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Ford 2010 Focus Automobile User Manual

1. INCREASE DECREASE Spanner Wrench i Location a Figure 25 Shock Spring Adjustment AWARNING Use two hands when adjusting the shock springs This will prevent the wrench from slipping while pressure is being applied Troubleshooting Adjustment amp Service Figure 26 PTO Clutch Adjustment A Adjustment Window Qty 3 one shown B Adjustment Nut PTO CLUTCH ADJUSTMENT Check the PTO clutch adjustment after the initial 50 hour break in period and then after every 250 hours of opera tion Also perform the following procedure if the clutch is slipping or will not engage or if a new clutch has been installed 1 Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of acciden tal starting while the PTO is being adjusted 2 See Figure 26 Note the position of the 3 adjustment windows A in the side of the brake plate and the nylock adjustment nuts B 3 Insert a 016 018 0 40 0 45mm feeler gauge C through each window positioning the gauge between the rotor face and the armature face as shown in Figure 27 4 Alternately tighten the adjustment nuts B Figure 26 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosen ing the adjustment nuts NOTE The actual air gap betw
2. HIGH TO MOW THE GRASS Often cutting height is a matter of personal prefer ence Typically you should mow the grass when it is is between three and five inches high The proper cutting height range for a specific lawn will depend upon several factors including the type of grass the amount of rainfall the prevailing temperature and the lawn s overall condition Cutting the grass too short causes weak thin grass plants which are easily damaged by dry periods Cut less than Optimal cutting point at less than 1 3 from top of grass blade Cutting down to this area contributes to thatch problems and pests Cutting too short is often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and other problems However allowing grass to grow too high can cause thin turf and additional problems Cutting off too much at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time The amount of grass you are able to cut in one pass is also effected by the type of mowing system you are using for example broadcasting with side discharge decks can process a much larger volume of grass than mulching d
3. Slow down Clean out the mower Not overlapping cutting rows enough Overlap your cutting rows Not overlapping enough when turning Stepped Cutting Stepped cutting is sharp ridges or uneven levels left in the lawn surface Stepped cutting is usually caused by mower deck damage or misadjustment or damage to mower blades CAUSE Deck is not leveled correctly Tires are not properly inflated When turning your effective cutting width decreases overlap more when turning Stepped Cutting SOLUTION Level the deck correctly Check and inflate the tires Blades are damaged Replace the blades Deck shell is damaged Repair or replace the deck Mower spindle is bent or loose Repair or replace the spindle Blades are installed incorrectly LC 6 Reinstall the blades correctly Uneven Cutting Uneven cutting is waviness or smooth troughs in the lawn surface Uneven cutting is usually caused by mower deck damage or misadjustment CAUSE Deck is not leveled correctly Lawn Care amp Mowing Information Uneven Cutting SOLUTION Level the deck correctly Blades are dull or worn Sharpen or replace the blades Blades are damaged Replace the blades Deck is clogged with grass clippings Clean out the deck Deck shell is damaged Repair or replace the deck Mower spindle is bent or loose Repair or replace the spindle Blades are installed incorrectly Sca
4. amp Aerate e How High to Mow the Grass When and How Often to Mow What Mowing Patterns to Use e Proper Mowing Methods e How to Solve Common Mowing Problems HOW TO WATER YOUR LAWN The best method of watering a lawn is to imitate a slow soaking rain applying about 1 inch of water A method of verifying the amount that you have watered is to place several empty tin cans low shallow cans work best in various spots around the lawn and check the depth of water in the can during the watering process HOW TO FERTILIZE YOUR LAWN Fertilizing with a slow release fertilizer provides missing nutrients which help create slow even growth While opinions vary on the need for fertilizing when and how much to fertilize will be more a factor of the condition of the lawn and soil than any routine Remember that over fertilizing can cause harm and that most fertilizing should be applied in the spring so that it will release into the lawn through the summer For more information check with a local nursery or lawn care specialist and read and follow the fertilizer manufacturer s instructions AERATING YOUR LAWN Consider aerating your lawn in spring Using an aerator to remove cores of soil from the lawn increases the speed of clipping decomposition and encourages deeper root growth by opening up the soil and permitting greater movement of water fertilizer and air LC 1 Lawn Care amp Mowing Information HOW
5. and consequential damages resulting from the design manufacture sale or use of the machine No person is authorized to make any warranty or assume for Ferris any liability not strictly in accordance with this warranty This warranty shall not apply to any mower part which in the judgment of Ferris has been altered or tampered with in any way or has been subjected to misuse neglect or accident or has had the serial numbers altered effaced or removed This warranty does not apply to component parts not manufactured by Ferris motors batteries tires belts except to the extent of their individual manufacturer s guarantees Ferris Industries Inc is continually striving to improve its products and therefore reserves the right to make improvements or change when it becomes practical and possible to do so without incurring any obligation to make changes or additions to the equipment sold previously Ferris Industries 5375 North Main Street Munnsville NY 13409 800 933 6175 www ferrisindustries com O Copyright 2003 Ferris Industries C All Rights Reserved Printed in USA Identification Numbers ccceeeesseeeeeeeeeees Safety Rules amp Information ssscccseee Features 8 Controls cccccsssecccesseeeeseeeeeeeees Control FUNCTIONS oocoocccinncccnnoccnnnnacnnanananarannna noo Safety Interlock System s es Operating the Tractor ooomcccconnncccnnnacnerennannnns General sss cvedetes cad etepezstee
6. as spilled gasoline may ignite DO NOT spread hose clamps further than necessary Ensure clamps grip hoses firmly over filter after installation Do not use gasoline containing METHANOL gasohol containing more than 10 ethanol gasoline additives premium gasoline or white gas because engine fuel system damage could result Figure 11 Checking Hydraulic Oil Level A Hydraulic Oil Reservoir B Reservoir Cap Regular Maintenance LUBRICATION Lubricate the unit at the locations shown in Figures 12 through 16 as well as the following lubrication points Grease e front caster wheel axles e deck lift pivot blocks e lift rod pivot tubes mower deck pusher bars e deck lift foot pedal mower deck idler arm Use grease fittings when present Disassemble parts to apply grease to moving parts when grease fittings are not installed Not all greases are compatible Ferris Red Grease p n 22285 is recommended automotive type high tem perature lithium grease may be used when this is not available Oil 4 Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and surfaces clean both before and after lubrication e control handle pivots e deck lift pivots e discharge chute hinge a m D E DY S VE Figure 14 Deck Lubricatio
7. chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Copyright 2003 Ferris Industries All Rights Reserved Printed in USA TP 100 7049 02 1Z F identification Numbers Tractor identification tag Na FERRIS INDUSTRIES INC JUNNSVILLE NY 13409 SA Yi IN THE USA North American MODEL NC4 Y ms Py Models Sy B ae HOA SERIAL NO DATE Ny om CE Models MOS AY O T A ANMAT AAA LES Y 2 2 IAN a When contacting your authorized dealer for replace ment parts service or information you MUST have these numbers NORTH AMERICAN MODEL REFERENCE DATA Model Description Name North American Models Record your model name num fUnit MODEL Number Unit SERIAL Number ber serial number and engine serial numbers in the space provided for easy access These numbers can be found in the location shown Mower Deck MODEL Number Mower Deck SERIAL Number N A N A CE Models Record your serial number and date in the space provided below Dealer Name Date Purchased NOTE For location of engine identification numbers refer to the engine owner s manual ENGINE REFERENCE DATA p Make Model Engine ID Serial Number Safety Rules amp Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of con trol of unit severe personal injury or death to you or bystanders or damage to prope
8. is old or stale 13 Drain fuel amp replace with fresh fuel Engine starts hard or runs poorly 1 Fuel mixture too rich 1 Clean air filter Check choke adjustment 2 Spark plug faulty fouled or 2 Clean and gap or replace incorrectly gapped See engine manual Engine knocks 1 Low oil level 1 Check add oil as required 2 Using wrong grade oil 2 See engine manual Excessive oil consumption 1 Engine running too hot 1 Clean engine fins blower screen and air cleaner 2 Using wrong weight oil 2 See engine manual 3 Too much oil in crankcase 3 Drain excess oil Engine exhaust is black 1 Dirty air filter 1 Replace air filter See engine manual 2 Engine choke control 2 Open choke control is in closed position 22 00 Rider Troubleshooting Continued PROBLEM Engine runs but rider will not drive Troubleshooting Adjustment amp Service CAUSE 1 Hydraulic release valve s in open position REMEDY 7 Turn valve s clockwise to close 2 Belt is broken 2 See Drive Belt Replacement 3 Drive belt slips 3 See problem and cause below 4 Brake is not fully released 4 See authorized service dealer Rider drive belt slips 1 Pulleys or belt greasy or oily 1 Clean as required 2 Tension too loose 2 Adjust spring tension See Drive Belt Replacement 3 Belt stretched or worn 3 Replace belt Brake will not hold 1 Brake is incorrectly adjusted 1 See Brake Adjus
