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GE Monogram ZGG27121 Gas Grill User Manual

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Contents

1. Match N Stick N Extension Rod Gourmet Radiant Trays Grill Grates Rotisserie rod handle holders and motor on models so equipped Spit Forks 36 48 Motor Rotisserie Rod and Handle Side Burner Grate Step Provide Support Built In Installation 27 Models Installation All Outdoor Cooking Centers can be installed on a cart designed specifically for that model size Follow the installation instructions provided with the carts to install Proceed to Gas supply to complete the installation e All models may be installed into a combustible or non combustible enclosure e Combustible enclosures require the use of an insulated jacket Insulated jackets are available as a optional accessory Order the specific type for your model Clearances e Allow 3 at the rear for lid clearance e Allow at least 12 clearance at the back of the ZX27TKYSS Trim Kit This kit is designed for both combustible and non combustible enclosures The trim will conceal the gap at the rear and both sides of the opening e Secure trim to the sides and back with screws provided e Place the grill into the enclosure 12 Min to Combustibles 3 Clearance for Lid Install Electrical Outlet for Rotisserie on Left Side 6 5 AMP Min os 4x4 Opening for Gas Supply Line Opening for Access Doors 10 1 2 27 wide models Installation in a non combustible enclosure
2. eJn a non combustible masonry enclosure the grill drops into the opening A deck or ledge on each side is required for support from the bottom Outdoor Cooking Centers CAUTION The grill is heavy 2 people are required to lift and place the grill into the cart or the enclosure grill when exhaust is directed to a window or a surface that is difficult to clean e Allow at least 6 clearance on each side to any non combustible material located above the cooking surface for counterspace Rotisserie models also require 6 clearance for placing and handling the motor and skewer e Allow at least 12 clearance on each side and rear to combustible vertical materials NOTE This trim kit is not designed to support the weight of the grill The grill must be supported from the bottom 12 Min to Combustibles install Electrical 3 Clearance Outlet for Rotisserie for Lid on Left Side 6 5A 1 2 4x4 Opening for Gas Supply Line Opening for 11 1 2 Access Doors 27 wide models Installation in a combustible enclosure ZX27JYSS insulated jacket is required e The insulated jacket must be supported from the bottom by a solid deck or ledge on each side beneath the jacket e Construct the enclosure as shown and place the insulated jacket into the enclosure Place the cooking center into the jacket No installation hardware is required NI Install Electrical Outlet for Rotisserie On Right side 6 5 AMP
3. Louisville KY 40225 Note While performing installations described in this book safety glasses or goggles should be worn To obtain specific information concerning any Monogram product or service call GE Answer Center consumer information service at 800 626 2000 any lime day or night For Monogram local service in your area call 1 800 444 1845 N Z3 Product improvement is a continuing endeavor at General Electric Therefore materials appearance and specifications are subject to change without notice Pub No 49 80009 Dwg No 164D3333P227 2000 GE Appliances Printed in USA N D 537 3 00 10743
4. to the grill e Pull the panel outwards and unplug the wires from the back of the rotary igniters e If the grill has an optional rotisserie burner remove the screws holding the inspection cover in place Outdoor Cooking Centers DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE THIRD GROUND PRONG FROM THE POWER CORD For 27 wide built in grills locate the electrical outlet on the left hand side within reach of the rotisserie s 72 power cord e For 36 and 48 wide built in grills locate the electrical outlet on the right hand side within reach of the rotisserie s 30 power cord TO TEST e Apply the soap solution around the connections valve and tubing e Turn the gas supply on e Check all connections from the supply line or LP tank up to and including the manifold pipe assembly e If a leak is detected turn gas supply to off and tighten fittings Turn the gas on and check again e To re install the valve panel re connect the igniter wires and secure the panel with original screws Step Check Burners Drip Trays and Grates Installation e During shipping parts such as burners and reflectors may have moved Check to be sure all parts are in position CORRECT Burner Rests Level onto Anti Flip Bracket Ignitor Anti Flip Bracket a INCORRECT Burner is v Upside Down Check to be sure all burners are in the correct Burner Nubs Shou
