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Frigidaire FASE7074NR Washer/Dryer User Manual

Contents

1. Four station fryer shown 2 4 PART Cabinet Assemblies see Section 2 3 3 106 9088 Two Station Fryer Stainless 106 9089 Cold Rolled Steel 106 9090 Three Station Fryer Stainless 106 9091 Cold Rolled Steel 106 9092 Four Station Fryer Stainless 106 9093 Cold Rolled Steel 106 9094 Five Station Fryer Stainless 106 9095 Cold Rolled Steel 106 4525 Applebee s Dump Station 1 Base Assemblies 106 3785 Two Station Fryer 106 4019 Three Station Fryer 106 4020 Four Station Fryer 106 4021 Five Station Fryer 2 Brace Top Cabinet 900 7730 Two Station Fryer 900 9430 Three Station Fryer 900 9318 Four Station Fryer 200 5474 Five Station Fryer Back Panels Upper Use with cabinet assemblies 200 6901 Use with 106 3783 106 4017 106 4018 106 4031 106 4033 106 4034 200 6906 Use with 106 4016 106 4018 106 4032 106 4034 210 6608 Use with 106 3783 106 4017 106 4018 210 6895 Use with 106 4016 106 4018 Back Panels Lower 200 6905 Use with 106 3783 106 4017 106 4018 106 4031 106 4033 106 4034 200 6908 Use with 106 4016 106 4018 106 4032 106 4034 210 6897 Use with 106 4016 106 4018 210 6874 Use with 106 4034 106 4032 106 4016 106 4018 200 8567 Use with 106 4525 Applebee s Dump Station 3 Side Left Cabi
2. VAOS vC GION3 1OS gt 6 Nid OL Nid OL N3LV3H mE OL OL 0134 Q 1O4INVNWN NOILONS 1 32 1 8 6 Modular Basket Lift 100 120V LEFT SIDE RIGHT SIDE 93C 101C a amor 92C BRN 2 RED 2 SWITCH SWITCH SWITCH SWITCH REFERENCES TO LEFT amp RIGHT ARE FROM THE REAR OF THE FRYER 1 33 1 8 7 Modular Basket Lift 208 250V RIGHT SIDE LEFT SIDE BLK 25ohm 25ohm BRN 2 RED 2 BRN 1 RED 1 101C 125 uF I 1000hm 97 100ohm 95 96C UPPER SWITCH SWITCH SWITCH SWITCH EFT amp RIGHT ARE FROM THE REAR OF THE FRYER EFERENCES TO L 1 34 PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 amp 45 CHAPTER 2 PARTS LIST 2 1 Accessories ITEM PART COMPONENT 810 2793 Wireform Basket Hanger _ 106 2186 Basket Hanger Burger King 823 4447 Basket Hanger Buffalo Wild Wings and Jack the Box 823 1462 Basket Hanger Checkers 106 2185 Basket Hanger Checkers Bracket 809 0171 Basket Hanger Screw basket hanger spacer
3. ITEM PART COMPONENT 106 3965 Door Assembly 230 4960 Handle 210 6739 Pin Door Hinge 809 0266 Screw 10 x Phillips Truss Head 826 1343 Spring Door Hinge Lock 232 4707 Hinge Lower Right 231 4707 Hinge Lower Left 810 2346 Magnet Horizontal Mount white 106 3931 Door Applebee s Filter Dump Station QA Not illustrated 2 15 2 9 Drain System Components 2 9 1 Drain Tube System ITEM PART COMPONENT Drain Tubes Tube Left Right End Short 823 4625 Full vat 823 4624 Dual vat Tube Left Right Open Short 823 4643 Full vat 823 4642 Dual vat Tube Right End Long 823 4639 Full vat 823 4638 Dual vat Tube Left Right Open Long 823 4641 Full vat 823 4640 Dual vat 200 6473 Spreader Open Long 200 6474 Spreader Open Short 823 4740 Drain Outlet Both Ends Open 823 4741 Drain Outlet One End Closed Miscellaneous 816 0729 Boot 809 0969 Clamp 807 2484 Solenoid 811 0932 Tubing O D Plastic 810 1372 90 Fitting O D 811 1071 Tubing 4 O D Plastic 810 2493 90 Fitting O D 810 2492 Straight Fitting O D 816 0630 Vinyl Stud Cap 809 0047 Nut High Profile Stud Cap KIT6214 Round Drain Boot Kit includes 2 clamps and 1 boot X QO X X X X X X ND Not illustrated 2 16 2 9 2 Drain Valves FPP FMP Models Compression Washers Full vat Assembly 106 3760 Flat Washers 9
4. 1 15 Improper Burner 1 16 Improper Temperature Control 1 18 Gas Valve Malfunction 1 18 Computer Mallunetion 1 18 Filtration Malfunction EE 1 20 Leakage ERE 1 22 Basket Lift 1 22 1 5 2 Interpretation of Analog Controller Lights esee een 1 24 1 0 Resistance Chart Sa lah u 1 24 1 7 Troubleshooting 1 25 1 7 1 Troubleshooting the 24 VAC Circuit Analog 1 25 Troubleshooting the 24 VAC Circuit Electronic Ignition Computer Controller 1 25 Troubleshooting the 24 VAC Circuit Standing Pilot Computer Controller 1 26 1 7 2 Troubleshooting the Gas Valve essercene etss sesser oeii ee 1 26 1 7 3 Troubleshooting the Thermostat 1 26 1 7 4 Troubleshooting the Temperature Probe essent 1 27 1 5 Warts Dia Sams cm 1 28 1 5 1 Standing Pilots 1 28 128 2 1 29 1 8 3 Non Computer Contr
5. AW DOGO 9669 47 17 20060 096000 22080 Ad AN ANNOS 950909999 er 11041 02 83484 OL L p Ad 905 YMOd 1 29 Computer Controlled Fryer 3 8 1 14N L3 Sv8 HOLIMS 113 een ONLLV3H 2 14n 13 5 8 210193713 215123713 2 7 HOLIMS 440 NO 29 WOO LHOM 9NILV3H HOLIMS HOLIMS STAD 17 L dy TM dZ ds v s w aNnos 967 31049 173W MW3AL 31040 113W 22 24 205 lt oec LVISOWYSHL 11059 ONLVYSdO lt MOLIDVdvO 5 gt H 2 5 E amd LoanNoasia 9 VZ 4 09 591
6. lt D o zi 7 m 29 SPPON 12414 SLO 014 Frymaster OC crESA gt ster a member of the Commer ial Food Equipment Ser sing CFESA Ce ertified Techni 24 Hour Service Hotline 1 800 551 8633 MARCH 2011 8 1 9 60922 IF DURING THE WARRANTY PERIOD THE CUSTOMER USES PART FOR THE ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER AND DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER AND DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster DEAN Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is i
7. 5 Full vat SS 45 Dual vat SS MJ49 Duabvab SS Front Flush Front Flush COMPONENT 35 106 4115SP 106 9776 823 4492SP 106 8362SP 106 7671SP 106 97275 106 83635 Full vat Stainless Steel Power Shower Full vat Stainless Steel Single Non filter For XMJ135V Full vat Stainless Steel Pre Pro MJ35 Full vat Stainless Steel Front Flush Service Part Full vat Stainless Steel Power Shower Export Full vat Stainless Steel PMJ Non Filter Service Part Full vat Stainless Steel Domestic Power Shower Service Part 45 106 2547SP 106 2545SP 106 5868SP 106 5869 106 7681SP 106 7740 Not illustrated Full vat Stainless Steel Power Shower Service Part FP47 only Dual vat Stainless Steel FP47 Full vat Stainless Steel Front Flush Service Part FPP45 Dual vat Stainless Steel Front Flush Full vat Stainless Steel Power Shower Service Part FPP45 Dual vat Stainless Steel CE Frypots listed above include insualtion and other necessary components See Section 2 13 2 23 2 13 Cabinetry 2 13 1 PMJ45 Frypot Cabinetry Frypot assemblies located in Section 2 12 ITEM PART COMPONENT 806 5778SP Flue Deflector Box Assembly 826 1374 Screw 10 x 1 2 Washer Hex Head 806 5567SP Flue Assembly MJ45 806 1095SP Front Baffle Assembly 106 5874 Front Baffle Assembly Front Flush Full vat 10
8. 200 31049 1134 31949 1730 los SVD 2 lVISOWB3HL NOL dO 13375 o62 1 lt Gi 201 909 131 13xSv8 INE 3 140 NIV3O AL34VS l1VISOWM3HL 9NU VH3dO Lae lt 6 2 Ayer AIdNODOWYSHL 20 LWA OF Occ 804 6661 08 021 y 001 9210208 fe LVLSOWHSHL 1INI1 IH 908 S IVNIWH3L 39VLT10A MV3AHOJSNVMHL LYVHO M3JASHOJSNVSL HOLIMS 319A9 113W HOLIMS 330 9NLLV3H 771 d9 1 ozg WE 50018 VNIW33L LX3N 01 oec 20018 TVNIWH3L 33AMJ OL Y 30 3S0H OL HOLIMS 31949 L I3A HOLIMS 440 NO HOLIMS NYNLIY
9. H9IH 1331 961 YSTIONLNOD YO YALNdWOD 104 11145 M3JTIOMLNOO YO YSLNdWOO 104 TINA W3lV3H ISOH 906 cA N3349 J 1311 l3ySv8 Sari SYOW 303 OVIG 1411 133SV8 335 3HOW 304 331114 335 303 O62 1 28 Igni 2 Electroni 8 1 IOLINSI SVO d AN 2 AW e HOLIMS AL33VS 771 HOLIMS 10 1X3N OL 1 r MS3LV3H 5 01 330A 303 33114 335 IVNOILdO 531715 gt HONEY WELL 3uvds o 3SN3S ML Ave Ranina 7 Ad AYAN
10. WO 1X3N OL 1VA 1H9I1 9NILV3H dL 4 Ke Nati 1 30 Igni 4 Electroni 8 1 26891508 Q03INVA WNOlLdO 7T34 NNO 901 0 SAA H GION3 10S WNOILdO 7 IVNOLLdO QION310S WNOUdO VA0S7AFZ 1 WAOS7AVE v 01 3339 DE LHM SLL 933 26v X9 209 1HM 9505 221 20 OF 035 IZE 1HM 280 LHM 1HM 214 50 dVNS S OLS LHM 2 2 331113 540 2911 3ma 2811 392 215 2601 A 91418 6 AYA OL T3A NY9 2601 9911 ams lt 19 914 LINDYID IOMINOO 3433 OL 1 31 5 Filter 8 1 dc060S08 YOLOW 01 96 290
11. N 52 Dual vat Left Assembly 106 3999 Compression Washers 3 2 7 Flat Washer Dual vat Right Assembly 106 4000 ITEM PART COMPONENT Drain Valve Assemblies 106 3760 Full vat 106 3999 Dual vat Left 106 4000 Dual vat Right Drain Valves 810 1018 Full vat 1 25 inch Drain Valve without Handle 810 1114 Dual vat 1 inch Drain Valve Drain Safety Switch 807 2103 Microswitch 816 0220 Insulation 901 2348 Cover Bracket 806 8137 Full vat 106 2671 Dual vat Left 106 2672 Dual vat Right Miscellaneous 200 6496 Support Drain Tube 900 2936 Retainer Nut FV 900 2934 Retainer Nut DV 809 0540 Nut 2 way Lock FV 809 0539 Nut 2 way Lock DV 826 0237 Nut 4 40 Keps Hex with External Tooth pkg of 25 Handle Valve 824 1602 Full vat 824 1637 Dual vat Left 824 1636 Dual vat Right 816 0639 Sleeve Handle 816 0135 O ring 810 1165 Washer Teflon 809 0196 Washer Flat 2 18 2 9 3 Drain Valves Models Dual Vat Left Full Vat Dual Vat Right ITEM PART COMPONENT 810 1569 806 79 1SSP 806 79 16SP 810 1338 806 9062 806 9064 812 1226SP 812 1227 810 1427 810 1568 816 0211 Not illustrated Valve 1 25 inch Non filter Full vat Drain with handle Valve 1 inch Non filter Dual vat Left Drain Valve 1 inch Non filter Dual vat Right Drain Valve 1 inch Universal Ball Handle Left Handle Right
12. manufactured with Thermistor probes only F omms M F g F omms 60 1061 16 1 65 1734 1744 1754 405 1764 207 70 1080 21 80 1101 27 90 1122 32 145 1247 a 14 9 gt eio 5 m 1402 265 02 1 24 1 7 Troubleshooting Guides The following are only guides They are provided to assist the technician or service professional in the isolation of failures in components and wiring on the fryer 1 7 1 Troubleshooting the 24 VAC Circuit Troubleshooting the 24 VAC Circuit Analog Controller Before troubleshooting verify that the drain valve s is fully closed and move the power switch into the ON position PROBLEM PROBABLE CAUSES 24 VAC not present at gas valve or the power switch Failed 24 volt transformer Continuity across the power switch not equal to 0 Failed power switch Continuity across the thermostat not equal to 0 Failed thermostat If 24 VAC is present at the gas valve go to Troubleshooting the Gas Valve Section 1 7 2 Troubleshooting the 24 VAC Circuit Electronic Ignition Computer Controller Before troubleshooting verify that the drain valve is fully closed then turn on the control
13. 1 5 Troubleshooting and Problem Isolation Because it is not feasible to include every issue that might occur this section is intended to provide technicians with a general knowledge of the broad problem categories associated with this equipment and the probable causes of each With this knowledge the technician should be able to isolate and 1 14 correct any problem encountered 1 5 1 Typical Problems You are likely to encounter problems in these broad categories Pilot Failure Ignition Failure Improper Burner Function Improper Temperature Control Gas Valve Malfunction Computer Malfunction Filtration Malfunction Leakage Basket Lift Malfunction a aS Read the following sections to learn more about each category series of troubleshooting guides is also included at the end of the chapter to assist in identifying some of the more common problems In addition Section 1 5 2 will guide technicians through interpretation of digital controller lights helpful in diagnosing problems Pilot Failure There are two types of pilot failure no pilot flame and unreliable pilot flame No pilot flame Unreliable pilot flame Insufficient gas supply Open or grounded high limit Clogged pilot orifice Loose or corroded wire connections Air in gas lines usually in new installations Low or no voltage out of thermopile Bad gas valve Ignition Failure Ignition failure occurs when the gas valve
14. 1 1 2 Electronic Ignition In units configured for electronic ignition a black ignition module connected to an ignitor assembly replaces the pilot system The ignition module performs three important functions supply voltage to the gas valve provide an ignition spark and proof the pilot flame The module contains a 4 5 second time delay circuit and a coil that activates the gas valve The ignitor assembly consists of a spark plug a pilot and a flame sensor element At start up the power switch is placed in the ON position supplying 12 VDC to the heat control circuitry in the controller or computer and to one side of the heat relay coil on the interface board If resistance in the temperature probe indicates the temperature in the frypot is below 180 F 82 C the current flows through a melt cycle circuit where a timer switch alternately closes for 3 seconds and opens for 24 seconds If the temperature is 180 F 82 C or above the current flows through a heat circuit bypassing the timer switch In either case current is supplied to the other leg of the heat relay coil which closes an electronic switch in the 24 VAC circuit to provide current to the ignition module Circuitry in the ignition module sends 24 VAC current to the gas valve via a normally closed high limit switch and a drain safety switch Simultaneously the module causes the ignitor to spark for 4 seconds to light the pilot flame A flame sensor verifies that the pilot is lit