9. may fall off and be seri ously injured or interfere with safe unit operation Never allow children to operate the unit Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision MAINTENANCE AND STORAGE 00 Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage Always follow the engine manual instructions for stor age preparations before storing the unit for both short and long term periods Always follow the engine manual instructions for proper start up procedures when returning the unit to service Never store the machine or fuel container inside where there is an open flame such as in a water heater Allow unit to cool before storing Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals Never tamper with safety devices Check their prop er operation regularly Disengage drives lower implement set parking brake stop engine and remove key or disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing Clean grass and debris from cutting units drives mufflers and engine to prevent fires Clean up oil or fuel spillage Let engine cool before storing and do not store near flame Stop and
10. negative battery cable 2 3 Place a container below the filter to catch spilled fuel 4 Using a pliers open and slide hose clamps from fuel filter Remove hoses from filter Install new filter in proper flow direction in fuel line Secure with hose clamps Reconnect the negative battery cable when finished OIL amp FILTER CHANGE Refer to engine owners manual CHECK CHANGE AIR FILTER Refer to engine owners manual REPLACE SPARK PLUG Refer to engine owners manual CHECK HYDRAULIC OIL LEVEL 1 Before removing the reservoir cap make sure the area around the reservoir cap and fill neck of the reservoir is free of dust dirt or other debris 2 Unscrew the reservoir cap B Figure 11 3 Look down the filler neck of the hydraulic oil reservoir A Figure 11 and observe the oil level When cold the oil level should be level the baffle inside the reservoir Steel tank or approximately 1 2 1 2cm below the FULL HOT line plastic tank 4 If necessary add either Mobil 1 15W 50 synthetic oil or Castrol Syntec 5W 50 oil DO NOT use con ventional oils 0 Y OO 02 Regular Maintenance A WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Do not remove fuel filter when engine is hot
11. remove the nut to completely release the tension 4 Remove the old belt and replace it with the new one Make sure the V side of the belt runs in the grooves of the crankshaft pulley and pump pulleys B amp C Figure 34 5 Reinstall the anchor hook H Figure 34 into the anchor tab and loosely fasten the nut Adjust the spring until a measurement of 7 3 4 is achieved from the outside if the spring hooks Tighten nut 6 Reinstall the PTO drive belt MOWER BELT REPLACEMENT To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS O 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Remove the floor plate to gain access to the PTO drive belt 3 Loosen the spring compression nut B Figure 35 to release the belt tension 4 Slide the drive belt over the edge of the idler pulley and then slide the belt under the idler pulley Drop the belt from the PTO clutch pulley groove 5 Remove the old belt and replace with a new one Make sure the V side of the belt runs in the pulley grooves Figure 36 6 Install the drive belt on the PTO pulley the spindle pulleys and idler pulleys Tighten the spring com pression nut B Figure 35 until the belt tension spring A Figure 35 is compressed to 1 5 8 4 12cm long 7 Run the mower under no load condition for about 5 minutes to break in the n
12. y E LC 4 Lawn Care amp Mowing Information TIPS On Dealing With Clippings Clippings are beneficial to your lawn A common mis conception about clippings is that they automatically lead to thatch this is untrue Short clippings produced by broadcasting and clippings produced by mulching methods actually contribute to a healthy lawn because they Reduce the evaporation of water from your lawn Provide a cushioning layer to reduce lawn wear e Moderate soil temperature Clippings act as a safe non polluting and inexpen sive fertilizer that nourishes your lawn Fresh cut grass blades are 85 water and are a rich source of nitrogen which is essential to lush growth And one garbage bag of clippings contains about 1 4 Ib of usable organic nitrogen COMPOSTING The best way to recycle excess clippings and leave your lawn looking immaculate is to collect them with an effi cient collection system and deposit them in a compost pile A compost pile is a collection of grass leaves and other organic wastes which when properly tended decompose into an odorless topsoil material This material in turn acts as an inexpensive fertilizer for your lawn and garden How to start a healthy compost pile 1 Build a bin using bricks fencing cement blocks etc or pur chase a prefabricated bin from a garden store The bin should also have venting on each side and from the bottom to the top 2 Fill the bin with alte
13. 3 Unplug the exhaust outlet and air cleaner 4 Fill the fuel tank with fresh gasoline See engine manual for recommendations See engine owner s manual and follow all instruc tions for preparing engine after storage Check crankcase oil level and add proper oil if necessary lf any condensation has developed during storage drain crankcase oil and refill Inflate tires to proper pressure Check fluid levels Start the engine and let it run slowly DO NOT run at high speed immediately after starting Be sure to run engine only outdoors or in well ventilated area 00 Notes 00 15 Regular Maintenance MAINTENANCE SCHEDULE amp PROCEDURES The following schedule should be followed for normal care of your rider and mower You will need to keep a record of your operating time Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter Before Before Every Every Every SAFETY ITEMS First Use Each Use 5 Hours 25 Hours 100 Hours Check Safety Interlock System o O Check Rider Brakes O Check Mower Blade Stopping Time 0 0 Before Before Every Every Every NORMAL CARE ITEMS First Use Each Use 5 Hours 25 Hours 100 Hours Check Rider Mower for loose hardware O 0 Check Engine Oil Level O O 0 Check Engine Air Filter O 0 Change Engine Oil amp Filter 0 Every 50 Hours Lubricate Ride
14. DES AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADES PERSONNEL DISENGAGE PTO ENGAGE PARKING BRAKE SHUT OFF ENGINE AND REMOVE KEY BEFORE MAKING ADJUSTMENTS KEEP SAFETY DEVICES GUARDS SHIELDS amp SWITCHES IN SERVICING CLEANING OR LEAVING THE MACHINE PLACE AND WORKING ON SLOPES CAN BE DANGEROUS AVOID CARBON MONOXIDE POISONING JT BACK UP A HILL DO NOT OPERATE ON IT DO NOT OPERATE THE ENGINE IN UNVENTILATED AREA N TURNS Decal Warning Danger Part No 47171 SET PARKING BRAKE ROTATING FAN BLADES Keep hands clear 46481 Decal Caution Part No 46481 02 Safety Decals The safety decals below are on your unit If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a con stant visual reminder to you and others who may use the equipment to follow the safety instructions neces sary for safe effective operation NOTE Engine operation and safety decals are supplied by the engine manufacturer A DANGER A DANGER ROTATING CUTTING BLADE Do not operate mower without deflector or entire grass catcher in place ROTATING CUTTING BLADE Do not put hands or feet under mower deck while blade is rotating Decal Danger Part No 1704277 Decal Danger Part No 1704276 Decal Warning Part No 20337 Features amp Controls of the Zero Turn R
15. NOTE Perform this adjustment on a hard level surface such as a concrete floor 1 Disengage the PTO engage the parking brake and turn off the engine 2 There are three 3 nuts on the linkage rod The first two are to be used together to turn the rod and the third towards the front of the machine is used to lock the rod in place Loosen the jam nut that locks against the clevis B Figure 29 and turn the linkage rod A Figure 29 to adjust If the machine creeps forward turn the rod CLOCKWISE while standing at the rear of the machine facing forward if the machine creeps backward turn the rod COUNTER CLOCKWISE 3 Lock the jam nut B Figure 29 against the clevis when neutral is achieved NOTE This adjustment should not be performed while the machine is running It may take several attempts to achieve neutral depending upon how much the machine creeps CUTTING HEIGHT ADJUSTMENT The cutting height adjustment pin A Figure 30 controls the mower cutting height The cutting height is adjustable between 1 1 2 3 8cm and 4 1 2 11 4cm in 1 4 64cm increments Depress the deck lift foot pedal B Figure 30 placing the majority of the force on the top edge of the pedal until it locks into the TRANSPORT position Place the cutting height adjustment pin in the desired cutting height Depress the deck lift foot pedal placing the majority of the force on the bottom edge of the pedal to release the peda
