Furuno FS-1503 Cell Phone User Manual
Contents
1. 1 1 1 DUE ona k lt 01 Se ee 11 40 St gt oir sstoaso MEN Lou tno IB9124 owe lt ec i 1 1 i t SEL gt a LE s lt 1 f 1 jot gt vivo lt NO 1 40 flo SENS gt WD lt M og SEIT gs oaso 6870990 N gt al 1 gt 6 gt ONB 6 lt 8 3140 3 _ SLOWS 9 Pe gt lt HE S ua Yd gt si gt m as 1 S e St gt Fr gt ds CSE 1 1 _ S ET gt to lt 1 Toate i T p garodso gt gt G 1 I i 1 S 0 Nive i gt 2 z lt 130 PETITES y Lg gt gt lt 30 is iim e T 615 pee gt 6 gt 11 6 wo BZ a E ME 1 sry ir gt gt am lt gt gt Buen 4 E NE vd Pone ie ino 2 6 gt 3 3 T 01A er 2 gt W 210 1 t i2. FABRICATION OF MOUNTING BASE SHIPYARD SUPPLY SHIPYARD SUPPLY _ LEAD IN WIRE 7 E APPROVED ALE MASS 1096 1 10 10 DWG No NSULATOR i H T 3ASE ELEMENT FIBERGLASS MATERIAL _ TLE EAWM 6D EE 6 m 6 WHIP ANTENNA NAME FURUNO ELECTRIC CO LTD 2050 J 490 APPROX xo STANCHI ON BRACKET 6150 I EXAMPLE OF INSTLLATION x x 225 i FAW 6F2 FAW 6RP2 ui 1 45 2 cre 34 M R x ges ME COAX TUBE LUG CONNECTOR BAD S sus 16 PAIRS EH d 59_____ gt BRACKET SIPPORT ARM sus 2 PAIRS 000 571 590 it is O00 CISHION RUBBER m d L _ 100 WER ELEMENT ARAS 000 572 109 A EMEN C 000 53 108 UPPER ELEMENT 67 i M g 5 TERIAL BENE DWG Nn 26 27 vo TYAMAXAICA 0 TV FeR2 6RP2 LLL CHECKED 27 _ Pep _ __ MASS 10 NAME pp LO EWES Reo WHIP ANTENNA No 05011 038 D NEN OUTLINE DRAWING
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4. CONNECTOR ASSY PAN HEAD SCREW Male and female connector attached 4 E 1 Unplug all connectors from TX RX Board dismount the board BOTTOM VIEW e TX RX BOARD 05P0666 1 Mount TX RX Board 2 Plug in REMOTE connector and or CONTROL connector to TX RX Board 3 Attach connectors to the TX RX Board 4 Attach shield cover REMOTE CONNECTOR 16P CONTROL CONNECTOR 7P BOTTOM PAN HEAD SCREW M3X10 PAN HEAD SCREW M3X10 2 PCS J1 PAN HEAD SCREW M3X8 5 PCS B 1 Attach vinyl tape approx 50 mm to each outside corner of cover 2 Insert gasket and then fix it with vinyl tape at corners of cover 3 Insert main body to cover 4 Remove vinyl tape 5 Fasten cover to main body with binding screws ATTACH VINYL TAPE GASKET D Gasket Vinyl tape Groove is outside Figure 3 3 Installation of REMOTE and CONTROL boards 3 3 3 6 BK Break in Connection BK Break in connection is necessary when the FS 1503 is installed together with an HF receiver or transceiver The BK circuit functions to mute the receiver when it and the FS 1503 are operated together With no BK connection the receiver may generate unwanted noise or its front end may be damaged by strong signals when the radio is transmitted Necessary parts The BK function requires the CONTROL Kit which consists of the CONTROL Board con nector assy gasket and washer Install the board fo
5. 4 INSTALLATION CHECK 4 1 Installation Checks After completing the installation check the FS 1503 and all equipment connected to it for proper connection and operation Visual checks Before turning on the radiotelephone visually check it as follows Antenna 1 Are fixing bolts wire clips shackles securely tightened 2 Are the antenna and or coaxial lead in waterproofed 3 Is the antenna wire securely connected to the coupler 4 Make sure no mechanical stress is applied to the antenna at the connection with the coupler Antenna coupler 1 Is the unit perfectly grounded 2 Is the length of the ground wire as short as possible 3 Is the ventilation seal attached 4 Are all wirings correctly made Transceiver unit 1 Is the unit grounded with the supplied ground wire Length of the wire is as short as pos sible 2 Are all wirings correctly made 3 Are all connectors securely tightened Optional equipment 1 Is the unit grounded 2 Are all wirings between the unit and the FS 1503 correctly made 3 Are all connectors securely tightened Supply voltage The transceiver unit should be off to check supply voltage Measure supply voltage at the POWER connector It should be 13 6 VDC 15 4 1 Performance If no problems were found in the preceding sections then turn on the transceiver and check it for proper performance Receiver 1 Turn on the loudspeaker 2 Turn off the squelch 3 C
6. 1 TABLE 1 1 1 2 NOTE 1 TABLE 1 INDICATES TOLERANCE OF DIMENSIONS 2 RECOMMENDED SERVICE CLEARANCE TITLE AT 1503 am ii Apr 2279 99 Jo Fs 1503 05 077 2000 62 OUTLINE DRAWING FURUNO ELECTRIC Co LTD FURUNO 290 dr 09 M9 eio co 110 i20V 10A 220 2 5 110VAC 120VAC Internal Connection 220VAC Mesi APPROVED T LAKAL CHECKED IM be AC if PR 270 POWER SUPPLY RN DRAWN FURUNO ELECTRIC CO LTD FURUNO co C D dn x NAME L MATERIAL QTY DWG NO REMARKS jette gs APPROVED 7 51 A THIRD ANGLE PROJECTION TITLE DC DC PC 220 i Dec rz DC DC CONVERTER ae E lt WERTE A Wee 5 9 5485 029 FURUNO ELECTRIC LTD a u co 2000 dd 9000 2000 2000 220 gt io 1 145 ll y i 25 15 255