15. 10 x Washer Hex Head 809 0173 Clip Tinnerman 809 0170 Screw 14 x Slotted Pan Head 210 0681 Probe Guard 220 0927 Air Heat Shield 31 220 0928 Air Heat Shield 15 E O OO 3 QA X Not illustrated 2 25 2 14 Gas Valves and Burners 2 14 1 PMJ45 Gas Valves and Burners NOTE This style of burner heat shield is only used with the burner manifold above the filter unit All others use 823 0574 See Item 7 in the parts list on the next page NOTE Red dot indicates propane butane pilot assembly green dot indicates manufactured gas no dot indicates natural gas Gas Valve Conversion Kits Non CE Natural to Propane 826 1143 Non CE Propane to Natural 826 1144 CE Natural to Propane 826 1200 CE Propane to Natural 826 1201 COMPONENT 230 1177 Metal Deflector Target Sides Individual 230 1206 Metal Deflector Target Rear Individual Ignitors see Section 2 14 3 826 1155 Ignitor Kit Optional Piezo Burner Manifold 810 2710 FV 810 2708 DV Left Side 810 2709 DV Right Side 810 0691 Tube Vent CE 810 1166 Not illustrated 45 Gas Valves and Burners continued on next page 2 26 PART Orifices for high altitude and special gasses contact Frymaster 826 1357 1 45 mm Natural Gas pkg of 10 826 1387 86 mm Propane Butane Gas pkg o
16. 826 1333 Terminal Male Split Pin pkg of 25 807 2518 Plug Mate N Lock Dummy Pin 826 1331 Terminal M amp L Female Split Pin pkg of 25 826 1336 Terminal M amp L Male Split Pin pkg of 25 807 0154 Cord Set Power Cord Not illustrated tn O 2 35 2 19 Garland Range S35 Parts ITEM PART COMPONENT Cabinetry 806 6741 Cabinet Assembly H35 900 2266 Cabinet Back Upper 823 2282 Fluecap 824 0517 Topcap 806 6765 Door Assembly 806 3943SP Frypot Assembly 106 4430 Flue Assembly 810 1195 Top Back Guard 806 6985 Wiring Harness 810 1306 1 2 Brass Manual Gas Valve KIT1653 Garland Piezo Ignitor Kit Not illustrated 2 20 Power Shower ITEM PART COMPONENT Power Shower Assembly 806 4542SP MJ35 806 4503SP MJ45 Components 823 1522 Power Shower Body MJ35 823 1485 Power Shower Body MJ45 809 0415 Screw Clean out 826 1344 O ring 826 1390 Seal 814 0001 Grip Frymaster ant OWOC Frymaster L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE 819 6092 PRINTED IN THE UNITED STATES 1 800 551 8633 March 2011
17. 826 1527 Kit Thermocouple with Adapter CE Pilot Assemblies 810 1723 Thermocouple Adapter CE Pilot Assemblies 810 0705 Tube Pilot Gas Use with all burner assemblies except Hong Kong export units 812 0278 Tube Pilot Gas Use with Hong Kong export units only Gas Valves Non CE see Note 1 below 807 1603 mV Natural Gas 807 4137 mV Natural Australia Requires kit 807 1846 to use Propane 807 1604 mV Propane Gas 807 3294 24V Natural Gas for 240V use 807 0025 807 3295 24V Propane Gas for 240V use 807 0759 810 0786 E I Natural 810 0787 E I Propane Gas Valves CE 806 6710 24V Natural Gas see Note 2 below 806 6711 24V Propane Gas see Note 2 below 806 7101 mV Natural Gas 806 7102 mV Propane Gas Mount Assembly gnitor Electrode Flame Sensor Mount Plate 806 5895 Natural Gas Right 806 5896 Natural Gas Left 806 5897 Pro But Gas Right 806 5894 Pro But Gas Left 806 4781 Capacitor 810 1183 Tee 4 Brass Compression 826 2554 Millivolt Switch NOTES 1 gas valve capacitor P N 806 4781 is required on gas valves used on units with thermostat controllers 2 An adapter kit P N 812 1256SP is required to connect the high limit thermostat to Item 11 It is ingloged with Item 6 on Page 2 40 2 14 2 PMJ35 Gas Valves and Burners NOTE This style of burner heat shield is only used with the burner manifold above the filter unit All others use 823 0574 See 7 in the parts list on
18. Drain Extension 1 25 inch Full vat Drain Extension 1 inch Dual vat Handle Drain Valve Handle Drain Valve Sleeve Handle 2 19 2 10 Filter Boxes SIN 120V Assembly 208 240V Assembly 106 3981 106 3989 DE JE EL 208 250V Assembly 106 3988 2 20 Complete Box Assemblies 106 3981 120V see also 806 6912 106 3988 208 250V 106 3989 208 240V Components 200 6836 Filter Box 200 6837 Lid 200 6838 Mount 806 7494 Plug Assembly Non Reversing 810 1421 Harness to Control Circuits 806 8021 Plug Assembly Heater Plug 807 0012 Relay 18 Amp 807 0141 Connector Right Angle Transformers 807 0800 120V 24V 807 0680 208 240V 24V 807 1999 208 250V 12V amp 24V 810 1164 Terminal Block 1 Plc Screwless 812 1704 Conduit Flex 3 2 x 13 5 812 0636 Conduit Flex 52 x 15 816 0217 Paper Insulation 826 1366 Nut 4 40 Keps Hex with External Tooth pkg of 25 826 1359 Screw 4 40 4 Slotted Round Head pkg of 25 809 0360 Screw 8 x 3 2 Washer Slotted Hex Head 810 1421 Harness Control Circuit Not illustrated 1 2 3 4 5 6 7 8 2 21 2 11 Filter Pan Assembly ITEM PART COMPONENT 10
19. with Brake Filter Cabinet with hardware 826 1130 810 0750 Caster 5 Rigid PMJ units 826 0900 Chain Restraint Kit 826 1113 Fastener Kit one per caster or leg Not illustrated 2 8 2 5 Component Boxes L T gt TT Full vat Component Box Assembly with Melt Cycle Timer Full vat Component Box Assembly Standing Pilot T TE Yor Full vat Component Box Assembly Electronic Ignition Illustrations may differ slightly from actual boxes depending upon the configuration of the fryer PART COMPONENT 807 0670 Relay 24V 807 0833 Relay Latch 807 0834 R
20. 6 Disconnect both pipe union collars from the gas valve and remove the valve 7 Remove the pipefittings from the old gas valve and install them on the replacement valve Use Loctite PST56765 or equivalent pipe thread sealant on the threads 8 Reverse Steps 1 6 to install the replacement gas valve WARNING 1 4 11 Replacing the Pilot Assembly or Thermopile Drain the frypot or remove the handle from the drain valve 1 Remove the burner assembly in accordance with Steps 1 10 before proceeding further in Section 1 4 9 2 To replace only the thermopile a Bend the clip at the bottom of the pilot assembly and press the thermopile out of the pilot assembly from the top b Disconnect the thermopile fitting from the gas valve pilot coil c Reverse Steps a and b to install the replacement thermopile 3 To replace the complete pilot assembly Bend the clip to release the thermopile a Disconnect the pilot tubing from the bottom of the pilot assembly b Remove the screw from the pilot mounting bracket to release the pilot assembly c Disconnect the thermopile fitting from the gas valve pilot coil d Reverse Steps a c to install the replacement assembly 4 Reinstall the burner assembly by reversing Steps 1 8 of Section 1 4 9 1 4 12 Replacing the Frypot 1 2 Drain the frypot Disconnect the fryer from the electrical power supply Turn off the gas supply and disconnect the fryer Remove all accessories i e frypot covers basket
21. 806 8689SP Pro But Gas with Thermocouple Co axial Lead 106 9571 Pro But Gas with Thermocouple Australia Co axial Lead 106 1912 Pro But Gas Australian Co axial Lead 810 2070 Pro But Gas mV Burner Heat Shield Assemblies 823 5295 Filter Burner Position Left includes bracket 210 9729 823 5296 Filter Burner Position Right includes bracket 210 9729 823 0574 Non filter Burner Position includes bracket 930 0075 826 2109 Kit Retrofit Filter Lid includes 823 5295 and 823 5296 see Page 2 29 826 2110 Kit Retrofit Filter Lid LH Spreader includes 823 5295 see Page 2 29 826 2111 Kit Retrofit Filter Lid RH Spreader includes 823 5295 see Page 2 29 Thermopile Thermocouple 810 2007 Pilot Natural Gas 810 2022 Pilot LP Gas 807 3485 Thermopile Generator with Adaptor for use with 810 2007 810 2022 PMJ35 810 1873 Thermopile 1TT Non CE Pilot Assemblies push on terminals PMJ45 810 0705 Tube Pilot Gas Use with all burner assemblies except Hong Kong export units 812 0278 Tube Pilot Gas Use with Hong Kong export units only Gas Valves Non CE see note below 807 1603 mV Natural Gas 807 4137 mV Natural Gas Australia also requires kit 807 1846 807 1604 mV Propane Gas 807 3294 24V Natural Gas for 240V use 807 0025 807 3295 24V Propane Gas for 240V use 807 0759 810 0786 E I Natural 810 0787 E I Propane 810 0691 Tube Vent NOTE A gas valve capacitor P N 806 4781 is required gas valves used on units wit
22. Failed high limit If24 VAC is not present at the gas valve go to Troubleshooting the 24 VAC Circuit Section 1 7 1 1 7 3 Troubleshooting the Thermostat Check the calibration of the thermostat before troubleshooting if possible PROBLEM PROBABLE CAUSES The burner does not light when the thermostat is set to the maxi Failed thermostat mum setting Failed wiring If 24 VAC is present at the gas valve but the burner is not lighting go to Troubleshooting the Gas Valve Section 1 7 2 1 26 1 7 4 Troubleshooting the Temperature Probe Follow these guidelines to troubleshoot the temperature probe 1 While it is still in the frypot inspect the probe body for damage Inspect the leads for fraying burning breaks or kinks If the probe is bent dented or cracked or if the leads are damaged replace the probe Determine the temperature of the cooking oil using a thermometer or pyrometer placed at the tip of the probe Disconnect the 15 pin wiring harness from the interface board Measure the probe resistance using J2 pins 13 and 14 Resistance should approximately equal the given probe resistance for the corresponding temperature on the chart in Section 1 6 Page 1 23 If not the probe has failed and must be replaced Probes cannot be calibrated If the resistance matches the corresponding temperature on the chart measure the resistance through J2 pin 13 and ground Then through J2 14 and ground If
23. Four Station Fryer 106 4043 Five Station Fryer Back Panels Single 200 6903 Jse with 106 4030 106 4028 200 6904 Jse with 106 4030 106 4028 210 6817 Jse with 106 4028 210 6818 se with 106 4028 200 5867 Jse with 105 4525 Applebee s Panels Upper Use with cabinet assemblies se with 106 4036 106 4038 106 4039 106 4051 106 4053 se with 106 4036 106 4051 106 4053 se with 106 4037 106 4039 106 4052 se with 106 4052 106 4037 se with 106 4036 106 4038 106 4039 se with 106 4037 106 4039 se with 106 4037 se with 106 4036 106 4038 Panels Lower Use with cabinet assemblies 200 6905 Use with 106 4036 106 4038 106 4039 106 4051 106 4053 200 6908 Use with 106 4037 106 4039 106 4052 210 6874 Use with 106 4037 106 4039 106 4052 210 6897 Use with 106 4037 106 4039 Brace Top Cabinet 900 4813 Single Station Fryer 900 7730 Two Station Fryer 900 9430 Three Station Fryer 900 9318 Four Station Fryer 200 5474 Five Station Fryer Side Left Cabinet 211 6893 Side Left Cabinet Stainless Steel 201 6917 Cold Rolled Steel 211 6933 Side Left Cabinet Stainless Steel with hole 201 6934 Cold Rolled Steel Side Right Cabinet 212 6893 Side Right Cabinet Stainless Steel 202 6917 Cold Rolled Steel 212 6933 Side Right Cabinet Stainless Steel with hole 202 6934 Cold Rolled Steel Other Components 200 6908 Back Lower Cabinet Aluminized three and five station fryers 210 6897 Back Lower Cabinet Stainless St
24. PILOT position and light When the burner lights and continues to burn note the gas pressure reading and compare it to the accompanying tables To adjust burner gas pressure 5 6 Th On non CE valves remove the cap from the regulator adjustment screw On all units increase the setting on the thermostat until the burner comes on Monitor the gas pressure reading on the manometer or pressure gauge 1 3 10 11 12 35 Series Standard Burner Manifold Gas Pressures was 9 0 p 2 24 kPa 35 Series CE Standard Burner Manifold Gas Pressures 45 Series Non CE Standard Burner Manifold Gas Pressures 8 25 W C p 2 05 kPa 45 Series CE Standard Burner Manifold Gas Pressures Natural Gas Lacq G20 under 20 mbar 11 mbar Natural Gas Gronigue G25 under 25 mbar Natural Gas Gronigue G20 under 20 mbar Natural Gas Gronigue 10 mbar G20 under 20 mbar Propane G31 under 37 or 50 mbar 22 5 mbar Belgian G25 and G20 9 0 mbar Natural Gas Lacq G25 under 25 mbar Propane 20 6 mbar G31 under 37 or 50 mbar G20 under 20 mbar 10 mbar Natural Gas Gronigue Belgian G25 7 0 mbar Use a flat head screwdriver to adjust the gas valve regulator adjustment screw to obtain the prescribed pressure written on the rating plate or one of the charts above Use the diagram on below to locate this screw Turn the screw clockwise to increase gas pressure and counterclockwise t
25. no longer receives power the gas supply stops or the pilot flame goes out Solid state controllers indicate ignition failure by illuminating the heat light and trouble light simultaneously Computers and digital timers will read H E to indicate ignition failure There three primary areas of focus in diagnosing and correcting ignition failure 1 The gas and electrical power supplies 2 The electronic circuits 3 The gas valve The Gas and Electrical Power Supplies The main indicators that the gas or electrical power supply is the cause of ignition failure are as follows an entire battery of fryers fails to light and or there are no indicator lights illuminated on the fryer experiencing ignition failure Verify that the quick disconnect hose is properly connected the fryer is plugged in the main gas supply valve is open and the circuit breaker for the fryer electrical supply 1 not tripped The Electronic Circuits If the fryer is receiving gas and electrical power the next most likely cause of ignition failure is a problem in the 24 VAC circuit of the pilot system If the fryer is equipped with a drain valve for filtration purposes check the drain valve to verify that it is fully closed A microswitch attached to the valve must be closed for power to reach the gas valve Often although the valve handle appears to be in the closed position the microswitch is still open If the valve is fully closed or the fryer is not equipped
