Frymaster 819-5432 Fryer User Manual
Contents
1. 28 29 30 31 Boil out Fryer Pots With M2000 Computer Only If boil out solution is to be used in another fryer use several containers to store the solution until ready to proceed with the next fryer vat If boil out solution is to be discarded pour solution into sink drain Note If boil out compound is to be used in another fryer use within 3 hours or discard Using a5 gallon 19 liter grease bucket draw 3 gallons 11 liters of McD A P C HCS from the sink proportioner If a sink proportioner is not being used mix 6 fluid ounces 3 4 cups 177 ml of McD A P C HCS to 3 gallons 11 liters of warm water and pour solution into fryer vat Using a nylon pot brush scrub tank side front back walls and top areas to remove remaining carbon deposits Place bucket under drain valve and open drain valve slowly to drain dirty solution out Note Do not place more than 2 or 3 gallons 8 or 11 liters of solution into bucket at a time Caution Do not drain boil out solution or water into the built in filtration filter pan or the cooking oil disposal cart Caution Do not splash solution on skin or clothing Bucket and solution will be hot Remove bucket and discard solution into sink drain Place bucket under fryer drain valve and open valve Note If there is any carbon left in the vat clean it now with nylon scouring pad then rinse and drain vat Rinse fryer vat thoroughly TWO TIMES with warm 100 F 38 C wate2. Planned Maintenance mee Grill Fryer Stacks 7 Frymaster L L C CARD NO Pictures and additional 12 information Corresponding Chapter of f Equipment Manual Precaution None When Clean Grill Fryer Stacks Quarterly Grill Stacks Semi Annually Fryer 1 Call service agency to clean grill stacks SR Note Upon completion of stack cleaning it is necessary for management to follow up on the Tools service agency If the checks are not satisfactory call the service agency Flashlight protective 2 Inspect the back of the grill Ensure that it is clean and free of grease See MRC 11A Clean goggles Behind Grills 3 Check to ensure the firewall is clean and free of grease 4 Check the fusible link visually to ensure it is clean and in place Caution Use protective goggles to protect against any loose debris 5 Check the inside of the hood to ensure it is clean and free of grease 6 Inspect the inside of the stack with a flashlight Ensure that is clean and free of grease 7 Proceed to the roof for the next checks 8 Turn the fan disconnect switch located at the fan to the OFF position 9 Check the exhaust fan and surrounding areas to make sure it is clean and free of grease 10 Tilt fan up and look into the stack to see that it is free of grease 11 Return fan to the down position and turn fan switch back ON 12 Stack cleaning is complete 1 of 1 2000 McDonald s Corporation 7B O L 9 5 4 5 L a 819 5432 NOV 0
3. year then press button 2 of right display to change the ones year Note A date must be displayed to perform a recovery time check If no date is displayed a date must be entered as described above 819 5432 NOV 05 Card 15 Continued from previous page When Monthly Tools Stopwatch digital thermometer with fry vat probe or Pro Fry computer probe holder paper pen 2 of 9 2000 McDonald s Corporation All Rights Reserved 10 11 12 13 14 15 Recovery Check Time With MACC100 computer only Start the recovery check by touching the following a Full vat Right A button b Split vat Left A button for the left or right a button for the right side Note The display will show REC xxx F or xxx C indicating the actual vat temperature When the display shows a vat temperature of 270 F 132 C and is automatically stabilized at that temperature agitate the cooking oil for one minute The computer automatically starts the time check when the vat temperature exceeds 274 F 134 C Do not agitate further At the end of the check the display will show the recovery time as xxx SEC The computer again controls the fryer for a vat temperature equal to the set temperature The recover test information may be recalled at any time by touching the respective A button Note Recovery time should be less than 145 seconds for a gas fryer and less than 100 seconds for an elect
4. 10 11 12 13 14 15 Scratch Calibration Check Remove gas valve vent tube Clean and replace See cleaning procedure in service manual Clean combustion air blower See the service manual for cleaning procedure Conduct recovery test as outlined on this card The recovery test procedure varies dependent upon the controller computer model of your fryer If the vat does not meet the recovery specification adjust the combustion air blower to obtain the proper recovery time COMBUSTION AIR BLOWER ADJUSTMENT Note Use a multimeter that measures DC microamps when making burner air adjustments Note Ensure proper gas pressure is set out of the gas regulator Connect the multimeter in series with the white flame sensor wire on the ignitor After fryer has completed the melt cycle allow burner to operate for at least one minute Check for a 2 5 to 3 5 microamp reading on the multimeter This reading should show at least 2 5 microamps Adjust the combustion air blower intake plate to obtain a maximum microamp reading on the multimeter Note Air adjustment must be made if a blue flame is observed through the burner viewing ports or if there are dark spots on the burner face After 90 seconds of continuous burner operation the burner should glow bright orange red For proper colors see the BURNER COLOR COMPARISON CHART located inside the door of the fryer If flame color is not correct it is necessary to adjust
5. Tools Paper pen When Monthly Tools Paper pen 3 of 9 2000 McDonald s Corporation All Rights Reserved Recovery Check Time With MACC100A M100A and M100B Computer Recovery Check Time With Thermostat Controller only If the required recovery time cannot be attained call service representative Caution Turn thermostat knob back to normal cooking temperature before putting fryer back in service only Note With the MACCI100A M 100A and M100B cooking computers Recovery Time Checks are performed automatically and updated each time the vat temperature rises from 250 F 121 C to above 320 F 160 C Turn the fry vat ON by pressing the button MACCIOOA and M100A or the C button M100B The previously cooked product should be displayed on the computer To display the most recent recovery test time press the A button in the following manner Full vat Left re or right X button Split vat right Right _A_ button Record the recovery time Note Recovery time should be less than 145 seconds for a gas fryer less than 155 seconds for M100B computers only and less than 100 seconds for an electric fryer If time is less than 145 seconds for gas 155 seconds M100B only or 100 for electric fryers recovery time is acceptable If the time displayed is greater than the required time refer to the scratch calibration procedure on this card or the Fryer section of the Equipment Manual for Tro
