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Franke Consumer Products FPL 606 Cooktop User Manual

1. Figure 12 1 acove installation Jinones Mimet 8 Minimum Alcove wiatn aom 02 _ p_ WinimumAcove Side war 6 152 All minimums listed are to a combustible surface NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY lllustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Page 12 7014 082B September 21 2006 Quapra FIRE B Through The Wall Horizontal termination cap must be a minimum of 12 inches 305mm from the wall Approved for mobile home instal lations Must use 3 or 4 inch 76 102mm L or PL listed pellet venting or listed double wall pipe and a Quadra Fire outside air kit in mobile homes Straight Out
2. Gin 152mm Minimum From Glass Figure 13 1 45 Degree CB 1200 Pellet Stove NOTE In Canada where passage through a wall or partition of combustible construction is desired the installation shall conform to CAN CSA B365 Horizontal Wall Termination Thimble Cap 12 in 305mm Minimum Non combustible Hearth Pad Illustration shows venting going in both directions Choose which one is best for your installation 305mm Minimum 2 in 51mm Minimum Figure 13 2 305mm ge Minimum 2 in 51mm Minimum September 21 2006 7014 082B Page 13 CB 1200 Pellet Stove C Vertical Rain Cap Flashing Firestop Ceiling Support Gin 152mm Min Non combustible Hearth Pad Figure 14 1 D Through The Wall amp Vertical Page 14 24 in 610mm minimum Class A Chimney Connector Adapter 3 in 76mm Min Top Vent Kit Clean out Cover 2 in 61mm Minimum ne QuADRA FIRE We recommend a minimum of 60 in 1524mm vertical however above the eave is preferred Both installations are approved for mobile home installations Must use 3 or 4 inch 76 to 102mm L or PL listed pellet venting or listed double wall pipe and Quadra Fire out side air kit in mobile homes Single wall pipe is
3. 28 1 2 in 724mm Figure 7 1 Top View 25 3 4 in s gt 629mm lt _ gt 31 5 8 in 803mm 10 3 4 in 273mm 8 1 16 in 24 3 4 in 629mm 26 1 2 in 673mm Figure 7 3 Side View Figure 7 4 Front View September 21 2006 7014 082B Page 7 CB 1200 Pellet Stove QUADRA FIRE B Clearances to Combustibles UL and ULC Minimum Alcove Width Maximum Alcove Depth Minimum Alcove Side Wall 6 152 Top of Unit to Combustibles WARNING ny US z z TE Fire Risk Straight Back Against Inches Millimeters E i Comply with all minimum clearances to Wall combustibles as specified Failure to comply may cause house fire B Side wanito Appliance 6 152 Corner Installation Millimeters NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design Installations with preference 3 to 3 inch Top Vent Adapter and 3 to 6 inch Offset Adapter Kit Vertical Installation Millimeters Back Wall to Flue Pipe 3 76 Side Wall to Top Back Wall to Appliance Corner Installation Inches Millimeters Page 8 7014 082B September 21 2006 QUADRA FIRE CB 1200 Pellet Stove C Hearth Pad Requirements UL and ULC Use a non combustible floor protector extending beneath appliance and to t
4. UADRA FIRE g de CLASSIC BAY 1200 PELLET STOVE FAN gt a 4 Owner s Manual Installation and Operation M Oo d e l z Tested and Beaverton g Listed by Oregon USA C US C B 1 20 0 OMNI Test Laboratories Inc crore atte Pred batira a CAUTION DO NOT DISCARD THIS MANUAL Important operating and Read understand and Leave this manual with maintenance instruc follow these instructions party responsible for use tions included for safe installation and and operation operation WARNING r Please read this entire manual HOT DO NOT TOUCH before installation and use of this CR OUR En pellet fuel burning room heater Failure to follow these instructions Glass and other surfaces are hot could result in property damage aus during operation and cool down bodily injury or even death Keep children away CAREFULLY SUPERVISE children in same room as appliance e Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance Alert children and adults to hazards of high Do not overfire If any external part starts to temperatures glow you are overfiring Reduce feed rate Do NOT operate with protective barriers open or Overfiring will void your warranty removed Keep clothing furniture draperies and other combustibles away CAUTION Check building codes prior to installation CAUTION e Installation MUST comply with local regional
5. state Tested and approved for wood pellets and shelled and national Codes and regulalions fiel fuel only Burni f h f fuel Consult local building fire officials or authorities ield corn fuel only Burning of any other type of fue having jurisdiction about restrictions installation voids your warranty inspection and permits Comply with all minimum clearances to com bustibles as specified Failure to comply may cause house fire www quadrafire com 7014 082B September 21 2006 CB 1200 Pellet Stove Congratulations OUADRA HRE and Welcome to the Quadra Fire Family Hearth amp Home Technologies welcomes you to our tradi tion of excellence In choosing a Quadra Fire appliance you have our assurance of commitment to quality durabil ity and performance This commitment begins with our research of the market including Voice of the Customer contacts ensuring we make products that will satisfy your needs Our Research and Development facility then employs the world s most advanced technology to achieve the optimum operation of our stoves inserts and fireplaces And yet we are old fashioned when it comes to craftsmanship Each unit is meticulously fabricated and gold and nickel surfaces are hand finished for lasting beauty and enjoyment Our pledge to quality is completed as each model undergoes a quality control inspection From design to fabrication to shipping Our guarantee of quality is more than
6. 15 seconds then automatically switch to the burn rate for which it is set If the appliance is set at one of the lower settings it will run quieter but take longer to heat up an area than if it were set at a higher burn rate Regardless of the burn rate when the area is warm enough to satisfy the thermostat the appliance will shut off 3 Fan Speed Switch This switch will adjust the speed of the room distribution air fan or convection blower on all three settings This means you have six different blower speeds available as there is a high and low on each setting Fi Fire Hazard Keep combustible materials gasoline and other flammable vapors and liquids clear of appliance Do NOT store flammable materials in the appliance s vicinity Do NOT use gasoline lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this heater Keep all such liquids well away from the heater while it is in use Combustible materials may ignite September 21 2006 Quapra FIRE C Before Your First Fire 1 First make sure your appliance has been properly installed and that all safety requirements have been met Pay particular attention to the fire protection venting and thermostat installation instructions 2 Double check that the ash drawer and firebox are empty 3 Check the position of the thermocouple located above t
7. 23 of Starting Your First Fire CAUTION Odors and vapors released during initial operation e Curing of high temperature paint Back side of Firepot Open windows for air circulation Firepot floor left open Odors may be irritating to sensitive individuals Figure 24 1 DO NOT LEAVE FIREPOT FLOOR OPEN l Frequently Asked Questions ISSUES O SOLUTIONS 1 Metallic noise 1 Noise is caused by metal expanding and contracting as it heats up and cools down similar to the sound pro duced by a furnace or heating duct This noise does not affect the operation or longevity of your insert 2 Ash buildup on glass 2 This is normal Clean the glass 3 Glass has turned dirty 3 Excessive build up of ash The lower burn settings will produce more ash the higher burn settings produce less The more it burns on low the more frequent clean ing of the glass is required 4 Fire has tall flames with black tails and is lazy 4 The feed rate needs to be reduced or the firepot needs cleaning Heat exchanger of exhaust blower needs cleaning 5 Smokey start up or puffs of smoke from the airwash 5 Either the firepot is dirty or there is too much fuel at start up and not enough air Close down feed rate 1 4 inch at a time until this no longer happens 6 Large flame at start up 6 This is normal Flame will settle down once the fire is established Page 24 7014 082B September 21 2006 Quapra FIR
8. 6 Venting is properly installed 7 The proper clearances from the appliance and chimney to combustible materials have been The masonry chimney is inspected by a profes sional and is clean or the factory built metal chimney is installed according to the manufac turer s instructions and clearances The chimney meets the required minimum height 10 All labels have been removed from the glass door 11 Plated surfaces have been wiped clean if applicable a2 Te Thermostat or remote has been installed 13 A power outlet is available nearby WARNING Fire Risk Hearth amp Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Fu Installation and use of any damaged appliance Modification of the appliance Installation other than as instructed by Hearth amp Home Technologies Installation and or use of any component part not approved by Hearth amp Home Technologies Operating appliance without fully assembling all components Operating appliance without legs attached if supplied with unit Do NOT Overfire Or any such action that may cause a fire hazard September 21 2006 QUADRA FIRE CB 1200 Pellet Stove Dimensions and Clearances A Appliance Dimensions 4 5 8 in 8 1 6 in 205mm 20 7 16 in 519mm 118mm 12 3 8 in 314mm 14 1 4 in 362mm 2 1 2 in 64mm 27 5 8 in
9. I Door Installation To install door 1 Carefully remove door from packaging 2 Line up hinges with hinge pins on appliance body and slide door down until it sits securely on pins Figure 21 1 3 If door is plated be sure to clean all plated surfaces and glass with a glass cleaner to ensure all oils are removed before your first burn 4 Remove all labels from glass before burning appliance To adjust latches 1 Close door securely 2 Place rod in slot on the bracket on the door and close latch 3 Latch must close tightly enough to ensure an airtight seal between the door and the body of the appliance To increase tension on the latch turn the rod clockwise a few turns then attempt to close the latch until it is snug Do not overtighten you should be able to close the latch with your hand Figure 21 2 4 After adjusting the latch place a Phillips head screw driver in the end of the rod and tighten the nut with a wrench This will maintain the correct tension on the rod and latch Figure 21 1 ee Rod and nut Rod and nut Figure 21 2 CB 1200 Pellet Stove J Thermostat Installation 1 A 12 volt AC thermostat is required to operate this pellet appliance You may use the included wall mount thermo stat or purchase an optional programmable thermostat or remote control It is equipped with an adjustable heat anticipator The current rating is 05 amps The anticipator needs to be adjusted to t
