Graco 225 Wheelchair User Manual
Contents
1. steel polyurethane aluminum AA E IEAA Moses E N T buna N Air inlet port size cccceeeeeseeeeseeeeeeeeeees 3 8 in npt f Fluid inlet port size 1 5 in npt f Fluid outlet port size 1 2 in npt f Sound pressure measured 1 meter from unit 77 8dB Sound pressure ISO 9614 2 aan 85 6dB Fire Ball 425 10 1 Fud TO all TAlOm a ANA AA 10 1 Cycles gallon cycles liter 19 6 5 2 Fluid flow 80 cpm gpm lpn 4 1 15 4 Pumping distance guideline up to 750 ft 228 6 m Maximum fluid pressure 1800 psi 12 4 MPa 124 bar Air motor effective diameter 4 25 in 107 9 mm Air operating range 40 180 psi 0 28 1 2 MPa Gn NG Sete sa NG AE E DEAE ocean 2 8 12 bar Approx air consumption and fluid flow 100 psi air and 80 com 32 0 scfm 4 1 gpm 555 m min 15 4 lpm Dry suction lift feet of Water 26 Wetted materials steel polyurethane aluminum nitrile Air inlet port size X 1 2 in npt f Fluid inlet port size X X 1 5 in npt f Fluid outlet port size 3 4 in npt f Sound pressure measured 1 meter from unit 80 85dB Sound pressure ISO 9614 2 94 62dB Installation and Operation Dimensions Dimensions Fir2. 8 Open Drum Cover Mounted Pumps 1 2 3 Remove the original drum cover Mount the new drum cover and fasten in place Guide the pump extension tube through the mount ing gasket Align the drum cover eyelets T with the hold down rods W install the cover brackets V and wing nuts U and tighten securely See FIG 8 Installation and Operation Installation Closed Bung Type Drum Cover Mounted Pump 1 Insert the pump extension tube through the gasket Z and drum cover AA Fasten the Fire Ball 300 from the top and the Fire Ball 425 from the bottom See FIG 9 Slide the rubber grommet BB tapered end down onto the extension tube and push it up against the pump base See FIG 9 Guide the pump extension tube through the drum bung hole CC and place the cover on the drum See FIG 9 Align the drum cover eyelets T with the hold down rods W install the hold down brackets V and wing nuts U and tighten securely See FIG 8 Z Gasket AA Drum cover BB Grommet CC Bung Hole yoo Ng FIG 9 13 Closed Bung Type Drum Sturdi Clamp Mounted Pumps 1 14 Remove the adjustable bung adapter fro the pump extension tube Screw the bung adapter HH into the bung hole Loosen the wing nuts EE and slide the clamp DD onto the pump
3. WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present doc
4. a length appropriate for the size of the FIG 4 Installation and Operation Installation drum When installed the bottom of the angle should be about 1 25 mm from the bottom of the drum The down tube for 225728 is sized for the container Set the cover 4 on the drum and secure the thumbscrews Q Install the pump F on the cover 4 with the screws R washers and nuts S pro vided Connect the hose 2a to the pump fluid outlet N 16 Gallon 60 Liter Drum Cover Pump Fire Ball 225 Model 246904 Fire Ball 300 Model 225094 1 Set the cover 4 on a 16 gallon 60 liter drum and secure with the thumbscrews Q See FIG 5 2 For 246904 cut the extension tube P at a 45 angle to a length appropriate for the size of the drum When installed the bottom of the angle should be about 1 25 mm from the bottom of the drum The down tube for 225094 is sized for the container 3 Install the pump F on the cover 4 with the screws R washers and nuts S supplied 2C 4 gt ki C FIG 5 10 Installation Assemble the air regulator kit items 3a 3d to the pump air inlet D as shown Use thread sealant and tighten all parts securely Apply thread sealant to the male threads of the 3 8 npt swivel union 2d Screw the union into the bleed type master air valve 3c Apply thread sealant to the male threads of the 1 2 npt swivel union 2b Screw the union
5. date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER
6. extension tube up to the base See FIG 10 Holding the clamp onto the pump insert the pump extension tube through the bung adapter and lower the pump until the clamp rests on the edge of the drum See FIG 10 Install the sturdi clamp so its upper jaw fits against the pump base projection its u bolt GG fits around the extension tube and its lower jaw fits against the bung adapter Tighten the wing nuts EE See FIG 10 Tighten the T handle FF firmly to the side of the drum Installation DD Clamp EE Wing Nuts FF T handle GG U bolt HH Bung adapter FIG 10 Installation and Operation Operation See FIG 1 to identify references shown in parentheses i e A A WARNING A A RA This equipment stays pressurized until pressure is manually relieved Read PRESURIZED EQUIPMENT HAZARD warnings on page 4 Maximum working pressure of all components in the system may not be the same To reduce risk of over pressurizing any component be sure you know the maximum working pressure of each component Never exceed the maximum working pressure of the lowest rated component in the system Overpressuriz ing any component can result in rupture fire explo sion property damage and serious injury To determine the fluid output pressure using the air regulator reading multiply the ratio of the pump by the air pressure shown on the regulator gauge For exam ple 3 1 ratio x 100 psi air 300 psi
7. fluid output Limit the air pressure to the pump so that no air line or fluid line component is overpressurized Relieving Pressure 1 Close the pump air regulator C and the bleed type master air valves A required in your system 2 Hold a metal part of the dispensing valve H firmly to a grounded metal waste container and trigger the valve to relieve the fluid pressure Starting and Adjusting the Pump A WARNING No an Read the MOVING PARTS HAZARD and TOXIC FLUID OR FUMES warnings on page 5 1 With the air regulator C closed open the bleed type master air valve A 2 Open the dispensing valve H into a grounded metal waste container making firm metal to metal contact between the container and valve Installation and Operation Operation 3 Open the pump air regulator C slowly just until the pump is running When the pump is primed and all air has been pushed out of the lines close the dis pensing valve H NOTE When the pump is primed and with sufficient air supplied the pump starts when the dispensing valve H is opened and shuts off when it is closed 4 Adjust the air regulator C until you get sufficient flow from dispensing valve H Always run the pump at the lowest pressure necessary to get the desired results Do not exceed the maximum work ing pressure of any component in the system CAUTION Never allow the pump to run dry of the fluid being pumped A dry pump wi
8. into the pump fluid outlet N Connect the 1 2 npt mbe fluid hose 2a to the swivel union 2b Connect the 3 8 npt mbe air hose 2c to the swivel union 2d Installation and Operation 55 Gallon 208 Liter Drum Cover Pump Fire Ball 225 Model 246906 Fire Ball 300 Model 225642 Fire Ball 425 Model 225782 1 For 246906 cut the extension tube P at a 45 angle to a length appropriate for the size of the drum When installed the bottom of the angle should be about 1 25 mm from the bottom of the drum For 225642 and 225782 the down tube is sized for the container 2 Set the cover 4 on a 55 gallon 208 liter drum Install the pump F on the cover with the screws R supplied See FIG 6 FIG 6 Installation and Operation Installation Assemble the air regulator kit items 3a 3d to the pump air inlet D as shown Use thread sealant and tighten all parts securely Apply thread sealant to the male threads of the 3 8 npt swivel union 2d Screw the union into the bleed type master air valve 3c Apply thread sealant to the male threads of the 1 2 npt swivel union 2b Screw the union into the pump fluid outlet N Connect the 1 2 npt mbe fluid hose 2a to the swivel union 2b Connect the 3 8 npt mbe air hose 2c to the swivel union 2d 11 55 275 Gallon 208 Liter Drum Bung Mount Pump Fire Ball 225 Model 246907 Fire Ball 300 Models 225640 and 22593
