Home

Frigidaire FEX831F Washer/Dryer User Manual

1. NL WY NA W WY M WY Y MA M A M WU M GL lt t _9NO7 01 980 IL E SE MESE Y 71 lt 3X0 21 lt 990 21 lt 540 930 gt 21 Ie aay Wry dau gt th 980 gt 01 lt 940 gt 01 LHM SOL 6 lt gay 940 gt 6 3M gt 6 8 lt 980 IAL 980 gt 8 940 8 L 9NO1 21 9NO IL YZ ix TI 9NO1 0 4 9 lt 550 980 gt 9 940 gt 9 c lt 980 2840 940 gt lt ma Wry ma gt LHM gt no gt e aay lt TAA NYO NY 134 NY9 gt 940 SZ ay 9NO1 89 18 Y f 2 LO 99 xog 101963002 0910 208 o JOYBUUOD eje utq z l H 930 vr r ne 9 0 99 snm Ae 617208 0 010 _ Jo 1 amp 9 080 108 J012euuo 19414 Jo 1884 650 708 2 J0j9euuo utd z 7 18 7 15 Components Description of Operation A Drain solenoid Vacuum release solenoid Full vat oil return Switch Dual vat oil return switch Optional waste oil pump switch Safety interlock switch When the return valve is opened a microswitch activates and supplies 24V to the pump relay and solenoids When the return valve is closed it de energizes the 24V to the pump relay and solenoids
2. X X HH X KH 8 29 THIS PAGE INTENTIONALLY LEFT BLANK 9 Frymaster Frymaster L L C 8700 Line Avenue Shreveport LA 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 Tech Support 1 318 219 7135 SERVICE HOTLINE 819 6203 PRINTED IN THE UNITED STATES 1 800 551 8633 NOVEMBER 2008
3. 16 51 15 58 Front Handle Back of Fryer Unit Mounting Holes 625 4 Places Single Fryer with Filter 2 4 Front Handle Mounting Holes 625 4 Places Single Fryer non filter Mounting Holes 625 4 Places Front Handle 31 45 2 Fryer Battery Back of Fryer Unit f 21 570 14 400 Back of Fryer Unit 33 24 Mounting Holes 625 4 Places Front Handle 47 1 3 Fryer Battery 62 55 31 180 4 26 320 Mounting Holes 0 625 4 Places Front Handle 4 Fryer Battery 2 6 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 1 Equipment Setup and Shutdown Procedures Setup DANGER Never operate the appliance with an empty frypot The frypot must be filled with water or cooking oil before energizing the elements Failure to do so will result in irreparable damage to the elements and may cause a fire A DANGER Remove all drops of water from the frypot before filling with cooking oil Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature 1 Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot This will allow for oil expansion as heat is applied Do not fill cold oil any higher than the bottom line overflow may occur as heat expands the oil NOTE If
4. 8 2 1 Backs Control Panels Doors Handles Sides Tilt Housings amp Top Caps cont ITEM PART COMPONENT 1 230 0675 Back Panel Upper Single 230 0676 Two Station Fryer 230 0677 Three Station Fryer 230 0546 Four Station Fryer 2 230 0672 Back Panel Center Single 230 0673 Two Station Fryer 230 0674 Three Station Fryer 230 0500 Four Station Fryer 3 106 5016 Frame Control Panel Single 106 5221 Two Station Fryer 106 5018 Three Station Fryer 106 7533 Four Station Fryer 4 823 5567 Tilt Housing Single 823 5484 Two Station Fryer 824 5493 Three Station Fryer 823 6054 Four Station Fryer 5 106 5195 Top Cap Single 106 5196 Two Station Fryer 106 5197 Three Station Fryer 106 7531 Four Station Fryer 200 9614 Heat Shield Single 200 9610 Two Four Station Fryer 200 9611 Three Station Fryer 6 106 4979 Door Assembly Single includes items below plus 210 9214 824 1516 Door Universal Single d 210 9215 Liner Door Universal Single 809 0500 Screw 10 Hex HD SS 826 1343 Spring Door Pin Hinge Pkg of 10 210 9188 Hinge Door Single 106 4769 Door Left or Right Left shown move handle to opposite side for Right Two and Three Station Fryers 7 809 0266 Screw 10 X 4 inch Phillips Truss Head 8 210 9214 Handle Door 9 106 0554 Pin Assembly Door 826 1343 Spring Door Pin Hinge Pkg of 10 10 231 1558 Side Cabinet Left Single 231 0326 Two or Three Station 232 1558 Side
5. Er jul S 44 JIALOA TH dIHS HOVAANS ibis 7 This manual is applicable to fryers manufactured beginning May 2006 with serial numbers beginning with 0604 For serial numbers between 0308 to 0604 refer to manual 819 6004 For serial numbers prior to 0308 refer to manual 819 5184 sJe u uiejs s seues SZ Hdd 59 24 2SZ2H OSZLH OST LH jenueyy pue uonejreisul Frymaster C Frymaster a member of the Commercial Food Equipment Service Association recommends using Certified Technicians 24 Hour Service Hotline 1 800 551 8633 NOV 08 8196203 www frymaster com E mail service frymaster com NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER DANGER Copper wire suitable for at least 167 F 75 C must be used f
6. ITEM PART COMPONENT 106 6278 Assembly Contactor Box Left 106 6279 Assembly Contactor Box Right 106 6292 Assembly Contactor Box Single 106 6268 Assembly Contactor Box Large Not over the filter pan box 1 106 6124 Box Left Contactor 2 106 6125 Box Right Contactor 3 106 6288 Box Single Footprint Contactor 4 106 6255 Box Large Contactor Not over the filter pan box 5 807 0031 Transformer 250VA 807 0064 Transformer 480V 120V 150 VA used in fryers with filtrations systems only 6 807 2284 Contactor 24V 50 Amp Mechanical used in 14 amp 17kW units only 7 810 1202 Contactor 24V 40 Amp Mechanical 8 807 2283 Contactor 24V 63 Amp Mechanical used in 22kW units only 9 807 2434 Relay Shunt 24V Coil Amp 10 807 1683 Relay Power 12 VDC 11 807 0012 Relay Tilt 18 Amp HP 24 V Coil 12 807 0922 Holder Bus Fuse 13 807 2278 Fuse 20 Amp 14 231 1135 Cover Left Hand 15 232 1135 Cover Right Hand 16 230 1377 Cover Single Foot Print 17 220 1089 Cover Large Top 18 220 1088 Cover Contactor Box Front 19 220 1087 Bracket Box Connecting 20 807 0070 Terminal Ground Lug 21 807 3970 Block Terminal 3 pole 600V 175A used in 22kW only i 231 0811 Bracket Left Hand Contactor Box Mounting 0751 Wire Assembly Filter Shunt Relay WIRO0726 Wire Assembly Hood Relay WIRO712 Wire Assembly Latch Heat Jumpers 232 0811 Bracket Right Hand Contactor Box Mounting 8 15 8 4 3 Heating Element Assembly and Ass
7. C Pump blockages are usually caused by sediment buildup in the pump due to improperly sized or installed filter paper and failure to use the crumb screen continued on following page 6 4 Problem Probable Causes Corrective Action Filter pump runs but oil does not return to frypot and there is no bubbling oil Blockage in filter pan suction tube Test Close the drain valve and pull the filter pan out from the fryer Activate the pump If bubbling oil occurs there is a blockage in the filter pan suction tube The blockage may be caused by sediment buildup or if solid shortening is used solidified shortening in the tube Use a thin flexible wire to remove the blockage If the blockage cannot be removed call FASC Filter pump runs but oil return is very slow and bubbling oil occurs A Improperly installed filter pan components A Verify that filter screen is in bottom of pan with paper top of screen Verify that O rings are present and in good condition on filter pan connection fitting B Attempting to filter with oil or shortening that is not hot enough B In order to properly filter the oil or shortening should be at or near 350 177 At temperatures lower than this the oil becomes too thick to pass through the filter medium easily resulting in much slower oil return and eventual overheating of the filter pump motor Make sure oil is at o
8. 2 809 0539 Nut 16 2 Way Hex Lock 3 900 2934 Retainer Dual Vat Drain Valve Nut 4a 824 1636 Handle Dual Vat Right Drain Valve 4b 824 1637 Handle Dual Vat Left Drain Valve 5 809 0237 Nut 4 40 Keps Hex 6 901 2348 Cover Dual Vat Drain Safety Switch 7 807 2103 Microswitch CE Straight Lever 8 816 0220 Insulation Drain Safety Switch 9 810 1165 Washer Teflon Drain Valve 10 809 0196 Washer inch Flat 11 106 2671 Bracket Assembly Dual Vat Drain Safety Switch 106 6304 Bracket Assembly Dual Vat Drain Safety Switch Single Footprint Only 12 810 1114 Valve 1 inch Dual Vat Drain 13 816 0135PK Round Drain O Ring Qty 4 823 5592 Tube Drain Single Station Only with Filter Not illustrated 8 3 3 Drain Valves and Associated Parts Units without Built In Filtration ITEM PART COMPONENT 1 810 1569 Valve 1 25 inch Non Filter Full Vat Drain 2 806 7915SP Valve 1 inch Non Filter Dual Vat Left Drain 3 806 7916SP Valve 1 inch Non Filter Dual Vat Right Drain 4 812 1226 Drain Extension 1 25 inch 5 812 1227 Drain Extension 1 inch 8 11 8 4 Electronics and Wiring Components 8 4 1 Component Boxes Left Component Box Right Component Box Complete Assy w filter Complete Assy wil filter 106 6958 106 6957 106 6755 without filter NOTE 1 The transformer on the left side of the component box Item 11 and the relay Item 5 are present only in the left componen
9. Harness Full Vat Assembly 24 220 0083 Plate Strain Relief 25 807 4036 Switch 807 3575 Plug Carling Switch Hole used in place of a switch on some models 26 230 0834 Guard RE Box Switch Not illustrated 8 13 8 4 2 Contactor Boxes E 1 LEFT CONTACTOR BOX T CONTACTOR BOX 8 10 8709 8 AS EN 12113 413112 SINGLE CONTACTOR BOX ARGE NOT OVER THE FILTER PAN CONTACTOR BOX LEFT RIGHT CONTACTOR BOX COVER CONTACTOR BOX COVER SINGLE LARGE CONTACTOR BOX COVER CONTACTOR BOX COVER NOTE 1 Left and right contactor box assemblies are mirror images of one another With the exception of the box itself all components of a left hand assembly are the same as those in the corresponding right hand assembly and vice versa NOTE 2 See Page 8 18 and 8 19 for Contactor Box Wiring Assembly 8 14 8 4 2 Contactor Boxes cont Not illustrated
10. 200 5356 Single Station Fryer 200 2284 Two Station Fryer 200 2295 Three Station Fryer 200 2725 Four Station Fryer 8 222 0610 Bracket Right Hand Mounting 9 221 0610 Bracket Left Hand Mounting 10 200 4424 Post Door 11 810 2346 Magnet Door 12 210 6862 Hinge Door 13 824 1488 Bracket Rear Support 14 826 1389 Bolt 20 X 4 inch Hex Head Pkg of 10 15 826 1330 Screw 10 32 X Ys inch Slotted Pkg of 25 used to attach contactor box 16 826 1376 Nut 10 32 Keps Hex Pkg of 10 17 826 1374 Screw 10 X 5 inch Hex Washer Head Primary cabinet screw Qty 25 18 809 0417 Nut 14 20 Hex Flange used with item 22 19 809 0429 Bolt 14 20 X 2 inch Hex Head 20 200 5417 Brace Rear Channel Corner 21 Channel Base Rear 823 5589 Single Station Fryer 106 4901 Single Base Non Filter Assembly 823 4558 Two Station Fryer 106 2744 Double Base Assembly 823 4560 Three Station Fryer 106 2745 Triple Base Assembly 823 4561 Four Station Fryer 106 2746 Quad Base Assembly 22 824 1131 Channel Base Side 23 200 4408 Support Left Filter Pan 24 200 4409 Support Right Filter Pan 25 809 0079 Nutsert 4 20 26 809 0191 Washer 4 Lockspring 27 823 4386 Leg Navy Shipboard Mounts with Items 18 and 19 28 231 0349 Side LH Cabinet 29 232 0349 Side RH Cabinet 30 809 0190 Washer Flat 0 625 x 0 275 x 40 SS 3l 220 1095 Support Rear Contactor Box use 220 1192 for Singles 32 220 1093 Support Front Contactor Bo