26. of 25 826 1371 Screw 8 x gt Hex Head Drill Point pkg of 25 826 1374 Screw 10 x Hex Head pkg of 25 809 0503 Screw 8 32 x Hex Head 810 0172 Plug Stainless Steel Hole 810 1012 Toothed Rod Basket Lift 812 0442 Insulation Microswitch 813 0035 Bushing Bronze 640 ID 816 0033 Ty Wrap Screw Mount 900 5529 Gusset Basket Lift Motor 807 2513 Capacitor Motor 807 2572 Microswitch Resistor Assembly 806 8530SP 100 120V 106 2771 208 250V 806 5964SP Gear Motor Assembly 810 1013 Gear 809 0504 Set Screw 810 0973 Woodruff Key 806 9257SP Roller Guide Bracket Assembly Basket Lift Assemblies 106 1807SP 100 120V without relay 106 1810SP 208 250V KIT6421 Complete 120V Basket Lift Assembly for FPP35 45 KIT7193 Complete 230V Basket Lift Assembly for FPP35 45 KIT7413 Complete 230V Basket Lift Assembly for PMJ35 807 3699 Harness Basket Lift 824 1476 Drip Pan Left 824 1477 Drip Pan Right 200 8862 Drip Plate Shield Not illustrated E ON tA X Diagrams Pages 1 22 1 31 1 32 in Chapter 1 2 3 2 3 Cabinetry 2 3 1 FPP FMP Model Cabinetry
27. presence of 120 VAC Examine the diagrams on Pages 1 31 and 1 32 to identify components and wiring connection points See Page 1 22 for simplified basket lift schematics 1 23 1 5 2 Interpretation of Analog Controller Lights Power light ON heat light cycling trouble light OFF and melt light ON If the fryer oil temperature is below 180 F 82 C the lights indicate that the unit is operating normally If the fryer oil temperature is above 180 F 82 C and the heat light continues to cycle as if in the melt cycle this may indicate a defective probe circuit or low incoming 12 VAC to the controller Power light ON heat light ON trouble light OFF and melt light OFF If the fryer oil temperature is above 180 F 82 C and below the setpoint temperature the lights indicate that the unit is operating normally Ifthe fryer oil temperature is above setpoint and the heat light remains lit this may indicate a defective probe circuit Power light ON heat light OFF trouble light ON and melt light OFF If fryer oil temperature is below 410 F 210 C the lights indicate one of the following a The probe circuit is defective or b There is a connection problem on pins 2 or 10 on the 15 pin wiring harness If the fryer oil temperature is above 410 F 210 C the lights indicate a run away heating circuit 1 6 Probe Resistance Chart Probe Chart For use with 35 and 45 series
28. should be within 5 F 2 8 C of setpoint Fryers with thermostat control panels NOTE Remove the thermostat knob from its shaft to allow the control panel to hinge downward Follow the instructions in Section 1 4 2 to remove the knob and control panel 1 10 11 12 13 Fill the frypot to the lower OIL LEVEL line with cooking oil If using solid shortening it before starting the calibration procedure Ensure the fryer power switch is in the OFF position and light the pilot Refer to Chapter 3 of the Installation and Operation manual for detailed lighting instructions Insert a thermometer or pyrometer into the frypot so that it CAUTION touches the thermostat guard The thermostat flexible shaft must not be rotated while Loosen the setscrew and stop screw securing the thermostat installing the thermostat shaft extension to the flexible shaft Remove the extension to shaft extension expose the slot in the end of the flexible shaft Do not rotate the flexible shaft more than two turns in either direction Doing so will cause damage to the thermostat Place the fryer power switch in the ON position NOTE If the burner does not light at this time it does not mean the thermostat is defective Use a small flat head screwdriver to slowly turn the flexible shaft counterclockwise until the burner lights When the oil temperature reaches 325 F 162 C slowly turn the flexible shaft clockwi
29. 0V Modular Basket Lift Motor 6 Pin female w 6 wires plus 4 separate wires 106 1822SP 100 120V Modular Basket Lift Motor 12 pin female w 5 wires 106 1804SP 208 250V Modular Basket Lift Motor 12 pin female w 5 wires plus 3 separate wires 806 4798SP Basket Lift Power Non CE 6 pin male w 6 wires connects to 806 2079SP or 806 8555SP 806 67085 Basket Lift Power CE 6 pin male plus 806 4798 807 3699 Basket Lift Power Non CE CE 12 pin male w 6 wires connects to 106 1822SP or 106 1804SP 68 806 9777SP Thermostat Control Universal control panel end connections 806 9778SP Thermostat Control Universal component shield end connections 806 97795 Basket Lift Universal control panel end connections 806 97805 Basket Lift Universal basket lift end connections 806 9781SP Wiring Bundle Component Shield to Controller and Fryer Components 21 wire bundle 826 1560 Kit 45 Series Wiring contains 806 9777SP through 806 9781SP 806 35495 Interface Board interface board to fryer components 12 male w 5 wires 806 6705SP CE Non Direct Wiring Power Supply power cords joined in junction box 806 4214SP Fryer to Fryer Drain Safety Switch 2 pin male w two wires and 2 pin female w two wires 806 4215SP Fryer to Filter Drain Safety Switch 2 pin male w two wires and 2 pin female w two wires NOTE Assemblies 806 2079SP 806 9777SP through 806 9781SP and kit 826 1560 are universal in nature That is they contain all wires and connec
30. 160 Flexline x 3 813 0062 Elbow gt 90 BM 813 0165 Elbow Street gt NPT BM Oil Return Handle 807 2104 Microswitch included with Item 1 200 9065 Handle included with 1 MJ45 220 4357 Handle included with Item 1 MJ35 816 0644 Grip included with Item 1 Miscellaneous 811 0746 Aluminum Tape 150 roll 811 0861 Foam Tape sold by the foot 807 1472 Heater Strip 120V 40W 56 for 120V fryers 807 1473 Heater Strip 240V 70W 56 for 208 240V fryers Heater Tape 806 8065 100V 25W 18 806 5933 120V 25W 18 806 9245 120V 25W 36 806 6731 120V 40W 56 806 5934 208 240V 25W 18 106 5768 250V 25W 18 106 5849 250V 45W 36 806 6733 250V 70W 56 106 5011 Extension Harness 826 2100 Kit Retrofit 120V Heater 823 4743 Connector Female Suction 813 0156 Pipe Plug 810 1003 Valve 180 3 way Ball 807 2484 Valve Solenoid Vent 811 0932 Tubing Teflon 813 0275 Nipple 2 x 9 NPT BM Pipe 813 0087 Nipple 2 x 1 5 NPT BM Pipe 813 0460 Nipple gt x 3 NPT BM Pipe Not illustrated Oil Return Components continued on next X PART COMPONENT 816 0093 Gasket Pump and Motor 816 0220 Insulation Drain Safety Box included with Item 1 900 2110 Cover Oil Return Microswitch included with Item 1 806 8342 Support Oil Return Valve included with Item 1 Support Microswitch Mount included with Item 1
31. 4175 106 3375 106 3369 810 0387 210 5046 210 5819 210 6698 210 6960 210 6961 210 6962 210 6766 210 7002 210 7026 806 3660 806 4797 806 2071 807 4199 X X X Not illustrated Computer Magic 5 Full vat CE 826 2328 Dual vat CE 826 2391 On hood Remote Computer FV MJ 45 In hood Remote Computer FV MJ 45 Buffalo Wild Wings Computer Red overlay 807 4642 White overlay 807 4644 Violet overlay 807 4643 Basket Lift Timer Full vat CE 106 4172 Dual vat CE 106 4173 Digital Controller Full vat CE 106 4176 Dual vat CE 106 4175 Solid State Analog Controller Dual vat Full vat overlay 807 0847 Knob Controller Bezel Computer Single Station Tab Mount Use 230 7091 for Screw Mount 09 08 Two Station Tab Mount Use 230 7092 for Screw Mount 09 08 Three Station Tab Mount Use 230 7093 for Screw Mount 09 08 No Computer Single Station Fryer Two Station Fryer Three Station Fryer Applebee s Spreader Blank Bezel Single Applebee s spreader 210 8576 Blank Bezel 2 vat unit Sound Device SMT 810 3141 with 2 pin connector Buzzer Controller Harness Controller Harness SMT Remote 807 4397 2 13 WIRING ASSEMBLIES HARNESSES AND REMOTE CABLE ASSEMBLIES Wiring Assemblies and Harnesses 806 2079SP 100 120V Basket Lift Universal Motor 6 Pin female w 6 wires plus separate wire 806 8555SP 208 24
32. 6 5892 Front Baffle Assembly Front Flush Dual vat 809 0409 Screw Pilot Light Cover 810 0647 Holder Pilot Light Cover Screw 108 0442 Cover with Sight glass Pilot Light without sight glass 900 1090 806 5566SP Rear Combustion Chamber Panel Assembly 806 1097 Side Combustion Chamber Panel Assembly 826 0861 Kit Insulation cut to fit 816 0658 Insulation Back Lower Single 816 0656 Insulaiton Back Upper Single 809 0173 Clip Tinnerman 809 0170 Screw 14 x Slotted Pan Head 210 0681 Probe Guard 816 0698 Insulation Kaowool Blanket Front Flush 220 0927 Air Heat Shield 31 220 0928 Air Heat Shield 15 813 0463 Pipe Plug 1 2 Not illustrated 2 24 coo 1 ON X 2 13 2 PMJ35 Frypot Cabinetry Frypot assemblies located in Section 2 12 All insulation is included in 826 0861 and should be cut to fit ITEM PART COMPONENT 106 8274SP Flue Assembly MJ35 900 3267 Flue Deflector Box Assembly 806 4168SP Combustion Chamber Front 806 4168 Front Baffle Assembly Front Flush Full vat 809 0409 Screw Pilot Light Cover 810 0647 Holder Pilot Light Cover Screw 108 0442 Cover with Sight glass Pilot Light without sight glass 900 1090 900 6204 Combustion Chamber Side 826 0861 Kit Insulation cut to fit 812 0134 Insulation Frypot Upper Side 816 0658 Insulation Frypot Lower Back Singles 816 0656 Insulation Frypot Upper Back Singles 826 1374 Screw
33. 7SP Thermostat Dial Plate Assembly High Limit Thermostat 826 1177 425 F High limit Non CE 806 7550 218 C High limit CE includes adapter for gas valve hookup See note on Page 2 34 Flex Shaft 810 0999 Flex Shaft Control Panel Mount Assembly 9 4 overall 810 0345 Shaft 7 25 Thermostat Flexible Extension 810 1651 Shaft 5 50 Thermostat Flexible Extension 810 0276 Shaft 2 25 Thermostat Flexible Extension 900 2071 Mounting Bracket Timers Basket Lift 826 2698 15 minute Electronic Timer Single 826 2699 15 minute Electronic Timer Multi vat System 810 0585 15 minute Mechanical Timer 910 1551 15 minute Mechanical Timer Bezel Knobs 810 0387 Knob Control Solid State Controller 826 1395 Plug Button pkg of 10 810 1287 Knob 15 minute Mechanical Timer 810 0110 Knob Fenwal Thermostat with Two Allenhead Screws 810 0334 Knob with Skirt 810 0388 Knob 1 Black 826 1575 Kit Retrofit 5 minute Timer 807 4134 Butterfly Envelope Adapter CE included in 810 3442 106 4386SP Toggle Switch Optional 806 4206 Temperature Probe 210 0681 Probe Guard Not illustrated 2 34 2 18 Wiring Harnesses Pin Terminals and Power Cords ITEM PART COMPONENT Connectors 807 1068 2 pin Female 807 0158 6 pin Female 807 0156 9 pin Female 807 0159 12 pin Female 807 0875 15 pin Female 807 1067 2 pin Male 807 0157 6 pin Male 807 0155 9 pin Male 807 0160 12 pin Male 807 0804 15 pin Male 826 1332 Terminal Female Split Pin pkg of 25
34. 8 9 Not illustrated 2 1 2 2 Basket Lift and Associated Parts 10 usaq sey 15 9816 908 10 1772 901 1015159 eui 06 802 104 450258 908 A quiesse 10151591 991 Jo peoejde1 eq 1992 09 10131594 uoee spun 021 001 104 20 01 19V Ajoyesedas eq 1snuu 5 9599 JO 6 g Z lt JOU op 06 0181 901 pue 021 001 45108 90 seiquiessy SALON 20 11 e40jeg 0 QOS m 2 2 PART 910 4776 Enclosure Stainless Steel 900 4776 Enclosure Cold rolled Steel 826 1991 Kit Cold rolled Steel Enclosure with 12 screws 823 7062 Basket Lift Arm Left 823 7064 Basket Lift Arm Right 901 8499 Chassis Left 902 8499 Chassis Right 200 2942 Mount Basket Lift 809 0082 Truarc Retaining Ring 94 826 1361 Screw 8 32 x 1 Slotted Truss Head pkg of 25 809 0127 Screw 4 20 x Slotted Round Head 809 0186 Lock Washer with External Teeth 8 826 1366 Nut 4 40 Hex Keps with External Tooth pkg of 25 809 0247 Nut 8 32 Hex Keps 826 1359 Screw 4 40 x Slotted Round Head pkg
35. 8 0184SP Filter Pan No Rollers July 2008 Use 106 3796SP Pan with Rollers 810 3161 Crumb Tray 813 0568 Plug Socket head Pipe 826 1372 Nut Grip 4 20 Hex pkg of 10 826 1392 O ring 810 2198 Roller Filter Pan Rail 809 1025 Nylon Slides 826 2603 Rail Set Filter Pan Rail 826 1979 Kit Filter Pan Roller 809 0191 Washer Spring Lock 1 4 812 2024 Screen Sana Grid 810 3760 Ring Hold Down 810 2910 FMP see also 810 3760 823 6412 Lid Filter Pan FPP included in kit 826 2109 826 2110 and 826 2111 823 5334 Lid Filter Pan FMPH 823 5294 Splash Shield included in kit 826 2109 826 2110 and 826 2111 106 5141 Bracket Burner Heat Shield Mounting MJ35 809 0173 Clip Tinnerman included in kits 826 2109 826 2110 and 826 2111 200 9732 Lip Suction Fitting included in kits 826 2109 826 2110 and 826 2111 200 9715 Brace Drain Spout included kits 826 2110 and 826 2111 826 1371 Screw 8 x Hex Head Drill Point pkg of 25 809 0785 Screw 14 x 34 Slotted Head 200 6310 Support Rear Pan Rail 809 0743 Screw 4 40 x 1 Pan Head Stainless Steel 803 0170 Filter Paper 19 5 x 25 5 box of 100 sheets 803 0002 Filter Powder box of 80 individual packs 810 2800 Carl s Jr Filter Leaf 816 0757 O ring Optional Filter Leaf Not illustrated 2 3 4 5 6 7 8 2 22 2 12 Frypots MJ45 Full vat SS ITEM PART MJ35 Full vat SS MJ35 Full vat SS Front Flush