7. C FP05 05010 000 050 909 a No MIC Installation CP05 07600 000 050 906 With antenna coupler Materials Note See packing lists on pages 1 to A 4 for details Optional Equipment Acme mum ft _ pesce pem 1 _ Doubier Anema E2 5 6 1 1 0 ee _ 5 11 1 Am a Antenna MEN Whip Antenna 000 050 63 Lead In Kit Whip Antenna E 000 050 637 Feeder Noise cancelling M112D 000 116 487 MIC 4509910 DB SOO RSE _ Earth Plate 04S40801 000 572 187 30x1200x0 3 mm 1 Coaxial Cable 0550949 000 130 485 20 30 40 50 m 6 7 8 Control Cable 0550462 000 113 361 1 20 30 40 50m 2 3 4 External SEM 21Q 000 144 917 1 Loudspeaker 22 E24 Double span E25 000 050 63 Antenna E26 21 SYSTEM CONFIGURATION FS 1503 SYSTEM CONFIGURATION Antenna Coupler DSC Terminal DSC 5 6 NBDP Terminal DP 5 6 Remote Station RB 500 Transceiver Unit FS 1503 Handset Speaker optionally available 2 0 Optional pcb REMOTE A or REMOTE B required 13 6 VDC FS 1503 system configuration 1 MOUNTING 1 1 Mounting of Transceiver Unit General mounting considerations The transceiver unit can be mounted on the overhead a bulkhead on a tabletop or in a console
8. FURUNO ELECTRIC CO LTD xo STANCHION EXAMPLE OF INSTALLATION FAV 6R2A FAW 6RP2A M R amp 347 COPPER MEI COAX TUBE LUG i CONNECTOR BAIN sus3o5 rns m4 SUS305 t 3mm ERT RM AKB 6HA BRACKET SUS305 000 107 691 t 3mm du BRACKET LENS oa __ 000 107 691 Sm CUSHION RUBBER ERE TT FAW 6R2 LOVER ELEMENT 000 572 109 ELEMENT FIBER ASS 7 OR gt FAW GRP2 _ SAZJ WrER ELEMENT iR GLASS 000 572 109 HAN l _ _ o Mo REMARK TITLE KAASAS FAR 6R2A 6RP2 R PEDES abet MAS z 1096 NAME WHIP ANTENNA C5011 040 C OUTLINE DRAWING FURUNO ELECTRIC CO LTD FURUNO x OKU Wind vulcanizing tape for ino watertightness and finish 16 It with vinyl tape w a 50 750 OUTPUT RAD 10 GND wwwaaraKnT rr a LL J LN 8 U U U U UU oy a a aa a r arama w ines s ma a LIGHTNING GROUND SYMBOL PARTS NAME TYPE CODE NO REMARKS 01 ANTENNA WIRE IV 7 1 2 H 50Ms 000 550 734 02 RALUN BL 70A 75 OHMS 000 572 231 03 COAXIAL SWITCH CH 20A M R 000 479 500 0
9. a ff EN B J LIGHTNING GROUND REACTIVE ANT 0 TERMINAL I COPPER STRAP Fomo RADIO 250mm WIDE AS SHORT RF GROUND AS POSSIBLE TO METALLIC HULL OR WIDE 210m2 GROUND PLANE C SYMBOL PARTS NAME TYPE CODE NO REMARKS 01 ANTENNA WIRE IV 7 1 2 H 50M 000 550 734 02 STRAIN INSULATOR YT 180 18 000 571 010 5PCS 03 LEAD IN INSULATOR YA 150 000 571 7431 04 STAND OFF INSULATOR YS 70 000 571 470 4PCS 05 WIRE CLIP 3 000 878 933 12PCS 06 THIMBLE NO 10 000 878 931 6PCS 07 SHACKLE 26S 000 878 932 10PCS 08 ANTENNA SWITCH 51 2 000 572 0920 09 THREADED ROD M8 X 300 000 862 631 3PCS 10 COPPER TUBE LUG O D 6MM HOLE DIA 4 5 000 536 131 8PCS 11 FIXING STRAP CV 150 000 570 325 8PCS 1 2 STAPLE WV2107HP 000 878 912 10PCS 13 HEXAGONAL NUT M8 000 863 297 6PCS 14 SPRING WASHER M8 000 864 294 6PCS 15 FLAT WASHER 8 000 864 051 6PCS 16 WOOD SCREW 3 8X13 000 861 750 17 WOOD SCREW 4 5 X 25 000 861 753 8PCS 18 VINYL TAPE 0 2X19X10000MM BLUE 000 835 030 dg OMG 2 1827 S APPROVED THIRD ANGLE PROJECTION MU CHECKED SCALE TITLE 25 DOUBLE SPAN ANTENNA KIT Code No 000 050 635 usi 2 a z BRAWN Pack WEIGHT DWG NO E5023 036 A FURUNO ELECTRIC CO LTD FURUNO Gm WHIP ANTENNA FAW 6D OR FAW 6R2 PREPARE SEPARATELY THE LENGTH OF FEEDER INTERIOR ANT WIRE SHOULD BE L
10. flush mounting When selecting a mounting location keep the following points in mind Make sure the location is strong enough to support the unit under the conditions of continued vibration and shock normally encountered on the boat Where necessary reinforce the mount ing location by lining block or doubling plate Locate the unit where it is easily accessible and does not interfere with personnel or opera tion of other equipment for example ship s wheel Leave enough space around the sides and rear of the unit so a service technician can access the connectors for maintenance Observe the compass safe distance listed in the Safety Instructions to prevent deviation of a magnetic compass If the equipment is to be installed without the hanger leave sufficient space underneath the the equipment to allow for circulation of cooling air Mounting on overhead bulkhead or tabletop Using the hanger as a template mark hole locations Fix the hanger with four sets of self tapping screws and washers supplied If extra support is required drill six pilot holes and use bolts nuts and flat and slotted washers instead of the tapping screws Screw washers and knobs into the unit Set the unit to the hanger and tighten the knobs For added support use nuts bolts and washers instead of tapping screws 55 OOOO ESI E 8 2990 TAE 265 Flat Tappin 5 nut washer Pie IS EES j EL