6. and M100A or D M100B button to turn fryer ON then set menu to BOIL OUT Note Basket support rack must be in place in the frypot Note Solution will heat up to simmer condition and the temperature will be maintained at 195 F 91 C Allow fryer to operate in BOIL OUT program for one hour Bring to a soft rolling simmer for approximately one hour DO NOT hard boil Caution NEVER LEAVE THE FRYER UNATTENDED Necessary boiling time may vary depending on condition of vat Insert fry baskets to be cleaned into the boiling solution Remove when clean and rinse thoroughly Press the KA MACC100A and M100A or D M100B button to turn fryer OFF Place a 5 gallon 19 liter grease bucket under the fryer drain spout Open drain valve slowly allowing solution to flow slowly into bucket Note Place only 2 or 3 gallons 8 or 11 liters of solution into container at a time This solution may be reused in another fryer Caution Do not splash solution on skin or clothing Bucket and solution will be hot 819 5432 NOV 05 Card 14A Continued from previous page When Semi Annually Gas Fryers Only Quarterly Electric Fryers Only Tools Protective gloves apron goggles McD All Purpose Concentrate A P C HCS cooking oil disposal cart sealable metal bucket 5 gallon 19 liter nylon pot brush nylon scrubbing pad and McD Heavy duty Degreaser HCS 6 of 8 2000 McDonald s Corporation All Rig
7. and hard carbon into the fryer flue passage 13 Using a hot solution of McD A P C HCS from the sink proportioner a nylon pot brush and the high low brush scrub all the areas listed in order in Step 12 including the floor 14 Wipe all areas with towels until clean and dry 15 Have manager inspect and approve cleaning before proceeding 16 Using nylon pot brush and a hot solution of McD A P C HCS from the sink proportioner in a bucket wash the legs and wheels Wipe dry 17 Using a mop and a hot solution of McD A P C HCS from the sink proportioner mop entire floor area around fryer Note Make sure all surfaces are dry before proceeding Caution Cooking oil in vat may be hot and may splash when moving fryer 18 Carefully roll fryer back close enough to connect electrical cord s After plugging in cords roll fryer close to the filter shelf 19 Remove the vat covers from all vats 20 Lift front of fryer capping piece until back splash clears the filter shelf while rolling fryer into its normal position 21 Gas Fryers Check both ends of gas quick disconnect connections for grease and wipe off if necessary 22 Gas Fryers Connect gas coupling Caution Ensure gas coupling is fully interlocked 23 Lock wheels in place and install grease filters and grease troughs 24 Gas Fryers Turn ON the gas supply using the manual gas shut off valve Then re light the burners Once the burners ignite turn the con
8. limit position of the vat high limit test switch Result Electrical element or gas burner turns OFF and TROUBLE light comes ON Cooking oil temperature should be between 400 and 425 F 204 and 218 C Press and hold second high limit position of the vat limit test switch 819 5432 NOV 05 Card 15 Continued from previous page When Monthly Tools None 6 of 9 2000 McDonald s Corporation All Rights Reserved High Limit Check With Thermostat Controller only Note When the trouble light comes ON or the temperature exceeds 425 F 218 C release switch Result Electrical elements or gas burner turns OFF and the second high limit will come ON The cooking oil temperature should be between 425 and 450 F 218 and 232 C Caution When the second high limit light comes on or the temperature exceeds 450 F 232 C release switch Turn the power switch to the OFF position One vat must remain ON to ensure hood fan remains ON Remove the fry vat probe and reinstall the computer probe into the vat Allow cooking oil to cool for one hour before discarding See statement on discarding High limit check is complete Repeat procedure for each remaining vat Caution STATEMENT ON DISCARDING OIL Hot cooking oil is dangerous and will cause severe skin burns Handle with extreme caution When discarding old cooking oil the cooking oil should be drained from the fryer into a cooking oil removal c
9. mm flat blade screwdriver Pro Fry computer 2 of 2 2000 McDonald s Corporation All Rights Reserved 12 13 Check Calibration With MACC100 M100A M100B or M2000 Computer Note The computer should rarely be out of the 5 F 3 C range as it is preset at the factory Repeat all the above steps for remaining fryers Check Calibration With Thermostat Controller Only Turn vat ON and set the thermostat knob to the correct cooking temperature Allow the vat to cycle OFF after reaching the cooking temperature The cooking oil should be at the normal upper oil level line at cooking temperature Add or remove cooking oil as needed All cooking oil should be melted before proceeding Insert the fry vat probe into the cooking oil to within one 1 inch of the fryer temperature probe tip approximately 3 7 6 cm below the surface If using Pro Fry computer display temperature PC 326 327 or NCC 1540 1541 the computer probe should be used Allow the vat to cycle ON and OFF three times After the stabilizing period the instant vat cycles ON for the fourth time as noted by the fryer heat light turning ON the cooking oil temperature should be within 5 F 3 C of the thermostat setting If it is within 5 F 3 C calibration is complete If not adjustments can be made by a Locating temperature control knob set screw b Using a 1 8 3 mm flat blade screwdriver loosen the setscrew until the k
10. the combustion air blower air intake plate To adjust the blower intake plate loosen the locking nut s on the intake plate with a small adjustable wrench Adjust the plate opened or closed to obtain a maximum reading on the multimeter When observing the burner through the viewing ports an orange red glow should be seen on the face of the burner The ports are located directly above the spark ignitors When a maximum microamp reading and an orange red glow have been obtained tighten the intake plate locking nut s while holding the plate to prevent movement Note A blue flame observed through the burner viewing ports usually indicates insufficient air Dark spots on the burner face indicate excess air Recheck the recovery time as outlined on this card If further combustion air adjustments are needed repeat Steps 9 through 12 until the recovery time specification is met Repeat Steps 9 through 13 for each vat of the fryer Scratch calibration check is complete Check remaining fryers 819 5432 NOV 05 Card 15
