motor You MUST read and understand the _ 3 G0671
5. Bag CAMS nst 8 Fasteners where used not shown Qty e Hex Bolts s 18 x 2 2 legs 8 e Hex Nuts s 18 legs collectors 40 e Hex Bolts 5 6 18 x 72 leg braces 16 e Hex Bolts 6 18 x 1 collectors 32 e Hex Bolts Y4 20 x Ye hangers 12 e Flat Washers 5 6 collectors 64 e Phillips Head Screw 10 24 X 4 inlet 1 Figure 9 G0673 inventory 1 G0671 G0672 G0673 Dust Collector Figure 10 G0673 inventory 2 Figure 11 G0673 inventory 3 If any nonproprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store 19 Hardware Recognition Chart USE THIS CHART TO MATCH UP NI TO HARDWARE DURING THE ASSEMBLY E PROCESS Lock Nut LL 10 3 A Flat e On Head A Screw 9 2 Ove O Z O tl
6. RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIGHTED Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THEMACHINE AMPERAGE Grounded cords minimize shock hazards Undersized cords create excessive heat Always replace damaged extension cords ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY 9 MANY MACHINES CAN 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding or misaligned parts broken parts loose bolts and any other conditions that may impair machine operation Repair or replace damaged parts before operation USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended accessories Improper accesso ries increase risk of injury DO NOT FORCE MACHINERY Work at t
7. lt OE Carriage D Bolt Flange gt Screw Bolt tn E Om SS DD amp Es lt EJ Setscrew 7 N N K H External Internal E Clip O Retaining Retaining en Ring Ring m Lu gt i 2 E SA a BA E lt Lock Hex lt Key Flat Washer Washer Nut 4mm O E 6mm _ omm y 5 0 Lu n 16 E ism ip o L S ll 16 2 8mm C Ni onm Ye Ai 2 CC 7 8 A s 25mm E 1 m 35mm lt sy E 40mm 3 LU E 45mm z 194 e 12mm C E 50mm Ce 2 p ul 55mm 2W zi 60mm c 24 8 65mm T 16mm 70mm 5 2 o 75mm a 3 20 Led G0671 G0672 G0673 Dust Collector Site Considerations Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine Some residential floors may require additional reinforcement to support both the machine and operator Placement Location Consider existing and anticipated needs size of material to be processed through each machine and space for auxiliary stands work tables or other machinery when establishing a location for your new machine See Figure 12 for the mini mum working clearances Be ee T 31 La G0671 G0672 Figure 12 Model G0671 3 illustrated top view and suggested clearances ANCAUTION Children and visitors may be seriously injured if unsuper vised around this machine Lock entrances to the shop or disable start switch or power connection to prevent
8. unsupervised use G0671 G0672 G0673 Dust Collector Assembly To assemble the dust collector 1 With assistance place the impeller housing on the floor so that the motor is pointing up 2 Insert the legs into the leg mounting brackets and secure them with the eight 546 18 x 212 hex bolts and Ziel 18 hex nuts as shown in Figure 13 Do not yet fully tighten the nuts Leg Mounting Bracket Figure 13 Attaching legs to impeller housing Model G0673 shown 3 Attach the four leg braces to the legs with the 16 Y e 18 x Y hex bolts as shown in Figure 14 Fully tighten the bolts and the hardware from Step 2 E 4 Attach the four casters to the legs by thread ing them into the bottom of the legs as shown in Figure 15 With assistance turn the entire assembly over so that the casters rest on the floor Use eight 6 18 x 1 hex bolts 16 e flat washers and eight Sie 18 hex nuts to attach each collector to the impeller housing with a rubber gasket between the components as shown in Figure 16 E i 1 As Flat Washers Collector E27 Impeller s be ge housing n M CUM NEUE a Biel 18 Fn Hex Nut 7 6 18 x 1 Hex Bolt Rubber Gasket WwW NS Figure 16 Collector mounted to impeller housing 9 Note The Model G0673 is a three phase machine If it is wired out of phase the machine may not function properly Proceed
9. 1 Year Serial Number Rs Tee a ID Label on Front of Machine ASSOMbIY MME m E atasco po 1 Hour Features Five Port Intake Manifold for Even Distribution to Collection Bags Upper Bag Filter Capacity to 2 5 Micron Particles Heavy Duty Stand with 4 Casters and Brakes Sturdy Collection Bags with 48 cu ft Total Capacity G0671 G0672 G0673 Dust Collector 9 E frizz Industrial Inc MACHINE DATA SHEET Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0673 10 HP DUST COLLECTOR Performance Curve 5500 5359 7 5250 5000 N A 4750 4500 4250 4000 3750 70 3500 3250 3000 2750 2500 2250 2000 1750 1500 1250 1000 750 500 250 0 4 0 10 20 CFM 30 40 50 60 70 80 9 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 19 0 STATIC PRESSURE Inch H20 gt 10 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller 5359 7 17 9 10HP 220V 10 17 802 Inlet Dia inch 10 9 7 e 5 4 CFM 5359 7 5176 8 4229 7 3390 2 2604 5 1678 9 968 6 430 5 344 4 Static Pressure Inch H20 10 08 10 64
10. 12 96 14 72 16 08 17 68 17 72 17 8 17 9 Amps 32 6 32 1 30 26 6 23 1 18 7 15 4 13 1 12 Air Speed m s 49 8 48 1 39 3 31 5 24 2 15 6 9 3 2 Test run using 2 5 micron upper bag and plastic lower collection bag Max amp draw after adding 10 x 4 x 5 inlet 30 54 12 9 123 1351 2 605 s G0671 G0672 G0673 Dust Collector SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures T Indicates an imminently hazardous situation which if not avoided DANG E R WILL result in death or serious injury AWAR N NG Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This symbol is used to alert the user to useful information ab
11. 70 21 22 23 24 25 26 P0671020 27 Poe71027 ze Je 29 wor 30 Jeu 31 Jee 32 Psor 33 Pos71083 351 _ P0671039 1 352 P0671039 2 33 Joes 334 Joes 33 5 P0671039 5 34 P0672034 35 P0672035 36 P0672036 37 P0671037 38 39 40 41 PWO02 FLAT WASHER 3 8 47 G0673 Parts Breakdown G0671 G0672 G0673 Dust Collector 9 48 REF PART 8 G0671 G0672 G0673 Dust Collector 20673 Parts List DESCRIPTION P0673001 MOTOR 10HP 220V 3PH 9 REF PART DESCRIPTION 20 P0672020 FILTER BAG 2 5 MICRON 23 5 8 X 70 21 22 23 24 25 26 27 28 29 30 301 302 30 4 30 4 305 si 32 33 34 35 40 E Label Placement REF PART DESCRIPTION P0671050 HANDS INLET WARNING G0671 G0672 MACHINE ID LABEL G0671 MACHINE ID LABEL G0672 MACHINE ID LABEL G0673 GRIZZLY NAMEPLATE G0671 G0672 GRIZZLY NAMEPLATE G0673 AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels 50 Led G0671 G0672 G0673 Dust Collector CUT ALONG DO
12. Hz Number OP Speeds E kad kl 1 las TAN Un M onm egene egen ee edu tee MAS va aka kaua ama he aasad aa ee EES Direct Drive Selle o E vn decwesdicuave dea gihes caves E E E E Shielded and Permanently Sealed 10 Led G0671 G0672 G0673 Dust Collector Main Specifications Operational Information Ail SUCTION Capacity EE 5360 CFM MaX GFM 10 Pipe TED 5360 CFM 210 08 SP Maim Intake DiamSt r T D 10 Number of Manifold Ports narren aaa 5 Manifold Port RT srun eas aio a ee eas E es ete eet ees 4 Sound eve ee RE 92 5 db O 10ft Bag Information Number of Upper Bags simio ei wed 4 Upper BAG DIMENSIONS E ECC lina e o iii da EE 23 x 70 Upper Bag Maternal nan ser vane a Woven Fabric Upper Se lee 2 5 Micron Particles Number ot Gollectior Te E 4 Collection Bag Dimensions AAA 23 x 57 Collection Bag Material 2m iaa nda S GA Plastic Collection Bag Capacity Em 12 cu ft Each Impeller Information h Sel H La Balanced Radial Fin nac 17 Blade Meilen TEE Ya Construction Information EL 400 etree E E E OA E UE EES da AE SUE Eda alia aniisi Pre Formed Steel Blees EE Formed Steel Jg nl ele ea an Formed Steel Je Welded amp Balanced Steel Pani P MTU al stents ia aata Powder Coat Other Specifications S Factory MES ISO 9001 COUMO EE ul EEN Taiwan WV AIM Eege