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14. close to the antenna base and as near to the ground as possible For outdoor installation be sure to select a place where the coupler will not take a con tinual soaking If necessary cover the top and sides with a wooden housing or by sealing any Opening in the top or sides with silicone sealant For indoor installation locate the coupler away from GPS and SATNAV receivers and radio equipment to avoid mutual interference The lead in wire should be as near to the coupler as possible Select a place where the coupler can be easily maintained but where it will not interfere with crew or passengers Leave sufficient space around the sides of the coupler for maintenance and checking Observe the compass safe distance listed in the Safety Instructions to prevent deviation of a magnetic compass 1 3 Mounting the antenna coupler Mounting methods The antenna coupler can be fixed to the floor bulkhead or on the overhead For mounting on the bulkhead floor or overhead fix the coupler with either tapping screws or M6 nuts bolts and washers INDOOR USE ONLY Figure 1 3 Typical antenna coupler installations 1 4 How to mount the antenna coupler For thin bulkhead use nuts bolts and and washers instead of tapping screws Lead in insulator Wire clip Stand off insulator INDOOR INSTALLATION Figure 1 4 How to mount the antenna coupler 1 3 Ground System A good antenna can work well only when it is conne
15. fre b Chace N00 E 303 Figure 1 1 How to install the transceiver unit in the hanger 1 1 Console mounting Mounting considerations In addition to the general mounting considerations mentioned on the previous page keep the following points in mind when selecting a mounting location Select a place where the LCD can be easily viewed keeping in mind the LCD viewing angle is as shown in Figure 1 2 Leave sufficient space around the unit to permit dispersal of heat after a long transmission How to mount the transceiver unit in a console This method does not require any additional kit However the dimensions of the cutout must be accurate since the hanger also is installed Prepare a cutout in the mounting location whose dimensions are as shown in Figure 1 2 Angle gt Figure 1 2 Mounting dimensions for console mounting 1 2 1 2 Mounting of Antenna Coupler The antenna coupler is installed between the antenna and the transceiver and tunes the antenna to the transmitter Mounting considerations The splashproof construction of the antenna coupler permits installation indoors or outdoors When selecting a location keep in mind the following points All wires from the coupler to the antenna radiate radio energy Keep wires as short as pos sible and routed away from any grounded conductors such as lifelines mast shrouds or fittings For optimum radio energy locate the coupler
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18. 0121 MOL 6760580 m MOL 2970580 PESE PRL ORM d3HSVM LV H Ski M3H9S 9NIdgYl1t At A 3 6 Vit ddIA 9NIQNnOHD on Bah ASSY 318V9 WEM 0 4 ASSY 318V9 BN S1YIu31VM 028 096 500 0060 6044 018 076 800 10050 65043 621 798 000 VOESNS OW 008 000 NOILYTIVISNI ASSY er BE ASSY ddONYH U3HSYM FHER R389S DNIddV NZ 64 5319055322 TIT U3A139SNYU 855 Se EH Fass 32N3H333H 804 9NIAVHO NI SNOISN3MIQ 42 BSS EISE OO DS RR g 07 7198S2 ON DMC GEC 0v 1 000 028 06 00 600650 60d3 018 076 500 10060 60443 601 798 000 POESNS SW v1 P 008 000 POESNS 02X9 0 6 1 000 749661 110 676 000 AS 19V YOE 0894 ddHIA S BE 0 061 4 STVIMSLVA NOI LVTYYISNI HA r T ASSY BONY ASSY YSONVH WH Lu Cc ddHSYA LYH SEXE gu M3HOS ONIddVLt JNOHdOYI IN QNYH saiyossa90y 981 of 0 3 1 4 SIHYd 3uYdS FHE YSAISOSNVYL 855 WAS BSS 1511 SNI XO9Vd 4 PACKING LIST 0500 9854 1 FS 1503 04 NAWE OUTLINE DESCRIPTION CODE Wo UNIT SSB SSB TRANSCEIVER SPARE PARTS 000 549 017 ACCESSORIES H