36. 806 9385 Full vat 900 2112 Dual vat 826 1376 Nut 10 32 Keps Hex pkg of 10 826 1366 Nut 4 40 Keps Hex with External Tooth pkg of 25 809 0194 Washer Flat 5 16 SAE 809 0056 Nut 167 18 Hex 809 0514 Capscrew 5 167 18 Hex SAE WIRO0220 Pump Wiring Assembly 826 1359 Screw 4 40 x Keps Hex pkg of 25 Kit Heater Tape Retrofit 826 2118 Kit 100 VAC 826 2119 Kit 120 VAC 826 2120 Kit 220 240 VAC 826 2121 Kit 250 VAC Not illustrated 2 16 Oil Return Assembly 106 4002 Valve Assembly Full vat 106 4003 Valve Assembly Dual vat 807 2484 Valve Solenoid NPT 810 1003 180 3 way Valve 810 1372 Fitting 90 4 Tube 810 1668 Adaptor Male OD x 810 1669 Adaptor Female OD x 4 810 1680 Flexline OD x 6 5 Long 810 2791 Manifold Oil Return 813 0156 Plug gt Hex Head BM 813 0165 Elbow Street gt x gt NPT 90 BM 813 0469 Cap Pipe gt BM 816 0644 Grip Yellow Not illustrated 2 33 2 17 Thermostats and Timers COMPONENT Operating Thermostat Assembly Fenwall 806 0183 With Two Blue Insulated Push on Terminals 4 MJ35 amp 45 Non CE 806 5816 With One Wire Push on One Fork Terminal 3 MJ35 Non CE 806 7972 With One Wire Push on One Fork Terminal 3 MJ35 CE 106 7036 With One Wire Push on One Fork Terminal 4 MJ45 CE 806 9617 With One Blue Insulated Push on One Fork Terminal 4 MJ35 amp 45 CE 806 008
37. 809 0921 803 0099 Basket Full 803 0271 Basket Twin 803 0190 Basket Twin Buffalo Wild Wings 803 0357 Basket Triple 803 0132 Wire Basket Support Rack Full vat MJ 45 803 0133 Wire Basket Support Rack Dual vat 803 0032 Wire Basket Support Rack without Notches MJ 35 803 0136 Basket Support Screen MJ 45 803 0037 Basket Support Screen MJ 35 810 0088 Flexible Gas Line 1 36 810 0084 Flexible Gas Line 34 48 810 0073 Quick Disconnect Fitting 1 Female 810 0074 Quick Disconnect Fitting 1 Male 803 0188 Sediment Tray Full vat MJ 35 803 0103 Sediment Tray Full vat MJ 45 803 0107 Sediment Tray Dual vat Left MJ 45 803 0108 Sediment Tray Dual vat Right MJ 45 806 5518 Cover Frypot or Holding Station Full vat 806 3232 Cover Frypot or Holding Station Dual vat 826 0993SP Handle Kit Frypot Cover 826 1351 Nut Retainer 14 20 Nutsert pkg of 10 803 0197 Fryer Friend Clean out Rod 27 803 0209 Brush Frypot 803 0278 Brush L Shaped 823 3660 Crumb Scoop 823 5936 Splash Guard Right 823 5937 Splash Guard Left OPT32686 Foodwarmer with scoop pan 806 6988SP Foodwarmer Kit 106 4786 Spreader Storage Pan 910 3557 Flue Deflector See Section 2 6 for more information and associated items 826 1017 Screw Kit Flue Deflector See Section 2 6 for more information and associated items KIT3647 Applebee s Heat Lamp available as OPT33030 for MJ 45 onl 2 3 4 5 6 7
38. 93 Drain Valves PM Models q u a reed DE rH RESET OS 2 19 2 AO Filter BOX682222 u u tue rci 2 20 2 I t PaltecPan Assembly esent REDIERE 2 22 DAD 2 23 2 13 Pry pot 2 24 2 131 PMJIASErypot Cabtnetry ei eorr 2 24 2 13 2 PMJ35 Etypot citet e er Rer ii E 2 25 2 Valves and BUFBetsz eve rip Ete rrt ird ERI 2 26 2 14 1 PMJ45 Gas Valves and B rn rS u reete etna nantur 2 26 2 14 2 PMJ35 Gas Valves and BU rliers 2 28 2 14 3 M Ems 2 30 2 15 Return eset iri bete 2 31 216 ON Assembly eee rne aee 2 33 2 17 Thetim stats a en TEE 2 34 2 18 Wiring Harnesses Pin Terminals and Power Cords essere 2 35 2 19 Garland Ranae 535 2 36 2 20 Power SH W8P ua 2 36 PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 amp 45 CHAPTER 1 SERVICE PROCEDURES 1 1 General Performance Pro Series gas fryers formerly Master Jet 35 and 45 series fryer
39. ammed cooking time has elapsed the basket lift receives current and raises the basket out of the oil In units configured for manual push button controls a mechanical or electrical timer controls voltage to the system Turning a rotary knob sets the cook time and pressing the button in the middle of the knob activates the motor When the timer times down power is supplied to the opposite pole of the motor through the upper microswitch The motor drives the rod upward until it loses contact with the upper microswitch cutting power to the motor and stopping the lift In units configured for basket lift timers or Computer Magic computers the process is almost identical The difference is that the push button mechanical timer is replaced with timing circuitry in the computer or controller The operator programs the specific cook times and other settings into the computer or controller When the product button is pressed the timing circuitry activates a coil in the basket lift relay to supply power to the lower microswitch As with the manually controlled units the microswitches stop the motor at the lift s upper and lower travel limits and reverse the direction of current flow reversing the motor s direction There are three basket lift problem types They are binds and jams motor and gear wear and 1 22 electronics failure Binds and Jams Noisy jerky or erratic movement of the lifts is usually due to lack of lubri
40. be and high limit thermostat and install them on the replacement frypot 1 13 21 22 In units with multiple frypots add a bead of silicon along the joint between the frypots to ensure seal Then insert the top connecting strip Reverse Steps 1 25 to reassemble the fryer 1 4 13 Replacing a Pump Motor 1 Disconnect the unit from the electrical power supply 2 Remove the filter pan from the unit and drain the frypots into a Shortening Disposal Unit SDU or other appropriate metal container DANGER DO NOT attempt to drain more than full frypot or two split frypots into the SDU at one time 3 Position a container beneath the oil return fitting at the front of the cabinet Disconnect the flexible oil line from the fitting allowing any residual oil to drain into the container 4 At the rear of the fryer unplug the left connector as viewed from the rear of the fryer from the transformer box Using a pin pusher push the pump solenoid valve wires from Pins 7 and 9 5 Remove the four nuts and bolts attaching the motor mount to the rear motor mount support At the front of the fryer remove the cover plate from the front of the motor and disconnect the motor wires 7 Place a 1 foot length of wood or similar beneath the motor mount near the front of the unit and remove the two remaining nuts and bolts attaching the motor
41. by measuring the flow of microamps through the flame can vary averages 1 9 microamps If the pilot does not light or is extinguished current to the ignition module is stopped preventing the main valve from opening and the ignition module locks out until the power switch is turned OFF then back ON 1 1 1 1 3 Controller Options Performance Pro gas fryers may be equipped with thermostat controls analog controllers digital controllers basket lift timers or Computer Magic computers In fryers equipped with thermostat control panels the fryer and melt cycle are turned on and off using rocker switches and the temperature is set by a knob connected directly to the frypot mounted thermostat These units have no interface board When the melt cycle switch is placed in the ON position the fryer stays in the melt cycle mode until the switch is manually placed in the OFF position even if the oil is at setpoint temperature In units equipped with thermostat access doors the temperature control knob is located behind the hinged front panel Service procedures for this type of thermostat are slightly different from units with other thermostat controls Fryers equipped with other types of controllers have an interface board located in the component shield behind the control panel 1 1 4 Thermostats and Temperature Probes Performance Pro gas fryers may have different kinds of thermostats depending on their configuration Fryers equipped with thermos
42. cation of the rods and their bushings Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem Another possible cause of binding is the improper positioning of the motor which prevents the gear from correctly engaging the teeth in the rod To correct the problem loosen the screws that hold the motor in place and move it forward or backward until the rod has just enough slack to be rotated slightly Motor and Gear Wear The most likely problem encountered in this category is erratic motion of the lift due to a worn drive gear Failure to keep the lift rod and bushings properly lubricated will cause unnecessary wear of the gear Correct the problem by replacing the worn gear If the lift cycles correctly but fails to remain in the up position i e goes up but then slowly settles back down into the frypot the problem is a failed motor brake The brake cannot be repaired and the motor must be replaced If the motor fails to run when power is reaching it replace the motor because it has burned out Electronics Failure An electronics failure may be caused by relays microswitches capacitors resistors interface boards wiring and controls Troubleshooting electronics is a process of verifying current flow through the individual components up to and including the motor Using a multimeter set to the 250 VAC range check the connections on both sides of each component for the
43. ccess Door MJ 35 106 4050 Complete with Toggle Switch 106 4049 Complete without Toggle Switch see also 106 7449 Thermostat Access Door MJ 35 106 4386SP Toggle Switch Assembly 824 1394 Switch Guard 210 6930 Door Panel 210 8289 Frame with Toggle 210 6832 Frame without Toggle 106 4235SP Control Panel MV with Mechanical Timer FPP 210 7026 Control Panel Spreader Cabinet FPP 210 6946 Control Panel with toggle swtch holes PMJ 210 8686 Control Panel without toggle switch holes PMJ Carl s Jr Risers see instruction sheet 819 6443 for installation instructions 826 2626 Flue Cap Single 826 2627 Flue Cap 2 vat 826 2628 Flue Cap 3 vat 826 2629 Flue Cap 4 vat 809 0171PK Thumbscrew 826 1351 Cage Nut Not illustrated 2 12 2 7 Controller Assemblies Frymaster Frymaster v comm Hi P EA LSJ gt Frymaster SOLID STATE ITEM PART COMPONENT 823 2327 826 2390 106 7248 826 2280 826 2409 826 2408 826 2449 826 2393 106 4171 826 2394 106
44. ch box Pull up and forward on the component shield to clear the rear mounting stud on the front of the frypot and remove it from the fryer by rotating its right side up and to the left Disconnect the pipe union on the bottom of the gas valve On units with filtration disconnect the section of drain connected to the drain valve of the frypot to be removed Take off the topcap by removing the pairs of screws from each tab in the upper corners Pull up to slide it off the fryer It may require a rubber mallet to loosen it Remove the frypot hold down bracket which attaches the front of the frypot to the frame of the fryer It is held in place by three screws two securing it to the frame and one securing it to the frypot Remove the flue cap A CAUTION a Remove all of the screws attaching the back panels to the Clean all threads and apply fryer and remove the panels Loctite PST56765 thread sealant or equivalent when b Remove the screws in the bottom left and right corners of installing the drain valve the flue cap high limit and thermostat or temperature probe on the c Slide the flue cap up to remove it replacement frypot Remove the oil return line from the front of the frypot to be removed Lift the complete frypot assembly frypot burner gas valve and flue from the fryer cabinet Transfer the burner heat shield and burner to the replacement frypot Remove the drain valve thermostat or temperature pro
45. d 3 Unplug the 15 pin wiring harness and grounding wire from the controller Remove the high limit thermostat wires from the gas valve pilot coil 1 9 9 Unscrew the high limit thermostat from the fryer and remove it Attach the appropriate terminals instructions furnished in the replacement kit to the thermostat leads Apply Loctite PST56765 thread sealant or equivalent to the threads of the replacement high limit thermostat Reverse Steps 1 6 to install the replacement high limit 1 4 7 Replacing the Heat Mode Indicator Light in Fryers with Thermostat Controls 1 2 J Disconnect the fryer from the electrical power supply Remove the thermostat knob and control panel as instructed in Section 1 4 2 or 1 4 3 as appropriate Carefully press the light out from the back of the control panel Disconnect one wire at a time and reconnect it to the replacement light before disconnecting the next wire Continue until all wires are transferred Carefully press the light back into the control panel Reinstall the thermostat knob and control panel by reversing Step 2 Reconnect the fryer to the electrical power supply 1 4 8 Replacing the Power or Melt Cycle Switch in Fryers with Thermostat Controls 1 2 Disconnect the fryer from the electrical power supply Remove the thermostat knob and control panel as instructed in Section 1 4 2 Using a flat head screwdriver disconnect the chrome bezel from the tabs on t
46. d lifting it up and out of the roller track Remove the burner hanger screws and lower the front of the main burner Pull it forward to clear the rear burner hanger and lower the burner to the floor Raise the front of the fryer enough to slide the burner from under the fryer cabinet To replace only the ceramic targets straighten the CAUTION target locking tabs with a pair of needle nose pliers or a Avoid cypss threading and screwdriver and slide the target up and off the bracket Slide stripping when reinstalling the replacement target onto the bracket and bend the locking the brass orifices tabs down To replace the entire target assembly use 2 inch 13mm box end wrench to remove the two brass orifices that hold the assembly to the burner manifold Position the new assembly and replace the orifices Reverse Steps 1 9 to reinstall the burner assembly Compare spacing and alignment of targets with the parameters in Section 1 3 4 A WARNING Disconnect the fryer from the electrical power supply Turn Drain the frypot or remove the off the gas and disconnect the fryer handle from the drain valve before proceeding further Drain the frypot or remove the handle from the drain valve Disconnect the wires from the gas valve terminal block marking each wire to facilitate reconnection 1 11 Remove the high limit thermostat wire from the gas valve pilot coil 5 Disconnect the pilot gas line fitting from the gas valve
