Emerson BW1 Outboard Motor User Manual
Contents
1. IntelliGear Plus Variable Speed MD Gearmotors 3 4 Terminal block assignments and MD functionality Controller Terminal pu Designation Characteristics 10V analog internal source ADIT Hand Mode Speed Reference 65 95 3 oo Logic circuit common OV ADI2 Auto Mode Speed Reference Resolution Sampling ADIO3 Fault Signal Input From Pump Operation Run Dry and or High Pressure Characteristics 7 DIO1 Alarm LED Threshholds li EN idi Logic input 2 Characteristics Run Stop Threshold Logic input 3 Motor Thermal Input 10 DI4 Hand Mode Selectior ER E Enable Drive Healthy Contact Characteristics N C after start up if OK 250VAC maximum contact current Performs MN function when drive is programmed for full PI mode of operation 4 Commissioning WARNING Before switching on the IntelliGear Plus unit check that the electrical connections are correct and that any moving parts are mechanically guarded WARNING For the safety of personnel the IntelliGear Plus must not be switched on with any protective covering removed 10 0 to 20 mA 5 5000 10 bits 6 ms 0 5Vy 1 210V 0 to 24V 95 7 0 lt 5 des gt 10 0 to 24V 2 ms O lt 5V 1 gt 10V 0 to 24V 15 7 5 9 to 35V 8200 IntelliGear Plus Variable Speed MD Gearmotors 5 Faults Diagnostics Information relating to the status of the IntelliGear Plus is prov2. Conforming to EN500081 2 with internal filters emissions UL USA Conforming to UL 508 C E211799 CUL CANADA IntelliGear Plus Variable Speed MD Gearmotors 1 4 Radio frequency interference 1 4 1 General Variable speed drives use high speed switches transistors semi conductors which switch high voltages around 660V for 3 phase drives at high frequencies several kHz This provides better efficiency and a low level of motor noise As a result they generate radio frequency signals which may disturb operation of other equipment or distort measurements taken by sensors due to high frequency leakage currents which escape to ground via the stray capacity of the drive motor cable and that of the motor via the metal structures which support the motor by conduction or feedback of R F signals on the power supply cable conducted emissions by direct radiation near to the main supply power cable or the drive motor cable radiated emissions These phenomena are of direct interest to the user The frequency range concerned radio frequency does not affect the energy distribution company 1 4 2 Standards Emission The maximum emission level is set by EN 50081 2 and EN 50081 1 IntelliGear Plus conforms to 50081 2 as standard EN 50081 1 with filter option 1 4 3 Standards Immunity The maximum immunity level is set by EN 50082 2 and EN 50082 1 IntelliGear Plus conforms to EN 50082 2 and
3. EN 50082 1 as standard 1 5 Description of cables and protection devices Customer Supplied NOTICE When using a circuit breaker it must be a motor circuit breaker D curve Comply with the size of protection fuses The cable size may vary according to legislation applicable in the country which will take precedence over the values given in the table below without exception Motor 115V Single Phase Power Supply 230V Single Phase Power Supply HP Rating IntelliGear Input Amps Wire Gauge Fuse Size IntelliGear Input Amps Wire Gauge Fuse Size Plus Number Plus Number 1 6 UL conformity 1 6 1 Special mains supply The drive can be incorporated in an installation with short circuit capacity of 5000 A rms maximum at voltage 264 VAC rms maximum for 230 V TL drives or 528 VAC rms maximum for 400 V T drives 1 6 2 Cables Only class 1 copper cables 60 70 C 140 167 F should be used 1 6 3 Fuses UL conformity is adhered to if the fuses are UL listed fast blow fuses class CC up to 30 A with a rating as indicated in the above table and if the short circuit symmetrical current does not exceed 5 kA 9 601 I22 60T 193 9667704582541006 8 YAEWAN 122 Y38WNN 9OTVIVO S31OH 200 100 o 6
