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Empire Comfort Systems PV-28SV55-(C,G)(N,P)

1. 24820 1 0409 71 6cm 27 3 4 70 5 Figure 14 25 1 8 63 8cm Page 17 LOG SET INSTALLATION INSTRUCTIONS Log Installation The gas log set front left log front right log center log and rear log is pre set and installed the factory Only the top left log and top right log are packaged separately inside the firebox for instal lation by the installer 1 2 To access the log set parcel lift off top panel Pivot left and right panels open Unlatch main door latches located on right and left hand side of the heater remove door Carefully remove top left log and top right log from firebox and remove cardboard protection from center log and middle log and all packaging materials Note Positions of front left log front right log center log and rear log have been preset at the factory and their loca tions should not be changed Check that logs have not been damaged transit Carefully remove wrapping from top left log and top right log Note Before you begin Do not handle these logs with your bare hands Always wear gloves to prevent skin irritation After handling logs wash your hands gently with soap and wa ter TOP LEFT LOG FRONT LEFT LOG Figure 15 All Logs The positioning of the logs 15 critical to the safe and clean opera tion of this heater Sooting and other problems may result if the logs are not properly and firmly positione
2. EU 1 14 CMG Ai MIN COTO Ip cigs 15 Framing 16 sern Into Masonry hiepiik uy a 16 V TS STET S nee mm 17 Tin ea Me Lom I i iols 18 E 19 21 lI 22 PVYVYK SH Horizontal Vent Adaptor Kif 23 Horizontal Examples tor olmeat Direct Vent 5 5 44 24 Vertical Examples for Colmeat Direct Veri cesirisiieiroiriroseirei eriin na N n ARA EE E EERE ERER a aai 25 26 PY CA Horizontal Colinear Direct Vent Adaptor 27 Pe iim at apy pi IE uu UE 28 PVCTIColneur Trai or s hili uuu 29 Direct Vent Installati n LLL LLL 30 31 VM KII medie 32 33 Gas Connection Installation Instructions 34 li na 06 Chee EISE u si on mundane mE 35 lis maei On eea saa 36 37 TINTO sS nsn oa D 38 Cas Conyerstofn THSHHCH OBS u
3. INSTALLATION INSTRUCTIONS EMPIRE AND OWNER S MANUAL POWER VENT HIGH EFFICIENCY FIREPLACE WITH BAY WINDOW MODELS PV 28SV50 B N P 1 PV 28SV50 B2H N P 1 PV 28SV55 C G N P 1 PV 28SV55 C G 2H N P 1 Installer Leave this manual with the appliance Consumer Retain this manual for future reference NATIONAL FIREPLACE We suggest that our gas INSTITUTE hearth products be installed 4 and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as CERTIFIED NFI Gas Specialists www nficertified org WARNING If the information in these in structions are not followed exactly a fire or ex plosion may result causing property damage personal injury or loss of life Attention This appliance is NOT to be installed Do not store or use gasoline or other flamma ble vapors and liquids the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas suppli er s instructions If you cannot reach your gas supplier call the fire department This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by state or local codes This appliance is only for use wi
4. 39 40 ZurtometcTIIgic BHEr CR AOU 41 Opt onal ni i r 42 43 YILI a u 44 General O u uuu MI E 45 NM i A CU 45 46 47 EE 47 ua 47 Mam C ouye Hon P I 48 J PCAN SEE e 48 TOS DEEEIORE u uu 48 Pedestal Installation InSIrgetons uuu uu 49 50 51 52 53 MV lli T i EN Nr 54 Maste D bid L u m MEME 55 How Oi Be ari uu a m atium UD M M ka 55 Page 2 24820 1 0409 IMPORTANT SAFETY INFORMATION THIS IS A HEATING APPLIANCE DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED Due to high temperatures the appliance should be lo cated out of traffic and away from furniture and draper ies Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other fl
5. Index Number 49 50 51 22 53 54 54 55 56 57 58 39 60 61 62 63 64 65 66 67 67 67 68 69 70 71 72 73 74 79 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 24820 1 0409 Part Number 22021 22628 174 11269 R8886 R8812 R8869 R8898 R8825 R3312 8827 R8846 22866 24045 R8889 R8804 21572 R8817 22778 21663 22758 22129 22867 8840 R8809 R8904 R8838 R8905 R8872 R8829 R8830 R8831 21646 R8805 R8881 R8880 R8911 22121 R8822 R8824 R8823 R8820 R8821 R8819 22113 9487 Description GAS LINE REAR GAS LINE FRONT GASKET GAS LINE BRACKET COMPRESSION FITTING VALVE NAT VALVE LPG PIPE NIPPLE SOLENOID CONNECTOR MALE 3 8 X 3 8 FLEX LINE 10 SHUT OFF VALVE FIREBOX BASE ASSEMBLY CONTROL BOX ASSEMBLY TRANSFORMER 12 24V TRANSFORMER 24V MOUNTING BRACKET TERMINAL TERMINAL STRIP AIR CIRCULATOR ASSEMBLY DOOR ASSEMBLY BLACK DOOR ASSEMBLY CHROME DOOR ASSEMBLY GOLD FRONT PANEL ASSEMBLY INCLUDES 70 AND 71 WIRE HARNESS WITH RED BUTTON SWITCH SWITCH DOUBLE ROCKER CIRCUIT BOARD NUT NYLON 4 40 3 REQUIRED RIBBON CABLE CIRCUIT BOARD WIRE HARNESS WIRE HARNESS 120V WIRE HARNESS 12V WIRE HARNESS 12V PUMP ASSEMBLY AIR PRESSURE SWITCH CAPACITOR 3uF CAPACITOR 4uF TRANSFORMER WIRE ASSEMBLY BOTTOM PAN ASSEMBLY LOG TOP LEFT LOG TOP RIGHT LOG REAR LOG CENTER LOG FRONT RIGHT LOG FRONT LEFT THERMISTOR ASSE
6. SEES Colinear Transition Plate Note Exhaust must be a minimum of 3 above air intake inlet EXHAUST PTRAP OR 2 90 ELBOWS OPTIONAL EXHAUST CAP MODEL PVVTC SUPPLIED BY INSTALLER ORDER SEPARATE AIR INTAKE PTRAP OR 2 90 ELBOWS SUPPLIED BY INSTALLER AIR INTAKE PTRAP OR 2 90 ELBOWS SUPPLIED BY INSTALLER 3 MIN PVC 3 MIN PVC PVC CEMENT HEIGHT MIN 12 HEIGHT MIN 12 TRANSITION PLATE OUTDOOR SEALER REQUIRED mN OUTDOOR SEALER REQUIRED TRANSITION PLATE Flat Roof or Chimney Application 1 Attach plate to chimney chase or flat roof with four 4 screws Use outdoor sealant to seal transition plate to the roof or chimney chase 2 Check local codes to determine air intake height from roof The minimum height for this application 15 12 3 Cut 1 1 2 PVC pipe to correct height Attach pipe PTrap and exhaust cap to plate Glue all joints with PVC cement TOP VIEW 3 MIN Note Must maintain a minimum 3 between exhaust outlet and atr Intake YS TRANSITION PLATE MODEL PVCT i AIR INTAKE 12 MIN ri OUTDOOR SEALANT REQUIRED EXTERIOR GRADE Horizontal Application 1 Attach plate to outside wall with four 4 screws Use outdoor sealant to seal transition plate to the wall 2 Cut 1 1 2 PVC pipe to correct length The minimum length fo
7. a FLUE OUTLET 27 3 4 16 15 16 70 5 43 0 25 1 6 63 8 13 16 2 1 2 AIR INLET 1 2 5cm 3 ELECTRIC 79 16 CORD 19 2cm 1 FLUE OUTLET 2 13 16 17 16 1 3 7 cm 4 3 8 FLARE 6 1 8 CONNECTION 15 6cm INSIDE Figure 4 Page 12 24820 1 0409 24820 1 0409 SPECIFICATIONS continued Fireplace Insert with Mantel Surround with Slim Top Panel 3 8 Flare Connection Inside 6 Surround Model PVE 1 Top Cover Kit Slim Model 2 Caution Do not block louver in surround Note Verify fireplace opening dimensions using Figure 9 page 15 35 7 16 5 12 7 eel 7 TOP COVER KIT SLIM lt 11546 MODEL PV2H ou 5 15 16 5 SINGLE FLUE ADAPTOR MODEL PVVK SH 1 FLUE OUTLET 23 13 16 60 5cm 6 SURROUND ASSEMBLY MODEL PVE 1 2 AIR INLET 1 FLUE OUTLET 1 2 5cm 3 ELECTRIC 7946 CORD 19 2cm 2 13 16 7 1cm 1 7 16 4 3 8 FLARE CONNECTION 15 6cm INSIDE Figure 5 Page 13 Page 14 SPECIFICATIONS continued Fireplace Insert with Mantel Surround with Short Top Panel Flue Outlet 1 1 2 PVC Pipe Electric Cord 3 8 Flare Connection Inside Single Flue Adaptor Model PVVK SH Required 6 surround Model ZPVE 1 BE Top Cover Kit Short Model ZPVAH Caution Do not block louver in surround Note Verify f
8. 5A wall receptacle mosta T24V 24 Volt Thermostat TMV2 Two Stage Thermostats 1 Floor Pad Kit CIFPB 1C Corner Floor Pad Kit PVVK24H Direct Vent 24 Vent Kit PVVK48H Direct Vent 48 Vent Kit PVVK SH Single Flue Horizontal Vent Kit PVVK SV Single Flue Vertical Vent Kit PVVK CFA Flex Vent Kit PVCT Colinear Transition PVVTC Vertical Termination Cap 1 5 PVCA Colinear Adapter Page 8 24820 1 0409 CLEARANCES FOR DIRECT VENT 1 Pick a location on a wall with a clear space in the room In selecting a location for installation it is necessary to provide adequate accessibility clearances for servicing and proper installation Be sure to locate the unit close enough to a 110 VAC wall receptacle to properly power appliance 2 When facing the front of the furnace the minimum clearances from casing to combustible construction 0 0 mm top 0 0 mm on each side recommend 4 102 mm on sides for servicing and 0 0 mm from the floor 0 0 mm to rear wall and 40 1 016 mm from Mantis top to ceiling 3 The minimum distance from the center of the vent cap to the nearest outside corner or obstruction is 12 305 mm 4 The minimum wall depth is 4 102 mm and the maximum is 48 121 92 cm The vent terminal of a direct vent appliance with an input of 50 000 BTU 14 6KW per hour or less shall be located at least 9 229 mm from any opening through which flue gases could
9. per foot rise to run condensation back to the heater or a 1 4 per foot downward slope to run condensation away from the heater Note All PVC vent run piping can be purchased at a local hard ware store Schedule 40 PVC pipe should be used and cemented PVCA Horizontal Colinear Direct Vent Adaptor PVVTC Cap PVVK CFA Flex Kit and PVVK SH Horizontal Vent Adaptor Kit are available from Empire Comfort Systems Inc MIN 27 REAR SHROUD MODEL PVSH MODEL PVCT 12 MIN EXTERIOR GRADE CO LINEAR DIRECT VENT ADAPTER SINGLE FLUE ADAPTER MODEL PVCA MODEL PVVK SH Figure 26 MIN Note Must maintain a minimum 3 between exhaust outlet and air intake EXHAUST AIR INTAKE x 12 MIN EXTERIOR GRADE Figure 27 Enhanced top view of Figure 26 Page 24 24820 1 0409 VERTICAL EXAMPLES FOR COLINEAR DIRECT VENT Special Note The vent terminal PTrap Vent cap or two 90 elbows and first 90 elbow off back of the heater when within 6 15 2 cm off back of the heater do not contribute to the overall vent length measurement For each 45 elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 1 5 feet 45 cm This does not apply if the 45 elbows are installed on the vertical part of the vent system Reduce the length of the horizontal run 3 feet 91 4 cm for every 90 elbow EXHAUST AIR INTAKE Note
10. 45 This does not apply if the 45 elbows are installed on the vertical part of the vent system Reduce the length of the horizontal run 3 feet 91 4 cm for every 90 elbow Note On horizontal runs a P V C support clamp needs to be installed every 3 feet No sags in horizontal vent runs water will settle in the pipe When installing a single flue horizontal the minimum vent length protruding from the outside wall is 6 15 2 cm See Figure 17 Minimum vent from the rear of the unit is 12 Note Horizontal discharge 90 elbow must be pointed downward See Figure 18 All horizontal runs require either a 1 4 per foot rise to run condensation back to the heater or a 1 4 per foot downward slope to run condensation away from the heater Note All PVC vent run piping can be purchased at a local hardware store Schedule 40 PVC pipe should be used and cemented PVVK CFA Flex Kit and PVVK SH Horizontal Vent Adaptor Kit are available from Empire Comfort Systems Inc 2 90 ELBOW ten VENT TERMINAL 3 FEET 90 ELBOW NOT COUNTED H 5 2 T 21 2 90 6 Total 40 27 8 2m EXTERIOR GRADE Figure 17 Single Flue Straight Out Back Min 6 Outside Wall Min 2 From Unit to Wall for Intake Air Min vent length 12 FIRST 90 ELBOW 5 DOES NOT GET COUNTED 1 5m WHEN WITHIN 6 15 2cm Figure 18 Single Flue Horizontal Tall Vent Run Example Calculatio