16. OPERATOR S MANUAL IS1000Z Series Zero Turn Riding Mower Model Number Description IS1000ZKAV21 48 IS1000Z w 21 HP Kawasaki amp 48 Mower Deck IS1000ZKA2148CE 1S1000Z w 21 HP Kawasaki amp 48 Mower Deck Export 151000ZKAV23 52 IS1000Z w 23 HP Kawasaki amp 52 Mower Deck Ferris Industries 22870 5375 North Main Street Rev No 02 Munnsville NY 13409 Rev Date 7 2003 800 933 6175 TP 100 7049 02 1Z F FERRIS LIMITED WARRANTY IMPORTANT This warranty shall apply ONLY if the warranty registration form has been completed and returned to Ferris Industries Inc within 20 days from the date of delivery Ferris Industries Inc Ferris warrants in accordance with the provisions below to the original purchaser for the period of twenty four 24 months from the date of delivery of a Ferris mower that the mower is free from defects in material or workmanship Ferris obli gation under this warranty is to repair or replace at Ferris election without charge and at the place of business of a dealer authorized to handle Ferris mowers any part or parts of the machine which in the judgment of Ferris prove to be defective THIS WARRANTY AND FERRIS OBLIGATION HEREUNDER IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE and all other obligations or liabilities of Ferris for incidental
17. RT Cranks the engine for starting NOTE Never leave the ignition switch in the RUN posi tion with the engine stopped this drains the battery 02 D Parking Brake Handle The parking brake is applied by pulling UP on the park ing brake handle until it locks over center To release the parking brake push the handle DOWN E PTO Switch The PTO Power Take Off switch engages and disen gages the mower Pull UP on the switch to engage and push DOWN to disengage F amp G Deck Lift Pedal amp Cutting Height Adjustment Pin These control the cutting height of the mower deck Depress the pedal until it locks into the TRANSPORT position Place the adjustment pin in the desired cutting height and release the lift pedal H Throttle Control The throttle controls engine speed Move the throttle for ward to increase engine speed and back to decrease engine speed Always operate at FULL throttle I Choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require chok ing Pull the knob up to close the choke J Hour Meter Measures the time of the PTO being engaged K Fuel Shut Off Valve Turning the handle to the desired position determines which tank will be supplying fuel With the handle point ing towards the front it will draw fuel from the left hand tank With the handle pointed towards the rear it will draw fuel from the right hand fuel tank With the handle point
18. Starting With Auxiliary Booster Battery Jump starting is not recommended However if it must be done follow these directions Both booster and dis charged batteries should be treated carefully when using jumper cables Follow the steps below EXACTLY being careful not to cause sparks Refer to Figure 37 e 2 Both batteries must be of the same voltage Position the vehicle with the booster battery adjacent to the vehicle with the discharged battery so that booster cables can be connected easily to the batter ies in both vehicles Make certain vehicles do not touch each other Wear safety glasses and shield eyes and face from batteries at all times Be sure vent caps are tight Place damp cloth over vent caps on both batteries 4 Connect positive cable to positive post of dis al 7 charged battery wired to starter or solenoid Connect the other end of same cable to same post marked positive on booster battery Connect the second cable negative to other post of booster battery Make final connection on engine block of stalled vehicle away from battery Do not lean over batteries 8 Start the engine of the vehicle with the booster bat o _ a 12 tery Wait a few minutes then attempt to start the engine of the vehicle with the discharged battery If the vehicle does not start after cranking for thirty seconds STOP PROCEDURE More than thirty sec onds seldom start
19. ake spring A Figure 24 With the parking brake engaged measure the com pressed spring length The spring should be 1 15 16 2 4 9 5 0cm when compressed If the spring is not within this range release the park ing brake and turn the adjustment nut B Figure 24 to compress or release the spring 6 Engage the parking brake and remeasure the spring SHOCK SPRING ADJUSTMENT The shock assembly can be adjusted to vary the amount of pre load applied to the springs This allows the oper ator to customize the ride according to operator s weight and or operating conditions Less Pre Load e Light operator weight e Softer more cushioned ride e Best for relatively flat terrain More Pre Load e Heavy operator weight e Stiffer more rigid ride e Better handling and greater stability on hilly terrain To adjust the spring pre load 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake 2 See Figure 25 Using the supplied spanner wrench p n 22853 insert the tip of the wrench into the notch in the pre load adjuster While holding the wrench in place with one hand turn CLOCKWISE to increase the pre load turn COUNTER CLOCKWISE to decrease the pre load Make sure both shocks are set to the same amount of pre load 00 25 Troubleshooting Adjustment amp Service Figure 24 Parking Brake Adjustment A Brake Spring B Adjustment Nut
20. ar of the deck to rest on the 2 x 4 s and 1 4 spacers Slide the chains down in the slots until the chains are tight and tight en the nuts See Figure 33 Remove all 2 x 4 blocks from under the mower deck 10 With the deck height adjustments complete and cut ting height still set at 4 adjust the deck lift spring to a compressed length of 12 1 4 measure spring only Adjust the length of the deck lift spring by tightening or loosening the 2 5 8 hex nuts that are closest to the spacer at the front end of the spring see Figure 33 After adjustment is made tighten these two nuts together Perform this step to both springs 00 29 Troubleshooting Adjustment amp Service LX Figure 31 Spring Rod Adjustment fr o Add Remove 5 8 SAE Washers Figure 32 Lift Rod Adjustment T S Adjust Here gt Gon NX Y Figure 33 Deck Level 8 Spring Length Adjustment Troubleshooting Adjustment amp Service HYDRAULIC PUMP DRIVE BELT REPLACEMENT 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Remove the PTO drive belt see MOWER BELT REPLACEMENT for removal instructions 3 Loosen the nut towards the front of the machine on the spring anchor hook H Figure 34 to release the majority of the belt tension Use caution and
21. ating near drop offs Do not mow in reverse unless absolutely necessary Always look down and behind before and while trav eling in reverse Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflec tor in place Slow down and use caution when making turns and when changing directions on slopes Never raise deck with the blades running Never leave a running unit unattended Always disen gage the PTO set parking brake stop engine and remove keys before dismounting Keep hands and feet away from the cutting units Turn off the PTO switch to disengage the blades when not mowing SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not drive on it Do Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain a overturn the unit Tall grass can hide obsta cles Use slow speed Choose a slow speed so that you will not have to stop or change speed while on the slope Use extra care with grass catchers or other attach ments These can change the stability of the unit Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction See your aut
22. ce on the tractor or mower only when the engine is stopped and the parking brake engaged Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine tions on how to perform most of these minor adjust ments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer TROUBLESHOOTING THE RIDER CAUSE PROBLEM Engine will not turnover or start 1 Parking brake not engaged REMEDY 1 Engage parking brake 2 PTO electric clutch switch 2 Place in OFF position in ON position 3 Out of fuel 3 If engine is hot allow it to cool then refill the fuel tank 4 Engine flooded 4 Move choke control to closed position 5 Fuse blown 5 Replace fuse 6 Battery terminals require 6 Clean the battery terminals cleaning 7 Battery discharged or dead 7 Recharge or replace 8 Wiring loose or broken 8 Visually check wiring amp replace broken or frayed wires Tighten loose connections 9 Solenoid or starter motor faulty 9 Repair or replace See authorized dealer 10 Safety interlock switch 10 Replace as needed See authorized faulty service dealer 11 Spark plug s faulty fouled 11 Clean and gap or replace or incorrectly gapped See engine manual 12 Water in fuel 12 Drain fuel amp refill with fresh fuel 13 Gas
23. dels Only Make sure all hydraulic fluid connections are tight and To prevent serious bodily injury from hot coolant or all hydraulic hoses and lines are in good condition steam blow out never attempt to remove the radiator before applying pressure to the system cap while the engine is running Stop the engine and If leaks occur have the unit serviced immediately by wait until it is cool Even then use extreme care your authorized dealer when removing cap TP 600 7124 00 UV FD 6 00 GENERAL This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit All DANGER WARNING CAUTION and instructional messages on your mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important A DANGER AVOID SERIOUS INJURY OR DEATH AVOID SERIOUS INJURY OR DEATH READ OPERATOR S MANUAL THROWN OBJECTS AND BLADE CONTACT CAN CAUSE SERIOUS INJURY OR DEATH DO NOT ALLOW OPERATION OF MACHINERY BY UNTRAINED BE SURE BLA