9. metal pail and then open the dispensing valve To maintain grounding continuity when flushing or reliev ing pressure always hold a metal part of the valve firmly to the side of a grounded metal pail then trigger the valve To ground the pump remove the ground screw Z and insert through the eye of the ring terminal at end of ground wire Y Fasten the ground screw back onto the pump and tighten securely Connect the other end of the ground wire to a true earth ground See FIG 2 To order a ground wire and clamp order Part No 222011 S Y TI1052 FIG 2 Universal Pump Fire Ball 225 Model 248230 Fire Ball 300 Model 225852 Fire Ball 425 Model 225853 1 Apply thread sealant to the male threads of the 3 8 npt swivel union 2d Screw the union into the pump air inlet D FIG 3 Installation Apply thread sealant to the male threads of the 1 2 npt swivel union 2b Screw the union into the pump fluid outlet N Connect the 1 2 npt mbe fluid hose 2a to the swivel union 2b Connect the 3 8 npt mbe air hose 2c to the swivel union 2d Installation and Operation 16 Gallon 60 Liter Gear Lube Dispenser Fire Ball 225 Model 246903 Fire Ball 300 Model 225728 1 Assemble the base 5 as shown in FIG 4 Place an opened 16 gallon 60 liter drum on the base and secure it with the hold down clamps Tighten the hold down clamp bolts 2 For 246903 cut the extension tube P at a 45 angle to
10. 1 1 Screw the bung adapter M into the bung hole of the drum See FIG 7 2 For 246907 cut the extension tube P at a 45 angle to a length appropriate for the size of the drum When installed the bottom of the angle should be about 1 25 mm from the bottom of the drum For 224640 and 225931 the down tube is sized for the container 2d FIG 7 12 3 5 Installation Tighten the bung adapter screw T to hold the pump in position Apply thread sealant to the male threads of the 3 8 npt swivel union 2d Screw the union into the pump air inlet D Apply thread sealant to the male threads of the 1 2 npt swivel union 2b Screw the union into the pump fluid outlet N Connect the 1 2 npt mbe fluid hose 2a to the swivel union 2b Connect the 3 8 npt mbe air hose 2c to the swivel union 2d Model 225931 Installation and Operation Mobil Mounting Mobil Mounting Layout Plan the layout for easy operator access to the pump air controls sufficient space to change drums anda secure mounting platform Drum Mounting 1 2 lt xs lt cH Place the drum in the desired location Place the hold down lugs Y or drum locators X around the drum base and bolt directly to the truck bet or mounting platform See FIG 8 2 Drum cover eyelets Wing nuts Hold down brackets Hold down rods Drum locators Y Hold down rod lugs FIG
11. 5470 Parts Description Qty FLUID HOSE 1 2 ID cpld 1 1 2 14 npt m 18 in 457 mm for 222062 FLUID HOSE for 222068 1 eUNION swivel 90 1 2 npt m x 1 1 2 npsm f for 222062 UNION 90 3 4 14 for 222068 1 eAIR HOSE 3 8 in ID cpld 1 3 8 18 npt m 18 in 457 mm for 222062 eAIR HOSE for 222068 1 UNION swivel 90 3 8 npt m x 1 3 8 npsm f for 222062 eUNION swivel 90 1 2 npt m x 1 1 2 npsm f for 222068 17 Parts 16 gallon 60 Liter Gear Lube Dispenser Fire Ball 225 Model 246903 Fire Ball 300 Model 225728 18 Installation and Operation Parts List Ref No Part No 1 248097 203872 2 237075 2a 220591 2b 238463 3 224512 3a 110234 3b 100960 3c 110224 3d 156849 4 204574 5 203622 Description PUMP Mini Fire Ball 225 3 1 multi length for 246903 see 309869 for parts PUMP Fire Ball 300 5 1 for 225728 see 309869 for parts DISPENSE KIT Included items 2a and 2b See manual 307884 e HOSE coupled 6 ft 1 2 in npt mbe e VALVE dispense AIR REGULATOR KIT Includes items 3a 3d e REGULATOR air 3 8 npt f 0 250 psi 0 1 7 MPa 0 14 4 bar range See manual 308167 e GAUGE air pressure e VALVE air bleed type 3 8 npt f e NIPPLE 3 8 npt COVER drum See manual 306345 for parts PORTABLE BASE See manual 308668 for parts Installation and Operation Qty lt N um Parts 19 Parts 16 gallon 60 Lite