11. Remove main burner and apply air pressure inside the throat and ports of the main burner Removing HSI Flame Sensor Blower and Orifice 1 Remove front door assembly See Figure 55 2 Remove logs from firebox 3 Remove installation bracket and gasket from underside of firebox 1 screw 4 Disconnect flame sensor and HSI connector from wiring har ness Remove log support from inside firebox 13 screws Remove HSI from log support 13 screws Remove flame sensor from log support 1 screw Remove burners from firebox 1 screw Once burners are removed orifices are exposed joe T c 24820 1 0409 UNIT OPERATING FAULTS SERVICE AND INSTALLATION OF THE APPLIANCE SHOULD BE CARRIED OUT BY AUTHORIZED PER SONNEL ONLY THE MAJOR CAUSE OF OPERATING PROBLEMS WITH GAS FIREPLACE HEATERS IS IMPROPER GAS PRES SURE INCORRECT LOG PLACEMENT IMPROPER IN STALLATION INCORRECT FLUE INSTALLATION IN CORRECT SWITCHING OF BURNERS DIPS SPIKES IN THE INCOMING POWER OR REVERSE POLARITIES The above situations can cause such problems as changes in flame color or configuration intermittent operations changes in heat output carbon build up or sooting bad odors rattles or other sounds start up failures and burner s switching themselves off These are nearly always the result of improper installation or in correct operation and it may take sometime for these problems to show themselves Before calling out a technicia
12. The maximum allowable reduction in manifold pressure for Propane LP gas shall be from 10 0 w c 2 49 kPa to 8 0 w c 1 99 kPa For Canadian high altitude applications this appliance is suitable for installation at elevations between 0 feet 0 m and 4 500 feet 1 372 m without change Canada This appliance 15 NOT to be installed Canada Page 7 INSTALLATION INSTRUCTIONS GENERAL SAFETY INFORMATION 1 This installation must conform with local codes in the ab Note Under no circumstances should the appliance be in sence of local codes with 54 stalled under conditions which would not allow for easy removal of the appliance to carry out routine inspection and service to the appliance to do so will void the warranty 2 Provide adequate clearances around the product for servic ing and ensure there are no obstructions to the combustion air intake situated at the back of the heater Refer to Page 15 Figures 7 through 10 Note On Single Wall flue pipe installations imitation zero clearance fireplace a minimum of 2 50 8 cm clear ance must be provided at the rear of the heater to enable the heater to get sufficient combustion air to the air inlet located at the rear of heater Refer to installation instruc tions on page 15 Figures 7 through 10 3 appliance must be installed on flat solid continuous surface i e wood metal concrete Please Note Rough or uneven surfaces can
13. be extremely thick and light color tile that can discolor HEATER INSTALLATION FOR SINGLE FLUE Locating Wall Opening The recommended location for this heater is on an outside wall the unit can be located on an inside wall but must not exceed 40 12 19 m in exhaust vent length Locate wall studs so that wall vent opening will be located between wall studs The wall opening required for venting 15 1 7 8 48 mm minimum diameter opening Refer to Figures 3 to 6 for positioning the heater on wall and for locating gas line connection and vent opening Heater can sit on the floor Page 10 24820 1 0409 SPECIFICATIONS Heater with Pedestal and Single Flue Adaptor Flue Outlet 1 1 2 PVC Pipe Air Inlet Electric Cord 3 8 Flare Connection Inside Single Flue Adaptor Model PVVK SH required 28 3 16 71 6cm 9 SINGLE FLUE 33 3 4 ADAPTOR MODEL PVVK SH aa x v RUEOURET 8 5 8 21 9 13 16 2 1 2 AIR INLET 1 FLUE OUTLET P 4 2 5 3 ELECTRIC 79 16 CORD 19 2cm 2 13 16 1 7 16 7 1 3 7 4 3 8 FLARE INSIDE Figure 3 24820 1 0409 Page 11 SPECIFICATIONS continued Heater without pedestal Flue Outlet 1 1 2 PVC Pipe Air Inlet Electric Cord 3 8 Flare Connection Inside single Flue Adaptor Model PVVK SH required 28 3 16 71 6cm 9 SINGLE FLUE ADAPTOR MODEL PVVK SH
14. enter a building The bottom of the exhaust vent terminal and the air intake shall be located at least 12 305 mm above grade and must be vented outside WARNING The nearest point of the vent cap should be a minimum horizontal distant of six 6 feet 1 83 m from any pressure regulator In case of regulator malfunction the six 6 feet 1 83 m distance will reduce the chance of gas entering the vent cap Installation on Rugs and Tile If this appliance is to be installed directly on carpeting tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance The base referred to above does not mean the fire proof base as used on wood stoves The protection is primarily for rugs that may be extremely thick and light color tile that can discolor HEATER INSTALLATION FOR DIRECT VENT Locating Wall Opening The recommended location for this furnace is on an outside wall Locate wall studs so that wall vent opening will be located between wall studs The wall opening required for venting is a 3 1 2 89 mm minimum diameter opening Refer to Figures 3 and 6 for positioning the heater on wall and for locating gas line connection and vent opening Furnace can sit on the floor 1 9 16 4 3 32 Figure 2 24820 1 0409 Page 9 CLEARANCES FOR SINGLE FLUE 1 Pick a location on a wall with a clear s
15. plug For an ungrounded receptacle an adapter which has two prongs and a wire for grounding can be purchased plugged into the ungrounded receptacle and its wire connected to the recep tacle mounting screw With this wire completing the ground the appliance cord plug can be plugged into the adapter and be electri cally grounded CAUTION Label all wires prior to disconnection when ser vicing controls Wiring errors can cause improper and dan gerous operation Verify proper operation after servicing WARNING Potential risk of fire electric shock and personal injury Take precautions to reduce such risks Note For testing flame sensor circuit use a micro amp meter in series with sensor Minimum current should be 1 micro amp dur ing operation Be careful as flame sensor is in the 115VAC circuit If current is below 1 micro amp remove sensor clean with light sandpaper and retest CONTROL WIRING DIAGRAM 10 01 FRONT BURNER 14 WAY RIBBON TO REAR BURNER PIN 13 SWITCH FRONT PANEL DISPLAY SWITCH TRANSFORMER BLACK BLACK MEME PIN 5 1 YELLOW 120V BLACK PINS 4 OR 6 3 WHITE P1 DISPLAY SOM 120V WHIT O 5 BLUE THERMISTOR BLACK FLUE FAN 1 BLUE b O BROWN 27 18 REAR H S O 16 FRONT H S O O O RED VALVE O O O Of 12 BLACK CONDENSATE INDP O O 5 YELLOW O o RED id O O
16. 24 610 mm Over 16 12 to 21 12 36 914 mm PVC PIPE SUPPLIED BY INSTALLER BY INSTALLER N SURROUND FLEXIBLE PVC PIPE MODEL ZPVE 1 WITH 1 2 COUPLING ON EACH END MODEL PVVK CFA GAS SUPPLY E I UU U U U U U Figure 23 Single Flue Vertical Vent Run with 45 degree elbows WARNING Major U S building codes specify minimum chimney and or vent height above the rooftop These minimum heights are necessary in the interest of safety These specifications are summarized Figure 23 24820 1 0409 Page 21 PVVK CFA FLEX VENT KIT Available from Empire Comfort Systems Inc The flex vent kit is a flexible vent hose that is 42 length The flex vent kit will be used when installing a Mantis into an existing fireplace The flex vent kit can be cut down but can only be cut from one end Cement PVC Joints i Cut End T Cement PVC Joints Once length 15 determined install two 2 10 x 1 2 screws into the adaptor assembly to secure the adaptor assembly to the flex hose Using PVC cement cement all PVC joints of the flex vent kit to the remaining PVC vent run Determining Minimum Vent Height Above the Roof WARNING Major U S building codes specify minimum chimney and or vent height above the rooftop These minimum heights are necessary in the interest of safety VENT CAP SUPPL
17. BROWN O O RED TRANSFORMER e ie WHITE ORANGE TO JUNCTION BLOCK amp BLUE o BLACK BLACK ORANGE BROWN PIN 20 WATER LEVEL SWITCH Figure 53 1 I p mima m qe BLACK IE SS INDICATOR JUNCTION SWITCH SE 1 RECEIVER COND 5 OPTIONAL 1 WIRING TO BLUE gt TRANSFORMER Oo O X O O x BRN THERM 4 lt BLACK L BRN THERM 3 amp WHITE 14 WAY RIBBON TO CONTROL MODULE O Figure 54 Page 44 24820 1 0409 GENERAL INFORMATION Over Temperature Cut Out The Mantis Power Vent High Efficiency Fireplace is protected against overheating with a high temperature 80 C 176 F cut off switch to protect the heat exchanger plastic sump and flue fan The high temperature cut off switch will automatically switch off the gas supply to the heater if the temperature in the room where the heater is located reaches approximately 28 C 82 4 F The heater will go into lock out mode An allowance of 15 minutes minimum must be made to allow for the main fan to cool down the heater prior to restarting the appliance Note In most instances overheating of the heater is a direct result of too much lint and dust having accumulated in the main convec tion fan This makes the fan unable to supply sufficient air to cool down the heat exchanger It is recommended that you inspect your ma
18. Do not re enter the building vehicle trailer or area Finally let the service man and firefighters check for es caped gas Have them air out the area before you return Properly trained LP Gas service people should repair the leak then check and relight the gas appliance for you NO ODOR DETECTED ODOR FADE Some people cannot smell well Some people cannot smell the odor of the chemical put into the gas You must find out if you can smell the odorant in propane Smoking can decrease your ability to smell Being around an odor for a time can affect your sensitivity or ability to detect that odor Sometimes other odors in the area mask the gas odor People may not smell the gas odor or their minds are on something else Thinking about smelling a gas odor can make it easier to smell The odorant in LP gas is colorless and it can fade under some circumstances For example if there is an underground leak the movement of the gas through soil can filter the odorant Odorants LP Gas also are subject to oxidation This fading can occur if there is rust inside the storage tank or in iron gas pipes The odorant in escaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more