24. e sapiens anaiai anaedai Checks Before Starting cccseeeseeeseeeeeees Starting the Engine cceceeeeseeeeeeeeeeseeeeeees Stopping the Rider ccceceeeeeeeeeeeeeeeteeeeees A O Pushing the Rider by Hand Zero Turn Driving Practice aeee A iii Starting After Long Term Storage 0 0008 Regular Maintenance ommmmccccccnnnnnnonnanccncnnnnnnnnas Maintenance Schedule n Checking Tire Pressures Checking Adding Fuel oooonncccnncccinncccccccconocnncnnoos UCI Fl can Oil amp Filter Change oooooccnncccnnoncconncccconancnannnncanoos Check Change Air Filter 0 ceeeeeeeeeeeeees Check Hydraulic Oil Level LUD FICATION nee Battery Maintenance oococconocccccconconcccnonnnncnnnnnnnns Checking Battery Fluid ccceeeeeeeeeeeeereees Cleaning the Battery and Cables Servicing the Mower Blades oooooonccccncccinncccconoo AWARNING and operating instructions in this manual before attempting to set up and operate your machine Failure to comply with all safety and operating instructions can result in loss of machine control serious personal injury to you and or bystanders and risk of equipment and property damage The triangle in the text signifies important cautions or warnings which must be followed You must read understand and comply with all safety Table of Contents Troubleshooting Adjustments amp Service 22 Troublesho
25. e unit can t be stored on a reasonable level sur face chock the wheels e Clean all grass and dirt from the mower Long Term Storage Longer Than 30 Days Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps 1 Drain crankcase oil while engine is hot and refill with a grade of oil that will be required when unit is used again Prepare the mower deck for storage as follows a Remove mower deck from the unit b Clean underside of mower deck c Coat all bare metal surfaces with paint or light coat of oil to prevent rusting Clean external surfaces and engine Prepare engine for storage See engine owner s manual Clean any dirt or grass from cylinder head cooling fins engine housing and air cleaner element Cover air cleaner and exhaust outlet tightly with plas tic or other waterproof material to keep out moisture dirt and insects Completely grease and oil unit as outlined in the Normal Care section Clean up unit and apply paint or rust preventative to any areas where paint is chipped or damaged Be sure the battery is filled to the proper level with water and is fully charged Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If battery is left in unit disconnect the negative cable 14 rA WARNING Never store the unit with gaso
26. eather as well as warm season grasses but conversely the warm season grasses do not grow as well in cooler climates Most resi dential lawns are typically seeded with a mixture of these grasses A local nursery or lawn center may help you to identify what kind of grass your lawn contains from a sample Knowing your climate and conditions is also important to proper lawn care Drier climates or conditions will require additional watering while wetter climates may require more frequent mowing HOW AND WHEN TO WATER FERTILIZE amp AERATE Every lawn s watering needs are unique and are depen dent upon the type of grass and soil the amount of local rainfall and other conditions Most lawns are watered too often but with too little water However too much water can allow development of diseases with your lawn It is best to water the lawn only when necessary and then to water it slowly evenly and deeply imitating a slow soaking rain WHEN TO WATER YOUR LAWN When the lawn begins to wilt the grass s color dulls or footprints stay compressed for more than a few seconds the lawn is beginning to dry out and needs additional moisture The best time to water is early morning to allow the water to soak deeply into the lawn and reduce the amount that evaporates in the hot afternoon sun TP 600 7000 01 UV FD Lawn Care amp Mowing Information e Types of Grass Climate and Conditions How and When to Water Fertilize
27. eck and replace as necessary or pulleys are bent 3 Mower blades are out 3 Remove sharpen and balance blades of balance See Maintenance Section 4 Belt installed incorrectly 4 Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys 1 Repair or replace 2 Using incorrect belt 2 Replace with correct belt Mower drive belt slips 1 Idler pulley spring broken or not 1 Repair or replace as needed or fails to drive properly attached 2 Mower drive belt broken 2 Replace drive belt Mower does not engage 1 Electrical wiring damage 1 Locate amp repair damaged wire 2 PTO clutch not adjusted 2 See PTO Clutch Adjustment section 3 Battery voltage too low 3 Recharge battery and check alternator 00 23 See Battery Maintenance section Troubleshooting Adjustment amp Service SEAT ADJUSTMENT See Figure 21 The seat can be adjusted forward and back Move the lever forward position the seat as desired and release the lever to lock the seat into posi tion GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers can be adjusted in three ways The alignment of the control levers the placement of the levers how close the ends are to one another and the height of the levers can be adjusted To Adjust the Handle Alignment Loosen the mount bolts A Figure 22 and pivot the lever s C Figure 22 to align with each other To Adjust the Handle Placement Loosen the jam nuts and adjus
28. een the rotor and arma ture may vary even after performing the adjustment pro cedure This is due to dimensional variations on compo nent parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt should come to a com plete stop within five seconds after the electric PTO switch is turned off Figure 27 Adjust PTO Clutch A Window B Adjustment Nut C 016 018 0 40 0 45mm Feeler Gauge AWARNING To avoid serious injury perform adjustments only with engine stopped key removed and tractor on level ground Blade Brake Check Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off 1 With parking brake engaged PTO disengaged and an operator in the seat start the engine engine 2 Have an assistant observe the mower drive belt through the open end of the left hand arbor cover Engage the PTO and wait several seconds Disengage the PTO and check the amount of time it takes for the mower drive belt to stop 3 If the mower drive belt does not stop within five sec onds perform the PTO Clutch Adjustment If the belt still does not stop within 5 seconds see your dealer 00 NEUTRAL POSITION AND RETURN SPRING ADJUSTMENT To determine if it is necessary to adjust the neutral posi tion perform the following steps 1 Disengage the PTO engage the parking brake and
29. eutral Figure 4 Move Control Levers Gradually Reverse Travel Practice LOOK DOWN amp BEHIND then gradually move both ground speed control levers evenly BACK from neutral Slow down and repeat NOTE Practice backing up for several minutes before attempting to do so near objects The rider turns sharply in reverse as well as forward and backing up straight takes practice Reverse Travel Figure 6 Forward Travel 00 Practice Turning Around a Corner While traveling forward allow one handle to gradually return back toward neutral Repeat several times NOTE To prevent pivoting directly on the tire tread it is best to keep both wheels going at least slightly forward Operating the Zero Turn Rider Practice Turning In Place To turn in place Zero Turn gradually move one ground speed control lever forward from neutral and one lever back from neutral simultaneously Repeat several times NOTE Changing the amount each lever is pulled for ward or back changes the pivot point you turn on Executing Turns Turning In Place Figure 7 Turning Around a Corner ADVANCED DRIVING Figure 8 Turning in Place Executing an End Of Row Zero Turn Your Zero Turn Rider s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y turn before starting a new row For example t
30. ew belt l j S Ne mo NN Figure 34 Hydraulic Pump Drive Belt Replacement A Pump Drive Belt E Idler Pulley B Crankshaft Pulley F Idler Arm C Pump Pulley G Spring D Idler Pulley stationary H Spring Anchor Hook Figure 35 Mower PTO Belt A Belt Tension Spring B Spring Compression Nut Figure 36 Mower PTO Belt Routing A Spindle Pulley C Spring loaded Idler Pulley B PTO Drive Belt D Stationary Idler Pulley 30 00 BATTERY SERVICE AWARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging Checking Battery Voltage A voltmeter can be used to determine condition of bat tery When engine is off the voltmeter shows battery voltage which should be 12 volts When engine is run ning the voltmeter shows voltage of charging circuit which normally is 13 to 14 volts A dead battery or one too weak to start the engine may not mean the battery needs to be replaced For exam ple it may mean that the alternator is not charging the battery properly If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section Charging a Completely Discharged Battery 1 Be aware of all the safety precautions you should obser
31. horized dealer for recommendations of available weights to improve stability Do Not e Do not start or stop on a slope If tires lose traction disengage the blade s and proceed slowly straight down the slope TP 600 7124 00 UV FD Never operate with guards not securely in place Be sure all interlocks are attached adjusted properly and functioning properly Never operate with the discharge deflector raised removed or altered unless using a grass catcher Do not change the engine governor setting or over speed the engine Stop on level ground lower implements disengage drives engage parking brake shut off engine before leaving the operator s position for any reason includ ing emptying the grass catchers or unclogging the chute Stop equipment and inspect blades after striking objects or abnormal vibration occurs Make neces sary repairs before resuming operations Keep hands and feet away from the cutting units Look behind and down before backing up to be sure of a clear path Never carry passengers and keep pets and bystanders away Do not operate the unit while under the influence of alcohol or drugs Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing Use care when loading or unloading the machine into a trailer or truck Use care when approaching blind corners shrubs trees or other objects that may obscure vision e e AWARNING Never opera