13. does not contribute to static electrical charge build up However static charges are still produced when dust particles strike other dust particles as they move through the duct Since metal duct is a conductor it can be grounded quite easily to dissipate any static electrical charges Figure 24 Examples of metal pipe and components G0671 G0672 G0673 Dust Collector There are quite a number of options when it comes to metal duct but metal duct that is spe cially manufactured for dust collection is the best choice When selecting your metal duct choose high quality metal duct with smooth welded inter nal seams that will minimize airflow resistance This type of duct usually connects to other ducts or elbows with a simple self sealing clamp is very quick and easy to assemble and can be readily dismantled and re installed This is espe cially important if you ever need to change things around in your shop or add more machines See the Accessories section on Page 35 for exam ples Avoid inferior metal duct that requires you to cut it to length and snap it together This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss Flexible Duct Flexible hose is generally used for short runs small sho
14. dust were dispersed into the area Areas of high risk include but are not limited to areas near pilot lights or open flames EMPTYING DUST When emptying dust from the collection bags or drum wear a respirator and safety glasses Empty dust into an approved container and dispose of properly SAFE SERVICING Disconnect power and allow impeller to completely stop before servicing or working on the dust collector or the ducting system especially if clearing a clogged duct AWARNING Like all machines there is danger associated with this machine Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to lessen the possibility of operator injury If normal safety precautions are overlooked or ignored serious personal injury may occur G0671 G0672 G0673 Dust Collector 9 6 AVOIDING FIRES Do not allow steel to strike against the impeller this may pro duce a spark Sparks can smolder in wood dust for a long time before fire or flame is detected If you accidentally collect metal during operation immediately turn off the dust collector unplug the power cord from the outlet or flip the disconnect switch and wait for all moving parts to stop Remove collection bags and empty the dust into an approved air tight metal container Prevent any chance of accidentally collecting metal again before resuming operations KEEPING FINGERS SAFE Do not pla
15. move heavy items Unpacking Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover the machine is damaged please imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents G0671 G0672 G0673 Dust Collector Led 17 G0671 G0672 Inventory The following is a description of the main compo nents shipped with your machine Lay the compo nents out to inventory them Note f you can t find an item on this list check the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for shipping purposes Contents Figures 7 8 8 Qty ee e 2 B Impeller Housing with Motor 1 Ko CASI e m Pe nnn e 4 D Leg Braces aiii 4 CENE E EE 4 F Gaskets cet 2 G 4 in 1 Inlet Adapter 1 H agii com 2 l Hanger Supports sees sese eee eee 2 J Lower Collection Bags G0671 fabric 2 J Lower Collection Bags G0672 plastic 2 K Upper Filter Bags fabric 2 Fasteners where used not shown Qty s Hex Bolts 6 18 x 272 legs
16. or disconnected corroded connections and repair replace as necessary Test repair replace Correct motor wiring connections Test for good contacts correct the wiring Test by rotating shaft rotational grinding loose shaft requires bearing replacement Clean off motor let cool and reduce workload Test for power on all legs and contactor operation Replace if faulty Test repair replace Adjust replace centrifugal switch if available Inspect replace stripped or damaged bolts nuts and re tighten with thread locking fluid Replace dented fan cover replace loose damaged fan Tighten replace Test by rotating shaft rotational grinding loose shaft requires bearing replacement Replace G0671 G0672 G0673 Dust Collector Dust Collection Operation SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Loud repetitious noise or Dust collector is not on a flat Stabilize the dust collector excessive vibration coming surface and wobbles from dust collector Impeller fan is damaged and Unplug dust collector and inspect the impeller for unbalanced dents bends loose fins Replace impeller if any damage is found The motor mounting is loose Make sure all fasteners on the dust collector are tight Impeller is loose on the motor Replace the motor and impeller as a set if the shaft motor shaft and the impeller hub is damaged Motor fan cover is dented causing 5 Replace motor fan cover the motor fan to hit the cover w
17. planning and designing of your dust collection duct layout Grizzly offers a complete line of dust collection accessories for setting up a stationary system Additionally Grizzly offers a complete guide book titled Dust Collection Basics A 4 port inlet is included with the Model G0671 G0672 and a 5 port inlet is included with the Model G0673 for quick and economical dust col lection setup However depending upon your system design using this feature bags may fill at different rates requiring you to empty some bags more often than others Whatever system you choose always make sure there are no open flames including pilot lights in the same room as the dust collector otherwise you risk an explosion if dust is dispersed into the air 26 Duct Material You have many choices regarding main line and branch line duct material For best results use metal duct for the main line and branch lines then use short lengths of flexible hose to connect each machine to the branch lines Plastic duct is also a popular material for home shops However be aware that there is a fire or explosion hazard if plastic duct material is used for dust collection without being grounded against static electrical charge build up This topic will be discussed later in this section Another problem with using plastic is that it is less efficient per foot than metal Metal Duct Advantages of metal duct Figure 24 is its conductivity and that it
18. same time only include the main line numbers once 5 32 Compare the total static pressure loss for that line to the closest CFM given in the Performance Curve section on the Machine Data Sheet located toward the front of this manual Example go to the Model G0671 Data Sheet Performance Curve section see Page 4 or see Figure 39 and find 4 4 on the Pressure axis then go up the CFM axis to the closest value approximately 3550 CFM as shown in Figure 39 The 3550 CFM Figure 39 for the static pres sure loss of the line connected to the router is well above the 220 CFM requirement of that machine Performance Curve 2250 Closest I T I i T 2000 CFM 1730 f 3550 1500 t 1250 1 1000 4 4 SP Loss 750 t 500 l 250 i 0 T K U X X X H A X 8 S 0 120 1 CFM 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 90 100 11 STATIC PRESSURE Inch H20 Figure 39 CFM for static pressure loss of line connected to G0671 dust collector 8 router f the CFM for your static pressure loss is above the requirement of the machine connected to the end of that branch line then dust collection will most likely be successful Congratulations You ve just designed your own dust system Refer to the Accessories section on Page 35 to start buying the components necessary to make your system a reality
19. small for Install a larger dust collector to power your dust the dust collection system collection system Sawdust being blown Bag clamps dust collection Reclamp the dust collection bag and air filter bag into the air from the dust bag or filter bag is not properly making sure bag clamps are tight and completely collector secured over the bags G0671 G0672 G0673 Dust Collector Led 39 40 SECTION 9 WIRING AWARNING Electrical Safety Instructions PRINTED INFORMATION The electrical information included in this section is current at the time of printing However in the spirit of improvement we may make changes to the electrical system of future machines Study the photos and diagrams in this section carefully If you notice differences between your machine and these diagrams call Technical Support at 570 546 9663 for assistance SHOCK HAZARD Disconnect power from the machine before servicing electrical com ponents Touching electrified parts will result in personal injury including but not limited to severe burns electrocution or death GROUNDED CIRCUIT Electrocution or fire could result if the machine is not grounded and installed in compliance with electrical codes Compliance MUST be verified by a qualified electrician 4 CIRCUIT REQUIREMENTS You MUST fol low the CIRCUIT REQUIREMENTS section on Page 16 If you are unsure about the wiring codes in your area or you plan to connect your machin
