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Eclipse Combustion EGA4 Automobile User Manual

1. 43 10 2 Setup freni uu lasqa e tee ei tme tte ae e eu 43 iD qe 44 40 22 SenabPort zoe P epe odas erecta S DOR Ie Reden 44 10 2 3 uu unus IUE II E m 45 10 24 Leaktest time uu sees 45 10 3 Firmware Upgrades ia rene eme Eee eet menfe tuin 46 10 4 Smoke MAINTENANCE ismide ade he dhe ne dete Dru ce dee eed dedere erede Piaget de dete 46 11 CERTIFICATE D E M S 47 11 1 UE Ir RAI 47 11 2 Letter of conformity up A ee Meee homers nap 47 APPENDIX Ex umm 48 A1 EXAM Pl cete 48 Instruction Manual MM850481 ed 01 1 GENERAL DESCRIPTION EGAA is designed to satisfy the market needs but they are the result of the advanced research and experience of Eclipse EGA4 is a multigas compact palm top multifunction instrument The micro processor based instrument includes a flue gas analyzer an emissions monitor and an ambient parameters indicator Two internal electrochemical sensors read the Oxygen O2 and carbonic monoxide CO gas concentration The gas temperature and air temperature are used in co
2. 1567432 1567434 Frank Smith Abbey Road 67 Plant ID Client ID gt Boiler iD Description Fuel Selectfor _ Leak Test Planttype _ Leak Test Length Leak Test Diameter Boiler 2 Auxiliary boiler Gasoil Under track Upto 10 meters 5 s When database is complete you can select up to 40 boilers the table for data transfer by selecting the Select for data transfer column Pressing the Select to Do Analysis you can select in automatic mode all analysis made by more than XX months Description Select tor Leak Test_Plant _ __Leak Test Leak Tert P CHent1 Boiler1 Mainboler Town gas y Under track gt Upto 20 meters 3 4 r john Brown Park Avenue 14 Client 2 boiler Town gas rj Visible r Upto 30 meters z 1 2 r Frank Smith Abbey Road 67 You can exclude manually more boiler from the list Select input the operator name connect the IR to RS232 adopter to the PC approach the IR terminal to the analyzer IR communication windows and press the Send button to send the data to the analyzer 34 Instruction Manual 850481 01 Progress indicator Sending In progress Progress 8 4 2 Analysis menu This option is the main part of the program You can transfer the analysis data from the an
3. Differential pressure sensor P2 AP 4 Pt100 Tair input External probe input P1 DrattPressurd L 250 memory MicroControlle TcK Tgas inpul IR serial port Display Battery charger input Power supply Keyboard Ni MH battery Impact printer nad 4 1 Measurement principle The gas is sampled and aspirated through the probe with a primary pump powered at constant voltage To position the sampling probe in the exhaust gas pathway a hole of 11mm up to 16mm should be drilled and the retaining cone of the sampling probe firmly screwed in it The retaining screw in the cone enables the probe to be easily moved to locate the core flow normally correspondent to the center of the section of the smoke tube The flue gas and exhaust gas pathway should be checked for gas tightness before carrying out a measurement and if necessary non gas tight points should be sealed The O sensor is essentially an electrochemical cell with two electrodes and electrolyte solution The behavior is similar to a normal battery and therefore the sensitivity decreases with time The expected life does not relate to the operative time and is lost after approximately 24 months The toxic gas measurements 50 NO and NO use electrochemical cells with an expected operative life of years The electroc
4. DATE TIME ESCAPE Use the A and Y keys to move the cursor symbol to the desired option Press the ENTER key to set a new date or date format European or USA Press ESCAPE F2 to return to the previous menu Press TIME F1 to change time 10 2 2 Serial Port Selecting this option you can set the baud rate and the ID number for instrument in infrared serial communication 44 Instruction Manual MM850481 ed 01 SERTAL Address Eaud rate D m a Da ESCAPE Use the A and Y keys to move the cursor symbol to the desired option Press the ENTER key to set a new ID number or baud rate Press ESCAPE F2 to return to the previous menu 10 23 Analysis Selecting this option you can change the analyzer auto zeroing time and CH amp Natural gas heating probe time we suggest to use the pre set values of 180 sec for autozero time and 60 sec for CH heating time u toz Time 158 4 Heat Time ESCAPE Use the A and Y keys to move the cursor symbol to the desired option Press the ENTER key to set a new Auto zero time Press ESCAPE F2 to return to the previous menu 10 2 4 Leak test time Selecting this option you can change the timing for leak test using the decay method The test has a total period of 310 seconds and the programmable time represent the interval between the measu
5. Press A and or V to move the cursor symbol to the Measure 1 input field Press ENTER to input the value See instruction on paragraph 8 1 4 If necessary input the Measure 2 and Measure 3 smoke index The instrument will compute the average Press A and or Y to move the cursor symbol to the Oil derivative Press ENTER to change the value for the correct fuel type Press ESCAPE F1 to return to the previous page without save the changes Press ENTER to memory store the selection and return to the previous page 7 5 Combustion air temperature option It is important to measure the true combustion air temperature to have a correct boiler efficiency computation The EGA4 has a auxiliary Rtd input to measure simultaneously the air temperature A Pt100 with a 6 meters long cable can be connected on the right side of the analyzer Insert the Rtd inside the air combustion aspiration tube and near the boiler Follow the standard procedure to make measurements The instrument will show the temperature on the display and the efficiency will be calculated using this value If no external Rtd is connected the analyzer will measure the instrument temperature ambient using the internal sensor 7 6 Flow Return temperature Connect thermocouple type the bottom of the instrument the same connector used for gas temperature If the temperature measurement is made using the contact method on the extern
6. How insert probe in chimneus FUEL s Hatural Gas TAG SELECTION AHALYS This page allows the operator to change the fuel used and to select the Tag between the available Fuel selection Move the cursor symbol gt on the desired row using the A and Y keys Press ENTER to change the value See instruction on paragraph 8 1 6 selection Move the cursor symbol gt on the desired row using the A and Y keys Press ENTER to change the value A new page will be shown The Tag name the description and the progressive number will be displayed See instruction on paragraph 8 1 6 When in measuring mode you can select another Tag pressing the key Insert the probe in chimney Stop it using the retaining cone and adjust the immersion depth for a gas sampling in the middle of the exhaust gas connection pipe Press the ANALYSIS F1 key to begin the measurements The following page will be shown 20 9 X Cos Co l FEP 1 FET TE Error Ef f n Ref 02 GRAPHIC 21 Instruction Manual MM850481 ed 01 Pressing the 4 and gt keys it is possible to zoom in and zoom out increasing or decreasing the number of displayed parameters 1 PEM Ref 02 GRAPHIC Ref 02 GRAPHIC Pressing the A and Y you can change page for ot
7. When the analysis are completed before switch the instrument off remove the probe from the gas pathway and wait about 30 seconds cleaning the pneumatic circuit from gas Do not use the analyzer with clogged filters or filled with humidity Before placing the probe in the case be sure that the probe the water trap and the hose are clean and cold f you have ordered a double hose sampling probe insert both connectors to the instrument during the gas analysis pay attention to color correspondence empty the water trap from the condensate water remove the draining plug DO NOT OPEN the water trap DO NOT leave the water trap without the draining rubber plug For the best efficiency and accuracy we suggest to calibrate the instrument every year WARNING IF THE EGA4 IS STORED AT TEMPERATURE EXCEEDING THE OPERATIVE LIMITS THE ANALYZER NEEDS SOME MINUTES TO WARM UP TO THE ACTUAL AMBIENT TEMPERATURE BEFORE STARTING THE OPERATION 5 1 Power supply The instrument can be powered from internal rechargeable Ni MH battery External battery charger supplied as a standard accessory the batteries must be installed Optional external DC auto battery charger the batteries must be installed The Ni MH rechargeable batteries allows a long time operation and do not need maintenance The same batteries power both the instrument and the internal printer The internal battery will grant 5 hours continuous operation withou
8. re 32 8 3 Recallimernoty A E tr iR EAE u QS N ua u mQ SED Ert ED 32 8 4 DBGas 2000 mee bere Mena e eee gere ee yr ee e e egit re e t e eps Mae 33 8 4 1 Plants Clients eee tne dude dne redde deed Ree deve e da Een ber dcs 33 8 4 2 Analysis menu Lu u kuqa uu ela tiere eres un eus 35 8 4 3 Fuels menu ici ede pete et ie peto e eiae tione teu ee pe oeque dei beUi tene 36 8 4 4 DBGas 2000 Installatipon ret t rrr t te ERREUR MERE 37 8 5 Configuration Software a u ae ne a u e enge 38 8 5 1 How operate using GasGonflg tide eee entendre eed porum Ed cue eee see dante ose dod codec ecu ge 38 8 5 2 GasCorfig Installati n ERR eren IR dL dE 39 9 CONFIGURATION uet 40 9 1 Engineering n DH tte Se pite edepol tit n sehe Uie a DERE HR 40 9 2 eere t RE EU ERE Rein RR RR au u RE T 40 9 3 HELP KEY iih eere Ett t re OO e Hee ebur eid be aee it qe 41 9 3 1 Header setting mursin 41 9 3 2 41 9 3 3 Serice Datar na u un hu aqnata sb a tetera ene Sask ass 42 10 LN Bis Pied 43 10 1 55 5
9. NOTE IF THE PROCEDURE ABOVE IS EXECUTED AND THE CO PROBE REMAIN CONNECTED THE INSTRUMENT WILL MONITOR AMBIENT CO ALSO DURING OTHER OPERATIVE MODE If alarm condition is marked press the ENTER key to silence it 29 Instruction Manual MM850481 ed 01 7 11 Natural gas leak checker option To enable natural gas monitoring press the MENU key from measuring page The following page will be displayed ESCHPE Use the A and Y keys to move the cursor symbol to MEASURE option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu MEASURE ESCAPE Use A and Y keys to move the cursor symbol to GAS LEAK TEST option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu Connect the probe to the unit and wait for the following page GAS LEAK TEST NOTE WHEN PROBE IS CONNECTED THE INSTRUMENT BEGIN A 60 SECONDS HEATING TIME IF PROBE IS CONNECTED IN GAS LEAK TEST PAGE A WAITING MESSAGE WILL BE DISPLAYED Refer to paragraph 10 2 3 to change the 60 sec heating time Before insert the probe in working area agitate it for same seconds in fresh and uncontaminated air Press the ZERO key to reset the measure and start CH4 monitoring From this moment the unit will compare the