47. d power is again cut to the motor Pushing the timer button again restarts the cycle Computer Controller Modular Basket Lift Simplified Schematic H N Upper Limit Microswitch N C Lower Limit To computer controller Microswitch via interface board When the product button is pushed on the computer controller current flows through a coil in the basket lift relay The lower circuit is activated and the basket lift lowers closing the upper normally open microswitch The basket lift rod moves down opening the lower normally closed microswitch and removing power from the motor When the computer controller times out the relay coil loses current and the upper circuit is activated The basket lift rises closing the lower microswitch When the rod opens the upper microswitch power to the motor is lost again Pushing the product button again restarts the cycle 1 21 Leakage When a frypot appears to be leaking suspect the areas where high limit thermostats temperature probes and drain fittings attach to the frypot When installed or replaced seal each of these components with Loctite PST56765 sealant or equivalent to prevent leakage If oil coats the sides or ends of the frypot the most likely cause is spillage over the top of the frypot There may also be oil pooled on the floor below the fryer This is not necessarily a sign that the frypot is leaking It is important to check the joints betw
48. diment to pass through and clog the suction tube on the bottom of the filter carriage Particles large enough to block the suction tube may indicate that the crumb tray is not being used during filtering Pan blockage can also occur if shortening remains the pan and solidifies The heater strip on the suction tube prevents solidification of residual shortening left in the tube It will not melt or prevent solidification of shortening in the pan Remove blockages by forcing the item out with an auger or drain snake Compressed air or other pressurized gases should not be used to force out the blockage The Power Shower may need service for clogged openings shortening solidified in the tubes missing clean out plugs and missing or worn O rings To correct these problems clean the unit and replace missing or worn plugs and O rings 1 20 Manual Push Button Modular Basket Lift Simplified Schematic 2 Pole Mech Timer Z N O Upper Limit Microswitch 1075 40 6 2 Lower Limit Microswitch When the timer button is pushed the lower circuit is activated The basket lift lowers closing the normally open upper microswitch The motor loses power when the basket lift rod moves down and opens the lower normally closed microswitch When the timer times out the upper circuit is activated The basket lift rises closing the lower microswitch When the rod clears the upper microswitch it opens an
49. ection 1 3 2 for instructions on checking the pressure of gas supplied to the burner Misdirected or Weak Pilot Flame If popping is consistent during all hours of operation check position of the pilot above the burner orifice and verify that the pilot pressure is correct A 1 to 1 inch 25 to 38 mm flame indicates correct pilot pressure Refer to Section 1 3 3 for information on pilot flame adjustment Clogged Burner Orifices Clogged burner orifices especially those near the pilot are also likely causes of delayed ignition Lack of flame flames that are orange in color and flames that shoot out at an angle from the rest are indications of clogged burner orifices If only one side of the burner is lighting the rear deflector target may be misaligned or missing completely Improper burner pressure may also cause this If there are gaps in burner firing check for clogged burner orifices Inadequate Make up Air Another cause of popping is an insufficient air supply or drafts that are blowing the pilot flame away from the burner Check for negative pressure conditions in the kitchen area If air is flowing into the kitchen area this indicates that more air is entering the kitchen than is leaving it In a negative pressure environment the burners may not be receiving an adequate amount of air to maintain a strong pilot flame Other Causes of Popping Other causes of popping are more ambiguous and may have two or more possible causes
50. eel three and five station fryers 200 2235 Bracket Component Box 200 1953 Brace Front Cabinet 200 6057 Brace Cabinet Cross 200 6062 Support Cabinet upper Rear 200 6346 Gusset Rear Cabinet Not illustrated PMJ Non filter Model Cabinetry continued on next page Four station fryers use two backs made for two station fryers Five station fryers use two backs a three station fryer back with a two station fryer back 4 Ci ee CC e 200 6901 200 6902 200 6906 200 6907 210 6608 210 6895 210 6896 210 6650 4 4 4 4 4 4 Gece G e 2 7 200 6486 Brace Front Cross 200 6894 Post Rear Cabinet Long 200 6911 Post Front Cabinet Long 826 1374 Screw 10 x Washer Hex Head pkg of 25 823 4727 Hinge Assembly Left Upper 823 4728 Hinge Assembly Right Upper 823 4745 Hinge Assembly Left Lower 823 4713 on single fryers 823 4746 Hinge Assembly Right Lower 900 7326 Divider KIT0293 Joiner Kit Applesbee s Dump Station 810 1105 Magnet Door Single Fyer 809 0193 Nylon Washer Not illustrated 2 4 Casters Legs and Associated Hardware Legs 810 3169 Legs pkg of 4 810 3168 Leg Individual 826 1095 Anchor Strap Kit Casters 810 0357 Caster 5 Swivel with Brake with hardware 826 1118 810 0356 Caster 5 Swivel without Brake with hardware 826 1117 810 0378 Caster 5 Rigid 810 0651 Caster 3
51. een round drain sections and all of the fittings If removing a section of drain tube connected to the drain valve for any reason make sure that the O rings are in good condition and properly fitted within the drain during reinstallation Ensure that the clamps are tight and that the nut holding them onto the stud of the tube is not stripped or loose Also check that the drain tube runs downward from the drain along its whole length and has no low points where oil may accumulate In very rare cases a leak may develop along one of the welded edges of the frypot When this type of leak is suspected thoroughly inspect the frypot If it is definitely leaking replace the frypot Basket Lift Malfunction Performance Pro series gas fryers may be optionally equipped with automatic basket lifts to ensure uniform cooking time The lifts can be controlled manually or through a basket lift timer or Computer Magic computer Basket lifts will always come in pairs although each operates independently Each basket lift consists of a basket lift arm attached to a toothed rod a reversible drive gear motor and a pair of roller activated microswitches The gear motor engages the teeth on the rod and moves it up or down based on the motor s rotation Microswitches at the upper and lower limits of movement stop the motor when the basket is fully up or down They also reverse the direction of current flow to reverse the motor direction When the manually set or progr
52. elay Basket Lift 200 7176 Bracket Relay 810 2243 Spring Relay Hold Down 816 0217 Insulating Paper 810 1164 Terminal Block 1 Plc Screwless Terminal 810 1168 Terminal Block Screwless End 826 1337 Tab Terminal pkg of 5 806 5857 Interface Board Electronic Ignition 826 2425 Interface Board Pilot Ignition 826 1546 Melt Cycle Timer Kit 810 0045 Bushing 875 Transformers 807 0800 120V 24V 807 2176 100 120V 12V amp 24V 807 0680 208 240V 12V amp 24V 807 1999 208 240V 24V 208 250V 12V amp 24V 807 5244 Ignition Module Fenwal 826 2898 Kit to replace Honeywell module with Fenwal 807 5244 806 5879SP Cable Assembly Ignition Module Interface Board to Module 806 5830SP Cable Ignition with Ceramic Cover 807 3483 Cable Ignition used with MJ45 ignition cable kit 826 1721 807 4375 Connector Rajah 807 1928 Flame Sensor Electrode WIRO165 Component Shield Std Wiring FV 208 250 Export only 809 0349 Spacer Interface Board 826 1346 Spacer Ignition Module pkg of 10 WIRO0148 Component Shield with Mechanical Timer Wiring WIRO0161 Component Shield with Melt Cycle Wiring DV WIRO0164 Component Shield with Melt Cycle Wiring FV 240V and below WIRO0160 Component Shield Wiring DV WIRO163 Component Shield Wiring FV WIRO162 Component Shield Wiring FV DV WIRO0258 Wiring Component Shield WIRO0329 Component Shield Drainswitch Wiring DV FV WIRO0349 Microswitch Wiring DV WIRO0350 Microswi
53. er before servicing complete the following actions 1 Drain the frypot 2 Turn off the gas supply to the unit Unplug any power cords Disconnect the unit from the gas supply 3 Remove attached restraining devices including chain restraints and anchor straps 4 Relocate the fryer to an appropriate area for servicing 1 2 After servicing is complete 3 6 Return the fryer to its original location reconnect the unit to the gas supply and open the gas supply valve Be sure to reattach all restraining devices and plug in all electrical cords Refill the fryer with oil 1 3 Diagnostic Procedures 1 3 1 Cleaning the Gas Valve Vent Tube 1 4 Carefully unscrew the vent tube from the gas valve NOTE Straighten the vent tube for easy removal Pass a piece of binding wire 052 inch diameter or equivalent through the tube to remove obstructions Remove the wire and blow through the tube to ensure that it is clear Reinstall the tube and bend it so that the opening is pointing down 1 3 2 Checking the Burner Manifold Gas Pressure 1 4 Ensure that the gas valve knob or button is in the OFF AWARNING position The frypot must be filled with oil or water during this procedure Remove the pressure tap plug from the end of the manifold Connect a manometer or pressure gauge to the port Remove this plug and connect a manometer or pressure gauge to the port Place the gas valve in the
54. ermostat controls the melt cycle is controlled with a solid state melt cycle board and a melt cycle switch on the control panel In all cases replace the defective component In fryers equipped with other types of controllers the problem may originate in the controller the temperature probe or a malfunctioning heat relay on the interface board For problem isolation techniques refer to the troubleshooting guides Troubleshooting the Thermostat and Troubleshooting the Temperature Probe in Section 1 7 Troubleshooting Sediment Particle Failure to Control at Setpoint In fryers equipped with thermostat controls the problem will be in the thermostat Refer to Section 1 3 5 for instructions on calibrating the thermostat Possible causes are that Sediment Particle the thermostat is out of calibration the knob or flexible shaft is loose on the thermostat shaft thermostat wire is disconnected or broken the thermostat is defective Refer to Section 1 3 5 for instructions on calibrating the thermostat In fryers equipped with other types of controls the problem may originate in the temperature probe or probe circuit the interface board or the controller Refer to Troubleshooting the Temperature Probe Section 1 7 4 for problem isolation techniques Removing debris or shortening from a seized pump Gas Valve Malfunction Occasionally a gas valve may malfunction Use Section 1 7 2 Troubleshooting t
55. f 10 810 0407 2 15 mm Manufactured Gas 812 1203 1 00 mm Butane Gas Pilot Assemblies Non CE 810 1873 Natural Gas with Thermopile Twin Push on Terminals 807 3485 Natural Gas with Thermopile Twin Spade Terminals 106 1909SP Pro But Gas with Thermopile Twin Spade Terminals Pilot Assemblies CE and Export 806 8688SP Natural Gas with Thermocouple Co axial Lead 106 9570 Natural Gas with Thermocouple Australia Co axial Lead 106 1911 Natural Gas Australian Co axial Lead 810 2071 Natural Gas mV 806 8689SP Pro But Gas with Thermocouple Co axial Lead 106 9571 Pro But Gas with Thermocouple Australia Co axial Lead 106 1912 Pro But Gas Australian Co axial Lead 810 2070 Pro But Gas mV Burner Heat Shield Assemblies 823 5295 Filter Burner Position Left includes bracket 210 9729 823 5296 Filter Burner Position Right includes bracket 210 9729 823 0574 Non Filter Burner Position includes bracket 930 0075 826 2109 Kit Retrofit Filter Lid includes 823 5295 and 823 5296 see Page 2 29 826 2110 Kit Retrofit Filter Lid LH Spreader includes 823 5295 see Page 2 29 826 2111 Kit Retrofit Filter Lid RH Spreader includes 823 5295 see Page 2 29 Thermopile Thermocouple 810 2007 Pilot Natural Gas Honeywell 810 2022 Pilot LP Gas Honeywell 807 3485 Thermopile Generator with Adaptor for use with 810 2007 amp 810 2022 810 1873 Thermopile 1TT Spade Terminals Non CE Pilot Assemblies 810 3442 Thermocouple Assembly CE