11. After performing necessary service reverse steps 1 4 to return the fryer to operation Left and right views of mechanical contactor box components 7 8 Replacing a Frypot 1 Drain the frypot into the filter pan or if replacing a frypot over the filter system into a Shortening Disposal Unit SDU or other appropriate metal container If replacing a frypot over the filter system remove the filter pan and lid from the unit 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear 3 Slide the metal bezel up to release the bottom tabs then slide the bezel down to disengage the upper tabs 4 Remove the two screws from the upper corners of the control panels and allow them to swing down see illustration and photo on page 7 1 5 Unplug the wiring harnesses and ground wires from the backs of the controllers Remove the controllers by lifting them from the hinge slots in the control panel frame 6 Remove the tilt housing and back panels from the fryer The tilt housing must be removed first in order to remove the upper back panel 7 To remove the tilt housing remove the hex head screws from the rear edge of the housing The housing can be lifted straight up and off the fryer 8 Remove the control panel by removing the screw in the center and the nuts on both sides 9 Loosen the component boxes by removing the screws which secure them in the cabinet 10 Dismount
12. ON position to start the pump and begin e Turn filter handle the filtering process There may be a slight delay before the pump activates to the ON position 5 filter pump draws the cooking oil through the filter medium and circulates it back up to and through the frypot during a 5 minute process called polishing Polishing cleans the oil by trapping solid particles in the filter medium 6 After the oil is filtered about 5 minutes close the drain valve and allow the fryer to refill Let the filter pump run 10 to 12 seconds after the oil begins to bubble Turn the filter off WARNING The filter pump is equipped with a manual reset switch see photo below in case the filter motor overheats or an electrical fault occurs If this switch trips turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch FILTER PUMP Filter Pump Reset Switch 7 Lower the elements into the frypot and reinstall the basket support rack Ensure the drain valve is fully closed If the drain valve is not fully closed the fryer will not operate Turn the fryer ON and allow the cooking oil to reach setpoint 4 3 DANGER The crumb tray must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening WARNING Do not bang fry baskets or other utensils on the fry
13. XO8 NOLOVINOO US jo HONOMHL Lo ws U a WE 250 ek os Y K ON LK 5902 po E K Cn OvAvZ Av 13H T 55 1 5 82173 4 21 4 4 EI ud 01 5K LYA 7104 IYA 1103 eK HOLOWLNOO 10 25 me 8o oi 21 At 4 HOLOVINOO NI 02 59 OSE Xm 527 wig 255 7 15 R lt 5 X37 TANTS SEH THM OST 33T10M1NOO YO N3lndWo5 7 13 Wiring Diagram Contactor Box H14SC H17SC H22SC kW Single Fryers and FPH17SC kW Filter System Fryers 440 480V 60 Hz 3 3 Wire Configurations Refer to page 2 2 for power requirements eas Mp tye oe mi QU mum TOT 1 pou UP l To da 3 aloj N A gt 2 33 zi Sep X e P ore 6 LATCH CONTACTOR CONTACTOR FULL VAT FULL VAT 121113 1 1213 HIGH VOLTAGE COMPONENT BOX _ 8 GRN YL FRYMASTER ONLY 112
14. of the Solid State Analog Controller NOTE Refer to Chapter 4 of this manual for operating instructions for the built in filtration system Fryers configured for the U S Navy are equipped with solid state analog controllers HEAT TROUBLE H LIMIT TEST U S Navy Solid State Analog Controller ITEM DESCRIPTION 5 Trouble Light Indicates over high limi problem in heat control circuitry 5 Thermostat Control Knob Sets desired frying temperature 6 Test Switch Tests high limit thermostat 7 Second Hi Limit Test Light Indicates fryer is in second high limit test mode The analog controller illustrated above is used to adjust and maintain oil at the temperature indicated by the thermostat knob The fryer has two built in high limit protection features If the temperature in the frypot reaches approximately 410 F the controller opens the heat relay circuit turning the elements off If the temperature in the frypot reaches 450 F a mechanical high limit shuts off electrical power to the elements The operator should periodically test each of the high limit protection features using the procedure at the end of this chapter to verify that they are operating correctly 3 2 The analog controller has no timing featur
15. releasing the vacuum When the return valve is open the 24V circuit is closed and it activates the pump relay and drain solenoid When the return valve is open the 24V circuit is closed and it activates the pump relay and drain solenoid The drain valves and oil return valves are closed When the oil waste discharge valve is opened the 24V circuit is closed it activates the pump relay and drain solenoid The interlock switch is in series with the high limit It is actuated when the drain valve opens which opens the latch circuit which drops out the 12V circuit on the interface board This removes power from the latching contactor which opens and de energizes the heating elements 7 19 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 Accessories ITEM PART COMPONENT 1 809 0171 Thumbscrew 1 4 20 X 1 s inch 2 810 2793 Hanger Wireform Basket 3 809 0921 Spacer Basket Hanger 4 803 0197 Cleanout Rod 27 inch 5 803 0209 Brush Frypot 6 823 6009 Connecting Strip Frypot 7 806 4041 Cover Full Vat Frypot 8 803 0132 Rack Full Vat Basket Support 9 803 0271 Basket Twin 812 12265 Drain Nipple 1 4 inch Painted i 823 2109 Drain Pan Military T 803 0002 Powder Filter 80 807 Applications 803 0170 Paper Filter 100 Sheet Pack Not illustrated 8 1 8 2 Cabinetry 8 2 1 Backs Control Panels Doors Handles Sides Tilt Housings amp Top Caps
16. solid shortening is used first raise the elements then pack the shortening into the bottom of the frypot Lower the elements and then pack the shortening around and over the elements It may be necessary to add shortening to bring the level up to the proper mark after the packed shortening has melted DANGER Never set a complete block of solid shortening on top of the heating elements When using solid shortening always pre melt the shortening before adding it to the frypot If the shortening is not pre melted it must be packed down into the bottom of the frypot and between the elements and the fryer must be started in the melt cycle mode Never cancel the melt cycle mode when using solid shortening Doing so will result in damage to the elements and increase the potential for a flash fire 2 If the fryer s is are not hard wired into the power supply ensure that the power cord s is are plugged into the appropriate receptacle s Verify that the face of the plug s is are flush with the outlet plate with no portion of the prongs visible 3 Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature It may be necessary to add oil to bring the level up to the proper mark after it has reached cooking temperature 3 1 Shutdown Turn the fryer off 2 Hilter the cooking oil and clean the fryers See Chapters 4 and 5 3 Place the frypot covers on the frypots 3 2 Operation
17. solid state analog controllers Fryers in this series can be single units or grouped in batteries of two or more fryers 1 2 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the one below A DANGER Hot cooking oil causes severe burns Never attempt to move a fryer containing hot cooking oil or to transfer hot cooking oil from one container to another A CAUTION boxes contain information about actions or conditions that may cause or result ina malfunction of your system A WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction A DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction Fryers in this series are equipped with the following automatic safety features 1 Two high temperature detection features shut off power to the elements should the temperature controls fail 2 safety switch built into the drain valve prevents the elements from heating with the drain valve even partially open 1 1 1 3 Controller Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Par
18. temperature measuring circuitry This in an indication of a malfunction in the temperature measuring or control circuitry including a failure of the high limit thermostat Determining the specific problem is beyond the scope of operator troubleshooting Shut the fryer down immediately Controller trouble light ON and heating mode light ON Open drain valve or problem with latching circuits Verify that the drain valve is fully closed The fryer will not function if the drain valve is not fully closed If the drain valve is fully closed the problem is within the latching circuitry and is beyond the scope of operator troubleshooting 6 2 3 Filtration Problems Problem Probable Causes Corrective Action Filter pump won t start A Power cord is not plugged in or circuit breaker is tripped A Verify that the power cord is fully plugged in If so verify that circuit breaker is not tripped B Pump motor has overheated causing the thermal overload switch to trip C Blockage in filter pump Test Close the drain valve and pull the filter pan out from the fryer Activate the pump If the pump motor hums for a short time then stops the probable cause is blockage of the pump itself B If the motor is too hot to touch for more than a few seconds the thermal overload switch has probably tripped Allow the motor to cool at least 20 minutes then press the Pump Reset Switch
19. the fryer Reinstall the hex head screw removed in step 7 to attach the frypot to the fryer 22 Position the element tube assembly in the frypot and reinstall the machine screws and nuts removed in step 18 23 Reconnect the oil return flexlines to the frypot and replace aluminum tape if necessary to secure heater strips to the flexlines 24 Insert the high limit thermostat leads disconnected in step 15 see illustration on page 7 3 for pin positions 25 Reconnect the drain safety switch wiring to the switch es in accordance with the diagram below then reinstall the switch covers ORANGE Pin 15 JA 34 RIGHT DRAIN SAFETY SWITCH LN BLUE Pin 1 C6 LEFT DRAIN SAFETY SWITCH DUAL VAT ONLY ORANGE Pin 7 Ja 4 BLUE Pin 7 C6 26 Reinstall the drain tube assembly 27 Reinstall the top connecting strips top cap tilt housing and back panels 28 Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground wires 29 Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply 7 9 Built in Filtration System Service Procedures 7 9 1 Filtration System Problem Resolution One of the most common causes of filtration problems is placing the filter paper on the bottom of the filter pan rather than over the f