10. Wiring Harness The junction box is located on the right side of the appliance behind the interior shield The junction box and wiring harness are replaced as one component 11 Power Supply The power outlet is located on the back of the appliance lower right corner Check the wall receptacle for 120 volt 60 Hz standard current Make sure the outlet is grounded and has the correct polarity A good surge protector is recommended 12 Red Call Light The red call light is on the front of the junction box next to the reset button The function of the red call light is to indicate that the thermostat is calling for heat 13 Reset Button The reset button is located on the right side of the apppliance next to the red call light The function of the button is to momentarily open the thermostat circuit which restarts the system 14 Thermocouple The thermocouple is located on top of the firepot inside the thermocouple cover ceramic protection tube The thermocouple sends a millivolt signal to the control box indicating the preset temperatures of the green and red lights have been obtained 15 Thermostat The appliance is designed to run on a 12 volt AC thermostat The heat anticipator should be set on the lowest setting available 7014 082B September 21 2006 Quapra FIRE 16 Snap Disc 1 Convection Blower 145 F Snap disc 1 is located on the right side of the appliance on the top of the heat exchanger box
11. holes as shown Figure 17 2 i y iNi al CAUTION Never draw outside combustion air from e Wall floor or ceiling cavity Enclosed space such as an attic or garage September 21 2006 7014 082B 2 Floor Installation a Remove rear screen and set aside b Install cover plate over hole in right rear floor c Cuta 2 inch minimum hole in the floor to accommodate flex hose d Attach hose to termination cap e Place rope under pedestal to close off air leaks Screen Install Cover Plate Figure 17 3 Termination 1 Cap Assembly Q Hose Clamp Trim Ring Flex Hose Clamp X Figure 17 4 Page 17 CB 1200 Pellet Stove QUADRA FIRE B Top Vent Adapter Installation C Rear Vent and Rear Vent to Top Vent Adapter Installation 3 to 3 inch Top Vent Adapter 3 to 6 inch Top Vent Offset Adapter Installing the Top Vent Adapter 1 Puta layer of high temperature silicone on the 3 inch 76mm exhaust outlet 2 Slide the top vent adapter onto the rear exhaust outlet and adjust the assembly to a vertical position 3 Drill 4 holes with 26 drill bit provided into the back of the appliance using the outer shield as a pattern make sure the assembly is vertical Figure 18 1 Pleat OurCever 4 Install the 4 mounting screws Figure 18 2 Rear Vent Adapter 5 Install the vent pipe into the top vent adapter be sure to silicone all joints 6 To cleanthe top vent adapt
12. supplies normally required for installation unless installing into an existing masonry fireplace Reciprocating Saw Channel Locks Hammer Phillips Screwdriver Tape Measure Plumb Line May also need Level Vent Support Straps Framing Material Venting Paint Hi temp Caulking Material Gloves Safety Glasses Framing Square Electric Drill amp Bits 1 4 1 4 Self Tapping Screws D Measuring Standards 1 Pipe measurements are from center line to center line 2 Vertial terminations are measured to top of pipe Measure vertical clearances from this surface Measure horizontal clearances from this surface Figure 6 1 Inspect appliance and components for damage Damaged parts may impair safe operation Do NOT install damaged components Do NOT install incomplete components Do NOT install substitute components Report damaged parts to dealer Page 6 7014 082B Quapra FIRE E Inspect Appliance amp Components and Pre Use Check List Place the appliance in a location near the final installation area and follow the proce dures below Open the appliance and remove all the parts and articles packed inside the Component Pack Inspect all the parts and glass for ship ping damage Contact your dealer if any irregu larities are noticed 3 All safety warnings have been read and fol lowed 4 This Owner s Manual has been read 5 Floor protection requirements have been met
13. the feed system and allow the appliance to begin dropping pellets The appliance will continue to run as long as the thermostat is calling for heat 6 Once the appliance has ignited let the it burn for approximately 15 minutes then set the thermostat to the desired room temperature Adjust the heat output control switch to the desired setting September 21 2006 7014 082B CB 1200 Pellet Stove F Fire Characteristics A properly adjusted fire with the heat output control switch set on high has a short active flame pattern that extends out of the firepot approximately 4 to 6 inches 102 to 152mm If the fire has tall flames with black tails and seems somewhat lazy the feed rate will need to be reduced This is done by sliding the fuel adjustment control rod down which will reduce the feed If the fire is not 4 to 6 inches 102 to 152mm tall slide the fuel adjustment control rod up to increase the feed Amedium and low setting will give a shorter flame The flame will rise and fall somewhat This is normal G Feed Rate Adjustment Instructions The feed adjustment control rod is factory set and should be adequate for most fuels However if the flame height is too high or too low you will need to adjust the feed rate Wait until the appliance has been burning for 15 minutes before making your adjustments and allow 15 minutes for feed adjustment to take effect 1 Loosen the thumb screw Figure 23 1 2 Adjust the fu
14. to Out of fuel Check hopper fill with fuel Start 2 snap disc may be defective Replace snap disc Firebox door must be closed securely Vacuum switch not closing No vacuum Check exhaust blower is plugged in and operating Check vacuum switch is plugged in Check vacuum hose is in good condition clear and connected at both ends Check thermocouple is in good condition and plugged in properly Make sure venting system is clean NOTE High winds blowing into the vent ing system can pressurize the firebox causing loss of vacuum Feed system jammed or blocked Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed assembly Feed spring not turning with feed motor Check that set screw is tight on feed spring shaft at end of feed motor Feed motor defective or not plugged in Check connections on feed motor replace if defective No call light Unit Thermostat not set to a high enough tempera Adjust thermostat above room tempera does not begin start ture ture sequence Snap Disc 3 tripped Reset snap disc No power Connect to power Fuse blown Replace fuse Connections at thermostat and or appliance not Check connections at thermostat and making proper contact appliance Defective thermostat or thermostat wiring Replace thermostat or wiring NOTE To test thermostat and wiring use a j
15. 6550687 6601579
16. E Troubleshooting CB 1200 Pellet Stove With proper installation operation and maintenance your appliance will provide years of trouble free service If you do experience a problem this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective technician action to be taken This troubleshooting guide can only be used by a qualified service Symptom Possible Cause Corrective Action Plug in appliance No response Call light on No fire No fuel in firepot Call light on No fire Partially burned fuel in firepot Call light on No fire Unburned pellets in firepot Slow or smoky start up September 21 2006 No current to outlet 7 amp fuse defective 3 snap disc tripped or defective Control box defective Out of fuel 2 snap disc may be defective Vacuum switch not closing no vacuum Control box defective Firepot clean out plate not closed Firepot is dirty missed ignition Firepot clean out plate not closed Firepot is dirty Ignition hole blocked Igniter not working Control box defective Firepot clean out plate not closed Firepot is dirty Excessive amount of fuel at start up 7014 082B Check circuit breaker at service panel Replace fuse Reset or replace snap disc Replace control box Check hopper Fill with fuel Replace snap disc Check exhaust blower is plugged in and operating Check vacuum switc
17. If you are not using an existing chimney place the appliance where there will be a clear passage for a factory built listed chimney through the ceiling and roof Check with your local building code agency before you begin your installation Be sure local building codes do not supersede UL specifications and always obtain a building permit so that insurance protection benefits cannot be unexpectedly cancelled If any assistance is required during installation please contact your local dealer We recommend that a qualified building inspector and your insurance company representative review your plans before and after installation 2 Thermostat Location The thermostat s location will have some effect on the appliance s operation When the thermostat is located close to the appliance it may require a slightly higher temperature setting to keep the rest of the house comfortable If the thermostat location is in an adjacent room or on a different floor level you will notice higher temperatures near the appliance CAUTION Do NOT connect this unit to a chimney flue servicing another appliance Do NOT connect to any air distribution duct or system f Fire Hazard __ Do not operate appliance before reading and understanding operating instructions e Failure to operate appliance properly may cause a house fire September 21 2006 7014 082B B Fire Safety Maintain the designated clearances to combustibles I
18. There are 2 purple wires connected to it This snap disc turns the convection blower on and off as needed Power is always present at snap disc 1 17 Snap Disc 2 Thermostat Override 200 F Snap disc 2 is also located on the right side of the appliance between snap disc 1 and convection blower There are 2 yellow wires connected to it This snap disc will turn off the feed system which will turn off the appliance if an overfire condition should occur or if the convection blower should fail to operate 18 Snap Disc 3 Back Burn Protector 250 F Snap disc 3 is mounted on the back of the auger tube in the right side of the appliance just below the feed motor and has a red reset button To access it remove the feed motor cover Heat Output Switch Thermocouple Thermostat CB 1200 Pellet Stove box from inside the hopper If the fire tries to burn back into the feed system or push exhaust up the feed tube this snap disc will shut the entire system off This disc must be manually reset 19 Vacuum Switch The vacuum switch is located on the left side of the appliance behind the inner shield This switch turns the feed system on when vacuum is present in the firebox The vacuum switch is a safety device to shut off the feed motor if the exhaust or the heat exchanger system is dirty or plugged or if the firebox door is open 20 Wiring Harness See Figure 35 1 below O OO O Female OOOO Feed Motor Vacuum Swi