56. gauge to verify spacing and alignment LI LI LI LI mO E 34 inch R n There should be approximately 34 inch spacing between the top edge of the targets and the side of the frypot LY 1 3 5 Calibrating the Thermostat Fryers with thermostat access doors 1 Fill the frypot to the lower OIL LEVEL line with cooking oil If using solid shortening pack it tightly into the frypot before starting the calibration procedure Light the pilot See Chapter 3 of the Installation and Operation manual for detailed lighting instructions Insert a thermometer or pyrometer into the frypot about 1 inch from the thermostat Open the thermostat access door and set the thermostat on the fryer to 325 F 162 C When oil reaches 325 F 162 C allow the burners to cycle on and off three times Take a temperature reading when the burners go off for the third time Loosen the setscrews in the thermostat knob and turn the knob to the temperature established by the thermometer pyrometer reading 1 5 8 Allow the burners to cycle on and off three more times and recheck the thermometer pyrometer reading against the thermostat setting Temperature readings
57. h thermostat controllers 2 29 2 14 3 Ignitors LEFT RIGHT 806 5895 Natural 806 5894 Natural 806 5897 Propane 806 5896 Propane ITEM PART COMPONENT 807 1928 Flame Sensor Electrode 910 2077 Pilot Mount 809 0121 Screw 10 32 x Hex Head 809 0500 Screw Stainless Steel 10 x Hex Head Washer Plate Pilot 910 2078 Left 910 2079 Right 910 2080 Heat Shield Ignitor 807 1707 Natural 807 1708 Propane Not illustrated 2 30 2 15 Oil Return Components Return Handle Full Vat Assembly Dual Vat 106 4002 5 106 4003 2 31 PART COMPONENT Handle Assemblies Oil Return Valve 106 4002SP FV Oil Return Assembly MJ45 106 4003SP DV Oil Return Assembly MJ45 106 9265SP FV Oil Return Assembly MJ 35 Pump and Motor 826 1712 100 120V 60 Hz motor and gasket 826 1756 208V 50 60 Hz motor and gasket 826 1270 230V 50 60 Hz motor and gasket 826 1755 250V 50 60 Hz motor and gasket 826 1264 Pump Viking 4 GPM 2 piece 106 3987 Filter Return Manifold see additional components below 813 0251 Nipple gt x 3 5 BM 823 4739 Bracket Suction Nipple 106 3986 Filter Suction Manifold see additional components below 813 0247 Nipple gt x 3 5 BM 823 4737 Bracket Suction Nipple 810 1668 Adapter Male 810 1339 Flexline 4 5 Included with Filter Return Suction Manifolds 810 1669 Adapter Female 810 1680 Flexline 6 5 810 1
58. he Gas Valve to determine if the valve has failed Computer Malfunction Before diagnosing problems related to a computer controller it is important to understand the use and significance of sensitivity and recovery Sensitivity and Recovery Sensitivity or stretch time is a programmable feature patented by Frymaster which increases decreases the cook time countdown based on variation in the oil temperature from the setpoint The 1 18 sensitivity for each product button has ten settings 0 9 Setting sensitivity to 0 will disable the feature completely while a setting of 9 will provide the highest sensitivity or most change The correct sensitivity for any product is based on the type of product its density the setpoint temperature and the customer s own requirements A generic sensitivity chart is located on Page 1 5 of the Frymaster Fryer Controllers manual P N 819 5916 Recovery or rate of rise is a method of measuring a fryer s performance It is the time required for the fryer to increase the oil temperature from 275 F to 325 F 135 C to 163 C This range is the standard since ambient kitchen temperatures can affect the test if lower ranges are used The Computer Magic computer controller performs the recovery test each day as the fryer heats up An operator can view the results of the test any time the fryer is above 325 F 163 C by pressing the button and entering the code 1652 T
59. he switch and press the switch out from the front Carefully press the new switch into the chrome bezel making sure the tabs on the switch engage the slots in the bezel Disconnect one wire at a time and reconnect it to the replacement switch before disconnecting the next wire Continue until all wires are transferred Reinstall the thermostat knob and control panel by reversing Step 2 Reconnect the fryer to the electrical power supply 1 4 9 Replacing Burner Ceramic Targets 1 2 10 11 12 1 4 10 Replacing the Gas Valve 1 Disconnect the fryer from the electrical power supply Turn off the gas and disconnect the fryer Drain the frypot or remove the handle from the drain A WARNING valve Drain the frypot or remove the handle from the drain valve Remove the round drain sections as necessary to expose the before proceeding further burners and heat shield Disconnect the wires from the gas valve terminal block marking each wire to facilitate reconnection Remove the high limit thermostat wires from the gas valve pilot coil Disconnect the pipe union collar located on the bottom of the gas valve Remove the burner heat shield hanger screws at the front of the burner and remove the heat shield In units with built in filtration there may be a second heat shield located under the burner manifold Remove the screws holding it in place and remove it Remove the filter pan by sliding it out of the unit an
60. he test results display in the computer s LED panel in minutes and seconds The acceptable recovery time is 2 30 or less Extended recovery is a sign that the fryer is not being regularly maintained or it is in need of servicing The recovery time lengthens as fryer health declines This is a useful tool for gauging the condition of the fryer and should be checked regularly Common Computer Complaints Most problems with Computer Magic controllers stem from programming issues There are four common complaints 1 Fryer constantly displays Cause Incorrect low or missing setpoint Fix Press 1650 enter the correct setpoint using the keypad then press L to lock in the new setpoint 2 Fryer constantly displays temperature Cause The computer has been programmed to constantly display the temperature Fix Press 1651 3 Fryer displays temperature in Celsius Cause The computer has been programmed to display in Celsius rather than Fahrenheit Fix Press 1 1658 4 Computer times down too slowly or too quickly Cause The computer is compensating for oil temperature via the sensitivity setting Fix Reprogram the sensitivity setting for each product by following the programming instructions in the Installation and Operation manual or the Frymaster Fryers Controllers manual P N 819 5916 Filtration Malfunction The majority of filtration malfunctio
61. ler PROBLEM PROBABLE CAUSES No LEDs on the interface board are lit Failed 24 volt transformer Failed interface board Failed or open drain safety switch Failed wiring between components 24 volt LED on the interface board is lit no others Failed interface board Failed or open drain safety switch Failed wiring between components GV LED on the interface board is lit with or without other LEDs Failed interface board Open high limit thermostat Failed or open drain safety switch Failed wiring between interface board and gas valve Failed gas valve LED is continually lit but LED 2 and LED 4 are not lit Failed heat relay Failed interface board LEDs 2 3 and 4 are lit but 24 VAC is not present at V1S V1D and Failed igition module V2D on dual vat units Failed interface board LEDs 2 3 and 4 are lit and 24 VAC is present at V1S V1D and Failed interface board V2D on dual vat units Ifa failed ignition module is suspected replace the questionable module with one known to be good to isolate the problem f 24 VAC is present on pin 6 on but the pilot will not light go to Troubleshooting the Gas Valve Section 1 7 2 f 24 VAC is present on pin 20 of the 20 pin terminal block but not at the gas valve go to Troubleshooting the Gas Valve Section 1 7 2 1 25 Troubleshooting the 24 VAC Circuit Standing Pilot Computer Controller Befo
62. lift arms etc from the fryer If the fryer is equipped with a thermostat control remove the thermostat knob and control panel according to Steps 3 8 in Section 1 4 3 NOTE If the fryer is configured with a melt cycle the thermostat leads will be connected to the PC board rather than to the terminal block and gas valve Disconnect the leads from the PC board if this is the case 1 12 10 11 12 13 14 15 16 17 18 19 20 If the fryer is not equipped with a thermostat control remove the controller according to Steps 2 6 in Section 1 4 1 Disconnect the 12 pin plug from the interface board Use a pin pusher to remove the temperature probe wires pins 1 and 2 and the high limit thermostat leads pins 6 and 8 from the plug Leave all other wires connected Remove the control panel frame by removing the screws in the upper left and right corners that secure the control panel to the topcap Remove the screws in the top and bottom holes of each brace of the control panel that secure it to the fryer Pull the control panel straight out of the fryer frame It may require a rubber mallet to loosen it Disconnect the wires from the components in the component shield and mark to facilitate reconnection Disconnect the wires from the gas valve terminal block and mark each to facilitate reconnection Remove the cover from the drain safety switch disconnect the wires from the switch and pull them out of the swit
63. ller or Computer odiis tenter coi ener 1 7 1 4 2 Replacing the Operating Thermostat in Units with Thermostat Control Panels 1 8 1 4 3 Replacing the Operating Thermostat in Units with Thermostat Access Doors 1 8 1 4 4 Replacing the Temperature Probe scrierii ane 1 9 1 4 5 Replacing the High Limit Thermostat in Fryers with Thermostat Controls 1 9 1 4 6 Replacing the High Limit Thermostat in Fryers with Other Controls 1 9 1 4 7 Replacing the Heat Mode Indicator Light in Fryers with Thermostat Controls 1 10 1 4 8 Replacing the Power Melt Cycle Switch in Fryers with Thermostat Controls 1 10 1 4 9 Replacing Burner Ceramic 1 11 1 4 10 Replacing the Gas Valve 1 11 1 4 11 Replacing the Pilot Assembly or 1 12 1 4 12 Replacing the Lee ero sense Stereo 1 12 1 4 13 Replacing the 2 1 14 1 5 Troubleshooting and Problem Isolation eese nennen nene 1 15 S e Typical Problema n 1 15 Pilot her Pee 1 15 Terni tO th
64. mount to the front cabinet cross brace 8 Carefully remove the support and lower the motor mount to the floor allowing the rear of the mount to slide forward and off the rear motor mount support 9 Disconnect the Power Shower flexline if applicable or the oil return flexline from the pump The motor and pum assembly can now be pulled from beneath the fryer and the failed component can be removed and replaced 10 Position the new repaired motor and pump assembly beneath the fryer and reconnect the Power Shower flexline if applicable or the oil return flexline to the pump Lift the rear of the motor mount up and onto the rear motor mount support 11 Lift the front of the motor mount up and support it with a 1 foot 30 5 cm piece of wood or a similar support Install but do not tighten the two nuts and bolts that attach the motor mount to the front cabinet cross brace 12 Install and tighten the four nuts and bolts that secure the motor mount to the rear motor mount support Reconnect the solenoid valve wires to Pins 7 and 9 of the 9 pin connector polarity does not matter and reconnect the plug 13 At the front of the fryer tighten the two nuts and bolts at the front of the motor mount Reconnect the motor power wires and reinstall the wiring cover plate 14 Reconnect the oil return flexline and reinstall the filter pan 15 Reconnect the unit to the electrical power supply fill the frypots with oil and check for proper operation
65. ness from the interface board Measure the probe resistance using J2 pins 13 and 14 Resistance should approximately equal the given probe resistance for the corresponding temperature on the chart in Section 1 6 Page 1 23 If not the probe has failed and must be replaced Probes cannot be calibrated NOTE A defective probe will cause inaccurate temperature measurements If the temperature as measured by the probe varies by more than 5 F 2 8 C from the thermometer or pyrometer reading the probe should be replaced Temperature probes cannot be calibrated 1 4 Replacing Fryer Components 1 4 1 Replacing a Controller or Computer 1 10 11 Disconnect the fryer from the electrical power supply Slide the metal bezel up to disengage the lower tabs Then slide the bezel down to disengage the upper tabs Remove the two screws holding the controller to the control panel frame Hinge the controller down to access the 15 pin wiring harness on the back and unplug it Lift the controller up and out of the hinged tab slots Use 5 inch nut driver P N 802 0352 to remove the nut and green grounding wire from the back of the controller If replacing the 15 pin wiring harness do so now Plug the new 15 pin wiring harness into the interface board with the metal ring on the controller end of the connector Connect the 15 pin wiring harness and the green ground wire to the new controller When the connector on the harness is com
