Frymaster 2836 Fryer User Manual
Contents
1. d 593 6 var EET IS NA 269 a Na 089 BEER EER N A IE EKEN ua Qi M 2991 3591 ARE AE ENE RE MEE N sss I 1 1 LIM 13588 304 LM anon 44 433898 oL E z m i Xe EE on E 2805 Halo HOLMS 13395 1 l 11 EE gt 5 5 1 I gt HOLMS i DEE OE ND 4 GETAG Wat fi i HOLMS 1 15 Wiring Diagrams Modular Basket Lifts 21596480892. RH indicates output open from right latch aa Grys Chassi 2930480 Probe Resistance 88100008 8 11 of 2 12 of J2 See Chat HrUmtConiuy RX1OHMS 492 0 Latch Contactor coi RXTOHMS Chassis 3100HMS Heat Contactor Col RXTOHMS 900 2 Chassis 1825 OHMS Disconnect 15 Pin harness from the computer controller before testing the probe circuit Meter Seting Test Pin Pin Results 12 VAC Power 50 VAC Scale 1 of J2 3 of 12 16 VAC 1 13 Probe Resistance Chart Use the chart below when testing temperature probes and probe circuits for proper operation F OHNS C 140 1226 60 150 1247 66 155 1258 68 OHMS C 1361 96 1371 99 Probe dese EL EK 1 13 208 240V in iagrams Mai D iring 1141 8751508 0 5 805 0 802 308 YOLOVLNOD Ivan ya conie e ez ns A m 18 DEL 18 ori
3. Number Description 106 3589 Cabinet Assembly FP228 1 106 3751 Tilt Housing Assembly FP228 2 200 6300 Upper Back 3 106 3668 Top Cap Assembly FP228 4 200 6301 Lower Back 5 212 8234 Cabinet Side Right 6 202 6335 Gusset Right 7 200 6108 Cabinet Support Front 8 201 6365 Gusset Left 9 211 8234 Cabinet Side Left 10 200 6009 Cabinet Support Rear 11 200 6008 Cabinet Divider 12 823 4811 Hinge Lower Right 13 823 4810 Hinge Lower Left 14 810 1508 Hinge Upper Universal 15 200 6010 Channel Rear Base Cabinet 16 200 8233 Channel Cabinet Base 17 826 1374 Screw 10 1 2 Hex Head Pkg of 25 18 200 6007 Brace Front Horizontal Cabinet 19 106 3698 Brace Assy Computer 20 106 3752 Upright Assy LH Rear Enclosure 21 200 6011 Bracket Rear Support 22 106 3753 Upright Assy RH Rear Enclosure 23 810 2346 Magnet Door 24 202 6593 Bracket Filter Pan Cover Mounting Right 25 823 4679 Lid Filter Pan 26 201 6593 Bracket Filter Pan Cover Mounting Left 27 823 4516 Leg W A Channel FP28 36 28 200 6376 Plate FP28 36 Door Hinge Mount 809 0105 Screw 8 x 3 8 Sltd Hex 826 1351 Nut Retainer 74 20 Nutsert Pkg of 10 826 1376 Nut KEPS 10 32 HX ZP Pkg of 10 Not lllustrated 2 6 2 3 1 2 128 136 Cabinet and Related Components A lt w amp NEN 2 3 1 2 FP128 136 Cabinet and Related Co
4. VOLIVLNOD na e 002 t VOS ose E 26 p Ze na 281 UR pr MOLDYINGD 260 0 gt na 080 0 Un oue 51 VOE EE Er A VOS 08855 ma 0101 268 580980 au 088 098 p voz EI E 276 wires di 218 990 9601 0201 25 326 916 ope X18 9701 226 9601 DE 1N3NOdNOO 092 8612918695 B0G66666606 00 BOLIVLNOD NO 141 13 5 8 304 38 6 Vas ana 25 02 ra os 1291908 31 4 4 5 335 oL assni diat HOLMS 1 15 1 14 3 Wiring Diagrams Main FP28DV 36 480V 120 V Controls 98091908 eeleelee
5. 2 14 2 5 Contactor and Power Cord Box Assembly cont Number Description A 106 4530 Box Assembly FP28 36S 208 240V LT Contactor 106 4531 Box Assembly FP28 36S 208 240V RT Contactor Shown in diagram 106 4527 Box Assembly FP28 36S 480V LT Contactor FV Use 106 5930 FP28DV 36 106 4528 Box Assembly FP28 36S 480V RT Contactor 1 807 0159 Connector 12 pin Female 2 812 1685 Conduit Flexible inch x 8 0 inch 3 807 0501 Fuse Block Buss 2968 3 Pole 4 106 4089 Box FP28 36 LT FV Contactor Use 106 5813 LT FP28DV 36 106 4090 Box FP28 36 RT Contactor 5 200 6651 Cover Contactor Box LT FV Use 200 0798 LT FP28DV 36 200 6652 Cover Contactor Box RT 6 106 4192 Harness 208 240V Contactor Box Basket Lift 106 4180 Harness 480V Contactor Box Basket Lift 7 200 6809 Bracket Ground Lug Holder 8 807 0070 Terminal Ground Lug 9 807 0884 Contactor Mercury 240V 50A 10 810 2866 Connector 1 Screw In Flex 11 807 3610 Block Dean Terminal 1501 AL 9CU 12 810 0519 Hinge Utility 13 809 0247 Nut 8 32 Hex ZP KEPS 14 809 0250 Nut 6 32 Hex ZP KEPS Ea 15 826 1374 Screw 10 7 Hex Washer HD NP Pkg of 25 16 807 2240 Fuse 60 AMP 300VAC 17 807 2283 Contactor 63Amp Mechanical 24V Coil Used on 208 240V 810 1202 Contactor 40 Amp 600V 3 Pol
6. 13A LN3NOdNOO 1 18 Ion Filtrati 480V Systems With Built 1 16 2 Wiring Diagrams 24681808 83114 980 399 ON ma 259 ON 2 930 28509 8 US SAH9LIMS 10 33A34 93503 1 STOYLNODI M3AMA OL ovozi STOYLNOD 33AMJ 1 33 OL i Ki DIS i ovS DES X18 265 l Hu 552 39018 IVNINHIL LHM 2221 LN3NOdWOO BE T3A NMO 0621 2121 M3MOd OVAOCI 0314415 YINOLSNO 1 19 2836 SERIES ELECTRIC FRYERS CHAPTER 2 PARTS LIST 2 1 Accessories Item Part Number Description 1 803 0306 Fry Basket Twin Basket 2 826 1118 Caster 5 With Brake Mounting Hardware Included 3 826 1117 Caster 5 W O Brake Mounting Hardware Included 4 803 0209 Brush Frypot 5 803 0348 Rack FP36 Basket Support 803 0349 Rack FP28 Basket Support 803 0363 Rack FP14 FP28DV Basket Support 6 803 0350 Screen Assembly FP28 36 Basket 7 803 0197 Fryer Friend 27 Cleanout Rod 8 823 4985 Splash Guard Right 823 4961 Splash Guard Left 823 4636 Connecting Strip FP28 36 823 5679 Connecting Strip FP14 FP28DV 803 02
7. 9 Z9 OL AHM 219 ATBW3SSV 30151533 A0SZ 0 Z 0 Z 803 YOLSISSY 092 LHM 226 30191535 006 184 226 30191535 006 LHM 251 OX 395 LHOIM 9 Z9 OL 3015534 5 30151534 508 LHM 966 3015534 VOS AHM 345 433 AT8W3SSV 30151535 0 804 LHM 919 AHM 356 015538 015538 805 GOS LHM LHM 926 226 801538 015538 005 005 LHM LHM 2101 9 6 O na 395 48918 3015 433 JHL dO 38 WOSJ 1431 OL S3ON33343U S 9 LHM 919 ozz 038 29 038 96 HOLIMS dee HOLMS HOLIMS Maddn ig 246 256 386 LHM 219 4 Gzl jn cz z 038 Nua 038 1 88 3015153 vel ng LHM 2101 226 305 396 1471 1 17 ion Filtrat 208 240 Systems With Built lagrams D iring 1 16 1 46 91908 2 580 AA 8 2 5 ON S3HOLIMS 138 10 940 395 255 AlddNS 035 4 N9 955 VT tg 9 TR Os ii 1 968 x18 32018 VNIAS3L 39V11OA