19. a word it s Quadra Fire tradition and we proudly back this tradition with a Lim ited Lifetime Warranty We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance Thank you for choosing Quadra Fire With warm regards pa eee ae J Mira PF a Dan Henry Vice President Advanced Technolgies Alan Trusler Vice President Dealer Channel Jason Olmstead Steve Tate Vice President amp Quadra Fire General Manager Brand Manager SAMPLE SERIAL NUMBER SAFETY LABEL LOCATION Behind left side curtain on outside of hopper wall CAUTION HOT WHILE IN OPERATION DO NOT TOUCH KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS SEE NAMEPLATE AND INSTRUCTIONS Operate this unit with fuel Li a closed Failure to do so oc result in emissions products combustion from the hopper under certain conditions Maintain hopper seal in good condition Do no over fill the hopper ATTENTION cHaun LORS pe LOpERATON ME PAS TOUCHER GARDEZ LES ENFANTS ET LES VETEMENTS LON DE LESPACE DEINE DE L INSTALLATION LE CONTACT PEUT CAUSEN pas suivre les instructiong peut r sulter SOUS cates conditions en une combustion des missions des produits Venant dela tr mie Ne nas remplir l tr mie op leine SERIAL NO NUMERO DU CB 1200 Pellet Stove 007C Appareil de chauffage ins r de combustible solide de tbe de boulettes Accept dans l installation dns le
20. above sea level If you fall below the diagonal line 3 or 4 inch 76 to 102mm pipe may be used If it is anywhere above the diagonal line a 4 inch 102mm diam eter pipe is required Equivalent Pipe Length In Feet 3 4 in 102mm Diameter Pipe Only 20 10 3 in or 4 in 76mm or 102mm Diameter Pipe 1 2 3 4 5 6 7 8 9 10 ALTITUDE IN THOUSANDS OF FEET The chart reveals that a 90 elbow is 5 times as restrictive to the flow of exhaust gases under positive pressure as 1 foot of horizontal pipe and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe Fire Risk Do NOT pack insulation or other combustibles between firestops ALWAYS maintain specified clearances around venting and firestop systems e Install firestops as specified Failure to keep insulation or other material away from vent pipe may cause fire September 21 2006 7014 082B Figure 11 2 CAUTION Follow Chimney Connector Manufacturer s Instructions for Proper Installation ONLY use connector e Within the room between appliance and ceiling or wall Connector shall NOT pass through Attic or roof space e Closet or similar concealed space Floor or ceiling Maintain minimum clearances to combustibles Page 11 CB 1200 Pellet Stove QUADRA FIRE Venting Systems A Alcove
21. al chimneys or masonry chimneys meeting national and or local codes for solid fuel appliances INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER Secure exhaust venting system to the appliance with at least 3 screws Also secure all connector pipe joints with at least 3 screws through each joint NOTE All pipe must be welded seam pipe whenever possible Seal pipe joints with high temperature silicone 500 F 260 C minimum rated only NOTE If burning shelled field corn you must use approved venting specifically designed for corn Follow the instructions from the venting manufacturer Page 10 4 WARNING Fire Hazard e Only LISTED venting components may be used NO OTHER vent components may be used Substitute or damaged vent components may impair safe operation 4 WARNING Vent surfaces get HOT can cause burns if oc touched Noncombustible shielding or guards may be required QuaprRa FIRE B Venting Termination Requirements CAUTION Do not terminate vent in any enclosed or semi enclosed area such as a Carport garage attic crawl space under a sun deck or porch narrow walkway or closely fenced area or any location that can build up a concentration of fumes such as a stairwell covered breezeway etc 7014 082B Termination must exhaust above air inlet elevation It is recommended that at least 60 inches 1524mm of verti cal pipe be installed when appliance is ven
22. and can be removed as an entire assembly The assembly includes the feed motor mounting bracket bearing and feed spring auger The hollow feed spring auger pulls pellets up the feed tube from the hopper area and drops them down the feed chute into the firepot 5 Firepot The firepot is made of high quality ductile iron and has a cleaning pull out rod The floor of the firepot opens for cleaning when you pull out the rod Be sure that the floor returns to a completely closed position or your appliance will not operate properly 6 Fuse The fuse is located on the front of the junction box on the right side of the appliance The fuse will blow should a short occur and shut off power to the appliance Page 34 When describing the location of a component it is always AS YOU FACE THE FRONT OF THE APPLIANCE 7 Heat Exchangers The heat exchangers transfer hot air from the exhaust system into convection air Lift the stove top to access the heat exchangers There are 2 clean out rods located under the heat exchangers 8 Heat Output Switch The heat output switch is located on the upper right side panel The function of the heat ouput switch is to regulate the burn rates low medium and high settings 9 Igniter The igniter is mounted on the base of the firepot Combustion air travels over the red hot igniter creating super heated air that ignites the pellets 10 Junction Box And
23. approved for residential installations only Rain Cap S 24 in 610mm Minimum Flashing fee Bracket every 60 in 1524mm 6 in 152mm Minimum X SL IL Wall Thimble oS Tee Figure 14 2 7014 082B Clean out Cover Non Combustible Hearth Pad September 21 2006 QUADRA HRE CB 1200 Pellet Stove Ph Fire Hazard Inspection of Chimney e Masonry chimney must be in good condition e Meets minimum standard of NFPA 211 e Factory built chimney must be 6 in 152mm UL103 HT E Masonry Ca Fireclay Flue Concrete Cap Liner with Airspace Flashing 1 in 25mm Clearance HAE LY LTT TY 1 in 25mm Clearance with Firestop HHHHHHE 3 in 76mm Minimum 6 in 152mm Minimum l Airtight Clean out Door Non Combustible Hearth Pad Figure 15 1 F Alternate Masonry Fireclay Flue Liner Concrete Cap with Airspace ra Flashing 1 in 25mm Clearance AG 1 in 25mm with Firestop Clearance Sheathing Airtight Clean out Door 1 2 in 61mm Minimum 6 in 152mm B Minimum g Non Combustible Hearth Pad L 4 Figure 15 2 September 21 2006 7014 082B Page 15 CB 1200 Pellet Stove QUADRA FIRE Mobile Home A Mobile Home Installation You must use a Quadra Fire Outside Air Kit CAUTION for installation in a mobile home Maintain structural integrity of mobile
24. care When cleaning glass e Avoid striking scratching or slamming glass Do NOT clean glass when hot Do NOT use abrasive cleaners Use a hard water deposit glass cleaner on white film Refer to maintenance instructions Handle glass with care Inspect the gasket to ensure it is undamaged Do NOT strike slam or scratch glass Do NOT operate appliance with glass assembly removed Do NOT operate with glass cracked broken or scratched Cleaning the Hopper Frequency Monthly or after burning 1 ton of fuel By Homeowner Task After burning approximately 1 ton of fuel you will need to clean the hopper to prevent sawdust build up A combi nation of sawdust and pellets on the auger reduces the amount of fuel supply to the firepot This can result in nuisance shutdowns and mis starts The appliance must be in complete shutdown Allow the appliance to completely cool down and then unplug it Empty the hopper of any remaining pellets Vacuum the hopper and feed tube Cleaning Exhaust Blower Requires No Lubrication Frequency Yearly or as needed By Quality Service Technician Homeowner Task a Locate the blower on the left side of the appliance by opening both the left side curtain and the left pedestal access door To clean the impeller it is easier to access through the right side curtain 7014 082B QUADRA FIRE 13 Door Latch Inspection e Frequency Periodically e By Homeowner e Task The
25. ce of appliance with charred area surrounding firepot Remove grille from packaging Lift top up and place shipping box in vertically 2 Setthe left and right twigs onto the log placing the holes a Fiabe Naor ME Dor TINO DREAN fOr Slabut in the base of twigs over the locating pins in log See Figure 20 2 Ensure that the charred ends are facing the firepot Align the 3 holes in the stove with the holes in the grille Use a Phillips screwdriver to secure in place OOA WD Remove shipping box and lower top Align the 3 hoes in the stove with the holes in the grille and secure in place Place 1 flap of box lid into opening for stability CAUTION Do not open top all the way back so the weight is supported by the hinges t will damage the hinges Prop the top up with supporting brace or use shipping box as shown Fi 20 1 oon Figure 20 3 Installing Logo Nickel Only Remove logo from packaging The logo has 2 studs on the back on I Install the logo on the lower left side of the center panel by pressing the 2 studs into the pre drilled holes See Figure 20 4 Figure 20 2 NOTE Due to the abrasive nature of a pellet appliance fire the logs are not covered under warranty Any placement varia tion other than shown here can cause excessive heat and shall void the appliance warranty Install Logo Figure 20 4 Page 20 7014 082B September 21 2006 Quapra FIRE
26. cident or misuse of the product shall nullify this warranty Labor to repair or replace items covered under the limited Lifetime Warranty will be covered for the first five years per our warranty ser vice fee reimbursement schedule Parts covered under the limited Lifetime Warranty will be covered for the lifetime of the appliance up to a maximum of ten 10 years after Hearth amp Home Technologies discontinues the model and two 2 years for optional accessories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be covered The replacement of consumer replaceable items and installation of upgraded component parts do not quality for a service call fee and will not be covered This limited Lifetime Warranty does not extend to or include surface finish on the appliance door gasketing glass gasketing glass firebrick pellet logs kaowool or other ceramic insulating materials It does not cover installation or operational related problems such as overfiring use of corrosive driftwood downdrafts or spillage caused by environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive offsets or negative air pressures caused by mechanical systems such as fur naces fans clothes dryers etc Any installation construction transportation or other related costs or expenses arising from defective part s repair replacement etc will n