19. 3NI 1 01 170 3NI1 6 LH 8 005 99 NOIIVIS 310438 1 7 M Ot t 118 onga a HA NH 119 yW qu s LH dd lll E 119 LH 9 N1 WO H y8 IU HEN LHM ma 3 1 y 4 Lum HINO NNT 9 gj LH HM ud L 31M XH 039 a 91 A39 XL GA 0 S QN0 3 Ong 080 Ie O GXY HYD re H axu ong BA dxi g YY 1 0 8 415 0 8 3015 LY 9Vld H0103NNOO MONIY de 310N GE GOECOOA Fa 1 8 90A vC Cl gt 6 gt ows LIS ah Lit p gt NOS E gt MI _ gt gt 2 n 383 411281001981 An Nt 15912 ON qim xy US s gt 06 3 2 9 0 H gt i gt Ho IP r gt o H3 gt eon d9 1ZW9NO8S eoir v 3349 2091 53 JHNOHd 101dVd 955 01 2 D GS AAAdS 09 1 61 0 60 M 180 dol WHY SSTI FYD dol Ay 6 gt QNOS M4 na 9 gt 61 D gt B gt ON gt L gt ON JHN 1 0 400 3NI1 H Y8 2015 170 INIT nm 12 ONE 39 1 ma yu Zi HNI HM dd 5 3400 ay na AD XL BU
20. 4 COAXIAL CABLE 5C2V 30M 000 561 263 05 WIRE CLIP PBC 3 000 878 933 8PCS 06 THIMBLE NO 10 000 878 931 2PCS 07 SHACKLE 26S 000 878 932 2PCS 08 STRAIN INSULATOR YT 180 18 000 571 010 2PCS 09 COAXIAL PLUG M TYPEs M P 5 FMA 4A 000 500 513 4PCS 10 EARTH ROD wV4030 000 572 070 11 COPPER TUBE LUG O D 6MM HOLE DIA 4 5 000 536 131 4PCS 12 CABLE HOLDER HP 5N 000 570 030 10PCS 1 3 wOOD SCREw 3 8xX13 000 861 750 10PCS 1 4 STAPLE wV2107HP 000 878 912 10PCS 15 VULCANIZING TAPE F CO NO 2 000 835 034 16 VINYL 0 2X19X10000MM BLUE 000 835 030 ds 979 2 APPROVED THIRD ANGLE PROJECTION TITLE E 22 DOUBLET ANTENNA KIT Code No 000 050 632 i Ar PE R g CHECKED SCALE g Aug 32 F BRAWN 2 WEIGHT 9 NO 5023 034 FURUNO ELECTRIC LTD 2 6 5 E A AS HIGH AS POSSIBLE THE LENGTH OF FEEDER K N AT LEAST 5m INTERIOR ANT WIRE SHOULD BE LESS THAN 2m 5 LN 9 LE B _ _ NE REACTIVE ANT TERMINAL J a 9 RADIO GND 9 14 COPPER STRAP ND 5 gt 50mm W IDE AS SHORT LIGHTNING AS POSSIBLE b GROUND RF GROUND TO METALLIC HULL OR WIDE 210m2 GROUND PLANE C SYMBOL PARTS NAME TYPE 01 ANTENNA WIRE IV 7 1 2 H 30M 02 STRAIN INSULATOR YT 180 18 03 LEAD IN INSULATOR YA 150 04 STAND OFF
21. A 3E JUL AZ 6X20 SUS304 20 5 ITAPPING SCREW Conde 6 uu 000 800 414 Sh BEES SUS304 FLAT WASHER 5 000 864 129 HANGER ASSY 4 119 005 940 810 7 FP05 05002 KNOB ASSY 7 GROUNDING WIRE DWG NO 5614 204 B DIMENSIONS IN DRAWING FOR REFERENCE ONLY 1 1 T 150 dh 5 7 5 BRR c JFL XING HOLES r I 283 306 140 95 0 5 9543 0 5 NAMEPLATE 87 100 305 100 1 TABLE 1 _ lt samm 1 1 D 2 NOTE 1 TABLE 1 INDICATES TOLERANCE OF DIMENSIONS 2 RECOMMENDED SERVICE CLEARANCE DRAWN Fal 24 v NEM HECKED TITLE FS 1503 SSB bo w ss w w w s w GAS D r s w oe LO a j nd i oy OMS No 05614 GO1 A NAME SSB TRANSCEIVER OUTLINE DRAWING FURUNO ELECTRIC CO LTD 05 077 1000 G1 5 N 4 N lt B D e e C N l J NAMEPLATE 6 68 FIXING HOLES 4 8 25 FIXING HOLES
22. E gt ioj AS SHORT AS POSSIBLE RF GROUND TO METALLIC HULL OR WIDE 210m2 GROUND PLANE SYMBOL PARTS NAME TYPE CODE NO REMARKS ANTENNA WIRE IV 7 1 2 H amp 7 5M 000 550 731 02 STAND OFF INSULATCR YS 10 000 571 470 4PCS 03 ANTENNA SWITCH AS1 2 000 572 020 04 FIXING STRAP CV 150 000 570 325 8PCS 05 COPPER TUBE LUG O D 6MM HOLE DIA 4 5 000 536 131 4PCS 06 STAPLE wV2107HP 000 878 912 10PCS 07 WOOD SCREW 3 8 13 000 861 750 4PCS 08 WOOD SCREW 4 5 X 25 000 861 753 8PCS z M 5 ANGLE PROJECTION TITLE 27 Au p21 WHIP ANTENNA FEEDER KIT i eae B 7 050 CHECKED Vl SCALE Code No 000 050 637 A Aug Fa k Pi E5023 038 A DRAWN 92 WEIGHT DWG NO FURUNO ELECTRIC CO LTD 3 FURUNO D 2 3 31 TABLE 1 3 em N TARA B m 0 lt L 50 15 50 lt L s 100 25 100 lt L 500 3 5 FIXING HOLES c 125 120 il 1 2 TIN FIXING HOLES 1 1 NOTE 1 TABLE 1 INDICATES TOLERANCE OF DIMENSIONS DRAWN TITLE eS _ eS ee A LOUDSPEAKER C5016 G07 A OUTLINE DRAWING FURUNO ELECTRIC CO LTD SIN LIAS Ta ONIS WVuSVIG NOI19
23. ESS THAN 2m L LIGHTNING GROUND REACTIVE ANT TERMINAL COPPER STRAP gt 50 WIDE 7 GND RAD Oj AS SHORT AS POSSIBLE RF GROUND TO METALLIC HULL OR WIDE gt 10m2 GROUND PLANE SYMBOL PARTS NAME TYPE CODE NO REMARKS 01 ANTENNA WIRE V 7 1 2 H s15Mx 000 550 732 02 STRAIN INSULATOR YT 180 18 000 571 010 2PCS 03 LEAD IN INSULATOR YA 150 000 571 431 04 STAND OFF INSULATOR YS 70 000 571 470 4PCS 05 WIRE CLIP PBC 3 000 878 933 4PCS 06 THIMBLE NO 10 000 878 931 2 5 07 SHACKLE 265 000 878 932 4PCS 08 ANTENNA SWITCH AS1 2 000 572 020 09 THREADED ROD M8 X 300 000 862 631 3PCS 10 COPPER TUBE LUG O D 6MM HOLE DIA 4 5 000 536 131 2PCS 1 1 FIXING STRAP CV 150 000 570 325 8PCS 12 STAPLE WV2107HP 000 878 912 10 5 13 HEXAGONAL NUT MB 000 863 297 6PCS 14 SPRING WASHER M8 000 864 294 6PCS 15 FLAT WASHER MB 000 864 051 6PCS 16 WOOD SCREW 3 8X13 000 861 750 4Pcs 17 WOOD SCREW 4 5 X 25 000 861 753 8PCS 18 VINYL TAPE 0 2X19X10000MM BLUE 000 835 030 dg OKO 073 RB APPROVED LZ THIRD ANGLE PROJECTION TITLE 26 n Aus Ll pA WHIP ANTENNA LEAD IN KIT MN 2 AE Code No 000 050 636 ATA _ x x WEIGHT DWG NS E5023 037 B FURUNO ELECTRIC CO LTD FURUNO o WHIP ANTENNA A FAW 6D PREPARE I SEPARATELY B LIGHTNING GROUND REACTIVE ANT TERMINAL COPPER STRAP GND RADIO gt 50mm WID