11. the digital thermometer Equipment Manual Press the 1 MACC100A and M100A or D M100B and M2000 button to turn the cooking computer to ON and set it to the product to be cooked in the vat Allow the vat to cycle OFF after reaching the cooking temperature The cooking oil should be at the normal upper oil level line at cooking temperature Add or remove cooking oil as needed All cooking oil should be melted before proceeding or remove cooking oil as needed Allow the vat to cycle ON and OFF three 3 times Insert the fry vat probe into the cooking oil to within one 1 inch of the fryer temperature probe tip approximately 3 7 6 cm below the surface Allow the digital thermometer readout to stabilize To check calibration press the temperature display switch in the following manner a Full vat Press the 4 button and compare the computer read out with the digital thermometer read out b Split vat Repeat above steps 6 through 8a for each side The cooking oil temperature should be within 5 F 43 C of the computer display If the cooking oil temperature is within 5 3 C calibration is complete Press the button them press the MACC100A and M100A or M100B and M2000 button to exit calibration check If not within 5 F 3 C call service technician 819 5432 NOV 05 Card 14 Continued from previous page When Twice Monthly Tools Digital thermometer with fry vat probe 1 8 3
12. 5 All Rights Reserved Card 12 Planned Maintenance System Maintenance Requirement Card MRC Pictures and additional information Corresponding Chapter of Equipment Manual When Twice Monthly Tools Digital thermometer with fry vat probe 1 of 2 2000 McDonald s Corporation All Rights Reserved 10 11 F rye rs 14 Frymaster Electric amp Gas Fryers Frymaster Electric Fryer Models BIMH14 amp MACH14 Series With Thermostat Controller BIMH14 amp MACH14 Series With MACC100 Computer BIMH14 amp MACH14 Series With MACC100A Computer BIH14 amp MH14 Series With M100A Computer BIH14 amp MH14 Series With M100B Computer BIH14 BIPH14 MPH14 amp MH14 Series With M2000 Computer BIRE14 and MRE14 Series With M2000 Computer Frymaster Gas Fryer Models BIMH52 amp MACH52 Series With Thermostat Controller BIMH52 amp MACHB2 Series With MACC100 Computer BIMH52 amp MACHB2 Series With MACC100A Computer BIMH52 amp MACHB52 Series With M100A Computer BIH52 amp MH52 Series With M100B Computer BIH52 BIPH52 MPH52 amp MH52 Series With M2000 Computer BIPH55 and MPH55 Series With M2000 Computer Precaution Cooking oil temperatures will cause severe skin burns Check Calibration With MACC100 M100A M100B or M2000 Computer Verify the calibration of the digital thermometer by following the re calibration instructions in the Non Scheduled Maintenance section of
13. 939 j to check high limits for a full vat or right side of split pot To test the left side of a split pot enter the code COBB Note This test can only be conducted with the oil temperature above 180 F If the shortening oil temperature is below 180 F the computer will display TOO COLD Hi Liffitl shows in the right display left display for left side split vat For high limit test 1 press and hold the right cook channel button left cook channel button if testing the left side of a split pot The heat indicator should illuminate indicating the fryer is calling for heat The right display will alternate between Hi LifliT and the oil shortening temperature until the temperature reaches 410 F 210 C At 410 F 210 C Hi Iis displayed alternating with the current temperature The heat indicator f goes out indicating that the fryer is no longer calling for heat High limit test 1 is complete For high limit test 2 press and hold the right cook channel button left cook channel button if testing the left side of a split pot The right display will alternate between Hi LIfiiT and the oil shortening temperature until the mechanical high limit opens approximately 425 F 218 C The right display will then show Hi e Failure of high limit test 2 is indicated by an alternating display of H i e and BAD Call for service immediately if this occurs Press Q to c
14. MACHB52 Series With M100A Computer BIMH52 amp MACHB2 Series With MACC100A Computer BIH52 amp MH52 Series With M100B Computer BIH52 BIPH52 MPH52 amp MH52 Series With M2000 Computer BIPH55 and MPH55 Series With M2000 Computer Precaution Cooking oil temperatures will cause severe skin burns Recovery Check Time With MACC100 computer only Grease filters should be in place and properly cleaned Turn vat controller computer ON and let cooking oil stabilize at cooking temperature Allow the fryer to cycle OFF after reaching the cooking temperature The cooking oil should be at the normal upper oil level line at cooking temperature Add or remove cooking oil as needed Note All cooking oil should be melted before proceeding Access the recovery check program by pressing the button or or button on a split vat depending on which vat is being checked until the display reads alternating xxx SEC and the date displayed xx xx xx from the previous test Note Only one side of a split vat is to be checked at a time Activate the date change display by pressing the following a Full vat Right display operate button 1 or 2 b Split vat Left display operate button 1 or 2 or right display operate button 1 or 2 To change the date press button 1 of left display to change the month Press button 2 of left display to change the date Press button 1 of right display to change the tens
15. and hold either cook channel button under the vat being boiled out Hold the button for approximately 5 seconds and then release Bo il out should appear in the display over button The cook channel will be dedicated to boil out until changed and have a setpoint of 195 F 91 C Press the cook channel button under the boil out display to start boil out Note Basket support rack must be in place in the frypot Note Solution will heat up to simmer condition and the temperature will be maintained at 195 F 91 C Allow fryer to operate in BOIL OUT program for one hour Bring to a soft rolling simmer for approximately one hour DO NOT hard boil Caution NEVER LEAVE THE FRYER UNATTENDED Necessary boiling time may vary depending on condition of vat Insert fry baskets to be cleaned into the boiling solution Remove when clean and rinse thoroughly Press the to turn fryer OFF Place a 5 gallon 19 liter grease bucket under the fryer drain spout Open drain valve slowly allowing solution to flow slowly into bucket Note Place only 2 or 3 gallons 8 or 11 liters of solution into container at a time This solution may be reused in another fryer Caution Do not splash solution on skin or clothing Bucket and solution will be hot 819 5432 NOV 05 Card 14A Continued from previous page 8 of 8 2000 McDonald s Corporation All Rights Reserved 18 19 20 21 22 2y 24 25 26 2i