27. e WA 99114 Division of HNI INDUSTRIES www quadrafire com Please contact your Quadra Fire dealer with any questions or concerns For the number of your nearest Quadra Fire dealer please call 1 800 926 4356 CAUTION Do NOT discard this manual Important operating and maintenance instructions included Read understand and follow these instruc tions for safe installation and operation Leave this manual with party responsible for use and operation eo Your Records for Model CB1200 PELLET STOVE WHERE PURCHASED SERIAL NUMBER DATE PURCHASED DATE INSTALLED TELEPHONE This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6048195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840261 6848441 6863064 6866205 6869278 6875012 6880275 6908039 6919884 D320652 D445174 D462436 Canada 1297749 2195264 2225408 2313972 Australia 780250 780403 1418504 or other U S and foreign patents pending HEARTH amp HOME technologies Page 44 7014 082B September 21 2006 5452708 5542407 6006743 6019099
28. el adjustment control rod towards the symbol to increase the feed rate and flame height or towards the symbol to decrease the feed rate and flame height 3 Re tighten the thumb screw Fuel Adjustment Rod Set Screw 4 N Figure 23 1 Page 23 CB 1200 Pellet Stove QUADRA FIRE H Ignition Cycles pr WARNING 1 During each ignition cycle it is normal to see some Fire Risk smoke in the firebox The smoke will stop once the Do NOT operate appliance fire starts e With appliance door open e Firepot floor open 2 The convection blower will automatically turn on after Cleaning slide plates open your appliance has reached the set temperature on Do NOT store fuel the high setting This blower transfers heat from your e Closer than required clearances to com appliance into the room and will continue to run after bustibles to appliance the thermostat has stopped calling for heat until the e Within space required for loading or ash appliance has cooled down removal 3 Occasionally the appliance may run out of fuel and shut itself down When this happens the red call light will be on To restart it fill the hopper and press the reset button See Figure 22 1 page 22 When you press the reset button the red call light will go out Release the button and the light will come back on You should see a fire shortly If not follow the instructions on page
29. els or lack of maintenance can cause the firepot to fill with ash and clinker If the firepot fills to the top immediately shut down the unit and clean Failure to do so could result in smoking sooting and possible hopper fires 2 Shelled Field Corn Extensive factory and field testing has demonstrated shelled field corn to be an efficient and very economical fuel We recommend the use of a 50 50 blend of corn and wood pellets The only change in operation is that the feed rate may require a slight adjustment The BTU output of the appliance varies slightly compared to pellets depending on the quality of the corn used In cases where it is acceptable for the appliance to run full time 100 corn will work after the fire has been started using wood pellets Page 22 7014 082B B General Operating Information 1 Thermostat Calls For Heat The appliance is like most modern furnaces when the thermostat calls for heat your appliance will automatically light and deliver heat When the room is up to temperature and the thermostat is satisfied the red call light will go off and the appliance will shut down 2 Heat Output Controls This appliance is equipped with a heat output control switch that has three settings or burn rates low medium and high The appliance will turn on and off as the thermostat demands When the thermostat calls for heat the appliance will start up on the high setting for the first 4 minutes and
30. er open the clean out cover See Figure 18 1 3 e Offset Drill holes in back of r stove and secure with 4 screws 2 on each side Clean Out Cover Figure 18 3 Rear to Top Vent Adapter 90 3 3 1 Put a layer of high temperature silicone on the 3 inch Top Vent Adapter 76mm exhaust outlet 2 Slide the adapter onto the rear exhaust outlet and adjust the assembly to the appropriate position 3 Install the vent pipe into the adapter be sure to silicone all joints Figure 18 1 Page 18 7014 082B September 21 2006 Quapra FIRE D Brick Set Installation 1 2 September 21 2006 Remove the baffle first follow instructions on page 32 Slide bottom of left rear brick in first rotate top edge toward rear of appliance and then rotate outer edge toward rear of appliance until brick slides into place Figure 19 1 Repeat with right rear brick Place left side brick along left side of firebox making sure chamfered beveled back edge of brick fits snugly next to rear brick Figure 19 2 Repeat with right side panel Complete brick set correctly installed Figure 19 3 Figure 19 1 Figure 19 3 CB 1200 Pellet Stove E Brick Clip Installation Risk of Injury Brick may have small wires protruding from the back of brick 1 After the brick set has been installed 2 brick clips need to be installed on the outer edge of each baffle to hold the brick
31. erial extending beneath heater and to the front sides rear as indicated Measure front distance I from the surface of the glass door Un protecteur incombustible de plancher doit s tendre sous le conduit de chemin e pour une installation de ventilation horizontale ou sous un adapteur de ventilation de dessus pour une installation verticale TATS UNIS RECOMMANDE CANADA REQUIRENT Le po le doit tre plac sur une assise non combustible s tendant tout autour de lui comme les sch mas l indiquent Mesurez la distance du devant de la surface de la porte vitr e FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC Made in China Fait Aux Chine 250 3182 7014 082B September 21 2006 Quapra FIRE CB 1200 Pellet Stove TABLE OF CONTENTS Section 1 Listing and Code Approvals A Appliance Certifications 4 B Mobile Home Approved 4 C Glass Specifications 4 D Electrical Rating 4 E BTU amp Efficiency Specifications 4 Section 2 Getting Started A Design Installation amp Location Considerations 5 Bi Fire Safety intense 5 C Tools amp Supplies Needed 6 D Measuring Standards 6 E Inspect Appliance amp Components 6 Section 3 Dimensions amp Clearances A Appliance Dimensions 7 B Clearances to Combustibles 8 C Hearth Requireme
32. ervice shall be the same as minimum clearance to vinyl soffits e Clearance of a termination cap above electrical service will be 12 inches 305mm minimum e Location of the vent termination must not obstruct or interfere with access to the electrical service September 21 2006 QUADRA HRE CB 1200 Pellet Stove 4 WARNING Improper installation adjustment alteration service or C Equivalent Feet of Pipe The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size See Figure 11 1 maintenance can cause injury or property damage Refer to the owner s information manual provided with this appli ance For assistance or additional information consult a qualified installer service agency or your dealer Example of 3 Elbow Rear Vent Termination Calculaton eee ee Pipe 2y Feet Equivalent Feet ee eee Foma 7 x 4 7 ware 2 x os i Figure 11 1 Total Total Equivalent Feet Feet Note This is a generic example and is not intended to represent any specific fuel type D Pipe Selection Chart The chart will help you in determining proper venting size according to the equivalent feet of pipe calculated above and the altitude above sea level of this installation See Figure 11 2 Locate the calculated equivalent feet of pipe on the vertical left side of the chart Move to the right horizontally on the chart until you reach your altitude
33. fle Right Page 38 7014 082B September 21 2006 QUADRA FIRE CB 1200 Pellet Stove Figure 39 1 br Description Nor Description 66 ConttolBox Gover 68 Feed Motor Cover 69 Feed Motor amp Spring Assembly 60 Panel Access Lower Rear Screen September 21 2006 7014 082B Page 39 CB 1200 Pellet Stove QUADRA FIRE D Service Parts and Accessories IMPORTANT THIS IS DATED INFORMATION The most current information is located on the Quadra Fire web site at www quadrafire com When ordering supply serial and model numbers to ensure correct service parts item Parts Alphabetical Order PartNo 35 Baffle Assembly Right 53 Blower Convection 40 Blower Exhaust Bolt Firepot 1 1 4 long Bracket Door Hinge Bracket Door Latch Collar Assembly Outside Air Kit Component Pack Includes firepot scrapper touch up paint power cord amp wiring harness ECS to the thermostat and manual owner s manual warranty card consumer s view card and 812 3630 How To Operate DVD Control Box Cover Control Box Cover Feed Motor Curtain Mount Side Left Curtain Mount Side Right Curtain Air Deflector Left Curtain Air Deflector Right Curtain Pedestal Sides interchangeable Curtain Side Left Curtain Side Right MBK 410 6300 Door Frame Gold 410 5530 Nickel 510 1110 Door Latch Bracket Exhaust Plenum Clean Out Plate Exhaust Plenum Trap Door Feed Adjustment Plate with R
34. h is plugged in Check vacuum hose is in good condition clear and connected at both ends Check thermocouple is in good condition and plugged in properly Make sure venting system is clean Make sure front door is closed Replace control box Check that firepot clean out plate is fully closed Clean firepot Make sure there is no clinker in the firepot Clinkers may have to be broken up with firepot scraper tool or other means Check that firepot clean out plate is fully closed Clean firepot Make sure there is not a clinker in the firepot Clinkers may have to be pushed out of firepot with firepot scraper tool or other means Scrape with solid piece of wire Remove ash drawer to see if igniter is glowing red on start up Check igniter wires for good connection Replace igniter using 1 4 inch male female spade connectors Replace control box Check that firepot clean out is fully closed Clean firepot Make sure there is not a clinker in the firepot Clinkers may have to pushed out of firepot with firepot scraper tool or other means Reduce feed rate using feed rate adjust ment control rod located inside hopper Page 25 CB 1200 Pellet Stove QUADRA FIRE Symptom Possible Cause Corrective Action Slow or smoky start up Dirty exhaust and or venting system Check for ash build up in unit includ Cont d ing behind rear panels firebox heat exchanger exhaust blower and venting Feed system fails
35. he firepot and make sure that it protrudes approximately 3 4 inch 19mm into the firepot 4 Close the front door IMPORTANT DETAIL The tip of the thermocouple must be in contact with the inside end of the thermocouple cover D Fuel Adjustment Rod The set screw is located at the bottom of the hopper and set loose at the factory so the fuel adjustment control rod will slide up and down by only loosening the thumb screw at the top See Figure 23 1 Do not re tighten bottom set screw E Starting Your First Fire 1 A thermostat is required for proper operation of this appliance except for corn At this time fill the hopper with pellets set the thermostat to its lowest setting Plug the power cord into nearby outlet 2 The exhaust blower will stay on for approximately 10 minutes even though the thermostat is not calling for heat This is normal 3 Locate the heat output control switch mounted on the upper right corner of the right side panel Switch it to the high setting by pushing the top of the switch in then adjust the thermostat to its highest setting The red call light located on the upper right corner of the right side panel will be on This indicates the thermostat is calling for heat The fuel feed system and the igniter should now be on For your first fire it will be necessary to press the reset button every two minutes until pellets start to drop into the firepot then press button 1 more time This will fill