10. BEFORE CONFIGURATION DATA TRANSFER FROM AND TO YOUR PC BE SURE TO HAVE SELECTED THE EGA4 UNIT USING THE INSTRUMENT OPTION ON MAIN MENU BAR The available function pages are General This page allows you to set the general parameters as engineering units O2 reference values etc Pages You can set up to 6 different pages in your instrument to display up to 36 different measured and calculated values Printer You can program the complete layout for report printing header measured parameters etc 38 Instruction Manual MM850481 ed 01 GasConfig UniGas 3000 BE E3 GasConfig UniGas 3000 Profili Dati Impostazioni Strumento 7 Profili Dati Impostazioni Strumento 7 rafiche Assistenza Generali grafiche Assistenza Allami Ingressi ausiliari Uscite analogiche Contatori Combustibii Pagine Stampante Allarmi Ingressi ausiliari Uscite analogiche Contatori Numero massimo combustibili 4 Numero di copie 2 Abilita Rif 02 per Abilita Rif 02 per altri Modello di stampa Detinibile Abilita nerofumo Abilita derivati del petrolio Nome combustibile KUK A C 0 6600 Knet 0 000 r r r Inverti direzione di stampa Abilita ID impianto m Abiita ID caldaia 0000 H 00 Abilita firma v Abilita nome cliente KL 089 mH20 Abilita modello Iv Abilita indirizzo cliente numero di serie V Abiita ci
11. Configuration menu is protected by a password This procedure menu allows the operator to change some internal parameters values Date and time internal clock communication baud rate autozero time and leak test timing Follow the procedure below to activate the procedure Switch the instrument off 43 Instruction Manual MM850481 ed 01 Press and maintain the SETUP key down press the ON OFF key The analyzer will switch on A password input page will displayed Insert the password code 0011 and press the ENTER key The following page will displayed SET UP Fag 1 HEST ESCHFE Press the NEXT F1 key to change menu page SET UP Fag 2 PRINTER TEST CLOCK TEST ESCAPE Use A and Y keys to move the cursor symbol to the desired option Press the ENTER key to enter in the option set up page Switch the instrument off to exit from the configuration procedure 10 2 1 Clock Select this option for date and time set up Verify that the current values are corrects because the analyzer use these data for analysis storing CLOCK Hour 1 Minutes 22 DRTE ESCAPE Use the A and Y keys to move the cursor symbol to the desired option Press the ENTER key to enter in the option set up page Press ESCAPE F2 to return to the previous menu Press DATE F1 to change date
12. Optional probe to monitor CH4 and natural gas concentration and detect and locate the position of a gas leak into the domestic pipe network 2 13 Leakage checking mode To check gas network tightness using a pressure decay method at programmable interval time It uses the internal pressure sensor and a Eclipse leakage procedure 2 14 Burner pressure probe A 1 meter 8x4mm silicon hose is used to check the pressure inside the burner when you are installing the heating system 2 15 Pitot tube The EGA4 analyzer can be connected to a Pitot tube for gas speed measurements 2 16 Calibration certificate Each EGAA portable gas analyzer is factory calibrated and certified against Eclipse Standards that are periodically certified by an International recognized Laboratory and shipped with a Report of Calibration stating the nominal and actual values and the deviation errors Instruction Manual MM850481 ed 01 3 PHYSICAL DESCRIPTION The EGAA portable analyzer consists of a rugged and compact case a mother board with all base function circuits 2 or 4 electrochemical cells a gas pump a keyboard an LCD backlighted display a Ni MH rechargeable battery pack and optionally an impact printer The 2 pieces of the case are jointed by 8 screws The batteries the pneumatic circuit and the cells are positioned in the rear of the analyzer and 2 screws locked the lid A pressure lid allows to remove the paper roll Positioning
13. t nette pec desse rues apre ba Exec I IER Ru ERE RS 13 Pressure and Draft tee iere re mee tee d ta nete Hehe ee 13 Smoke index measurement esent au tnb te ndr n rente retten retenti nen nter tne prn 13 Measuring instruments option Lu eee eee rue e ipee ne ee eee Eae ier ee e erp ayasa 14 Other measurements d deco ced rev eee us Pa eee qu cse eed que ume Devon 14 RECOMMENDATIONS C 15 POWEP SUPPLY XI E 15 CONNECT ON r 16 Electro pneumatic connections 2 2 2 e e s qose e E a ea eaa be a E manus 16 GAS probe POSITIONING secsi au a p 16 lenis Welle ae n a en ass Kara M 18 Basic operation u sua m ceeds a a ha aaa DE ease a a a a Gp aku 18 um yu na TEA E E SS 18 BIET 18 Display adjustment assin mon DIIS Ed dvi te dudes aa asiq asi 19 input 19 Uode IDEE 20 Selectiby a listi rr tr ERU SERE RP PRESE eR er o eer rt ain ipa um 20 Flue gas ana lysiS uy us a ere Tee e h ean ene ae 21 Pressure Draught measuremlent 2 iere Dose dee
14. You can type in the instrument up to 3 smoke index values the analyzer calculate the average value and can print these values on the report Normative and laws about the air pollution describe the procedure DIN51402 2116 2117 and 2297 VDI directives ASTM D 2156 63 T etc 4 2 3 1 Measuring instruments option 1 Smoke pump it should suck 5 75 litres 0 25 normalized to 0 C 760mmHg through a 1 cm filter 2 Smoke index reference table it is a grey scale sheet with 10 different areas numbered from 0 to 9 The number 0 corresponds to 85 2 5 reflection Every area reflects 10 less than the previous one The scale is used to compare the scale with the paper filter and to calculate the smoke index 3 Paper filter When it is clean it has a reflection corresponding to the 0 scale index It also has 3 litres per a minute normalized to 0 C 760mmHg with a 200 800 mmwc resistance to the air flux 4 2 4 Other measurements The analyzer has an auxiliary input for special probes connections Available probes are ambient CO monitoring temperature amp humidity T RH96 measurement and natural gas monitoring probes An optional operative mode is the leakage pipe test to check gas network tightness using pressure decay method at programmable interval time 14 Instruction Manual MM850481 ed 01 5 RECOMMENDATIONS The analyzer should be used in environments where the temperature is between 5 C and 45 C
15. operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of Eclipse s control This warranty applies to the original purchaser only Please include a copy of the original invoice or a small service charge may be applied Direct all warranty and repair requests inquiries to the Eclipse Customer Service Department BEFORE RETURNING ANY PRODUCT S TO ECLIPSE PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM ECLIPSE S CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit 11 2 Letter of conformity Each instrument is shipped with a Letter of Conformity to grant that the characteristics of the instrument correspond to the required ones and that the instrument calibration is traceable to the National and International Standards 47 Instruction Manual MM850481 ed 01 APPENDIX A1 Example The following steps show how you can make a quick measurement using the EGA4 portable analyzer 1 Switch EGAA on It will begin the autozero and the autodiagnostic procedure System error and trouble will be
16. CONNECTION TO THE PRESSURE INPUT Special draft probe TGD models This special probe model has a double gas collector one for the flue gas analysis and one for the draft measurement When you connect the probe to the analyzer you have to insert both gas inlet and pressure inlet connectors Connect the hose with line filter to gas inlet connector pressure measurement requires the instrument in normal operating conditions indicating one of the measured or calculated parameters Press DRAUGHT on the keyboard DO NOT INSERT THE PROBE IN THE CHIMNEY The internal pump will stop and the following page will be shown For draught meas robe aon DRAUGHT Fi Fress F1 ta DRAUGHT ESCAPE Press MEASURE F1 to show the following page DRAUGHT Fress ENTER to Hold measure ZERO ESCAPE Press the ZERO key before insert the probe in the chimney to zeroing the measured value nsert the probe in the chimney Check for mechanical positioning and flue gas intercepting Wait for measurement stabilization Press ENTER to memory store the pressure and draft values Press ESCAPE F1 to return to the previous page Now you can proceed with the Smoke index measurement and or the gas analysis The memory stored value will be printed together the analysis 7 3 1 Burner pressure measurement Using the burner pressure probe it is possible to measure th
17. Solutions Calc Err Parameter calculus error The instrument cannot perform the calculus Check and solve the others error conditions Probe Er The external Rtd probe is Connect replace the external unconnected or damaged temperature probe FJ Err Internal temperature reference Return the instrument to Eclipse for damaged maintenance Lue Overrange condition The problem is solved automatically when measure return inside the range Underrange condition The problem is solved automatically when measure return inside the range VEU Une DATI q No calculus available The instrument cannot perform the calculus Check and solve the others error conditions e g O2 gt 18 CO sensor excluded by electro valve Automatic CO sensor protection is active Esm Luce Perform one or more autozero cycle in fresh air Te Error The thermocouple is unconnected or Connect or replace the temperature probe damaged Teens Er Cell compensation error Return the instrument to Eclipse for maintenance Perform one or more autozero cycle in fresh air If the problem remain Return the Zero Err The autozero procedure is failed instrument to Eclipse for maintenance Sensa Er Broken cell Return the instrument to Eclipse for maintenance Empty Memory The cell is non installed No external probe connected on Connect or replace the temperature probe mini din connector 10 2 Set up menu