5. not light within 4 seconds turn knobs to OFF and wait 5 minutes for the gas to dissipate before trying again e Jf the burner does not light after several attempts the burner can be lit with a match Outdoor Cooking Centers e A match stick extension rod is provided on some models TO MATCH LIGHT Insert a match stick DO NOT LIGHT securely into the clip end of the match stick extension rod e Light the match stick held on the end of the rod and hold against a burner port towards the front e Push and turn the corresponding control knob to the LITE position e If the burner does not light after 4 seconds turn the knob OFF Wait 5 minutes for any accumulated gas to dissipate before trying to light the burner again e All burners may be match lit in the same manner e If the match light extension rod is not provided with your model refer to the Owners Manual for lighting instructions Step Adjusting the Burners Installation Adjustments should not be required unless vibration during transit or variations in local gas supply make minor adjustments necessary Adjustments must be made by a qualified technician at the time of installation Extreme care should be used if adjustments are made after installation Turn gas supply on Push and turn the burner control knobs to the LITE position Up to 20 seconds may be required to to purge air from the lines Flames should be blue and stable
6. the same manner Valve Stem WARNING Always check the low flame size for stability A burner flame which is too small may go out or be extinguished easily This can cause un burned gas to escape and cause a hazardous condition 13 Installation Outdoor Cooking Centers Install 27 Wide Models 36 and 48 Wide Models f e Slide the motor down into the channel on The motor will rest on the cast iron block Rotisserie the left side and tighten thumb screw and can be tightened against the grill by If so equipped e To use place pointed end of the skewer into turning the black knob the motor and the threaded end resting on e To use place pointed end of the skewer into the right side support the motor and the threaded end resting on e Remove the handle from the threaded end the right side support of the skewer before using Remove the handle from the threaded end of the skewer before using 14 Install Optional Access Doors ZXADCSS or ZXSDCSS 6 a tie i i i P Hay Ges 9 m i Ji d 3 e The opening for double and single access doors should be 24 1 8 wide and 18 1 4 high e Place the frame into the opening and secure with screws on all sides e Hang the doors on the hinges as shown Install Access Doors Outdoor Cooking Centers Monogram General Electric Company
7. with no yellow tips excessive noise or lifting from the burner If any of these conditions exist turn control to off and check air shutter and burner ports for debris or spider webs TO ADJUST e Remove burners by lifting and twisting while pulling towards the back Locate and loosen the lock screw on the face of the air shutter with a screwdriver e Replace the burners e Turn burner knob to the LITE position e If the flame is yellow indicating insufficient air turn the air shutter open to allow more air to the burner Low setting Adjustment Minor adjustments may be required due to fluctuations in local gas pressure Adjustments to increase or decrease gas flow may be necessary e Turn burner knob to LITE position e Turn the control knob to the lowest setting all the way counter clockwise Remove the knob by pulling straight out e Insert a thin blade flat screwdriver into the valve shaft and hold 3 32 blade width recommended e Grip the shaft with pliers and turn the screwdriver counter clockwise to lower the flame or clockwise to increase the flame e When the desired setting is made replace the knob and turn burner off NOTE Adjustment of the infra red rotisserie burner is not recommended Outdoor Cooking Centers e Jf the flame is noisy and tends to lift away from the burner there is too much air Turn the air shutter to reduce the opening e Side burners can be adjusted in