20. the top cap by removing the nuts at each end that secure it to the cabinetry 11 Remove the hex head screw that secures the front of the frypot to the cabinet cross brace 7 7 12 Remove the top connecting strip that covers the joint with the adjacent frypot 13 Unscrew the Teflon vent vacuum breaker tube fitting unscrew the nut located on the front of each section of drain tube and remove the tube assembly from the fryer 14 Remove the covers from the drain safety switch es and disconnect the switch wiring at the switch es 15 At the rear of the fryer unplug the 12 pin connector C 6 and using a pin pusher disconnect the high limit thermostat leads 16 Disconnect the oil return flexline s at the frypot end s 17 Raise the elements to the up position and disconnect the element springs 18 Remove the machine screws and nuts that secure the element tube assembly to the frypot Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of the fryer with wire ties or tape 19 Carefully lift the frypot from the fryer and place it upside down on a stable work surface 20 Recover the drain valve s oil return flexline connection fitting s and high limit thermostat s from the frypot Clean the threads and apply Loctite PST 567 or equivalent sealant to the threads of the recovered parts and install them in the replacement frypot 2 Carefully lower the replacement frypot into
21. 13 POWER WIRE OR FIELD ERMINAL BLOCK ELEMENT WIRING 80516098 NON FILTER NAVY UNITS ONLY POWER HOOD RELAY 12VDC FILTER SHUNT RELAY 24 VAC CU moe IINZINZINZNZISZINZINZINZIZISZISZI 2100 BLK THROUGH REAR OF CONTACTOR BOX TO COMPONENT BOX 16C Sa 202C WHT 8051642C CONTROLS CIRCUIT 7 13 Wiring Diagram Contactor Box cont H14SC H17SC H22SC kW Single Fryers and FPH17SC kW Filter System Fryers 440 480V 60 Hz 3 O 3 Wire Configurations Refer to page 2 2 for power requirements 1 2 53 4 5 6 LATCH CONTACTOR CONTACTOR FULL VAT FULL VAT L1 L2 L3 gt 5 cuc e me 60 AMP ruses Clelelelele L11L1 L2 L2 LS LS BLU BU 104C BLU N m Lose BLU 1 BLU 103C BLU 22kW Wiring 80516348 7 17 7 14 Wiring Diagram Wiring Harness S6Lv 208 SS3NHVH
22. 18 8 4 5 3 Contactor Box Wiring Assemblies 9 Pin Right Element 1 2 3 4 5 6 7 8 9 P N 106 6282 14 17kW or P N 106 6055 22 kW 8 4 5 4 Main Wiring Harness 12 Pin Female Connector 15 Pin Male Connector 807 0159 Rear of Fryer 807 0804 Rear of Component Box Es Eze EXE 12 Pin Male Connector ESTE E 807 0160 Contactor Box ERI 6 ITEM PART COMPONENT 1 106 5750 Full Vat Control Harness J4 to J2 WIR0765 Navy Jumper Wire is needed with this harness 2 106 5935 Filter Pump C2 to Component Box Wiring Harness 8 19 8 4 5 6 Interface Board to Controller Wiring Harness 15 Pin PN 806 2071SP Standard Controller to Interface Board PN 807 4199 SMT Controller to Interface Board Wiring Harness 00900000905 8 20 8 5 Filtration System Components 8 5 1 FPH17 Filtration Components 8 21 8 5 1 FPH17 Filtration Components cont ITEM PART COMPONENT 106 5983 Assembly Filter Pan Single includes pan and lid 1 106
23. 6 1 Probe Leads E Metal Wire Tie ED c di Probe Bracket Gently pull on the temperature probe and grommet Pulling the wires up the rear of the fryer and through the element tube assembly Insert the replacement temperature probe wires first into the tube assembly ensuring that the grommet is in place Secure the probe to the elements using the bracket which was removed in Step 5 and the metal tie wraps which were included in the replacement kit Route the probe wires out of the tube assembly following the element wires down the back of the fryer through the Heyco bushings to the 12 pin connector C 6 Secure the wires to the sheathing with wire ties Insert the temperature probe leads into the 12 pin connector C 6 see illustration below For full vat units or the right half of a dual vat unit as viewed from the rear of the fryer the red lead goes into position 3 and the white lead into position 4 of the connector For the left half of a dual vat unit as viewed from the rear of the fryer the red lead goes into position 9 and the white lead into position 10 NOTE Right and left refer to the fryer as viewed from the rear Rib marks Position 1 Probe Lead Positions Secure any loose wires with wire ties making sure that the lead wires will not interfere with the movement of the springs Rotate the elements up and down making sure that movement is not restricted and that the wires are not pinched Reinstall the tilt ho
24. 6243 Lid Single 2 824 1707 Crumb Tray 3 823 5774 Hold Down Ring Paper 4 220 1316 Sana Grid Filter Screen 5 823 5594 Pan Filter 6 810 2198 Roller Filter Pan Rail used with Item 8 and 9 826 1979 Filter Pan Roller Kit four each of Items 6 and 826 1372 826 1372 Nut 4 20 Hex Pkg of 10 810 2012 Set Filter Pan Roller includes one left and one right 7 826 1392 O Ring Pkg of 5 used with Item 5 8 106 5981 Support Assy Left Filter Pan 9 106 5982 Support Assy Right Filter Pan 10 823 559 Fitting Female Suction Tube 11 826 1270 Motor and Gasket Kit 220 240V 50 60Hz 12 826 1264 Pump and Gasket Kit 810 2716 Pump Viking 4GPM 2 piece 816 0093 Gasket Pump Motor 807 11973 Viking Pump Seal Kit 13 810 1668 Adapter s inch to 42 inch NPT Male 14 810 1680 Flexline 6 5 inch Oil Return 15 813 0165 Elbow ST inch x inch 90 BM 16 813 0298 Nipple 2 0 inch 17 810 1669 Adapter s inch to 42 inch NPT Female 106 2852SP Heater Strip Assembly 208 250V 25W 18 Not illustrated 8 22 8 5 2 Multiple Battery Filtration System Components 8 5 2 Multiple Battery Filtration System Components cont ITEM PART COMPONENT 826 1979 Filter Pan Roller Kit four each of Items 7 and 8 826 1980 Service Filter Pan Item 5 minus Item 2 826 1981 Service Filter Pan Assembly Service Filter Pan above plus Items 3 amp 4 826 1392 O R
25. ARNING Never spray the fryer with water or use water jets to clean the fryer sa Frymaster Navy Surface Ship Electric Fryers Installation Operation Service and Parts Manual Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 TABLE OF CONTENTS Page Introduction eee eese tnnt 1 1 Installation Instructions ees 2 1 Operating Instructions ee eese 31 Filtration Instructions eee eee 4 1 Preventive Maintenance ee eese 5 1 Operator Troubleshooting ee ees 6 1 Service Procedures eee 7 1 Parts List 8 1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1 1 General Read the instructions in this manual thoroughly before attempting to operate this equipment This manual covers all configurations of Navy Surface Ship Electric Fryer models specifically configured for use aboard surface ships of the U S Navy including H14SC H17SC H22SC kW and FPH17SC kW filtration system models The fryers in this model family have most parts in common and when discussed as a group will be referred to as Navy Surface Ship Electric fryers Although similar in appearance to the Footprint Pro family of Navy Electric fryers the Navy Surface Ship Electric fryers feature a significantly different rotating element assembly Other features including the deep cold zones open frypots and filtration systems remain essentially unchanged Navy fryers are equipped with
26. Cabinet Right Single 232 0326 Two or Three Station 11 810 1105 Magnet Door 809 0123 Screw 10 3 4 Truss Slotted Head m 826 1376 Nut KEPS 10 32 HX ZP Pkg of 10 809 0970 Retaining Ring Door Hinge Pin Handle Grab Rail For handle end use 910 0915 823 0839 Single Station Fryer 823 2908 Two Station Fryer 823 4585 Three Station Fryer 823 6049 Four Station Fryer 12 823 5440 Cove Element Tilt Housing 13 230 2191 Bezel One Controller 14 230 2097 Bezel Two Four Controller 230 2193 Bezel Three Controller Not illustrated 8 3 8 2 2 Cabinets Bases Braces and Associated Parts See Page 8 26 for rear bridge support oil return manifold a2 See Page 8 22 through 8 24 for filter rails and associated hardware The 3 Station cabinet illustrated is typical of all Navy Surface Ship Electric cabinets All components used in Navy Surface Ship cabinets are identified but not all components are used in every configuration 8 4 8 2 2 Cabinet Bases Braces and Associated Parts cont ITEM COMPONENT 1 106 3828 Upright Assembly Left 2 106 3829 Upright Assembly Right 3 200 1651 Support Cross Cabinet 4 200 1659 Divider Cabinet 5 200 2293 Brace Lower Front 6 Brace Front Horizontal 200 7036 Single Station Fryer 200 7037 Two Station Fryer 200 7038 Three Station Fryer 200 7039 Four Station Fryer 7 Brace Rear Horizontal
27. Drain Safety Switch 9 806 8137SP Bracket Assembly Full Vat Drain Safety Switch 106 5391 Bracket Assembly Full Vat Drain Safety Switch Single Footprint Only 10 810 1018 Valve 1 25 inch Full Vat Drain Single Footprint Only 11 810 1165 Washer Teflon 12 816 0135PK O Ring Round Drain Qty 4 8 3 2 Drain Valve Assembly and Assoc Parts cont Units with Built In Filtration Full Vat Drain Valve Assembly 106 3760 T 255 Compression Washers ITEM PART COMPONENT 1 809 0540 Nut 2 13 2 Way Hex Lock 2 900 2936 Retainer Full Vat Drain Valve Nut 3 824 1602 Handle Full Vat Drain Valve 4 816 0639 Cap Red Handle 5 809 0237 Nut 4 40 Keps Hex 6 901 2348 Cover Dual Vat Drain Safety Switch 7 807 2103 Microswitch CE Straight Lever 8 816 0220 Insulation Drain Safety Switch 9 810 1165 Washer Teflon Drain Valve 10 200 6496 Support 3 Drain 11 806 8137 Bracket Assembly Full Vat Drain Safety Switch 12 810 1018 Valve 1 25 inch Full Vat Drain 13 816 0135PK Round Drain O Ring Qty 4 8 3 2 Drain Valve Assembly and Assoc Parts cont Units with Built In Filtration Compression Washers Dual Vat Drain Valve Right Assembly 106 5606 106 6302 Single FP Dual Vat Drain Valve Left Assembly 106 5607 106 6301 Single FP 8 3 2 Drain Valve Assembly and Assoc Parts cont Units with Built In Filtration ITEM PART COMPONENT 1 816 0639 Cap Drain Handle
28. ER All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment Wiring diagrams are located on the inside of the fryer door WARNING This equipment is intended for indoor use only Do not install or operate this equipment in outdoor areas NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster DEAN Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This d
29. Tube End Teflon 20 230 0850 Bracket Temperature Probe 21 809 0518 Screw 8 32 X Slotted Hex Head SS 22 210 9180 Clamp Element Short 23 230 0781 Clamp Element Long 24 230 0849 Bracket RE Full Vat Element Rear 25 823 5657 Bracket RE Full Vat Element Front 26 826 1364 Pin 125 X 5 inch Split Pkg of 25 27 809 1003 Screw 10 32 X Hex Head SS uses 809 0766 nut 10 32 SS 28 810 3030 Spring Element Lift Left 810 3031 Spring Element Lift Right 29 220 0464 Bracket Lower Spring 220 1190 Bracket Lower Spring Single Foot Print 30 220 0733 Bracket Lower Spring Mating 106 6587 Magnetic Position Sensor 7 810 3007 Magnet 230 0794 Bracket Magnetic Position Sensor Wire Not illustrated 8 17 8 4 4 Controller HEAT POWER ON POWER LE Controller P N 806 3798 Knob P N 810 0387 Power Switch P N 807 0812 High Limit Switch P N 807 0811 8 4 5 Wiring 8 4 5 1 Contactor Box Wiring Assembly 12 Pin Full Vat C 1 GREEN YELLOW 75C BLUE 74C ORANGE 76C 1 ORANGE 71C P N 106 6031 8 4 5 2 Contactor Box Wiring Assemblies 6 Pin Left Element P N 106 6281 14 17 kW or P N 106 6054 22 kW 8