20. use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No 10 Comments FOLD ALONG DOTTED LINE Grizzly Industrial Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Name Street TAPE ALONG EDGES PLEASE DO NOT STAPLE WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products
21. you are unsure about the connect the machine to power before com wiring codes in your area or you plan to con pleting the setup process DO NOT connect nect your machine to a shared circuit consult the machine to the power until instructed a qualified electrician later in this manual G0671 Minimum Circuit Size 40 Amps G0672 Minimum Circuit Size 50 Amps AW ARNING G0673 Minimum Circuit Size 220V 40 Amps G0673 Minimum Circuit Size 440V 20 Amps Electrocution or fire could result if machine is not Power Connection Device grounded and installed in compliance with electrical codes Compliance MUST be verified by a qualified electrician NOTICE The Model G0671 G0672 G0673 is prewired for 220V operation If you plan to use your We recommend having an electrician hardwire the machine using a metal conduit setup directly to a locking disconnect switch Figure 6 which is directly connected to the power source Model G0673 at 440V you MUST have a qualified electrican perform the 440V con version described on this page Conduit to Machine Figure 6 Hardwired locking disconnect switch Full Load Amperage Draw 440V Conversion GOOT BOON e sino isto ipae 32 Amps The Node HRS en besconvensd tarado 30678 EE 34 Amps l iie operation This conversion job consists of discon G0673 220V 30 Amps asa allee som ib G0673 44V
22. 546 9663 Troubleshooting Motor amp Electrical Possible Cause Machine does not start or a breaker trips Machine stalls or is underpowered Machine has vibration or noisy operation 38 Plug receptacle is at fault or wired incorrectly Motor connection wired incorrectly Thermal overload relay has tripped Contactor not getting energized has burnt contacts Power supply is at fault switched OFF Motor ON button or ON OFF switch is at fault Centrifugal switch is at fault Wiring is open has high resistance Motor is at fault Motor connection is wired incorrectly Plug receptacle is at fault Motor bearings are at fault Motor has overheated Contactor not getting energized or has poor contacts Motor is at fault Centrifugal switch is at fault Motor or component is loose Motor fan is rubbing on fan cover Motor mount loose broken Motor bearings are at fault Centrifugal switch 9 Possible Solution Test for good contacts correct the wiring Correct motor wiring connections Turn cut out dial to increase working amps and push the reset pin Replace if tripped multiple times weak relay Test for power on all legs and contactor operation Replace unit if faulty Ensure hot lines have correct voltage on all legs and main power supply is switched ON Replace faulty ON button or ON OFF switch Adjust replace the centrifugal switch if available Check for broken wires
23. G0671 G0672 G0673 Dust Collector Grizz MAC H n N E DATA Industrial Inc e Customer Service 570 546 9663 e To Order Call 800 523 4777 Fax st 800 438 5901 MODEL G0672 5 HP DUST COLLECTOR Product Dimensions WV SIA T eternet eeen eenen temen enne anne 286 Ibs Length Widthelg int ms ste ia ect eiaa E aa Oe a ENT eieaa 737 x 31 x 134 Foot Print Length Width AAA 73 x 31 Shipping Dimensions Ee Cardboard amp Wood Frame E EE Machine e TEE 338 Ibs feu Mile ee 29 x 26 x 42 Electrical loc E ON OFF Magnetic with Thermal Overload Protector ee VONAGE EE 220V Cord LSM Qt iiss D HP 12 ft Cord Cf 10 ELEM 10 gauge Minimum Circuit REQUIEM REPERI oe ll 50A Melud d nd He MET L No Recommended Power Connection eese nennen Hardwired with Safety Lock Out Switch Motor MDC PO CE O M TEFC Capacitor Start Induction HOSO DOWN A 5HP VONAGE e TN 220V PASC c p A 2 LE Single Phase Ao 34A SSC EE 3450 RPM eu EE 60 Hz Number ege 1 Power MANSION stane neden cit due sand chine rade caits a T aE Direct Drive CNG Ses eec lH Shielded and Permanently Sealed G0671 G0672 G0673 Du
24. G0672 G0673 Dust Collector Led Electrical Safety Instructions on Page 40 SECTION 10 PARTS G0671 Parts Breakdown r geg C 20 2 2 8 ASS lt 086 e 6 7 a geg ii o G0671 G0672 G0673 Dust Collector REF PART G0671 G0672 G0673 Dust Collector G0671 Parts List DESCRIPTION P0671001 MOTOR 4HP 220V 1 PH PNOS PLWO PKTaaM P0671005 SCH P0671007 P0671008 EE repost PWOSM P0671012 PS06 P0671014 P0671015 P0671016 E 9 REF PART DESCRIPTION 20 P0671020 FILTER BAG 30 MICRON 23 5 8 X 47 1 4 zi 22 23 24 25 26 27 Fee ze Fan 29 PWO7 30 ae a be 32 Fe 33 P0671033 81 Foz 852 Foz 853 P0871033 3 33 4 Fos 855 P0871033 5 34 Fee 35 Fos 36 P0671036 S Fo 38 Fos 39 Fe 40 41 PW02 FLAT WASHER 3 8 45 46 G0672 Parts Breakdown 33 1 33 3 Led G0671 G0672 G0673 Dust Collector REF PART G0671 G0672 G0673 Dust Collector G0672 Parts List DESCRIPTION P0672001 MOTOR 5HP 220V 1 PH PO672001 6 P0672001 7 P0672001 8 PNOS PLWOZ SS P0671005 PB07 P0671007 P0672008 P0672015 P0671012 PS06 P0671014 9 REF PART DESCRIPTION 20 P0672020 FILTER BAG 2 5 MICRON 23 5 8 X
25. Order Call 800 523 4777 e Fax tt 800 438 5901 MODEL G0673 10 HP INDUSTRIAL DUST COLLECTOR Product Dimensions Mp M 34 410 Ibs Length Width eight e 80 x 80 x 135 Foot Print Length Width nns 80 x 80 Shipping Dimensions TYP e S Cardboard amp Wood Frame elle HERE Machine luf ETE 506 Ibs EepgtbiWidthilllelglib ec meeaeic uet eese AE eet ceti EDESTAS TEAD eile CEDE LEE TALE EEA cod DUE 47 x 53 x 31 Electrical lent M ON OFF Magnetic with Thermal Overload Protector a E 220V ese TRT ri di 12 ft Cord GAUGE TT IRE 10 gauge Minimum Circuit PHeouirement 111 40A Included Pl c E TE No Recommended Power Connection esses eene nennen nenne Hardwired with Safety Lock Out Switch Conversion to A4OV 5 1 ii G8296 Phase en E mE G7979 Motor PD Po EXP 0 v lde ska TEFC Capacitor Start Induction FlOrSSPOWBN NU n 10 HP Mcr E E 220V 440V Prewired sessi ue A MEI EI EINE IUE f cM E ULM MIL 220V Phase REPE 3 Phase AMP Sense cx SELT ai 30A 15A Tele 3450 RPM Oe 60
26. Particles Heavy Duty Stand with 4 Casters and Brakes Sturdy Collection Bags with 24 cu ft Total Capacity 5 Brizz Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0671 4 HP DUST COLLECTOR Performance Curve MACHINE DATA SHEET e 4000 3750 3552 3500 3250 H 3000 2750 2500 2250 2000 1750 1500 1250 1000 N 750 500 250 Ao CFM 0 10 20 30 STATIC PRESSURE Inch H20 40 5 0 60 7 0 8 0 9 0 10 0 4714 47 4 11 0 12 0 13 0 14 0 gt 4 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller 3551 6 13 5 4 HP 220V 10 14 2 L ic Inlet Dia inch 10 9 3 7 e 5 4 CFM 3551 6 3454 8 3282 6 2916 6 2475 4 2098 7 1452 9 979 4 484 3 Static Pressure Inch H20 4 72 4 82 6 98 18 5 10 8 11 1 12 53 13 2 13 5 Amps 30 29 5 27 5 24 21 16 8 12 5 11 8 6 Air Speed m s 33 32 1 30 5 27 1 19 5 13 5 9 1 4 5 Test run using 30 micron upper and lower bag 9 Q23 s 6 5 5 Leg Q23 1011 3 313 8 737 8
27. TTED LINE Grizzly WARRANTY CARD Industrial Inc Name Street 2 City State Zip Phone Email _ Invoice Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck Website Other 2 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics ____ Today s Homeowner Family Handyman Popular Science Wood Hand Loader _____ Popular Woodworking Wooden Boat Handy _____ Practical Homeowner ____ Woodshop News Home Shop Machinist Precision Shooter Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam RC Modeler ____ Woodworker West Model Airplane News Rifle Woodworker s Journal Modeltec Shop Notes Other Old House Journal Shotgun News 3 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 4 What is your age group 20 29 30 39 40 49 50 59 60 69 70 5 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 6 How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 7 Do you think your machine represents a good value Yes No 8 Would you recommend Grizzly Industrial to a friend _Yes No 9 Would you allow us to