8. 48 models on cart ZX48CV4Y fits 48 built in s with 4 burners ZX48CV3Y fits 48 built in s with 3 burners ZX36CVCY fits all 36 models on cart ZX36CV3Y fits 36 built in s with 3 burners ZX36CV2Y fits 36 built in s with 2 burners ZX27CVCY fits 27 models on cart ZX27CV2Y fits all 27 built in models ZX2LYSS Dual range top burner LP Gas ZX2NYSS Dual range top burner Nat Gas Can be installed on the right side of a 27 cart For built in installations order Trim Kit ZX2TKYSS to conceal the gap between the side and rear edges of the opening Insulated jacket ZX2JYSS is required for installation into a combustible enclosure vo 12 Min to Combustibles Product 3 Clearance for Lid ery Dimensions amp Clearances 27 Wide Models 12 Min to Combustibles 3 Clearance for Lid 36 Wide Models 12 Min to Combustibles 3 Clearance for Lid 48 Wide Models Design Information Outdoor Cooking Centers Advance Planning Choosing the Location Tools amp Materials Required Not supplied Design Information e Monogram Outdoor Cooking Centers are designed to be installed on a grill cart or into an enclosure 27 Models eJn a non combustible masonry enclosure the grill drops into the opening A deck or ledge on each side is required for support from the bottom e Insulated jackets are available to allow the grill to be installed in a combustible enclosure The
9. GE Monogram Installation Instructions Stainless Steel Professional Outdoor Cooking Centers 48 Natural gas models ZGG48N42 ZGG48N3 1 ZGG48N40 ZGG48N30 48 Liquid Propane models ZGG48L42 ZGG48L31 ZGG48L40 ZGG48L30 36 Natural gas models ZGG36N31 ZGG36N21 ZGG36N30 ZGG36N20 36 Liquid Propane models ZGG36L31 ZGG36L2 1 ZGG36L30 ZGG36L20 27 Natural gas models ZGG27N21 ZGG27N20 27 Liquid Propane models ZGG27121 ZGG27L20 Contents Before you begin Read these instructions completely and carefully IMPORTANT Save these instructions for local inspector s use IMPORTANT OBSERVE ALL GOVERNING CODES AND ORDINANCES NOTE TO INSTALLER Be sure to leave these instructions with the Consumer NOTE TO CONSUMER Keep these instructions with your Use and Care Book for future reference If you have questions concerning the installation of this product call the GE Answer Center Consumer Information Service at 800 626 2000 24 hours a day 7 days a week If you received a damaged cooking center you should contact your dealer Installation of this cooking center requires basic mechanical skills Proper installation is the responsibility of the installer For Monogram local service in your area 1 800 444 1845 For Monogram service in Canada 1 888 880 3030 For Monogram Parts and Accessories call 1 800 626 2002 FOR YOUR SAFETY Do not use cooking center in a space where gasoline or othe
10. Min 36 Models 12 Min to Combustibles 3 Clearance for Lid 4x4 Opening for Gas Supply Line Opening for Access Doors 36 wide models Installation in a non combustible enclosure Install Electrical Outlet for Rotisserie On Right Side 6 5 AMP Min 22 3 4 48 Models 12 Min to Combustibles 3 Clearance for Lid 4x4 Opening for Gas Supply Line For Doors Access 48 wide models Installation in a non combustible enclosure In a non combustible masonry enclosure the grill drops into the opening and hangs from its side flanges A deck is not required for support Installation Outdoor Cooking Centers Install Electrical Outlet for Rotisserie On Right side 6 5 AMP Min 23 3 4 12 Min to Con bustibles 3 Clearance for Li r Lid 4x4 Opening for Gas Supply Line Opening for 10 1 8 Access Doors 36 wide models Installation in a combustible enclosure ZX36JYSS insulated jacket is required Install Electrical Outlet for Rotisserie On Right Side 12 Min to 6 5 AMP Min Combustibles i 3 Clearance 23 3 4 for Lid 35 1 2 4x4 Opening for Gas Supply Line Opening For Access Doors 48 wide models Installation in a combustible enclosure ZX48JYSS insulated jacket is required e Combustible enclosures require insulated jackets ZX36JYSS for 36 models and ZX48 YSS for 48 wide models The insulated jacke