18. USING THE OPTIONAL PC CONFIGURATION SOFTWARE When the measured value became in alarm band a continuous sound beep inform you the condition Simultaneously the parameter will be displayed in the measuring page in reverse mode You can acknowledge the alarms pressing the ENTER key In this case the beep will stop but the reverse mode remain 9 3 HELP key Help menu inform of the instrument status electrochemical cells status and battery level Service information and allows you to change the header printer text When you select this option the following page will be displayed EERUICE ESCHPE Press ESCAPE F2 to return to the previous page 9 3 1 Header setting The HEADER PRINTER option allows you to set 4 rows of 16 characters for report header printing Press the ENTER key when the cursor symbol is positioned near the menu option The following page will be displayed HEADER PRINTER ESCAPE Select the R1 R2 R3 and R4 rows and press ENTER to insert or change the text Press ESCAPE F2 to return to the previous page 9 3 2 Sensor Diagnostic The SENSOR DIAGNOSTIC option allows you to read the actual status for the inserted cells Press the ENTER key when the cursor symbol is positioned near the menu option The following page will be displayed 41 Instruction Manual MM850481 ed 01 SEHS R DIBGHO STIC
19. be also displayed in a graphic mode 2 2 Built in printer EGAA can be equipped with a built in rugged impact type printer It uses a low cost common roll of paper 58 mm large 18 meters long more readable long time and heat resistant better than the thermal printout on chemical paper One key instruction is enough to obtain one two or more copies of the analysis report with header and company reference data 2 3 Gas sampling probe Flue gas sampling probes with different length shape and max operating are available to match the requirement of different applications The sampling probe is connected to the instrument with a rubber hose through a combined module of water trap and suspended particle filter 2 4 Measuring cells EGA4 uses long life sensors for O2 CO H2 compensated NO and SO An automatic device exclude automatically the CO sensor when CO high concentration level is identified Four acoustic and visual alarms can be set on four programmable parameters 2 5 Temperature probes A thermocouple type K is incorporated on the tip of the gas sampling probe to measure the flue gas temperature This thermocouple is suitable for measurements up to 800 C max 1000 C for few seconds Temperature measurement and gas sampling from the flue gas pipe are thus always performed in the same site The probe is connected to the instrument with the appropriate compensated cable and connector A Pt100 resistance thermometer l
20. cone Impact printer NEU opt R serial port Graphic Displa External probe input Keyboard z g e ub 8 s L4 d 1 a 09 e 5 amp P1 Draft Pressure input INLET Flue Gas input Water trap Line filter At the bottom of EGA4 you can see all sampling probe connectors gas inlet pressure and draught input thermocouple input for gas measurement and the s pressure inlet connector On the left side are the connectors for line power charger synchronous serial input connector for bar pen and keyboard the input for the auxiliary probes T RH leak checker etc and the infrared LED for PC serial communication an optional IR RS232 and software should be used to configuring and transfer the analysis data The operator interface is on the front of the instrument and it consists of a high contrast LCD display and a 14 button keypad An automatic back light device and a zoom function make easier the data reading on the display The most used operation analysis draught printing and smoke index can be accessed by operator pressing a single key 10 Instruction Manual MM850481 ed 01 4 PRINCIPLE OF OPERATION The EGAA analyzer is based on the following functional blocks Water trap 4 Line filter Pump 2 Sensor CO Gas outlet 1 Sensoe O2 Gas INLET
21. displayed if encountered Don t insert Probe in Wears ior Antonio 5 24 Hutozera MEASURE 2 Select the combustible used by burner It is possible choosing between 4 preset and other 6 customizable types How insert l probe in chimneu T FUEL Hatural Gas TAG SELECTION AHALYS 3 Connect the sampling probe electrical and pneumatic terminals to the EGA4 4 Insert the sampling probe in chimney Be sure for mechanical positioning and flue gas intercepting 5 Press ANALYSIS F1 key to start the measurements Select the desired data page using A and Y keys Zoom in or out to enlarge or reduce the visualized characters using the gt and 4 keys 1 d PEM Ref Us Ref 6 Finishing measurement procedure press the PRINT key to print one or more reports FRIHT MEASURE HOLD PRESS CPRIHTI Ho COPY 1 MODEL Standard FEED ESCAPE 7 Dismount the system and switch it off All system can be put back in a rugged and practical case 48 Instruction Manual MM850481 ed 01 Accuracies and ranges 7 Alarms 40 Ambient CO probe 29 Ambient CO probe 6 9 Ambient T RH probe 6 Analysis 45 Analysis data print 25 26 Analysis menu 35 APPENDIX 48 Auxiliary measure 13 Barcode pen rea
22. move the cursor between the digit using the A and Y keys Press ENTER to memory store the selection and return to the previous page Press ESCAPE 1 to return to the previous page without save the changes 20 Instruction Manual MM850481 ed 01 7 2 Flue gas analysis Connect the gas probe to the analyzer as shown in chapter 7 DO NOT INSERT THE PROBE IN THE CHIMNEY Switch the analyzer on pressing the ON key The display will show the following page EcoLine 4000 GreenLine 4000 UniGas 3000 Serie 1257 um Serie 1257 um Serie 1257 ersione 1 000 ersione 1 000 ersione 1 000 This page changes automatically after same seconds or if you press a key as follows Don t insert Probe in Antonio 5 24 5502 1 Hutozera MEASURE This page displays the following information operator name battery charge level instrument internal temperature and the seconds to end the autozero procedure THE ANALYZER MUST DRAW CLEAN AIR FROM THE AMBIENT DURING THE AUTOZERO PROCEDURE OTHERWISE THE MEASUREMENTS CANNOT BE ACCURATE It is possible to enter in MENU page pressing F1 or in MEASURE page pressing F2 See the appropriate paragraphs for operations When autozero procedure finished an intermittent sound advise the operator Press the ENTER key to mute the unit The following page will be displayed
23. parameters for the stored fuels Press the read from instrument button to Cursor Snap cursor to Value of C l l Bic Tgas Tiff C Fuels menu transfer using the IR interface the fuel data from the analyzer 36 Instruction Manual MM850481 ed 01 ez Jas es Fuel name 1 05800 Knett o000 K2 B D omo KL 059 2 w Qoross nn EGJ 02304 net w ooo Fomula type Siegertsche Get from instrument Close THE FUEL DATA TRANSFER FROM ANALYZER SHOULD MADE AFTER THE PROGRAM INSTALLATION OR IF THE FUEL DATA CHANGES ON THE ANALYZER IMPORTANT TO CHANGE OR ADD NEW FUELS DATA YOU HAVE TO USE GASCONFIG SOFTWARE THE INSTRUCTIONS ARE SHOWN ON 9 2 PARAGRAPH 8 4 4 DBGas 2000 Installation DBGas 2000 runs on IBM PC under WINDOWS 95 98 NT Minimum requirements are a Pentium CPU with 16Mbyte Ram and 20 Mbyte on hard disk a color monitor and a Microsoft mouse or a compatible one In order to install DBGas 2000 for Windows follow the below procedure e Place the DBGas 2000 disk in a CD ROM drive e From the Windows Start Menu select RUN e Enter the filename D SETUP EXE substitute the letter D for the disk drive that contains DBGas 2000 disk e Follow the on screen instructions making sure to provide the correct pat
24. plants information database and it is possible to transfer this data from the PC to the analyzer For each plant can be assigned the customer personal data name address phone and fax numbers etc and one or more boiler information name type fuel etc Database is organized as a two separate tables Plants Clients database and Boilers installed Selecting one plants on the upper table the lower table will show you the boilers installed on that plant All data can be changed easily by made a click with the mouse pointer on the cell You can input the new data on the blank row the last one for adding a new boiler or new plant record To delete a boiler or a plant you have to select it with a click and press the Delete key on PC keyboard To have a more readable database you can reduce enlarge or hide the columns approach the mouse pointer to the right limit of the cell to be reduce enlarged pressing the right button move the mouse to the left right By pressing two time quickly the left mouse button on the column this will be automatically adapted to the pre set dimensions All changes will be saved when you exit from the program 33 Instruction Manual 850481 01 Plants Clients Plant ID Client iD Address riy Telephone Fax Short Name _ Short Address ShotCiy P Client1 John Brown Park Avenue 14 3665223 3652787 Park Avenue 14 Frank Smith Abbey Road 67
25. recommended to wait for a measured value lower than 20ppm by sucking fresh air before Switch the analyzer off An optional Electro valve can be installed inside the instrument to exclude include manually or automatically the CO cell when the CO concentration is too high e g when the burner is starting Four acoustic and visual alarm levels can be set on four programmable parameters 4 2 Auxiliary measurements 4 2 1 Temperature measurements The instrument is equipped with two temperature inputs to measure exhaust gas and the burner air input temperatures combustion gas thermocouple type nickel nickel chromium is included in the tip of the gas sampling probe to measure the flue gas exhaust gas temperature This thermocouple is suitable for permanent measurements at temperatures up to 800 C and for short term measurements up to 1000 C Temperature measurement and gas sampling from the gas pathway are thus always performed at the same site The probe is connected to the apparatus with compensated cable and connector An internal Pt100 resistance thermometer is used for cold junction compensation The same K input can be used to measure the flow and return temperature in water circuit If you have to measure the water temperature measuring the pipe temperature use an arch model thermocouple with an appropriate diameter A remote Pt100 sensor can be supplied on request with a 2 or 5 meter cable to measure the air