8. NOTE Temperature probe removal is not required if the left element is being replaced Disconnect the element springs from the tilt brackets Remove the element clamps and hardware before removing mounting screws and nuts on the defective element Remove all wire ties securing element wiring and then remove element from frypot 1 4 7 Install replacement element in the frypot and secure with the mounting hardware 8 Reinstall the temperature probe and probe bracket components onto the replacement element 9 Route the element leads terminals to the rear of the fryer 10 11 11 12 Secure element wiring with wire ties Route the element wires through the conduit and tighten conduit connector When replacing the left element as viewed from the rear of the fryer use the 9 pin connector inserting the leads from the replacement element Ensure the pin numbers match the numbers of the defective element wires When all pin terminals have been fully inserted close the connector by sliding the halves together until the tabs snap back into place reverse procedure in this section Step 2 Check wire numbers to ensure correct wiring of the replacement element When replacing the right element as viewed from the rear of the fryer follow the above procedure inserting pin terminals into corresponding holes in the 6 pin connector Connect the connectors ensuring the latches lock in place E
9. 1 10 Built in Filter System Service Procedures Troubleshooting Built In Filtration Systems One of the most common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen CAUTION Ensure that the paper support screen is in place prior to filter paper placement and filter pump operation Improper screen placement is the major cause of filter system malfunction Whenever the complaint 15 the pump 15 running but no oil is being filtered check the installation of the filter paper and ensure that the correct size is being used 1 7 If the pump motor overheats a circuit breaker will trip and the motor will not start until the breaker Is reset If the pump motor does not start press the white reset button located under the component box Inside the cabinet If the pump starts after resetting the breaker then something is causing the motor to overheat major cause of overheating 15 when several frypots are filtered sequentially thus overheating the pump and motor Allow the pump motor to cool at least 30 minutes before resuming operation and allow time for the motor to cool between sequential frypot filtering Pump overheating can be caused by e Solidified shortening in the pan or filter lines e Attempting to filter unheated oil or shortening Cold oil and shortening are more viscous causing the pump motor to overheat Always filter with the oil or shortening at operatin
10. 2 Perform Procedure 1 5 Replace Temperature Probe Steps 1 7 Perform Procedure 1 2 Replace Computer Controller Steps 1 3 Perform Procedure 1 7 Replace High Limit Steps 1 4 Disconnect the element wire harnesses Ifthe fryer has a built in filtration system remove all the plumbing from the frypot including oil return and drain plumbing 1 6 6 Remove the screws securing the frypot to the front frame of the fryer 7 Carefully lift the frypot from the cabinet 8 Remove the drain valve from the old frypot and install on the new frypot 9 Apply Loc Tite Sealant PST 567 to the high limit threads Install high limit into the new frypot 10 Disconnect the tilt plate springs from the old frypot 11 Remove the securing screws from the tilt plate Lift the tilt plate heating element assembly from the old frypot and install on the new frypot 12 Follow the preceding steps in reverse to install the new frypot into the fryer 13 NOTE Apply Loc Tite Sealant PST 567 to all pipefittings prior to Installation 1 9 Replace Contactor Latching or Heating 1 Remove filter pan 2 Remove cover to contactor box 3 Identify faulty contactor Remove all wiring connected to the contactor terminals inside the component box Tape wire pairs together and mark each wire set or wire for reassembly 4 Remove contactor mounting screws and remove the contactor 5 Install new contactor and connect the wiring removed in Step 3
11. 20 Nutsert Pkg of 10 826 1376 Nut KEPS 10 32 HX ZP Pkg of 10 200 6371 Bracket FP128 136 Drain Line MTG Not Illustrated 2 8 ts 2 3 1 3 FP128 236 Cabinet and Related Componen 2 1 1 3 128 236 Cabinet and Related Components cont Item Part Number Description 106 3792 Cabinet Assembly FP128 236 use 106 5891 for FP128DV 236S 1 106 3811 Assembly 128 2365 use 106 5897 for FP128DV 236S 2 106 3815 Tilt Housing Assembly FP128 236S 3 200 6528 Back FP128 236S Upper Cabinet 4 200 6529 Back FP128 236S Lower Cabinet 5 200 6008 Divider Cabinet 6 200 6011 Bracket Rear Support 7 200 6090 Post Vertical Cabinet 8 200 6094 Gusset Lower Cabinet Middle 9 200 6109 Support Front Cabinet Cross 10 200 6257 Support Front Cabinet Cross 11 200 6376 Plate Door Hinge Mounting 12 106 3753 Upright Assembly RH Rear Enclosure 13 200 6493 Brace Cabinet Front Horizontal 14 200 6494 Brace Rear Horizontal Cabinet 15 200 6500 Support Front Cabinet Cross 16 200 6292 Bar Lower Cabinet Reinforcement 17 200 8233 Channel Cabinet Base 18 201 6292 Brace LH Rear Base Channel 19 201 6335 Gusset LH Cabinet Channel 20 201 6593 Bracket Filter Pan Cover Mounting 21 202 6292 Brace RH Rear Base Channel 22 202 6335 Gusset RH Cabinet Channel 23 202 6593 Bracket Filter Pan Cover Mounting
12. 10 P N d 7 SRY On AA 1 9 Modular Basket Lift Assembly Typical Simplified Schematic Normally Open Upper limit Microswitch Basket Lift Relay Normally Closed Lower limit Microswitch computer controller via interface board When the product button is pushed on the computer controller current flows through a coil in the basket lift relay causing the lower circuit to be activated The basket lift lowers closing the normally open upper microswitch When the lower normally closed microswitch is opened by the downward moving lift rod power to the motor ceases to flow When the computer controller times out the current to the relay coil is interrupted allowing the upper circuit to be activated The basket lift then raises and closes the lower microswitch When the basket lift clears the upper microswitch the microswitch opens and power to the circuit is interrupted stopping the motor Pushing the product button or activating the manual control if equipped restarts the cycle Problems with the modular basket lift design can be grouped into three categories Binding jamming problems e Motor and gear problems e Electronics problems BINDING JAMMING PROBLEMS Noisy Jerky erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings Apply a light coat of Lubriplate