32. ider Please take a moment and familiarize yourself with the name location and function of these controls so that you will better understand the safety and operating instructions provided in this manual Figure 1 CONTROL FUNCTIONS Control Locations The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section A Ground Speed Control Levers These levers control the ground speed of the rider The left lever controls the left rear drive wheel and the right controls the right rear drive wheel Moving a lever forward increases the FORWARD speed of the associated wheel and pulling back on a lever increases the REVERSE speed Note The further a lever is moved away from the neutral position the faster the drive wheel will turn See the Operating the Zero Turn Rider section for steer ing instructions B Seat Adjustment Lever The seat can be adjusted forward and back Move the lever forward position the seat as desired and release the lever to lock the seat in position C Ignition Switch The ignition switch starts and stops the engine it has three positions OFF Stops the engine and shuts off the electrical system RUN Allows the engine to run and powers the electrical system STA
33. igure 1 Begin mowing See Section C for tips on mowing patterns lawn care and trouble shooting information When finished shut off the PTO Stop the engine see STOPPING THE TRACTOR AND ENGINE PUSHING THE RIDER BY HAND DO NOT TOW RIDER Towing the unit will cause hydraulic pump and wheel motor damage Do not use another vehicle to push or pull this unit Disengage the PTO engage the parking brake turn the ignition OFF and remove the key Lift the seat plate to gain access to the battery com partment and hydraulic pumps To disengage the pumps free wheel position turn the hydraulic release valves A Figure 3 located on the pumps COUNTER CLOCKWISE a maximum of 2 full turns Disengage the parking brake The tractor can now be pushed by hand After moving the tractor re engage the pumps drive position by turning the release valves CLOCKWISE and tighten to 80 120 in lbs of torque amp IT Figure 3 A Hydraulic System By Pass Hydraulic Release Valve Operating the Zero Turn Rider ZERO TURN DRIVING PRACTICE The lever controls of the Zero Turn rider are responsive and learning to gain a smooth and efficient control of the rider s forward reverse and turning movements will take some practice Spending some time going through the maneuvers shown and becoming familiar with how the unit acceler ates travels and steers before
34. ing towards the right it will shut off fuel flow to the engine 02 Features amp Controls SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches These safety systems are present for your safety do not attempt to bypass safety switches and never tamper with safety devices Check their operation regularly Operational SAFETY Checks Test 1 Engine should NOT crank if e PTO switch is engaged OR e Parking brake is not engaged OR e Motion control handles are not in the NEUTRAL position OR e Operator is not on the seat Test 2 Engine SHOULD crank if e PTO switch is NOT engaged AND e Parking brake is engaged AND e Motion control handles are locked in the NEUTRAL position AND e Operator is on the seat Test 3 Engine should SHUT OFF if e Operator rises off seat with PTO engaged OR e Operator rises off seat with parking brake disen gaged e Operator moves motion control handles inward before disengaging parking brake Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off or operator rises off seat If mower drive belt does not stop within five seconds see your dealer NOTE Once the engine has stopped PTO switch must be turned off parking brake must be engaged and the motion control handles must be locked in the NEUTRAL pos
35. inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running unless specified otherwise Park machine on level ground Never allow untrained personnel to service machine Use jack stands to support components when required e e e e e e e e e e e e Safety Rules amp Information EMISSIONS Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label Carefully release pressure from components with stored energy eg springs Disconnect battery or remove spark plug wire before making any repairs Disconnect the negative termi nal first and the positive last Reconnect positive first and negative last Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing them Only replace blades Never straighten or weld them Keep hands and feet away from moving parts Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connecting or disconnecting from battery Wear pro tective clothes and use insulated tools Keep all parts in good working condition and all hardware tightened Replace all worn or damaged decals Grass catcher components are sub
36. ition after the operator returns to the seat in order to start the engine A WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system Operating the Zero Turn Rider GENERAL OPERATING SAFETY Before first time operation e Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower e Become familiar with all of the controls and how to stop the unit e Drive in an open area without mowing to become accustomed to the unit A WARNING Never allow passengers to ride on the unit Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not stop or park tractor over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills A DANGER OPERATING ON SLOPES CAN BE DANGEROUS Never operate on slopes greater than 30 percent 16 7 which is a rise of three feet vertically in 10 feet horizontally Operate the unit at a slow gr
37. ject to wear dam age and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Check brake operation frequently Adjust and service as required Use only factory authorized replacement parts when making repairs Always comply with factory specifications on all set tings and adjustments Only authorized service locations should be utilized for major service and repair requirements Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can result in hazardous opera tion equipment damage and voiding of manufactur ers warranty TP 600 7124 00 UV FD Safety Rules amp Information WARNING 44 WARNING Hydraulic fluid escaping under pressure may STORED ENERGY DEVICE Improper release of have sufficient force to penetrate skin and cause springs can result in serious personal injury serious injury Spring should be removed by an authorized dealer If foreign fluid is injected into the skin it must be only surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result A WARNING Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use STORED ENERGY DEVICE Engine Radiator paper or cardboard and not hands to search for leaks Water Cooled Mo
38. k growth and often wetter conditions are more suitable for broadcasting side discharging or grass bagging operation ENGINE SPEED amp GROUND SPEED FOR BROADCASTING Use full engine throttle matched with a slow ground speed so that clippings will be finely cut Ground speed while mulching should be HALF of the speed that would be used when broadcasting side discharging under similar conditions Since mulching requires more horse power than broadcasting using a slower ground speed is vitally important for proper mulching operation Mulching Action sn slowing down you are mowing too fast use a slower ground speed HOW MUCH GRASS TO CUT OFF WHEN BROADCASTING Mow when the grass is 3 5 inches long Do not cut the grass shorter than 2 to 2 1 2 inches Do not cut off more that 1 inch of grass in a single pass HOW MUCH GRASS TO MULCH The best mulching action typical ly results from cutting only the top 1 2 inch to 3 4 inch of grass x blade This provides short clip ANA I pings which decompose properly y AOL much more quickly than longer clippings The ideal cutting height will vary with climate time of year and quality of your lawn We recommend that you experiment with both the cutting height and ground speed until you achieve the best cut Start with a high cutting height and using progressively lower settings until you find a cutting height that is matched to your mowing conditions and prefer ences a
39. l from the TRANSPORT position 28 Figure 29 Neutral Adjustment LH side shown with battery removed A Adjustment Linkage Rod B Nuts Figure 30 Cutting Height Adjustment A Cutting Height Adjustment Pin B Deck Lift Foot Pedal C Cutting Height Selection Decal 00 DECK LEVELING ADJUSTMENT 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake Rear tires must be inflated to 15 psi 103 kPa front tires to 25 psi 172 kPa Place the deck height adjustment pin in the 4 posi tion Place 2 x 4 blocks under each front corner of the mower deck with the 3 1 2 sides being vertical Place 2 x 4 blocks under each of the rear edge of the mower deck near the chains with the 3 1 2 sides being vertical Place a 1 4 spacer on top of the rear 2x 4 s See Figure 31 Measure the distance between the lift pivots and the spring rod pivots Adjust the 5 8 hex nuts on either side of the front spring rod pivot until the measurements are equal See Figure 32 Measure the distance between the rear lift pivots and the suspension mounted lift pivots Add or remove 5 8 SAE washers from in between the deck lift rod and the offset link until measure ments are equal Adjust the front U bolts until the chains are tight and the deck is still resting on the 2 x 4 s Tighten jam nuts See Figure 33 Loosen the nuts and allow the re