16. art The cart should then be taken to a grease barrel and pumped into the grease barrel to properly dispose of the old cooking oil High Limit Check With MACC100A M100A and M100B Computer only Note Conduct this test when the fryer will not be needed for about hour and when the cooking oil is due to be changed Discard the cooking oil after completing this check Note The cooking oil must be at a high enough level to cover the high limit probe Note Grease filters must be in place and exhaust fans must be on during entire high limit control check procedure Note The high limit test program allows the operator to test the trip out temperature of the first and second high limit thermostats The first high limit feature is a function performed by the computer and automatically resets when the cooking oil cools below its trip point of 400 F 204 C The second high limit automatically resets when the cooking oil has cooled to 400 F 204 C or less To perform the high limit test the vat must be operating normally and the display reading HI LIMIT on either display for a full or split vat depending on the test being performed Only one side of a split vat is to be checked at a time The test can be performed any time the vat is turned ON except if the vat is in the melt or cooking cycle Turn the fry vat ON by pressing the button MACCIOOA and M100A or the button M100B and allow cooking oil to stabilize at normal cookin
17. econd high limit should trip between 425 and 450 F 218 and 232 C When the second high limit trips the display will read alternating HI 2 and the actual temperature Caution When the display shows HI 2 or the temperature exceeds 470 F 232 C release the 2 button Note The display will continue to read HI 2 until the fryer has cooled to 400 F 204 C or less and the vat has then been reactivated by turning the computer OFF then back ON The cooking program previously used will be displayed 1 e FR FRIES PIES MCNUGGETS etc Caution If the display shows HI 2 BAD press the A MACC100A and M100A or M100B button to turn the computer OFF REPLACE the mechanical second high limit thermostat immediately High limit control check is complete Repeat the same procedure for other vats Caution If after completing both high limit tests you find only the second high limit operates properly the vat can be used if it is absolutely necessary but with extreme care The computer must be replaced immediately after this period of necessity If the second high limit does not work the vat must not be used until the second high limit has been replaced If the first high limit feature activates at less than 400 F 204 C do not repair or replace the computer or controller unless it interferes with proper cooking If the second high limit activates at less than 425 F 218 C do not replace it unle
18. ery time is acceptable If the time displayed is greater than the required time refer to the scratch calibration procedure on this card or the Fryer section of the Equipment Manual for Troubleshooting Charts and check the following Grease filter condition Cooking oil level Gas fryers Proper placement of seal angle gravity blade and standoff Gas fryers Air flow combustion air blower Gas fryers Radiant burner condition Electric fryers Large power plug plugged in properly m pe e a Repeat steps 1 through 3 for each additional vat Recovery time check is complete High Limit Check With MACC100 Computer only Note Conduct this test when fryer will not be needed for about 1 hour and when the cooking oil is due to be changed Discard the cooking oil after completing this check Note Grease filters must be in place and exhaust fans must be on during entire high limit control check procedure Press KA to turn the vat computer ON and let cooking oil stabilize at a normal cooking temperature then wait for the s33 light to go OFF The cooking oil level should cover the temperature and high limit probes Add cooking oil if necessary Caution If after completing both high limit tests you find only the second high limit operates properly the vat can be used 1f it is absolutely necessary but with extreme care The computer must be replaced immediately after this period of necessity If the second high limit does n
19. g temperature Wait for the light to go OFF before proceeding To access the high limit test depress the ES and 1 left or right buttons simultaneously in the following sequences Full vat 4 and 1 button p Split vat left and Left 1 buttons Split vat right A and Right 1 buttons To start the first high limit test press and hold the 1 button The display should read HI LIMIT 819 5432 NOV 05 Card 15 Continued from previous page When Monthly Tools None 7 of 9 2000 McDonald s Corporation All Rights Reserved High Limit Check With MACC100A M100A and M100B Computer only Result The light will illuminate and the display will show the actual temperature of the cooking oil At 410 F 210 C 10 F 6 C the first high limit feature will trip The display will show alternating HI 1 and the actual vat temperature Note When the display shows alternating HI 1 and the temperature or the temperature exceeds 425 F 218 C release the 1 button Caution If the temperature exceeds 425 F 218 C without a HI 1 display the first high limit warning is not functioning properly Note this defect and continue this procedure to test the second high limit To start the second high limit test press and hold the 2 button Result The vat heat light will illuminate and the display will show the actual temperature during the test The mechanical s
20. hts Reserved 15 16 17 18 19 20 2E 22 23 24 25 26 PAA Boil out Fryer Pots With MACC100A M100A and M100B Computer Only 14 If boil out solution is to be used in another fryer use several containers to store the solution until ready to proceed with the next fryer vat If boil out solution is to be discarded pour solution into sink drain Note If boil out compound is to be used in another fryer use within 3 hours or discard Using a 5 gallon 19 liter grease bucket draw 3 gallons 11 liters of McD A P C HCS from the sink proportioner If a sink proportioner is not being used mix 6 fluid ounces 3 4 cups 177 ml of McD A P C HCS to 3 gallons 11 liters of warm water and pour solution into fryer vat Using a nylon pot brush scrub tank side front back walls and top areas to remove remaining carbon deposits Place bucket under drain valve and open drain valve slowly to drain dirty solution out Note Do not place more than 2 or 3 gallons 8 or 11 liters of solution into bucket at a time Caution Do not drain boil out solution or water into the built in filtration filter pan or the cooking oil disposal cart Caution Do not splash solution on skin or clothing Bucket and solution will be hot Remove bucket and discard solution into sink drain Place bucket under fryer drain valve and open valve Note If there is any carbon left in the vat clean it now with nylon scouring pad