24. FURUNO INSTALLATION MANUAL _SSB RADIOTELEPHONE MODEL FS 1503 FURUNO ELECTRIC LTD NISHINOMIYA JAPAN FURUNO ELECTRIC CO LTD Your Local Agent Dealer 9 52 Ashihara cho Nishinomiya Japan Telephone 0798 65 2111 Telefax 0798 65 4200 ua s 7 Printed in Japan IE SESS PUB No IME 56140 E FS TENI 00080822400 A SAFETY INSTRUCTIONS DANGER CAUTION Never touch the SSB antenna antenna Ground the equipment to coupler or lead in insulator when the prevent electrical shock and SSB radiotelephone is transmitting mutual interference High voltage which will cause death or serious injury is present at the locations Observe the following compass safe mentioned above when the SSB radio distances telephone 15 transmitting Equipment standard Steering Antenna compass compass Indoor Wire Transceiver Antenna Wire Ant Coupler High Voltage MIC Handset Lead in Insulator High Voltage A WARNING Do not open the cover unless totally familiar with electrical circuits and service manual High voltage exists inside the equipment and a residual charge remains in capacitors several minutes after the power is turned off Improper handling can result in electri cal shock Turn off the power at the switchboard before beginning the installation Fire or electrical shock can result if the power is left on TABLE OF CONTENTS EQUIPMENT LISTS t
25. INSULATCR YS 70 05 WIRE CLIP 3 06 THIMBLE NO 10 07 SHACKLE 26S 08 ANTENNA SWITCH AS1 2 09 THREADED ROD M8 X 300 10 COPPER TUBE LUG O 0 6MM HOLE DIA 4 5 pl 11 FIXING STRAP CV 150 12 STAPLE WV2107HP 13 HEXAGONAL NUT M8 14 SPRING WASHER MB 15 FLAT WASHER M8 16 WOOD SCREW 3 8X13 17 WOOD SCREW 4 5 X 25 18 VINYL TAPE 0 2X19X10000MM BLUE AMG 2 an APPROVED 24 THIRD ANGLE PROJECTION TITLE MH UE R CHECKED J Z SCALE E Z xs EN x 2 5 g DRAWN 1 77 WEIGHT E 24 Code No E5023 035 A DWG NO 4 CODE NO 000 550 733 000 571 010 000 571 431 000 571 470 000 878 933 000 878 931 000 878 932 000 572 020 000 862 631 000 536 131 000 570 325 000 878 912 000 863 297 000 864 294 000 864 051 000 861 750 000 861 753 000 835 030 REMARKS 3PCS 4PCS 6PCS 3PCS 6PCS 3PCS 4PCS 8PCS 8PCS 6PCS 6PCS 6PCS amp PCS 8PCS SINGLE WIRE ANTENNA KIT 000 050 634 FURUNO ELECTRIC CO LTD FURUNO D G aooo a nes TE OM MeL A AS HIGH AS POSSIBLE AT LEAST 5m THE LENGTH OF FEEDER N INTERIOR ANT WIRE SHOULD BE LESS THAN 2m 5 n 5
26. TEM SETTING 9917 to 1 W4 should not touch 8 TB4 or W3 Fasten wire with cable tie AT gt and wire should be more than 15 mm W4 WIRE ASSY Separare these wires Bend crimp on lug attached to TB1 upward bend crimp on lug attached to TB3 downward 78 9 Gap between inner wall O W3 WIRE ASSY Separate wire assemblies WS and W4 more than 15 mm from each other OO M d N Wine ASSY D TX DUMMY NOTICE IN Jt Do not route DUMMY CONT J2 wires within BOARD 05P0670 O this area 4 Fasten dummy load assy to shield case with four existing screws 4 pcs W5 WIRE ASSY Figure 3 6 COUPLER board installation of dummy load 3 10 Floating Ground Radiotelephone FS 5000 etc Connect the FS 1503 to the floating ground radiotelephone with a connection cable whose diameter is 0 75 mm or larger cable or equivalent BK RV 108S FS 1503 2 X AL WAVE BK RECEIVER 214 FAX RECEIVER BK 12 24VG BK ALL WAVE 12 24VO E RECEIVER JM N ewe ma D M J ua FS 2500 5000 8000 SSB RADIOTELEPHONE gt RX MUTE TX ON BK 24V 24V BK POWER BK RANO 21 SUPPLY 24V Figure 3 7 Connection of floating ground radiotelephone 3 7
27. aii iii SYSTEM CONFIGURATION 4 seen MOUNTING LP Mounting OE Transceryver Untu zu u eR Eo eios uu 1 1 152 Mounting Of Antena C OUP Clarets oon u ponatur ms i 1 3 y a S nes 1 6 SOT EDUC nhau SiR 1 7 WIRING uuu 2 WIRING OF OPTIONAL EQUIPMENT S LNDDE Terminal DP u s sn 3 1 SOUMETTRE 3 1 Xy Remote Station uuruuu anun nu una hi apa 3 2 DB iw Ee eve 3 2 REMOTE and CONTROL ON K KW 3 3 3 6 BK Break in Connection 3 4 Ei T EM 3 4 23 5 9WReeulator SW REG NN 3 5 O RE TERES 3 6 3 10 Floating Ground Radiotelephone FS 5000 etc 3 7 INSTALLATION CHECK ZI Installation Chor etos ear 4 4 2 User C hannel ose ose ZL Red 4 2 PACKING LISTS ooo aasma ete E 1 OUTLINE DRAWINGS D 1 SCHEMATIC DIAGRAMS serene S 1 EQUIPMENT LISTS Standard Set PUSA _