26. temperature Pt100 sensor to the 3 pin connector on the left side of the instrument Tgas input INLET gas input P1 Draft Pressure input P2 differential pressure input Battery charger RS232 External probes input Pt100 Tair input IR serial interface Right side 6 2 Gas probe positioning The measurement site should be arranged at a distance of 2xD behind the exhaust gas connection pipe where D diameter of the exhaust gas connection pipe To position the sampling probe in the exhaust gas pathway a hole of 11 16mm should be drilled and the retaining cone of the sampling probe firmly screwed in it The retaining screw in the cone enables the probe to be easily moved in order to locate the core flow normally correspondent to the center of the section of the stack The flue gas and exhaust gas pathways must be checked for gas tightness before carrying out a measurement and if necessary non gas tight points should be sealed To locate the gas core flow insert progressively the sampling probe and read the maximum value of temperature 16 Instruction Manual MM850481 ed 01 Tair probe CAUTION FOR A CORRECT GAS ANALYSIS NO AIR MUST REACH THE FLUE GAS AS A RESULT OF NON GAS TIGHT CONNECTION POINTS BETWEEN THE HEAT PRODUCER AND THE MEASUREMENT SITE PROBE THE FLUE GAS AND EXHAUST GAS PATHWAYS MUST BE CHECKED FOR GAS TIGHTNESS BEFORE CARRYING OUT A MEASUREMENT AND IF NECESSARY N
27. you need a Pitot tube to be connected to the differential pressure inputs Connect the terminal of the tube to P1 connector and the terminal the P2 the instrument connector Press MENU to display the following page ESCAPE Use the A and Y keys to move the cursor symbol to Gas Vel Option Press the ENTER key Gas Vel Teme 48 8 C Ta 8 8 C BP ho mmH20 Mel MS ESCHPE nsert the gas probe in the chimney Set the probe tip to the center of the pathway The display will show the current gas temperature An error message Tc open will be displayed if the thermocouple is not connected or broken Usethe A and Y keys to move the cursor symbol to Tg parameter Press COPY to copy the current temperature as Tgas value e Press ENTER to manually change the gas temperature value Extract the gas probe from the chimney Insert the Pitot tube inside the chimney Be care that the probe is parallel to chimney axis and facing burner e Usethe A and Y keys to move the cursor symbol to AP parameter e Press COPY to copy the current AP value e Press ENTER to manually change the AP value The instrument will display the gas speed Press ESCAPE to the previous page menu NOTE FOR THE BEST SPEED CALCULATION DO NOT CHANGE THE BURNER RATE BETWEEN THE TWO MEASUREMENTS THE OPT
28. 106 1 234 827 No measure 77 1 32 31 7 93 8 93 8 12 03 99 11 49 00 61 0 1 106 1 234 827 No measure 7 5 136 364 93 6 93 6 12 03 99 11 49 00 60 0 1 106 3 234 829 No measure _ 7 5 1 36 35 9 93 6 93 6 5 68 01 1 0 106 65 2340 8325 7 65 1 332 3342 9370 93 70 Plant ID 7 Chent ID Client 1 Boiler ID Boiler 1 Measure unit for ppm Measure unit for temp Show Hide columns Show graph Measure unit for others ppm Measure unit for press npa Print measures Town gas Ref 02 for CO 0 0 XRef 02 for others oo Export measures Setup printer will display the new values A set of 4 buttons allows you to set the printer to print measures export measures using an Excel compatible format show or hide the columns A fifth button is normally disabled and it allows to display graphics To display graph you have to select one or more columns for graphics Select the column by positioning the mouse pointer on the desired column header and click using the mouse left button click using the mouse right button and select the Select for graph option The column header will be displayed in The Show graph button became active You can display the graph by pressing the Show graph button Activate the cursor and snap cursor to the desired parameter Using the mouse you can move the cursor amongst the measure 8 4 3 You can read from the analyzer all data
29. Draught measurement 22 PRINCIPLE OF OPERATION 11 R Recall memory 32 RECOMMENDATIONS 15 Instruction Manual MM850481 ed 01 Remote temperature probe 9 T T RH probe 9 Temperature amp Humidity probe 30 Select by a list 20 Temperature measurements 13 Sensor Diagnostic 41 Temperature probes 8 Serial Port 44 Text input 20 Service Data 42 Set up menu 43 w Smoke index measurement 13 Smoke measurement 9 23 Specifications 6 status bar 19 Store data analysis 32 Z ZOOM function 19 Warranty terms 47 Water trap 12 ECHPSE Innovative Thermal Solutions Eclipse Combustion www eclipsenet com 924 2 Instruction Manual 11 1 03 Litho in USA
30. ENT AND REPEAT THE PROCEDURE FROM STEP 8 10 4 Smoke pump maintenance Gas tight checking To have a correct measurement the pump should be gas tight Turn the screw and close the probe with your finger Pull the plunger for 3 cm and verify that the gasket does not leak the vacuum If a leak is found the gasket needs to be lubricated When you push the plunger the valve must close immediately to have a 1 9 2 0 litres of air with 10 shoots The correct smoke index can be obtained only if the pump works correctly Service Clean and lubricate the cylinder the stem and the gasket every 30 measurements Wash using alcohol if the valve is not gas tight Clean the probe and the paper support Check the pump for gas tight Use only clean paper filters and a readable scale index table o Row 46 Instruction Manual MM850481 ed 01 11 CERTIFICATES 11 1 Warranty terms Each instrument is shipped with a Warranty Certificate that indicates the validity conditions of the warranty itself Eclipse warrants its products against defects in materials and workmanship If the unit should malfunction it must be returned during the warranty period transportation prepaid to Eclipse for evaluation Upon examination if the unit is found to be defective it will be repaired or replaced at no charge Eclipse s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing
31. ESCAPE Press ESCAPE F2 to return to the previous page 9 3 3 Service Data The SERVICE option allows you to read the information to contact us for service assistance and the information that we wont to know for identify your instrument configurations instrument configuration code and serial number firmware version etc Press the SERVICE F1 to display the following page ESCAPE Press ESCAPE F2 to return to the previous page 42 Instruction Manual MM850481 ed 01 10 MAINTENANCE The EGA4 analyzer has been developed and manufactured using high quality components A correct systematic maintenance will prevent damage and will increase substantially the life of the instrument giving excellent results Anomalous conditions that require extraordinary maintenance interventions are promptly displayed either clearly or with an information code 10 1 Error messages The instrument performs the autodiagnostic procedure when switched on When measuring it checks also for anomalous conditions If analyzer founds trouble it display a message on LCD Sometime these messages corresponds to a unrecoverable problem and it is necessary to return the instrument to Eclipse for maintenance Frequently these message are referred to a recoverable trouble and can be solved by yourself The following table show the possible instrument error messages Error message Problem
32. HEMICAL SENSOR 4 1 3 Gas sensors The analyzer uses long life sensors for O2 CO H2 compensated and SO The sensor do not need special maintenance but must be replaced after the expected lifetime However a full maintenance and certification of the instrument is recommended at one year interval The gas sensors are electrochemical cells composed by two electrodes anode and cathode and an electrolyte solution The sampled gas goes trough a selective diffusion membrane The oxidation process produces an output electrical signal proportional to the gas concentration The signal is evaluated by the electronics converted to digital processed by the microprocessor displayed and printed with a 0 196 volume resolution The flue gas must not be at a pressure that could damage or destroy the sensor Measurements are always carried out under pressureless conditions The maximum permissible excess reduced pressure is 100 mbar Each sensor has a different response time O2 20s to 9096 of reading CO 50s to 90 of reading CO 50s to 90 of reading NO 40s to 9096 of reading NO 50s to 9096 of reading SO 40s to 9096 of reading 12 Instruction Manual MM850481 ed 01 NOTE TO OBTAIN AN ACCURATE MEASURE IT IS RECOMMENDED TO WAIT 3 5 MINUTES Toxic gas sensor can be present a 2 drift and a long resuming time it an excessive 215095 of F S gas concentration is applied In that case it is
33. IMUM CONDITIONS WILL BE ACHIEVED USING 2 HOTELS IN CHIMNEY AND THE SIMULTANEOUS MEASUREMENTS 25 Instruction Manual MM850481 ed 01 7 8 Analysis data print An internal impact printer can be installed as an option in the instrument Read paragraph 8 10 for header report changing To print the report ticket of the analysis use the following procedure Before make all measurements you need Smoke index pressure and draught T flow etc After make the gas analysis measurements and wait same seconds for measurement stabilizing Press the PRINT key The following page will be displayed FRINT Ho COPY 1 MODEL Standard FEED ESCAFE Use the A and Y keys to move the cursor symbol to NO copy or Mode field Press the ENTER key to change the number of the reports you have to print and or the print model for the report Press the PRINT key again to print the report You can abort the printing in progress by pressing the ESCAPE key Press ESCAPE F1 to abort the operation Press FEED for paper advance You can stop the paper advance by pressing the ESCAPE key 7 8 1 Paper and Ribbon change Open the cover pressing as in figure Extract the exhausted paper roll You can use standard paper roll but you have to check before for its dimensions max 57mm 1mm large and 48mm 1mm roll diameter If necessary substitute the ribbon cartridge Approac
34. Instruction 924 2 11 1 03 EGA4 Combustion Analyzer Innovative Thermal Solutions Instruction Manual MM850481 ed 01 INTRODUCTORY NOTE NOTE THIS MANUAL IS VALID FOR INSTRUMENTS WITH SERIAL NUMBER 25865 AND FIRMWARE REV 2 001 OR HIGHER This manual has all the information you need to install operate and maintain the flue gas analyzers EGA4 and its accessories Eclipse has used the best care and efforts in preparing this book and believes the information in this publication are accurate The Eclipse products are subjected to continuous improvements in order to pursue the technological leadership these improvements could require changes to the information of this book Eclipse reserves the right to change such information without notice The EGA4 gas analyzers uses sophisticated analogic and digital technologies Any maintenance operation must be carried out by qualified personnel oNLY Eclipse supplies instructions and operative procedures for any operation on the instrument We recommend to contact our technicians for any support requirements The instrument is supplied by a Ni MH rechargeable battery pack or by 100 115 230V 10 50 60Hz line supply using the special power supply module provided with the instrument Eclipse shall not be liable in any event technical and publishing error or omissions for any incidental and consequential damages in connection with or arising out of the use of this bo