30. able FootPrint Pro Pump Motor 31 826 1375 Screw 10 32 X inch Hex Trim Head Pkg of 5 32 200 7112 Bridge Filter Motor 33 813 0003 Tee 5 Inch 34 813 0298 Nipple 2 0 inch 35 813 0537 Nipple 14 inch 2 0 inch 810 1043 Flexline 9 5 inch Oil Return Not illustrated 8 24 8 6 Frypot Assembly and Thermostat Frypot P N 823 5359SP Thermostat P N 806 7543 8 25 8 7 Oil Return System Components Typical Rear Flush Oil Return Plumbing Plumbing for a two fryer battery is illustrated but all components except the oil return manifold are the same regardless of the number of fryers in the battery 8 26 8 7 Oil Return System Components cont ITEM COMPONENT 1 106 5848 Handle Assembly 2 813 0907 Cap 15 16 inch Valve Safety 3 807 2103 Microswitch Straight Lever 4 106 5847 Bracket Assembly Microswitch 5 210 8998 Bracket Handle Retainer 6 816 0220 Insulation Oil Return Microswitch 7 826 1366 Nut 4 40 Keps Hex Pkg of 25 8 810 3034 Rod Filter Handle 9 816 0643 Grip Oil Return Valve Handle 10 809 0601 Clip Clevis 11 810 2532 Flexline 7 0 inch 12 810 1668 Adapter s inch to NPT Male 13a 813 0165 Elbow inch X 90 Street 13b 813 0908 Adapter inch 90 used only on side next to cabinet 14 810 2944 Valve inch Ball 15 200 5438 Handle Rear Flush Valve 16 900 2935 Retainer Oil Re
31. and that the element wires are not binding and or chafing e Verify the heating element amp draw is within the allowed range as indicated on the appliance s rating plate e Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that mounting hardware and probe guards are present and properly installed e Verify that component box and contactor box components i e controller relays interface boards transformers contactors etc are in good condition and free from oil and other debris e Verify that component box and contactor box wiring connections are tight and that wiring is in good condition e Verify that all safety features i e contactor shields drain safety switches reset switches etc are present and functioning properly e Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable condition e Verify that all wiring harnesses and wiring connections are tight and in good condition Built In Filtration System e Inspect all oil return and drain lines for leaks and verify that all connections are tight e Inspect the filter pan for leaks and cleanliness If there is a large accumulation of crumbs in the crumb basket instruct the work center supervisor watch supervisor that the crumb basket must be emptied into a fireproof container and cleaned daily Verify that all O rings and seals including those on the
32. ard MeterSeting Test Pin Pin 12 VAC Power Heat Contactor Coil RH Heat Contactor Coil LH Disconnect 15 Pin harness from the computer controller before testing the probe circuit 7 13 7 11 Probe Resistance Chart 60 65 70 75 80 85 90 95 100 105 110 115 120 125 1195 Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only F OHMS C 52 OHMS C OHMS C F OHMS C OHMS 171 205 1361 96 174 140 1226 60 210 1371 99 177 179 150 1247 66 182 155 1258 68 185 188 191 193 196 199 202 204 195 1340 91 265 1483 129 335 1624 168 405 1764 207 H14SC H17SC H22SC kW Single Fryers and FPH17SC kW Filter System Fryers 440 480V 60 Hz 3 0 3 Wire Configurations 7 12 Wiring Diagram System Refer to page 2 2 for power requirements A 9991508 _ 38ONd Aj GLY X Col m Ge 559
33. arefully pull it forward off the oil return manifold and lower the entire assembly to the floor Once on the floor pull the assembly out the front of the fryer When required service has been completed reverse steps 6 12 to reinstall the bridge NOTE The black motor wires go on the top terminal the white on the bottom The pump solenoid valve wires go in positions 1 and 4 of the 6 pin connector C 2 the vent vacuum breaker solenoid valve wires go in positions 2 and 5 the red black heater tape wires go into position 3 and the violet white wires go into position 6 see illustration below Rib marks position 1 2 3 st mi 2 1 Oil Return Solenoid Vent Solenoid and Heater Lead Positions Reconnect the unit to the electrical power supply and verify that the pump is functioning correctly i e when a filter handle is placed in the ON position the motor should start and there should be strong suction at the intake fitting and outflow at the rear flush port When proper operation has been verified reinstall the back panels and the filter pan and lid Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the fryer to service 7 11 7 9 3 Replacing the Filter Transformer or Filter Relay Remove the left controller from the fryer to expose the interior of the left component box The filter transformer and relay are located as shown in the illustration below NOTE The ri
34. connected in Step 2 11 Lower the element down onto the basket rack 12 Reinstall the tilt housing and back panels reposition the fryer under the exhaust hood and reconnect it to the electrical power supply 7 7 Replacing Contactor Box Components 1 If replacing a contactor box component above the built in filter system remove the filter pan and lid from the unit Drain the frypots into a Shortening Disposal Unit SDU or other appropriate metal container If replacing a contactor box component in a non filter unit or a frypot that s not over the filter pan drain the frypot above the box into a Shortening Disposal Unit SDU or other appropriate metal container DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time 2 Disconnect the fryer from the electrical power supply 3 Remove the two screws securing the cover of the contactor box The contactor boxes above the filter pan are accessed by sliding under the fryer They are located to the left and right above the guide rails see photo below The contactor boxes of non filter units or frypots not over the filter pan are accessed by opening the fryer door directly under the affected frypot np Remove two screws to access contactor box components above the filter pan 7 6 4 The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component 5
35. ctions are properly made Also verify that no other wiring was disconnected accidentally during the replacement process 6 Reverse steps 1 4 to complete the replacement and return the fryer to service 7 4 Replacing a High Limit Thermostat 1 Remove the filter pan and lid from the unit Drain the frypots into a Shortening Disposal Unit SDU or other appropriate metal container DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer 7 2 3 Remove the four screws from both the left and right sides of the lower back panel 4 Locate the high limit that is being replaced and follow the two black wires to the 12 pin connector C 6 Note where the leads are connected prior to removing them from the connector Unplug the 12 pin connector C 6 and using a pin pusher push the pins of the high limit out of the connector 5 Using a wrench carefully unscrew the high limit thermostat to be replaced 6 Apply Loctite PST 567 or equivalent sealant to the threads of the replacement and screw it securely into the frypot 7 Insert the leads into the 12 pin connector C 6 see illustration below For full vat units or the left half of a dual vat unit as viewed from the rear of the fryer the leads go into positions 1 and 2 of the connector For the right half of a dual vat unit as viewed fr
36. ed C One or more other components have failed 6 2 If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller If the circuitry in the fryer control system cannot determine the frypot temperature the system will not allow the element to be energized or will de energize the element if it is already energized If the contactor element or associated wiring fails the element will not energize Determining which specific component is malfunctioning is beyond the scope of operator troubleshooting Call FASC Problem Probable Causes Corrective Action Fryer repeatedly cycles on and off when first started Fryer is in melt cycle mode This is normal The standard operational mode for the controller is for the elements to cycle on and off until the temperature in the frypot reaches 180 F 82 C The purpose of the melt cycle is to allow controlled melting of solid shortening to prevent scorching and flash fires or damage to the element Fryer does not heat after filtering Drain valve is open This fryer is equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed Verify that the drain valve is fully closed Fryer heats until high limit trips with heat indicator ON Temperature probe or controller ha
37. ed into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material DANGER Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil If water comes in contact with oil heated to frying temperature it will cause spattering of the oil which can result in severe burns to nearby personnel WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces 5 1 1 Clean Inside and Outside of the Fryer Cabinet Daily Clean inside the fryer cabinet with a dry clean cloth Wipe all accessible metal surfaces and components to remove accumulated oil shortening and dust Clean outside the fryer cabinet with a clean damp cloth soaked with dishwashing detergent Wipe with a clean damp cloth 5 1 2 Clean the Built in Filtration System Daily WARNING Never drain water into the filter pan Water will damage the filter pump There are no periodic preventive maintenance checks and services required for the FootPrint Pro Filtration System other than daily cleaning of the filter pan and associated components with a solution of hot water and deterg
38. emperature Stir the oil thoroughly to ensure even distribution and temperature A DANGER If the expected results indicated by italics for Steps 3 and 4 below do not occur turn off the fryer at the main circuit breaker panel and do not use the fryer until it has been repaired by an authorized technician 1 Verify that cooking oil is at the bottom OIL LEVEL line Add oil if necessary 2 Turn the power switch ON and set the control knob to the normal frying temperature 3 Insert the pyrometer probe into the frypot so that its tip is near the temperature probe on the element 1 approximately 5 inches into the oil near the center of the frypot Press and hold the high limit test switch in the 1 test position until the TROUBLE light illuminates Release the test switch The trouble light should have come on when the temperature was approximately 410 F 10 and the heating elements should have de energized indicated by the HEAT light going out 3 3 4 Press and hold the high limit test switch in the nd test position until the 274 High Limit light illuminates Release the switch The 24 High Limit light should have come on when the temperature was between 430 F and 460 F For fryers connected to an external shunt power supply all fryers should have been shut off completely and all control panel lights should have been extinguished For fryers not connected to an external shunt po