28. cted to an efficient rf ground Without a good ground system the full potential of this radio cannot be realized CAUTION Ground the equipment to prevent electrical shock and mutual interference Ground for metallic hull Run copper strap option or local supply between the earth terminal on the antenna coupler and the ship s superstructure The length of the copper strap should be as short as possible If the coupler is mounted on a metallic mast you can ground the copper strap to the mast weld a stainless steel bolt to the mast and connect the copper strap there Copper strap Braze Ground plate piece of steel plate Solder Weld to ship s superstructure For outdoor installation paint to prevent rust Figure 1 5 Ground for a metallic hull Ground for non metallic hull Run a copper strap option or local supply between the ground terminal of the antenna coupler and the radio ground system The length of the copper strap should be as short as possible Grounding the transceiver unit Run the ground wire supplied between the transceiver unit and ship s ground to prevent interference and protect the equipment against lightning 1 6 1 4 Mounting of Antenna About antennas The antenna plays the most important role in radio communication If it cannot receive or transmit effectively because of improper installation even the most sophisticated transceiver will be rendered useless There are vari
29. e s a GE ee s r RUD wm oe eee eee eee ee 3 eee _ SISSVHD 108 k 1 9313 ONNAN O ONS QNS y Ag Mm Q ee Q Q ee s saa B w ee w Ga eee hai GEM eee P MS2 0 U NI 590151534 00747 1T00 SO 0 9S 136408 OL 3718V917144V WYYOVIG OQILIVW3HOS DISTAL d BS UH 5 08 pes 1 SSINYSHLO SS Nf 4 NI SYOLIOVGVO 60104 In 310N 42200 10 912 SY 800 1 F gx 519 1 0 AOS 7001 AGg 39 m 1919 S19 70001 lY 10 t t d i73 I 7 4 Idi 72519 MK 173 L 21A001 Q IGLS 2 ASc er 19 1 6 9vu doo il 0001 559 9904 50 334 MS 908 ee A ar GU UP s omen A AQ m FURUNO 1 2 S 5 5V FS 1502 RV 8S BKO ALL WAVE RECEIVER RX MUTE GND G TX KEYED Te RV 108S ALL WAVE lo RECEIVER DC FAX 214 12 24vO a4 FAX RECEIVER li RV 103S BKO RV 118 c0 RV 128 lt D ALL WAVE RECEIVER lt H L 1 RX RV 107 MS RV 117 ALL WAVE u
30. gure 2 2 Connections inside the antenna coupler 3 WIRING OF OPTIONAL EQUIPMENT 3 1 NBDP Terminal DP 6 The NBDP Terminal connects to the REMOTE connector on the FS 1503 It has a remote control function which automatically sets class of emission and frequency data at the FS 1503 Remarks on connection Connect the NBDP Terminal to the FS 1503 with a 13 pair twisted cable For the cable with no connectors attach connector types SRCN at FS 1503 and D sub at DP 6 For cable with D sub connector connect the SRCN connector at the FS 1503 side Necessary parts interconnection Requires REMOTE A Kit Install the board following the illustration on page 3 3 Note that a narrow bandpass filter is also available For connection interconnection diagram on page 5 1 Contents of REMOTE A Kit OP05 82 Code no 005 939 810 REMOTE PCB 05P0457 005 840 980 Connector Assy REMOTE connector 0580928 000 130 440 3 2 DSC Terminal DSC 60 The DSC Terminal connects to the REMOTE connector on the FS 1503 Remarks on connection When both the NBDP Terminal and DSC Terminal are to be connected connect them via the Distributor DB 500 Necessary parts interconnection Requires REMOTE A Kit Install the board following the illustration on page 3 3 Note that a narrow bandpass filter is also available See the interconnection diagram on page 5 3 1 3 3 Remote Station RB 500 Connect to the REMOTE connector on the FS 1503 If mo
31. heck that all the bands can be received clearly If signal strength is too low or there is too much noise return to Visual check and recheck Double check the antenna and ground If there 15 no trouble proceed to the next step Transmitter On each band confirm that the antenna 1s automatically tuned when the TUNE 7 key or the PTT switch is pressed OK appears when tuning is successfully completed Automatic tuning of the antenna should take no longer than 15 seconds If you find a channel which takes more than 15 seconds to tune recheck antenna length and ground Noise Noise generated on board or by electrical storms can severely degrade communication Storm generated static unfortunately 15 impossible to suppress or eliminate Radio traffic on lower frequency bands is sometimes completely blocked out in certain areas Man made noise however can often be suppressed by a marine electronics technician using special noise filtering and shielding techniques In most cases the source of electrical noise 1s the ignition system although generators alternators winches pumps radar and echo sounder can interfere with radio communication as well Turn on electrical equipment one by one to check for interference to the FS 1503 Because no two boats are built or equipped exactly alike there 1s no one general noise suppress ing technique that can be applied to all cases If electrical noise interferes with SSB operation cons