11. connections as shown e Check to be sure the regulator arrow points in the direction of gas flow towards the grill and away from the gas supply 9 Step Test for Leaks 10 Installation ELECTRICAL SUPPLY Models with rotisserie require 120V 60Hz and connected to an individual properly grounded branch circuit protected by a 15 amp circuit breaker or time delay fuse The power cord on the rotisserie is equipped with a three prong grounding plug which mates with a standard three prong grounding wall receptacle to minimize the possibility of shock hazard from this appliance If the electrical service provided does not meet the above specifications it is recom mended that a licensed electrician install an approved outlet Ay WARNING TEST FOR LEAKS A complete gas tightness check must be performed at the installation site e Do not use the grill until all connections have been leak tested Repeat leak test after each LP tank change e Check to be sure the main valve on the LP tank or the shut off valve is in the OFF position e Make a soap solution of one part liquid detergent and one part water The valve panel must be removed to check the valves and fittings e All control valves should be in the OFF position e Remove the knobs e On models equipped with Rotisserie remove the safety valve pushbutton and unscrew the surrounding bezel e Remove the 4 screws holding the valve panel
12. dels e Allow 3 at the rear for lid clearance e Allow at least 12 clearance at the back of the grill when exhaust is directed to a window or a surface that is difficult to clean Allow at least 6 clearance on each side to any non combustible material located above the cooking surface for counterspace Rotisserie models also require 6 clearance for placing and handling the motor and skewer e Allow at least 12 clearance on each side and rear to combustible vertical materials Do not install a grill below overhead unprotected combustible construction e The installation must conform to local codes or in the absence of local codes with the national fuel gas code ANSI Z223 latest edition The location must be level and stable CAUTION All cooking centers are extremely heavy 2 people are required for lifting and placing the product into a cart or enclosure Installation Outdoor Cooking Centers e Open the box and remove packaging SER e Open the grill lid and remove white plastic tie downs on burners e Remove side burner grate and aeration pan Remove the e Remove tie downs on burners i e Open the hardware accessory carton and Packaging check contents M amp Coupler and Nipple Natural Gas Regulator Natural Gas Models LP Regulator Type 1 Acme 20 Ib LP tank LP models only 1 2 NPT to 3 8 flare adaptor LIETTITTTTTTT TTT Ss Warming Rack on some models
13. est pressures equal to or less than 1 2 PSIG The installation of these grills must conform with local codes or in the absence of local codes with the National fuel gas code ANSI Z223 latest edition Operating pressure is 4 W C Supply pressure should be 5 to 14 W C If pressure is more than 14 W C a step down regulator is required Check with local gas utility or with local codes for instructions on installing gas supply lines Be sure to check on type and size of run and how deep to bury the line If the gas line is too small the grill will not function properly Outdoor Cooking Centers Threading Compound Must Be Resistant to L P Gas Coupler Sleeve Inlet Main Valve L P Regulator Quick Disconnect Hose Assembly LP operating pressure is 10 W C CAUTION The LP tank shipped separately isa Type 1 Acme Do not attempt to change or alter these supplied parts Do not attempt to use the regulator hose assembly with a standard 510 POL tank valve assembly BES 1 2NPT Close Nipple Adapter 1 2 oe aa to 3 8 Flare Fittin SA Natural Gas Suppl pply Installer Supplied Shut Off Natural Gas 4 0 Regulator Installer Supplied TUBING 3 8 FLARE e Install a manual gas shut off valve in an easily accessible location e Use threading compound on male threads only Do not use threading compound on the male end of the 1 2 NPT to 3 8 flare adapter e Make
14. ing eeesesereesrrrrssrrsesrrerserersrresise 5 Choosing the Location 0 0 ieee eee 5 Tools amp Materials Required Step 1 Remove the Packaging Step 2 Provide Support ccceccssee essences 7 Built In Installations E 7 8 Step 3 Provide Gas amp Electrical Supply 9 IF YOU SMELL GAS e Shut off gas to appliance e Extinguish any open flame e Open lid e If odor continues immediately call your gas supplier Tested in accordance with ANSI 221 58 latest edition standard for outdoor cooking gas appliances This grill is for outdoor use only Check local building codes for the proper method of installation in the absence of local codes this unit should be installed in accordance with the National Fuel Gas Code No Z223 latest edition and the National Electrical Code ANSI NFPA no 70 latest edition CALIFORNIA PROPOSITION 65 WARNING The burning of gas cooking fuel generates some by products that are on the list of substances which are known by the State of California to cause cancer or reproductive harm California law requires businesses to warn customers of potential exposure to such substances To minimize expo sure to these substances always operate this unit according to the use and care manual ensuring you provide good ventilation when cooking with gas INSECT WARNING Spiders and insects can nest in the burners of this and any other grill and cause the gas to flow f