39. ent 5 1 3 Clean the Frypot and Heating Elements Weekly DANGER Never operate the appliance with an empty frypot The frypot must be filled with water or cooking oil before energizing the elements Failure to do so will result in irreparable damage to the elements and may cause a fire Boiling Out the Frypot Before the fryer is first used it should be boiled out to ensure that residue from the manufacturing process has been eliminated Also after the fryer has been in use for a period of time a hard film of caramelized vegetable oil will form on the inside of the frypot This film should be periodically removed by following the boil out procedure that follows 1 Before switching the fryer s ON close the frypot drain valve s then fill the empty frypot with a mixture of cold water and dishwashing detergent Follow instructions on detergent container when mixing 2 Press the fryer ON OFF switch to the ON position 3 Setthe temperature control knob to the lowest setting 4 Simmer the solution for 45 minutes to one hour Do not allow the water level to drop below the bottom oil level line in the frypot during the boil out operation DANGER Never leave the fryer unattended during the boil out process If the boil out solution boils over turn the fryer off immediately and let the solution cool for a few minutes before resuming the process 5 Turn the fryer ON OFF switch s to the OFF position 6 Add two gal
40. ent element then install the replacement element in the frypot securing it with the nuts and screws removed in Step 5 to the tube assembly ensuring the gasket is between the tube and element assembly Route the element leads through the element tube assembly and into the wire sleeving to prevent chafing Ensure that the wire sleeving is routed back through the Heyco bushing keeping it clear from the lift springs Also ensure that the wire sleeving extends into the tube assembly to protect the edge of the tube assembly from chafing the wires Press the pins into the connector in accordance with the diagram below and then close the connector to lock the leads in place NOTE It is critical that the wires be routed through the sleeving to prevent chafing Index Marker marks Position 1 CSCS POO 7 5 8 Reconnect the element connector it was removed from directly behind the frypot ensuring that the latches lock 9 Insert the temperature probe leads into the 12 pin wiring harness connector C 6 see illustration below For full vat units or the right half of a dual vat unit the red lead goes into position 3 and the white into position 4 For the left half of a dual vat unit the red lead goes into position 9 and the white into position 10 NOTE Right and left refer to the fryer as viewed from the rear Rib marks Position 1 aces 2 Probe Lead 10 Reconnect the 12 pin connector C 6 of the wiring harness dis
41. er s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning 4 4 Draining and Disposing of Waste Oil When your cooking oil has reached the end of its usable life drain the oil into an appropriate METAL container for transport to the disposal container Frymaster recommends the use of the Frymaster Shortening Disposal Unit SDU NOTE If using an SDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain To remove the lid lift up on the front edge and pull it straight out of the cabinet Refer to the documentation furnished with the disposal unit for specific operating instructions If a shortening disposal unit is not available allow the oil to cool to 100 F then drain the oil into a metal stockpot or similar metal container When draining is finished close the fryer drain valve securely A DANGER Allow oil to cool to 100 F before draining into an appropriate container for disposal When draining oil into a disposal unit do not fill above the maximum fill line located on the container 4 4 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE 5 1 Cleaning the Fryer DANGER The crumb tray in fryers equipped with a filter system must be empti
42. es The operator must monitor shake and pull times WARNING Before pressing the power switch to the ON position ensure that the frypot is properly filled with oil See Section 3 1 CONTROLLER OPERATING PROCEDURE 1 Verify that the thermostat knob is set to the desired cooking temperature 2 Press the power switch to the ON position The POWER light will illuminate 3 If the frypot temperature is below 180 F the controller will automatically enter a warm up cycle often called a melt cycle The heating elements will cycle on and off repeatedly allowing the oil to heat gradually without scorching During the warm up cycle the heating mode light will alternately illuminate and go off as the elements cycle on and off Within about 45 minutes the controller will exit the warm up cycle and the heating mode light will remain continuously illuminated 4 When the oil temperature reaches the thermostat knob setpoint the elements will cycle OFF and the HEAT light will go off indicating that the fryer is ready for the cooking process to begin HIGH LIMIT TEST PROCEDURE Tools Required 0 600 pyrometer with sensing probe or an equivalent high temperature thermometer NOTE Conduct this test when the fryer will not be needed for about one hour and when the cooking oil is due to be changed the test will ruin the cooking oil Start the test with the controller turned ON and with the cooking oil at normal frying t
43. es should not be used to force out the blockage 7 9 2 Replacing the Filter Motor Filter Pump and Related Components 1 Remove the filter pan and lid from the unit Drain the frypots into a Shortening Disposal Unit SDU or other appropriate metal container A DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear 3 Disconnect the two flexlines running to the oil return manifold at the rear of the fryer as well as the pump suction flexline at the end of the filter pan connection see photo below artt Disconnect flexlines indicated by the arrows 7 10 10 11 12 Loosen the nut and bolt that secures the bridge to the oil return manifold Remove the cover plate from the front of the motor and disconnect the motor wires Unplug the pump motor assembly 6 pin connector C 2 and using a pin pusher disconnect the vent vacuum breaker solenoid pins 2 and 5 that is attached to the oil return manifold Remove the two nuts and bolts that secure the front of the bridge to the cross brace and carefully slide the bridge rearward off the cross brace until its front end can be lowered to the floor Undo the single nut holding it in place in back Be careful not to let the rear of the bridge slip off the manifold at this point Get a good grip on the bridge c
44. evice may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypots Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning W
45. ght component box is identical to the left except that the filter transformer and relay are not present lt eg B a 7S bx Thess 5 Filter Relay TE Filter Transformer 7 12 7 10 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter Diagostic LEDs HTCMP24VHT HI AL De lacy res 62 d A Md ka o e d x Qaam me Diagnostic LED Legend co oO indicates power from 12V transformer indicates power from 24V transformer RH indicates output closed from right latch relay LH indicates output closed from left latch relay RH indicates output from right heat relay LH indicates output from left heat relay RH indicates output open from right latch relay LH indicates output open from left latch relay Hi E onl PN 106 6811 Test Points J1 Left J2 Right NOTE When testing the test points on J1 and J2 test use the illustration above dis regarding any silkscreened numbers on the board depicting the location of Pin 1 Pin 1 is located in the bottom right corner of Both J1 and J2 These test points are ONLY for RE Series boards with J1 and J2 plugs on the front of the bo
46. hapter covers the most common problems reported you may encounter problems that are not covered In such instances the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting with the simplest solution and working through to the most complex Never overlook the obvious anyone can forget to plug in a cord or fail to close a valve completely Most importantly always try to establish a clear idea of why a problem has occurred Part of any corrective action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections too If a fuse continues to blow find out why Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system Before calling a service agent or the Frymaster HOTLINE 1 800 551 8633 or contacting via e mail at service frymaster com e Verify that power is connected and that circuit breakers are on e Verify that frypot drain valves are fully closed DANGER Hot cooking oil will cause severe burns Never attempt to move this appliance when filled with hot cooking oil or to transfer hot cooking oil from one container to another DANGER This equipment should be disconnected from the electrical power supply when ser
47. ific fryer configuration in accordance with the diagrams at the end of this chapter 3 Position the fryer on the deck studs and secure with appropriate nuts and lock washers DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 2 3 2 4 After Fryers Are Anchored At the Frying Station A DANGER Hot oil can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills falls and severe burns This fryer may tip and cause personal injury if not secured in a stationary position 1 Close frypot drain valve s and fill frypot s with water to the bottom oil level line 2 Boil out frypot s in accordance with the instructions in Section 5 1 3 of this manual 3 Drain clean and fill frypot s with cooking oil See Equipment Setup and Shutdown Procedures in Chapter 3 25 Dimensions and Weights Single Fryer with Filter LWH inches 33 80 X 15 58 X 45 5 295 lbs empty Single Fryer LWH inches 33 38 X 15 67 X 45 5 190 Ibs empty 2 Fryer Battery LWH inches 33 39 X 31 45 X 45 5 490 16 empty 3 Fryer Battery LWH inches 33 24 X 47 10 X 45 5 570 lbs empty 4 Fryer Battery LWH inches 33 45 X 62 55 X 45 5 780 lbs empty pb y e o