21. ilter pan back into the cabinet Some FootPrint II filter systems have a green HEATER ON light which will illuminate when the pan is properly positioned in the cabinet Caution Use protective goggles aprons and gloves for all of the steps in this procedure Caution Only boil out one fryer at a time Note To prevent accidental tripping of the Ansul system grease filters should be in place with at least one vat in operation to ensure the exhaust fan stays on Press the MACCI100A and M100A or M100B button to turn fryer OFF Remove filter pan from fryer cabinet Pull the swivel drain spout if so equipped outward to a suitable position to drain cooking oil into the filter pan or cooking oil disposal cart Place the filter pan or cooking oil disposal cart under the drain spout Carefully open the drain valve of the fryer to be boiled out and allow the cooking oil to drain from fry vat Flush out any pieces of fried food and sediment Close the drain valve and very carefully pour McD Heavy duty Degreaser HCS 2 full gallons 8 liters per full vat or 1 gallon 4 liters per split vat section into fryer pot without splattering Remove fryer capping piece assembly if so equipped to expose carbon build up Finish filling the vat to the normal shortening level line with a hot solution of McD A P C HCS drawn from the sink proportioner the use of HOT water will reduce warm up time Press the e MACCIOOA
22. l trip The display will show alternating HI 1 and the actual temperature 1 e HI 1 400 F 204 C until the vat cools to 400 F 204 C or less The vat will automatically reactivate below 400 F 204 C 819 5432 NOV 05 Card 15 When Monthly Tools None When Monthly Tools None 5 of 9 2000 McDonald s Corporation All Rights Reserved High Limit Check With MACC100 Computer only Note When the display shows HI 1 412 F 211 C or the temperature exceeds 425 F 218 C release the 1 button To start the second high limit test press and hold the 2 button This display will show the actual temperature during the test The mechanical second high limit will trip between 425 F 218 C and 450 F 232 C Result When the second high limit trips the display will read alternating HI 2 and the actual temperature Caution When display shows HI 2 or the temperature exceeds 450 F 232 C release the 2 button Note The display will continue to read HI 2 until the fryer has cooked to 400 F 204 C or less and the vat is reactivated by pressing 7 turning the computer OFF for 30 seconds then pressing to turn computer ON The computer will return to the operating mode and display the cooking program previously used i e FR FRIES PIES NUGGETS etc High limit control check is complete Repeat same procedure for other vats Caution If the display shows HI 2 BAD p
23. lear the test and turn the computer off Caution If after completing both high limit tests you find only the second high limit operates properly the vat can be used if it is absolutely necessary but with extreme care The computer must be replaced immediately after this period of necessity If the second high limit does not work the vat must not be used until the second high limit has been replaced If the first high limit feature activates at less than 410 F 204 C do not repair or replace the computer or controller unless it interferes with proper cooking If the second high limit activates at less than 425 F 218 C do not replace it unless it prevents you from checking the first high limit feature Scratch Calibration Check Gas Fryers Only Should be done by a qualified service person Caution Portions of fryer will be hot during this scratch calibration Note Conduct this test when fryer will not be needed for about one hour Contact the local gas company or service agency to check the gas pressure out of the fryer s gas regulator Result Gas pressure must be 3 0 W C 76 mm W C natural gas or 8 25 W C 210 mm W C propane gas Caution If the pressure does not meet above requirements the fryer gas valve regulator must be adjusted by the service agency to obtain the correct pressure 819 5432 NOV 05 Card 15 Continued from previous page 2 9 of 9 2000 McDonald s Corporation All Rights Reserved
24. n for the piece of equipment Release locks on fryer wheels Caution Cooking oil in the vats may be hot and may splash when moving fryer Lift front of fryer capping piece if installed to allow backsplash to clear filter shelf Carefully roll the fryer away from firewall far enough for capping piece backsplash if installed to clear the filter shelf Secure capping piece of fryer 819 5432 NOV 05 Card 14A Clean Behind Fryers All Frymaster Models Continued from previous page 8 Place vat covers over all vats 9 Remove fryer far enough to get behind the fryer 10 Disconnect electrical cord s from the receptacle Note Do not disconnect cord by pulling on cord Disconnect by pulling plug out of the receptacle only 11 Remove grease filters from exhaust hood Take to back sink for soaking in a hot solution of McD A P C HCS from the sink proportioner 12 Using a putty knife scrape off all soft grease and hard carbon from area behind the fryer using the following sequence Caution Be careful NOT to break the Fire Protection FUSIBLE LINK in lower center area of stack This will activate the fire extinguishing system a Accessible parts of stack f All sheet metal around fryer b Back of hood g Removable gravity blade gas only c Sides of hood h Seal angle gas only d Grease filter recess area 1 Standoff piece e Flue restricter gas only j Fryer stand Caution Do not drop any soft grease