13. 480V Systems With Built in Filtration TABLE OF CONTENTS SERVICE PROCEDURES General Replace Computer Controller Replace Interface Board Replace Transformer eee 055 5 5 6 Replace Heating Element Replace High Limit sss Wiring Diagrams 208 240V Systems With Built in Filtration Prymaster DEAN 2836 Series Electric Fryers Service amp Parts Manual TABLE OF CONTENTS CONT Page 2 2 1 ar s a O 2 1 2 2 Basket Lift Assembly Modular and Related Components 2 2 2 3 Cabinetry and Related Components 2 5 2 3 1 1 F228 Cabinetry aaa 2 5 2 3 1 2 F128 136 aaa 2 7 2 3 1 3 F128 236 Cabinetry aaa 2 9 2 3 2 bode EE EG 2 11 2 3 3 Dump Station Components eese 2 12 24 Computer and Related Components eve 2 13 2 5 Contactor and Power Cord Box 2 14 2 6 Terminal Block Mount Assembly ie 2 16 27 Component Box aaa 2 17 2 8 Filter Pan and Related Components ss C 2 19 29 Frypot and Related 2 20 2 9 1 1 Frypot and Drain Valve Components kkk 2 20 2 9 1 2 2 21 2 40 Elements and Related Components ssi 2 22 211 OilDisposalWand I ee e e eerte 2 24 2 12 Return Assembly e e ett 2 25 2 13 Filter Pump Assembly
14. 6 3 869 HOLY 1 1 OL 8 aby 0801 296 83 65 1 BOLOVINGS 6865 019 SN 12715658 uoi Y 285 26 gt soon 440 128v8 ot 1 T OLOVLNOO van 1121141718 8 n ROI s 1 11 302 pa eg 511 155 ES ma set i Be 204 A 381 38086 ma 289 309 we Dr ma 259 05 329 1i pen UEBUDOUDUCTEETT 8 7 238403 5 280980 288 298 l 1 HOLMS ng EL 5901 2 01 i Oroi ma o OU ona gro 966 18 0501 556 6291908 062 OL 43504 KI Or 80 1 14 480V 120 V Controls In iagrams Mai D iring 1 14 2 W VLYSISOS8 xog X9018 WNINE3L T ef 2801 386
15. e tts 2 21 2 14 Wiring Harnesses and Cables 2 28 2836 SERIES ELECTRIC FRYERS CHAPTER 1 SERVICE PROCEDURES FINDING YOUR WAY AROUND THE 2836 SERIES FRYER Left Contactor Right B Contactor OX i Box Filter Left Drain Under Fryer Right Drain Handle Filtration Control Handle Handles Transformers Interface Board Fuse Wire Harness Component Controller Box Mechanical Contactor Terminal Block Mercury Contactor Contactor Box 1 1 General Before performing any maintenance on your Frymaster Dean 2836 Series Electric fryer you must disconnect the electrical power supply When electrical wires are disconnected 1 Is recommended that they be marked in such way as to facilitate reassembly A DANGER Hot will cause severe burns Never attempt to move this appliance when filled with hot oil or to transfer hot oil from one container to another DANGER This eguipment should be unplugged when servicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power cords before servicing Inspection testing and repair of electrical components should be performed by an authorized service agent only 1 2 Replace Computer Controller 1 Unscrew and remove two control panel screws on control panel front Swing the panel open
16. from the top 2 Unplug wiring harness at plug on back of controller Unplug controller ground wire from controller 3 Remove the control panel controller by lifting the assembly from the hinged slots in the control panel frame 4 Reverse procedures to install new controller 1 3 Replace Interface Board 1 Unplug all power cords Perform Procedure 1 2 Steps 1 4 Replace Computer Controller 2 Unplug wire harness from the interface board Remove all wiring from the terminals of the interface board ensuring that each wire is marked for reattachment 3 Remove the nuts from each corner of the interface board and slide the board from the studs Unplug connectors 11 and J2 mark and unplug all other wiring on rear of the interface board Ensure that standoffs remain in place on studs prior to installing new interface board Install the new interface board by reversing the previous procedures 1 2 4 Ensure that wire harnesses are connected to back of interface board prior to securing Interface board Also ensure that wiring and wire harnesses are connected to the proper terminals 1 4 Replace Transformer 1 Unplug all power cords Perform Procedure 1 2 Steps 1 4 Replace Computer Controller 2 Hold new transformer up to old transformer to be replaced and disconnect one wire at a time from old and connect to new 3 Remove the screws that secure the transformer to the component box 4 Install the new transformer by rev
17. 1359 Screw 4 40 24 Pn SI Hd Zp Pkg of 25 15 826 1371 Screw Drill 8 x 1 2 Hx Hd Zp Pkg of 25 16 826 1374 Screw 10 Hx Washer Hd Pkg of 25 17 809 0503 Screw 8 32 x 7 Hx Zp 18 810 1012 Rod Modular Basket Lift 19 812 0442 Insulation Safety Drain Box 20 813 0035 Bushing Bronze Bunting 641 640 ID 826 1385 Wrap of 25 21 816 0033 Wrap Screw Mount 8 Screw 22 900 5529 Gusset Motor Modular Basket Lift 23 902 8499 Chassis Right hand Basket Lift 24 901 8499 Chassis Left hand Basket Lift 25 824 1351 Basket Lift Drip Pan 26 824 1353 Basket Lift Drip Pan WIRO0597 Wire Assembly FP28 36S Mod Bb 120V Not Illustrated 2 3 2 2 Basket Lift Assembly Modular and Related Components cont Item Part Number Description 106 4312 Roller Assembly FV Use 106 5958 for DV 1 210 8091 Bracket FV use 230 0083 for Bracket FP28DV 2 809 0508 Bolt 74 20 x 1 4 Hex Head S S 3 809 0190 Washer Flat 74 S S 4 810 0374 Spacer Tubular Basket Lift Roller 5 810 0194 Roller Basket Lift 6 809 0990 Nut Acorn 20 5 5 7 809 0402 Screw 20 x 22 Round Slotted S S 8 823 5479 Basket Lift Arm Left 9 823 5480 Basket Lift Arm Right 2 4 2 3 Cabinetry and Related Components FP228 Cabinet and Related Components 2 3 1 1 2 3 1 1 FP228 Cabinet and Related Components cont