36. he front sides and rear as indicated Measure front distance M from the surface of the glass door Figure 9 1 K sides 2 w frron fe L Exception for Horizontal Installations USA INSTALLATIONS A non combustible floor protec tion is recommended extending beneath the flue pipe when installed with horizontal venting or under the top vent adapter with vertical installation CANADA INSTALLATIONS A non combustible floor protection extending beneath the flue pipe is required with horizontal venting or under the top vent adapter with vertical installation Must extend 2 inches 51mm beyond each side of pipe shaded area Figure 9 2 September 21 2006 7014 082B Page 9 CB 1200 Pellet Stove Vent Information A Chimney and Exhaust Connection 1 Chimney amp Connector Use 3 or 4 inch 76 102mm diameter type L or PL venting system It can be vented vertically or horizontally Mobile Home Approved for all listed pellet vent If using the 3 inch 76mm vertical top vent adapter Kit or the 3 to 6 inch 76 152mm top vent offset adapter use listed double wall flue connector A Quadra Fire outside air kit must be used with manufactured home installations Residential The 3 inch 76mm vertical top vent adapter kit and the 3 to 6 inch 76 152mm top vent offset Adapter are tested to use 24 gauge single wall flue connector or listed double wall flue connector to Class Alisted met
37. he lowest setting available When mounting a thermostat on a wall be sure to follow your thermostat installation instructions carefully NOTE Thermostat must be mounted level for accurate readings The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air NOTE If the thermostat is located too close to the appliance you may need to set the temperature setting slightly higher to maintain the desired temperature in your home There is a 4 screw terminal block located on the back lower left corner of the stove directly above the power cord inlet The center 2 screws are for the thermostat wires Terminal Block Center 2 screws for Thermostat Wires Figure 21 3 Shock hazard Do NOT remove grounding prong from plug Plug directly into properly grounded 3 prong receptacle Route cord away from appliance Do NOT route cord under or in front of appliance September 21 2006 7014 082B Page 21 CB 1200 Pellet Stove Operating Instructions Quapra FiRE A Fuel Size And Material 1 Wood Pellets Fuel pellets are made from sawdust or wood by products If the source material is hardwood they can have a higher mineral content creating more ash Fuels containing bark will also have higher ash content Minerals and other noncombustible materials such as sand will turn into a hard glass like substance called a clinker when heated to the extreme temperatures o
38. home e Floor wall ceiling and or roof 1 An outside air inlet must be provided for the combustion Do NOT cut through air and must remain clear of leaves debris ice and or e Floor joist wall studs or ceiling trusses snow It must be unrestricted while the appliance is e Any supporting material that would affect the structural in use to prevent room air starvation which causes integrity smoke spillage Smoke spillage can also set off smoke alarms 2 The combustion air duct system must be made of metal It must permit zero clearance to combustible CAUTION construction and prevent material from dropping into Never draw outside combustion air from the inlet or into the area beneath the dwelling and e Wall floor or ceiling cavity contain a rodent screen Enclosed space such as an attic or garage 3 The appliance must be secured to the mobile home structure by bolting it to the floor using lag bolts Use the same holes that secured the appliance to the shipping pallet 4 The appliance must be grounded with 8 solid copper grounding wire or equivalent terminated at each end with an NEC approved grounding device Spark Arrestor Cap 5 Refer to Clearances to Combustibles and floor pro tection requirements on pages 8 amp 9 for listings to Storm Collar combustibles and appropriate chimney systems 6 Use silicone to create an effective vapor barrier at Root Flashing the location where the chimney or other component penetrate
39. illage in the room Pull the heat exchanger cleaning rods Section 10 7 Empty the firepot Section 10 2 Clean the firebox Section 10 4 Empty the ash drawer Section 10 3 Dispose of the ashes Section 10 6 Restart the appliance with premium grade fuel Correct Flame Size Yellow White in Color Figure 31 3 D Blower Replacement 1 Convection Blower Replacement a Use proper shut down procedures to shut down the appliance and let it completely cool b The convection blower is located at the bottom rear of the appliance If an outside air kit is also installed depending on your particular installation you may or may not have to remove the outside air flange If you do remove the 2 screws using a Phillips head screw driver You do not need to remove the flex pipe from the flange c Remove the lower rear screen by removing the 4 screws securing the screen to the unit Outside Air Flex Hose d The motor is mounted on a removable bracket Remove the 2 screws just above the motor and the whole assembly will tilt down and pull out Convection Blower e Disconnect the wires from the blower The wires coming from the wiring harness are white red and tan and the wires coming from the blower are black white and red Figure 31 4 The white connects to white the red to red and black to the tan color wire September 21 2006 7014 082B Page 31 CB 1200 Pellet Stove 2 Exhau
40. ns to remove the ash drawer found on page 28 Remove the access plate directly above it by removing the 2 screws just below the ash catcher The wire leads to the igniter are connected to the wire harness with 1 4 inch male female spade connectors These wires will pull forward approximately 4 to 5 inches 102mm to 127mm Disconnect the spade connections and remove the igniter from the chamber Loosen the thumb screw and slide igniter out Install new igniter into the chamber and tighten the thumb screw Re connect the wires to the 2 leads with the spade connectors Remove right side panel and pull wire leads back toward the rear of the appliance to take up the 4 to 5 inches 102mm to 107mm previously pulled out This will keep the wires out of the way of the ash drawer Double check that the igniter wires are clear of any movement i e ash drawer firepot cleaning rod etc Re install the ash drawer and side panel and re connect the power Baffle Removal Use proper shut down procedures to shut down the appliance and let it completely cool down Open right side panel and then open the door The 2 baffles are located at the top inside of firebox 4 Place your hand on the baffle and slide it up and the bottom edge will fall down and then you can lift the baffle out Repeat for the other side September 21 2006 Quapra FIRE G Glass Replacement Glass is 5mm thick high temperature heat resistant ceramic glas
41. nsu lation must not touch the chimney You must maintain the designated air space clearance around the chimney This space around a chimney is necessary to allow natural heat removal from the area Insulation in this space will cause a heat buildup which may ignite wood framing NOTE Clearances may only be reduced by means approved by the regulatory authority having jurisdiction To provide reasonable fire safety the following should be given serious consideration 1 Install at least one smoke detector on each floor of your home to ensure your safety They should be located away from the heating appliance and close to the sleeping areas Follow the smoke detector manufacturer s placement and installation instructions and be sure to maintain regularly 2 A conveniently located Class A fire extinguisher to contend with small fires resulting from burning embers 3 A practiced evacuation plan consisting of at least 2 escape routes 4 A plan to deal with a hopper fire as follows In the event of a hopper fire a Notify fire department b Prepare occupants for immediate evacuation c Close all openings into the appliance d Unplug appliance e While awaiting fire department watch for ignition of adjacent combustibles from overheated vent pipe hot embers or sparks from the chimney f Pour a bucket of water into the appliance hopper Page 5 CB 1200 Pellet Stove C Tools And Supplies Needed Tools and building
42. nto wire har ness Clean exhaust system Replace blower Replace control box Clean unit including firepot heat exchang ers and venting system Remove stainless steel baffle from firebox to clean ash from on top of baffle Clean behind rear brick panels Change fuel brand to premium Check that firepot clean out plate is fully closed Reduce feed rate using feed rate adjustment control rod located inside hopper Increase feed by opening feed rate adjust ment control rod located inside hopper Clean hopper see page 30 Check for good connections between feed motor and wire harness Replace thermocouple Replace control box See page 31 for detailed instructions for High Ash Fuel Content Management Check connections on thermocouple or replace if defective A flashing yellow light on the control box indicates a problem with the thermocouple Replace control box Page 27 CB 1200 Pellet Stove A Proper Shutdown Procedure h CAUTION Phil ur Shock and Smoke Hazard Turn down thermostat let appliance completely cool and exhaust blower must be off Now you can unplug appliance before servicing Smoke spillage into room can occur if appliance is not cool before unplugging e Risk of shock if appliance not unplugged before servicing appliance B General Maintenance 1 Types of Fuel Depending on the type of fuel you are burning will dictate how often you have to clean yo