48. ilter screen A CAUTION Ensure that filter screen is in place prior to filter paper placement and filter pump operation Improper screen placement is the primary cause of filtration system malfunction Whenever the complaint is the pump is running but no oil is being filtered check the installation of the filter paper and ensure that the correct size is being used While you are checking the filter paper verify that the O ring on the bottom of the filter pan is present and in good condition A missing or worn O ring allows the pump to take in air and decreases its efficiency Also oil leaks on the floor each time a vat is drained If the pump motor overheats the thermal overload will trip and the motor will not start until it is reset If the pump motor does not start press the red reset switch button located on the rear of the motor If the pump starts after resetting the thermal Sediment Particle overload switch then something is causing the motor to overheat A major cause of overheating is when several frypots are filtered sequentially overheating the pump and motor Allow the pump motor to cool at least 30 minutes before resuming operation Pump overheating can be caused by Solidified shortening in the pan or filter lines or Oil Flow e Attempting to filter unheated oil or shortening cold oil and shortening Sediment Particte are more viscous overloading the O Q O pump motor and causing it t
49. ing Pkg of 5 used with Item 5 T 813 0568 Plug Socket Head Pipe component of Item 5 two required 811 1071 Tubing 4 inch OD Teflon Vent sold by the foot 806 5933SP Heater Strip Assembly 120V 18 25W 1 823 4787 Lid 2 810 2743 Crumb Tray component of Item 5 3 810 2910 Hold Down Ring 4 200 2124 SanaGrid Filter Screen 5 106 2617SP Pan One Piece Filter includes Item 2 6 810 2012 Rail Set Filter Pan Roller includes one left and one right 7 810 2198 Roller Filter Pan and Rail 8 826 1372 Nut 4 20 Hex Pkg of 10 9 823 4675 Bracket Lid Support 10 200 3556 Guide Filter Pan Lid 11 809 0503 Screw 8 32 X inch Slotted Truss Head 12 809 0247 Nut 8 32 Hex Keps 13 823 3879 Suction Tube 14 200 4408 Rail Left Filter 15 200 4409 Rail Right Filter 16 826 1712 Kit Motor and Gasket 115V 60Hz 17 826 1264 Pump and Gasket Kit 4 GPM 2 piece 816 0093 Gasket Pump Motor 807 11973 Pump Seal Kit 18 807 2484 Valve 14 inch Solenoid 19 813 0165 Elbow inch 90 Street 20 813 0342 Elbow 5 inch 45 Street 21 813 0530 Tee 42 inch X 4 inch X 5 inch Reducing 22 813 0022 Nipple 2 inch Close 23 813 0838 Nipple 14 inch Close 24 813 0304 Bushing 42 inch to 4 inch Flush 25 810 1668 Adapter inch to 42 inch NPT Male 26 810 1669 Adapter inch to inch NPT Female 27 810 1159 Flexline 5 0 inch Oil Return 28 810 1057 Flexline 13 0 inch Oil Return 29 810 1055 Flexline 11 5 inch Oil Return 30 807 3828 C
50. ld read within 5 of the temperature control knob setting 3 Ifthe knob requires adjustment a Loosen the setscrew in the control knob until the outer shell of the knob will rotate on the insert inside the knob b Rotate the outer shell of the knob until the index line on the knob aligns with the mark that corresponds to the thermometer or pyrometer reading c Hold the knob and tighten the setscrew d Recheck the thermometer or pyrometer reading and the temperature control knob setting the next time the HEAT light illuminates e Repeat steps a through d until the thermometer or pyrometer reading and the knob setting agree within 5 F 5 3 5 3 Annual Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of the galley material maintenance management 3M program Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least annually as follows Fryer e Inspect the cabinet inside and out front and rear for excessive oil e Verify that the heating element wires are in good condition and that leads have no visible fraying or insulation damage and that they are free of oil e Verify that heating elements are in good condition with no carbon caramelized oil build up Inspect the elements for signs of extensive dry firing e Verify that the tilt mechanism is working properly when lifting and lowering elements
51. lons of water Drain out the solution and clean the frypot s thoroughly A WARNING Do not drain boil out solution into a shortening disposal unit a built in filtration unit or a portable filter unit These units are not intended for this purpose and will be damaged by the solution 7 Refill the frypot s with clean water Rinse the frypot s twice drain and dry with a clean towel Thoroughly remove all water from the frypot and elements before refilling the frypot with cooking oil DANGER Remove all drops of water from the frypot before filling with cooking oil Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature 5 2 5 1 4 Clean Detachable Parts and Accessories Weekly Wipe all detachable parts and accessories with a clean dry cloth Use a clean cloth saturated with detergent to remove accumulated carbonized oil on detachable parts and accessories Rinse the parts and accessories thoroughly with clean water and wipe dry before reinstalling 5 2 Check Calibration of Temperature Control Knob Monthly 1 After the cooking oil reaches operating temperature let the heating elements cycle at least four times indicated by the HEAT light going out and coming back on 2 Insert a thermometer or pyrometer probe near the temperature sensing probe approximately five inches deep into the cooking oil When the heating elements cycle on for the fourth time the thermometer shou
52. m the fryer 2 8 pm Od The filter pan is equipped with rollers in was 4 rails much like a kitchen drawer The NA 227 T a pan may be removed for cleaning or to 77 2 1 gt gain access to interior components by gt lifting the front of the pan to disengage the front rollers then pulling it forward until the rear rollers clear the rails The pan cover must not be removed except for cleaning interior access or to allow a shortening disposal unit SDU to be positioned under the drain Inspect O Rings 2 Inspect the filter pan connection fitting to ensure that both O rings are in good condition O rings are located on the tube disconnect inside the filter pan as shown to the right 4 1 3 Place the metal filter screen in the center Screen of the bottom of the pan then lay a sheet Filter Paper of filter paper on top of the screen over lapping on all sides 4 Position the hold down ring over the filter paper and lower the ring into the pan allowing the paper to fold up around the ring as it is lowered to the bottom of the pan 5 When the hold down ring is in position sprinkle one packet of filter powder evenly over the paper 6 Replace the crumb tray in the filter pan then push the filter pan back into the fryer positioning it under the drain 4 3 Operation of the Filter DANGER Draining a
53. nclude installation of restraint devices DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit NOTICE If this equipment is wired directly into the electrical power supply a means for disconnection from the supply having a contact separation of at least 3 mm in all poles must be incorporated in the fixed wiring NOTICE This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply e g a circuit breaker is provided NOTICE If this appliance is permanently connected to fixed wiring it must be connected by means of copper wires having a temperature rating of not less than 167 F 75 NOTICE If the electrical power supply cord is damaged it must be replaced by a Frymaster Dean Factory Authorized Service Center technician or a similarly qualified person in order to avoid a hazard A DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door 2 1 A DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram s furnished with the appliance Refer to the wiring diagram s affixed to the inside of the appliance door when installing or servicing this equipment A DANGER The appliance area must be kept free a
54. nd clear of combustible material at all times WARNING Do not block the area around the base or under the fryers installation and service on FRYMASTER equipment must be performed by qualified certified licensed and or authorized installation or service personnel Service may be obtained by contacting a local Frymaster DEAN Factory Authorized Service Center In the event of a power failure the fryer s will automatically shut down If this occurs turn the power switch OFF Do not attempt to start the fryer s until power is restored A clearance of 6 inches 15cm must be provided at both sides and back adjacent to combustible construction minimum of 24 inches 61cm should be provided at the front of the equipment for servicing and proper operation Connections should be made by means of an approved flexible metallic or rubber covered electrical cable and quick disconnect plug The fryers may be installed with hard wired connections but use of quick disconnect plugs will facilitate service if required Connections are made to the fryer power input terminal block located in lower back of the fryer s DANGER Observe the following precautions when connecting the fryer to an emergency cutoff system e Be sure that each fryer is connected to a dedicated set of contacts in the emergency cutoff system Do not connect the contacts in series e Do not connect more than one fryer to each
55. nd filtering of cooking oil must be accomplished with care to avoid the possibility of a serious burn caused by careless handling The oil to be filtered is at or near 350 F Ensure drain handles are in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering cooking oil or shortening DANGER NEVER attempt to drain cooking oil from the fryer with the elements energized Doing so will cause irreparable damage to the elements and may cause a flash fire Doing so will also void the Frymaster warranty Ensure that the filter is prepared See Sec 4 2 2 Make sure the oil is at operating temperature Sa 3 Turn the fryer power OFF Drain the frypot into the filter pan by rotating the valves 90 If necessary use the Fryer s Friend clean out rod to clear the drain from inside the frypot Open drain valve by rotating 90 42 A DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil DANGER NEVER attempt to clear a clogged drain valve from the front of the valve Hot oil will rush out creating the potential for severe burns DO NOT hammer on the drain valve with the cleanout rod or other objects Damage to the ball inside will result in leaks and will void the Frymaster warranty 4 After the cooking oil has drained from the frypot turn the filter handle to the