35. ON GAS TIGHT POINTS SHOULD BE SEALED 17 Instruction Manual MM850481 ed 01 7 OPERATIONS 7 1 Basic operation All the procedures and programming operations on the EGA4 can be made using the keyboard and the display NOTE ALL NUMERIC VALUES SHOWN IN THE FIGURES OF THIS MANUAL ARE INDICATIVE AND LISTED AS AN EXAMPLE The analyzer should be used in environments where the temperature does not exceed the specified limits from 5 C to 45 C and where the relative humidity is lower than 95 non condensing 7 1 1 Keyboard The front panel keys functions are the following F1 and F2 This keys are multifunction The instrument change the assigned function during the operations All displayed pages have in the bottom 2 boxes each containing the assigned function e g AHALYSTS If no word is displayed inside the box no function is assigned to that function key A V d and gt They move the cursor symbol or to increase or decrease numerical values ENTER Accept and memory store the modified parameter or variable PRINT Print the report of the analysis ON OFF Switch the analyzer on or off STORE Read or store the analysis data from or in the memory SETUP Go to the configuring page of the instrument MENU Go to the auxiliary function Ambient measurements Flow and return Temperature etc menu DRAUGHT Go to the Pressure Draught measurement SMOKE Allows the da
36. SCAPE NOTE WHEN PROBE IS CONNECTED THE INSTRUMENT BEGIN A 40 SECONDS WAITING TIME IF PROBE IS CONNECTED IN ENVIRON TEMP HUM PAGE A WAITING MESSAGE WILL BE DISPLAYED Press ESCAPE F2 to return to the previous menu 31 Instruction Manual MM850481 ed 01 8 MEMORY MANAGEMENT The standard configuration include an internal memory to store up to 250 complete gas analysis divided by Tags max 40 tags Each analysis includes 10 gas concentration values data and time Each Tag includes one or more analysis data 16 characters ID 3 rows for the Customer data Draught and smoke index values Water temperatures etc An optional PC compatible PCMCIA internal adapter can be installed for memory extension Press the STORE key to store delete and assign the Tag for the current analysis The following option will be displayed STORE TAG SELECTION DELETE MEMORY Usethe A and Y keys to move the cursor symbol to the desired option Press the ENTER key to select the option NorE BEFORE STORE OR DELETE THE MEMORY YOU MUST SELECT THE TAG IF IT IS DIFFERENT FROM THE CURRENT 8 1 Store data analysis If you had pressed the ENTER key with the cursor on the STORE option the analyzer will display the following message WAIT storing in process The analysis data will be memory stored in the current Tag and you can display or print all data when you need it 8 2 Delete memory If you h
37. ad pressed the ENTER key with the cursor on the DELETE MEMORY option the analyzer will display the following message ATTENTION The memory will be deleted when you press DELETE If you press the DELETE key F1 The analysis data will be deleted 8 3 Recall memory When you have stored the analysis data you can recall the measured values by pressing the MENU key The following page will be displayed MEHU T ANALYSIS ESCHPE Use A and Y keys to move the cursor symbol to RECALL MEMORY option Press the ENTER key to select the option Press ESCAPE F1 to return to the previous menu 32 Instruction Manual MM850481 ed 01 RECALL MEMORY UTS ESCAPE BEFORE RECALL THE MEMORY YOU MUST SELECT THE TAG IF IT IS DIFFERENT FROM THE CURRENT SELECT THE READING MODE SINGLE OR AVERAGE AND SELECT THE STORED DATA Press VIS MEM 1 to visualize the analysis data the selected memory data or the average values of the selected Tag Press PRINT F2 to print the report for the displayed data To change the recalling mode follow the procedure below Usethe A and Y keys to move the cursor symbol to option Press the ENTER key to select the option Use the A and Y keys to move the cursor symbol to Single or Average mode Press the ENTER key to select the optio
38. al side of the flow and return water pipe In this case we suggest to use an arch type thermocouple Press MENU to display the following page ESCHPE Use A and Y to move the cursor symbol to T Flow Return option Press the ENTER key to display the following page FL l RETLIH TEMP Temper 48 8 C Cui e COPY ESCHFE 24 Instruction Manual MM850481 ed 01 On the Measure field the instrument will display the current temperature value measured using the connected thermocouple The error message Tc open will be displayed if the thermocouple is not connected or broken Positioning the thermocouple on the flow pipe Use A and Y to move the cursor symbol to T Flow field Press COPY to copy the current temperature as T Flow value Press ENTER to manually change the temperature value Positioning the thermocouple on the return pipe Usethe A and Y to move the cursor symbol to T Return field Press COPY to copy the current temperature as T Return value Press ENTER to manually change the temperature value The instrument will show the difference between the two values Press ESCAPE F1 to return to the previous page The temperature values will be printed on the ticket report 7 7 Gas speed measurement The EGA4 is arranged for chimney speed measuring For this measurement
39. alculated from 0 to 10096 0 1 96 Tair Pt100 from 10 to 100 C 0 1 C 0 2 rdg 0 15 C Tgas TcK from 10 to 1000 C 0 1 C 0 3 rdg 0 3 C Calculated from 0 to 1000 C 0 1 C Tflow Tc K from 10 to 100 C 0 1 C 0 3 rdg 0 3 C Treturn Tc K from 10 to 100 C 0 1 C 0 3 rdg 0 3 C Pressure Draft amp Piezo 10hPa to 100 hPa 0 01 hPa 1 rdg AP Excess air Calculated from 1 00 to infinite 0 01 Efficiency Calculated from 0 to 100 0 1 Gas speed Pitot tube From 0 to 100 0 m s 0 1 m s Smoke index External pump from 0 to 9 Specifications may change without notice Technical units and ranges can be converted directly from ppm to mg Nm mg kwh and from hPa to mmH O mbar or inH O The relative accuracy shown are expressed as absolute or 96 of rdg errors at 5 C to 40 C ambient temperature The maximum response time shown is referred to 9096 signal changes The pressure relative accuracy shown is valid only after the auto zero procedure Instruction Manual MM850481 ed 01 2 GENERAL 2 1 Keypad amp Display The tactile keyboard allows the operator to enter the main operative mode and all other complementary or auxiliary modes following the menu driven instructions The high contrast graphic LCD 40x56 mm equipped with an automatic back light device displays the measured and or calculated parameters in the preferred format Zoom function The above parameters can
40. alyzer to the PC save and manage it using a database structure display and export the data in Microsoft compatible format The analysis window is made by 3 tables plant and customer information boiler information for the selected plant analysis groups data for the selected boiler The analysis groups data will be ordered by data and will show the general data for the group of measurements smoke indexes T flow and return etc 2000 Analysis Inl xj Gy Settings Window 2 lj x E k Plants Clients Analysis Fuels Exit Cienis gt ni Plant ID Z Client Name Address City Telephone Fax Short Name Short Address Short City Client 1 John Brown Park Avenue 14 New York 366522 3652787 John Brown Park Avenue 14 York Client 2 Frank Smith Abbey Road 67 London 1567432 1567434 Frank Smith Abbey Road 67 London Bollers Boiler ID Description Fuel Leak Test Plant type Leak Test Length Leak Test Diameter Boiler 1 Main boiler Town gas Under track gt Upto 20 meters gt 3 4 v _ Boiler 2 Auxiliary boiler Gasoil Under track 2 Upto 10 meters v 3 4 v 4 Groups gt Ref 02 for 02 for others 12703299 11 43 00 Wesson Mark View measures Get new measures Select mouse the Plant Boiler and Group
41. ange from 0 C to 85 Temperature Accuracy 1 Temperature Resolution 0 1 C Relative Humidity Range from 0 to 99 RH Relative Humidity Accuracy 5 RH Relative Humidity Resolution 0 1 RH Response time 50s t63 Waiting starting time 30s Working temperature from 0 C to 50 C up to 85 C tip only External optional natural gas leak detection probe Pre heating time 30s minimum Alarms indication visual with 5 steps 5 alarms levels 100 200 300 400 500 ppm Acoustic Alarm indication respectively 1 2 3 5 beep s continuous Response time 5s t90 Alarm levels Accuracy 10 at 90 days Instruction Manual MM850481 ed 01 1 2 Accuracies and ranges Parameter Sensor type Range Resol Max Accuracy response 02 Electrochemical from 0 to 25 0 0 1 20 sec 0 1 vol 10 ppm 300 ppm H compensated up Electrochemical from 0 to 8000 ppm 1 ppm 50 sec 4 rdg up to 2000 ppm to 1000ppm 10 rdg 22000 ppm 10 ppm 300 ppm Electrochemical from 0 to 20000 ppm 1 40 5 4 up to 2000 10 rdg 2000 ppm NO Electrochemical from 0 to 4000 ppm 1 ppm 40 sec 5 ppm 125 ppm 4 rdg 2125 ppm NO Electrochemical from 0 to 1000 ppm 1 ppm 50 sec 5 ppm 125 ppm 4 rdg 2125 ppm NO Calculated from 0 to 5000 ppm 1 ppm SO Electrochemical from 0 to 4000 ppm 1 ppm 40 sec 5 ppm 125 ppm 4 rdg 2125 ppm CO C
42. ast every six months GERMANY USA HSE DFG OSHA TWA 8h 50 30 35 STEL 107 300 60 30 200 7 10 1 CO probe operations To enable CO monitoring press the MENU key from measuring page The following page will be displayed T ANALYSIS ESCAPE Use A and Y keys to move the cursor symbol to MEASURE option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu H EHUIROUM ESCHPE Use A and Y keys to move the cursor symbol to AMBIENT option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu Connect the probe to the unit and wait for the following page Aris T PP ZERO SLE NOTE WHEN PROBE IS CONNECTED THE INSTRUMENT BEGIN A 40 SECONDS WAITING TIME IF PROBE IS CONNECTED IN AMBIENT CO MENU A WAITING MESSAGE WILL BE DISPLAYED Before insert the probe in working area agitate it for same seconds in fresh and uncontaminated air Press the ZERO key to reset the measure and start CO monitoring From this moment the unit will compare the monitored value with the CO limit default OSHA limit 35ppm It is possible to change the CO limit using the GasConfig software for PC Press ESCAPE F2 to return to the previous menu