19. Exhaust must be a minimum of 3 above air intake inlet EXHAUST 3 MIN d AIR INTAKE 12 MIN B 3 MIN FLAT ROOF OPTIONAL PTRAP VERTICAL TERMINATION CAP MODEL PVVTC CO LINEAR TRANSITION m MODEL PVCT d 10 90 ELBOW ores CO LINEAR DIRECT VENT ADAPTER MODEL PVCA V 10 10 20 3 90 9 TOTAL 40 k e 90 ELBOW 3 FEET 5 6 11 1 FIRST 90 ELBOW DOES NOT GET COUNTED WHEN WITHIN 6 15 2cm SINGLE FLUE ADAPTER OFF BACK OF HEATER MODEL PVVK SH Figure 28 Calculation example of vent run maximum 40 Determining Minimum Vent Height Above the Roof WARNING Major U S building codes specify minimum chimney and or vent height above the rooftop These minimum heights are necessary in the interest of safety 24820 1 0409 Page 25 VERTICAL EXAMPLES FOR COLINEAR DIRECT VENT Note Exhaust must be a minimum ES 2 5 24 of 3 above air intake inlet 1 I AIR INTAKE PTRAP OR 2 90 ELBOWS SUPPLIED BY INSTALLER EXHAUST VERTICAL TERMINATION 3 MIN CAP 1 5 MODEL PVVTC PTRAP OR 2 90 ELBOWS ATTACH OPTIONAL VENT KIT MODEL PVCT PLATE TO GALV SHEET FLASHING CHASE WITH 4 SCREWS USE OUTDOOR SEALER BETWEEN PLATE AND CHASE 45 ELBOW 45 ELBOW FLEX PVC PIPE WITH 1 5 COUPLING EACH END 6 MODEL PVVK CFA CO LINEAR D
20. call a qualified service person who has been trained and approved to inspect and service the appliance This may be your installer or dealer routine service is not covered under warranty 24820 1 0409 Page 45 MAINTENANCE Figure 55 Front door removal drawing Glass Cleaning It will be necessary to clean the glass periodically During start up condensation which is normal forms on the inside of the glass and causes lint dust and other airborne particles to cling to the glass surface Also initial paint curing may deposit a slight film on the glass It is therefore recommended that the glass be cleaned two or three times with a non abrasive household cleaner and warm water we recommend gas fireplace glass cleaner after the initial burn We do not recommend using packaged spray type household glass cleaner After that the glass should be cleaned two or three times during each heating season depending on the circumstances present General Glass Information Only glass approved for use in Empire Comfort Systems Inc fire place may be used for replacement The glass replacement must be done by a licensed or qualified service person WARNING 1 The use of substitute glass will void all product warranties 2 Care must be taken to avoid breakage of the glass 3 Under no circumstances should this appliance be operated without the glass front or with a broken glass front Replace ment of the glass with gasket as s
21. required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 24820 1 0409 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1 through 4 b EXEMPTIONS The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 1 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and 2 Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling building or structure used in whole or in part for residential purposes d MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED When the manufacturer of a Product Approved side wall horizontally vented
22. the safety information above on this label low A in the safety information above If you do not Set the thermostat if used to the lowest setting smell gas go to the next step Turn off all electric power to the appliance Turn off elec 8 Replace the front access panel press both sides of the panel trical control switches to O until both lock position This appliance is equipped with an ignition device that au 9 Turn on electric power to the appliance Turn on electric tomatically lights the burner Do not try to light the burner control switches to I by hand 10 Set thermostat to desired setting if available Remove the front access panel below the glass door by 1 If the appliance will not operate follow the instructions pulling both sides forward simultaneously TO TURN OFF GAS TO APPLIANCE and call your Turn gas line valve to ON service technician or gas supplier Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Fol STOP Read the safety information above 4 Remove front access panel Set the thermostat if used to the lowest setting 5 Turn gas line valve to OFF Turn off electric power to the appliance 6 Replace front access panel 24820 1 0409 Page 37 FAN OPERATION The 3 speed main convection fan will automatically start approximately 3 to 5 minutes after the heater has warmed up Note The 3 speed main con
23. to the propane gas position and screw stem back into gas valve The propane gas arrow will be pointing at the gas valve the propane gas position See Figure 46 4 Open four 4 door latches in order to pivot open the front door 5 Remove logs from fireplace Disconnect caps and plugs on flame sensor and hot surface ignitor Remove log plate from interior of fireplace by removing twelve 12 screws See Figure 56 Remove front burner one 1 screw Use 3 8 socket or wrench to remove natural gas front burner orifice marked 1 50 from orifice fitting Replace with propane gas front burner orifice marked 1 10 into orifice fitting 10 Remove natural gas front burner bushing from throat Venturi of front burner See Figure 47 11 Replace front burner with one 1 screw from Step 8 12 Remove rear burner one 1 screw 13 Use 3 8 socket or wrench to remove natural gas rear burner orifice marked 43 from orifice fitting Replace with propane gas rear burner orifice marked 1 45 into orifice fitting 14 Replace rear burner with one 1 screw from Step 12 15 Connect caps and plugs on flame sensor and hot surface ignitor 16 Install log plate into fireplace with twelve 12 screws from Step 7 17 Replace logs into fireplace Refer to page 18 Log Placement for correct placement of logs 18 Close front door by securing four 4 door latches 19 Replace front panel 20 Place Natural gas main burner orifices and front bur
24. 1s primarily for rugs that may be extremely thick and light color tile that 7 2 discolor 24820 1 0409 FLOOR PROTECTION Figure 36 Minimum Exterior Grade Dimension Unit Without Pedestal FLOOR PROTECTION NO HEARTH REQUIRED EXTERIOR GRADE Figure 37 Minimum Exterior Grade Dimension Unit With Pedestal EXTERIOR GRADE Figure 38 Minimum Exterior Grade Dimension Existing Fireplace Installation Page 31 24 AND 48 VENT KIT Available from Empire Comfort Systems Inc __ Q Q Step 1 Install foam gasket on back side of co axial direct vent adaptor F V O s Step 4 Install silicone around connection between co ax ial adaptor and co axial air inlet duct lt N Q x 4 1 2 MINIMUM VENT LENGTH Step 2 Attach co axial direct vent adaptor and gasket 4 screws to the rear of fireplace 3 13 16 MINIMUM TUBE LENGTH I X i Step 5 Slide co axial vent pipes into co axial adaptor Cut the PVC co axial pipes at this time Minimum horizontal
25. IED WITH VENT KIT I GALV SHEET FLASHING TO SEAL CHIMNEY SUPPLIED BY INSTALLER PVC PIPE SWV SUPPLIED BY INSTALLER ROOF PITCH H Min Flat to 6 12 12 305 mm 6 12 to 7 12 15 381 mm 2 45 DEG PVC BENDS SUPPLIED BY INSTALLER IF NECCESSARY Over 7 12 to 8 12 18 457 mm CUT END Over 8 12 to 16 12 24 610 mm Over 16 12 to 21 12 36 914 mm FLEXIBLE FLUE KIT FLEXIBLE GAS LINE Venting for Existing Fireplace Installation Page 22 24820 1 0409 PVVK SH HORIZONTAL VENT ADAPTOR KIT Available from Empire Comfort Systems Inc INSTALL FOAM GASKET FLUE ADAPTOR SSeS S SG SS ses Se eme j Attach flue adaptor to back of heater with four 4 screws N N Note PVC cement is needed to install flue adaptor kit e i PLASTIC GASKET 9 Q 0 40 9 y THREADED CONNECTOR Install plastic gasket and screw threaded connector to the flue adaptor When these connections are made continue with your vent run Cement all PVC joints on vent run 24820 1 0409 Page 23 HORIZONTAL EXAMPLES FOR COLINEAR DIRECT VENT Max Vent Run 40 ft Equivalent With Three 3 90 Elbows Special Note The vent terminal 90 elbow and first 90 elbow off back of the heater when within 6 15 2 cm do not con tribute to the ove
26. IRECT VENT ADAPTER MODEL PVCA AIR INTAKE EXHAUST SINGLE FLUE MODEL PVVK SH Colinear Direct Vent Insert Installation Figure 29 Determining Minimum Vent Height Above the Roof AIR INTAKE PTRAP 2 90 ELBOWS SUPPLIED 3 24 BY INSTALLER OR TERMINATION CAP MODEL PVVTC PTRAP TO FACE AWAY FROM ROOF EXHAUST TERMINATION CAP MODEL PVVTC PTRAP OR 2 90 ELBOWS HEIGHT HEIGHT EM 12 OPTION FLASHING REQUIRED CO LINEAR DIRECT VENT ADAPTER MODEL PVCA r SINGLE FLUE MODEL PVVK SH ROOF PITCH H Min Flat to 6 12 12 305 mm 6 12 to 7 12 15 381 mm WM iors Over 7 12 to 8 12 18 457 mm Over 8 12 to 16 12 24 610 mm Over 16 12 to 21 12 36 914 mm Colinear Direct Vent Pitched Roof Installation Figure 30 WARNING Major U S building codes specify minimum chimney and or vent height above the rooftop These minimum heights are necessary in the interest of safety These specifications are summarized in Figure 30 EXHAUST AIR INTAKE TRANSITION PLATE MODEL PVCT In both vertical and horizontal colinear direct vent applications a colinear transition plate model PVCT can be used to minimize clearances between intake and exhaust pipes For exhaust and intake air cap pipes with any of the following Vertical termination cap model PV V TO PTrap or two 90 elbows When trans
27. MBLY REMOTE WIRE HARNESS Page 51 PARTS VIEW Page 52 24820 1 0409 PARTS VIEW 24820 1 0409 Page 53 WARRANTY TERMS Purchase Date Dealer Name Phone w OOOO N Empire Comfort Systems Installer Place Serial Number Sticker Here and Leave this Manual with the Consumer Limited Ten Year Heat Exchanger Warranty Empire promises to the owner that if the heat exchanger see parts list fails because of defective workmanship or material within ten years from the date of purchase Empire will repair or at Empire s option replace the defective heat exchanger Limited Five Year Parts Warranty Should any part fail because of defective workmanship or material within five years from the date of purchase Empire will repair or replace it at Empire s option Limited Two Year Labor Warranty Should any part fail because of defective workmanship or material within two years from the date of purchase Empire will repair or replace it at Empire s option All labor must be performed by a qualified gas appliance technician Duties Of The Owner The heating appliance must be installed by a qualified installer and operated in accordance with the written instructions furnished with the appliance Ready access to the appliance for service is the responsibility of the owner
28. OLLERS R 24 Volt Hot W Heat Relay Stage 1 Front burner W Heat Relay Stage 2 Rear burner C 24 Volt Common WHITE WHITE BLACK R p TO W1 THERMOSTAT REMOTE WIRE 55 TO BE REMOVED JUNCTION BLOCK TO BLUE TRANSFORMER RED 1 FRONT BURNER BLACK TO T2 REAR BURNER WHITE TO T1 BLUE TO T2 Figure 51 Replace front louver panel and plug unit into outlet Turn both burner switches to ON position Burner switches must remain in the ON position for thermostat to function Set thermostat using the instructions provided with the thermostat Note When the heater or the Remote Control will not be used for long periods the burner switches should be in the OFF position also in summer the heater should be turned off at the power point Economy Display Mode Economy Display Mode Red Button Operation The red button above the two burner switches figure 52 1s called the economy dis play mode and will only function when a Controller has been installed in the heater The most common way to use this button 15 to set the controller to Thermo mode with a desired temperature set for the heater to turn on and off which is dependant on the ambient tem perature location and the area the appliance is positioned When using a controller both burner switches need to be in the ON position When the red button is pressed with both burner switches on the front bu