40. line in engine or fuel tank in a heated shelter or in enclosed poorly ventilated enclosures Gasoline fumes may reach an open flame spark or pilot light such as a furnace water heater clothes dryer etc and cause an explosion Handle gasoline carefully It is highly flammable and careless use could result in serious fire damage to your person or property Drain fuel into an approved container outdoors away from open flame or sparks 10 Drain fuel system completely or add a gasoline stabi lizer to the fuel system If you have chosen to use a fuel stabilizer and have not drained the fuel system follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of gasoline fumes Remember gasoline fumes can travel to distant sources of ignition and ignite causing risk of explosion and fire NOTE Gasoline if permitted to stand unused for extended periods 30 days or more may develop gummy deposits which can adversely affect the engine carburetor and cause engine malfunction To avoid this condition add a gasoline stabilizer to the fuel tank and run the engine a few minutes or drain all fuel from the unit before placing it in storage STARTING AFTER LONG TERM STORAGE Before starting the unit after it has been stored for a long period of time perform the following steps 1 Remove any blocks from under the unit 2 Install the battery if it was removed
41. lping Scalping is when the mower deck comes close to or hits the ground Scalping can be caused by the mower deck misadjustment unevenness in the lawn or by mower deck bouncing because the ground speed is too fast CAUSE Lawn is uneven or bumpy Reinstall the blades correctly Scalping IAN CIA SOLUTION Roll or level the lawn Mower deck cutting height is set too low Raise the cutting height Ground speed is too fast Slow down Deck is not leveled correctly Correctly level the deck Tire pressure is low or uneven Stingers Stingers are sparse patches of uncut grass left behind the mower Stingers are usually caused by operator error or poor blade maintenance CAUSE Blades are not sharp or are nicked Check and inflate the tires Stingers re PON ANY iy SOLUTION Sharpen your blades Blades are worn down too far Replace your blades Engine speed is too slow Always mow at full throttle Ground speed is too fast Deck is plugged with grass LC 7 Slow down Clean out the mower Common International Symbols Pa Choke i PTO Clutch Y gt Rast irons P Parking Brake Y Slow Throttle E 0 Brake E Throttle Mower Cutting y H Fugl lm Height Adjustment Headlights Technical Manuals Additional Technical Literature Available Operators Manuals Additional copies of this manual are available and as part wy OLS of our product support com
42. mitment we maintain a stock of a ss printed operators manuals going back many years Pees Parts Manuals Fully illustrated parts manuals are also available these manuals show all of the product s components in exploded views 3D illustrations which show the relationship of the parts and how they go together as well as giving the replace ment part numbers and quantities used Important assembly notes and special torque values are included in these manuals For the applicable manuals currently available for Model your model contact your local dealer Have the information listed in the box at the right available Saro when making your request Your Name Address City State Zip Visa Mastercard No Card Expiration Date LC 8 Notes LC 9
43. n 02 Regular Maintenance RE PACK BEARINGS ANUALLY No Figure 15 Control Handle Pivots amp Seat Pivots 02 Figure 16 Front Caster 8 Wheel Regular Maintenance BATTERY MAINTENANCE Checking the Battery Fluid 1 Raise the seat plate to access battery 2 Remove the battery filler cap s A Figure 17 Fluid must be even with the split ring full mark If not add distilled water 3 Reinstall the filler cap s Cleaning the Battery and Cables 1 Disconnect the cables from the battery negative cable first C 2 Clean the battery terminals and cable ends with a wire brush until shiny 3 Reinstall the battery and reattach the battery cables positive cable first B 4 Coat the cable ends and battery terminals with petro leum jelly or non conducting grease 44 WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the battery When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool 20 Figure 17 Battery Compartment A Vent Cap s B Positive Cable amp Terminal C Negative Cable amp Terminal 00 SERVICING THE MOWER BLADES 1 Blades should be sharp and free of nicks and dents If not sharpen blades as described in following steps mounting bolt
44. n of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines Mow when the grass is between three and five inches high Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass Mow at time of day when the grass is cool and dry Late afternoon or early evening often provide these ideal mowing conditions Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Where possible make one or two passes around the outside of the area discharging the grass INTO the lawn to keep the cut grass off fences and walks Note Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cut ting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast use a slower ground speed LC 3 Lawn Care amp Mowing Information MOWING METHODS Proper Broadcast Mowing Broadcasting or side discharging disperses fine clip pings evenly over the e
45. nob OUT fully Insert the key into the ignition switch and turn it to START After the engine starts gradually open the choke push knob down fully Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the rider 5 After warming the engine ALWAYS operate the unit at FULL THROTTLE when mowing In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE RIDER STOPPING THE RIDER 1 00 Returning the ground speed control levers A Figure 1 to the middle position will stop tractor movement Pivot the levers outward and lock them in NEUTRAL Disengage the PTO by pushing down on the PTO switch E Figure 1 Engage the parking brake by pulling the handle D Figure 1 up until it locks into position Move the throttle control H Figure 1 to mid throttle position and turn the ignition key to OFF Remove the key 11 Operating the Zero Turn Rider MOWING 1 oR WO P o Engage the parking brake Make sure the PTO switch is disengaged the motion control handles are locked in the NEUTRAL position and the operator is on the seat Start the engine see STARTING THE ENGINE Set the mower cutting height Set the throttle to FULL Engage the PTO by pulling up on the PTO switch E F
46. ntire lawn Many golf courses use this method Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn ENGINE SPEED amp GROUND SPEED FOR BROADCASTING Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cut ting efficiency of the blades and prevents many common cutting problems ALWAYS use an appropriate ground speed for the thick ness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine Proper Mulching Mulching consists of a mower deck which cuts and recuts clip pings into tiny particles and which then blows them down INTO the lawn These tiny parti cles decompose rapidly into by products your lawn can use UNDER PROPER CONDI TIONS your mulching mower will virtually eliminate noticeable clippings on the lawn surface NOTE When mulching under heavy cutting conditions a rumbling sound may be present and is normal MULCHING REQUIRES EXCELLENT MOWING CONDITIONS Mulching mowers cannot function properly if the grass is wet or if the grass is simply to high to cut Even more than normal mowing mulching requires that the grass be dry and the the appropriate amount is cut Do not use the mower as a mulching mower during the first two or three mowings in the spring The long grass blades quic
47. o execute a left end of row Zero Turn 1 Slow down at the end of the row 2 Move the RIGHT ground speed control lever forward slightly while moving the LEFT ground speed control lever back to center and then slightly back from center 3 Begin mowing forward again This technique turns the rider LEFT and slightly overlaps the row just cut eliminating the need to back up and re cut missed grass As you become more familiar and experi enced with operating the Zero Turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the bet ter your control of the Zero Turn will be 00 13 Figure 9 Executing an End Of Row Turn Operating the Zero Turn Rider STORAGE Temporary Storage 30 Days Or Less Remember the fuel tank will still contain some gasoline so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source Fuel vapor is also toxic if inhaled so never store the unit in any structure used for human or animal habitation Here is a checklist of things to do when storing your unit temporarily or in between uses Keep the unit in an area away from where children may come into contact with it If there s any chance of unauthorized use remove the spark plug s and put in a safe place Be sure the spark plug opening is protected from foreign objects with a suitable cover If th