18. 809 0159 12 Pin connector FM 2 200 6506 Plate Component Box Fuse Cover 3 806 3660 Sound Device High Output 4 806 6336 PCB Assembly Interface FV Common Elect 5 807 3932 Relay 12VDC SPDT 12A Sealed 6 807 0670 Relay Midtex DPDT 24V 7 807 0680 Transformer 208 240 24V 50 60 20VA 208 240 807 0800 Transformer 120V 50 60 24V 50VA 480V 8 807 0979 Transformer 208 240 24VAC 50 60 43VA 208 240 807 0855 Transformer 120V 50 60 12V 20VA 480V 9 807 0922 Holder Buss Fuse HPS 10 807 2278 Fuse 20 Amp 11 810 0045 Bushing Heyco 875 11 11 16 12 826 1680 Clamp Heyco 3327 Nylon Wire Pkg of 8 13 826 1365 Screw 6 32 X TR SL HD NP Pkg of 25 14 826 1366 Nut 4 40 KEPS Hex W Ext Tooth Pkg of 25 2 17 2 7 Component Box Assembly cont 15 809 0250 Nut 6 32 Hex ZP KEPS 16 826 1371 Screw Drill 8 X 2 Hex HD ZP Pkg of 25 17 809 0656 Screw 4 40 x 3 8 Rd HD SL NP 18 809 0963 Standoff 6 32 X 2 00 19 810 1164 Block 1 Plc Screwless Terminal 20 816 0217 Paper Insulating Terminal Block CE 21 200 6506 Cover Component Box Hole 480V WIR0609 Wire Assembly 208 240V LT Component Box WIR0610 Wire Assembly 208 240V RT Component Box WIR0611 Wire Assembly 208 240V Filter Control x WIRO601 Wire Assembly 480V Filter Controls WIR0599 Wire Assembly 480V LT Component Box WIR0600 Wire Assembly 480V RT Component Box Not lllustrated 2 1
19. current flow through the individual components up to and including the motor Using a multimeter set to the 250 VAC range check the connections on both sides of the component for the presence of the applied line voltage The accompanying simplified wiring diagrams identify the components and wiring connection points 1 12 Electric Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter lt AL HI 59 75 5 Note The sealed relays are spunp replaceable If a relay fails 96 roni the replacement part number is 807 3932 amp Diagnostic LED Legend o B B indicates power from 12V transformer indicates power from 24V transformer RH indicates output closed from right latch relay 2 LH not applicable to Ultimate Electric fryers 07 9 RH indicates output from right heat relay emele e 3 94119 LH not applicable to Ultimate Electric fryers um 8 8 5 lt 9 39192 1 E relay a 9 911 lt LH not applicable to Ultimate Electric fryers 59 Be el Re mm mm el RI Ba
20. or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which appliance is installed NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe et B prescrites dans la norme NMB 003 edictee par le Ministre des Communications du Canada DANGER Improper installation adjustment maintenance or se
21. 24 210 6343 Hinge Door 25 211 8234 Side LH Cabinet 26 212 8234 Side RH Cabinet 27 106 3698 Brace Assembly Computer 28 106 3752 Upright Assembly LH Rear Enclosure 29 810 2346 Magnet Door 30 210 6597 Lid Filter Pan 31 810 1508 Hinge Door Universal 32 823 4516 Leg Channel 33 823 4810 Hinge W A LH Lower Door 34 823 4811 Hinge W A RH Lower Door 35 106 3923 Channel Rear Cabinet Base 824 1314 Plate Filter Pump Mounting 200 6377 Bracket FP128 136S Drain Ling MTG 826 1351 Nut Retainer 74 20 Nutsert Pkg of 10 i 809 0105 Screw 8 x 3 8 SLTD HX WSHR HD Type F 826 1376 Nut KEPS 10 32 HX ZP Pkg of 10 826 1374 Screw 10 7 Hex Head Pkg of 25 Not lllustrated 2 10 2 3 2 Door Components Assembly Configurations S 2 D 1 N 3 FPC128 236 Item Part Number Description 1 106 3677 Door Assembly FP28 Left Door 2 106 3676 Door Assembly FP28 Right Door 3 106 3731 Door Assembly FP36 4 106 4067SP Pin Assembly Door Slotted W Keeper 5 Liner Cabinet Door 200 6176 FP28 Cabinet Door Liner 823 4774 FP36 Cabinet Door Liner 6 809 0266 Screw 10 1 2 Phil TR HD ZP 7 826 1343 Spring JCF Door Hinge Lock Pkg of 10 8 810 1422 Handle Wireform Door 9 Door Weldment 824 1255 FP28 Cabinet 824 1270 FP36S Cabinet 10 809 0413 Spacer X 160 8 Gauge Nylon 2 11 2 3 3 Dump Station Compo
22. 28DV 55 no float switch 2 813 0165 EL ST 72 90deg 3 210 6765 Bracket FP28 36 Lower Spring 4 806 8035 Thermostat Assembly 435 Hi Limit 5 826 1374 Screw 10 72 Hex Washer HD NP Pkg of 25 i 810 0297 Spring Element Lift Blue 110 FP28 810 1546 Spring Element Lift Green 160 FP36 6 810 1668 Adapter Male 5 8 O D X 72 7 106 3756 Valve Assembly FP28 36 Frypot Drain Use 106 5917 for FP14 FP28DV 8 816 0405 Sleeve Drain Handle Red Plastic 9 210 7077 Handle Drain Valve Use 230 0892 for FP14 FP28DV 10 200 1617 Washer Drain Microswitch K118G 11 200 5694 Cover Switch Drain FPP 12 200 6345 Bracket Drain Valve Mounting 13 106 3745 Bracket Assembly 14 807 2103 Switch CE Micro Straight Lever 15 826 1366 Nut 4 40 KEPS HEX w external Tooth Pkg of 25 16 810 2783 Valve 12 Full Port Drain 17 816 0220 Insulation RF Switch 18 816 0544 O Ring Seal Not Illustrated 2 20 2 9 1 2 Drain Components FPC128DV 236 the 428 236 n same as FPC128 36 except for item 1 is replaced by item 9 Item Part Number Description 1 823 4846 3 Drain Dump 2 106 4310 3 Drain Tube Assembly Right Side FPC128 136 Includes item 7 3 823 4672 3 Drain Tube Left Side 4 816 0625 3 Connecting Sleeve 5 809 0969 3 Clamp 6214 Round Boot Kit includes 2 clamps 1 boot 6 106 4311 3 Drain Tube As
23. 8 2 8 Filter Pan and Related Components Built in Filtration 2 EO ES eN NE Number Description 106 4290 Complete Filter Pan Assembly FPC228 106 4291 Complete Filter Pan Assembly FPC128 136 236 1 106 4289 Pan Assembly Filter 2 810 0487 Quick Disconnect 72 Male Used on FP28 36 Only 3 823 4829 Ring Hold Down 4 823 4622 Tray Filter Pan Crumb 5 200 7196 Screen FP3 Sana Grid 6 809 0059 Nut Grip 74 20 HX NP 7 810 2806 Caster Swivel W Brake 8 810 2805 Caster Swivel 9 813 0037 Coupling 72 NPT x 1 1 8 FP228 only 10 813 0022 Nipple 72 x Close NPT BM FP228 only 11 813 0165 Elbow ST 90 BM FP228 only 12 810 0487 Coupling Male FP228only v 802 2264 Label Filter Pan Notice 802 2257 Label Filter Pan Assembly id 802 1604 Label Hot Surface Not Illustrated 2 19 2 9 Frypot and Related Components 2 9 1 1 Frypot and Drain Valve Components Number Description 106 5916 Frypot Assembly FP14 FP28DV 55165 no float switch 106 4198 Frypot Assembly FP28 110 Ibs no float switch 106 4203 Frypot Assembly FP36S 160 Ibs no float switch 1 823 4815 Frypot W A Wal mart FP28FV110 no float switch 823 4816 Frypot W A Wal mart FP36FV 160 no float switch i 823 5597 Frypot W A Wal mart FP14 FP