29. Travel diagnostic cost service labor labor to repair the defective appliance and freight charges on warranty parts to and from the factory will be the responsibility of the owner A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period What is Not Covered This warranty does not imply or assume any responsibility for damages resulting from the use misuse or improper instal lation of this heating appliance This warranty covers only claims involving defective workmanship or materials How To Get Service Service under this warranty must be obtained by contacting your Empire dealer Provide your dealer with the model number serial number type of gas and purchase verification information If contacting your Empire dealer does not provide satisfactory service contact Consumer Relations Department Empire Comfort Systems Inc P O Box 529 Belleville Illinois 62222 or call 618 233 7420 Your Rights Under State Law This warranty gives you specific legal rights You may have other rights which vary from state to state Page 54 24820 1 0409 MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty please contact your local Empire dealer See the dealer locator at www empirecomfort com To provide watranty service your dealer will need your name and address purchase date and serial number and the nature of the problem with the unit To Order Parts After the Warra
30. UDES 9 amp 26 HEAT EXCHANGER TUBE ASSEMBLY INCLUDES 3 OF 9 GASKET END PLATE FLEX LINE 24 INDUCER ASSEMBLY INCLUDES 12 amp 14 BLOWER ASSEMBLY INCLUDES 14 SWITCH BIMETALIC GASKET SUMP HEAT EXCHANGER ASSEMBLY INCLUDES 9 MUST ORDER 14 GASKET INLET HEADER TUBING SUMP TO PUMP TUBING SUMP TO PRESSURE SWITCH SHIELD REAR INNER LEFT REAR PANEL ASSEMBLY INCLUDES INSULATION LEFT SIDE DOOR ASSEMBLY TUBE CONDENSATE CONNECTOR TUBING ASSEMBLY PUMP TO CONDENSATE TUBE COVER INLET AIR DUCT INLET AIR DUCT ASSEMBLY GASKET INLET AIR DUCT BRACKET ASSEMBLY THERMISTER SPRING CLIP INCLUDED CLAMP DOOR 4 USED ON UNIT BRACKET MAGNET HOLDER ASSEMBLY 2 USED ON UNIT BRACKET ASSEMBLY SPRING CLIP INCLUDED ANGLE HEAT EXCHANGER BRACKET ANGLE REAR HEAT SHIELD BRACKET RIGHT REAR PANEL ASSEMBLY INCLUDES INSULATION RIGHT SIDE DOOR ASSEMBLY TUBING FIREBOX TO PRESSURE SWITCH FITTING BARBED HOSE IGNITOR HOT SURFACE ASSEMBLY BRACKET IGNITOR FLAME SENSOR LOG PLATE ASSEMBLY SMALL BURNER ASSEMBLY NAT INCLUDES 43 AND 44 SMALL BURNER ASSEMBLY LPG INCLUDES 44 LARGE BURNER ASSEMBLY INCLUDES 44 BUSHING AIR SHUTTER NAT ONLY BUSHING BURNER REAR ORIFICE LPG REAR ORIFICE NAT FRONT ORIFICE NAT FRONT ORIFICE LPG HOLDER ORIFICE JAMB NUT 24820 1 0409 PARTS LIST PLEASE NOTE When ordering parts it is very important that part number and description of part coincide
31. ammable material should not be placed on or near the appliance Any safety screen or guard removed for servicing an ap pliance must be replaced prior to operating the appli ance Keep burner and control compartment clean Vent cap hot while furnace is in operation For manufactured home USA only or mobile home or residential installation convertible for use with natu ral gas and liquefied petroleum gases when provision is made for the simple conversion from one gas to the other 24820 1 0409 Installation and repair should be done by QUALI FIED SERVICE PERSON The appliance should be in spected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean DO NOT put anything around the furnace that will ob struct the flow of combustion and ventilation air DO keep the appliance area clear and free from combus tible material gasoline and other flammable vapors and liquids Do examine venting system periodically and replace damaged parts Do make a periodic visual check of burner Clean and replace damaged parts DO NOT use this heater if any part has been under wa ter Immediately call a qualified service technician to in spect the heater and to replace any part of the control system and any ga
32. ays activate the desired burner first then switch the other burner off If it is switched the wrong way the burner s will go out and the heater may need to be reset Refer to page 47 Resetting the Heater Page 36 24820 1 0409 LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EX PLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE BEFORE LIGHTING smell all around the appliance area Use the wall switch or remote control switch to turn the for gas Be sure to smell next to the floor because some gas gas control on off Any attempted repairs or adjustments is heavier than air and will settle on the floor should be performed by a qualified service technician Ap plying force or attempted repair may result in a fire or ex WHAT TO DO IF YOU SMELL GAS plosion Do not try to light any appliance Do not touch any electrical switch Do not use this appliance if any part has been under water Do not use any phone in your building Immediately call a qualified service technician to inspect Immediately call your gas supplier from a neighbor s the appliance and to replace any part of the control system phone Follow the gas supplier s instructions and any gas control which has been under water If you can not reach your gas supplier call the fire de partment STOP Read
33. cause vibration or humming in the heat er 4 The Mantis Power Vent High Effeciency Fireplace can be in stalled in a wide variety of ways and will fit nearly any room layout It may be installed a recessed position framed out into the room or across a corner For installation options re fer to page 15 Note Where mantel surround is being used on insert installa tions and zero clearance fireplace installations the com bustion air intake slot located in the top mantel surround must have no obstructions to allow combustion air to en ter through the slot to the combustion air inlet located at 5 This appliance Insert and Freestanding Models needs to be the back of the heater installed in such a way that the heater can be removed at all times to service the heater exchanger and flue fan located in the rear section of the heater SPECIFICATIONS Accessories Part Number Description Model PV28SV50 PV 2H Top Cover Slim Assembly Input BTU HR KW H 19 000 Rear 9 000 Front PV 4H Top Cover Short Assembly Height 25 1 8 PVPK Pedestal Kit Width 28 3 16 1 6 Surround Assembly Depth 17 5 8 PVSH Rear Shroud TRW Wall Th tat Wireless Remot Gas Inlet Pipe 3 8 Flair all Thermosta ireless Remote FRBTC Battery Operated Remote w Thermostat Electrical Unit has a 5 1 5 m 3 pronged cordset for con P ble Th nection to an approved 115 VAC 60 Hz maximum tat AMPs
34. d the appliance 6 Prior to positioning of top left log and top right log inspect front burner and rear burner for particles or dust accumula tion on top of burners If any particles or dust is visible on top of front or rear burners remove particles before placing top left log and top right log into position Position top left log into locating pin on rear log and rest on center log See Figure 15 Position top right log into locating slot on rear log See Fig 15 After top left log and top right log have been placed posi tion and safety check has been carried out install door and latch securely with latches located on right and left side of heater RIGHT LOG Sy CENTER LOG FRONT RIGHT LOG LOG SET DIAGRAM A 4 TOP LEFT LOG The Gas Log Kit contains the following 1 Rear Log 2 Center Log 3 Top Right Log 4 Top Left Log 5 Front Left Log 6 Front Right Log 5 FRONT LEFT LOG Figure 16 Page 18 1 REAR LOG 3 TOP RIGHT LOG 6 FRONT RIGHT LOG 2 CENTER LOG 24820 1 0409 VENT EXAMPLES FOR SINGLE FLUE Max Vent Run 40 ft Equivalent With Three 3 90 Elbows Special Note The vent terminal 90 elbow and first 90 elbow off back of the heater when within 6 15 2 cm do not contrib ute to the overall vent length measurement For each 45 elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 1 5 feet
35. des allow copper tubing or galvanized Note Since some municipalities have additional local codes it is always best to consult your local authority and installation code The use of the following gas connectors is recommended ANSZ21 24Appliance Connectors of Corrugated Metal Tubing and Fittings ANS 721 45 Assembled Flexible Appliance Connectors of Other Than All Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction Thestate of Massachusetts requires thata flexible appliance connector cannot exceed three feet in length FLARE FITTING FLARE SHUT OFF VALVE eet asal FLEX TUBING NIPPLE SOLENOID GAS VALVE Figure 1 Page 6 Installing a New Main Gas Cock Each appliance should have its own manual gas cock manual main gas cock should be located the vicinity of the unit Where none exists or where its size or location is not ad equate contact your local authorized installer for installation or relocation Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressure test should be made Never use an exposed flame to check for leaks Appliance must be disconnected from piping at inlet of control valve and pi
36. e If such conditions are sus pected to exist a periodic sniff test of the gas 1s advisable If you have any question about the gas odor call your LP gas dealer A periodic sniff test of the LP gas 15 a good safety measure under any condition If at any time you do not smell the LP Gas odorant and you think you should assume you have a leak Then take the same immediate action recommended above for the oc casion when you do detect the odorized LP Gas If you experience a complete gas out the container 15 un der no vapor pressure turn the tank valve off immediately If the container valve 15 left on the container may draw in some air through openings such as pilot light orifices If this Occurs some new internal rusting could occur If the valve 15 left open then treat the container as a new tank Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty 24820 1 0409 REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requiremen
37. ent on outside temperature length and height of the flue pipe The automatic humidifier can operate from approximately 10 minute to 6 hour intervals depending on ambient temperature style and type of flue Long single vertical flues can cause the humidifier to come on more often depending on heater settings 2 When the automatic humidifier is engaged and is transferring the condensate into the holding tank a hissing sound may be notice able This occurs when the condensate enters the holding tank and is quite normal The duration of the sound may vary from 3 to 30 seconds until the holding tank has been filled with the condensate 3 When the automatic humidifier pump comes on to pump condensate into the stainless steal tray located on the top of the heater the L E D light Page 36 Figure 43B on the front panel will light up and flash while the condensate pump is operating and then extinguish after the pump has stopped operating This means water has been pumped into the tank and the automatic humidifier operation will begin 24820 1 0409 Page 41 OPTIONAL CONTROLLERS See your Mantis dealer for correct controller type INSTRUCTIONS MUST BE LEFT WITH THE OWNER FOR FUTURE REFERENCE AFTER INSTALLATION Installation Instructions for FRBTP FRBTC and TRW Remote Controls FRBTP FRBTC and TRW are all battery operated devices Begin installation by unplugging the unit and removing the front louver panel Remove wire nut from black a