56. nterface board and disconnect the grounding wire from terminal adjacent to the 15 pin connector on the back of the controller Remove the control panel assembly by lifting it from the hinge slots in the control panel frame 3 Disconnect the wiring from the component to be replaced being sure to make a note of where each wire was connected 7 1 4 Dismount the component to be replaced and install the new component being sure that any required spacers insulation washers etc are in place NOTE If more room to work is required the control panel frame assembly may be removed by removing the hex head screws that secure it to the fryer cabinet see illustration below If this option is chosen all front panel assemblies must be removed per steps 2 4 above The cover plate on the lower front of the component box may also be removed if desired Removing the component box itself from the fryer is not recommended due to the difficulty involved in disconnecting and reconnecting the oil return valve rods which pass through openings in the component box Remove these three Screws at each end rx Lb Remove these two screws from the center supports Removing the Control Panel Frame and Top Cap Assembly 5 Reconnect the wiring disconnected in Steps 2 and 3 referring to your notes and the wiring diagrams on the fryer door to ensure that the conne
57. o overheat pS S frre Up for reverse If the motor runs but the pump does not UI E there is a blockage in the pump Incorrectly sized or installed paper pads will allow food 7 9 particles and sediment to pass through the filter pan and into the pump When sediment enters the pump the gears bind causing the motor to overload again tripping the thermal overload Shortening that has solidified in the pump will also cause it to seize with the same result A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other instrument Disconnect power to the filter system remove the input plumbing from the pump and use a screwdriver to manually turn the gears e Turning the pump gears in reverse will release a hard particle e Turning the pump gears forward will push softer objects and solid shortening through the pump and allow free movement of the gears Incorrectly sized or installed paper pads will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter pan Particles large enough to block the suction tube may indicate that the crumb tray is not being used Pan blockage can also occur if shortening is left in the pan and allowed to solidify Blockage removal can be accomplished by forcing the item out with an auger or drain snake Compressed air or other pressurized gas
58. ociated Parts M NOTES The only difference between element assemblies for different voltage and kW ratings is the element itself Item 1 Items 28 29 and 30 are shown as associated parts They are not part of either assembly This manual references only the new RE element For previous model fryers and related parts prior to May 2006 see manual 819 5184 8 16 8 4 3 Heating Element Assembly and Associated Parts cont ITEM PART COMPONENT 1 Element Kits includes gaskets grommets tie wraps screws and nuts 826 2195 440 7 0 kW 826 2202 440V 8 5 kW 826 2211 440V 11 0 kW 826 2196 480V 7 0kW 826 2203 480V 8 5 kW 826 2209 480V 11 0 kW 2 826 2212 Probe Temperature Kit includes tie wraps and grommet 3 816 0681 Grommet Probe 4 816 0480 Plug 375 inch Dome 5 816 0688 Gasket Element 6 810 2971 Handle Element Lift SS 7 809 0567 Tie Wrap Metal 8 106 5590 Tube Assembly Element Full Vat 9 106 5588 Bracket Assembly LH Element Tube Support 10 106 5589 Bracket Assembly RH Element Tube Support 11 230 0554 Plate Element Tube Support Inner 12 230 0553 Plate Element Tube Support Outer 13 106 6569 Bracket Assembly LH Upper Spring 14 106 6570 Bracket Assembly RH Upper Spring 15 826 1330 Screw 10 32 X Slotted Truss Head SS Pkg of 25 16 809 0766 Nut 10 32 Hex HD SS 17 809 1000 Screw 10 32 x 1 4 inch Hex 18 106 6037 Tube FV Element Mounting 19 810 2993 Bushing
59. om the rear of the fryer the leads go into positions 7 and 8 In either case polarity does not matter Rib marks Position 1 High Limit Lead Positions 8 Reconnect the 12 pin connecting plug C 6 Use wire ties to secure any loose wires 9 Reinstall the back panels reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the fryer to service 7 5 Replacing a Temperature Probe 1 Remove the filter pan and lid from the unit Drain the frypots into a Shortening Disposal Unit SDU or other appropriate metal container A DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer 3 Remove the four screws from both sides of the lower back panel Then remove the two screws on both the left and right sides of the back of the tilt housing Lift the tilt housing straight up to remove from the fryer 4 Locate the red and white wires of the temperature probe to be replaced Note where the leads are connected prior to removing them from the connector Unplug the 12 pin connector C 6 and using a pin pusher push the pins of the temperature probe out of the connector 5 Raise the element and remove the securing probe bracket and metal tie wraps that secure the probe to the element see illustration on the following page 7 3 10 11 7
60. or power connections A DANGER The electrical power supply for this appliance must be the same as indicated on the rating and serial number plate located on the inside of the fryer door A DANGER This appliance must be connected to the voltage and phase as specified on the rating and serial number plate located on the inside of the fryer door A DANGER All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment Wiring diagrams are located on the inside of the fryer door A DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures They may differ slightly in appearance or placement between fryers but functionality should remain the same They may not conform to onsite management operational procedures A WARNING Frymaster fryers equipped with legs are for permanent installations Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury For a moveable or portable installation Frymaster optional equipment casters must be used Questions Call 1 800 551 8633 or email at service frymaster com DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil A DANG
61. quick disconnect fittings are present and in good condition Replace O rings and seals if worn or damaged Check filtration system integrity as follows Verify that filter pan cover is present and properly installed With the filter pan empty place each oil return handle one at a time in the ON position Verify that the pump activates and that bubbles appear in the oil of the associated frypot Close all oil return valves 1 place all oil return handles in the OFF position Verify proper functioning of each oil return valve by activating the filter pump using the lever on one of the oil return handle microswitches No air bubbles should be visible in any frypot Verify that the filter pan is properly prepared for filtering then drain a frypot of oil heated to 350 F into the filter pan and close the frypot drain valve Place the oil return handle in the ON position Allow all oil to return to the frypot indicated by bubbles in the cooking oil Return the oil return handle to the OFF position The frypot should have refilled in no more than 2 minutes and 30 seconds 5 5 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 1 Introduction This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment The troubleshooting guides that follow are intended to help correct or at least accurately diagnose problems with this equipment Although the c
62. r 809 0535 Nut T 4 inch 20 x 7 16 SS 809 0540 Nut Lock inch 13 Hex 2 Way 826 1359 Screw 4 40 x 4 inch Slotted Round Head Pkg of 25 809 0354 826 1365 Screw 6 32 x inch Slot Head Pkg of 25 809 0095 809 0357 Screw 6 x inch Phillips Head NP 809 0359 Screw 8 x 14 inch Hex Washer Head 809 0360 Screw 8 x inch Hex Washer Slot Head 826 1371 Screw 8 x 4 inch Hex Head ZP Pkg of 25 809 0361 809 0364 Screw 8 x s inch Hex Washer Head ZP 809 0518 Screw 8 32 x inch Hex Washer Slotted Head SS 809 0104 Screw 8 32 x inch Slotted Head ZP 826 1363 Screw 8 32 x 12 inch NP Pkg of 25 809 0103 826 1360 Screw 10 24 x 5 16 inch Round Slot Head ZP Pkg of 25 809 0024 826 1330 Screw 10 32 x Slot Head SS 809 0117 809 1003 Screw 10 32 x inch Hex Trim Head SS 826 1375 Screw 10 32 x 4 inch Hex Trim Head SS Pkg of 5 809 0401 809 1000 Screw 10 32 x 1 4 inch Hex Seck C S 826 1374 Screw 10 x inch Hex Head Pkg of 25 809 0412 809 0266 Screw 10 x inch Phillips Head ZP 809 0434 Screw 10 x inch Hex Washer Head NP 809 0123 Screw 10 x 4 inch Slot Head 826 1389 Screw 1 4 20 x Hex Head ZP Pkg of 10 809 0131 809 0582 Washer NPT Locking 809 0184 Washer 10 LK 809 0190 Washer 625 X 275 X 40 Flat SS 809 0191 Washer Lock 1 4 Spring ZP 809 0193 Washer Flat 1 4 Nylon 809 0194 Washer Flat 5 16 ZP
63. r near frying temperature before draining oil into filter pan 6 5 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES 7 1 General Before performing any maintenance on this equipment disconnect the fryer from the electrical power supply When electrical wires are disconnected it is recommended that they be marked in such a way as to facilitate re assembly 7 2 Replacing a Controller 1 Disconnect the fryers from the electrical power supply 2 The controller bezel is held in place by tabs at the top and bottom Slide the bezel up to disengage the lower tabs Then slide the bezel down to disengage the upper tabs If applicable remove the top two screws holding the controller to the control panel frame The control panel is hinged at the bottom and will swing open from the top 3 Unplug the wiring harness from the connector on the back of the controller and disconnect the grounding wire from terminal adjacent to the connector Remove the control panel assembly by lifting it from the hinged slots in the control panel frame 15 Pin Connector Ground Wire Terminal 4 Remove the controller from the control panel assembly and install the replacement controller Reinstall the control panel assembly by reversing steps 1 and 2 7 3 Replacing Component Box Components 1 Remove the control panel see steps 1 3 of section 7 2 on the preceding page 2 Unplug the wiring harness from the 15 pin connector on the i
64. ry Be sure to retain container for inspection 1 5 Service Information For non routine maintenance or repairs or for service information contact your local Frymaster Authorized Service Center FASC Service information may also be obtained by calling the Frymaster Technical Services Department 1 800 551 8633 or via e mail at service frymaster com The following information will be needed in order to assist you efficiently Model Number Serial Number Voltage Also be prepared to describe the specific problem RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1 2 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2 1 Introduction The instructions in this chapter cover all configurations of Navy Surface Ship Electric Fryer models specifically configured for use aboard surface ships of the U S Navy including H14SC H17SC H22SC kW and FPH17SC kW filtration system models The instructions do not cover and may not be used for installations aboard submarines or ashore Proper installation is essential for the safe efficient trouble free operation of this appliance Any unauthorized alteration of this equipment will void the Frymaster warranty NOTICE All fryers shipped without factory supplied cords and plug assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the fryer These fryers should be wired to NEC specifications Hardwired units must i