43. correct CH reading Pressing the gt key you can change the probe range to 500ppm box Pressing the 4 key you can return to 100ppm box range Eclipse suggest to use 100ppm box for ambient gas checking and 500ppm box for pipe gas leak testing After zeroing the boxes will fill proportionally with the reading and an intermittent sound advise the operator for gas concentration as shown in the following table 1 box 1 beep sec 2 box 7 2 beeps sec 3 box 3 beeps sec 4 box 7 5 beeps sec 5 box continuous beep Press ESCAPE F2 to return to the previous menu 7 12 Temperature amp Humidity probe option To enable temperature and relative humidity monitoring press the MENU key from measuring page The following page will be displayed 30 Instruction Manual MM850481 ed 01 ESCHPE Use the A and Y keys to move the cursor symbol to MEASURE option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu MEASURE F DECAY LEA GAS AME TEM EHUIROUM TEMP HLIM 1 ESCAPE Use the A and Y keys to move the cursor symbol to ENVIRON TEMP HUM option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu Connect the probe to the unit and wait for the following page EHUIFO0H TEMP HUM nb r Or Hur 50 2 X E
44. d edes uso Taoa 22 Burner pressure measurement irent iride eres uud pee una ER be vue Ere x rb bx aec E pU Deu Rad a 23 omoke measuremlent u z ake uu s Sanu annua aaa a e u e i ome E E e 23 Input of the smoke Index tetti nete ledere deve edente tbe Ine Pane dec dae deed darn dece 24 Combustion air temperature Option L nenne nennen errem tenente nns 24 Flow Return temperature Qa ER E vd tong eon dde e ee Eoo qe ous a Hoe gay GAS Speed meas rement iii ient terni nter str dg Analysis data print et her eiie Tee eR rhe eet tidie Paper and Ribbon change Pressure decay procedure option tnnt en nnne netr sn nnn 27 Ambient CO probe option eeu eee E 29 Instruction Manual MM850481 ed 01 1104 probe operationis 2 enu eee EHE p DD rra ue te e dimer 29 7 11 Natural gas leak checker option uiii tercer is eve de eee ert Exe dee elec e cotes 30 7 12 Temperature amp Humidity probe Option sess eene nnnm nennen enne 30 8 MEMORY MANAGEMENT erento eere U u uu 32 81 815 HC 32 9 2 Delete memory retta bee e Dalee
45. d to the 1 and F2 function keys The status bar uses graphical symbols to describe the actual operation mode of the instrument H B Battery status B charged HER The Max Med Min Actual values are displayed in memory recalling mode 02 displayed measure referred to oxygen I Memory Card PCMCIA inserted z Line operations 7 1 3 Display adjustment In autozero procedure you can press the 4 and gt keys to adjust the LCD contrast When the instrument is in measuring mode you should press the HELP key and press the 4 and gt keys to adjust the LCD contrast 7 1 4 Numerical input If you have to set a numerical parameter e g O2 reference etc use the following procedure Select the parameter to be changed e g reference with the A and Y key from the configuring menu Press ENTER to enter in modify page as follows CO Reference ESCAPE 19 Instruction Manual MM850481 ed 01 The A symbol below the first digit is the cursor You can move the cursor between the digit using the 4 and gt keys You can change the selected digit using A and Y If 9 or 0 values are exceeded the left digit is increased or decrease Press ENTER to memory store the value and return to the previous page Press ESCAPE F1 to return to the previ
46. der 9 Basic operation 18 Built in printer 8 Burner pressure probe 9 Calibration certificate 9 CERTIFICATES 47 change page 19 Clock 44 CO probe operations 29 Combustion air temperature 24 ConfiGas Installation 39 CONFIGURATION 40 Configuration Software 38 CONNECTIONS 16 Contrast 19 D DBGas 2000 33 DBGas 2000 Installation 37 Delete memory 32 Display 8 18 Display regulation 19 E Electro pneumatic connections 16 Error messages 43 Esempio di misura 48 Features and Benefits 5 Firmware Upgrade 46 Flow Return temperature 24 Fuel technical data 8 Fuels menu 36 Gas analysis 21 Gas leak cheker 30 Gas probe positioning 16 Gas sampling probe 8 11 49 INDEX Gas sensors 12 GENERAL 8 GENERAL DESCRIPTION 5 H Header setting 41 HELP key 41 How operate using ConfiGas 38 I Input of the smoke index 24 K Keyboard 18 Keypad 8 Leak test time 45 Leakage checking mode 9 Leakage limits table 28 Letter of conformity 47 line filter 12 Maintenance 46 MAINTENANCE 43 Measurement principle 11 Measuring cells 8 Measuring instruments 14 Measuring Units 40 MEMORY MANAGEMENT 32 N Natural gas probe 9 Numeric input 19 OPERATIONS 18 Other measurements 14 P Paper and Ribbon change 26 PHYSICAL DESCRIPTION 10 Plants Clients menu 33 Power supply 15 Pressure and Draught 13 Pressure decay procedure 27 Pressure sensor 8 Pressure
47. e 10 60 120 and 120 second See paragraph 10 2 4 to change these values The instrument will display the AP P1 P4 value and it compute using the circuit specifications Length Diameter and Type the test result GOOD or FAIL Test result will be calculated using the following acceptance limits table Under track circuit Visible circuit Diameter Ya ya 122 1 1 4 1 75 Ya ya 12 1 1 4 1 75 in Length lt 10m 3 5 3 2 75 2 1 75 35 30 27 5 20 17 5 lt 20m 2 85 2 35 2 2 1 4 1 1 28 5 23 5 22 14 11 lt 30m 2 7 2 2 1 5 1 1 0 85 27 22 15 11 8 5 lt 40m 2 35 1 7 1 2 0 9 0 4 23 5 17 12 9 4 lt 50m 2 1 1 4 1 1 0 3 0 3 21 14 11 3 3 gt 50m 1 85 1 4 0 9 0 3 0 3 18 5 14 9 3 3 Note These values are expressed in mmH O The plant circuit is failed when P1 P4 exceed the values after 5 minutes 28 Instruction Manual MM850481 ed 01 7 10 Ambient CO probe option This optional external probe allows ambient CO monitoring for personnel safety When connected to the analyzer it monitor continuously CO concentration and it signal when the Long term Exposure TWA limits are reached An acoustic and visible signals are emitted by unit The following page show the current exposure limits for CO gas This table is a guidance only and figures must be checked before being used Sensors used in safety applications should be fully calibrated at le
48. e pressure on the burner Connect the probe to the instrument pressure input and connect to the burner plug Follow the procedure described in paragraph 8 4 to read the pressure 7 4 Smoke measurement To avoid condensation inside the smoke pump it should aspirate ambient air before the gas sample This can be obtained aspirating the air by the fireside not in the exhaust gas connection pipe without using the paper filter Introduce now the filter in the pump The gas sample should be drawn to the center of the combustion gas flux The correct gas volume is sampled with 10 uniform shoots by the pump Compare the darkening of the filter with the smoke index table The smoke index found does not exceed the ones defined by the current normative We suggested to use a retaining cone during gas sampling IF YOU WONT TO PRINT THE SMOKE INDEX WITH THE ANALYSIS DATA YOU SHOULD DO THE MEASUREMENT BEFORE THE FLUE GAS ANALYSIS 23 Instruction Manual MM850481 ed 01 7 4 1 Input of the smoke index Before input the data you have to execute the smoke index measurements You can input up to 3 values the analyzer will do the average calculus The smoke measurement requires the instrument in normal operating conditions indicating one of the measured or calculated parameters Press SMOKE on the keyboard The following page will be shown SMOKE AUG 0il Der ESCHFE
49. e the A and V keys to move the cursor symbol to the specification to be changed Press the ENTER key to modify Press ESCAPE F2 to return to the previous menu 27 Instruction Manual MM850481 ed 01 Use the A and Y keys to move the cursor symbol to the value to be changed Press the ENTER key to store the new selection Select TEST RESULT option for results viewing and press the ENTER key Now you can connect the instrument Pressure inlet INP connector to the gas circuit CAUTION BE SURE FOR EMPTY AND CLEAN CIRCUIT OVERPRESSURE DUST LIQUID AND CONDENSING MAY DAMAGE THE INSTRUMENT INTERNAL CIRCUITS With circuit depressurized press the TEST key The unit will display the following page SELECT TEST B 2 Result A START TEST ZERO Press the ZERO key to reset the reading The 4000 series can memory store up to 2 different test data A and B for Before and After check Use the A and Y keys to move the cursor symbol to Result option Press the ENTER key to select the option Use the A and Y keys to move the cursor symbol to the value to be changed Press the ENTER key to store the new selection Select START TEST option and press the ENTER key to run the decay leak test E F S88 The unit will store 4 different measurements at programmed time standard values ar
50. h the end of the new paper roll to the slot under the printer 26 Instruction Manual MM850481 ed 01 Switch the analyzer on Keeping the HELP key down press the gt key to bypass the autozero procedure Press PRINT then press the FEED key for paper feed Press the ESCAPE key when the paper will came out for same centimeters Close the cover inserting the paper end in its slot 7 9 Pressure decay procedure option This optional operative mode allows to find pipes leakage To set and run leak test press the MENU key from measuring page The following page will be displayed MEASURE RECALL MEMO FLOW lt RET Use the A and Y keys to move the cursor symbol to MEASURE option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu MEASURE P DECAY LEA GAS LEF ANE TENT ENVIRON TEST ESCAPE Use the A and Y keys to move the cursor symbol to P DECAY LEAK TEST option Press the ENTER key to select the option Press ESCAPE F2 to return to the previous menu P DECAY LEAK TEST Leng max 18 mt Tyee Under Track Diam 1 2 TEST RESULT TEST ESCAPE Before start the test you have to define the plant data Leng Length of pipes Type of plant Under track or Visible Diam Pipes diameters from 772 to 1 72 settable Us