48. oes NOTE We cover some specific mowing instructions for mulching and broadcasting later in this Lawn Care section rit Klin wird A PATTI 1 inch Oan Proper Cutting Height Cut Here On i First Pass A On Tall Grass Requires Incremental Cutting Second For extremely tall grass set the cutting height at maxi E E E E Pass mum for the first pass and then reset it to the desired IM Pi l i height and mow a second or third time if AMI Al MA eS Don t cover the grass surface with a heavy layer of clippings Consider using a grass collection system and starting a compost pile LC 2 WHAT MOWING PATTERNS TO USE Always start mowing on a smooth level area The size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences and buildings and conditions such as slopes and grades must also be considered Cut long straight strips overlapping slightly Where possible change patterns occasionally to eliminate matting graining or a corrugated appear ance For a truly professional cut mow across the lawn in one direction then recut the lawn by mowing perpen dicular to the previous cut The remainder of the mowing should be done in the opposite direction so that the clippings are dispersed OUT onto the area of lawn previously cut Lawn Care amp Mowing Information WHEN AND HOW OFTEN TO MOW The time of day and conditio
49. ontainer b Never remove fuel cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke c Never refuel or drain the machine indoors Check that operators presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly 00 e The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should eval uate their ability to operate the riding mower safely enough to protect themselves and others from seri ous injury TP 600 7124 00 UV FD Safety Rules amp Information OPERATION e Never run an engine in an enclosed area Mow only in the daylight or with good artificial light keeping away from holes and hidden hazards Be sure all drives are in neutral and parking brake is engaged before starting engine Only start engine from the operator s position Use seat belts if provid ed Be sure of your footing while using pedestrian con trolled equipment especially when backing up Walk don t run Reduced footing could cause slipping Slow down and use extra care on hillsides Be sure to travel in the recommended direction on hillsides Turf conditions can affect the machines stability USe caution when oper
50. oting the Tractor cccceeeeeeeeeees 22 Troubleshooting the Mowet cccceeeeeeee 23 Seat AdjuStMeNt oocccccnnnoccccccononnncnnnnnnnnncnnanannnnnnnns 24 Ground Speed Control Lever Adjustment 24 Speed Balancing Adjustment c ccceeseeeeeees 24 Parking Brake Adjustment eee eeeeeeeeeteeeeeeeaee 25 Shock Spring Adjustment csceeeeeeseeeeeeees 25 PTO Clutch Adjustment cccsssceessesteeeeeeees 26 Blade Brake Check ccccccceeseteeeeeeeeeteaeeeeeeees 26 Neutral Position amp Return Spring Adjustment 27 Neutral Adjustment eee eeceeeeeeeeteeeeeeeenaeeeeeeeaae 28 Cutting Height Adjustment oooooocccnnnnoccccccononnnnnnans 28 Deck Leveling AdjUStMeNt occccccnnnncccccnnccccacnnncnanns 29 Hydraulic Pump Drive Belt Replacement 30 Mower Belt Replacement 30 Battery Service cccccescceceseeeeeneeeeeeeeeeeeaeeeeeeees 31 Checking the Battery Voltage cseeeeeeee 31 Charging A Completely Discharged Battery 31 Jump Starting with Auxiliary Booster Battery eee 31 Lawn Care amp Mowing Information LC 1 International SyMbols eccceeseeeseeeeees LC 8 Technical Manuals ccccceeessseeeeneeeenes LC 8 NOTE In this manual left and right are referred to as seen from the operating position AWARNING Engine exhaust from this product contains
51. ound speed when driving onto slope Use extra caution when operating on slopes with rear mounted grass catcher Mow UP and DOWN the slope never across the face use caution when changing directions and DO NOT START OR STOP ON SLOPE 10 CHECKS BEFORE STARTING e Check that crankcase is filled to full mark on dipstick See the engine Operator s Manual for instructions and oil recommendations e Make sure all nuts bolts screws and pins are in place and tight e Adjust the seat position and make certain you can reach all controls from operator s position e Fill the fuel tank with fresh fuel Refer to engine man ual for fuel recommendations A Figure 2 Pre start Checks A Fuel Tank Filler Neck B Crankcase Oil Fill C Seat Adjustment Lever A WARNING If you do not understand how a specific control functions or have not yet thoroughly read the FEATURES amp CONTROLS section do so now Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls STARTING THE ENGINE 1 3 4 While sitting in the operator s seat engage the park ing brake and make sure the PTO switch is disen gaged and the motion control handles are locked in the NEUTRAL position NOTE A warm engine may not require choking Set the engine throttle control to FAST throttle posi tion Then fully close the choke by pulling the k
52. r amp Mower O Check Tire Pressure O Check Hydraulic Fluid O Check Fuel Filter Clean Battery amp Cables O Clean amp Sharpen Mower Blades O O Inspect Spark Plug See the engine manufacturer s owner s manual Change original engine oil after first 5 hours of operation More often in hot over 85 F 30 C weather or dusty operating conditions CHECK TIRE PRESSURES Tire pressure should be checked periodically and main tained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life Tire Pressure Front 25 psi 172 kPa Rear 15 psi 103 kPa Figure 10 Checking Tire Pressure 16 02 CHECKING ADDING FUEL To add fuel 1 Remove the fuel cap see A Figure 2 2 Fill the tank to the bottom of the filler neck This will allow for fuel expansion NOTE Do not overfill Refer to your engine manual for specific fuel recommendations 3 Install and hand tighten the fuel cap 4 Repeat process for other side FUEL FILTER The fuel filter is located in the fuel line between fuel shut off valve and carburetor near the fuel pump If filter is dirty or clogged replace as follows 1 Shut off the fuel tank selection valve Disconnect the
53. rnating layers of yard waste Follow this recipe First layer 3 4 inches of chopped brush or other coarse material Second layer 6 8 inches of mixed leaves grass clippings sawdust etc Materials should be sponge damp Third layer 1 inch of soil to add micro organisms that help break down organic matter Fourth layer 1 2 inches of manure to provide the nitrogen needed by micro organisms Keep adding layers until the bin is almost full Top off with a 4 6 inch layer of straw and scoop out a basin to catch rain water 3 Four or five days later the pile will reach temperatures of 140 160 degrees At this time you ll notice it settling a good sign your compost is working properly 4 After 5 6 weeks fork materials into a new pile turning the outside of the old heap into the center of the new one Add water if necessary The compost should be ready to use within three to four months when dark brown crumbly and earthy smelling LC 5 Lawn Care amp Mowing Information SOLUTIONS FOR COMMON MOWING PROBLEMS Streaking Streaking is when thin strips of uncut grass are left behind the mower Streaking is usually caused by operator error or poor blade maintenance CAUSE Blades are not sharp Streaking SOLUTION Sharpen your blades Blades are worn down too far Replace your blades Engine speed is too slow Always mow at full throttle Ground speed is too fast Deck is plugged with grass
54. rty or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle in text signifies important cautions or warnings which must be followed TRAINING Read understand and follow all instructions in the manual and on the unit before starting If the opera tor s or mechanic s can not read English it is the owner s responsibility to explain this material to them Become familiar with the safe operation of the equip ment operator controls and safety signs All operators and mechanics should be trained The owner is responsible for training the users Only allow responsible adults who are familiar with the instructions to operate the unit Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator PREPARATION e Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Use only accessories and attach ments approved by the manufacturer Wear appropriate clothing including safety shoes safety glasses and ear protection Long hair loose clothing or jewelry may get tangled in moving parts Inspect the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive a Use only an approved c
55. s the engine unless some mechan ical adjustment is made After starting allow the engine to return to idle speed Remove the cable connection at the engine or frame Then remove the other end of the same cable from the booster battery Remove the other cable by disconnecting at the dis charged battery first and then disconnect the oppo site end from the booster battery Discard the damp cloths that were placed over the battery vent caps Troubleshooting Adjustment amp Service THIS HOOK UP FOR NEGATIVE GROUND VEHICLES To Starter O Switch To C Starter Switch Jumper Cable Starting Vehicle Battery To Ground Discharged Vehicle Battery MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 37 Jump Starting WARNING Any procedure other than the preceding could result in 1 personal injury caused by electrolyte squirting out the battery vents 2 personal injury or property damage due to battery explosion 3 damage to the charging system of the booster vehicle or of the immobilized vehicle Do not attempt to jump start a vehicle having a frozen battery because the battery may rupture or explode If a frozen battery is suspected examine all fill vents on the battery If ice can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen WARNING For your personal safety use extreme care when j