43. nts 9 Section 4 Vent Information A Chimney amp Exhaust Connection 10 B Venting Termination Requirements 10 C Equivalent Feet of Pipe 11 D Pipe Selection Chart 11 Section 5 Venting Systems As AICOVE surement activities 12 B Through the Wall 13 C Verticali nieh ieee 14 D Through the Wall amp Vertical 14 Es MaSONMIY sia cicero 15 F Alternate Masonry 15 Section 6 Mobile Home 16 Section 7 Appliance Set Up A Outside Air Kit Rear amp Floor 17 B Top Vent Adapter ceee 18 C Rear Vent amp Rear to Top Vent Adapter 18 Di Brick Set oitis e ea na eana 19 E BricK Clips menti re a e 19 F Log Set Placement 20 G Grille Assembly 20 H Logo Installation 20 Door Installation 21 J Thermostat Installation 21 Section 8 Operating Instructions A Fuel Size amp Material 22 B General Operation Information 22 C Before Your First Fire 23 D Fuel Adjustment Rod 23 September 21 2006 E Starting Your First Fire 23 F Fire Characteristics 23 G Feed Rate Adjustment ee 23 H Ignition Cycles ecenin 24 Frequently Asked Questions 24 Section 9 Troubleshooting 0 010000100100 25 27 Section 10 Maintaining amp Servicing Appliance A Proper Shutdown Procedures 28 B Gene
44. od Feed Motor Feed Motor amp Spring Assembly Feed Motor Capacitor Jumper Feed Motor Mount Feed Spring Only Fireboard Set 4 pcs Firepot Floor Slide Plate Firepot Pull Rod Assembly Linkage Firepot EZ Clean Fuse 7 amp Junction Box Gasket Ash Pan 10 ft Gasket Rope Door cut to size 7 1 2 ft Gasket Exhaust Blower Gasket Firepot Glass Assembly Center Page 40 7014 082B September 21 2006 65 37 56 61 70 39 58 38 59 51 46 67 31 34 35 53 40 a ES 65 66 68 37 56 61 EC 39 58 38 5 6 51 46 67 aa 69 En 31 34 Ooo 42 43 nr Ooo bad Lat od 2 QUADRA FIRE CB 1200 Pellet Stove Service Parts Alphabetical Order Glass Assembly Left or Right 1 pc Grille Bar Bottom Glass Frame Post Glass Frame Side Glass Frame Spacer Glass Frame Top amp Bottom Handle Hopper Lid Heat Output Control Switch Rocker Switch 3 position Heat Shield Extension Top Hinge Female Door Igniter Loop Heating Element o 72 75 Junction Box amp Wire Harness Knob Firepot Pull Rod Latch Draw 62 Latch Magnet for Side Air Delfector Curtain Nut Firepot 1 4 20 Panel Access Bottom Rear Screen Panel Access Feed Motor Panel Access Front Firepot Panel Access Top Rear Screen Power Cord Rivnut Repair Kit 1 4 20 Snap Disc 1 145 40 Degree Snap Disc 2 200 Degree Snap Disc 3 250 Degree Swi
45. ool down 16 b Open the clean out cover See Figure 28 1 Sweep out any ash build up NOTE There are heavy duty vacuum cleaners specifiically designed for solid fuel appliance cleaning Clean Out Figure 28 1 September 21 2006 QUADRA FIRE CB 1200 Pellet Stove C High Ash Fuel Content Maintenance ae e Frequency As needed e By Homeowner e Task Pellets Back Up Firepot Overfills pu Feed Tube Poor quality pellet fuel or lack of maintenance can create conditions that make the firepot fill quickly with ashes and clinkers This condition makes the appliance susceptible to 4 X overfilling the firepot with pellets which may result in smok Ash Build Up in Firebox ing sooting and possible hopper fires Figure 31 1 shows an Figure 31 1 example where the firepot overfills pellets back up into the feed tube and ash has accumulated in the firebox Figure 31 2 illustrates an inefficient and non economical method of burning of fuel caused by poor quality pellet fuel Figure 31 3 is showing the correct flame size when good quality premium pellet fuel is burned If the ash buildup exceeds the half way point in the firepot IMMEDIATE ATTENTION AND CLEANING IS REQUIRED Follow the detailed instructions found in this section for each step listed below Shut down the unit by turning down the thermostat and allow unit to completely cool down Do not unplug the unit it can cause smoke sp
46. or September 21 2006 7014 082B Page 33 QUADRA FIRE CB 1200 Pellet Stove Reference Materials A Component Function amp Location e 1 Control Box a The control box is located under a small cover in the right rear corner of the inside of the hopper b There is a light located inside of the control box The internal light will turn green when the appliance has reached a temperature of 200 F 93 C in the firepot and will turn red when it reaches 600 F 315 C c There is also an internal blue light located in the upper left corner of the control box When you plug in the appliance the blue light will automatically start blinking 1 blink every 10 seconds for the first 60 seconds and then will stop NOTE Do NOT open the control box This will void the warranty If you need to plug in or remove the control box you must first unplug the appliance 2 Convection Blower The convection blower is mounted at the bottom rear of the appliance There are 2 impellers one on each side of the motor The convection blower pushes heated air through the heat exchange system into the room 3 Exhaust Blower The exhaust blower is mounted on the lower left side on rear of appliance The exhaust blower is designed to pull the exhaust from the appliance and push it out through the venting system 4 Feed System The feed system is located in the hopper under the feed motor cover box on the left side of the appliance
47. ot be covered by this warranty nor will Hearth amp Home Technologies assume responsibility for them Further Hearth amp Home Technologies will not be responsible for any incidental indirect or consequential damages except as results in damage to the interior or exterior of the building in which this appliance is installed This limited Lifetime Warranty does not apply to the venting components hearth components or other accessories used in conjunction with the installation of this product not manufactured by Hearth amp Home Technologies This warranty is void if the stove has been overfired or operated in atmospheres contaminated by chlorine fluorine or other damag ing chemicals the stove is subjected to prolonged periods of dampness or condensation or there is any damage to the stove or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation Hearth amp Home Technologies may at its discretion fully discharge all obligations with respect to this warranty by either repairing or replacing the unit or refunding the wholesale price of the defective part s This limited Lifetime Warranty is effective on all appliances sold after May 1 2002 and supersedes any and all warranties currently in existence Policy 250 8620 Rev K September 21 2006 7014 082B Page 43 QUADRA FIRE CONTACT INFORMATION Hearth amp Home Technologies 1445 North Highway Colvill
48. our mur double Un assemblage 2 151mm 6 152mm Back Wall to stove Mur Arri re du po le Side Wall to Cast Top Mur De C t du haut CORNER INSTALLATION NSTALLATION DU COIN c Side Wall Mur De C t VERTICAL ADAPTER KIT INSTALLATION UN ASSEMBLAGE POUR ADAPTEUR POUR INSTALLATION VERTICALE D Back Wall to Flue Pipe Mur Arri re tuyau rigide B Side Wall to Cast Top Mur De C t du haut CORNER INSTALLATION WITH VERTICAL ADAPTER KIT INSTALLATION DU COIN AVEC UN ASSEMBLAGE D ADAPTEUR VERTICAL E Side Wall Mur De C t ALCOVE INSTALLATION INSTALLATION DE L ALC VE A Max Alcove Depth La profondeur maximum de l alc ve A Back Wall to stove Mur Arri re du po le B Side Wall to Cast Top Mur De C t du haut c F 2 151mm 3 76mm 6 152mm 2 51mm 36 914mm 2 151mm 6 152mm Unit corner to diagonal wall Top of Unit to Combustibles Du po le du haut combustibles Alcove vertical installation Installation verticale de l alc ve D Back Wall to Flue Pipe Mur Arri re tuyau rigide 2 51mm 12 5 318mm 376mm FLOOR PROTECTION PROTECTION DU SOL RECOMMENDED IN USA REQUIRED IN CANADA 2006 2007 2008 JAN DO NOT REMOVE THIS LABEL NE PAS ENLEVER L TIQUETTE Page 2 Non combustible floor protection must extend beneath the flue pipe when installed with horizontal venting or under the Top Vent Adapter with vertical installation Floor protector must be noncombustible mat
49. que 115 VAC 60 Hz D but 4 6 Amis Courir 1 6 Amps Eloignez le fil lectrique de l appareil Ne pas faire pager le fil lectrique au dessus ou en dessous de l appareil DANGER Il y a risque de d charge lectrique D lonnectez le fil lectrique de la prise de contact avant le service Remplacez la vitre seulement avec une vitre c ramiq de 5 mm disponible chez votre fournisseur Pour allumer monter la temp rature du thermaftat au dessus de la temp rature de la pi ce le po le s alumera automatiquement Pour teindre descendre la temperate instructions supplgdjgmaires r f rez vous au manuel du propri taire Gardez la porte d ouverture et fa porte des cendres ferm es herm vent durant l op ration S LIBRES MINIMUM DES MAT RIAUX COMBUSTIBLES 812 2690 3 6 Top Vent Adapter Collar 24 gauge 6 single wall flue connector ma Note 1 Dans les installations r sidentielles lorsque les pi ces 8114 ventilation 3 3 et 812 2690 collier de l adapteur de ventilation 3 pour mur simple de calibre 24 peut tre utilis yp Vent Adapter and An Outside Air Kit Note 2 In manufactured home installation when using Pal 812 2690 3 6 Top Vent Adapter Collar use listed Part 811 0560 rear or 811 0570 floor must be used wi Note 2 Pour l installation dans les maisons pr fabriqui l adapteur de ventilation 3 3 et 812 2690 collier de ladapleur de tuyau connecteur Re p
50. ral Maintenance amp Cleaning 28 31 C High Ash Fuel Content Maintenance 31 D Blower Replacement 31 32 E Igniter Replacement 32 F Baffle Removal 32 G Glass Replacement 33 Section 11 Reference Material 7014 082B onmoowx Component Functions amp Locations 34 35 Component Locations Drawings 36 Exploded Drawings 37 39 Service Parts amp Accessories 40 41 Service amp Maintenance Log 42 Warranty Policy 43 Contact Information 44 Page 3 CB 1200 Pellet Stove 1 Listing and Code Approvals QuADRA FIRE A Appliance Certification Model CB1200 Pellet Stove Laboratory OMNI Test Laboratories Inc Report No 061 S 21 4 Solid Fuel Room Heater Pellet Type Standard ASTM E1509 ULC S627 and ULC ORD C1482 Room Heater Pellet Fuel Burning type and UM 84 HUD Mobile Home Approved State Listing Colorado Listed 09 13 05 B Mobile Home Approved This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided The structural integrity of the mobile home floor ceiling and walls must be maintained The appliance must be properly grounded to the frame of the mobile home and use only listed pellet vent Class L or PL connector pipe A Quadra Fire Outside Air Kit m
51. s DO NOT REPLACE with any other material Alternate material may shatter and cause injury e Remove door from appliance and place face down on a protected surface to avoid scratching the door e Remove all door rope Replacing Center Glass NOTE DO NOT LET Air Wash Spacers fall down from top frame when removing and replacing center glass 1 Using a nut driver remove the 5 bottom nuts and remove the bottom glass frame Figure 33 2 2 Slightly bend up and out of the way the 2 center posts and slide the glass out the bottom 3 Slide new glass in reposition the 2 center posts and re install bottom glass frame 4 Re rope the door Replacing Side Glass NOTE When removing the side glass with the door latch you must remove the door latch first before removing the side frame Use a pow ered Phillips head screw driver to remove the 4 screws Remove side glass frame 2 Loosen the top and bottom frame and slightly bend up and out of the way CB 1200 Pellet Stove Door Latch Figure 33 1 Remove Door Latch First and then Side Frame Door Frame shown with no Glass or Glass Frames Remove 5 nuts from Bottom Frame 3 Slide glass out the side and slide new glass in Figure 33 2 4 Re install the side glass frame and tighten the top and bottom frames 5 Re install the door latch if applicable and re rope the do