51. h to your DBGas 2000 directory when prompted Once installed the DBGas 2000 icon will appear on your Windows screen and it will be possible to boot it by clicking on the icon as usual 37 Instruction Manual MM850481 ed 01 8 5 Configuration Software GasConfig software is a PC windows compatible program for configuring the EGA4 flue gas analyzers You can change all memory settings displayed measurements pages printed measurements layout Alarms Fuels coefficients measuring technical units etc 8 5 1 How operate using GasConfig When you run GasConfig a 2 independent windows system will be displayed on the PC monitor GasConfig UniGas 3000 TET Profile Data Settings Instrument General Bar graphs Service Pages Printer Alarms Aux inputs Analog outputs Timers Fuels The window on the left is a parameter icon list This list show all possible parameters for measured O2 CO Tgas Draught etc and calculated measures CO Efficiency etc Same of these can be not available in your instrument it depends by instrument model installed cells and options The window on the right is the program user interface It is organized in function pages you can select the page for interesting parameters using the mouse A main menu bar allows you to load and save the configuration data to change communication setting for data transfer from and to the analyzer WARNING
52. hemical cell grants accurate results for time intervals of approximately 60 minutes The zero drift is automatically corrected by the instrument every time the instrument is switched on using fresh ambient air as reference This operation should be made with the sampling probe not inserted in the chimney or with the sampling probe pneumatic connector disconnected from the analyzer gas inlet When a long time analysis has to be made a new autozero procedure should be performed The pressure draught sensor is based on the principle of the extension metric measuring bridge When the instrument is switched on a zero calibration of the draught pressure circuit is also executed Leave open the AP connector during this phase Measured and calculated parameters are indicated on a LCD alphanumeric display 40x56 mm equipped with a automatic back light device for easy readings also in poor light conditions 4 1 1 Gas sampling probe The sampling probe consists of a steel tube and a handle of thermoinsulating material A positioning cone allows to place the probe in holes with a diameter from 11 to 16 mm The gas temperature is acquired using a thermocouple type K with the junction placed on the top of the tip 11 Instruction Manual MM850481 ed 01 4 1 2 Water trap amp line filter The gas flows through an external combined water trap and line filter to avoid the presence of condensation and suspended solid particles in the analysi
53. hers parameters Pressing the REF O2 key the measured parameters will be referred to the programmed oxygen value When selected this mode the symbol 02 will be displayed on the status bar 1 4 PEM Ref 02 GRAPHIC If the graphical option Table E 4 on ordering code is installed the instrument can display the measured values as bar graph Press the GRAPHIC F2 key to change mode gt c O Ref 02 HLIMERIC Using GasConfig Software you can program the graph page Assign up to 6 different parameter range and increment direction See chapter 9 for software instructions Press the NUMERIC F2 key to return to the normal display mode 7 3 Pressure Draught measurement If the internal pressure sensor is installed Table E 2 on ordering code you can execute the pressure draft measurements using or the standard probe or the special probe Standard probe TG models The standard probe has a single gas collector for gas sampling Usually you have the hose terminal connected to the instrument gas inlet when you have to do the draft measurements you have to move the connector to pressure inlet P IN connector 22 Instruction Manual MM850481 ed 01 CAUTION IF A SINGLE TUBE GAS SAMPLING PROBE TG MODEL IS USED FOR PRESSURE DRAFT MEASUREMENTS BE SURE THAT PROBE AND HOSE ARE CLEAN AND DRY BEFORE
54. inlet temperature in forced air boiler This option is very important for an accurate efficiency calculation 4 2 2 Pressure and Draft The analyzer can be equipped with a temperature compensated pressure sensor to measure the chimney draft or pressure The pressure range is from 1500 0 to 1500 0 mmwc 1150 00 hPa The sensor is factory calibrated and does not require manual adjustment The zero drift caused by ambient air temperature variation is automatically cancelled at each instrument start up In addition for more accurate readings the operator can reset using the pertinent key the zero if required The instrument sensor is differential type and if connected to a Pitot tube it can be used to measure gas speed NoTE WE SUGGEST TO EXECUTE THE AUTOZERO PROCEDURE FOR MORE ACCURACY BEFORE PERFORM THE MEASUREMENT CAUTION IF A SINGLE TUBE GAS SAMPLING PROBE IS USED FOR PRESSURE DRAFT MEASUREMENTS BE SURE THAT IT IS CLEAN AND DRY BEFORE CONNECTION TO THE PRESSURE INPUT CAUTION A 300HPA 300HPA OVER PRESSURE CAN PERMANENTLY DAMAGE THE PRESSURE SENSOR 4 2 3 Smoke index measurement This method consists of taking a gas sample from the center of the gas pipe behind the heat exchanger and crossing it through a special filter paper 13 Instruction Manual MM850481 ed 01 The color of the spot on the filter is compared with a graduated from 0 to 9 reference scale and it is called smoke index
55. n Press ESCAPE 1 to return to the previous menu without save the selection To change the memory date follow the procedure below Usethe A and Y keys to move the cursor symbol to MEMORY DATE option Press the ENTER key to select the option Use the 4 and gt keys to display the date time for all current Tag memory Press the ENTER key to select the option Press ESCAPE F1 to return to the previous menu without save the selection 8 4 DBGas 2000 DBGas 2000 is a PC Windows 95 98 NT compatible program to manage all checks and measures activities on boilers and to transfer data from and to Eclipse Gas analyzers The software is designed for a complete and efficient managing and recording of the analysis data of your clients DBGas 2000 allows you to have a no limits database on your PC with all customer and boiler information to select up to 40 boiler to be check to assign an operator name and transfer the data to the analyzer The operator will memory store up to 250 boiler checks and print the report after the analysis he can transfer the data to the PC The software will assign the analysis to the correct boiler in the database Operator can view and print the data until he delete these The main menu is made by 4 buttons Plants Clients Analysis Fuels and Exit from program c Plants 7 Clients Fuels Exit 8 4 1 Plants Clients menu Selecting this option you can manage the customers boilers and
56. nnection with the gas analysis to calculate the efficiency excess air and concentration A 10 gas parameters programmable table is used for calculations approved in accordance with DIN33962 A third cell NO or SO enables the pollution measurement The NO concentration can be expressed in terms of NOx as required by ambient laws External sensors are available for ambient parameters measurement ambient relative humidity and temperature T RH ambient CO to check and evaluate gas network leakage and natural gas leakage detector EGAA can install a forth electrochemical sensor to monitor pollution In this way you can measure simultaneously and using a single unit NO NOx and SO gas concentration The instruments are completed with a pressure draught sensor an internal printer an internal memory for storing data and a RS232 serial interface for configuration and data transfer from and to a PC Draft measurement is possible using the internal pressure sensor and the special gas sample probe The optional internal printer is impact type and the generated document is very legible and has a long time duration Theinternal standard memory may store up to 250 complete gas analysis divided by Tag The instruments have a standard IR serial interface and an optional RS232 conversion module and a configuration PC software are available to configure the analyzer Features amp Benefits New user friendly interface very i
57. ntuitive and in English language to use the instrument without instruction manual Large dimensions and lighting LCD display very legible using the Zoom function and the automatic back light device Easy and quick upgrading hardware and software are made using modular design to upgrade the system yourself Differential pressure measurement gas velocity pressure draft AP etc Averaging between three gas analysis Internal impact type printer more legible and long time duration for you documents Single battery pack rechargeable to power both the instrument and the printer Internal memory up to 250 complete data analysis Instruction Manual MM850481 ed 01 1 1 Specifications Type 2 3 or 4 cells palm top flue gas analyzer Calibration automatic calibration procedure at instrument switching on Self diagnosis Sensors efficiency test with anomalous status announcement Fueltypes Up to 10 totally programmable Pump rate of flow 0 8 lit head 230mbar All data measured using 3 meters long probe and line filter connected Load loss 10 mbar using a 3 meters probe extension Power supply High capacity Ni MH rechargeable battery pack external battery charger Charging time 8h at 90 with instrument off Battery life 5h continuous operation without printer and back light Printer Impact type 24 columns with 58 mm large and 18 meters long paper roll Printer
58. ocal jig or remote sensor is used for the air temperature measurement and best efficiency calculation 2 6 Pressure sensor The instrument is equipped with an internal sensor for pressure and stack draught One key instruction move the operative mode to and from this function to gas analysis and viceversa The instrument has as standard feature a differential pressure sensor 2 7 Fuel technical data The instrument includes as standard the technical data for 4 of the most common fuels Using the optional GasConfig software it is possible to modify or add data of up to 10 different fuels Instruction Manual MM850481 ed 01 2 8 Smoke measurement Smoke index measurement is done by using a hand pump supplied as an accessory the results cam be memory stored and printed in the report 2 9 Remote temperature probe A remote Pt100 probe is available for combustion air temperature measurement from 10 C to 100 C This probe is strongly recommended mainly in forced air boiler to obtain an accurate calculation of the efficiency 2 10 T RH probe Optional probe for simultaneous measurement of ambient temperature and relative humidity RH for comfort index computation 2 11 Ambient CO probe Optional probe to monitor CO concentration and therefore safety condition in the boiler room The instrument gives acoustic and visual alarm if the set limit according to the OSHA recommendation are exceeded 2 12 Natural gas probe