25. n valve Note If there is any carbon left in the vat clean it now with nylon scouring pad then rinse and drain vat Rinse fryer vat thoroughly TWO TIMES with warm 100 F 38 C water and wipe with damp towel Close the fryer drain valve Thoroughly dry inside fryer vat especially in the drain valve area Using proper procedure fill vat with proper amount of cooking oil Place basket support racks into cool oil or on top of cooking oil After cooking oil has melted down skim off any particles of carbon floating on the surface of cooking oil Repeat procedures for each remaining vat Season baskets and racks in fresh cooking oil prior to use approximately 2 minutes at cooking temperature 819 5432 NOV 05 Card 14A Continued from previous page When Semi Annually Gas Fryers Only Quarterly Electric Fryers Only Tools Protective gloves apron goggles McD All Purpose Concentrate A P C HCS cooking oil disposal cart sealable metal bucket 5 gallon 19 liter nylon pot brush nylon scrubbing pad and McD Heavy duty Degreaser HCS 5 of 8 2000 McDonald s Corporation All Rights Reserved 30 31 10 11 12 13 Boil out Fryer Pots With MACC100A M100A and M100B Computer Only Boil out Fryer Pots With Thermostat Controller or MACC100 Computer Only Boil out is complete Push the swivel drain spout if so equipped back inside the fryer cabinet and carefully roll the f
26. nob rotates on the insert inside the knob Rotate the knob on the insert CLOCKWISE to INCREASE the temperature setting and COUNTER CLOCKWISE TO DECREASE c Carefully hold the knob and tighten the setscrew using the 1 8 3 mm flat blade screwdriver Do not over tighten the setscrews Repeat Steps 1 through 9 for remaining fryers 819 5432 NOV 05 Card 14 Planned Maintenance System Maintenance Requirement Card MRC Pictures and additional information Corresponding Chapter of Equipment Manual When Weekly Tools McD All Purpose Concentrate A P C HCS towels nylon pot brush bucket mop putty knife high low brush 1 of 8 2000 McDonald s Corporation All Rights Reserved CARD NO Fryers 14A Frymaster Electric amp Gas Fryers Frymaster Electric Fryer Models BIMH14 amp MACH14 Series With Thermostat Controller BIMH14 amp MACH14 Series With MACC100 Computer BIMH14 amp MACH14 Series With MACC100A Computer BIH14 amp MH14 Series With M100A Computer BIH14 amp MH14 Series With M100B Computer BIH14 BIPH14 MPH14 amp MH14 Series With M2000 Computer BIRE14 and MRE Series With M2000 Computer Frymaster Gas Fryer Models BIMH52 amp MACH52 Series With Thermostat Controller BIMH52 amp MACHB2 Series With MACC100 Computer BIMH52 amp MACHB52 Series With M100A Computer BIMH52 amp MACHB2 Series With MACC100A Computer BIH52 amp MH52 Series With M100B C
27. omputer BIH52 BIPH52 MPH52 amp MH52 Series With M2000 Computer BIPH55 and MPH55 Series With M2000 Computer Precaution Cooking oil temperatures will cause severe skin burns HAZARD COMMUNICATION STANDARD HCS The procedure s in this manual include the use of chemical products These chemical products will be highlighted with italic letters followed by the abbreviation HCS See Hazard Communication Standard HCS manual for the appropriate Material Safety Data Sheet s Clean Behind Fryers All Frymaster Models Purpose The purpose of cleaning behind the fryer weekly is to prevent significant grease buildup This also meets McDonald s cleanliness standards Not cleaning behind the fryers on a weekly basis could become a fire hazard to your restaurant Turn all fryer power switches to OFF Remove stainless steel grease trough located below the grease filters by lifting it off the holding screws and pour all the grease into the cooking oil removal cart Gas Fryers Shut OFF the gas supply using the manual gas shut off valve Then disconnect the gas line from the fryer Caution Do not use the quick disconnect connection to shut off the gas supply to fryers and grills Use the manual gas shut off valve for that piece of equipment If the piece of equipment does not have a manual gas shut off one must be installed The manual gas shut off should be located on the supply line before the quick disconnect connectio
28. omputer Only Caution Use protective goggles aprons and gloves for all of the steps in this procedure Caution Only boil out one fryer at a time Note To prevent accidental tripping of the Ansul system grease filters should be in place with at least one vat in operation to ensure the exhaust fan stays on Press the button to turn fryer OF F Remove filter pan from fryer cabinet Pull the swivel drain spout if so equipped outward to a suitable position to drain cooking oil into the filter pan or cooking oil disposal cart Place the filter pan or cooking oil disposal cart under the drain spout Carefully open the drain valve of the fryer to be boiled out and allow the cooking oil to drain from fry vat Flush out any pieces of fried food and sediment Close the drain valve and very carefully pour McD Heavy duty Degreaser HCS 2 full gallons 8 liters per full vat or 1 gallon 4 liters per split vat section into fryer pot without splattering Remove fryer capping piece assembly if so equipped to expose carbon build up Finish filling the vat to the normal shortening level line with a hot solution of McD A P C HCS drawn from the sink proportioner the use of HOT water will reduce warm up time Press the to turn fryer ON Computer will display ow temp Press the gray product E E button used to store boil out programming The computer will display lt lt lt lt gt gt gt gt orstart boil out Press
29. ot work the vat must NOT be used until the second high limit has been replaced If the first high limit feature activates at less than 400 F 204 C do not replace the computer unless it interferes with proper cooking If the second high limit activates at less than 425 F 218 C do not replace it unless it prevents you from checking the first high limit feature Note The high limit test program allows the operator to test the trip out temperature of the first and second high limits The first high limit feature is a function performed by the computer and automatically resets when the cooking oil cools below its trip point of 400 F 204 C The second high limit automatically resets when the cooking oil has cooled to 400 F 204 C or less To perform the high limit test the vat must be operating normally and the display reading HI LIMIT on either display for a full or split vat depending on the test being performed Only one side of a split vat is to be checked at a time The test can be performed any time the vat is turned ON except if the vat is in the melt or cooking cycle To start the first high limit test press the ES button and the 1 button simultaneously then release the hi button but continue to depress the 1 button Result The vat will heat while the 1 button is depressed continuously The display will show the actual temperature during the test At 410 F 210 C 10 F 5 C the first high limit feature wil