28. To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon OMAN GOT TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader e SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Call Today For A FREE Full Color Gatalog LIA E ESE
29. afe operation of this machine e Empty the lower collection bags before they become completely full Lubrication Since all bearings are shielded and permanently lubricated simply leave them alone until they need to be replaced Do not lubricate them G0671 G0672 G0673 Dust Collector Bag Cleaning ANCAUTION All dust collectors dis perse fine dust which may cause allergic reactions or respiratory problems Always wear a respirator when operating your dust collector Empty the lower collection bags on a regular basis to maintain dust collection efficiency Always wear the appropriate respirator or dust mask and safety glasses when emptying the col lection bags Small dust particles can escape the bags during emptying causing them to become airborne and easily inhaled This microscopic air borne dust is extremely unhealthy to breathe and can cause serious health problems While the Model G0671 G0672 G0673 excels at collecting the majority of wood dust produced by your machines we always recommend the supplemental aid of a shop air filter Air filters are designed to collect the smaller airborne dust par ticles that a dust collector bags cannot trap ETE SECTION 8 SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel ops If you need replacement parts or you are unsure of your repair skills then feel free to call our Technical Support at 570
30. an be connected to an individual wood working machine with flexible hose or rigid duct When the dust collector is turned on the impel ler rotates pulling air in through the intake ports and forcing it out through the collection and filtra tion bags The vacuum created draws air dust and chips produced from attached woodworking machines through the duct system to the impel ler housing and into the collectors Here heavier particles fall into the collection bags while air and the remaining fine particles are forced into the filter bags These bags capture most particles while still allowing the air to escape To capture smaller particles a fine filter can be purchased separately The dust collector should not be located near open flames to reduce the risk of an explosion as a result of dust being dispersed into the air The dust collection system must also be properly grounded to safely discharge static electrical build up and prevent the risk of fire or explosions A wide variety of accessories for setting up a stationary or mobile dust collection system are available through Grizzly G0671 G0672 G0673 Dust Collector Identification Upper Bag Hanger Assembly Upper Bag ON OFF Power Switch Collector Motor Hidden From View Collection Bag Figure 5 Model G0673 dust collector front view G0671 G0672 G0673 D
31. ce your hands or tools near the open inlet dur ing operation for any reason The powerful suction could cause accidental contact with the impeller which will cause serious per sonal injury or damage to the machine OPERATIONAL QUESTIONS If at any time you are experiencing difficulties performing the intended operation stop using the machine Then contact our Tech Support or ask a qualified expert how the operation should be performed DUST HAZARD Be aware that certain woods may cause an allergic reaction in people and animals especially when exposed to fine dust Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction A CAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results 15 SECTION 2 CIRCUIT REQUIREMENTS Operati on Power Supply Circuit Requirements You MUST connect your machine to a grounded circuit that is rated for the amperage given below Never replace a circuit breaker on an existing cir AWAR N NG cuit with one of higher amperage without consult Me ing a qualified electrician to ensure compliance Serious personal injury could occur if you with wiring codes If
32. d available in a wide variety of diam eters and lengths for most applications Plastic Duct The popularity of plastic duct is due to the fact that it is economical and readily available It is also simple to assemble and easily sealed against air loss The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical build up SE Y x 3 DUST COLLECTION ES ACCESSORIES H Figure 26 Example of plastic duct and components 27 System Design Step 1 Decide Who Will Design For most small to medium sized shops you can design and build the dust collection system your self without hiring engineers or consultants We have included some basic information here to get you started on a dust collection system design If you have a large shop or must design a com plicated system then we recommend that you perform additional research beyond this manual or seek help from an expert Step 2 Sketch Your Shop Layout Planning is the most important step when design ing a successful dust collection system Before you begin to draw your necessary layout sketch we recommend that you visit our FREE Workshop Planner available on our website at www grizzly com Our Workshop Planner will allow you to quickly and easily draw and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Grizzly machines for layout pur poses Note After you re finis
33. del G0673 Conversion Call 1 800 523 4777 TO 36 Metal Branches We carry many different branches all designed to minimize airflow resistance Figure 49 Metal Branches Reducers amp Adapters We carry a multitude of reducers and elbows to cover most applications from 4 through 9 Figure 50 Metal Reducers amp Adapters G7979 Phase Converter for Model G0673 Add 3 phase multi motor capability to your single phase electrical supply Operate single or multiple motors transformers and resistance loads at 100 power and 95 efficiency while saving big dollars at cheaply metered single phase electrical rates H2443 972 x 6 Universal Adapter Seven step adapter provides a multitude of dust collection reducing options Figure 51 H2443 Universal Adapter G0671 G0672 G0673 Dust Collector SECTION 7 MAINTENANCE AWARNING Disconnect power to the machine when perform ing any maintenance assembly or adjustments Failure to do this may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Check e Dust collector is completely powered down at the end of use e Loose mounting bolts e Worn switch or wires e Any other condition that would hamper the s
34. der 18 and smaller Widebelt Sander 24 37 single head 2 x 6 Widebelt Sander 24 51 double head 5 x 4 Figure 31 Dust port size and quantity per average machine Write the required CFM for each machine on your sketch as shown in Figure 32 Figure 32 CFM requirements labeled for each machine 29 Determining Main Line Duct Size The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM Use the inlet size of the dust collector as a starting point for the main line Neck the main line down 1 for every 10 of length This will usually keep the air velocity above 3500 FPM and depending on your system will allow you to keep multiple branches open at one time For the Model G0671 G0672 G0673 this is 10 Mark your drawing as in Figure 33 Figure 33 Main line size labeled on sketch Determining Branch Line Duct Size The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM For small medium sized shops using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appli cations However if the dust port on the machine is smaller than 4 make the branch line 4 and reduce the line right before the dust port Note Systems with pow