38. estal assembly into position where heater is to be located 3 Lift and place main body of heater on top of pedestal assem bly and align main body of heater with locating tabs provided on pedestal assembly refer to diagram LOCATOR SLOT NOTE To avoid accidents and damage to main heater body and paint work it is recommended that main body of heater should be located on top of pedestal assembly by 2 peo ple 4 Secure pedestal assembly to main body of heater with three 3 1 2 10 x 24 screws supplied refer to diagram SCREW HOLE LOCATOR SLOT Figure 59 Note 24820 1 0409 Use the three 3 1 2 10 x 24 screws and washers provided to secure pedestal assembly to base of heater Page 49 PARTS LIST PLEASE NOTE When ordering parts it is very important that part number and description of part coincide Index Number Page 50 Part Number 22868 21654 22670 21664 22935 8854 22093 22859 22860 8855 9987 22862 22863 R8802 R8795 22864 R8811 21650 21652 21627 22119 21667 22642 21647 21605 22780 R8810 21641 R4053 22694 21640 21615 21609 22668 21665 21651 8835 22865 21611 8807 22656 22657 22153 22658 9831 8790 208 181 P293 P295 R8793 R7572 Description REAR PANEL ASSEMBLY BRACKET PIPE ASSEMBLY REAR HEAT SHIELD ASSEMBLY TOP COVER ASSEMBLY INCLUDES 5 SLIM TOP ASSEMBLY BALL STUD TOP HEAT SHIELD ASSEMBLY FIREBOX ASSEMBLY INCL
39. ficiently Page 38 24820 1 0409 GAS CONVERSION INSTRUCTIONS Warning Conversion must be done by a qualified service technician Main burner orifices front burner bushing and gas conversion label are provided in conversion kit attached to manifold pipe 2222 14 15 16 17 18 19 20 2 22 CONVERSION INSTRUCTIONS FROM LP PROPANE GAS NATURAL GAS Turn OFF gas supply and electrical power to fireplace Remove lower front panel Unscrew regulator stem from gas valve and reverse regulator stem to the natural gas position and screw stem back into gas valve See Figure 44 Open four 4 door latches in order to pivot open the front door Remove logs from fireplace Disconnect caps and plugs on flame sensor and hot surface ignitor Remove log plate from interior of fireplace by removing twelve 12 screws See Figure 56 Remove front burner one 1 screw Use 3 8 socket or wrench to remove propane gas front burner orifice marked 1 10 from orifice fitting Replace with natural gas front burner orifice marked 1 50 into orifice fitting Insert natural gas front burner bushing into throat Venturi of front burner See Figure 45 Replace front burner with one 1 screw from Step 8 Remove rear burner one 1 screw Use 3 8 socket or wrench to remove propane gas rear burner orifice marked 1 45 from orifice fitting Replace with natural gas rear burner orifice marked 43 into orifice fitting Rep
40. gas fueled equipment does not provide the parts for venting the flue gases but identifies special venting systems the following requirements shall be satisfied by the manufacturer 1 Thereferenced special venting system instructions shall be included with the appliance or equipment installation instructions and 2 The special venting systems shall be Product Approved by the Board and the instructions for that system shall include a parts list and detailed installation instruction A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment all venting instructions all parts lists for venting instructions and or all venting design instructions shall remain with the appliance or equipment at the completion of the installation Page 5 GAS SUPPLY Consult the current National Fuel Gas Code ANSI Z223 1 CAN CGA B149 1 or 2 installation code Recommended Gas Pipe Diameter Tubing Type L Pipe Length Schedule 40 Pipe Inside Diameter Outside Diameter 0 10 feet 12 3 8 1 2 3 8 0 3 meters 12 7 9 5mm 12 7mm 9 5 mm 10 40 feet 1 2 1 2 5 8 1 27 4 12 meters 12 7mm 12 7mm 15 9 mm 12 7mm 40 100 feet 1 2 1 2 3 4 1 2 13 30 meters 12 7mm 12 7mm 19mm 12 7mm 100 150 feet 3 4 102 Te 3 4 31 46 meters 19mm 12 7mm 22 2 mm 19mm Note Never use plastic pipe Check to confirm whether your local co
41. gas supply line to flexible gas hose Ensure that flexible gas hose is not kinked after fitting gas supply line After gas supply line has been brought through from rear of heater place rubber grommet supplied over gas line FLEXIBLE GAS LINE Figure 39 Note The gas supply line to the heater must be installed under conditions which will allow for easy removal of the heater from its location for servicing of the heater For fireplace insert installations incorporate either a copper loop into the supply line or flexible hose being used for the gas supply to the heater to allow for easy removal of the appliance Note Under no circumstances should the gas supply line to the appliance be installed under conditions which would not allow for easy removal of the appliance to carry out routine inspection and service to the appliance Page 34 24820 1 0409 OPERATING INSTRUCTIONS CHECKLIST Read and understand these instructions before installing or operating this appliance This appliance is should be installed and repaired by a fully qualified service person who must be familiar with the instal lation of the Mantis Power Vent High Efficiency Fireplace Installers who are not familiar with the installation of this ap pliance should contact Empire Comfort Systems Inc prior to installing the appliance to avoid creating hazardous operating conditions Check and inspect the appliance for gas leaks In the event of gas leaks cut
42. i tion plate model PVCT is used two termination caps model PVVTC may NOT be used Page 26 Note If transition plate model PVCT is used the measurement for center to center of the pipes will be 2 5 If the transition plate model PVCT is not used the measurement for center to center of the pipes can be 3 to 24 maximum 24820 1 0409 HORIZONTAL COLINEAR DIRECT VENT ADAPTOR Colinear adaptor to be used in conjunction with single flue horizontal vent kit PVVK SH The two attachments used for colinear direct vent installation Colinear adaptor COLINEAR ADAPTER SINGLE FLUE HORIZONTAL MODEL PVVK SH 1 Attach colinear adaptor to back of heater with two 2 2 When adapter is connected continue with your vent run SCrews Cementing PVC joint is recommended but not required on colinear fresh air intake adaptor 24820 1 0409 Page 27 TERMINATION CAP VENT KIT Available from Empire Comfort Systems Inc lt Termination Cap PVC CEMENT Vertical exhaust cap used with 1 1 2 PVC pipe installation Termination cap also used with colinear transition plate model PVCT Refer to instruction manual for venting examples Page 28 24820 1 0409 PVCT COLINEAR TRANSITION VENT KIT Available from Empire Comfort Systems Inc
43. in convection fan prior to the start of the heating season and if necessary have it serviced by a qualified service technician refer to Pages 45 and 46 Maintenance Paint Curing First Firing The first fire in your heater is part of the paint curing process Your Mantis Power Vent High Efficiency Fireplace has been painted with the highest quality heat resistant silicon paint avail able in the world To ensure that the paint is properly cured light the unit and leave it burning on high burn for approximately 1 hour 1 During initial firing of this unit its paint will bake out and smoke will occur To prevent triggering of smoke alarms ventilate the room in which the unit 1s installed During initial firing of logs you will detect an odor as the logs are cured Also during the curing process the logs will burn with a yel low flame 2 Don t touch the surface of the heater It will be soft during this paint curing phase Once cured it will not be soft again 3 The paint finish of the heater should not be cleaned with any caustic or abrasive cleaning solutions 4 Any damage to painted surface should be repaired with spe cial touch paint available from your Mantis Dealer MAINTENANCE Note Your appliance should be inspected serviced and checked annually by a qualified service person to ensure that your appliance is operating safe and efficiently Should you detect any abnormality in the operation of your appli ance
44. ireplace opening dimensions using Figure 9 page 15 35 7 16 6 3 16 15 7cm 10 1 8 8 TOP COVER KIT SHORT MODEL PV4H S Tom 5 15 16 15 1cm 2819 16 60 5 5 SINGLE FLUE ADAPTOR MODEL PVVK SH 1 FLUE OUTLET 16 15 16 43 0cm 6 SURROUND ASSEMBLY MODEL PVE 1 13 16 2 1cm 2 AIR INLET r 2 5cm 3 ELECTRIC 79 16 CORD 19 2cm 2 13 16 7 1 OUTLET 1 7 16 4 1 2 FLARE CONNECTION 15 6cm INSIDE Figure 6 24820 1 0409 CLEARANCE COMBUSTIBLES Freestanding Models Figure 7 Figure 8 Freestanding Units 0 2 Single Flue and 1 1 4 Direct Vent for Serviceability B lt Wall to Heater 00 0 4 recommended for serviceability D Mantel Clearance Fireplace Insert WALL OPENING CEILING COMBUSTIBLE TRIM AND MANTELS ALLOWED IN SHADED AREA 40 35 7 16 90 0cm Single Flue Requires surround for combustion air Do not cover surround louver Figure 9 Mantel and Ceiling Clearances Figure 11 Direct Vent Installation Shown Single Flue requires surround for combustion air Figure 10 Note The Mantis Power Vent High Efficiency Fireplace has been tested and approved for zero clearance to combustible materials Empire Comf
45. lace rear burner with one 1 screw from Step 12 Connect caps and plugs on flame sensor and hot surface ignitor Install log plate into fireplace with twelve 12 screws from Step 7 Replace logs into fireplace Refer to page 18 Log Placement for correct placement of logs Close front door by securing four 4 door latches Replace lower panel Place Propane gas burner orifice s into conversion kit Attach conversion kit to manifold pipe Attach gas conversion label adjacent to fireplace nameplate indicating that the fireplace was converted to Natural gas Turn ON gas supply to fireplace and check all gas connections for leaks with soap solution watching for bubbles on all gas con nections Turn ON electrical power to fireplace and turn on fireplace to verify proper operation It may take several tries for ignition to completely purge all the air from the gas line REGULATOR STEM ADD BUSHING FOR NATURAL GAS C Figure 44 00 Figure 45 24820 1 0409 Page 39 GAS CONVERSION INSTRUCTIONS Warning Conversion must be done by a qualified service technician Main burner orifice s and new gas conversion label are provided in conversion kit attached to manifold pipe CONVERSION INSTRUCTIONS FROM NATURAL GAS TO LP PROPANE GAS 1 Turn OFF gas supply and electrical power to fireplace 2 Remove lower front panel 3 Unscrew regulator stem from gas valve and reverse regulator stem
46. n Max Vent Run 40 24820 1 0409 Page 19 VENT EXAMPLES FOR SINGLE FLUE cont VENT CAP SUPPLIED WITH VENT KIT GALV SHEET FLASHING TO SEAL CHIMNEY SUPPLIED BY INSTALLER PVC PIPE SWV 2 SUPPLIED BY INSTALLER 2 45 DEG PVC BENDS SUPPLIED BY INSTALLER 40 IF NECCESSARY SURROUND KIT FLEXIBLE VENT KIT MODEL PVE 1 4 WITH 1 1 2 COUPLING ON EACH END 40 MODEL PVVK CFA Total 40 Y Y SINGLE FLUE ADAPTOR FLEXIBLE GAS MODEL PVVK SH LINE Figure 20 Venting for Existing Fireplace Installation V 1 90 Total 36 11 SINGLE FLUE ADAPTOR pa T 90 ELBOW lt SINGLE FLUE ADAPTOR MODEL PVVK SH MODEL PVVK SH 30 5 Figure 21 Figure 19 Single Flue Venting with Shroud Installed Single Flue Vertical Vent Run Page 20 Shroud Kit Model PVSH 24820 1 0409 VENT EXAMPLES FOR SINGLE FLUE cont 15 2cm t MIN FLUE CENTER 90 ELBOW 1 4 DOWNWARD SLOPE PER FOOT TO OUTSIDE Figure 22 Minimum Exterior Grade Dimension Single Flue Horizontal Venting Below Floor VENT CAP SUPPLIED WITH VENT KIT MODEL PVVK SV FLASHING ROOF PITCH 12 IS X Rl Determining Minimum Vent Height Above the Roof ROOF PITCH H Min Flat to 6 12 12 305 mm MN 6 12 to 7 12 15 381 mm E BENDS SUPPLIED Over 8 12 to 16 12
47. n you must be able to repeat the fault try resetting the heater Read below Note Incorrect installation of the unit logs flue pipe gas pres sure or operation which cause the above mentioned faults are not covered under warranty and a service call fee will be charged to correct such problems RESETTING THE HEATER There are a number of reasons why sometimes the heater will switch itself off and is the correct thing for the heater to do in certain situations 1 overheating power failure or dips windy conditions pump failure partial or full blockage of flue pipe or no gas All of these operations are monitored by the electronic con trol box inside the heater which is heat sensitive pressure switch sensitive flame sensitive and water sensitive If one of these items is not correct the heater will shut itself down To reset turn both burner switches to the OFF position ensure the red button above the two burner switches is not illuminated if a Remote Control 15 fitted have it in the off mode Then turn the power off at the power point for approximately 10 seconds Then turn the power point back on and the power L E D should be illu minated If you have a Remote burner switch and the rear burner L E D should start flashing with the flue fan L E D remaining steady Wait approximately 60 seconds for the rear burner to ig nite You can tell when it has lit even if you can t see any flames by looking at the rear b
48. nd white wire from junction box Black or white wire can be inserted in either remote control receiver connection hole or connected to T24V thermostat screws There is no polarity at this connection REMOTE CONTROL BLACK RECEIVER OR WHITE T24V THERMOSTAT WHITE JUNCTION BLOCK TO BLUE TRANSFORMER RED 1 FRONT BURNER BLACK gt TO T2 REAR BURNER WHITE 1 BLUE TOP IZ Figure 49 Replace front louver panel and plug unit into outlet Turn both burner switches to the ON position Burner switches must remain in the ON position for remote to function Set remote from the instructions provided with the remote control Set T24V thermostat to desired temperature Note When the heater will not be used for long periods the burner switches should be in the OFF position and the heater should be turned off at the power point Installation Instruction for TMV2 Two Stage Thermostat Model Begin installation by unplugging the unit and removing the front louver panel Determine mounting location of thermostat Using standard 18 AWG wire run four 4 strands of wire into rear of Mantis See Figure 50 to junction block Cut wire to correct length Remove blue jumper wire from junction block and save for future use Connect four 4 new thermostat wires to Mantis using schematic See Figure 51 THERMOSTAT WIRE ELECTRIC CORD GAS LINE Page 42 Figure 50 24820 1 0409 OPTIONAL CONTR
49. nels are secured in place and that the main door has been locked in position After verifying and checking all the above points proceed to lighting instructions Refer to pages 37 to 38 Page 35 LIGHTING INSTRUCTIONS 1 Main Electrical power supply must always be switched on to the heater becomes warmer the medium L E D Figure 43G the unit with the two burner switches in the off position up will come on When the heater has reached its highest op before lighting the heater erating temperature all three L E D s will light up and the convection fan will now be running at its high speed Refer to page 38 Fan Operation When the heater has been run ning for some time the water pump L E D Figure 43B may come on to signal that the pump has been activated Refer to page 41 Automatic Humidifier Operation 2 Turn on main gas supply 3 Verify that main electrical supply is switched on by checking the 115V AC power status display Figures 40 and 41 indica tor 15 on 4 Burner selection select low burn front burner medium burn rear burner or high burn both burners Low burn switch Figure 41 controls the front burner only Medium burn switch Figure 42 controls the rear burner only When both switches are down they will activate both the low and b medium burners which is the high setting Note Three heat settings are available for operating your Mantis heater low medium and high a Low setting fro
50. ner bushing into conversion kit Attach conversion kit to manifold pipe At tach gas conversion label adjacent to fireplace nameplate indicating that the fireplace was converted to Propane gas 2 Turn ON gas supply to Fireplace and check all gas connections for leaks with soap solution watching for bubbles on all gas connections 22 Turn ON electrical power to fireplace and turn on fireplace to verify proper operation It may take several tries for ignition to completely purge all the air from the gas line xe pe cr 2 REGULATOR STEM REMOVE BUSHING FOR LP GAS lt gt a Ox 6 04 25 Figure 46 Figure 47 Page 40 24820 1 0409 AUTOMATIC HUMIDIFIER OPERATION Most gas heaters dry out the air in the room The Mantis has in geniously solved this problem with an Automatic Humidifier Gas contains moisture which is normally expelled out the flue or chimney after combustion But the Mantis 15 so efficient by taking 92 of the heat out of the burnt gases that the moisture drops out and condenses in the back of the heater This water is collected in a tank which 15 then pumped up to a stainless steel condensate tray where it evaporates the stream of hot air which is blowing into your home Air humidity is automatically restored bRRRRRRRRRRRRRRRRRRRRRRRRRRRRRRA Figure 48 1 The amount of condensate build up in the water sump is depend
51. nt burner only engage low burn switch only Figure 41 Medium setting rear burner only engage medium burner switch only Figure 42 5 Heater operating LED sequence Front Display Panel Be c High setting front and rear burners fore starting ensure that the power L E D Figure 43A is on and burner switches are off Switch on the heater by engag ing the low and medium burner switch this will activate the pressure switch and the exhaust fan L E D Figure 43E will be on Also the two burner L E D s Figure 43C and 43D will start flashing for 35 seconds prior to ignition Once both burners have ignited the burner L E D s will remain on If you can t see flame on the rear burner but the burner L E D 15 on then there will be flame there which will be come more visible as the heater warms up Once the heater warms up the low speed L E D Figure 43F will light and the convection fan will blow warm air from the heater As C D E THERMOSTAT DISPLAY MODE BUTTON Power Humidifier Burners Exhaust V Blower Figure 40 Fan Hi Front Rear O O O OF LU O Low FRONT REAR BURNER BURNER SWITCH SWITCH Figure 41 Figure 42 A B Figure 43 Caution When switching from the front burner to the rear burner be sure to activate the rear burner first then turn off the front burner When switching from rear burner to the front burner be sure to activate the front burner first Simple rule alw
52. nty Period please contact your dealer or one of the Master Parts Distributors listed below This list grows from time to time For the current list please click on the Master Parts button at www empirecomfort com Please note Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters Grills and Fireplaces manufactured by Empire Comfort Systems Inc Star Fire Distributors Dey Distributing 1355 Evans Avenue 1401 Willow Lake Boulevard Akron OH 44305 Vadnais Heights MN 55101 Phone 330 630 2794 Phone 651 490 9191 Toll Free 800 875 6220 Toll Free 800 397 1339 Fax 330 633 8701 Website www deydistributing com Parts Heater amp Hearth and Grills Parts Heater amp Hearth East Coast Energy Products Victor Division of F W Webb Company 10 East Route 36 200 Locust Street West Long Branch NJ 07764 Hartford CT 06114 Phone 732 870 8809 Phone 860 722 2433 Toll Free 800 755 8809 Toll Free 800 243 9360 Fax 732 870 8811 Fax 860 293 0479 Website www eastcoastenergy com Toll Free Fax 800 274 2004 Parts Heater amp Hearth and Grills Websites www fwwebb com amp www victormfg com Parts Heater amp Hearth and Grills HOW TO ORDER REPAIR PARTS Parts Not Under Warranty Parts can be ordered through your Service Person Dealer or a Master Parts Distributor See this page for the Master Parts Distribu tors list For best results the service pers
53. odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor treat it as a serious leak Imme diately go into action as instructed earlier SOME POINTS TO REMEMBER Learn to recognize the odor of LP gas Your local LP Gas Dealer can give you a Scratch and Sniff pamphlet Use it to find out what the propane odor smells like If you suspect that your LP Gas has a weak or abnormal odor call your LP Gas Dealer If you are not qualified do not light pilot lights perform ser vice or make adjustments to appliances on the LP Gas sys tem If you are qualified consciously think about the odor of LP Gas prior to and while lighting pilot lights or performing service or making adjustments Sometimes a basement or a closed up house has a musty smell that can cover up the LP Gas odor Do not try to light pilot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks 1s possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or reinstalled old tanks if they are filled and allowed Page 4 to set too long before refilling Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fad