30. r and wipe with damp towel Close the fryer drain valve Thoroughly dry inside fryer vat especially in the drain valve area Using proper procedure fill vat with proper amount of cooking oil Place basket support racks into cool oil or on top of cooking oil After cooking oil has melted down skim off any particles of carbon floating on the surface of cooking oil Repeat procedures for each remaining vat Season baskets and racks in fresh cooking oil prior to use approximately 2 minutes at cooking temperature Boil out is complete 819 5432 NOV 05 Card 14A Planned Maintenance System Maintenance Requirement Card MRC Pictures and additional information Corresponding Chapter of Equipment Manual When Monthly Tools Pad pen 1 of 9 2000 McDonald s Corporation All Rights Reserved oe ee ee CARD NO Fryers 15 Frymaster Electric amp Gas Fryers Frymaster Electric Fryer Models BIMH14 amp MACH14 Series With Thermostat Controller BIMH14 amp MACH14 Series With MACC100 Computer BIMH14 amp MACH14 Series With MACC100A Computer BIH14 amp MH14 Series With M100A Computer BIH14 amp MH14 Series With M100B Computer BIH14 BIPH14 MPH14 amp MH14 Series With M2000 Computer BIRE14 and MRE14 Series With M2000 Computer Frymaster Gas Fryer Models BIMH52 amp MACHB52 Series With Thermostat Controller BIMH52 amp MACHB2 Series With MACC100 Computer BIMH52 amp
31. ress 1 to turn the computer OFF Replace the computer immediately High Limit Check With Thermostat Controller only Note Conduct this test when fryer will not be needed for about 1 hour and when the cooking oil is due to be changed Discard the cooking oil after completing this check Note Only one side of a split vat is to be checked at a time Caution Grease filters must be in place and exhaust fans must be ON during entire high limit control check procedure The cooking oil should be at the normal upper oil level line Add cooking oil if necessary Remove the computer probe from the probe holder and replace it with fry vat probe Turn the vat power switch to ON and set thermostat knob to its highest setting and wait for heating light to go OFF Caution If after completing both high limit tests you find only the second high limit operates properly the vat can be used if it is absolutely necessary but with extreme care The controller must be replaced immediately after this period of necessity If the second high limit does not work the vat must not be used until the second high limit has been replaced If the first high limit feature activates at less than 400 F 204 C do not replace the controller unless it interferes with proper cooking If the second high limit activates at less than 425 F 218 C do not replace it unless it prevents you from checking the first high limit feature Press and hold first high
32. ric fryer If the required recovery time cannot be attained call service representative To exit the recovery time check press the KA twice first turning the computer OFF then turning the computer back ON Repeat Steps 1 through 15 for each additional fryer until all have been checked Recovery time check is complete Recovery Check Time With Thermostat Controller only Grease filters should be in place and properly cleaned Turn vat controller ON and let cooking oil stabilize at cooking temperature Allow the fryer to cycle OFF after reaching the cooking temperature The cooking oil should be at the normal upper oil level line at cooking temperature Add or remove cooking oil as needed All cooking oil should be melted before proceeding Insert the fry vat probe at the rear of the frypot to within one 1 inch of the tip of the computer probe If using the Pro Fry computer display temperature PC 326 327 or NCC 1540 1541 the computer probe should be used Turn the thermostat knob to 270 F 132 C and allow vat to cool for approximately 30 minutes When the display reads 270 F 132 C turn the thermostat knob to 375 F 191 C and begin timing Record the time it takes for the cooking oil to reach 320 F 160 C Note Recovery time should be less than 145 seconds for a gas fryer and less than 100 seconds for an electric fryer 819 5432 NOV 05 Card 15 Continued from previous page When Monthly
33. solution to flow slowly into bucket Note Place only 2 or 3 gallons 8 or 11 liters of solution into container at a time This solution may be reused in another fryer Caution Do not splash solution on skin or clothing Bucket and solution will be hot If boil out solution is to be used in another fryer use several containers to store the solution until ready to proceed with the next fryer vat If boil out solution is to be discarded pour solution into sink drain Note If boil out compound is to be used in another fryer use within 3 hours or discard Using a 5 gallon 19 liter grease bucket draw 3 gallons 11 liters of McD A P C HCS from the sink proportioner If a sink proportioner is not being used mix 6 fluid ounces 3 4 cups 177 ml of McD A P C HCS to 3 gallons 11 liters of warm water and pour solution into fryer vat Using a nylon pot brush scrub tank side front back walls and top areas to remove remaining carbon deposits Place bucket under drain valve and open drain valve slowly to drain dirty solution out Note Do not place more than 2 or 3 gallons 8 or 11 liters of solution into bucket at a time Caution Do not drain boil out solution or water into the built in filtration filter pan or the cooking oil disposal cart Caution Do not splash solution on skin or clothing Bucket and solution will be hot Remove bucket and discard solution into sink drain Place bucket under fryer drain valve and ope
34. ss it prevents you from checking the first high limit feature High Limit Check With M2000 Computer only Note Conduct this test when the fryer will not be needed for about 1 hour and when the cooking oil is due to be changed Discard the cooking oil after completing this check Note The cooking oil should be at the upper OIL LEVEL line Add oil if necessary Note Grease filters must be in place and exhaust fans must be on during entire high limit control check procedure Note The high limit test program allows the operator to test the trip out temperature of the first and second high limit thermostats The first high limit feature is a function performed by the computer and must be reset by turning the computer OFF then back ON The second high limit automatically resets when the cooking oil has cooled to below 350 F 177 C or less 819 5432 NOV 05 Card 15 Continued from previous page When Quarterly Tools Flat blade screwdriver 7 16 13 mm open end wrench and multimeter that measures DC microamps 8 of 9 2000 McDonald s Corporation All Rights Reserved 10 11 High Limit Check With M2000 Computer only Turn the fry vat OFF by pressing the button The computer should display OF F The computer must be off to enter the programming mode one Enter the programming mode by pressing the Y button CODE will show in the left display Enter the code E E E i 999