66. net 211 6893 Side Left Cabinet Stainless Steel 201 6917 Cold Rolled Steel 211 6933 Side Left Cabinet Stainless Steel with hole 201 6934 Cold Rolled Steel 4 Side Right Cabinet 212 6893 Side Right Cabinet Stainless Steel 202 6917 Cold Rolled Steel 212 6933 Side Right Cabinet Stainless Steel with hole 202 6934 Cold Rolled Steel Other Components 220 0927 Heat Shield Filter Buffalo Wild Wings 220 0928 Third Vat 200 6908 Back Lower Cabinet Aluminized three and five station fryers 210 6897 Back Lower Cabinet Stainless Steel three and five station fryers 5 200 2235 Bracket Component Box 6 200 1953 Brace Front Cabinet 7 200 6057 Brace Cabinet Cross 8 200 6062 Support Upper Rear Cabinet 9 200 6310 Support Rear Cabinet Rail 10 200 6346 Gusset Rear Cabinet 11 200 6486 Brace Front Cross 12 200 6892 Post Front Door Long 13 200 6894 Post Rear Cabinet Long 14 200 6911 Post Front Cabinet Long 15 826 1389 Screw 4 20 x 3 Head pkg of 10 910 7443 Connecting Strip Frypot 910 6650 Channel Top Connecting Strip 823 1885 Connecting Strip and Channel Burger King i 910 4617 Top Connecting Strip Fryer to Spreader 16 826 1374 Screw 10 x Washer Hex Head pkg of 25 17 809 0417 Nut Flange 18 823 4727 Hinge Assembly Left Upper Not illustrated FPP FMP Model Cabinetry continued on next page Four station fryers use two backs made for two station fryers Five station frye
67. ns arise from operator error One of the most common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen Inspect the filter paper to ensure that it is correctly sized and placed Incorrectly sized or installed filter paper will allow particles and sediment to pass through the filter pan and into the pump When sediment enters the pump the gears can bind and cause the motor to overheat If the motor overheats the thermal overload will trip to protect the motor from further damage Reset the motor by pressing the red reset button the end of the motor nearest the operator Sediment cannot enter the pump when the correct filter paper is used properly While you are checking the filter paper verify that the O rings on the filter pan and connectors are present and in good condition Missing or worn O rings will allow the pump to suck air and decrease its efficiency A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other tool 1 Disconnect power to the filter system 2 Remove the input plumbing from the pump 3 Use a screwdriver to manually turn the gears Turn the pump gears backward to release a hard particle and remove it Turn the pump gears forward to push softer objects and solid shortening through the pump and allow the gears to move freely Incorrectly sized or installed paper will also allow food particles and se
68. nsils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 amp 45 Table of Contents CHAPTER 1 Service Procedures 1 1 E 1 1 Ot 1 1 1 1 2 Blectronic pnition iier eter bee Ete eret 1 1 1 1 3 Controller aaa 1 2 1 1 4 Thermostats and Temperature Probes aa a a 1 2 1 2 Moving the Fryer for Servicing e ee rc recede bre ee tas ene pe uo ree 1 2 1 3 Diagnostic Procedures ep eth bea ett buses ead 1 3 1 3 1 Cleanmg the Gas Valve Vent Lube ett terit cime eter 1 3 1 3 2 Checking the Burner Manifold Gas Pressure sse nennen 1 3 1 3 3 Adjusting the Pilot tere tet tree 1 5 1 3 4 Adjusting Burner Ceramic Target Spacing and Alignment eee 1 5 1 3 5 Calibrating the Thermiostat iint eredi Heu ey eee 1 5 1 3 6 Testing the Temperature 1 7 1 4 Replacing Fryer CompoOnetits 2 e rotae eta racine 1 7 1 4 1 Replacing Contro
69. nstalled NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada A DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation opera
70. o decrease gas pressure On non CE units reinstall the gas valve regulator cap screw when the correct manifold pressure is obtained Place the gas valve in the OFF position Remove the fitting from the pressure tap hole and reinstall the pressure tap plug Place the gas valve in the PILOT position Re light and check for any gas leaks Place the gas valve in the OFF position To access the pilot adjustment screw on non CE valves this cap Pilot Adjustment screw must be removed Gas Valve Regulator Adjustment Screw Honeywell Valve Non CE Units Honeywell Valve CE Units Locating the gas valve regulator adjustment screw and pilot adjustment screw 1 4 1 3 3 Adjusting the Pilot Flame 1 2 On non CE valves remove the cap covering the pilot adjustment screw On all valves use a flat tipped screwdriver to turn the pilot adjustment screw counterclockwise to increase the length of the flame or clockwise to decrease the length of the flame Use the diagram on the previous page to locate this screw Adjust the flame to a length of 1 to 1 2 inches 25 to 38 mm On non CE valves reinstall the pilot adjustment screw cap 1 3 4 Adjusting Burner Ceramic Target Spacing and Alignment Proper spacing of the top edge of the ceramic targets is 34 inch 13 mm from the frypot side To adjust target spacing bend the brackets away or toward the frypot as needed A length of board 34 inch thick is useful as a
71. olled haatun ba 1 30 1 8 4 Bl ctronic pnition 1 31 IS alic dip qu 1 32 1 8 6 Modular Basket Lift 100 120V rre iren 1 33 1 8 7 Modular Basket Lift 208 250V 1 34 PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 amp 45 Table of Contents CHAPTER 2 Parts List D V ACCESSO E Sins eiie EE 2 1 2 2 Litt and Associated 2 2 2 3 2 4 2 3 1 Model 2 4 2 3 2 Model Cabinetry 2 6 2 4 Casters Legs and Associated Hardware 2 8 2 Component BOXES EE 2 9 2 6 Control Panel Assemblies Flue Caps and Related Items 2 11 2 7 Controller ASsemblies rei rentre ertet EEE EN SESEK _65_ ___ 2 13 2 8 Door Assembly 2 15 2 9 Drain System etre 2 16 2 9 rain Dirt hei mice E 2 16 2922 Drain Valves BPP EMP Models cet et Fe next ee ceto a sa o rae 2 17 2
72. ot before pro Drain the frypot ceeding Remove the controller or computer according to the instructions in Section 1 4 1 Unplug the 12 pin wiring harness from the front of the interface board Use a pin pusher to remove the temperature probe wires pins 1 and 2 from the 12 pin wiring harness Unscrew the temperature probe from the frypot and remove Apply Loctite PST56765 thread sealant or equivalent to threads of the replacement probe Screw the new probe into the frypot Reverse Steps 1 5 to reassemble 10 Check the probe according to the instructions in Section 1 3 6 1 4 5 Replacing the High Limit Thermostat in Fryers with Thermostat Controls cs Disconnect the fryer from the electrical supply CAUTION Drain the frypot before pro Drain the frypot ceeding Remove the thermostat knob and or control panel as instructed in Section 1 4 2 or 1 4 3 Disconnect the high limit thermostat leads from the gas valve pilot coil Unscrew the high limit thermostat from the fryer and remove Apply Loctite PST56765 thread sealant or equivalent to the threads of the replacement high limit thermostat Reverse Steps 1 5 to the install replacement high limit 1 4 6 Replacing the High Limit Thermostat in Fryers with Other Controls Disconnect the fryer from the electrical supply A CAUTION Drain the frypot before pro Drain the frypot ceeding Remove the bezel and controller as instructed in Section 1 4 1 Steps 2 an
73. pletely engaged the clips on either side will snap into place Re hinge the controller by inserting the tabs on the bottom into the slots on the control frame panel Move it into the closed position against the control panel frame and replace the screws in the top corners Insert the top tabs on the bezel into the slots on the underside of the top cap Slide the bezel down to engage the lower tabs in the lower slots 1 7 1 4 2 Replacing the Operating Thermostat Units with Thermostat Control Panels 1 Disconnect the fryer from the electrical power supply Turn A CAUTION off the gas and disconnect the fryer The thermostat flexible shaft must not be rotated while installing the thermostat 3 Loosen the setscrew securing the thermostat knob and remove Shaft extension the knob Remove the screws from the upper left and right corners of the control panel The control panel hinges at the Do not rotate the flexible shaft bottom and will swing open from the top mone than two turns in either direction Doing so will cause 4 Disconnect the 9 pin wiring harness and remove the control damage to the thermostat panel from the fryer by disengaging its tabs from the hinge slots in the mounting frame 2 Drain the frypot 5 Loosen setscrews securing the flexible shaft to the thermostat shaft Slip the flexible shaft off the thermostat shaft 6 Remove the flexible shaft guide by removing the two sheet metal screws sec
74. prevents the fryer from properly exhausting may also be the cause An unusually noisy burner especially when flames are visible above the flue opening may indicate that the burner gas pressure is too high or that the gas valve vent tube is blocked If the gas pressure is correct and the vent tube is unobstructed the gas valve regulator is probably defective Occasionally a burner may appear to be operating correctly but it shows a slow recovery rate discussed on Page 1 18 The primary causes of this are low burner manifold pressure and misaligned or missing deflector targets In some cases the cause is a gas valve regulator that is out of adjustment Refer to Section 1 3 2 for instructions on checking the burner manifold pressure and Section 1 3 4 for adjusting deflector target positioning Improper Temperature Control Temperature control including that for the melt cycle is a function of several interrelated components each of which must operate correctly The principal component is the thermostat in units equipped with thermostat controls or the temperature probe in fryers equipped with other types of controllers Depending upon the specific configuration of the fryer it may also include an interface board and controller Problems with improper temperature control can be categorized into those issues concerning melt cycle malfunctions and those concerning a failure to control at setpoint Melt Cycle In fryers equipped with th
75. re troubleshooting verify that the drain valve is fully closed then turn on the controller PROBLEM PROBABLE CAUSES No LEDs on the interface board are lit Failed 24 volt transformer Failed interface board Failed or open drain safety switch Failed wiring between components 24 volt LED on the interface board is lit no others Failed interface board Failed or open drain safety switch Failed wiring between components GV LED on the interface board is lit with or without other LEDs Failed interface board Open high limit thermostat Failed or open drain safety switch Failed wiring between interface board and gas valve Failed gas Continuity across drain safety switch es not equal to 0 Failed or open safety switch 24 VAC is not present at V1S V1D and V2D on dual vat units Failed interface board If24 VAC is present all the way through to the high limit go to Troubleshooting the Gas Valve Section 1 7 2 1 7 2 Troubleshooting the Gas Valve Before troubleshooting verify that the gas main street valve is open and the fryer gasline cutoff valve is open Place the gas valve in the ON position PROBLEM PROBABLE CAUSES Incoming gas pressure is too high or low Problem with gas supply Pilot won t remain lit low millivolt output from thermopile Failed thermopile Pilot won t remain lit good millivolt output from thermopile Failed gas valve
76. rs use two backs a three station fryer back and a two station fryer back 2 5 ITEM PART COMPONENT 823 4728 Hinge Assembly Right Upper 823 4745 Hinge Assembly Left Lower 823 4746 Hinge Assembly Right Lower 220 4180 Rail Assembly Left nut separate 809 0495 106 9083 Rail Assembly Right nut included 222 4183 Rail RH Filter Pan Retaining 221 4483 Rail LH Filter Pan Retaining 220 4182 Rail Slide 200 6935 Stop Filter Rail 900 7326 Divider 0293 Joiner Applesbee s Dump Station 210 9291 Top Connecting Strip Fryer to Fryer 809 0193 Nylon Washer 810 2346 Magnet Door Garland Range Cabinetry See Section 2 19 Garland Range Not illustrated 2 3 2 PMJ Non filter Model Cabinetry Front of fryer aa Eco Four station fryer shown 2 6 Cabinet Assemblies 106 4028 Single Station Fryer Stainless 106 4030 Cold Rolled Steel 806 6741 Garland 106 4036 Two Station Fryer Stainless 106 4051 Cold Rolled Steel 106 4037 Three Station Fryer Stainless 106 4052 Cold Rolled Steel 106 4038 Four Station Fryer Stainless 106 4053 Cold Rolled Steel 106 4039 Five Station Fryer Stainless 106 4054 Cold Rolled Steel 106 4525 Applebee s Dump Station Base Assemblies 106 5440 Single Station Fryer 106 4040 Two Station Fryer 106 4041 Three Station Fryer 106 4042