54. off the gas supply to the heater immediately and call your gas supplier or installer Check and verify that all flue venting combustion air intakes and flue outlets are unobstructed Refer to pages 19 to 21 for Single Flue pipe and pages 30 to 31 for Co axial Flue installations Check that correct flue pipe and cap has been fitted in line with the manufacturer s specifications as illustrated this manual pages 11 to 31 Do not use alternative Flue or cap on installation other than that specified in this manual otherwise heater will malfunc tion and cause hazardous operating conditions and will void the manufacturer s warranty 24820 1 0409 10 11 12 13 BEFORE OPERATING THIS APPLIANCE CAREFULLY PROCEED THROUGH THE FOLLOWING CHECKLIST Check and verify that flue pipe connection to the appliance when using single 1 1 2 flue pipe installation 15 correctly installed and secured line with instruction in this manual Pages 19 to 21 Prior to operating the appliance check for dust or debris on the burners Refer to Page 46 Figure 56 Check and verify that logs are place correctly as per instruc tions on Page 18 of this manual If logs are incorrectly po sitioned it can create a hazardous situation and in most in stances the heater will not operate correctly Do not light heater without logs installed as heater will not operate properly Check and verify prior to starting the appliance that all pa
55. on for lint and dust build up Excessive dust and lint build up in the heat exchanger can alter the unit s performance and operation Under no circumstances should the appliance be installed under conditions that would not allow for easy removal of the appliance to carry out routine inspection and ser vice work on the appliance Note This appliance Insert and Freestanding Models needs to be installed in such a way that the heater especially with models built into a fireplace can be removed at all times to service the heat exchanger and flue fan which SURROUND INSTALLATION INSTRUCTIONS 1 Remove Fireplace Insert Surround assembly from carton handle insert surround with care to avoid paint damage 2 Assembly Fireplace Insert Surround as per diagram with four 4 10 x 1 2 screws supplied 3 Install surround assembly around fireplace 4 Install either slim or short top Note Top will hold surround in place COMBUSTION AIR SURROUND TOP COMBUSTION AIR INTAKE SLOT X DEFLECTOR a SURROUND SIDE 4 SCREWS Figure 57 Figure 58 PARTS LIST Part Number uantity Supplied 22754 Top Surround Assembly 21859 Side Surround 6 Replacement 10 x 1 2 screws can be purchased from a local hardware store Page 48 24820 1 0409 PEDESTAL INSTALLATION INSTRUCTIONS Optional Pedestal Assembly Installation 1 Remove pedestal assembly from carton Handle pedestal with care to avoid paint damage 2 Place ped
56. on or dealer should order parts through the distributor Parts can be shipped directly to the service person dealer Warranty Parts Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Appliance Number Part Description Appliance Serial Number __ O US Number Type of Gas Propane or Natural Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardware store Shipments contingent upon strikes fires and all causes beyond our control 24820 1 0409 Page 55 Empire Comfort Systems Inc EE SSS 918 Freeburg Ave Belleville IL 62220 F RF If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your dealer www empirecomfort com Page 56 24820 1 0409
57. ort Systems Inc recommends that clearances as listed above should be maintained to allow for removal of the product for servicing 24820 1 0409 Page 15 ROUGH FRAMING DIMENSIONS NS gt NN b be A 13 34 MIN CO LINEAR 8 1 2 WHEN USING DIRECT VENTING eet pee 2 24 48 n Z NOTE DIMENSIONS FOR USE WITH SHORT TOP THIS IS RECOMMENDED FOR UNIT i SERVICEABILITY A B 251 8 an oF x lt lt SO NOTE IF TRIM AROUND HEATER IS NECESSARY BE THE SURROUND KIT PVE 1 MUST BE USED AND SUBTRACT 1 FROM A DIMENSION Figure 12 INSERT INTO MASONRY FIREPLACE 123 4 MIN SHORT TOP PV4H 17 13 16 MIN SLIM TOP PV2H m E USING PVE 1 SURROUND KIT Le 251 8 MIN DIRECT VENT 26 1 2 MIN SINGLE FLUE Du ES 29 MAX Ty C 28 MIN NO SURROUND 33 MIN WITH PVE 1 SURROUND 35 MAX WITH PVE 1 SURROUND Lp Figure 13 Page 16 24820 1 0409 WALL CLEARANCES 6 17 13 16 b 15 2cm 45 4 sae gt gt 16 5cm 2 5 uL 25 63 5 s PVVK CFA d PVVK SH 11 3 32 28 2 25 12 23 32 s 32 3cm Es 6 1 2 PVE 1 4 16 5cm
58. pace in the room In selecting a location for installation it is necessary to provide adequate accessibility clearances for servicing and proper installation Be sure to locate the unit close enough to a 115 VAC wall receptacle to properly power appliance 2 When facing the front of the furnace the minimum clearances from casing to combustible construction are 0 0 mm on top 0 0 mm on each side recommend 4 102 mm for servicing and 0 0 mm from the floor and 2 51 mm to rear wall for servicing and installation 3 The minimum distance from the center of the vent cap to the nearest outside corner or obstruction is 12 305 mm The bottom of the exhaust vent terminal and the air intake shall be located at least 12 305 mm above grade and must be vented outside WARNING The nearest point of the vent cap should be a minimum horizontal distance of six 6 feet 1 83 m from any pressure regulator In case of regulator malfunction the six 6 feet 1 83 m distance will reduce the chance of gas entering the vent cap Installation on Rugs and Tile If this appliance is to be installed directly on carpeting tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance The base referred to above does not mean the fire proof base as used on wood stoves The protection 15 primarily for rugs that may
59. pe capped or plugged for pressure test Never pressure test with appliance connected control valve will sustain damage A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect Pressure Testing of the Gas Supply System 1 Tocheck the inlet pressure to the gas valve a 1 8 3 mm N P T plugged tapping accessible for test gauge connection must be placed immediately upstream of the gas supply connection to the appliance 2 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa 3 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa Attention If one of the procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the fireplace gas valve it will result in a hazardous condition Checking Manifold Pressure Both Propane and Natural gas valves have a built in pressure regulator in the ga
60. prior to operating the appliance General Information This series is designed certified in accordance with American National Standard CSA Standard Z21 88 and CSA 2 33 by the Canadian Standards Association as a Gas Fireplace Heater to be installed according to these instructions Any alteration of the original design installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and com pany making the change Important Correspondence should refer to complete Model Number Se rial Number and type of gas Notice During initial firing ofthis unit oil from the heat exchang er may bake out and smoke may occur To prevent triggering of smoke alarms ventilate the room in which the unit is installed Installation in Residential Garages Gas utilization equipment in residential garages shall be installed so that all burners and burner ignition devices are located not less than 18 457 mm above the floor Such equipment shall be located or protected so it is not subject to physical damage by a moving vehicle 24820 1 0409 Qualified Installing Agency Installation and replacement of gas piping gas utilization equip ment or accessories and repair and servicing of equipment shall be performed only by a qualified agency The term qualified agen mean any individual firm corporation or company which either in person or through a rep
61. r this application is 9 for the exhaust and 6 for the air intake Glue all joints with PVC cement 24820 1 0409 Page 29 DIRECT VENT INSTALLATION INSTRUCTIONS PVVK 24H and PVVK 48H Vent Kit available from Empire Comfort Systems Inc Note Do not glue intake or exhaust pipes to Direct Vent Adaptor for serviceability _ z MANTEL J Wy EE SURROUND DO NOT GLUE z THIS POINT A DIRECT VENT KIT MODEL PVVK 24H OR PVVK 48H WE z FLUE CENTER 12 30 5cm C H W GAS SUPPLY EXTERIOR GRADE Figure 32 Horizontal Venting 45 ELBOW Figure 33 Horizontal Venting Maximum 47 5 1 2 m with a 3 45 elbow 3 45 elbow can be purchased from a local hardware store Page 30 NC EXHAUST OPENING MUST BE POINTED DOWNWARD Figure 34 Direct Vent System Building Exterior View 47 5 1 2 Figure 35 Maximum Horizontal Venting 47 1 2 1 2 m Minimum Horizontal Venting 4 1 2 11 4 cm 24820 1 0409 DIRECT VENT INSTALLATION INSTRUCTIONS cont Installation on Rugs and Tile If this appliance is to be installed directly on carpeting tile or other combustible mate rial other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance The base referred to above does not mean the fire proof base as used on wood stoves The protection
62. rall vent length measurement For each 45 elbow installed in the horizontal run the length of the hori zontal run MUST be reduced by 1 5 feet 45 cm This does not apply if the 45 elbows are installed on the vertical part of the vent system Reduce the length of the horizontal run 3 feet 91 4 cm for every 90 elbow Note On horizontal runs a P V C support clamp needs to be in stalled every 3 feet No sags in horizontal vent runs water will settle in the pipe EXHAUST AIR INTAKE TRANSITION PLATE MODEL PVCT i In both vertical and horizontal colinear direct vent applications a colinear transition plate model PVCT can be used to minimize clearances between intake and exhaust pipes For horizontal colinear direct venting exhaust and intake air cap pipes with 90 elbows pointed downward Figure 24 Note If transition plate model PVCT is used the measurement for center to center of the pipes will be 2 5 If the transition plate model PVCT is not used the measurement for center to center of the pipes can be 3 to 24 maximum TOP VIEW MODEL PVCT 17 AIR INTAKE OUTDOOR SEALANT REQUIRED 20 When installing a colinear horizontal the minimum vent length protruding from the outside wall is 6 15 2 cm for air intake and 9 for exhaust See Figure 27 Note Horizontal discharge 90 elbow must be pointed down ward See Figure 26 All horizontal runs require either a 1 4
63. resentative is engaged in and 15 responsible for a the installation or replacement of gas piping or b the connection installation repair or servicing of equipment who 15 experienced such work familiar with all precautions re quired and has complied with all the requirements of the authority having jurisdiction The installation must conform with local codes or in the absence of local codes the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Natural Gas and Propane Installation Code CSA B149 1 Available from the American National Standards Institute Inc 11 West 42nd St New York NY 10036 A manufactured home USA only or mobile home OEM instal lation must conform with the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or when such a standard is not applicable the Standard for Manufactured Home Installations ANSIZ225 1 or Standard for Gas Equipped Recre ational Vehicles and Mobile Housing CSA Z240 0 Sate of Massachusetts The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Mas sachusetts High Altitudes For altitudes elevations above 2 000 feet 610 m input ratings should be reduced at the rate of 4 percent for each 1 000 feet 305 m above sea level this may be accomplished by reducing mani fold pressure The maximum allowable reduction in manifold pressure for Natural gas shall be from 3 5 w c 872 kPa to 2 8 w c 697 kPa