12. Installation and Operation GRACO Fire Ball 225 300 and 425 Oil Pumps 309868B For non corrosive and non abrasive oils and lubricants only oe Important Safety Instructions piw B Read all warnings and instructions in this manual Save these instructions So a aag oe TESTE Mini Fire Ball 225 3 1 Parts 246775 and 248097 540 psi 3 7 MPa 37 bar Maximum Working Pressure 180 psi 1 24 MPa 12 4 bar Maximum Air Input Pressure Fire Ball 300 5 1 Parts 203876 203872 203857 204254 and 222087 900 psi 6 2 MPa 62 bar Maximum Working Pressure 180 psi 1 24 MPa 12 4 bar Maximum Air Input Pressure Fire Ball 425 10 1 l Parts 205626 222065 and 222095 W 1800 psi 12 4 MPa 124 bar Maximum Working Pressure 180 psi 1 24 MPa 12 4 bar Maximum Air Input Pressure Mascott Equipment Co PROVEN QUALITY LEADING TECHNOLOGY A Portland Seattle Pasco 800 452 5019 800 481 7311 888 450 7867 Copyright 2004 Graco Inc is registered to I S EN ISO 9001 Contents COMOCNIS naaa sees berw se Paan Heese se eae 2 PACKAGES daa ANAN eee eset 3 Manual Conventions aaa 4 Warning AA AGA tee eee st 5 Installallon 3 PRAAN NA NAA 6 Mounting the Pump 2 0000e ee 7 COMIC ANA AA 7 Mobil Mounting aaa 13 Operat Om aaa daan An aaa 15 Relieving Pressure 15 Starting and Adjusting the Pump 15 PAWS adc eet Aa bots ee on A 16 Universal Pump P
13. Qty Description PUMP Mini Fire Ball 225 3 1 1 multi length for 246906 see 309869 for parts PUMP Fire Ball 300 5 1 for 225642 see 309869 for parts PUMP Fire Ball 425 10 1 for 225782 see 309869 for parts HOSE AND FITTING KIT 1 for 246906 and 225642 Includes items 2a 2d HOSE AND FITTING KIT for 225782 Includes items 2a 2d e HOSE fluid nitrile 1 2 in ID 1 1 2 npt mbe 6 ft 1 83 m for 222063 e HOSE fluid nitrile 3 4 in ID 1 3 4 npt mbe 6 ft 1 83 m for 222066 e UNION swivel 90 1 2 npt m x 1 1 2 npsm f for 222063 e UNION swivel 90 3 4 npt m x 3 4 npsm f for 222066 e HOSE air buna N 3 8 in ID 1 3 8 npt mbe 6 ft 1 83 m for 222063 e HOSE air buna N 1 2 in ID 1 1 2 npt mbe 6 ft 1 83 m for 222066 e UNION swivel 90 3 8 npt m x 1 3 8 npsm for 222063 e UNION swivel 90 1 2 14 npt m x 1 1 2 npsm f for 222066 AIR REGULATOR KIT 1 for 246906 and 225642 only Includes items 3a 3d e REGULATOR air 3 8 npt f 1 0 250 psi 0 1 7 MPa 0 14 4 bar range See manual 308167 e GAUGE air pressure e VALVE air bleed type 3 8 npt f e NIPPLE 3 8 npt COVER drum See 306345 for parts ee mb mb mb Installation and Operation Parts 23 Parts 55 275 gallon 208 Liter Drum Bung Mount Pump Fire Ball 225 Model 246907 Fire Ball 300 Model 225640 Fire Ball 300 Model 225931 Fire Ball 425 Model 225786 24 Installatio
14. ackage Fire Ball 225 Model 248230 Fire Ball 300 Model 225852 Fire Ball 425 Model 225853 16 16 gallon 60 Liter Gear Lube Dispenser Fire Ball 225 Model 246903 Fire Ball 300 Model 225728 18 16 gallon 60 Liter Drum Cover Pump Fire Ball 225 Model 246904 Fire Ball 300 Model 225094 20 55 gallon 208 Liter Drum Cover Pump Fire Ball 225 Model 246906 Fire Ball 300 Model 225642 Fire Ball 425 Model 225782 22 55 275 gallon 208 Liter Drum Bung Mount Pump Fire Ball 225 Model 246907 Additional Reference Manuals Contents Fire Ball 300 Model 225640 Fire Ball 300 Model 225931 Fire Ball 425 Model 225786 24 16 gallon 60 Liter Drum Cover Truck Mounted Pump Fire Ball 300 Model 222086 26 55 gallon 208 Liter Drum Cover Truck Mounted Pump Fire Ball 300 Model 206655 Fire Ball 425 Model 206656 27 55 gallon 208 Liter Bung Adapter Truck Mounted Pump Fire Ball 300 Model 204264 Fire Ball 425 Model 222067 28 Technical Data 20ers ie cee coe a ee 30 Fire Ball 225 3 1 2 0 eee 30 Fire Ball 3004571 mamasahe haaa Anh na 30 Fire Ball 425 10 1 30 DIMENSIONS 2205 the NANA eek es 31 Fire Ball 225 2 0 cc aaa 31 Fire Ball 300 aaa ba tee ded Goad EOLA Ske 32 Fire Ball 425 0 0 ee ee 33 Graco Standard Warranty 34 Graco Information anaana nananana 34 This manual covers