35. e longest duct length and most fit tings in our system sketch see Figure 34 is the one connected to the router table which draws 220 CFM To calculate the static pressure loss of any given line in the system follow these steps 1 Make a list of each size duct in the line including the length and multiply those num bers by the static pressure loss value given in Figure 36 2 Listeach type of elbow or branch and multiply the quantity if more than one by the static pressure loss given in Figure 36 3 Add the additional factors from Figure 37 to your list Additional Factors Static Pressure Loss Seasoned well used Dust Collection Filter Entry Loss at Large Machine Hood Figure 37 Additional factors affecting static pressure loss Continued on next page M ESI Total your list as shown in the example in Figure 38 to come up with your overall static pressure loss number for that line Note Always account for a seasoned filter so you don t end up with a system that only works right when the filter is clean Main Line 6 Rigid Pipe 037 at 20 Branch Line Rigid Pipe 075 at 10 Flex Pipe 28 at 5 4 4 Elbows Branches 6 4 45 Y Branch 45 Elbow Additional Factors Seasoned Filter Total Static Pressure Loss Figure 38 Example list for totaling SP loss Note When calculating static pressure loss to determine if multiple lines can be left open at the
36. e to a shared cir cuit consult a qualified electrician MOTOR WIRING The motor wiring shown in these diagrams are current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties under standing the information included in this section contact our Technical Support at 570 546 9663 NOTICE The photos and diagrams included in this section are best viewed in color You can view these pages in color at www grizzly com 9 G0671 G0672 G0673 Dust Collector G0671 G0672 Wiring Diagram COLOR KEY Grizzly Industrial Inc GREEN RED WHITE 0 3 4 1 2 Run Start Capacitor Capacitor 600MFD 300VAC 250VAC G0671 G0671 75MFD 800MFD 350VAC 250VAC G0672 G0672 MOTOR at 220V SINGLE PHASE Figure 54 G0671 G0672 capacitors SHOCK HAZARD Disconnect power before working on wiring Ye 8 Locking Shut Off Switch As Recommended You MUST read and understand the G0671 G0672 G0673 Dust Collector Electrical Safety Instructions on Page 40 ES G0673 Wiring Diagram Grizzly Industrial Inc GE View this page in color at K gt J www grizzly com 3 PHASE
37. erful dust collectors work better if multiple blast gates are left open This also allows you to run two machines at once Experiment with different combinations of blast gates open closed to find the best results for your system Write your determined branch line sizes on your drawing as shown in Figure 34 30 Figure 34 Branch line sizes labeled on sketch Multiple Dust Ports If your machine has multiple dust ports add the total CFM given for each dust port size from Figure 30 Refer to Figure 35 and find the CFM that is closest to your total to determine the cor rect branch size Split the branch line just before the dust ports with matching duct sizes Two Machines on Same Branch Line If both machines will be running at the same time add the total CFM given for each dust port size from Figure 30 If both the machines will never be run at the same time reference the machine with biggest dust port to Figure 35 and add blast gates after the Y branch to open close the line to each machine Total CFM Branch Line Size 700 800 ae e e 7 woo e 1600 Figure 35 Branch line sizing chart by total CFM for use when multiple machines share line G0671 G0672 G0673 Dust Collector Calculating Duct Resistance Adding duct work elbows branches and any other components to a duct line increases airflow resistance static pressure los
38. f the CFM for your static pressure loss is below the requirement of the machine then that line will not effectively collect the dust You must then modify some of the factors in that line to reduce the static pressure loss Some of the ways to do this include 1 Installing larger duct 2 reducing amount of flexible duct used 3 increasing machine dust port size 4 moving machine closer to dust collector to eliminate duct length and 5 reducing 90 elbows or replacing them with 45 elbows G0671 G0672 G0673 Dust Collector System Grounding Since plastic hose is abundant relatively inex pensive easily assembled and air tight it is a very popular material for conveying dust from woodworking machines to the dust collector We recommend using flexible hose flex hose to con nect the woodworking machine to the dust collec tion system However plastic flex hose and plastic duct are insulators and dust particles moving against the walls of the plastic duct create static electrical build up This charge will build until it discharges to a ground If a grounding medium is not available to prevent static electrical build up the electrical charge will arc to the nearest grounded source This electrical discharge may cause an explosion and subsequent fire inside the system To protect against static electrical build up inside a non conducting duct a bare copper wire should be placed inside the duct along its length and grounded to
39. gular operation The test run consists of verifying the following 1 The motor powers up and runs correctly and 2 Model G0673 only the motor turns the correct direction machine is not wired out of phase If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review the Troubleshooting on Page 38 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance AWARNING Before starting the dust collector make sure you have performed the preceding assem bly instructions and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine Failure to follow this warn ing could result in serious personal injury or even death To test run the machine 1 Make sure you have read the safety instruc tions at the beginning of the manual and that the machine is setup properly 2 Make sure all tools and objects used during setup are cleared away from the machine 3 Connect the machine to the power source 4 Turn the machine ON by pushing in the GREEN button on the power switch G0671 G0672 G0673 Dust Collector Listen to and watch for abnormal noises or actions The machine should run smoothly with little or no vibration or rubbing noises Strange or unusual noises should be inves tigated and corrected before operating the machine fur
40. gure 44 Metal Duct Machine Addition Kit Call 1800 5234777 Yo G0671 G0672 G0673 Dust Collector G6162 4 x 5 Straight Metal Pipe G7346 5 x 5 Straight Metal Pipe G7364 6 x 5 Straight Metal Pipe H5227 7 x 5 Straight Metal Pipe H5237 8 x 5 Straight Metal Pipe H5252 9 x 5 Straight Metal Pipe These laser welded straight pipes ensure a super smooth internal seam Ends easily clamp together for a sealed fit without screws or silicone Figure 45 Straight Metal Pipe H7216 5 x 5 Rigid Metal Flex Hose H7217 6 x 5 Rigid Metal Flex Hose H7218 7 x 5 Rigid Metal Flex Hose H7219 8 x 5 Rigid Metal Flex Hose H7220 9 x 5 Rigid Metal Flex Hose This flex hose provides just enough flexibility to make difficult connections while still keeping the inside wall as smooth as possible to minimize static pressure loss Figure 46 Rigid Metal Flex Hose 35 Metal Elbows These industrial metal elbows are available from 4 8 with 90 60 45 or 30 curves Also avail able with a 90 long radius curve Call 800 523 4777 or visit www grizzly com for more information and pricing 90 Long Radius Figure 47 Metal elbow examples G6177 4 Metal Blast Gate G7340 5 Metal Blast Gate G7358 6 Metal Blast Gate H5234 7 Metal Blast Gate H5249 8 Metal Blast Gate H5259 9 Metal Blast Gate Figure 48 Metal Blast Gate G8296 Mag Switch 3 Phase 440V for Mo