24. 93 Glove Hot Oil Neoprene pair 803 0002 Filter Powder 80 Individual Packages 803 0303 Filter Paper 100 sheets Not lllustrated 2 1 2 2 Basket Lift Assembly Modular and Related Components UN 4 J ED Number Description 106 3775 Basket Lift Modular Assembly 100 120V with Relay 1 807 0158 Connector 6 Pin 2 200 6455 Mount Modular Basket Lift 3 806 5964SP Motor Assembly Modular 120V Basket Lift 4 806 8530SP Resistor Assembly 120V 106 2770SP Resistor Assembly 200 208 220V 106 2771 Resistor Assembly 230 240 250 ig 807 2661 Resistor 13 Ohm 120V 10W Part of 806 8530 Assembly 807 3893 Resistor 50 50W Part of 106 2770 200 208V Assembly 807 3893 Resistor 50 Ohm 50W Part of 106 2771 230 250V Assembly 5 807 1683 Relay 12 VDC 6 807 2513 Capacitor Motor Run 12 5 MFD 250 VAC 7 807 2572 Microswitch Formed End 8 809 0082 Ring 34 Truarc ZP 9 826 1361 Screw 8 32 x 1 Tr SI HD ZP Pkg of 25 10 809 0127 Screw 74 20 Rd SI HD NP 11 809 0186 Washer 8 Lock External Tooth 12 826 1366 Nut 4 40 KEPS Hex w Ext Tooth Pkg of 25 Not illustrated 2 2 2 2 Basket Lift Assembly Modular and Related Components cont 13 809 0247 Nut 8 32 Hex ZP KEPS 14 826
25. CD D lt 0 5 O U 0 lt c e This manual is for fryers starting with series AD manufactured starting Fall 2006 This manual makes no references to previous models with rounded elements and float switches For parts associated with those fryers refer to 2836 Series Service and Parts Manual part number 819 6049 SIDAI 31132 9 8 Frymaster Frymaster Dean a member of the Commercial Food Equipment Service Association YCFESA recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 MAY 2009 8196114 www frymaster com Email service frymaster com NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS OTHER AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster Dean Factory Authorized Service Center FASC
26. Interface Board to Controller Wiring Harness 806 2071 Interface Board to Controller Harness Tilt Switch High Limit Probe Harnesses 106 3802 Harness Assembly FP28 36S Tilt High Limit Probe 106 3803 Harness Assembly FP28 36S 480V Tilt High Limit Probe 106 3985 Harness FP28 36S 208 240V Tilt High Limit Probe 106 4539 Harness FP28 36S Tilt High Limit Probe 106 5942 Harness FP14 FP28DV 480V Tilt High Limit Probe 2 28 THIS PAGE INTENTIONALLY LEFT BLANK OR Frymaster Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE 8 1 9 6 1 1 4 m PRINTED IN THE UNITED STATES 1 800 551 8633 MAY 09
27. art Number Description Basket Lift Harnesses 106 3776 Harness Assembly FP28 36S Modular Basket Lift with Relay 106 4180 Harness FP28 36 480V Controller Box to Basket Lift 106 4181 Harness FP28 36 480V Lift Conduit 106 4193 Harness FPC28 36 208 240V Basket Lift Conduit 106 4192 Harness FP28 36 208 240V Controller Box to Basket Lift Component Box Harnesses 106 3798 Harness FP28 36 480V Component Box 106 3800 Harness FP28 36S Component Box Adj Jumper 106 3801 Cable Assembly FP28 36 120V Controls 106 3984 Harness Assembly FP28 36S 208 240V Component Box 106 5952 Harness Assembly FP28 DV Component Box Contactor Box Harnesses 106 3786 Harness FP28 36 480V Contactor Box Two Wire with 15 pin FM 106 3787 Harness FP28 36 208 240V Contactor Box Two Wire with 15 pin FM 106 3789 Harness FP28 36 208 240V Contactor Box Five Wire with 12 pin Male 106 5945 Harness FP14 FP28DV 480V Contactor Box Two Wire with 9 pin Male Plug Contactor to Component Box Harnesses 106 3790 Cable FP28 36S 208 240V Contactor Box to Component Box 106 3791 Cable FP28 36S 480V Contactor Box to Component Box 106 5949 Cable Assembly FP14 FP28DV 480V Contactor Box to Component Box Filter Pump Harnesses 106 3805 Harness Assembly FP28 36S Oil Return Switch 106 3806 Cable Assembly FP28 36S 480V Filter Pump 106 4182 Harness FP28 36 Oil Return Jumper
28. e Used on 480V 18 826 1363 Screw 8 32 x TR SL HD NP Pkg of 25 19 826 1366 Nut 4 40 KEPS Hex W External Tooth Pkg of 25 20 809 0123 Screw 10 x 54 Truss Slotted Head NI 21 809 0104 Screw 8 32 x 12 Truss Slotted Head ZP 22 826 1337 Tab Faston 6 35 250 Series Pkg of 5 23 200 8590 Plate Component Box Cable Mtg 24 200 6648 Bracket Contactor Box Fuse Block 25 200 2334 Door Contactor Box B 106 3964 Box Assembly 120V Power Cord 480V Units Only 26 200 8030 Cover Electrical Handy Box 27 824 1378 Box FP28 36 120V Power Cord 28 807 1947 Plug 875 Diameter Dome 29 809 0360 Screw 8 X Type HX Washer HD ZP 30 809 0656 Screw 4 40 X Rd HD SL NP 31 810 1164 Block 1 Plc Screwless Terminal 32 816 0217 Paper CE Single Terminal Black Insulating 802 1999 Label Field Terminal id 802 1994 Label Use Supply Wiring 802 2248 Label 50 Fuse Not lllustrated 2 15 2 5 Contactor and Power Cord Box Assembly cont s 802 2246 Label Caution 802 0742 Label Inside Cabinet Ground 802 2239 Label Terminal Block N amp L1 802 1991 Label Terminal Block L1 12 L3 n 802 1989 Label Reduce Elec Risk Warning B WIRO607 Wire Assembly FP28 36S Contactor Box Fuse Used on 208 240V WIRO598 Wire Assembly FP28 36S Contactor Box Used on 480 WIR0690 Wire Assembly FP28DV Contactor Box Used on 480V WIR0688 Wir