15. ainers and a secure mount ing platform e If you are mounting the pump directly on the supply container be sure it is positioned so the pump s intake tube is no more than 1 in 25 mm from the bottom of the container Mount the pump to the cover or other suitable mounting device N To prevent damage to the pump remove sedi ment from the bottom of the container before installing a pump in an existing container Grounding Proper grounding is essential to maintaining a safe sys tem To reduce the risk of static sparking ground the pump Check local electrical codes for detailed grounding instructions for your area and equipment type Be sure the following equipment is properly grounded e Pump See FIG 2 e Air and Fluid hoses Use only electrically conductive hoses e Air compressor Follow manufacturers recommen dations e Dispensing valve Obtain grounding through con nection to a properly grounded fluid hose and pump e Fluid supply container Follow your local code e Object being lubricated Follow your local code e Any pails used when flushing Use only metal grounded pails when flushing Make firm metal to metal contact between a metal part of the dispensing valve and the pail Use the lowest possi ble pressure Installation and Operation Installation e To maintain grounding continuity when flushing or relieving pressure always hold a metal part of the dispensing valve firmly to the side of a
16. ation Parts List Ref No Part No 1 204254 222095 2 222063 222066 2a 220591 109105 2b 155470 160327 2C 203320 205418 2d 155494 155470 3 204076 224579 4 207361 5 204095 Description PUMP Fire Ball 300 5 1 For 204264 see 309869 for parts PUMP Fire Ball 425 10 1 For 222067 see 309869 for parts HOSE AND FITTING KIT for 204264 Includes items 2a 2d HOSE AND FITTING KIT for 222067 Includes items 2a 2d e HOSE fluid nitrile 1 2 in ID 1 2 npt mbe 6 ft 1 83 m for 222063 e HOSE fluid nitrile 3 4 in ID 3 4 npt mbe 6 ft 1 83 m for 222066 e UNION swivel 90 1 2 npt m x 1 2 npsm f for 222063 e UNION swivel 90 3 4 npt m x 3 4 npsm f for 222066 e HOSE air buna N 3 8 in ID 3 8 npt mbe 6 ft 1 83 m for 222063 e HOSE air buna N 1 2 in ID 1 2 npt mbe 6 ft 1 83 m for 222066 e UNION swivel 90 3 8 npt m x 3 8 npsm for 222063 e UNION swivel 90 1 2 14 npt m x 1 2 npsm f for 222066 BUNG ADAPTER sealed for 204264 BUNG ADAPTER sealed for222067 HOLD DOWN KIT See manual 306345 for parts STURDI CLAMP Installation and Operation Parts 29 Technical Data Fire Ball 225 3 1 HU to air TAOS aaa a 3 1 Cycles gallon cycles liter 43 5 11 4 Fluid flow 80 cpm gpm lpm 1 84 7 0 Pumping distance guideline up to 250 ft 76 2 m Maximum fluid press
17. e Ball 225 Model 246775 Universal Model 246775 Universal Overall Length 18 9 in 48 cm Model 248097 Variable length Overall Length 59 2 in 150 4 cm 3 8 in npt f air inlet Model 248097 Variable length SI 1 2 in npt f 8 9 in fluid outlet 20 cm 3 8 in npt f pn Mg PAG air inlet grounding 1 1 2 in npt screw 05752 1 2 in npt f fluid outlet Mounting Hole Layout 8 9 in 20 cm OG eer 40 68 in 103 33 cm drop tube is cut to length 4 250 in 10 8 cm bolt circle a 0 281 in 7 1 mm diameter clearance holes Y Installation and Operation 31 Fire Ball 300 Model 203876 Universal 3 8 in npt f v air inlet grounding screw 1 2 in npt f fluid outlet NAG 05750 Overall Length 20 7 in 52 6 cm Mounting Hole Layout Gasket Part No 161023 Two 0 265 in 673 cm diameter holes on 5 in 12 7 cm bolt circle fe 0 265 in 673 cm ae holes on 5 in 12 7 cm bolt circle ee ta BN N 3 in 7 62 cm 4 Ki ae pale hole nse 2 Hole 4 Hole Mounting Pattern Mounting Pattern Dimensions Model 203857 55 gal 400 Ib drum size cover mount Overall Length 45 6 in 115 8 cm Model 203872 16 gal 120 Ib drum size cover mount Overall Length 38 1 in 96 8 cm Model 204254 55 gal 400 Ib drum size bung mount Overall Length 49 9 in 126 7 cm Model 222087 275 gal tank size bung m