15. insulated jacket must be supported from the bottom by a solid deck or ledge on each side beneath the jacket e if using a backsplash or rear wall locate the electrical service for the rotisserie on the left side e Trim kit ZX27TKYSS is available to conceal the gap between cooking center and the back and sides of an enclosure These cooking centers are designed for outdoor use only Do not locate the grill ina building garage or other enclosed area Ensure that fresh air ventilation is adequate e Consider exposure to wind and proximity to traffic paths e The minimum clearances to combustibles must be maintained at all times e Phillips head screwdriver e Pipe wrench e Level e Flat blade screwdriver 3 32 blade e Pliers e Appropriate gas line to reach built in installation location e Pipe joint sealant approved type and resistant to LP gases e Manual shut off valve Outdoor Cooking Centers 36 and 48 Models eIn a non combustible masonry enclosure the grill drops into the opening and hangs from its side flanges A deck is not required for support Insulated jackets are available to allow these grills to be installed in a combustible enclosure The insulated jacket must be supported from the bottom by a solid deck or ledge on each side beneath the jacket e If using a backsplash or rear wall locate the electrical service for the rotisserie on the right side of the opening Clearances All Mo
16. ld be on Top position Burners should rest flat over the anti flip brackets with stubs on top and flat side down Outdoor Cooking Centers e Remove the smoker tray if so equipped Check to be sure smoker burner and deflector plate are installed properly The burner and plate should be placed over the holding pin at the back and front of the grill e Check to be sure that all grill burners are level and securely seated in the grill box e Place Gourmet radiant on top of each burner Clips on the bottom of the radiant fits over stubs on the burners It should be centered in the grill box front to rear e Place the grill grates over the opening e Slide drip tray into place l1 Step Lighting the Grill 12 Installation A WARNING Do not attempt to light the grill if the odor of gas is present CAUTION Keep hands and face as far away from the grill as possible when lighting e Open the lid and remove the side cooktop burner cover e Turn all knobs to OFF position e Turn gas supply on at the LP tank or shut off valve NOTE When lighting the burner for the first time or after a LP tank change allow up to 20 seconds to purge air from the lines Push and turn control knob to LITE position immediately turn the rotary igniter knob next to the burner knob NOTE The spark will produce a snapping sound This is normal e If the burner does
17. on a portable grill cart or built into an enclosure Enclosures can be constructed of non combustible masonry material or of combustible material such as wood Insulated jackets are required for installation into combustible enclosures Grill Carts ZX48CTA for 48 wide models ZX36CTA for 36 wide models ZX27CTA for 27 wide models Insulated Jackets for Combustible enclosure ZX48 SS for 48 wide models ZX36 YSS for 36 wide models ZX27 YSS for 27 wide models 27 Model Trim Kit ZX27TKYSS is available to conceal the gap between the cooking center and enclosure ZXADCSS Stainless Steel Double Access Doors ZXSDCSS Stainless Steel Single Access Doors Optional accessories to cover the access open ing under the grill in a built in installation Outdoor Cooking Centers 48 Liquid Propane models ZGG48L 42 4 grill burners 2 rear infra red burners ZGG48L31 3 grill burners rear infra red burner and 2 side burners ZGG48L 40 4 grill burners ZGG48L 30 3 grill burners 2 side burners 36 Liquid Propane models ZGG36L31 3 grill burners rear infra red burner ZGG36L 21 2 grill burners rear infra red burner and 2 side burners ZGG36L 30 3 grill burners ZGG36L 20 2 grill burners 2 side burners 27 Liquid Propane models ZGG27L 21 2 grill burners rear infra red burner ZGG27L 20 2 grill burners Vinyl Covers Tough vinyl felt lined with elastic bottom ZX48CVCY fits all