29. e Assembly FP28DV Contactor Box used on 480V Not lllustrated 2 6 Terminal Block Mount Assembly Item Part Number Description 106 4471 Terminal Block Mount Assembly Use 106 6176 for RH mount Assembly 1 200 8525 Spacer Terminal Block Mounting 2 200 9409 Cover Terminal Block 3 200 9410 Spacer 250 OD x 035 Wall x 50 Long 4 807 1043 Bushing 1 06 ID 5 807 4080 Block 600v 175A CU 135A AL 3 Pole Power Terminal 6 807 4081 Cover Plastic Power Terminal Block 7 809 0185 Washer 10 Flat SAE 8 809 0250 Nut 6 32 KEPS HX ZP 9 826 1374 Screw 10 1 2 Hex Head Qty of 25 10 810 2866 Connector 1 Screw in Flex Use 807 4325 for 90 connector 11 810 2965 Plug 1 1 4 Snap In 12 823 4976 Mount W A Terminal Block 2 16 2 7 Component Box Assembly Number Description 106 3860 Box Assembly FP228 208 240V Component 106 3588 Box Assembly FP228 480 V Component 106 3859 Box Assembly FP28 36S 208 240V LT Component 106 3858 Box Assembly FP28 36S 208 240V RT Component 106 3857 Box Assembly 128 236 208 240 Component 106 3691 Box Assembly FP28 36S 480V LT Component Use 106 5943 FP28DV LT 106 3692 Box Assembly FP28 36S 480V RT Component 106 3795 Box Assembly 128 236 480V MDL Component 1
30. ents and float 9 807 4074 Probe FP28 Temperature switches For parts associated 826 2106 Probe Kit FP28 Temperature with that fryer refer to 2836 807 4073 Probe FP36 Temperature Service and Parts Manual part 826 2107 Probe Kit FP36 Temperature number 819 6049 10 810 2916 Handle Element Lift 11 910 5022 Bracket Element Probe 12 910 2042 Clamp Element Use 230 0917 for FP28DV 13 210 8261 Bracket FP28 Element Support Rear Use 230 0714 for FP28DV 210 8262 Bracket FP36 Element Support Rear 14 823 4901 Bracket FP28 Element Support Front Use 823 5602 for FP28DV 823 4904 Bracket FP36 Element Support Front 15 807 1570 Clip Switch 16 806 6849 Tilt Switch Assembly 17 810 1212 Slotted Pin 18 816 0214 Bar Spring Slot Bracket 19 823 5757 Bracket Pan Assy Tilt Plate Spring FP14 FP28DV 823 5755 Bracket Pan Assy Tilt Plate Spring FP28 823 5756 Bracket Pan Assy Tilt Plate Spring FP36 816 0480 Plug 375 OD Dome ii 809 0567 Ty Wrap Metal E 826 1339 Bushing 375 X 188 ID Pkg of 10 809 0250 Nut 6 32 809 0096 Screw 6 32 5 8 Binding Slotted Head Not lllustrated 2 23 2 11 Oil Disposal Wand Item Part Number Description 106 4395SP Oil Discard Wand Assembly 1 810 0490 Quick Disconnect 1 inch female 2 810 1471 Hose 3 810 1091 Wand 826 2052 Oil Return Plumbing Kit FP228 826 2053 Oil Return Plumb
31. er fryer disconnect all electrical power from the fryer DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material Additional information can be obtained in the filtration manual included with the system WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 ZN WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypot Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning Prymaster 2836 Series Electric Fryers Service amp Parts Manual 1 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 16 1 16 1 Wiring Diagrams
32. ersing the preceding procedures Make sure you reconnect the wiring to the proper terminals and the harnesses to the correct connectors 1 5 Replace Temperature Probe 1 Unplug fryer from the electrical source 2 the cooking oil from the fry pot 3 Remove the fryer from the exhaust hood to gain access to the rear of the fryer 4 If unit is equipped with modular basket lift remove basket lift assembly and set aside 5 Remove the screws from the top cap and back cover s Set the cover s top cap and screws aside 6 Disconnect the wire harness containing the probe wiring It may be necessary to remove the wire ties 7 Usea pin pusher P N 806 4855 or P N 807 0928 to remove the red and white probe wires from the connector Note probe pin location in plug Pull the probe wires out of the insulation 8 Remove the screw s securing the probe bracket to the element Remove the metal wraps securing the probe to the element Use a pin pusher to remove probe wires from connector arrows 1 3 10 11 12 13 Remove probe bracket and the securing components from probe bulb and element Thread the probe wire through the hole in the tilt plate assembly and remove the probe Thread the new probe wire through the hole in tilt plate Place the new temperature probe assembly onto the element and secure with the bracket and screws removed earlier Clip probe the rear of the element in tw
33. g temperature 350 F 177 If the motor runs but the pump does not there is a blockage in the pump Incorrectly sized or installed paper pads will allow food particles and sediment to pass through the filter pan and into the pump When sediment lt enters the pump gears bind causing the JJ YD JJ motor to overload again tripping the thermal overload Solidified shortening in the pump will also cause it to seize with the same problem Sediment Particle Oil Flow A pump seized by debris or hard shortening can usually be freed by manually moving the Sediment Particle gears with a screwdriver or other instrument Disconnect power to the filter system remove the input plumbing from the pump and use a screwdriver to manually turn the gears e Turning the pump gears in reverse will release a hard particle e Turning the pump gears forward will push softer objects and solid shortening through the pump and allow free movement of the gears Incorrectly sized or installed paper pads allows food particles and sediment to pass through and clog the suction tube on the bottom of the filter pan Particles large enough to block the suction tube may indicate that the crumb tray is not being used Pan blockage can also occur if shortening is left in the pan and allowed to solidify Blockage removal can be accomplished by forcing the item out with an 1 8 auger or drain snake Compressed air or other