41. he speed for which the machine or acces sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practi cal A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Maintain stability and balance at all times EJECT WORKPIECES TOWARD OPERATOR Know and avoid conditions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED MACHINERY BEFORE OPERATING CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Be aware of the type of dust you are exposed to and always wear a respirator designed to filter that type of dust G0671 G0672 G0673 Dust Collector AWARNING Additional Safety for Dust Collectors MACHINE USE This machine only is intended to collect wood dust chips from woodworking machines Do not use this dust collector as a vacuum Do not use this dust collector with machines producing dust chips from metal asbestos products lead paint silica or any products that are not natural wood or man made wood prod ucts such as plywood or particle board WEAR RESPIRATOR This machine may blow fine dust particles into the air dur ing operation Always wear an approved respirator during and for a short time after machine operation SUSPENDED DUST PARTICLES AND IGNITION SOURCES Do not operate the dust collector in areas where explosion risks would be high if
42. he system against static electrical build up Wire connections at Y s and T s should be made with wire nuts Attach the bare ground wire to each stationary woodworking machine and attach to the dust col lector frame with a ground screw as shown in Figure 41 Ensure that each machine is continu ously grounded to the grounding terminal in your electric service panel 23 SECTION 5 OPERATIONS Operation Safety AWARNING To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations AWARNING Damage to your eyes lungs and ears could result from using this machine without proper protective gear Always wear safety glasses a respirator and hearing protection when operating this machine AWARNING Loose hair clothing or jewelry could get caught in machinery and cause serious personal injury Keep these items away from moving parts at all times to reduce this risk NOTICE If you have never used this type of machine or equipment before WE STRONGLY REC OMMEND that you read books trade maga zines or get formal training before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training 34 9 Basic Controls This section covers the basic controls used during routine operations ON Button Starts the motor OFF But
43. hed make sure to save your layout for later modification Your sketch only needs the basic details of the shop layout similar to Figure 27 including all your current planned machines and your planned placement of the dust collector Figure 27 Initial sketch of shop layout 28 Step 3 Sketch a Basic Duct Layout For the next step sketch how your machines will connect to the dust collector Consider these gen eral guidelines for planning an efficient system 1 Machines that produce the most sawdust should be placed nearest to the dust collector i e planers and sanders 2 Ideally you should design the duct system to have the shortest possible main line and secondary branch ducts See Figures 28 amp 29 for ideas of good duct layouts vs bad duct layouts Gf E Branch GOOD Line Ducts Main Line Duct Figure 28 Good duct layout Figure 29 Bad duct layout G0671 G0672 G0673 Dust Collector 3 Directional changes should be kept to a mini mum The more directional change fittings you use directly increases the overall resis tance to airflow 4 Gradual directional changes are more effi cient than sudden directional changes i e use the largest corner radius possible when changing hose or pipe direction 5 Each branch line should have a blast gate immediately after
44. hile spinning Dust collector does not Dust collection bag is full filter bag 1 Empty collection bag clean or replace filter bag adequately collect dust or is dirty chips poor performance There is a restriction in the duct Remove dust line from dust collector inlet and line unblock the restriction in the duct line A plumbing snake may be necessary The dust collector is too far away Relocate the dust collector closer to the point of from the point of suction or there suction and rework ducting without sharp bends are too many sharp bends in the Refer to Designing the System beginning on ducting Page 26 The lumber is wet and not flowing Process lumber with less than 20 moisture through the dust lines smoothly content There is a leak in the ducting or a Rework the ducting to eliminate all leaks Close series of small leaks or too many dust ports for lines not being used Refer to open ports Designing the System on Page 26 for more solutions There are not enough open branch 6 Open 1 or 2 more blast gates to different branch lines at one time thereby causing lines to allow the velocity in the main line to a velocity drop in the main line increase The ducting and ports are Reinstall correctly sized ducts and fittings Refer incorrectly sized to Designing the System on Page 26 for more solutions The machine dust collection Use a dust collection nozzle on a stand design is inadequate The dust collector is too
45. out proper operation of the machine AWARNING Safety Instructions for Machinery READ THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery pres 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY ents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Most types of dust wood metal etc can cause severe respiratory illnesses G0671 G0672 G0673 Dust Collector 9 Machinery noise can cause permanent hearing loss WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry that can catch in moving parts Wear protective hair covering to contain long hair and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery E c 14 DO NOT USE AWARNING Safety Instructions for Machinery ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP CHILDPROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE IS
46. ples of these chemicals are Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTRODUCTION a th cia urina tanen tasuda 2 FOreWOr dtn 2 Contact IM EE 2 Functional Overview sisi 2 Identification csse 3 G0671 Machine Data Sheet 4 G0672 Machine Data Sheet 7 G0673 Machine Data Sheet 10 SECTION 1 SAFETY coenee nac co inicias 13 Safety Instructions for Machinery 13 Additional Safety for Dust Collectors 15 SECTION 2 CIRCUIT REQUIREMENTS 16 ODBBUDI ar 16 SECTION 3 SETUP tasusta cannon 17 Setup Safety csirek 17 Items Needed for Setup 17 Iri ac FING AA 17 GD671 60672 Inventory eben 18 30673 el 19 Hardware Recognition Chart 20 Site Consideratioris ieueei caretes 21 ASSOMD ascii ie 21 RR pd RUE 25 SECTION 4 DESIGNING THE SYSTEM 26 KOOMA HH 26 Duct Material eneen enen eenen 26 System De
47. ps and at rigid duct to tool connections There are many different types of flex hose on the market today These are manufactured from materials such as polyethylene PVC cloth hose dipped in rubber and even metal including steel and aluminum The superior choice for flexible ducting is metal flex hose that is designed to be flexible and as smooth as possible to reduce static pressure loss Figure 25 Example of flexible metal duct G0671 G0672 G0673 Dust Collector There are also many kinds of pure plastic flexible hose such as non perforated drainage type hose and dryer vent hose Drainage type hose while being economical does not quite have the flex ibility required for dust collection The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50 over smooth wall duct Dryer vent hose offers greater flexibility but is non resistant to abrasion and tends to collapse in a negative pressure system We DO NOT recommend using dryer vent hose in your dust collection system If using flex hose choose one of the many types designed specifically for the movement of solid particles i e dust grains and plastics However the cost of specifically designed flexible duct can vary greatly Grizzly offers polyethylene hose which is well suited for the removal of particulate matter especially sawdust since it is durable and completely flexible Polyethylene is also very eco nomical an