32. l RECEIVER 24V BK FS 200S ao P2 SSB gt RADIO BK POWER TELEPHONE SUPPLY 5 24VQ_ GND 24V NOTE PIN NUMBER oF FS fo3 DRAWN 2 97 DE d CHECKED Mar 23 9 PPRUVED Mey 79 Kf oncle BS EZ SCALE APPLICABLE TO BLOCK NO NAME m Te ke DWG NO E5O75 KO2 B MODEL ___ CONNECTION CNEGATIVE GROUND _ SCHEMATIC DIAGRAM FURUNO ELECTRIC CO LTD FURUNO 1 FS 1502 FS 2500 5000 8000 SSB RADIOTELEPHONE NOTE P N NUMBER FS 503 DRAW o dte 23 72 Mar 24 9 E 48 17 mr 2 3 o RV 108S i ALL WAVE _ BKO RECEIVER S 6 RX MUTE i FAX 214 Y FAX RECEIVER TX KEYED i l BK t 16 6 5 I RV 103S BK BK RV 1 18 12 24V 4 lt RV 128 BK ALL WAVE 12 24vQ RECEIVER RX MUTE TX ON BK 24v BK POWER BK 24V O 24V SUPPLY 24V ger BLOCK NO NAME ___ BK CONNECTIONCFLOATING GROUND SCHEMATIC DIAGRAM FURUNO ELECTRIC CO LTD
33. lboat the mounting location must be chosen carefully so as not to interfere with vessel operation In case of a sailboat locate the antenna away from the spinnaker jib and of course the boom Stay especially clear of the backstay The taffrail is a good location in the event of dismasting since the antenna won t be carried away The best location however is atop the mast the higher the better for effective communication It is always a good idea to keep spare wire or an emergency antenna onboard in case of an emergency Figure 1 6 Typical antenna installations 1 8 2 WIRING Total length of antenna should be 6 to 15 meters Fuse Holders mG Mes P ower Cable Handset option 4 t i 1 1 2 Control Cable DSC Terminal NBDP Terminal Remote Station option Dimensions in millimeters unless noted otherwise 05S0462 1 COAX CABLE Drain Wire Sheath Shield Inner Core ae di nz HN Cover drain wire with vinyl tubing N Fasten with screw on shield case Insulator See next page Figure 2 1 General wiring diagram 2 1 Leave slack in wires to prevent breakage DUMMY Antenna THRU NC IANT BUSY TUNE GND 12 V Shield case Fasten drain wire here Clamp cable at shield Igi terminal Control cable Coaxial cable Copper strap Connect to ground Fi
34. llowing the illustration on page 3 6 For connections see the interconnection diagram on page 1 Contents of CONTROL Kit OP05 41 Code no 005 920 330 CONTROL PCB 05P0459 005 841 000 Gasket 3 05 029 0122 3 100 087 843 Washer 16 2x22 0x0 5 000 801 849 3 7 Telex Filter Bandpass Filter The Telex filter is installed on the TX RX Board Install it as shown in the figure below This filter has been mounted at factory on the FS 1503A TX RX BOARD 05P0666 Solder Telex filter to FL3 OUT IN Note direction on underside of E E filter Figure 3 4 TX RX Board installation of Telex filter 3 4 3 8 SW Regulator SW REG board The FS 1503 is supplied with negative ground If necessary to float the battery negative line the SW REG Kit is available Install the kit following the illustration below _ _JUUUUUUUUUUUUUUUL PA FIL BOARD 05P0667 2 Fasten SW REG Board with five pan head screws B M3X8 4 Connect CONNECTOR ASSY 2 PCS 3 Fasten FETs with screw A M3 x 8 D Place heat sheet on pedestal Figure 3 5 Transceiver unit top view installation of SW REG Board Contents of SW REG Kit OP05 84 Code no 005 939 830 SW fosos a Comecor Assy 3 _ osoo a Shield Cover 05 077 1141 100 253 840 C 3 5 3 9 Dummy Load The dummy load enables testing of the two tone alarm Install the board following the figure below CHANGE SYS
35. on If necessary use a high quality antenna switch and stand off insulator e If the antenna is connected directly to the coupler use a strain insulator to prevent insulator fatigue 1 7 Typical antenna installations Ship station On ship stations the long wire antenna is spanned between supporting structures The length of the horizontal wire should be between 6 and 15 meters And the length of the vertical wire should be no less than 5 meters the longer the better transmission Sailboat On sailboats the long wire antenna is mounted on the backstay using special high voltage insulators Make sure the selected location is sufficiently apart from any metal riggings which might cause detuning If a wire topping lift is used with an insu lated backstay special care must be taken to ensure the topping lift does not get caught in the backstay since the antenna may be shorted to ground damaging the transmitter Power boats On power boats selection of a mounting location for a whip antenna is much easier since there is no mast or deck fixture to worry about A whip antenna can be installed almost anywhere again the higher the better If your boat has a flybridge install it there If not install it atop the cabin Make sure the mounting location is sufficiently apart from any nearby objects which might affect communication Fishing boat Sailboat For whip antenna installation on a fishing boat or sai