56. t the placement bolt B Figure 22 in or out to properly adjust the lever end spacing To Adjust the Handle Height Remove the mounting hardware and reposition the han dle either up or down from its original position You will need to readjust the handle alignment as described above SPEED BALANCING ADJUSTMENT If the rider veers to the right or left when the ground speed control levers are in the maximum forward posi tion the top speed of each of these levers can be bal anced by turning the adjustment bolt s A Figure 23 Only adjust the speed of the wheel that is traveling faster To Reduce the Speed of the Faster Wheel 1 Loosen the securing nut 2 turn the top speed adjustment bolt COUNTER CLOCKWISE to reduce the speed 3 Retighten the securing nut when adjustment is com plete AWARNING DO NOT adjust the tractor for a faster overall speed forward or reverse than it was designed for Zz Seat Adjustment Figure 22 Control Lever Adjustment A Alignment Hardware B Placement Hardware C Ground Speed Control Lever Figure 23 Top Speed Adjustment A Top Speed Adjustment Bolt B Control Lever Base 24 00 PARKING BRAKE ADJUSTMENT 1 Disengage the PTO stop the engine block the front wheels remove the ignition key and engage the parking brake Jack up the rear of the machine and secure with jackstands Remove both drive tires Locate the br
57. te on slopes greater than 20 36 4 percent which is a rise of 7 1 4 feet 220 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto slope In addition to front and rear weights use extra caution when operating on slopes with rear mounted grass catcher Mow UP and DOWN the slope never across the face use caution when changing directions and DO NOT START OR STOP ON SLOPE Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embank ments The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced footing or trac tion could cause sliding Do not try to stabilize the unit by putting your foot on the ground Do not mow excessively steep slopes Do not use grass catcher on steep slopes e 00 CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that chil dren will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn unit off if children enter the area Before and during reverse operation look behind and down for small children Never carry children They
58. tment 2 Brake bands worn 2 Replace with new brake bands Rider steers or handles poorly 1 Steering linkage is loose 1 Check and tighten any loose connections 2 Improper tire inflation 2 See Regular Maintenance Section TROUBLESHOOTING THE MOWER CAUSE PROBLEM Mower will not raise 1 Lift linkage not properly attached or damaged REMEDY 7 See authorized service dealer for repair Mower cut is uneven e Mower not leveled properly 1 See Mower Adjustment 2 Rider tires not inflated 2 See Regular Maintenance Section equally or properly Mower cut is rough looking 1 Engine speed too slow 1 Set throttle to full 2 Ground speed too fast 2 Decrease Ground Speed 3 Blades are dull 3 Sharpen or replace blades See Mower Blade Service 4 Mower drive belt slipping 4 Clean or replace belt as necessary because it is oily or worn 5 Blades not properly fastened 5 See Servicing the Mower Blades to arbors Engine stalls easily with 1 Engine speed too slow 1 Set to full throttle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute jamming 4 Cut grass with discharge pointing toward with cut grass previously cut area Excessive mower vibration 1 Blade mounting bolts are loose 1 Tighten to 70 ft lbs 94 N m 2 Mower blades arbors 2 Ch
59. turn off the engine 2 Move the ground speed control levers in the operat ing position pull levers rearward and release 3 Move the ground speed control levers towards the neutral position If the levers do not align with the notches in the neutral lock plate it is necessary to adjust the reverse return bolts A Figure 28 Neutral Position Adjustment 1 Loosen the jam nut D locked against the clevis 2 Turn the reverse return bolt A clockwise to adjust handle rearward counter clockwise to adjust handle forward 4 Pull lever rearward and release to check position again Adjust as necessary to align levers with notches 5 Once the lever alignment has been adjusted lock jam nut against the clevis Return Spring Adjustment After adjusting the neutral position lock the levers in the neutral position and measure the reverse return spring B length This should be 2 3 8 long If not hold the reverse return bolt A with a wrench while turning the spring position nut C until the measurement is achieved 00 Troubleshooting Adjustment amp Service Figure 28 Neutral Spring Return Adjustment A Reverse Return Bolt B Reverse Return Spring C Spring Position Nut D Jam Nut 27 Troubleshooting Adjustment amp Service NEUTRAL ADJUSTMENT If the tractor creeps while the ground speed control levers are locked in NEUTRAL than it may be neces sary to adjust the linkage rod
60. ump starting Never expose battery to open flame or electric spark battery action generates hydrogen gas which is flammable and explosive Do not allow battery acid to contact skin eyes fabrics or painted surfaces Batteries contain a sulfuric acid solution which can cause serious personal injury or property damage When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool To avoid engine damage do not disconnect battery while engine is running Be sure terminal connections are tight before starting 32 00 GENERAL INFORMATION Proper mowing is an important part of maintaining your lawn in the best possible condition A healthy and well maintained lawn is better able to resist drought weeds and other stresses But too much maintenance is as detrimental to your lawn as neglect Proper care for your lawn involves more than just cutting the grass To have a healthy lawn you need to know TYPES OF GRASS CLIMATE AND CONDITIONS A variety of grasses are commonly grown in household lawns but two main groups known as cool season grasses varieties of bluegrass ryegrass and fescue and warm season grasses typically bermuda buffalo grass and zoysia varieties are the most common The cool season grasses are better suited to cooler cli mates and do not endure hot and dry w
61. ve during the charging operation If you are unfamiliar with the use of a battery charger and hydrometer have the battery serviced by your dealer Add distilled water sufficient to cover the plate fill to the proper level near the end of the charge If the battery is extremely cold allow it to warm before adding water because the water level will rise as it warms Also an extremely cold battery will not accept a normal charge until it becomes warm Always unplug or turn the charger off before attach ing or removing the clamp connections Carefully attach the clamps to the battery in proper polarity usually red to positive and black to negative While charging periodically measure the tempera ture of the electrolyte If the temperature exceeds 125 F 51 6 C or if violent gassing or spewing of electrolyte occurs the charging rate must be reduced or temporarily halted to prevent battery damage Charge the battery until fully charged until the spe cific gravity of the electrolyte is 1 250 or higher and the electrolyte temperature is at least 60 F The best method of making certain a battery is fully charged but not over charged is to measure the specific gravity of a cell once per hour The battery is fully charged when the cells are gassing freely at low charging rate and less than 0 003 change in specific gravity occurs over a three hour period 00 Troubleshooting Adjustment amp Service Jump
62. with a 15 16 wrench Figure 18 3 Use a file to sharpen blade to fine edge Remove all WARNING nicks and dents in blade edge If blade is severely damaged it should be replaced blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level deck as shown in Figure 20 Secure with a bolt and flat washer and torque bolts to 70 ft lbs 94 N m To remove blade for sharpening use a 1 wrench on the flats of the spindle shaft while removing the blade Balance the blade as shown in Figure 19 Center the Reinstall each blade with the tabs pointing up toward Regular Maintenance LOOSEN For your personal safety blade mounting bolts must each be installed with a flat washer then securely tightened Torque blade mounting bolts to 70 ft Ibs 94 N m 00 Figure 19 Balancing The Blade Figure 20 Installing The Blade A Blade Bolt B Flat Washer 21 TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for instruc Troubleshooting Adjustments amp Service AWARNING To avoid serious injury perform maintenan
63. you begin mowing is absolutely essential to getting the most out of the Zero Turn rider Locate a smooth flat area of your lawn one with plenty of room to maneuver Clear the area of objects people and animals before you begin Operate the unit at mid throttle during this practice session ALWAYS operate at full throttle when mowing and turn slowly to prevent tire slippage and damage to your lawn We suggest you begin with the Smooth Travel procedure to the right and then advance through the forward reverse and turning maneuvers You must release the parking brake prior to moving the control levers inward BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If neces sary top speed can be balance adjusted see the Speed Balancing Adjustment in the Adjustments section near the back of this manual Forward Travel Figure 5 Forward Travel Smooth Travel The lever controls of the Zero Turn rider are responsive The BEST method of handling the ground speed control levers is in three steps as shown in Figure 4 FIRST place your hands onto the levers as shown SECOND to go forward gradually push the levers forward with your palms THIRD to speed up move the levers farther forward To slow down smoothly slowly move the levers toward n

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