48. rizzly s policy of con tinuous improvement changes may be made at any time with no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual Contact Info We stand behind our machines If you have any service questions parts requests or general ques tions about the machine please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport O grizzly com If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc o Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com Functional Overview This machine is designed to capture dust and wood chips from multiple woodworking machines at the same time such as table saws jointers and planers The primary components of this dust collector are the motor impeller and lower dust collection and upper filtration bags This dust collector is designed to connect to a duct system in which each woodworking machine is connected to a single mainline via smaller branch lines Alternatively each intake port on the collector c
49. s This resistance can be minimized by using rigid smooth pipe and gradual curves as opposed to flexible pipe and 90 elbows To help you think about this resistance imagine riding a bicycle in a tunnel that is an exact replica of your duct work If the inside of the tunnel is very bumpy flexible pipe and has many sharp turns 90 elbows it will take a lot more effort for you to travel from one end to the other than if your path is smooth and straight The purpose of calculating this resistance is to determine if it is low enough from the machine to the dust collector to meet the given requirement for the machine Use the charts in Figure 36 to calculate the resistance of duct work Approximate Approximate Static Pressure Static Pressure Loss Per Foot of Loss Per Foot Rigid Pipe of Flex Pipe Branch Lines at 3500 at 4000 at 3500 at 4000 FPM er 0 037 0047 0136 0 18 er 0023 0027 0 08 0 108 er 0017 0019 0 057 0 078 Fitting 90 45 45 90 Dia Elbow Elbow Wye Y Wye Y Figure 36 Static pressure loss charts G0671 G0672 G0673 Dust Collector e SC In most small medium shops it is only necessary to calculate FPM for the line from the dust collec tor to the machine with the longest duct length or the most fittings operating under the assumption that if the line with the highest resistance works the others will be fine The line with th
50. s 15 Amps g p i changing the magnetic switch and rewiring the motor for 440V operation as shown on Page 42 The necessary magnetic switch for this procedure can be purchased by calling Grizzly Customer Service at 800 523 4777 and ordering Model G8296 3 Phase 440V 10HP Mag Switch All wiring changes must be inspected by a quali fied electrician before the dust collector is con nected to the power source If at any time during this procedure you need help call Grizzly Tech Support at 570 546 9663 16 Led G0671 G0672 G0673 Dust Collector SECTION 3 SETUP Setup Safety Items Needed for Setup AWARNING This machine presents The following items are needed to complete the SEN B setup process but are not included with your serious injury hazards dA i machine to untrained users Read through this entire manu XT n c Description Qty Salas Se eeh az e _ Assistant 1 or more p e Safety Glasses for each person 1 tions before starting the Gloves for each person 1 ina Gloves foreach person machine e Phillips Head Screwdriver 1 e Wrench 10mMmM enen enenenn 1 AWAR N N G e Wrenches 12mm ee 2 e Ladder for hanging upper bag 1 Wear safety glasses dur ing the entire setup pro cess AWARNING This machine and its com ponents are very heavy Get lifting help or use power lifting equipment such as a forklift to
51. sign 28 System Ee ie Te E 33 SECTION 5 OPERATIONS 34 Operation Safety EE 34 Basic ControlS anneer 34 General e eoe ose eun 34 SECTION 6 ACCESSORIES 35 SECTION 7 MAINTENANCE a 37 Schedule etti ees 37 lege 1170 8 RETRO ia 37 Bag Cleaning E 37 SECTION 8 SERVICE nana oenen ennen 38 Troubleshooting EE 38 SECTION 9 WIRING nnn 40 Electrical Safety Instructions 40 G0671 G0672 Wiring Diagram 41 0673 Wiring Diagram niinc eee 42 G0673 Electrical Components 43 SECTION 10 PARTS e eren 44 G0671 Parts Breakdowm 44 G0672 Parts Breakdowm 46 G0673 Parts Breakdown 48 Label Placement enne 50 WARRANTY AND RETURNS 53 INTRODUCTION Foreword We are proud to offer the Model G0671 G0672 G0673 Dust Collector This machine is part of a growing Grizzly family of fine woodworking machinery When used according to the guide lines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satis faction The specifications drawings and photographs illustrated in this manual represent the Model G0671 G0672 G0673 when the manual was pre pared However owing to G
52. st Collector Led 7 Main Specifications Operational Information Ail SUCTION Capacity EE 3961 CFM MaX GFM 10 Pipe TT 3961 CFM 05 36 SP Main Intake RIT T D 10 Number of Manifold H Ports 4 Manifold Port Diameter ete Lc sd eae eas Oak eee eee 4 A eneen 90 dB 10 ft Bag Information Number of Upper Bags T a 2 Upper Bag DIMENSIONS ECC 23 x 70 Upper Bag Material Polyester Fabric Upper Bag Filter Capacity AP 2 5 Micron Particles Number of Collection Te ede aisla ede pad een il 2 Collection Bag A A A E 23 x 57 Collection Bag UENIUNT Heavy Duty Plastic Collection Bag Capacity ES 12 cu ft Each Impeller Information EI iiss sess Curve SIZE EE e o la a 15 Blade aed MEME in iii tatiana Ya Construction Information EL 400 etree E E E OA E UE EES da AE SUE Eda alia aniisi Pre Formed Steel Blees EE Formed Steel Jg nl ele ea an Formed Steel Je Welded amp Balanced Steel pci EE Powder Coat Other Specifications Features Lege ISO 9001 eo gina OF 90419 EEN Taiwan Warrant eee 1 Year Serial Number Location MT cC ID Label on Front of Machine ASSEMBIV MME tee an neet deedeetee annae t 1 Hour Four Port Intake Manifold for Even Distribution to Collection Bags Upper Bag Filter Capacity to 2 5 Micron Particles Heavy Duty Stand with 4 Ca
53. sters and Brakes Sturdy Collection Bags with 24 cu ft Total Capacity Led G0671 G0672 G0673 Dust Collector Grizz rly MACH n N E DATA Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0672 5 HP DUST COLLECTOR Performance Curve 4500 4250 4000 3961 n 3750 3500 3250 70 3000 2750 K 2500 TN 2250 a i 2000 1750 N i 1500 A 1250 E GECKEN 134 1000 N 57 Q235 750 500 250 A 0 0 10 20 30 40 50 60 70 80 9 0 100 11 0 120 13 0 140 15 0 CFM STATIC PRESSURE Inch H20 5 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller 3960 6 14 6 5HP 220V 10 15 Inlet Dia inch 10 9 8 7 6 5 4 3 CFM 3960 6 3809 9 3336 4 2744 4 2206 3 1560 6 1140 8 861 0 Static Pressure 5 36 5 6 7 2 9 64 114 13 04 13 84 14 08 Inch H20 Amps 33 2 325 30 255 21 7 174 135 10 7 Air Speed m s 36 8 35 4 31 255 205 145 106 8 L 7376 Test run using 2 5 micron upper bag and plastic lower collection bag Max amp draw after adding 10 x 4 x 4 inlet 30 3A G0671 G0672 G0673 Dust Collector Led 9 Grizz MACHINE DATA Industrial Inc e S H E ET Customer Service 570 546 9663 To
54. the branch to control suc tion from one machine to another 6 The simpler the system the more efficient and less costly it will be Step 4 Determine Required CFM of Each Machine Since each machine produces a different amount of sawdust the requirements for the minimum amount of CFM needed to move that sawdust is unique to the machine for example a planer pro duces more sawdust than a table saw Knowing this required CFM is important in gauging which size of duct to use Figure 30 will give you a close estimation of the airflow your machine requires Machines that generate the most sawdust should be placed near the dust collector If the machine has multiple dust ports the total CFM required is the sum of all ports Machine Approximate Required CFM Dust Port Size 2 3 2 5 EA H 20 395 ae CN 39 Figure 30 Approximate required airflow for machines based on dust port size G0671 G0672 G0673 Dust Collector If your machine does not have a built in dust port use Figure 31 to determine the size of dust port to install on your machine Machine Average Dust Port Size Table Saw Miter Radial Arm Saw Jointer 6 and smaller Jointer 8 12 Disc Sander 12 and smaller Disc Sander 13 18 Belt Sander 6 and smaller Belt Sander 7 9 Edge Sander 6 x 80 and smaller Edge Sander 6 x 80 and larger Drum Sander 24 and smaller Drum Sander 24 and larger Widebelt San