4. Emerson Industrial Automation 7120 New Buffington Road seepex com Application Engineering 800 626 2093 www emerson ept com Installation and Maintenance Manual For IntelliGear Plus MD and BW1 BW2 Variable Speed Drives Florence KY 41042 FORM 9178 Revised April 2012 US UL Listed E211799 Ind Cont EQ 54 DN UL is believed to be a registered trade name and or trademark of Underwriters Laboratories Inc and is NOT owned or controlled by Emerson Power Transmission Emerson Power Transmission Corporation cannot and does not represent or warrant the accuracy of this information Emerson Emerson Industrial Automation Intelligear and Intelligear Plus amp Design are trademarks of Emerson Electric Co or one of its affiliated companies 2004 2008 2012 Emerson Power Transmission Corp All Rights Reserved MCIM12003E 9178E Printed in USA 4 EMERSON Industrial Automation IntelliGear Plus Variable Speed MD Gearmotors Thank you for choosing an IntelliGear Plus Gearmotor General Safety Instructions A WARNING Read and tollow all instructions carefully Disconnect and lock out power before installation and maintenance Working on or near energized equipment can result in severe injury or death Disconnect power at least 2 minutes prior to servicing to allow capacitors to discharge Handling wires sooner than this could result in electric shock severe injury or death Do not
5. IC B scusa ani ond 5 RR e 5 Standards EMISSIONS P HN 5 Standards PT TEE E E OTT 5 Description of cables and protection devices Customer 5 ere uM EE E E 0 0 EET 5 Specified mains e 5 erii e 5 FUSES MO 5 DIMENSION tese age UI M rc asa 6 7 m 8 T s 8 T 8 Control Terminal BIOCKS ioc asd ead M D TOU nM ME RU SU NN 8 Power terminal DIOCKS E 8 Wiring diagram based on standard 9 Terminal Block Assignments and MD Functionality eto Con roe e 10 sure 10 DIAQHOSUGS C 11 Troubleshootin
6. L y WIM uld y uoneuuojui Buisn paundas ue sioj euuo pun parjddns Jes OLNV NINNY OL aauadwn f 38 LSNW 9 5 S HOLO3NNOO LNdNI GASN LON 51 LOVLNOD 401 5 OLNV ILON 1 TINIW231 OLN NId 9 NId S v v 9 I S I S LNOAV7 123 Nna dWnd 135072 C 9 LOWLNOD dOLS NNY 340W OLAY 3801819 11093 NOdN SN3dD p 3 115153 9 29062 12 1 2 AHLW3H 3 180 WNOIS 32N3334338 03345 DOLNY vuoa y I SNDILO3NNDO NId 9 54141 035012 5 to 19VINU2 E 170nv4 DN 1 2 C o jp q3sn LON oF MOSN3S 11093 XIADd OL 1 2 2 7 T SNDILO3NNDO NId S VN3 zi 18 038 147038 vo ouo 3do y EIC T3A 038 734 038 Joisise4 uyog eld 8 HOLIAS WWaSHL 4 SOLOW LUN 1014 7 95 Ave 9 aaa 5 e AB z aaa H09 a1 1 o7 1HA Q3N 7 9 OVASLL 9 02 4o 22 23109 d d SMd MV39ITI3LNI IHN A 2 2X
7. Move switch to HAND or AUTO Put HOA switch in AUTO position Connect Auto Mode Run Stop contact to pins 5 and 6 of six pin Turck connector Make sure Auto Mode Run Stop contact is closed Jumper pins 5 and 6 if Auto Mode Run Stop contact is not being utilized 4 20 mA signal is not present at drive Check incoming 4 20 mA signal 4 20 mA to drive installed in reverse into pins 1 and 2 of six pin Turck connector Reverse 4 20 mA connection polarity 4 20 mA signal does not achieve full scale Check incoming 4 20 mA signal Signal to drive is not reaching full 20 mA Repair signal Potentiometer is not in 10 position Turn potentiometer to 10 position Refer to badge below and on top of unit for mechanical pump and electrical motor causes Check these causes to determine the root cause for fault Once cleared un plug and re install main power plug with power source 11 IntelliGear Plus Variable Speed MD Gearmotors 6 Gear Lubrication Series 3000 CbN gearing is shipped with one of the following synthetic lubricants per the table below The gear reducer has been filled to accommodate any mounting position In the case of synthetic oil the lubricant does not require changing but it is recommended that proper oil level be checked periodically Synthetic No Backstop With Backstop 25 Fto 125 F 25 Fto 125 F Sintogear 125 Shell Omala RL 100 Mobil