34. ing Kit FP128 136 826 2054 Oil Return Plumbing Kit FP128 236 4 810 0680 T Handle 809 0417 Flange Nut to mount and handle 5 810 0487 Disconnect Coupling 72 Male 6 823 4924 Nipple with Bracket 7 NPT x 7 0 7 200 8284 Wand Bracket FPC128 136 and FPC128 236 200 8402 Wand Bracket 228 Not Illustrated 2 24 2 12 Oil Return Assembly FP228 MANIFOLD REMOVE ONE WASHER SUPPLIED WITH VALVE BEFORE ASSEMBLY FP128 136 MANIFOLD SEE DETAIL B FP128 236 not shown includes an additional Detail A assembly FP128DV 236 includes an additional Detail A and Detail B assembly DETAIL A DETAIL B 2 25 2 12 Return Assembly cont Number Description 106 3758 FP228 Oil Return Assembly 106 3759 FPC128 136 Oil Return Assembly 106 3808 FPC128 236 Oil Return Assembly 106 5944 FPC128DV 236 Oil Return Assembly 1 106 3925 Bracket FP28 36 1 Valve Microswitch 2 200 6799 Cover Safety Switch 3 200 8133 Handle 12 Valve 4 200 8285 Plate FP28 36 Oil Discard Support 5 807 2103 Switch CE Micro Straight Lever 6 809 0196 Washer 3 8 SAE ZP 7 826 1366 Nut 4 40 KEPS Hex W Ext Tooth Pkg of 25 8 809 0843 Cotter Pin Plated 9 809 0885 Washer X 1 X 083 10 810 0278 Valve Ball 11 810 0487 Coupling Male 12 810 1057 Flexline 5 8 O D
35. mponents cont Number Description 106 3625 Cabinet Assembly FP128 136 1 106 3750 Tilt Housing Assembly 128 136 2 200 6298 Upper Back Cabinet 3 200 6299 Lower Back Cabinet 4 106 3704 Top Cap Assembly FP128 136 5 212 8234 Cabinet Side Right 6 200 6982 Lower Cabinet Reinforcement 7 200 6257 Cabinet Support Front 8 200 6109 Cabinet Support Front 9 202 6335 Gusset Right 10 823 4811 Hinge Lower Right 11 201 6335 Gusset Left 12 823 4810 Hinge Lower Left 13 211 8234 Side Left 14 200 6096 Horizontal Cabinet Brace 15 200 6008 Cabinet Divider 16 200 6011 Bracket Rear Support 17 106 3753 Upright Assy RH Rear Enclosure 18 106 3752 Upright Assy LH Rear Enclosure 19 826 1374 Screw 10 1 2 Hex Head Pkg of 25 20 106 3698 Brace Assy Computer 21 810 1508 Hinge Upper Universal 22 810 2346 Magnet Door 23 200 8233 Channel Cabinet Base 24 201 6292 Brace LH Rear Brace Channel 25 200 6093 Channel Rear Base Cabinet 26 200 6090 Post Cabinet Front Vertical 27 200 6094 Gusset Lower Middle Cabinet 28 200 6376 Plate FP28 36 Door Hinge Mount 29 823 4516 Leg W A Channel FP28 36 30 202 6593 Bracket Filter Pan Cover Mounting Right 31 201 6593 Bracket Filter Pan Cover Mounting Left 32 823 4679 Lid Filter Pan 809 0105 Screw 8 x 3 8 Sltd Hex 826 1351 Nut Retainer 74
36. nents Item Part Number Description 1 813 0396 Sink 172 5 includes gasket 816 0129 2 813 0883 Barb Fitting 1 inch Hose X 12 NPSM 3 823 4620 Holder W A Dump Station Pan 4 812 1699 Hose 1 ID x 1 405 OD x 16 50 2 12 2 4 Computer and Related Components Number Description 1 Computers 106 3840 Computer Standard CM3 5 826 2389 Computer FP228 826 2388 FP28 Full Vat 106 7177 FP28 Dual Vat 826 2387 FP36 Full Vat N 106 3647 Frame Assembly FP128S Control Panel 106 3587 Frame Assembly FP228S Control Panel 3 106 3648 Frame Assembly FP136 Control Panel 4 106 3794 Frame Assembly FP128 236S Control Panel 200 6037 Center Control Panel i 824 1251 Spacer Computer Panel 5 823 4549 Bezel W A FP28 Control Panel Frame 6 823 4689 Bezel W A FP228 Control Panel Frame 7 823 4590 Bezel FP36S Control Panel Frame 8 823 4658 Bezel W A FP128 236S Control Panel Frame 106 3669 Bezel W A Control Panel Frame with Computer FP28 106 3809 Bezel W A Control Panel Frame with Computer FP36 106 3732 Bezel W A Control Panel Frame with Computer FP36S 106 6213 Bezel W A Control Panel Frame with Computer FP28DV 36S Not lllustrated 2 13 2 5 Contactor and Power Cord Box Assembly 81888 10 110111 a gt fo
37. nsure that the wires are properly routed and secured Left Element Right Element 9 Pin Connector 6 Pin Connector 13 Install the temperature probe wires marked for re assembly in the corresponding pin locations 14 Reconnect the element springs to the tilt brackets 15 Install the back covers basket lift assembly and top cap and secure with screws 16 Position fryer under exhaust hood 1 5 1 7 Replace High Limit 1 9 Apply Loc Tite PST 567 sealant to the Perform Procedure 1 5 Replace Temperature Probe Steps 1 4 Disconnect the wire harness containing the high limit wires Use a pin pusher P N 806 4855 or P N 807 0928 to remove the two high limit wires from the wire harness connector arrows Note pin location in connector before removing wires Remove the high limit from the frypot using an open end wrench or other suitable tool replacement high limit threads Using a pin pusher remove two high limit wires Screw the replacement high limit into the arrows from connector frypot and tighten to 170 180 inch pounds torque DO NOT OVERTIGHTEN Insert the replacement high limit wires into the connector ensuring each wire is in the correct hole Reconnect the high limit wire harness connector Install and secure the back 10 Return fryer to operation Place wrench here when removing and installing high limit 1 8 Replace Frypot l
38. o places The temperature probe assembly should be oriented in the same manner as the probe being replaced Thread the probe wires into the harness insulation Note the pin positions and insert pins in the connector Reconnect the harness and secure with a wire tie Lower the element into the frypot with the lift handle Install the back covers basket lift assembly and top cap and secure with screws 1 6 Replace Heating Element l 2 Perform Procedure 1 5 Replace Temperature Probe Steps 1 7 Unplug the element connectors for the Harness Harness Connector Connector element being removed right element 6 pin Closed Open harness connector left element 9 pin harness Top Portion RT connector Remove the element wires from th 1 1 connector Press down on either side of connector while pulling up top portion The connector will open from the top Note wiring configuration in connector N before removing element wire pins Pull all Push in on tabs to release top portion wires from the connector Loosen conduit connector and pull element wires through Remove the screws securing the temperature probe bracket from the element Remove the probe clamp metal wire wrap Set the temperature probe and probe securing components aside Loosen connector here