35. then rinse and drain vat Rinse fryer vat thoroughly TWO TIMES with warm 100 F 38 C water and wipe with damp towel Close the fryer drain valve Thoroughly dry inside fryer vat especially in the drain valve area Using proper procedure fill vat with proper amount of cooking oil Place basket support racks into cool oil or on top of cooking oil After cooking oil has melted down skim off any particles of carbon floating on the surface of cooking oil Repeat procedures for each remaining vat Season baskets and racks in fresh cooking oil prior to use approximately 2 minutes at cooking temperature Boil out is complete Boil out Fryer Pots With M2000 Computer Only Boil out must be programmed into the computer prior to the first boil out procedure Program the computer as follows Press the button to turn fryerOFF Press the W button The left display shows code Enter the code E i A 1650 Press the button to back through o ut 40 product position is programmed items numbered products until b o i l reached Press a gray product L E button to store boil out The green LED of the button pressed will illuminate 819 5432 NOV 05 Card 14A Continued from previous page 7 of 8 2000 McDonald s Corporation All Rights Reserved 10 11 12 13 14 15 16 17 Press the button to turn fryer OF F Proceed with boil out procedure Boil out Fryer Pots With M2000 C
36. troller OFF 2 of 8 2000 McDonald s Corporation 819 5432 NOV 05 All Rights Reserved Card 14A When Quarterly Tools Towels Appropriate O rings For Footprint Ill systems use 1 each Part No 816 0181 For Footprint Il systems use 1 each Part No 816 0117 and 2 each Part No 826 1392 When Semi Annually Gas Fryers Only Quarterly Electric Fryers Only Tools Protective gloves apron goggles McD All Purpose Concentrate A P C HCS cooking oil disposal cart sealable metal bucket 5 gallon 19 liter nylon pot brush nylon scrubbing pad and McD Heavy duty Degreaser HCS 3 of 8 2000 McDonald s Corporation All Rights Reserved 10 11 12 Replace Filter System O Rings BIMH BIPH BIRE and BIH Models Only Caution O Rings should be changed only when the filter pan is completely empty and the unit is cool Pull filter assembly from the cabinet Remove empty filter pan from the filter base for Footprint II system lift inner pan out of the outer pan Remove O ring from the check valve assembly at bottom of pan and replace with new O ring Part No 816 0181 For Footprint II system remove inner pan O ring and replace with new O ring Part No 816 0117 and remove the two O rings from around the oil pump disconnect tube and install 2 each Part No 826 1392 Note These O rings are specifically manufactured for use with hot cooking oils Generic O rings cannot be
37. ubleshooting Charts and check the following Grease filter condition Cooking oil level Gas fryers Proper placement of seal angle gravity blade and standoff Gas fryers Air flow combustion air blower Gas fryers Radiant burner condition Electric fryers Large power plug plugged in properly ee ee oS Repeat steps through 3 for each additional vat Recovery time check is complete Recovery Check Time With M2000 Computer only Note With the M2000 cooking computer Recovery Time Checks are performed automatically and updated each time the vat temperature rises from 250 F 121 C to above 320 F 160 C Turn the fry vat OFF by pressing the button The computer should display OF F The computer must be off to enter the programming mode one Enter the programming mode by pressing the Y button CODE will show in the left display 10 fso fso f2 Enter the code 165 1 The most current recovery time will appear in both displays 819 5432 NOV 05 Card 15 Continued from previous page When Monthly Tools None 4 of 9 2000 McDonald s Corporation All Rights Reserved Recovery Check Time With M2000 Computer only Record the recovery time Note Recovery time should be less than 145 seconds for a gas fryer and less than 100 seconds for an electric fryer If time is less than 145 seconds for gas or 100 for electric fryers recov
38. used in this application Boil out Fryer Pots With Thermostat Controller or MACC100 Computer Only Caution Use protective goggles aprons and gloves for all of the steps in this procedure Caution Only boil out one fryer at a time Note To prevent accidental tripping of the Ansul system grease filters should be in place with at least one vat in operation to ensure the exhaust fan stays on Turn power ON OFF switch to OFF Remove filter pan from fryer cabinet Pull the swivel drain spout if so equipped outward to a suitable position to drain cooking oil into the filter pan or cooking oil disposal cart Place the filter pan or cooking oil disposal cart under the drain spout Carefully open the drain valve of the fryer to be boiled out and allow the cooking oil to drain from fry vat Flush out any pieces of fried food and sediment Close the drain valve and very carefully pour McD Heavy duty Degreaser HCS 2 full gallons 8 liters per full vat or 1 gallon 4 liters per split vat section into fryer pot without splattering Remove fryer capping piece assembly if so equipped to expose carbon build up Finish filling the vat to the normal shortening level line with a hot solution of McD A P C HCS drawn from the sink proportioner the use of HOT water will reduce warm up time Fryers equipped with MACC100 Computer press the 2 4 button to turn computer ON then set to BOIL OUT program Note Basket support rack m
39. ust be in place in the frypot Note Solution will heat up to simmer condition and the temperature will be maintained at 195 F 91 C Allow fryer to operate in BOIL OUT program for one hour If fryer is equipped with Thermostat Controller turn power switch to ON and set the temperature dial to the lowest setting Bring to a soft rolling simmer for approximately one hour DO NOT hard boil Caution NEVER LEAVE THE FRYER UNATTENDED Necessary boiling time may vary depending on condition of vat Insert fry baskets to be cleaned into the boiling solution Remove when clean and rinse thoroughly 819 5432 NOV 05 Card 14A Continued from previous page A of 8 2000 McDonald s Corporation All Rights Reserved 13 14 15 16 17 18 19 20 2A 22 23 24 25 26 Dole 28 29 Boil out Fryer Pots With Thermostat Controller or MACC100 Computer Only Caution Do not clean any aluminum parts in this solution Using the clean out rod remove fry basket support rack and rinse thoroughly in hot water Caution Support rack is hot when removed from vat Do not touch with unprotected hands Using a nylon pot brush scrub tank side front and back walls and top areas to remove remaining carbon deposits being careful not to splash Turn the power switch to OFF Place a 5 gallon 19 liter grease bucket under the fryer drain spout Open drain valve slowly allowing
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