18. e only Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not use hoses to pull equipment Comply with all applicable safety regulations PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and cause serious injury Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses tubes and couplings daily Replace worn or damaged parts immediately 4 Installation and Operation Warning WARNING SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards o
19. ecting and installing a pump it is not an N Letters used to identify components in FIG 1 are actual system design Contact your Graco distributor for assistance in designing a system to meet your needs N referred to in the package installation drawings FIG 3 through FIG 7 Additional letter references are used in installation drawings as necessary C Key A Bleed type master air valve H B Airline filter J C Air regulator and gauge K D Air inlet L E Ground wire M F Pump N G Drain valve P FIG 1 Dispensing valve Fluid hose Thermal relief kit 235998 Air line lubricator Bung adapter Fluid outlet Extension tube Installation and Operation Mounting the Pump WARNING Mount the pump securely so that it cannot move dur ing operation Failure to do so could result in personal injury or equipment damage e Select a location that allows the operator easy access to the pump and air controls sufficient room to change supply cont
20. l 8 J lo 222065 55 gallon drum 208 liter 225782 drum cover 222066 200326 222095 55 gallon 208 liter bung 225786 adapter 222066 222308 222065 55 gallon 208 liter drum 206656 cover truck mount 222066 207367 222095 55 gallon 208 liter bung 222067 adapter truck mount 222066 224579 Qo Installation and Operation Manual Conventions Manual Conventions Warning Caution CAUTION A WARNING L A caution alerts you to possible equipment damage or destruction if you do not follow instructions A warning alerts you to possible serious injury or death if you do not follow instructions Note Symbols such as fire and explosion shown alert you to a specific hazard and direct you to read the indi N A note indicates additional helpful information cated hazard warnings beginning on page 4 WARNINGS EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings Check equipment daily Repair or replace worn or damaged parts immediately Do not alter or modify equipment Use equipment only for its intended purpose Call your Graco distributor for information For professional us
21. ll quickly accelerate to a high speed possibly causing pump damage It may also get very hot 5 If your pump accelerates quickly or is running too fast stop it immediately and check the fluid supply If the supply container is empty and air has been pumped into the lines prime the pump and lines with fluid or flush it and leave it filled with a compat ible solvent Be sure to eliminate all air from the fluid lines Read and follow the instructions supplied with each component in your system If the pump will be unattended for any period of time if there is an air Supply interruption or at the end of the work shift shut off the system and always relieve the pressure 15 Parts Parts Universal Pump Package Fire Ball 225 Model 248230 Fire Ball 300 Model 225852 Fire Ball 425 Model 225853 16 Installation and Operation Parts List Ref No Part No 1 246775 203876 205626 2 222062 222068 Description PUMP Mini Fire Ball 225 3 1 universal for 248230 see 309869 for parts Pump Fire Ball 300 5 1 universal for 225852 see 309869 for parts Pump Fire Ball 425 10 1 universal for 225853 see 309869 for parts HOSE AND FITTING KIT for 248230 and 225852 Includes items 2a 2d HOSE AND FITTING KIT for 225853 Includes items 2a 2d Installation and Operation Qty 1 Ref No 2a 2b 2C 2d Part No 220598 109108 155470 160327 204560 218093 155494 15