8. SHC 629 Shell Omala Fluids HD 150 Acceptable Mineral Oil Lubricants Ambient Range of Installation 4 Ftol4 14 F to 122 10 C to 50 C 122 F and Above 20 Cto 10 C 50 7 ISO VG 68 ISO VG 100 ISO VG 150 ISO VG 220 ISO VG 150 ISO VG 320 Input Opening Primary Gear 4 N Orient the gear head __ i i TE vertically and fill to mid point of the Pri NS IONS Diagram for Size 30 Cil Level Fuchs is a registered trademark of Fuchs Petrolub Shell is a registered trademark of Shell Petroleum Incorporated Omala is a registered trademark of Shell Trademark Management 12 IntelliGear Plus Variable Speed MD Gearmotors 7 0 Gear Parts List CBN 3001 090 1 009 Outputflangring 1 1 Not illustrated on diagram Typical Maintenance Items Bearings and Seals Item Description By Location Gear Bearings Seal mm din 6205 ZZ 6005 25 x 52 x 7 DL nitrile 13 14 IntelliGear Plus Variable Speed MD Gearmotors CbN 30 Quantity Per Unit 4 AV SANK 6 z KARS N ANNAT fa ae Self Tapping Screw Pinion Internal snap ring Bearing External snap ring Seal 6 8 mE Gear Seal mm Frame 6005 2RS 47 25 7 FRAME 56 15 4 7 Emerson Emerson Industri
9. al Automation Intelligear and Intelligear Plus amp Design are trademarks of Emerson Electric Co or one of its affiliated companies E M E RSO N 2004 2008 2012 Emerson Power Transmission Corp All Rights Reserved m MCIM12003E 9178E Printed in USA Industrial Automation
10. as a different control logic may cause unwanted starting of the motor e control circuits in the drive are isolated from the power circuits by single insulation IEC 664 1 e installer must ensure that the external control circuits are isolated against any human contact e fthecontrol circuits need to be connected to circuits conforming to SELV safety requirements additional insulation must be inserted to maintain the SELV classification Numbered Controller Terminal Blocks Removable screws in terminal block e Tightening torque 2 62 in lbs e Maximum cross section 17 AWG 3 2 Power terminal blocks 3 2 1 Terminal block for power supply PB1 marked L amp N This terminal block is used to connect the 3 phase power supply when the RFI filter is not used in an IntelliGear Plus Otherwise the RFI filter output is screwed onto this connector and the power supply should be attached to the terminals located on top of the filter See table below Screw terminal blocks Frame 310M Tightening Torque 7 1 in lbs AWG 14 Terminal Block for Power Supply 0 O 6 5 Q o 2 6 5 gt gt o 6 o 3 3 Wiring diagram based on standard configuration t 198S4 ANL t J012euuoo uld 9 t 1Sg8S4 ANL IPU y J012euuoo t LVaS AN
11. g P 11 Gear Lubrication 12 Gear Parts LIST 13 Motor Parts e 14 IntelliGear Plus Variable Speed MD Gearmotors General Information 1 General Information 1 1 General operating principle The IntelliGear Plus is a combination of a 3 phase induction motor and an integrated open loop vector variable speed drive The motor can be combined with many gear types from Emerson Power Transmission s range In the standard product version the integrated drive does not require any connection other than the power supply The options may be used to broaden the application range of the IntelliGear Plus IntelliGear Plus motors meet the requirements of the Low Voltage Directive 73 23 EEC modified by 93 68 EEC The harmonized standards of the DIN VDE 0160 series in connection with standard VDE 0660 part 500 and EN 60146 VDE 0558 are also applicable 1 2 Product name IntelliGear PLUS Controlling Options Description 4 20 mA follow or local Start Stop 10 Turn Potentiometer 1 3 Environmental Characteristics 40 C to 70 C 40 C to 70 C 20 C to 40 C above 40 C requires derating 1 per C 95 non condensing 93 40 C 4 days Vibration Shocks O Conforming to EN61000 6 2 Radiated and conducted