77. s contain a welded stainless steel frypot directly heated by gas flames diffused evenly over its lower surface by ceramic targets The flames originate from orifices in a U shaped burner manifold positioned beneath the frypot They are equipped with either a millivolt gas valve or electromechanical gas valve that regulates gas flow to the manifold For operating information refer to the Performance Pro Series Gas Fryers Models 35 amp 45 Installation and Operation manual P N 819 6042 Furthermore referred to as the Installation and Operation manual 1 1 1 Pilot Ignition The pilot system is the pilot orifice pilot hood and thermopile The pilot serves two purposes lighting the burners and heating the thermopile In operation the thermopile is in contact with the pilot flame and generates millivolts The millivolt output passes through a normally closed high limit switch and energizes the gas valve pilot coil which opens the pilot valve If the pilot flame is extinguished the gas valve pilot coil loses voltage and the pilot valve closes In units equipped with 24 volt electromechanical gas valves a separate 24 volt circuit activated by the fryer power switch provides voltage through the thermostat or controller to the gas valve main coil which opens the main valve The main gas valve will not open if the pilot valve is not open Light the pilot flame manually using a match or the optional built in piezo ignitor after installing the fryer
78. se until the burner turns off Then allow the fryer to sit for a few minutes Repeat Steps 5 and 6 at least three times to ensure that the setting is accurate The thermostat control is considered properly calibrated if the burner lights when the cooking oil cools to 325 F 162 C Do not take the reading when the burner shuts off after raising the temperature Once the thermostat is calibrated allow the burner to cycle on and off at least three times to ensure that it lights at the correct temperature After the calibration is complete place the fryer power switch in the OFF position and disconnect the fryer from the electrical supply Carefully replace the thermostat shaft extension so that the stop screw points straight up Without rotating the flexible shaft tighten the stop screw locking nut and setscrew Close the fryer control panel and replace the screws and bezel Reinstall the thermostat knob Align its pointer with the 325 F 162 C index mark on the temperature dial Reconnect the fryer to the electrical supply 1 6 1 3 6 Testing the Temperature Probe 1 While it is still in the frypot inspect the probe body for damage Inspect the leads for fraying burning breaks or kinks If the probe is bent dented or cracked or if the leads are damaged replace the probe Determine the temperature of the cooking oil using a thermometer or pyrometer placed at the tip of the probe Disconnect the 15 pin wiring har
79. tat controls have an adjustable controlling thermostat Adjust the temperature at which the thermostat opens and closes by turning the attached knob The Fenwal controlling thermostat used in these fryers is sensitive to 1 changes in temperature Fryers equipped with other types of controls have a temperature probe In these units the probe resistance varies directly with the temperature As the temperature rises so does the amount of resistance at a rate of approximately 2 ohms for every 1 F or C of temperature see Probe Resistance Chart Section 1 6 Circuitry in the controller monitors the probe resistance and controls burner firing when the resistance exceeds or falls below programmed temperatures 1 setpoint To program temperatures into the fryer use the keypad on the face of the controller When testing temperature probes unplug the 15 pin wiring harness from the controller otherwise the reading may be incorrect due to extra resistance open burner fryers are equipped with a high limit thermostat If the fryer fails to properly control oil temperature the high limit thermostat prevents the fryer from overheating to flash point The high limit thermostat acts as a normally closed power switch that opens when exposed to temperatures between 425 F to 450 F 218 C to 232 It will automatically reset when the oil temperature drops below 350 F 177 C 1 2 Moving the Fryer for Servicing If it is necessary to move the fry
80. tch Wiring Not illustrated 1 ON Q x L 2 10 2 6 Control Panel Assemblies Flue Caps and Related Items 2 11 Control Panel Assemblies 108 1550 Single Station Fryer 108 1551 Two Station Fryer 108 1552 Three Station Fryer 108 1553 Four Station Fryer 108 1554 Five Station Fryer 106 4535 Applebee s Control Panel Flue Caps PMJ 45 210 6812 Single Station Fryer 106 4012 Two Station Fryer 106 4013 Three Station Fryer 106 4014 Four Station Fryer 106 4015 Five Station Fryer PMJ 35 210 6811 Single Station Fryer 106 4008 Two Station Fryer 106 4009 Three Station Fryer 106 4010 Four Station Fryer 106 4011 Five Station Fryer Burger King Checkers 106 4184 Two Station Fryer with buttons 106 4188 106 4185 Three Station Fryer with buttons 106 4189 106 4186 Four Station Fryer with buttons 106 4190 106 4187 Five Station Fryer with buttons 106 4191 824 1440 Applebee s Dump Station Flue Cap 910 3557 Deflector Flue 2 holes 910 3207 Deflector Flue 3 holes 900 3933 Heat Shield Flue 826 1017 Screw Kit Flue Deflector 900 4253 Retaining Strip Flue Cap 200 6584 Support Flue Cap 220 0810 Flue Guard Panda Express Top Cap 824 1409 Single Station Fryer 824 1410 Two Station Fryer 823 4940 Three Station Fryer 823 4941 Four Station Fryer 823 4942 Five Station Fryer 823 4990 Applebee s Top Cap Control Panel Assembly with Thermostat A
81. the next page NOTE Red dot indicates propane butane pilot assembly green dot indicates manufactured gas no dot indicates natural gas Gas Valve Conversion Kits with Honeywell Pilots Non CE Natural to Propane 826 1964 Non CE Propane to Natural 826 1965 2 28 230 1178 Metal Target Sides Individual 230 1180 Metal Target Rear Individual Ignitor see Section 2 14 3 826 1155 Ignitor Kit Optional Piezo 810 1001 Trigger Ignitor 807 1906 Electrode Assembly 810 1862 Burner Manifold Full vat full assembly including targets 106 50755 Orifices for high altitude and special gasses contact Frymaster 826 1353 1 7 mm Natural Gas pkg of 10 826 1354 1 05 mm Propane Butane Gas pkg of 10 810 0407 2 15 mm Manufactured Gas 812 1203 1 00 mm Butane Gas Pilot Assemblies Non CE 810 1830 Natural Gas with Thermopile Twin Push on Terminals 45 Pro 810 7773 106 1908SP Natural Gas with Thermopile Twin Spade Terminals 35 106 1909SP Pro But Gas with Thermopile Twin Spade Terminals 35 810 0426 Natural Gas Pilot Only MJ45 810 0427 Pro But Gas Pilot Only MJ45 Pilot Assemblies CE and Export 806 8688SP Natural Gas with Thermocouple Co axial Lead 106 9570 Natural Gas with Thermocouple Australia Co axial Lead 106 1911 Natural Gas Australian Co axial Lead 810 2071 Natural Gas mV
82. the resistance of each pin is 5 megaohms or greater the probe is working correctly If the resistance is less than 5 megaohms it has failed and must be replaced 1 27 iagrams 8 Wiring 1 1 8 1 Standing Pilot LYASNI 13SNI AINO SH3TIONLNOD 304 IDAG ANNOS 2 HOLIMS 7206 200 068 7288 72 8 098 ONIMIM LINO CL SNOILVONMddV 13 L33SV8 NON 303 ALON OGL 501 LINO XO8 1441 ANY 5 9 1431 1915 1431 LINO NOlLdO 5 SAOWSY 053908 32V 3331NI 108 113 7 421spwfi 9861 9 5260 23162498 E 7 5 av Q INS AWA 5 9 31dn020W33HL m 190 HOLIMS SHIM 205 3AOW3H 291 ANO 579 AINO LHII y 2 8 9 L L AQOL WOO SLIOA 96408 N d U HOLMS 202 FIdNODOWYSHL i
83. ting and service instructions thoroughly before installing or servicing this equipment Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection Single fryers equipped with legs must be stabilized by installing anchor straps All fryers equipped with casters must be stabilized by installing restraining chains If a flexible gas line is used an additional restraining cable must be connected at all times when the fryer is in use DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other ap pliance DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material A WARNING Do not bang fry baskets or other ute
84. to consider If the fryer s gas and air supplies are okay it is likely that the cause of the popping is one of the electrical components Examine the controller for signs of melting distortion and possibly discoloration due to excessive heat buildup in the fryer usually indicating improper flue performance Automatically suspect a discolored or distorted controller and replace it However it is important to diagnose and correct the condition causing excessive heat in the fryer or the problem is likely to recur Fluctuating flame intensity is normally caused by improper or fluctuating gas pressure or the result of variations in the kitchen atmosphere Verify incoming gas pressure in the same way as for popping discussed in the preceding paragraphs Air condition and ventilation units such as hoods starting and stopping throughout the day usually cause variations in the kitchen atmosphere As they start and stop the pressure the kitchen may change from positive or neutral to negative or vice versa They may also cause changes in airflow patterns that may affect flame intensity Flames rolling out of the fryer are usually an indication of negative pressure in the kitchen The negative air pressure is sucking air out of the fryer enclosure and the flames are following the air If negative pressure is not the cause check for high burner manifold gas pressure in accordance with the procedures in Section 1 3 2 An obstructed flue which
85. tors necessary for all configurations of the application described Consequently there may be extra wires that are not needed in a particular configuration Any extra wires should be removed when the assemblies are installed to preclude later confusion Remote Computer Controller to Interface Board Cables Each of these assemblies has two 15 pin male connectors and a 15 wire cable looped through a ferrite ring Only the length of the cable varies 806 2071 1 0 foot 30 5 For fryer mounted computer 806 3383 15 0 feet 4 6m 806 3388 20 0 feet 6 1m 806 4318 30 0 feet 9 1m Remote Computer Controller Cable Assemblies Each of these assemblies has one 15 pin male connector one 15 pin female connector and a 15 wire cable Only the length of the cable varies 806 3528 7 5 feet 2 3m 806 3529 8 5 feet 2 6m 806 3530 10 5 feet 3 2m 806 3531 12 6 feet 3 8m Remote Computer Controller Cable Assemblies w Junction Box and Mounting Bracket Each of these assemblies consists of a 4 X 4 inch junction box and mounting bracket assembly with one to four 15 pin female connectors and one to four 15 wire cables with a 15 pin male connector on the free end of each cable 806 8350 One Computer Controller 806 8349 Two Computers Controllers 806 8348 Three Computers Controllers 806 8351 Four Computers Controllers 2 14 2 8 Door Assembly
86. uring it to the upper frame 7 Disconnect the thermostat leads from pin 14 in the 20 pin terminal block and from the gas valve terminal NOTE If the fryer has a melt cycle the thermostat leads connect to the PC board rather than to the terminal block and gas valve Disconnect the leads from the PC board if this is the case 8 Unscrew the thermostat from the frypot and remove it 9 Apply Loctite PST56765 thread sealant or equivalent to Es the threads of the replacement thermostat Loosen these setscrews and slip the flexible shaft off of the thermostat shaft 10 Reverse Steps 1 8 to install the replacement thermostat 1 4 3 Replacing the Operating Thermostat in Units with Thermostat Access Doors 1 Disconnect the fryer from the electrical power supply Turn off the gas and disconnect the fryer 2 Drain the frypot 3 Usean allen wrench to loosen the setscrew at the side of the thermostat knob Remove the knob 4 Remove the two setscrews on both sides of the thermostat shaft and remove the dial plate 5 Disconnect the thermostat wires from the gas valve 6 Usea slotted socket to unscrew the thermostat from the frypot 7 Apply Loctite PST56765 thread sealant or equivalent to the threads of the replacement thermostat 8 Reverse Steps 1 7 to install the replacement thermostat 1 8 1 4 4 Replacing the Temperature Probe 1 2 9 Disconnect the fryer from the electrical supply A CAUTION Drain the fryp
87. with a filtration system refer to Troubleshooting the 24 VAC Circuit in Section 1 7 1 of this manual The Gas Valve If the problem is not in the 24 VAC circuit of the pilot system it is most likely in the gas valve However before replacing the gas valve refer to Troubleshooting the Gas Valve in Section 1 7 2 of this manual Improper Burner Function In these types of instances the burner ignites but exhibits abnormal characteristics such as popping incomplete lighting of the burner fluctuating flame intensity and flames rolling out of the fryer Popping indicates delayed ignition In most cases the main gas valve is opening but the burner is not immediately lighting When ignition does take place excess gas bursts into flame suddenly rather than smoothly igniting The primary causes of popping are Incorrect or fluctuating gas pressure Misdirected or weak pilot flame Clogged burner orifices Inadequate make up air Missing or misaligned burner deflector targets Clogged vent tube causing incorrect gas pressure ON Incorrect or Fluctuating Gas Pressure If popping occurs only during peak hours the problem may be incorrect or fluctuating gas pressure Verify that the incoming gas pressure to the gas valve is in accordance with the appropriate CE or non CE standard found in the table on Page 1 4 and the pressure remains constant throughout all hours of usage Refer to Checking the Burner Manifold Pressure in S

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