22. n and Operation Parts List Ref No Part No 1 248097 204254 222087 222095 2 222063 222066 2a 220591 109105 2b 155470 160327 2C 203320 205418 2d 155494 155470 Qty Description PUMP Mini Fire Ball 225 3 1 multi 1 length for 246907 see 309869 for parts PUMP Fire Ball 300 5 1 for 225640 see 309869 for parts PUMP Fire Ball 300 5 1 for 225931 see 309869 for parts PUMP Fire Ball 425 10 1 for 225786 see 309869 for parts HOSE AND FITTING KIT for 246907 225640 and 225931 Includes items 2a 2d HOSE AND FITTING KIT for 225786 Includes items 2a 2d e HOSE fluid nitrile 1 2 in ID 1 1 2 npt mbe 6 ft 1 83 m for 222063 e HOSE fluid nitrile 3 4 in ID 1 3 4 npt mbe 6 ft 1 83 m for 222066 e UNION swivel 90 1 2 npt m x 1 1 2 npsm f for 222063 e UNION swivel 90 3 4 npt m x 3 4 npsm f for 222066 e HOSE air buna N 3 8 in ID 1 3 8 npt mbe 6 ft 1 83 m for 222063 e HOSE air buna N 1 2 in ID 1 1 2 npt mbe 6 ft 1 83 m for 222066 e UNION swivel 90 3 8 npt m x 1 3 8 npsm for 222063 e UNION swivel 90 1 2 14 npt m x 1 1 2 npsm f for 222066 Installation and Operation Parts 29 Parts 16 gallon 60 Liter Drum Cover Truck Mounted Pump Fire Ball 300 Model 222086 Parts List Ref No Part No Description 1 203872 PUMP Fire Ball 300 5 1 See 309869 for parts 2 222063 HOSE AND FITTING KIT Incl
23. ount Overall Length 59 9 in 152 1 cm 3 8 in npt f _ air inlet grounding screw Model 203857 1 2 in npt f 33 8 in 85 9 cm fluid outlet Model 203872 26 3in 66 9 cm i Model 204254 38 1in 96 8 cm ts Model 222087 f 48 1 in 122 2 cm E3 04127 OA see Installation and Operation Fire Ball 425 Model 205626 Universal 1 2 in npt ee air inlet W 18 4in a 46 7 cm N 3 4 in npt fluid outlet bo Model 205626 25 8 in 65 5 cm 3 4 i 4 in npt hd muffler port a 7 Ain Aa ee 18 8 cm ue Note F ote For Model 222065 sealed tank KA 32 3 in 82 cm mounting use gasket 192658 Dimensions Mounting Hole Layout La 06035 Model 222095 2 25 in 5 7 cm 36 6 in 92 9 cm diameter clearance hole 8 0 in 20 3 cm diameter of flange Installation and Operation Four 0 406 in 1 03 cm diameter holes on 7 in 17 8 cm bolt circle Four threaded holes on bottom of air motor base are 1 4 20 UNC on 4 25 in 10 8 cm bolt circle 33 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the
24. r Drum Cover Pump Fire Ball 225 Model 246904 Fire Ball 300 Model 225094 MC o 20 Installation and Operation Parts List Ref No Part No 1 248097 203872 2 222063 2a 220591 2b 155470 2c 203320 2d 155494 3 224512 3a 110234 3b 100960 3c 110224 3d 156849 4 204574 Description PUMP Mini Fire Ball 225 3 1 multi length for 246904 see 309869 for parts PUMP Fire Ball 300 5 1 for 225094 see 309869 for parts HOSE AND FITTING KIT Includes items 2a 2d e HOSE fluid nitrile 1 2 in ID 1 2 npt mbe 6 ft 1 83 m e UNION swivel 90 1 2 npt m x 1 2 npsm f 1 e HOSE air buna N 3 8 in ID 3 8 npt mbe 6 ft 1 83 m e UNION swivel 90 3 8 npt m x 3 8 npsm AIR REGULATOR KIT Includes items 3a 3d e REGULATOR air 3 8 npt f 0 250 psi 0 1 7 MPa 0 14 4 bar range See manual 308167 e GAUGE air pressure e VALVE air bleed type 3 8 npt f e NIPPLE 3 8 npt COVER drum See 306345 for parts Installation and Operation Qty lt No mm Parts 21 Parts 55 gallon 208 Liter Drum Cover Pump Fire Ball 225 Model 246906 Fire Ball 300 Model 225642 Fire Ball 425 Model 225782 3b 3c N Ah nG WEN 2d HS 22 Installation and Operation Ref No Part No 1 248097 203857 222065 2 222063 222066 2a 220591 109105 2b 155470 160327 2c 203320 205418 2d 155494 155470 3 224512 3a 110234 3b 100960 3c 110224 3d 156849 4 200326
25. r covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground equipment and conductive objects See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Installation and Operation J Installation The typical stationary installation shown in is only a Installation guide for sel