18. r liquids having flammable vapors are stored or used CAUTION For outdoor use only Use this cooking center only in the manner intended by the manufacturer This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles and or boats Do not use the grill in an explosive atmosphere Keep the grill away from areas where gasoline or other flammable liquids and vapors are stored or being used Observe proper clearances to combustible materials at all times Do not use a rusty or damaged LP tank e Never substitute gases natural for LP or LP for natural These grills are factory set for LP or natural gas Order the model for your installation situation When storing the grill indoors disconnect the LP tank Store the tank outdoors in a well ventilated area Do not store additional LP tanks in or near the gas grill Follow the guidelines on the LP tank for proper storage transport and handling LP models are supplied with a 20 Ib LP tank shipped separately equipped with a Type 1 Acme connector The supplied regulator has a mating connector The supplied LP tank is equipped with an overfill protection device If you utilize a tank exchange system be sure to exchange this tank for a tank with the same device Models Available cccceesccceeccceeeseeessstesseneeeees 3 ACCESSOTIES wo eee Jos ieai 3 Product Dimensions amp Clearances oi 4 Advance Plann
19. rom the front of the burner This is a very dangerous condition which can cause a fire to occur behind the valve panel thereby damaging the grill and making it unsafe to operate Inspect the grill twice a year or immediately if any symptoms appear LP Gas Models onerare Anai 9 Natural Gas Models cccccccecccceeeeeerenseeeeeeees 9 Electrical Supply snosti iinta 10 Step 4 Test for Leaks urrinrerio atan 10 Step 5 Check Burners Replace Drip Trays and Grates Step 6 Lighting the Grill Step 7 Adjusting the Burners assesseer 13 Install ROUSserie cinscssiccisesssactisiieede ractl attescesbeces 14 Install Access Doors ccccecccecceececceeeeeeeeeeeneteaee 15 Models Available Accessories Design Information Monogram Outdoor Cooking Centers are factory set for LP or natural gas Order the model for your installation situation 48 Natural gas models ZGG48N42 4 grill burners 2 rear infra red burners ZGG48N31 3 grill burners rear infra red burner and 2 side burners ZGG48N40 4 grill burners ZGG48N 30 3 grill burners 2 side burners 36 Natural gas models ZGG36N31 3 grill burners rear infra red burner ZGG36N21 2 grill burners rear infra red burner and 2 side burners ZGG36N30 3 grill burners ZGG36N20 2 grill burners 2 side burners 27 Natural gas models ZGG27N21 2 grill burners rear infra red burner ZGG27N20 2 grill burners All models may be installed
20. t must be supported from the bottom by a solid deck or ledge on each side beneath the jacket e Construct the enclosure as shown and place the insulated jacket into the enclosure Place the cooking center into the jacket No installation hardware is required Step Provide Gas amp Electrical Supply Installation Ay WARNING PRODUCT STORAGE When storing LP models indoors discon nect the LP tank Store the tank outdoors in a well ventilated area Do not store spare LP tanks in or near the Outdoor Cooking Center enclosure LP GAS MODELS e Connect the regulator Quick Connect assembly to the hose attached to the grill e The Quick Connect type coupling requires the user to pull on the outer sleeve of the female coupling while simultaneously inserting the male hose end into the coupling then release the locking outer sleeve To connect the tank e Insert the coupler sleeve on the regulator over the tank inlet turn clockwise to tighten To disconnect the tank e Turn off the main tank valve e Grasp the coupler sleeve and turn counter clockwise Remove the inlet from the opening NATURAL GAS MODELS The grill and its individual shut off valve must be disconnected from the gas supply during any pressure testing of the system at test pressures in excess of 1 2 PSIG The grill must be isolated from the gas supply system by closing its individual shut off valve during any pressure testing of the system at t

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