36. ous types of SSB antennas The most commonly used are a long wire and a whip Whatever antenna is to be used the antenna coupler can tune a long wire or whip whose total length is 6 to 15 meters Although a longer antenna is preferable when the radio is operated only on low frequencies use this size of antenna to ensure stable automatic tuning on all bands A long wire antenna is inexpensive and in general provides better performance than a whip antenna provided the vertical part is long enough A whip antenna is easier than a long wire antenna to install and provides good overall coverage of most SSB frequencies In fact if you don t plan to venture more than 500 miles from shore and the ground system is excellent a simple 7 m 23 feet whip antenna will probably suffice A whip 1s installed as high as possible though height is not so critical as with VHF since SSB is frequency dependent not range dependent away from any nearby objects Mounting considerations When selecting a mounting location keep the following points In mind The length of the vertical portion should be longer than 4 meters and the slant angle of that part should be within 10 degrees of vertical Separate the antenna as far away as possible from stays metallic objects direction finder antenna Inmarsat antenna Locate the insulator away from funnels and masts Ifthe antenna coupler is installed outdoors use a lead in insulator to make the connecti
37. re than two RB 500s or DSC NBDP are to be installed connect them via the Distributor DB 500 Necessary parts Requires REMOTE B Kit current loop for connection of a single remote station or REMOTE A Kit when the DB 500 is connected Install the board following the illustration on page 3 3 Contents of REMOTE B Kit OP05 83 Code no 005 939 820 IREMOTEPCB PCB 05P0458 005 840 990 Assy REMOTE connector 0580928 000 130 440 ES 3 4 Distributor DB 120 DB 500 A distributor enables connection of multiple external equipment The DB 120 connects one NBDP Terminal and one DSC Terminal and the DB 500 connects up to four external equip ment one NBDP terminal one DSC terminal and two remote stations In either case the RE MOTE A board 1s also required esc resa Figure 3 2 Function of the Distributor DB 500 3 2 3 5 REMOTE and CONTROL Boards IM 6 1 Remove cover and shield cover PAN HEAD SCREW M3X6 9 PCS SHIELD COVER 1 Solder CONTROL Board and or REMOTE Board to TX RX Board 2 Coat left rear corner and right front corner of CONTROL and REMOTE Boards with silicone sealant KE 348TRTV FURUNO code no 000 801 041 3 Fasten CONTROL connector and or REMOTE connector CONTROL BOARD CONTROL 05P0549 CONNECTOR REMOTE A BOARD 05P0457 ASSY or REMOTE B BOARD 05P0458 SS GASKET 3 TARN BOARD FLAT WASHER QW NUT Q REMOTE PLUG
38. ult a marine electronics technician 4 2 User Channel Registration Register permitted frequencies referring to the operator s manual 4 2 1 ANO 39N383338 YOd 5 1 NI SNOISN3NIQ f 2 02 F 8 102 l99 9 ON OMG 028 096 500 ASSY BONY 20080 6044 SUBE 018 076 600 ASSY YSONYH 10080 80 WE 621 798 000 G POESNS OW Sgt Y1v 008 000 AddJS ONIddV 9 G O02 621 798 000 VOESNS 0ZX9 ddHSYA LV 0 6 1 000 POESNS SW CS 1 008 000 LZ49661 Wa AHH9S 9NIddYH1 5 319055322 84 110 676 000 ASZ19V YOE 0893 oHe SIdHYd 3HvVdS PHE G06 060 000 Wi mas EN MUL 6P60SS0 GORY L 4 1 EINE 3 6 tt dNOHd0dHJIW QNYH POESNS 02x9 AEING GCZ 0v 1 000 3dIA 9NIONDOHUD YSAISOSNVYL 855 051 S3 09 81 0001 joe mm 9 BN MOL lt 970S50 L 4 05 22 31055 2 VNN3INY C CUL STVIUSLVA NOIL LY TIVISNI HMI N_ 009 NOIldI39S3 3 LALO 3009 0119199530 myw L0 0S1 S4 L L 1 1986 80 1517 ONINIWVd HOA 9NIAYHO NI SNOISNSWIG 8 01 71962 ON DMC 621 798 000 bOESNS SW VOESNS 0 3 GEC 0v 1 000 s 717 008 000 Wi 1 OO ML 1 v8y 0 1 000 8r 0 1 000
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