55. the dust collector You must also confirm that the dust collector is continuously grounded through the electrical circuit to the elec tric service panel If you connect the dust collector to more than one machine by way of a non conducting branching duct system and blast gates the system must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector Be sure that you extend the bare copper wire down all branches of the system Do not forget to connect the wires to each other with wire nuts when two branches meet at a Y or T connec tion AWARNING Always guard against static electrical build up by grounding all dust collection lines G0671 G0672 G0673 Dust Collector Ensure that the entire system is grounded If using plastic blast gates to direct air flow the grounding wire must be jumped Figure 40 around the blast gate without interruption to the grounding system Plastic Blast Ground Wire A Metal Duct Figure 40 Ground jumper wire when using plastic blast gates and metal duct External Ground Internal Ground Wire Ground Screw Figure 41 Flex hose grounded to machine We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of t
56. ther Always disconnect the machine from power when investigating or correcting potential problems Turn the machine OFF by pushing in the RED button on the power switch Model G0673 Only Verify that the power is not connected out of phase by starting stopping the machine and determining if the motor turns in the correct direction using the criteria below f the impeller turns counterclockwise as looking down on the inlet port on the impel ler housing it is turning in the correct direction lf the impeller turns counterclockwise it is turning in the wrong direction Stop the machine shut off the power source then swap any two of the three power wires that connect to the machine 25 SECTION 4 DESIGNING THE SYSTEM General The Model G0671 G0672 G0673 can be operated as either a stationary or mobile unit There are advantages and disadvantages to both set ups The advantage of the mobile system is eliminating the cost of many ducts and fittings On the other hand the stationary system is more versatile and convenient The Model G0671 G0672 G0673 is designed to be a central dust collector system Locate the dust collector in an out of the way location such as a corner or separate room These machines can accomodate the following number of machines each drawing 400 CFM on a 4 dust port AAPP 8 A 9 AP 12 The large suction capacity of the Model G0671 G0672 G0673 allows great flexibility in
57. to Test Run on Page 25 to determine if your machine is wired in phase then proceed to Step 7 The Models G0671 and G0672 are single phase and cannot be wired out of phase For these models continue below Attach the inlet to the top of the impeller housing with the 10 24 x 3 8 Phillips head screw as shown in Figure 17 gt Figure 17 Inlet mounted on impeller housing G0671 G0672 G0673 Dust Collector 8 Secure the hanger into the hanger sup port with one Model G0673 or two Model G0671 G0672 14 20 x Y hex bolts see Figure 18 Hex Bolts 14 20 x Yo Hanger Support Figure 18 Hanger attached to hanger support G061 G0672 shown 9 Mount the hanger assembly on the protruding rod on the collector with one Model G0671 G0672 or two Model G0673 14 20 x Y hex bolts as shown in Figure 19 Figure 19 Hanger assembly mounted onto collector G0671 G0672 G0671 G0672 G0673 Dust Collector 10 Align the hanger assembly so that the hook is directly over the center of the collector 11 Repeat Steps 8 10 for the remaining hanger assemblies 12 Place the loop at the top of each upper col lection bag over each hook on the hanger assemblies see Figure 20 Hook Bag Loop Figure 20 Upper filter bag mounted on hanger assembly 13 Thread the bag clamp into and around the bottom seam of the upper collection bag see Figure 21
58. ton Stops the motor Figure 42 ON OFF button locations General Operating your Model G0671 G0672 G0673 is simple and straightforward Blast gates located at each of the woodworking machines control the airflow from the woodworking machine to the dust collector If a machine is not being used keep the blast gate closed to maintain higher levels of efficiency throughout the system A CAUTION DO NOT use the dust collector for any other purpose besides collecting dust from connected woodworking machines A dust collector should NEVER be used as a shop vacuum For safest use wear a respirator and use an air cleaner in addition to the dust collector G0671 G0672 G0673 Dust Collector SECTION 6 ACCESSORIES H5293 4 Metal Duct Starter Kit H5295 5 Metal Duct Starter Kit H5297 6 Metal Duct Starter Kit Save over 20 with this great starter kit Includes 2 machine adapters 10 pipe clamps 3 5 straight pipes 1 branch 3 pipe hangers 1 end cap 3 adjustable nipples 1 90 elbow and 1 60 elbow Figure 43 Metal Duct Starter Kit H5294 4 Metal Duct Machine Addition Kit H5296 5 Metal Duct Machine Addition Kit H5298 6 Metal Duct Machine Addition Kit Save over 20 with this great machine addition kit Includes 2 blast gates 1 machine adapter 10 pipe clamps 2 pipe hangers 2 5 straight pipes 2 adjustable nipples 1 branch and 1 60 elbow Fi
59. tor o Ait Suction Capacily EE 3552 CFM Max CEM kale vie Te 3552 CFM 04 72 SP Mairi Intake 61T T E 10 Number of Manifold Ports E a deden 4 Manttold PortiDlameter aiii m 4 Sound ALS VOL cmt e TTT AASA OA TEES AADA Ea Ancus Mc Maa i 90 dB 10 ft Bag Information Number of Upper Bags m E 2 Upper Bag DIMENSIONS ciaci n ctt t ies earn tenir En Seek epe Fea ttr re pietra theirs Ense e e senes ain ohne upra ia ud 23 x 47 Upper Bag EUH Woven Fabric Upper Bag Filter Capacity saneren enerverend heee eenden deren enne esn DR Ke ka tea rbi de 30 Micron Particles Number of Collection Te REED DIETER 2 Collection Bag DIMENSIONS aissein a an eaa e ha hoeken daf 257125 TSR ama niendo 23 x 474 Collection Bag Material an Woven Fabric Collection Bag ELE 12 cu ft Each Impeller Information Re Curve A EM MM 1412 Blade neun 1 4 Construction Information El Le D II AE Pre Formed Steel Bl wet HOUSINGS eege ER Formed Steel ett e WEE Formed Steel Impeller EEE Welded amp Balanced Steel Palta rec Powder Coat Other Specifications SEET ee Eed uInae ISO 9001 COUNT Of ONOM rosie uaea a aE AE E N EE E A aaa A EEEE E EEA E Taiwan Wattana eeen neee edn 1 Year Serial Number Location EE ID Label on Front of Machine ASSSMBIV TIME m 1 Hour Features Four Port Intake Manifold for Even Distribution to Collection Bags Upper Bag Filter Capacity to 30 Micron
60. ust Collector Led 3 Grizz MACH n N E DATA Industrial Inc e Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0671 4 HP DUST COLLECTOR Product Dimensions Lee 370 lbs Length Width Height iio oneee odia pd on sees leeches nates ees 73 x 31 x 101 Foot Print Length Width A 73 x 31 Shipping Dimensions PO a Cardboard amp Wood Frame gone EE Machine Weight IRSE ota DELL lI II LLL DLE 315 lbs EStdt lt Te 01 usan lata is 29 x 15 x 42 Electrical SWICK ae est cae a eee a ON OFF Magnetic with Thermal Overload Protector Switch WOM AGC Ree ELE 220V Gord LOM U tis ma 12 ft ene Bele Pee 12 gauge Minimurm Circuit REQUIREMONE aiii 40A Included PIUGI Rm No Recommended Power Connection sese sees eree ee eee ee eree ee eee Hardwired with Safety Lock Out Switch Motor II E n aia TEFC Capacitor Start Induction aeree 4 HP o e DE E 220V PASE iba o SALE Me Single Phase AMA dc 32A NE 3450 RPM gu EA 60 Hz Number ele CATE EEN 1 CIE DE Direct Drive 1212 101910 S esis ct perce M Shielded and Permanently Sealed 4 Led G0671 G0672 G0673 Dust Collector Main Specifications Operational Information G0671 G0672 G0673 Dust Collec

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