64. rner only will ignite or if already alight it will now remain on regardless of what function or temperature 15 set on the Remote Control The red button acts as an override switch for the front burner only In this situation only the back burner will turn on and off according to the setting on the Remote Control By running the heater this way you will use less gas and still have the aesthetic effect of the front burner However if the appliance is in a small area this setting may get to warm for you To change the setting press the red button so that it is not illuminated and the heater will revert back to its normal operation Note When the heater or the Remote Control will not be used for long periods the burner switches should be in the OFF position also in summer the heater should be turned off at the power point THERMOSTAT ECONOMIC DISPLAY MODE BUTTON FRONT REAR BURNER BURNER SWITCH SWITCH Figure 52 24820 1 0409 Page 43 WIRING The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or Canadian Electri cal Code CSA C22 1 if an external electrical source is utilized This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong recep tacle Do not cut or remove the grounding prong from this
65. s control which has been under wa ter Page 3 SAFETY INFORMATION FOR USERS OF LP GAS Propane LP Gas is a flammable gas which can cause fires and explosions In its natural state propane 15 odorless and colorless You may not know all the following safety precautions which can protect both you and your family from an accident Read them carefully now then review them point by point with the mem bers of your household Someday there may not be a minute to lose everyone s safety will depend on knowing exactly what to do If after reading the following information you feel you still need more information please contact your gas supplier LP GAS WARNING ODOR If a gas leak happens you should be able to smell the gas because of the odorant put in the LP Gas That s your signal to go into immediate action Do not operate electric switches light matches use your phone Do not do anything that could ignite the gas Get everyone out of the building vehicle trailer or area Do that IMMEDIATELY Close all gas tank or cylinder supply valves LP Gas is heavier than air and may settle in low areas such as basements When you have reason to suspect a gas leak keep out of basements and other low areas Stay out until firefighters declare them to be safe Use your neighbor s phone and call a trained LP Gas ser vice person and the fire department Even though you may not continue to smell gas do not turn on the gas again
66. s valve Natural gas models will have a manifold pressure of approximately 3 5 w c 872 kPa at the valve outlet with the inlet pressure to the valve from a minimum of 5 0 w c 1 245 kPa for the purpose of input adjustment to a maximum of 10 5 w c 2 614 kPa Propane gas models will have a manifold pressure approximately 7 0 w c 2 49 kPa at the valve outlet with the inlet pressure to the valve from a minimum of 11 0 w c 2 739 kPa for the purpose of input adjustment to a maximum of 13 0 w c 3 237 kPa A 1 8 3 mm plugged tapping accessible for test gauge connection 15 located on the outlet side of the gas control 24820 1 0409 INTRODUCTION Introduction Always consult your local Building Department regarding regu lations codes or ordinances which apply to the installation of a direct vent wall furnace Instructions to Installer 1 Installer must leave instruction manual with owner after in stallation 2 Installer must have owner fill out and mail warranty card sup plied with furnace 3 Installer should show owner how to start and operate furnace and thermostat 4 Installer must locate unit near a grounded wall receptacle for 115VAC power and must provide gas supply and vent the unit properly for safe operation Warning Any change to this furnace or its control can be dangerous This is a heating appliance and any panel door or guard removed for servicing an appliance must be replaced
67. th the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used WARNING If not installed operated and main tained in accordance with the manufacturer s in structions this product could expose you to sub stances in fuel or from fuel combustion which can cause death or serious illness Installation and service must be performed by a qualified installer service agency or the gas supplier Page 1 TABLE OFCONTENTS uuu 3 Salely Intormstrondor Users ot DPC 4 RegnirementsiTorMassachusetti uuu uuu B cci dM T H 6 7 Installation Instructions General Safety Information 8 Gil li AA E A mm u 8 Clearances Jor Direct X ni EIN MEE 9 Heater Installation or Direct Val 5 4 45 Una Ue MEINE 9 C Tearances Tor E 20 10 H dier Installation Ie THUS se eerte 10
68. ts shall be satisfied 1 INSTALLATION OF CARBONMONOXIDEDETECTORS At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back up 1s installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm 15 installed on each additional level of the dwelling building or structure served by the side wall horizontal vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a In the event that the side wall horizontally vented gas fueled equipment 15 installed a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level b Inthe event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as
69. upplied by the manufac turer must be done by a qualified service person 4 Do not abuse the glass by striking or hitting the glass WARNING Do not use abrasive cleaners on glass Do not attempt to clean glass when glass is hot Glass Assembly Replacement Remove cabinet top Pivot left and right front panels open Release two door latches on left and right of firebox Grasp glass frame and carefully pull toward you Place glass frame assembly on non abrasive surface The ex terior of the glass frame assembly should be facing the non abrasive surface paced us Page 46 6 Insert a putty knife between glass and bottom corners on frame Carefully separate glass from frame 7 Use putty knife to remove silicone and gasket material from frame Surface of frame must be clean and dry 8 At each corner of frame apply two 2 three inch beads of high temperate orange silicone 9 With thin gasket on glass facing silicone on frame insert glass into frame Carefully press the glass onto frame in order to have contact between glass and silicone 10 Allow silicone to set up for an adequate time 1 Gently place glass frame back into firebox 12 Close the 2 door latches on left and right of firebox 13 Pivot left and right front panels closed 14 Replace cabinet top LOG SUPPORT PLATE REAR BURNER BURNER PLATE FLAME SENSOR FRONT BURNER IGNITOR ASSEMBLY Figure 56 Main Burner Drawing Cleaning Main Burner
70. urner L E D which should remain steady Repeat the same process with the front burner Turn on the front burner switch and wait approximately 60 seconds and the front burner L E D will remain steady In approximately 5 minutes the convection fan should start and the heater has been successfully reset Note if the heater is still warm when reset the convection fan may already be running when the unit is powered up LOG PLACEMENT If for any reason a log should need replacement you must use the proper replacement log Consult your Mantis dealer for correct replacement logs 24820 1 0409 Replacement logs must be installed and positioned as outlined on page 18 under Log Installation Note Improper positioning of logs can create carbon build up and will alter the unit s performance and operation Page 47 MAIN CONVECTION FAN The main convection fan in the heater should be checked ser Note Ifthe main convection fan becomes clogged with lint and viced and cleaned annually by a qualified service person to ensure dust an over temperature situation will occur through the that your appliance 1s operating efficiently heater exchange system and the over temperature safety switch will stop the heater from operating HEAT EXCHANGER The heat exchanger of the unit 15 located at the rear of the heater are located at the rear section of the heater The heat exchanger should be inspected annually by a qualified service pers
71. vection fan is automatically controlled and will operate on three preset speeds Depending on your burner setting and the surrounding ambient temperature the L E D lights Page 36 Figure 43 for the fan will light up The bottom L E D light Figure 43F is low speed setting and middle L E D lights Figure 43G is the medium speed setting the bottom middle and top L E D lights Figure 43H 1s the high speed setting both burners on Note The fan will operate totally independent of burner setting it is controlled by temperature only a Front burner only low fan speed b Rear burner only medium fan speed These are approximates only Both front and rear burners high fan speed On changing the burner setting from high to medium or from high to low there will be a delay on the operating speed of the fan until the firebox has cooled down sufficiently for the fan to change speed Note It can take up to approximately 20 30 minutes before the fan speed will change and settle on the next setting The firebox tempera ture and the outside ambient temperature will regulate how quickly the fan responds to speed changes HEATER SHUT DOWN INSTRUCTIONS Turn medium burner switch Figure 42 and low burner switch Figure 41 to the OFF position Note Do not cut main electrical supply to the heater after the heater has been switched off to stop main fan operating Main fan will stop operating automatically after the heater has cooled down suf
72. vent length 4 1 2 11 4 cm Minimum tube length 3 13 16 9 7 cm ed FA DE SY 4 Step 3 Attach co axial air inlet duct to rear of fireplace 6 screws Step 6 Direct vent co axial venting is completed Page 32 24820 1 0409 PVVK 24H AND PVVK 48H VENT KIT cont 45 ELBOW Horizontal Venting Maximum 47 5 1 2 m with 45 elbow 45 elbow can be purchased from a local hardware store EXHAUST OPENING MUST BE POINTED DOWNWARD Direct Vent System Building Exterior View 47 5 lt 1 2 Maximum Horizontal Venting 47 1 2 1 2 m Minimum Horizontal Venting 4 10 2 cm PA 24820 1 0409 Parts List Index Part Description Number Number 2 R8887 Co axial DV Adaptor 3 22616 Co axial duct assembly R8888 24 Co axial vent pipe 8954 48 Co axial vent pipe Replacement 8 18 x 1 2 screws and silicone can be purchased from a local hardware store 4 Page 33 GAS CONNECTION INSTALLATION INSTRUCTIONS GAS CONNECTION Line Supply A 3 8 Flair gas line connection is supplied in the heater GAS SUPPLY LINE TO HEATER a Remove rubber grommet from back panel and pull out flex line through back panel b Connect

Empire Comfort Systems PV-28SV55-(C,G)(N,P)

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