39. or similar lightweight white grease to and bushings to correct the problem With the modular basket lift another possible cause of binding is improper positioning of the motor which prevents the gear from correctly engaging the teeth in the rod To correct the problem loosen the screws that hold the motor in place and move it forward or backward until the rod has just enough slack to be rotated slightly MOTOR AND GEAR PROBLEMS With the modular basket lift the most likely problem to be encountered in this category is erratic motion of the lift due to a worn drive gear Failure to keep the lift rod and bushings properly lubricated will cause unnecessary wear of the gear The problem is corrected by replacing the worn gear If the lift cycles correctly but fails to remain in the up position i e goes up but then slowly settles back down into the frypot the problem is a failed motor brake The motor must be replaced If power is reaching the motor but the motor fails to run the motor is burned out and must be replaced ELECTRONICS PROBLEMS Within this category are problems associated with the relays microswitches capacitors resistors interface board wiring and controls The most common problem in this category is a lift that continuously travels up and down This is usually caused by a microswitch that is out of adjustment Troubleshooting the electronics of a modular type basket lift is simply a process of verifying
40. pressurized gases should not be used to force out the blockage 1 11 Basket Lift Service Procedures 2836 Series Electric fryers may optionally equipped with automatic basket lifts to ensure uniform cooking times Electric fryers can be equipped with modular or bell crank basket lifts A modular basket lift illustrated consists of a toothed rod to which the basket lift arm is attached a reversible drive gear motor and a pair of roller activated microswitches The gear motor engages the teeth of the rods moving them up or down depending upon the motors direction The microswitches at the upper and lower limits of movement stop the motor when the basket is in the full up or full down position Timing circuitry in the controller initiates and stops basket lift operation depending upon the variables programmed by the operator When the product button is pressed the timing circuitry activates a coil in the basket lift relay to supply power to the lower microswitch The microswitches stop the motor at the lift s upper and lower travel limits and reverse the direction of current flow thus reversing the motor direction INS VS o P B gt B gt j
41. rvice and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment DANGER Copper wire suitable for at least 167 F 75 C must be used for power connections DANGER The electrical power supply for this appliance must be the same as indicated on the rating and serial number plate located on the inside of the fryer door DANGER This appliance must be connected to the voltage and phase as specified on the ratings and serial number plate located on the inside of the fryer door A WARNING Do not attach accessories to this fryer unless the fryer is secured from tipping Personal injury may result WARNING Do not use water jets to clean this equipment ZN WARNING This equipment is intended for indoor use only Do not install or operated this equipment in outdoor areas DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit A restraint kit is provided with the fryer If the restraint kit is missing contact your local Frymaster Dean Factory Authorized Service Center FASC for part number 826 0900 DANGER Prior to movement testing maintenance and any repair on your Frymast
42. sembly Center FPC128 236 includes item 7 7 813 0525 Barb Fitting 1 Pipe to 1 Hose 8 823 4674 3 Drain Tube Right Side FPC128 236 9 823 4674 3 Drain Tube Dump FP28DV Not Illustrated 2 2 2 10 Elements and Related Components cont Part Number Description 106 4200 Tilt Plate Assembly FP28 Use 106 5919 for FP28DV 106 4209 Tilt Plate Assembly FP36 shown in diagram 1 210 7154 Tilt Plate FP28 Use 230 0704 for FP28DV 210 7161 Tilt Plate FP36 2 810 2751 Hinge Stainless Steel Use 810 3020 for FP28DV 3 826 1330 Screw 10 32 x 3 8 SLTD TR HD SS Pkg of 25 4 826 1376 Nut KEPS 10 32 HX ZP Pkg of 10 5 106 4385 Element Assembly FP28 208 220V 106 4383 Element Assembly FP36 208 220V 106 4384 Element Assembly FP28 240V Element Springs listed on page 2 20 106 4382 Element Assembly FP36 240V 106 4199 Element Assembly FP28 480V Use 106 5918 for FP28DV 106 4208 Element Assembly FP36 480V 6 810 3012 Heyco Plastic Bushing 1 7 220 1250 Element Tilt Drip Pan FP28 38 Use 220 1252 for FP28DV 8 807 4060 Element FP28 208 220V 807 4062 Element FP36 208 220V 807 4059 Element FP28 240V 807 4061 Element FP36 240V NOTE This manual makes no 807 4038 Element FP28 480V references to previous models 807 4051 Element FP36 480V with rounded elem
43. x 13 00 13 810 1668 Adaptor Male 5 8 O D x 14 810 1669 Adaptor Female 7 8 O D x 12 15 810 2756 Manifold FP128 136S Oil Return 810 2339 Manifold FP128 236S FP128DV 236S Oil Return 16 810 2766 Rod Assy FP28 36 Oil Return 17 813 0022 Nipple 72 x Close 18 813 0165 Elbow 77 x NPT 90 BM 19 813 0463 Plug 12 Countersink 20 813 0541 Nipple 72 NPT x 25 50 BM 21 816 0220 Insulation RF Switch 22 900 2935 Retainer Nut Oil Return Valve 23 810 2845 Rod Assembly FP28 36 VAND 24 810 1369 Flexline 5 8 x 11 50 25 813 0093 Nipple 72 x 4 NPT BM 26 813 0003 Tee 1 2 x 2 x 27 810 2754 Manifold FP228 Oil Return 2 26 2 13 Filter Pump Assembly Number Description 1 826 1756 Motor Kit 208V 50 60Hz 826 1270 Motor Kit 230V 50 60Hz 826 1712 Motor Kit 115 V 60 Hz 2 809 0194 Washer Flat 5 16 3 809 0514 Cap Screw 5 16 18 HX HD 4 826 1264 Pump and Gasket Kit Viking 4 GPM 2 Piece 5 816 0093 Gasket Pump Motor 6 810 0490 Quick Disconnect 77 Female 7 810 1057 Flexline 5 8 X 13 Long 8 810 1471 Hose Oil Discharge 24 9 810 1668 Adapter Male 5 8 O D X 10 813 0062 Elbow 2 90 BM 11 813 0087 Nipple 72 NPT X 1 BM 12 813 0165 Elbow ST 77 NPT 90 BM 13 813 0298 Nipple 72 NPT X 2 0 BM 2 27 2 14 Wiring Harnesses and Cables Item P
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