26. the installation and operation of Graco Fire Ball pumps For information on service and repair of these pumps please see the following manual e Fire Ball Pump Service Troubleshooting and Repair 309869 You should also read the instruction manuals for all components of your system Installation and Operation Packages Packages Model Hose Cover Bung Dispense Air Package No Description Fitting Kit Adapter Kit Regulator Fire Ball 225 Packages 246230 246775 222062 ho Jo 246903 248097 16 gallon 60 liter gear lube Ui 204574 237075 224512 La a 16 gallon 60 liter drum 246904 cover 222063 204574 224512 248097 55 gallon 208 liter drum 246906 Cover 222063 200326 224512 248097 55 275 gallon 208 1041 liter 246907 bung mount 222063 222308 Fire Ball 300 Packages 225852 209876 222062 ho Jo 225728 203872 16 gallon 60 liter gear lube i 204574 237075 224512 Ls 16 gallon 60 liter drum 225094 cover 222063 204574 203857 55 gallon 208 liter drum 225642 cover 222063 200326 204254 55 gallon 208 liter bung 225640 mount 222063 222308 222087 275 gallon 1041 liter 225931 obround tank 222063 222308 203872 16 gallon 60 liter drum 222086 cover truck mount 222063 222060 203857 55 gallon 208 liter drum 206655 cover truck mount 222063 207367 204254 55 gallon 208 liter bung 204264 adapter truck mount 222063 204076 Fire Ball 425 La 225853 205626 universa
27. udes items 2a 2d 2a 220591 oe HOSE fluid nitrile 1 2 in ID 1 2 npt mbe 6 ft 1 83 m 26 T a Ref Qty No Part No Description Qty 2b 155470 UNION swivel 90 1 2 npt m x 1 1 2 npsm f 1 1 2c 203320 e HOSE air buna N 3 8 in ID 1 3 8 npt mbe 6 ft 1 83 m 1 2d 155494 UNION swivel 90 3 8 npt m x 1 3 8 npsm 1 3 222060 DRUM COVER 1 4 222061 HOLD DOWN KIT 1 See manual 306345 for parts Installation and Operation 55 gallon 208 Liter Drum Cover Truck Mounted Pump Fire Ball 300 Model 206655 Fire Ball 425 Model 206656 Parts List Ref No Part No 1 203857 222065 2 222063 2a 220591 Description PUMP Fire Ball 300 5 1 for 206655 see 309869 for parts PUMP Fire Ball 425 10 1 for 206656 see 309869 for parts HOSE AND FITTING KIT Includes items 2a 2d e HOSE fluid nitrile 1 2 in ID 1 2 npt mbe 6 ft 1 83 m Installation and Operation Qty Ref No 2b 2C 2d Part No 155470 203320 155494 207367 207361 Description e UNION swivel 90 1 2 npt m x 1 2 npsm f 1 e HOSE air buna N 3 8 in ID 3 8 npt mbe 6 ft 1 83 m e UNION swivel 90 3 8 npt m x 3 8 npsm DRUM COVER HOLD DOWN KIT See manual 306345 for parts Parts Qty 21 Parts 55 gallon 208 Liter Bung Adapter Truck Mounted Pump Fire Ball 300 Model 204264 Fire Ball 425 Model 222067 28 Installation and Oper
28. ument as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intentes a la suite de ou en rapport directement ou indirectement avec les proc dures concern es
29. ure 540 psi 3 7 MPa 37 bar Air motor effective diameter 2 25 in 57 2 mm Air operating range 40 180 psi 0 28 1 2 MPa AA AR APO PERA LY 2 8 12 bar Approx air consumption and fluid flow 100 psi air and 80 cpm 8 5 scfm 2 1 gpm 241 m min 7 9 lpm Dry suction lift feet of Water 23 Wetted materials steel polyurethane aluminum AA buna N Rulon Air inlet port size XX 3 8 in npt f Fluid inlet port size 1 5 in npt f Fluid outlet port size 1 2 in npt f Sound pressure measured 1 meter from unit 77 8dB Sound pressure ISO 9614 2 85 6dB Fire Ball 300 5 1 Fud Toar al Oia AA ours 5 1 Cycles gallon cycles liter 28 4 8 6 Fluid flow 80 cpm gpm lpm m 2 8 9 3 Pumping distance guideline up to 500 ft 152 5 m Maximum fluid pressure 900 psi 6 2 MPa 62 bar Air motor effective diameter 3 0 in 76 2 mm Air operating range 40 180 psi 0 28 1 2 MPa adan ABO AGE itr ara maaan ated SAGO gnc ene tone EN 2 8 12 bar Approx air consumption and fluid flow 100 psi air and 80 cpm 8 5 scfm 2 1 gpm 241 m min 7 9 Ipm Dry suction lift feet of water 26 30 Technical Data Wetted materials
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