65. s failed If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller If substitution of the controller does not resolve the problem the most likely cause is a failed temperature probe Fryer heats until If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly high Contactor or controller has failed order a new controller If without heat 22242 indicator ON substitution of the controller does not resolve the problem the most likely cause is a contactor failed in the closed position The fact that the heat indicator is ON indicates that the controller is functioning properly and is calling for heat The high limit thermostat functions as a normally closed FrverstonsBostin switch If the thermostat fails the p 8 The high limit thermostat or switch opens and power to the with heat indicator ON contactor has failed elements is shut off If the 6 3 contactor fails to close no power is supplied to the elements Determining which component has failed is beyond the scope of operator troubleshooting Call FASC 6 2 2 Error Messages and Display Problems Problem Probable Causes Corrective Action Controller trouble light ON Oil temperature above acceptable range or a problem with the
66. set of contacts e The contacts MUST be normally closed contacts that open in an emergency e The contacts CANNOT have an external voltage applied 2 2 2 2 Power Requirements WIRE MIN AWG woos __ vottace muse senvice Si Hisse 40 3 3 0 19 19 19 40 3 3 8 0 17 17 17 HIZSC FPPHIZSC 40 3 6 t 23 23 23 _ 255 40 3 3 6 6 29 29 29 H2sc 40 3 3 6 6 27 27 27 The FPH17SC Navy Surface Ship electric fryers are equipped with a filter system that requires separate 120V AC single phase 3 wire 20 amp service refer to wiring diagrams in sections 7 12 and 7 13 NOTICE If this appliance is permanently connected to fixed wiring it must be connected by means of copper wires having a temperature rating of not less than 167 75 A DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram s furnished with the appliance Refer to the wiring diagram s affixed to the inside of the appliance door when installing or servicing this equipment 2 3 Installation 1 This equipment must be securely bolted to the deck 2 Install deck studs for the spec
67. t 15 of the FCC rules While this device is a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 1 4 Shipping Damage Claim Procedure What to do if this equipment arrives damaged Please note that this equipment was carefully inspected and packed by skilled personnel before leaving the factory The freight company assumes full responsibility for safe delivery upon acceptance of the equipment 1 File Claim for Damages Immediately Regardless of extent of damage 2 Visible Loss or Damage Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed Loss or Damage If damage is unnoticed until equipment is unpacked notify the freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delive
68. t box NOTE 2 See Page 8 19 for Component Box 15 pin Wiring Harness ITEM PART COMPONENT 1 106 5846 Box Assembly Component 2 210 9002 Bracket Component Box Strain Relief 3 230 1057 Bracket Circuit Breaker 4 806 9495SP Terminal Block and Wire Assembly 5 807 0012 Relay Filter 18 Amp HP 24V Coil 6 826 1337 Terminal 14 inch Push on Pkg of 5 7 810 0045 Bushing 875 Dia Hole 11 16 8 807 1947 Plug 875 9 810 2446 Plug 50 Heyco Double 10 807 0855 Transformer 100 120V 12V 20VA 11 807 0800 Transformer 100 120V 24V 50VA 807 3892 Transformer 440 480 12 24V Used in non filter fryers 12 809 0349 Spacer 4mm X 6mm Aluminum 13 106 6811 Interface Board on SMT boards the Relays are not replaceable 807 3932 Relay Heat Latch 12VDC SPDT 12 Amp Sealed on SMT boards the Relays are not replaceable 807 4330 Sound Device Adaptor Harness 806 7179SP Sound Device use 810 3141 for SMT Sound Device 14 106 5848 Handle Assembly Oil Flush FV 15 807 0069 Circuit Breaker 10 Amp 16 210 9118 Guard Finger 17 810 2445 Plug Button 625 Heyco Double Not illustrated Continued on the following page 8 12 8 4 4 Component Boxes cont PART COMPONENT 210 8995 Brace Component Box 19 807 1083 Bushing Heyco 20 807 3868 Strain Relief 21 807 0121 Bushing Heyco SB 625 500 22 816 0217 Paper Insulating Terminal Block CE 23 106 5750
69. turn Valve Nut 17 813 0460 Nipple 2 inch X 3 0 inch NPT 18 810 3015 Manifold Two Station Fryer use 810 2543 for non filter units 19 810 3016 Manifold Three Station Fryer use 810 2544 for non filter units 20 810 3017 Manifold Four Station Fryer use 810 2545 for non filter units 8 27 8 8 Wiring Connectors Pin Terminals and Power Cords PART COMPONENT Power Cords 807 3834 Cable 3 Phase 4 Wire Fryer Power Cable 807 3825 Cord Filter System Power Connectors 807 1068 2 Pin Female 807 0158 6 Pin Female 807 0156 9 Pin Female 807 0159 12 Pin Female 807 0875 15 Pin Female 807 1067 2 Pin Male 807 0157 6 Pin Male 807 0155 9 Pin Male 807 0160 12 Pin Male 807 0804 15 Pin Male 826 1341 Terminal Female Split Pin Pkg of 25 826 1342 Terminal Male Split Pin Pkg of 25 807 2518 Plug Mate N Lock Dummy Pin Not illustrated 8 28 8 9 Fasteners ITEM PART COMPONENT 809 0429 Bolt 4 inch 20 x 2 00 inch Hex Head ZP Tap 809 0514 Capscrew 5 16 inch 18 NC Hex 809 0448 Clip Tinnerman 826 1366 Nut 4 40 Keps Hex Pkg of 25 809 0237 826 1358 Nut 6 32 Keps Hex Pkg of 25 809 0049 809 0247 Nut 8 32 Keps Hex 826 1376 Nut 10 32 Keps Hex Pkg of 10 809 0256 809 0766 Nut 10 32 Keps Hex SS 809 0581 Nut NPT Locking 809 0020 Nut Cap 10 24 NP 826 1372 Nut Grip 4 inch 1 4 20 Hex NP Pkg of 10 809 0059 809 0417 Nut Flange 4 inch 1 4 20 Ser
70. using and back panels reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the fryer to service Replacing a Heating Element Perform steps 1 3 of section 7 5 Replacing a Temperature Probe 7 4 On dual vat fryers and on full vat fryers where the temperature probe is attached to the element being replaced disconnect the wire harness containing the probe wiring Using a pin pusher disconnect the probe wires from the 12 pin connector C 6 In the rear of the fryer directly behind the frypot disconnect the 6 pin connector for the left element as viewed from the front of the fryer or the 9 pin connector for the right element Press in on the tabs on each side of the connector while pulling outward on the free end to extend the connector and release the element leads see photo below Pull the leads out of the connector and out of the wire sleeving Note Liquid resistant seals Raise the element to the full up position and support the elements Remove the hex head screws and nuts that secure the element to the tube assembly and pull the element out of the frypot NOTE Full vat elements consist of two dual vat elements clamped together For full vat units remove the element clamps before removing the nuts and screws that secure the element to the tube assembly If applicable recover the probe bracket and probe from the element being replaced and install them on the replacem
71. vicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power supplies before servicing Inspection testing and repair of electrical components should be performed by authorized personnel only 6 1 6 2 Troubleshooting 6 2 1 Control and Heating Problems Problem Probable Causes Corrective Action Controller won t activate A Power cord is not plugged in or circuit breaker is tripped Plug power cord in and verify that circuit breaker is not tripped B Controller has failed If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller C Power supply component or interface board has failed If any of the components in the power supply system including the transformer and interface board fail power will not be supplied to the controller and it will not function Determining which component has failed is beyond the scope of operator troubleshooting Call FASC Fryer does not heat A Drain valve is open This fryer is equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed Verify that the drain valve is fully closed B Controller has fail
72. wer supply only the fryer being tested should have been shut off 5 Place the controller power switch in the OFF position 6 Allow the cooking oil to cool to below normal frying temperature When the power switch is again placed in the ON position the elements should re energize and the operating thermostat should resume control of the temperature If the TROUBLE light remains on instead allow the oil additional time to cool NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 4 1 Introduction The FootPrint Pro filtration system allows the cooking oil or shortening in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation Section 4 2 covers preparation of the filter system for use Operation of the system is covered in section 4 3 WARNING The work center supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures 4 2 Preparing the Filter for Use 1 Rotate the pan locking rod to either side until it clears the filter pan then pull the pan out from the cabinet Remove the crumb tray hold down ring and filter screen Clean all components with a solution of detergent and hot water then Rotate the locking rod to either side to allow dry thoroughly the pan to be pulled out fro
73. x use 220 1193 for Singles 823 4584 Bar Filter Pan Lock Not illustrated 8 5 8 3 Drain System Components 8 3 1 Drain Tube Sections and Associated Parts See next section for Drain Valve Detail 8 3 1 Drain Tube Section and Associated Parts cont ITEM PART COMPONENT 1 Drain Tube Left Right End Short 823 4625 Full Vat 3 823 4624 Dual Vat 3 2 Drain Tube Left Right Open Short 823 4643 Full Vat 3 823 4642 Dual Vat 3 3 Drain Tube Right End Long 823 4639 Full Vat 3 823 4638 Dual Vat 3 4 Drain Tube Left Right Open Long 823 4641 Full Vat 3 823 4640 Dual Vat 3 5 823 4892 Drain Outlet Center Dump 6 816 0625 Sleeve 3 7 809 0969 Clamp 3 T Bolt 8 810 2492 Fitting Quick Connect Straight receives Teflon vent tube KIT6033 Kit Round Drain Clamp 2 or Item 7 and 1 of Item 6 811 1071 Tube Teflon Vent 4 inch OD sold by the foot Not illustrated 8 3 2 Drain Valve Assembly and Assoc Parts Units with Built In Filtration Single Footprint Full Vat m Drain Valve Assembly 106 6300 ITEM PART COMPONENT 1 809 0540 Nut 2 13 2 Way Hex Lock 2 900 2936 Retainer Full Vat Nut Drain Valve 3 824 1602 Handle Full Vat Drain Valve 4 816 0639 Cap Red Handle 5 809 0237 Nut 4 40 Keps Hex 6 901 2348 Cover Dual Vat Drain Safety Switch 7 807 2103 Microswitch CE Straight Lever 8 816 0220 Insulation

Frigidaire FEX831F Washer/Dryer User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents