Global Machinery Company BS230L Saw User Manual
Contents
1. Vibration or Check to see that all screws are securely tightened abnormal noise Moving parts excessively worn Use authorised service centre to repair or replace 16 GMC customer assist For prompt service we suggest you log your service request online at www gmcservice com au Should you not have access to the Internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand 7am 7pm 7days a week AEST You will need the following details at hand to log your service request Personal details First amp Last name address pick up address contact phone numbers email address Product details Product number date of purchase retailer bought from State amp postcode receipt number reason for the request copy of official purchase receipt Attach your purchase receipt and save with this Manual for future reference Please refer to our website www gmcompany com for full GMC warranty Terms and Conditions2. adjustments The bevel adjustment allows material to be cut at an angle from 0 to 45 1 Loosen the table angle locking knob 16 2 A bevel adjustment scale 19 is located under the table to assist in setting the table to the desired angle between 0 and 45 3 Adjust the table angle by rotating the table angle adjustment knob 17 Rotate the knob in an anti clockwise direction to increase the bevel angle rotate the knob in a clockwise direction to set the angle back to 90 4 Tighten the table angle locking knob 16 to secure the table in position Note When greater precision is required make a practice cut first on a scrap piece of similar wood and then adjust the table as necessary for your requirements Adjusting the saw blade tension WARNING Always ensure that the saw is switched off and unplugged from the power supply before making any adjustments The saw blade tension can be adjusted using the blade tension knob 1 To increase the blade tension turn the blade tension knob 24 in a clockwise direction 2 To reduce the blade tension turn the blade tension knob in an anti clockwise direction 3 Fully raise the upper blade guide 4 Check the tension by pushing the side of the blade with your finger halfway between the table and upper blade guide The blade should flex no more than 2mm to 3mm 5 Correct the tension if necessary 12 Adjusting the blade track
3. and wrenches Check to see that keys and adjusting wrenches are removed from the tool before switching on 15 Avoid unintentional starting Always check that the switch is in the OFF position before plugging in the tool to the power supply Do not carry a plugged in tool with your finger on the switch 16 Use outdoor rated extension cords When a tool is used outdoors use only extension cords that are intended for outdoor use and are so marked 17 Stay alert Watch what you are doing Use common sense Do not operate a power tool when you are tired 18 Check for damaged parts Before using a tool check that there are no damaged parts If a part is slightly damaged carefully determine if it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts proper mounting and any other conditions that may affect the operation of the tool A part that is damaged should be properly repaired or replaced by an authorised service facility unless otherwise indicated in this Instruction Manual Defective switches must be replaced by an authorised service facility Do not use a tool if the switch does not turn the tool on and off correctly 19 Guard against electric shock Prevent body contact with grounded objects such as water pipes radiators cookers and refrigerator enclosures 20 Use only approved parts When servicing use only identical replacement parts
4. cause flash blindness WARNING Do not stare directly at the laser beam A hazard may exist if you deliberately stare into the beam please observe all safety rules as follows The laser shall be used and maintained in accordance with the manufacturer s instructions Never aim the beam at any person or an object other than the work piece The laser beam shall not be deliberately aimed at personnel and shall be prevented from being directed towards the eye of a person for longer than 0 25s Always ensure the laser beam is aimed at a sturdy work piece without reflective surfaces i e wood or rough coated surfaces are acceptable Bright shiny reflective sheet steel or the like is not suitable for laser use as the reflective surface could direct the beam back at the operator Do not change the laser light assembly with a different type Repairs must only be carried out by the laser manufacturer or an authorised agent CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Please refer to the relevant Australian standards AS 2397 and AS NZS2211 for more information on Lasers General safety instructions To use this tool properly you must observe the safety regulations the assembly instructions and the operating instructions to be found in this Manual All persons who use and service the machine have to be acquainted with this Ma
5. of the same item Asmall freight charge may apply Proof of purchase is essential We reserve the right to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents alterations or commercial or business use It also does not cover any bonus items or included accessories Only the power tool is covered under this warranty With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual Please ensure that you store your receipt in a safe place Conditions apply to the above warranty For full details of the warranty terms and conditions please refer to our website www gmcompany com For prompt service we suggest you log your service request online www gmcservice com au should you not have access to the internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care t
6. parts at regular intervals 4 Never use caustic agents to clean plastic parts CAUTION Do not use cleaning agents to clean the plastic parts of the tool A mild detergent on a damp cloth is recommended General inspection Regularly check that all the fixing screws are tight They may vibrate loose over time Troubleshooting WARNING Turn the on off switch to the off position and unplug the tool from the power supply before performing trouble shooting procedures Suggested remedy Band saw will not Power cord not plugged in Ensure that the cord is connected to the power supply start Power fault fuse or circuit breaker Check the power supply tripped Cord damaged Use authorised service centre to repair or replace Burned out switch Use authorised service centre to repair or replace Faulty motor Use authorised service centre to repair or replace the motor Blade does not Extension cord too long or undersized Use extension cord heavy enough to carry the current reach full speed Tool is overheating Turn off the tool and let it cool down to room temperature Inspect and clean the ventilation slots Blade not running Loose blade Check to see that the blade is tightened on the wheels straight adjust the blade tension if necessary Blade tracking not adjusted Ensure that the blade is centred on the wheels by adjusting the blade tracking Thrust bearings and guide pins not Adjust all thrust bearings and guide pins as adjusted recommended
7. the thrust bearing locking screw using the 3mm hex key 36 supplied oo 2 Adjust the thrust bearing position until it is 0 5mm away from the band saw blade When the band saw blade is turned by hand it should not make contact with the thrust bearing 3 Tighten the thrust bearing locking screw Upper guide pin adjustment 1 To adjust the guide pins loosen the 2 screws that hold the guide pins in place using the 3mm hex key supplied 2 Press the guide pins together against the band saw blade 3 Turn the band saw wheel by hand in a clockwise direction several times to bring the guide pins into the correct position Both guide pins should just touch the saw blade 4 Tighten the guide pin locking screws CAUTION Ensure the blade is not pinched by rotating the band saw wheel one or two times by hand Lower blade guide adjustment WARNING Always ensure that the saw is switched off and unplugged from the power supply before making any adjustments 1 The lower blade guide adjustments consist of a thrust bearing that supports the band saw blade from the rear and two guide pins that provide lateral support these need to be readjusted after every band saw blade change or tracking adjustment 2 The work table needs to be tilted 45 and the door needs to be open before the thrust bearing locking screw and guide pins can be adjusted This helps give better access to the adjustment screws Thrust bearing adju
8. wrench a Open the blade housing doors Remove the table insert 15 so you can get better access to the blade guard Loosen and remove the hex screw that secures the blade guard in position using the 3mm hex key supplied The blade guard can now be pushed to the side of the blade HI 5 Loosen the blade tension knob to slacken the blade 6 Remove the blade by guiding it through the slot in the work table and the upper and lower blade guides 7 Fit the new saw blade ensuring that the teeth are pointing towards the front of the saw where the doors are 8 Lightly tension the new blade by rotating the blade tension knob 9 Centre the band saw blade on the rubber tyres of the band saw wheels 10 Turn the upper wheel by hand to ensure the blade is running in the centre of the rubber lined wheels 11 If required adjust the saw blade tracking 12 Once the tracking is correct tighten the blade tension knob Adjust the thrust bearings and guide pins as described earlier 13 Close the housing doors 14 Place the lower blade guard back into position and fit the hex screw to secure the guard in position 15 Replace the table insert 16 Attach the bracket to the front of the work table by tightening the hex head screw using the 10mm wrench Operation 1 Adjust the bevel angle rip fence mitre gauge and upper blade guide as required 2 Ensure that the table insert is in place and f
9. 2 To switch off simply push on the red cover 1 to snap it shut This pushes the OFF button underneath the cover and cuts off the power To switch on again it is necessary to unclip the cover and raise it Note The saw is automatically turned off in the event of a power failure You will need to press the ON button again to restart the saw Turning the laser on and off 1 To turn the laser on press the laser light on off switch 3 2 To turn the laser off press the laser light on off switch one more time 3 To adjust the laser line turn the laser adjustment knob in an anti clockwise direction to loosen it and then move it to the left or right until the laser line is in line with the blade Turn the laser adjustment knob in a clockwise direction to tighten it 13 Turning the LED lights on and off The LED light will illuminate the work area for greater visibility of the cutting line 1 To turn the worklight on press the light on off switch 4 2 To turn the worklight off press the light on off switch one more time Removing and installing band saw blades WARNING Always ensure that the saw is switched off and unplugged from the power supply before making any adjustments This bandsaw is supplied with a general purpose woodcutting blade 1 Remove the rip fence from the table 2 Remove the hex screw washer and bracket from the front of the work table by loosening the hex screw using the 10mm
10. Use an authorised service facility to fit replacement parts Additional safety rules for band saws Ensure that the lighting is adequate Keep the area free of tripping hazards Do not let anyone under 18 years operate this saw e Always stand to one side when operating the saw Never use a cracked or distorted saw blade Only use sharp blades When cutting round wood use clamps that prevent the work piece from turning on the table e Never use your hands to remove sawdust chips or waste close by the saw blade Use only blades as recommended e Rags cloths cord string and the like should never be left around the work area Avoid cutting nails Inspect the workpiece and remove all nails and other foreign objects before beginning sawing Support the work properly Never reach over the blade to remove waste or off cuts Do not attempt to free a jammed blade before first switching off the machine Do not slow or stop a blade with a piece of wood Let the blade come to rest naturally If you are interrupted when operating the saw complete the process and switch off before looking up Periodically check that all nuts bolts and other fixings are properly tightened e Do not store materials or equipment above a machine in such a way that they could fall into it Ensure that your work is always on the table Never make a cut with the work off the table Wear goggles Wear hearing protecti
11. aw is supplied with the following components a Band saw b Band saw blade fitted c Work table d Table insert fitted e Rip fence f Mitre gauge g Push stick h Table bracket washer and bolt Assembly The band saw is shipped partly disassembled and the work table and rip fence need to be installed prior to use 1 Place the work table on the table trunnion 14 by threading the saw blade through the slot in the table i Bolts amp star washers for attaching table x 2 Secure the work table to the table trunnion using the four j Screw amp nut for hanging push stick hex bolts and star washers i k 3mm hex key CAUTION Make sure the screws are tightened securely to omm hex key ensure they do not loosen in use m 10mm wrench 3 Place the table bracket h onto the front of the work table Place the washer over the hex screw and feed the screw through the bottom of the table and into the table bracket Tighten the hex screw using the 10mm wrench x4 4 Attach the rip fence to the table and secure it by pushing pare pa j down the rip fence locking handle 29 00 Su Note It may be necessary to rotate the handle anticlockwise to be able to slide the rip fence over the table and then clockwise before locking the handle in position 5 Attach the mitre gauge 30 onto the table by sliding it into the mitre gauge slot 6 Screw the push stick screw and nut into the hole at t
12. he rear of the saw next to the push stick storage area Mounting to a workbench 1 The band saw features four holes in the base for mounting to a workbench 2 It is best to attach the band saw to a firm stable surface at a convenient working height A workbench is ideal 3 Drill four holes in the workbench to match the four holes in the base of the saw 4 Attach the band saw to the work bench using bolts inserted from the top lock washers and nuts not supplied Upper blade guide adjustment WARNING Always ensure that the saw is switched off and unplugged from the power supply before making any adjustments 1 The upper blade guide 20 protects against unintentional contact with the saw blade 2 In order for the upper blade guide to provide adequate protection against contact with the band saw blade 25 it must always be set as close as possible against the workpiece maximum distance 3mm To adjust the height of the upper blade guide rotate the blade guide knob 21 Rotate in a clockwise direction to move the blade guide up rotate in an anti clockwise direction to move the blade guide down 4 The upper blade guide consists of a thrust bearing that supports the band saw blade from the rear and two guide pins that provide lateral support these need to be readjusted after every band saw blade change or tracking adjustment Thrust bearing adjustment 1 To adjust the thrust bearing loosen
13. i i il BAND SAW WITH BS230L INSTRUCTION MANUAL GLOBAL MACHINERY COMPANY Code BS230L IM Date 070509 Edition 05 Op DCR Warranty Introduction Environmental protection Description of symbols Specifications Safety rules for laser lights General safety instructions Additional safety rules for band saws Unpacking Know your product Components Assembly Mounting to a workbench Lower blade guide adjustment Housing doors Adjusting the rip fence Adjusting the mitre gauge Adjusting the bevel angle Adjusting the saw blade tension Adjusting the blade tracking Dust collector connection Turning on and off Turning the laser on and off Turning the LED lights on and off Removing and installing band saw blades Operation Using the REDEYE laser line generator Power cord maintenance Cleaning General inspection Troubleshooting 9099 oF MR PRP Ww GW GW GW PS Warranty Power Tools Whilst every effort is made to ensure your complete satisfaction with this tool occasionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and you may need the assistance of our service department This product is warranted for a 2 year period for home domestic use from the date of the original purchase If found to be defective in materials or workmanship the tool or the offending faulty component will be repaired or replaced free of charge with another
14. ing WARNING Always ensure that the saw is switched off and unplugged from the power supply before making any adjustments The blade tracking adjustment knob is used to adjust the upper band saw wheel to have the blade run centrally on the rubber tyres of the band saw wheels 1 Loosen the blade tracking locking nut 23 cel 2 While rotating the bandsaw wheel by hand turn the blade tracking adjustment knob 22 in a clockwise direction if the band saw blade runs towards the front of the saw 3 Turn the blade tracking adjustment knob in an anti clockwise direction if the band saw blade runs towards the rear of the saw 4 Tighten the blade tracking locking nut Note Rotate the bandsaw wheel by hand to check the blade is correctly aligned before closing and locking the housing doors and running the band saw Dust collector connection 1 Connect dust extraction equipment to the dust extraction port on the back of the band saw CAUTION Wood dust and chips in a confined area can give rise to fire or an explosion Guard against possible ignition sources Keep the saw dust to a minimum by cleaning up after every use Turning on and off The safety switch employs a red hinged cover that clips over the ON OFF switches 1 To switch on unclip the cover fastener raise and hold the cover 1 then press the ON switch 2 Now let the cover fall so that it rests against the switches Do not close the cover
15. lock 12 and lower housing lock 11 in an anti clockwise direction using the 5mm hex key supplied 4 To close the housing doors rotate the upper housing lock 12 and lower housing lock 11 in a clockwise direction using the 5mm hex key supplied Adjusting the rip fence WARNING Always ensure that the saw is switched off and unplugged from the power supply before making any adjustments The rip fence allows you to make parallel cuts in a piece of wood all at the same width 1 Adjust the rip fence to the required width and secure it in position using the rip fence locking handle 29 2 The rip fence can be positioned on both sides of the blade 11 3 Ensure that the fence rests against the wood along its entire length to give a consistent parallel cut Adjusting the mitre gauge 1 The mitre gauge is used to help support the workpiece and can be adjusted when cutting an angle 2 To adjust the mitre gauge loosen the knob 31 at the top of the mitre gauge 3 Rotate the mitre gauge until the desired angle is reached 4 Tighten the mitre gauge knob to secure the angle Note When the mitre gauge is not in use it can be stored on the back of the band saw for greater convenience Slide the mitre gauge into the mitre gauge storage slot 32 on the back of the band saw Adjusting the bevel angle WARNING Always ensure that the saw is switched off and unplugged from the power supply before making any
16. lush with the table 3 To start the saw push the on off switch to the ON position 4 To begin the cut guide the wood into the moving saw blade 5 Use only enough pressure to keep the saw cutting Do not force the cutting allow the blade and the saw to do the work 6 When cutting on a bevel angle ensure that the rip fence is located on the right hand side of the blade 7 When cutting rod use a jig or fixture to prevent the workpiece from turning 8 When cutting boards vertically use a suitable push block to feed the workpiece into the saw 9 Once finished turn off the tool by pushing the red button on the switch cover and unplug the tool from the power point to prevent unauthorised use Using the REDEYE laser line generator WARNING Do not stare directly at the laser beam Never aim the beam at any person or an object other than the workpiece Do not deliberately aim the beam at personnel and ensure that it is not directed towards the eye of a person Always ensure the laser beam is aimed at a sturdy workpiece without reflective surfaces i e wood or rough coated surfaces are acceptable Bright shiny reflective sheet Steel or the like is not suitable for laser use as the reflective surface could direct the beam back at the operator Only turn the laser beam on when the workpiece is on the tool 1 Mark the line of cut on the workpiece 2 Adjust the bevel angle rip fence mitre gauge and upper blade g
17. ments to do the job best handled by a heavier duty tool Never use a tool for a purpose for which it was not intended 7 Dress correctly Do not wear loose clothing or jewellery They can be caught in moving parts Rubber gloves and non slip footwear are recommended when working outdoors If you have long hair wear a protective hair covering 8 Use safety accessories Safety glasses and earmuffs should always be worn A face or dust mask is also required if the sanding operation creates dust 9 Do not abuse the power cord Never pull the cord to disconnect the tool from the power point Keep the cord away from heat oil and sharp edges 10 Secure the work piece Use clamps or a vice to hold the work piece It is safer than using your hand and frees both hands to operate the tool 11 Do not overreach Keep your footing secure and balanced at all times 12 Look after your tools Keep tools sharp and clean for better and safer performance Follow the instructions regarding lubrication and accessory changes Inspect tool cords periodically and if damaged have them repaired by an authorised service facility Inspect extension cords periodically and replace them if damaged Keep tool handles dry clean and free from oil and grease 13 Disconnect idle tools Switch off the power and disconnect the plug from the power point before servicing when changing accessories and when the tool is not in use 14 Remove adjusting keys
18. nual and must be informed about its potential hazards Children and infirm people must not use this tool Children should be supervised at all times if they are in the area in which the tool is being used It is also imperative that you observe the accident prevention regulations in force in your area The same applies for general rules of occupational health and safety WARNING When using power tools basic safety precautions should always be taken to reduce the risk of fire electric shock and personal injury Also please read and heed the advice given in the additional important safety instructions 1 Keep the work area clean and tidy Cluttered work areas and benches invite accidents and injury 2 Consider the environment in which you are working Do not use power tools in damp or wet locations Keep the work area well lit Do not expose power tools to rain Do not use power tools in the presence of flammable liquids or gases 3 Keep visitors away from the work area All visitors and onlookers especially children and infirm persons should be kept well away from where you are working Do not let others in the vicinity make contact with the tool or extension cord 4 Store tools safely When not in use tools should be locked up out of reach 5 Do not force the tool The tool will do the job better and safer working at the rate for which it was designed 6 Use the correct tool for the job Do not force small tools or attach
19. o heed the Cautions and Warnings Your GMC power tool has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this tool making it easy to maintain and operate Environmental protection Recycle unwanted materials instead 4 of disposing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way Warnings It may be more difficult to see the laser line in conditions of bright sunshine and on certain surfaces Description of symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Wear hearing protection Wear eye protection Wear breathing protection Conforms to relevant standards for electromagnetic compatibility N380 Specifications Voltage 230 240V 50Hz Input Power 300W No Load Speed 1400 RPM Blade Speed 680 metres min Throat Depth 230mm Table Size 305mm x 300mm Cutting Capacity 90mm Blade Length 1511mm Product Weight 16 5kg Laser Class 2 Laser Wavelength 650nm Laser Output Power lt 1Mw Safety rules for laser lights The laser light laser radiation used in the GMC REDEYE system is Class 2 with maximum 1mW and 650nm wavelengths These lasers do not normally present an optical hazard although staring at the beam may
20. on Wear a breathing mask Unpacking Due to modern mass production techniques it is unlikely that your GMC Power Tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury Required tools The following tools are required to assemble the band saw e 3mm 8 5mm Hex Keys Supplied e 10mm Wrench Supplied Assembly time The BS230L band saw will take approximately 10 minutes to assemble Know your product CONDO FP WP Switch cover emergency stop On off switch Laser light on off switch LED light on off switch Laser adjustment knob Laser aperture LED lights Base Lower housing door Upper housing door Lower housing lock Upper housing lock Work table Work table trunnion Table insert Table angle locking knob Table angle adjustment knob Table angle adjustable screw stop Bevel scale Upper blade guide Blade guide knob Blade tracking adjustment knob Blade tracking locking nut Blade tension knob Saw blade Upper blade wheel Lower blade wheel Rip fence Rip fence locking handle Mitre gauge Mitre gauge locking knob Mitre gauge storage Push stick Push stick storage Dust extraction port 3mm Hex key omm Hex key 10mm Wrench Components The BS230L band s
21. stment 1 To adjust the thrust bearing loosen the thrust bearing locking screw using the 3mm hex key supplied It is easier to access the thrust bearing screw if the work table is placed on a 45 angle 2 Adjust the thrust bearing position until it is 0 5mm away from the band saw blade When the band saw blade is turned by hand it should not make contact with the thrust bearing 3 Tighten the thrust bearing locking screw Lower guide pin adjustment 1 With the table set to 90 adjust the guide pins by loosening the 2 screws that hold the guide pins in place using the 3mm hex key supplied The lower housing door needs to be opened to access the screws 2 Press the guide pins together against the band saw blade 3 Turn the band saw wheel by hand in a clockwise direction several times to bring the guide pins into the correct position Both guide pins should just touch the saw blade 4 Tighten the guide pin locking screws CAUTION Ensure the blade is not pinched by rotating the band saw wheel one or two times by hand Housing doors WARNING Always ensure that the saw is switched off and unplugged from the power supply before making any adjustments 1 The upper housing door 10 and lower housing door 9 protect against contact with the rotating parts inside the machine 2 Both housing doors must be closed and locked while the machine is in use 3 To open the housing doors rotate the upper housing
22. uide as required 3 Switch on the laser beam using the laser light on off switch 4 Align the laser beam with the line on the workpiece 5 The laser beam can be aligned to be parallel with the blade by adjusting the laser line Loosen the laser adjustment knob and move the laser beam until it is in line with the blade Tighten the laser adjustment knob 6 To start the saw push the on off switch to the ON position 7 To begin the cut guide the wood into the moving saw blade 8 Use only enough pressure to keep the saw cutting Do not force the cutting allow the blade and the saw to do the work 9 When cutting on a bevel angle ensure that the rip fence is located on the right hand side of the blade 10 When cutting rod use a jig or fixture to prevent the workpiece from turning 11 When cutting boards vertically use a suitable push block to feed the workpiece into the saw 12 Once finished turn off the tool by pushing the red button on the switch cover and unplug the tool from the power point to prevent unauthorised use 15 Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authorised service centre in order to avoid a safety hazard Cleaning 1 Keep the tool s air vents unclogged and clean at all times 2 Remove dust and dirt regularly Cleaning is best done with a soft brush or a rag 3 Re lubricate all moving
Download Pdf Manuals
Related Search