52. s cycle time It will pull fly ash out the exhaust instead of into the room Lift the stove top up from the front to access the 2 cleaning rods See Figure 29 2 b Locate the 2 rods along bottom edge of the heat exchanger tubes Lift the stove top up by the front Both rods are bent at a 90 angle for easy handling c To clean pull the rods straight out unit it stops approximately 20 inches 508mm Slide the rods OUT and IN a couple of times September 21 2006 7014 082B CB 1200 Pellet Stove 9 Cleaning Beneath Heat Exchanger e Frequency Monthly or after burning 1 ton of fuel e By Homeowner e Task A more thorough cleaning is needed to remove the excess ash that is left behind from the use of the cleaning rods for the heat exchanger tubes Open the right side curtain and the right pedestal access door Remove 4 screws and remove the exhaust clean out plate and thoroughly vacuum out the excess ash NOTE There are heavy duty vacuum cleaners specifiically designed for solid fuel appliance cleaning Clean Out Plate Figure 29 1 Cleaning Rods Heat Exchanger Tubes Figure 29 2 Page 29 CB 1200 Pellet Stove 10 Cleaning the Glass 11 Page 30 Frequency As needed By Homeowner Task a Appliance must be completely cool before cleaning glass b Use a damp paper towel or any non abrasive glass cleaner Wipe off with dry towel CAUTION Handle glass assembly with
53. s maisons mobiles Cet appareil a t test et enregistr pour l usage dans les Mtisons Mobiles en accord avec OAR 814 23 4000 jusqu 814 23 909 Test ASTM 1509 95 ORD C 1482 M1990 Room Heating Pellet Burning Type APFI UI USAGE AVEC LES BOULETTES DE BOIS OU DE COMBUSTIBLE DE MAIS ECOSSE DIS CHAMP Puissance de Rendement 40 000 Btu s hr Report Rapport 061 S 21 4 QUADRA FIRE Listed Sold Fuel Room Heater elel Type msert Aso sunable tor Mobile ome Msiallation This appliance has been tested and listed for ah in Manufactured Homes in accordance with OAR 814 23 9000 through 814 23 909 Tested to ASTM E1509 ORD C 1482 M1990 Room Heating Pellet Burning Type APFI UM 84 HUD FOR USE ONLY WITH PELLETIZED WOOD OR SHELLED FIELD CORN FUEL Testing Lab amp Report Number M 84 HUD POUR Serial Number Input Rating 40 000 Btu s hr Electrical Rating 115 VAC 60 Hz Start 4 6 Amps Run 1 6 AMPS Route power cord away from unit Do not route cord under or in front of appliance DANGER Risk of electrical shock Disconnect power supply before servicing Replace glass only with 5mm ceramic available from your dealer To start set thermostat above room temperature the stove will light automatically To shutdown set thermostat to below room temperature For further instruction refer to owner s manual Keep viewing and ash removal doors tightly closed during operation MINIMUM CLEARANCES TO COMBUSTIBLE Puissance lectri
54. s to the the exterior of the structure 7 Follow the chimney manufacturer s instructions when installing the vent system for use in a mobile home Joist Shield Firestop 8 Installation shall be in accordance with the Manufactur Double Wall ers Home amp Safety Standard HUD CFR 3280 Part Pellet Vent 24 Installation must comply with Manufactured Home and Safety Standard HUD CFR 3280 Part 24 Figure 16 1 Never install in a sleeping room Page 16 7014 082B September 21 2006 Quapra FIRE Appliance Set Up CB 1200 Pellet Stove A Outside Air Kit Instructions Included in Kit 1 piece of 2 inch x 3 foot flex hose 2 hose clamps 1 collar assembly termination cap assembly 1 trim ring 12 screws Tools Needed Phillips head screw driver wire cutters hole saw or jig saw 1 Rear Installation a Measure distance from floor to air vent opening in appli ance and mark location on wall Use saw to cut opening in wall Cut a 2 1 2 to 3 inch 64 76mm opening on inside wall and a 3 to 3 1 2 inch 76 89mm opening on outside of house b Use hose clamp to secure flex pipe to collar assembly c Slide trim ring over flex pipe and run pipe through wall d Attach hose to outside termination cap with second hose clamp e Secure termination cap to outside surface f Secure trim ring to interior wall g Snip corners and remove plate Figure 17 1 h Align and secure collar assembly with 2 of the 4
55. same latch is used on both the front door and the ash drawer To adjust open the latch and pivot the holding rod out Loosen the jam nut on the rod With a Phillips head screw driver turn the rod clockwise to tighten The latch handle should snap securely in place when adjusted properly After adjusting the latch be sure to tighten the jam nut on the rod to hold the adjustment 14 Cleaning Convection Blower Requires No Lubrication e Frequency Yearly or as needed e By Qualified Service Technician e Task Contact your local dealer Soot and Fly Ash Formation amp Need for Removal in Exhaust Venting System e Frequency Yearly or as needed e By Qualified Service Technician Homeowner e Task The products of combustion will contain small particles of fly ash The fly ash will collect in the exhaust vent ing system and restrict the flow of the flue gases At start up if there is incomplete combustion or if there is a shutdown or incorrect operation of the appliance it will lead to some soot formation This will collect in the exhaust venting system The venting system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sec tions Ash will build up more quickly in the horizontal sections Cleaning the Top Vent Adapter a The appliance must be in complete shutdown and the exhaust blower should be off Allow the appliance to completely c
56. sed container until all cinders have thoroughly cooled September 21 2006 OUADRA HRE 6 Ash Removal from Firebox Cont d c See Cleaning Ash Drawer for instructions to remove the ash drawer d This ash is deposited in the same ash drawer as the firepot debris The ash drawer should be emptied every time you clean the firebox Remember to place the ash and debris into a metal or non combustible container 7 Disposal of Ashes e Frequency As needed e By Homeowner e Task Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have been thoroughly cooled Heat exchanger cleaning rods may be warm x to the touch For safety purposes wear sun an gloves Do not pull heat exchanger cleaning rods while appliance is operating 8 Cleaning Heat Exchanger Chambers e Frequency Weekly or as needed e By Homeowner e Task The amount of ash buildup in the firepot will be a good guide to determine how often you should clean the heat exchangers a Allow the appliance to completely cool down before pulling the cleaning rods Turn the thermostat on and then immediately off to start the exhaust blower on it
57. set in place 2 Remove 2 baffles from the appliance Slide the baffle up and the bottom edge should fall down and then lift the baffle out 3 Using pliers bend the brick clip slightly past 90 in the direction shown in Figure 19 4 4 Position the brick clip as shown in Figure 19 4 and use pliers to crimp around the outside edge of the baffle as shown in Figure 19 5 Note Figure 19 5 shows the finished shape of the brick clip after being bent around the outside edge of the baffle 5 Slide the baffle back into place making sure that the brick clip holds the side brick toward the wall of the firebox Push back on the sides so they will keep the rear bricks in place Repeat for opposite side Approximately 1 inch from corner Outside edge of Baffle Top outside liers to cri corner of Baffle pee PIE caine Brick Clip around edge Figure 19 4 Installed Clip gt Figure 19 5 7014 082B Page 19 CB 1200 Pellet Stove QUADRA FIRE F Optional Log Set Placement Instructions G Optional Gold or Nickel Grille Assembly _ Do not open top all the way back so the weight of the Logs are FRAGILE Use extreme care when handling or cleaning logs top is supported by the hinges It will damage the hinges It will be necessary to prop the top up with a supporting brace You can use the shipping box as shown in Figure 1 1 Place the front log in first as shown in Figure 20 1 Place log between firepot and fa
58. st Blower Replacement Remove existing blower a d e Use proper shut down procedures to shut down the appli ance and let it completely cool and then unplug it Use an 11 32 wrench or nut driver to loosen and remove the 6 nuts holding motor mount plate to the blower housing on your stove Remove washer from beneath the terminal ring on the grounding wire Pull motor mounting plate from blower housing Scrape off old gasketing material from blower housing Install new blower f g h The blower and blower housing is shipped as a unit It is necessary to separate them at this point if you are using the existing blower housing already installed on the appliance Follow steps 2 and 3 above Discard or set aside the new blower housing Carefully remove gasketing from new housing and set onto the blower housing Re install blower to blower housing j Install blower on housing ensuring that wiring exits facing the 8 o clock position Place the washer and then the grounding wire on nearest mounting plate stud Use nuts removed in step b to secure blower to hous ing k Re connect wiring use jumper wire if necessary Re connect power supply Page 32 7014 082B Quapra FiRE E Igniter Replacement Igniter Bracket Figure 32 1 Use proper shut down procedures to shut down the appliance and let it completely cool down and then unplug it and remove the ash drawer Follow instructio
59. t floor plate must be fully closed when finished 4 Cleaning Ash Drawer e Frequency As needed e By Homeowner e Task The ash drawer is located in the pedestal To remove and empty the ash drawer open both the left and right side pedestal access doors They are hinged in the back and held closed magnetically Pull out on the back of the over center style latch and then pivot the holding rod out of the drawer notch on both sides Pull the ash drawer straight out of the pedestal and empty into a metal or non combustible container Place the container in a safe area away from combustible materials Re install the ash drawer and check that both latches are secure and tight 5 Ash Removal from Firebox e Frequency Weekly or as needed e By Homeowner e Task a There must not be any hot ashes in the firebox during cleaning so allow the appliance to completely cool The firebox ash should be removed every time the firepot is cleaned Frequent cleaning of the ash in the firebox will help slow down the build up of ash in the exhaust blower and vent system NOTE Remove optional log set if installed b Plug in your appliance if unplugged and turn the thermostat on and immediately shut it off to start the exhaust blower on its cycle time It will pull fly ash out the exhaust instead of into the room 1 Disposal of Ashes e Ashes should be placed in metal container with tight fitting lid e Ashes should be retained in clo