12. ided by an indicator lamp see photo bottom right on the control and by the internal LED in 310M seepex com all things flow PUMP Bomba Pompe OVER TEMP Temp rature lev e OW OW Bajo flujo D bit bas HIGH PRESURE Alta presi n Haute pression CAUTION RISK OF ELECTRIC SHOCK DESCONECTAR EL APPARATO DISCONNECT POWER METTRE L APPAREIL HORS Y ESPERAR AL MENOS AT LEAST 2 MINUTES TENSION ET ATTENDRE 2 2 MINUTOS ANTES BEFORE MAKING MINUTES AU MOINS AVANT DE INTERVENIR ADJ USTMENTS POTENTIAL FAULT Falla potencial Defaut potentiel Temperatura excesiva DRIV A UR Falla en el impulsor D faut d uentrainement seepex Inc Tel 1 937 864 7150 Fax 1 937 864 7157 sales seepex net TOUTE INTERVENTION DRIVE amp POWER Impulsion amp Potencia Entrainement amp puissance OVER UNDER VOLTAGE Alto Bajo Voltage sur sous tention WINDIN falla en el bobinado D faut d enroulement 5 1 MD Gearmotor Troubleshooting Guide Symptom Probable Cause s Actions Required Not running in AUTO or HAND mode Alarm Light not lit HOA switch is in OFF position Not running in AUTO mode HOA switch not in AUTO position Alarm light not lit Unit runs at only Low Speed in AUTO mode Unit in AUTO mode will not achieve high RPM output at 20 mA Red LED Alarm light is on Unit has stopped Pins 5 and 6 of the six pin Turck connector are not connected
13. o 066 ny NMOHS SV 06 t S310H 082 i 069 rr 9 6 ZLB osteo t NS VED T gt zr 5 6 06 S P 1 8 Dimensions IntelliGear Plus Variable Speed MD Gearmotors 01090 m gt 5 Z O m gt 2 z 5 O x lt SEEPEXBW2 TS1LS80B14 IntelliGear Plus Variable Speed MD Gearmotors 2 Installation After connection ensure that the seals are firmly in place andthatthe screws and cable glands are watertightto ensure drive protection Clear any condensation from the drain holes at the bottom of the motor 2 1 General The IntelliGear Plus is usually fitted to the gear and mounted to the machine with flange or foot mounting The motor fan cools the whole assembly Make sure that the ventilation air inlet is free of obstruction The positions of the potentiometer cable gland supports are specified at the time of ordering However they may be reversed if necessary 3 Connections Connection with copper conductor only 3 1 Control Terminal Blocks e Remove the terminal block from it s fixed holder unplugged before making any connections to avoid putting pressure on the card CAUTION The IntelliGear Plus has a positive logic configuration Using a drive with a control system which h
14. operate equipment without guards in place Exposed equipment can result in severe injury or death Any eyebolts that have been supplied with the breakmotor or gearmotor are designed for lifting only these components Lifting additional weight attached to theses components may break the eyebolt and result in personal injury or death and product damage CAUTION All electrical work should be performed by qualified personnel and compliant with local and national electrical codes Periodic inspections should be performed Failure to perform proper maintenance can result in premature product failure and personal injury IntelliGear Plus contains parts sensitive to static electricity Care should be taken to discharge static prior to handling these components to avoid damage to them Contact Emerson Power Transmission for recommendations for units running at slow speeds or unusual conditions on e w N Co N QJ N N 4 00 n IntelliGear Plus Variable Speed MD Gearmotors Contents General IntormatiO M TEE Eoo 4 General operating 2 222 nennen nn KIKI KI nnns essent nnns nnne nen 4 aa 4 Environmental charac eris ll Su ean un tede suis corned Dei Dc ere 4 Radio frequency Inter B BI
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