60. tch Capacitor gt S NO d mO High Temp Button Igniter Figure 35 1 September 21 2006 7014 082B Disc 1 Blower Exhaust Blower Snap Disc 3 Page 35 CB 1200 Pellet Stove B Component Locations Figure 36 1 Terminal Block Center 2 screws for Thermostat Wires Figure 36 2 Page 36 He oe LOW Reset Button Heat Fan Output Speed al Call Light HIGH LOW OUADRA HRE Cleaning Rods Heat Exchanger Tubes Figure 36 3 Figure 36 4 7014 082B September 21 2006 QUADRA FHRE CB 1200 Pellet Stove C Exploded Views Nor Description Part Number 1 Door Frame MBK 410 6300 Gold 410 5530 Nickel 510 1110 LS Door Latch Bracket aroan Le class Frame Top amp Boom aroaro o Hinge Fema aooo Glass Size Center 13 7 8 wide x 11 high Glass Size Sides 5 1 8 wide x 11 high Figure 37 1 Door Face Glass amp Door Latch Assembly Nor Description Part Number Thermocouple Holder 812 3171 Thermocouple 812 0210 Thermocouple Cover 812 1322 Figure 37 2 Firepot Assembly September 21 2006 7014 082B Page 37 CB 1200 Pellet Stove QUADRA FIRE Figure 38 1 Director Air Large Director Air Small 6 Exhaust Plenum Trap Door 8 Thermocouple Foie Brick Left Side Baf
61. tch Rocker Fan Speed Termination Cap Assembly Outside Air Thermocouple Thermocouple Cover Thermocouple Holder with Set Screw 52 55 76 16 47 48 12 Thumb Screw 7000 223 Top Assembly with Hopper Lid 812 3940 Top Only 410 4980 Vacuum Switch 7000 166 Part No Brick Set 4 pc 811 0601 Outside Air Kit Floor 811 0570 Log Set 3 pc 811 0592 Outside Air Kit Rear 811 0872 DR CB12 BK Rear Vent Adapter 811 0620 DR CB12 GD Rear to Top Vent Adapter 90 811 0610 Door Assembly Black Door Assembly Gold DR CB12 NL Thermostat Mechanical 811 3760 LVGRL CB12 NL Thermostat Programmable 811 0520 LVGRL CB12 GD Top Vent Adapter 3 in x 3 in 811 0580 LVGRL CB12 MBK Top Vent Offset Adapter Collar 3 in x 6 in 812 3570 Appliance Classic Bay 1200 Pellet Stove CB1200 September 21 2006 7014 082B Page 41 Door Assembly Nickel Grille Assembly Black Grille Assembly Gold Grille Assembly Nickel CB 1200 Pellet Stove QUADRA FIRE E Service And Maintenance Log Date of Service Performed By Description of Service Page 42 7014 082B September 21 2006 QUADRA HRE CB 1200 Pellet Stove F Warranty Policy Lifetime Warranty LIMITED LIFETIME WARRANTY The Hearth amp Home Technologies limited Lifetime Warranty guarantees that the following components will work as designed for the lifetime of the stove or Hearth amp Home Technologies will repair or replace them These items include but are not limited to s
62. ted directly through a wall This will create a natural draft which will help prevent the possibility of smoke or odor venting into the home during a power outage It will also keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures The safest and preferred venting method is to extend the vent vertically through the roof Distance from doors and opening windows or gravity or ventilation air inlets into building a Not less than 48 inches 1219mm below b Not less than 48 inches 1219mm horizontally from c Notless than 12 inches 305mm above Distance from permanently closed windows a Notless than 12 inches 305mm below horizontally from or above Distance between bottom of termination and grade should be 12 inches 305mm minimum This is con ditional upon plants in the area and nature of grade surface The grade surface must be a non combustible material i e rock dirt The grade surface must not be lawn Distance between bottom of termination and public walkway should be 84 inches 2134mm minimum Distance to combustible materials must be 24 inches 610mm minimum This includes adjacent buildings fences protruding parts of the structure roof overhang plants and shrubs etc Termination Cap Location Home Electrical Service Side to side clearance is to be the same as minimum clearance to vinyl inside corners Clearance of a termination cap below electrical s
63. teel and cast iron components all gas burners gas logs combustion chambers heat exchanger systems stainless steel firebox components plating doors glass damaged by thermal breakage steel baffle supports steel and ceramic baffles and manifold tubes Labor is for the first five years THREE YEAR WARRANTY Our pellet firepots are covered under Hearth amp Home Technologies three year warranty program Labor is for 3 years TWO YEAR WARRANTY All electrical components such as but not limited to blowers wiring vacuum switches speed controls control boxes thermodisc switch es pilot assembly gas valves thermostats and remotes are covered under Hearth amp Home Technologies two year warranty program Effective April 2005 igniters are also covered under the two year warranty Labor is for two years ONE YEAR WARRANTY Porcelain and Powder Coat finishes are warranted against manufacturer defects for one year Labor to repair or replace these parts is covered for one year reimbursed per our warranty service fee schedule CONDITIONS This warranty is non transferable and is made to the original retail purchaser only provided that the purchase was made through an authorized dealer of Hearth amp Home Technologies It must be installed and operated at all times in accordance with the Installation and Operating Instructions furnished with this product as well as any applicable local and national codes Any alteration willful abuse ac
64. umper wire at the thermostat block on the unit to by pass thermostat and wiring Control box defective Replace control box Unit fails to shut off Call light on Turn thermostat off If call light does not go out disconnect thermostat wires from unit If call light does go out thermostat or wires are defective Page 26 7014 082B September 21 2006 Quapra FIRE CB 1200 Pellet Stove Symptoms Possible Cause Corrective Action Convection blower fails to start Exhaust blower fails to start or does not shut off Large lazy flame orange color Black ash on glass Nuisance shutdowns Appliance calls for heat Call light illuminates Exhaust blower starts No feed or igniter September 21 2006 1 snap disc defective Blower not plugged in Blower is defective Control box is defective Blower not plugged in Blower is clogged with ash Blower is defective Control box is defective Dirty appliance Poor fuel quality high ash content Firepot clean out plate not completely closed Excessive amount of fuel Low flame Sawdust buildup in hopper Feed motor is reversing Defective thermocouple Defective control box Firepot more than 1 2 full Thermocouple is defective or not properly plugged in Defective control box 7014 082B Replace snap disc Check that blower is plugged into wire har ness Replace blower Replace control box Check that blower is plugged i
65. ur firepot If the fuel you are burning has a high dirt or ash content or you are burning shelled field corn it may be necessary to clean the firepot more than once a day Dirty fuel will cause clinkers to form in the firepot A clinker is formed when dirt ash or a non burnable substance is heated to 2000 F 1093 C and becomes glass like See C in this section for more details on fuels with high ash content Clinker Figure 26 1 Large Clinker 2 Cleaning Firepot with Cleaning Rod amp Firepot Scraper e Frequency Daily or more often as needed e By Homeowner e Task a The appliance must be in complete shutdown and cool and the exhaust blower off k WARNING Fire Hazard NEVER pull firepot cleaning rod when appli ance is operating Hot pellets may fall into ashpan and may start a fire or you may expe rience mis starts due to lack of vacuum Page 28 7014 082B QUADRA FIRE Maintaining amp Servicing Your Appliance 3 Cleaning Firepot with Cleaning Rod amp Firepot Scraper Cont d b Pull firepot cleaning rod OUT a couple of times to help shake debris loose If rod is hard to pull it may be necessary to use your firepot scraper to chip away material that has built up on the bottom plate of the firepot and to push out any clinkers Larger clinkers may have to be removed from the top of the firepot Corn clinkers can be especially difficult to break up c The firepo
66. ur firepot reaches This is what forms clinkers in the bottom of the firepot Trees from different areas will vary in mineral content That is why some fuels produce more clinkers than others Pellets are manufactured in either 1 4 inch or 5 16 inch 6 8mm diameter and should be no more than 1 1 2 inches 38mm in length Pellet lengths may even vary by lot from the same manufacturer which is why the feed rate may need to be adjusted occasionally If you burn pellets longer than 1 1 2 inches 38mm you may have an inconsistent fuel feed rate and or missed ignitions Pellet fuel quality can greatly fluctuate We recommend using premium grade fuel with ash content less than 1 Evenin some fuel labeled premium ash content can vary from bag to bag and possibly exceed 1 High ash fuel or lack of maintenance can cause the firepot to fill up and thus create a potential for smoking sooting and possible hopper fires Always burn dry fuel Burning fuel with high moisture content takes heat from the fuel and tends to cool the appliance robbing heat from your home Damp pellet fuel can clog the feed system We recommend that you buy fuel in multi ton lots whenever possible Buying large quantities of fuel at once will greatly reduce the number of times the feed adjustments will need to be made However we do recommend trying various brands before purchasing multi ton lots to ensure your satisfaction A WARNING r Fire Risk High ash fu
67. ust be installed in a mobile home installation C Glass Specifications This appliance is equipped with 5mm ceramic glass Replace glass only with 5mm ceramic glass Please contact your dealer for replacement glass NOTE This installation must conform with local codes In the absence of local codes you must comply with the ASTM E1509 UM 84 HUD ULC ORD C 1482 D Electrical Rating 115 VAC 60 Hz Start 4 1 Amps Run 1 1 Amps Page 4 7014 082B E BTU amp Efficiency Specifications Emissions Rating 0 9 grams hr BTU Output 14 000 40 000 hr Heating Capacity up to 2 500 sq ft Hopper Capacity 80 Ibs Fuel o Wood Pellets or Shelled Corn Shipping Weight 349 Ibs BTU output will vary depending on the brand of fuel you use in your stove Consult your Quadra Fire dealer for best results NOTE Hearth amp Home Technologies manufacturer of this appliance reserves the right to alter its products their specifications and or price without notice September 21 2006 Quapra FIRE Getting Started CB 1200 Pellet Stove A Design Installation amp Location Considerations 1 Appliance Location Consideration must be given to safety convenience traffic flow and the fact that the appliance will need a chimney and chimney connector It is a good idea to plan your installation on paper using exact measurements for clearances and floor protection before actually beginning the installation

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