59. ok The operator must not use this equipment for any other purpose than that stated This document is the property of Eclipse and may not be copied or otherwise reproduced communicated in anyway to third parties not stored in any Data Processing System without the express written authority of Eclipse 1 1 1 2 1 3 2 4 2 1 4 2 2 4 2 3 4 2 3 1 4 2 4 5 1 DD N ALA Aa P Q N gt N 7 3 7 8 7 8 1 7 9 7 10 Instruction Manual MM850481 ed 01 TABLE OF CONTENTS GENERAL DESCRIPTION a erre leto ou Da a 5 u M 6 Er at 7 GENERAL i 35 222 au SA S aaa Y awia aa usus a A 8 Keypad amp Display 2 L 8 eu me cae ce 8 Gas sampling Probe e tre dieto n ssh agak aine o aga a eie 8 Measuring COS aaa 8 Temperature Probes uuu 8 Pres
60. ous page without save the changes 7 1 4 Text input If you have to set a text parameter e g customer name etc use the following procedure Select the parameter to be changed e g customer name with the A and Y key from the configuring menu Press ENTER to enter in modify page as follows B 125 A TOMBCDEFG IJELPHOPORSTLULIS TZ 8 4 ti COHFIRM ESCHFE A symbol below the blank character in figure represent the cursor It is used to identify the selected character you can move it using the 4 gt A Y keys The box below the characters table shows the currently inserted text The symbol lt is the end of line symbol Press CONFIRM to write in the line box the selected char The reversed char when selected delete the last inserted char Press ENTER to memory store the text and return to the previous page Press ESCAPE to return to the previous page without save the changes 7 1 5 Select by a list If you have to set a text parameter e g Tag name fuel type etc use the following procedure Select the parameter to be changed e g fuel type with the A and key from the configuring menu Press ENTER to enter in modify page as follows 28 Fuel p Hatural Gas A LFG Gasoil Combustible oil wi ESCHPE The gt symbol on the left is the cursor You can
61. power supply using the analyzer battery pack Print autonomy up to 30 reports with battery full Automatic CO ppm and CO selector if the sensors are installed Internal data memory up to 250 complete analysis data structured by Tags Service and user data 3 programmable lines for each programmed customer using a PC and DBGas Software Report Herder 4 rows x 16 characters programmable from keyboard Display Large 40x56 mm graphic LCD display with automatic back light device Bargraph and trend capability as option Serial interface Bi directional infrared interface External IR RS232 converter available for PC communication Synchronous serial port for external keyboard and optical bar pen reader Smoke measurement Using the optional external manual pump Bacharach index memory store and printout capability as standard Optional probes ambient CO Bar pen explosive gas leakage sniffer T RH probe Working temperature from 5 C to 45 C up to 50 C for short time Storage temperature from 20 to 60 C 3 months maximum at temperatures exceeding the operational limits Dimensions 115x90x330 mm Weight 1 1 kg battery and printer included External optional ambient CO probe Range from 0 to 500ppm Accuracy 5ppm up to 100ppm 5 up to 500ppm Resolution 1ppm Response time 30s t90 Waiting starting time 30s Working temperature from 5 C to 45 C External optional ambient T RH probe Temperature R
62. rectory when prompted Once installed the EGA4 Configuration Software icon will appear on your Windows screen and it will be possible to boot it by clicking on the icon as usual 39 Instruction Manual MM850481 ed 01 9 CONFIGURATION Many parameters can be modified using the instrument keyboard Pressing the SETUP key you can change the current fuel include or exclude the CO cell change the technical unit set the alarms etc The CONFIGURATION Fi FUEL gt LFG CO SEHS Includ FUEL PARAMETER HEXT ESCAPE press NEXT to change menu page FK CONFIGURATION P2 ENGENEERING UNITS HEAT ESCAPE Use A and Y keys to move the cursor symbol to the desired option Press the ENTER key to select the option Press ESCAPE F1 to return to the previous menu Fuel You can select between the pre set fuel table LPG Diesel oil Oil Natural gas or if programmed using the configuration PC software 6 customizable CO cell If the CO electro valve option is installed you can Include exclude or automatically select using the PC configuration software you can program the CO level for automatic exclusion the CO cell Fuel Parameters You can display only all the constant table for the selected fuel To change the values you should use the configuration PC software Engineering Unit You can change the technical units for gas
63. rements P DECAY TIME Time Fi Time FS Time F Time 128 ESCHPE Use A and Y keys to move the cursor symbol to the desired interval Press the ENTER key to set new acquisition intervals Press ESCAPE F2 to return to the previous menu 45 Instruction Manual MM850481 ed 01 10 3 Firmware Upgrade In order to upgrade the firmware of the instrument proceed as follows 1 Install the ST167Flash program from the CD 2 Connect the infrared interface adapter to the serial port of the PC with the supplied cable note back the serial port used COM1 COM2 or other 3 Position the interface near the right side of the instrument 4 Run the ST167Flash program you have installed 5 Select the same serial port that you noted back 6 Select the Baud rate to 115200 Baud if the PC owns an UART 16550 type otherwise select a lower Baud rate 7 Press the three dotted button in order to load the firmware file HFW extension normally located on a 3 1 2 diskette A version number of the firmware being discarded is shown in the dedicated field 8 From instrument OFF press and continue to press the F1 key while pressing the ON OFF key in order to set the instrument in firmware upgrade status 9 Click on the Program button to start the upgrading phase and wait until a termination message appears NOTE IF DATA TRANSFER FAILS PLEASE TURN OFF THE INSTRUM
64. s section of the instrument A cylinder is positioned at 15 cm from the instrument gas inlet it is divided into two parts the water trap and the line filter The water trap works using the expansion principle the gas flow decreases its speed inside the cylinder and it will cool the humidity will condense and the solid particles fall down The section of the water trap must be periodically drained off to avoid water from entering the analysis section Pull the rubber plug and shake slowly the trap to drain the water Push the rubber plug to close the trap hole The line filter is positioned after the water trap and before the electrochemical cell Its function is to stop the smallest solid particles before the analysis Remember to change the filter every time it is dirty Line filter cat EE650074 Rubber plug cat EE650081 WARNING THE WATER TRAP MUST BE KEPT IN VERTICAL POSITION DURING GAS SAMPLING AN INCORRECT POSITIONING OF THE TRAP CAN ALLOW THE WATER TO ENTER INSIDE THE ANALIZER AND DAMAGE THE ELECTROCHEMICAL SENSORS NEVER MAKE ANY ANALYSIS WITHOUT THE DRAINING RUBBER PLUG THE MEASUREMENTS WILL BE INCORRECT WHEN YOU FINISH THE ANALYSIS REMEMBER TO DRAIN THE WATER TRAP BEFORE PUTING THE GAS PROBE IN THE CARRYING CASE REMUVE THE CONDENSATE WATER FROM THE PROBE HOSE THE LINE FILTER SHOULD BE REPLACED WHEN DIRTY NEVER MAKE ANY ANALYSIS WITHOUT LINE FILTER AND OR WATER TRAP AS IT CAUSES AN IRREVERSIBLE DAMAGE TO THE ELECTROC
65. sure Serisor c ERE Rae ee EE deen eU Poet eos 8 F el technical data uuu u 8 omoke measuremlent u idee ete ite e oe OE duu Ride ei reed eis 9 Remote temperature probe de ia deem e Ente dente ide Dre aa sa gos 9 I hib probe 9 Ambient CO probe 9 ELE 9 Leakage checking u S aan eee Pene bbs 9 Burner pressure aaa levee tese 9 Pitot UDC ete et oie hector RUE asss ds 9 Calibration certificate aun NER oe tee te ctio uei f Ete a t te e ete f 9 PHYSICAL DESCRIPTO N u Sa u Sanu Le eene s REC De a asss 10 PRINCIPLE OF OPERATION L an ha EINER 11 Measurement principle e cere ere on me HARINA 11 y u iue dency epe eie iu opio p Drag eoe abut hq sua 11 Water trap amp line iler ecrire eere rr r sine Rete rr rre Ee eee Rege Eie 12 5 ee eee Al eh ay see et dd ee de ee 12 Auxillary measurements 2 9 endende duse A a S 13 Temperat re meas rements
66. t cliente 117 B s Abilita prossima data cal mj Abilita telefono cliente EGJ 0 2304 Abilta data ora Abilita note rea d Kgross HI Hg Tipo formula Impostazioni Parm comb Parmi Intestazione Leggs J Alarms You can enable disable and program up to 4 different acoustic and visible alarms for critical measurements Aux Inputs Not available for software version 1 001 Analog Output Not available for software version 1 001 Timer You can change the autozero time and the leak decay time Fuels Up to 10 different fuels coefficient tables can be programmed Bar graphs You can set up to 6 different bargraph parameter and range Service 3 services information lines can be programmed for factory co ordinates We suggest to have Eclipse telephone and fax numbers 8 5 2 GasConfig Installation Software runs on IBM PC under WINDOWS 95 98 NT operative systems Minimum requirements are a Pentium CPU with 16Mbyte Ram and 8 Mbytes on hard disk a color monitor and a Microsoft mouse or a compatible one In order to install the Software for Windows follow the below procedure Place the Software disk in a CD ROM drive From the Windows Start Menu select lt RUN gt Enter the filename D SETUP EXE substitute the letter D for the disk drive that contains Software disk Follow the on screen instructions making sure to provide the correct path to your Software di
67. t printing and display back light off 90 BATTERY CHARGING CAN BE OBTEINED IN 8 HOURS WITH THE INSTRUMENT SWITCHED OFF During operation a fully battery symbol will be displayed on the display This symbol means that the batteries are completely full When the batteries will be discharged the symbol will appear and the instrument still has about 20 minutes operation capability to end the running analysis The battery symbol indicates that a full charge is required Use only the dedicated battery charger supplied by Eclipse together the instrument CAUTION OLD BATTERIES CAN LEAK AND CAUSE CORROSION NEVER LEAVE RUN DOWN BATTERIES IN THE INSTRUMENT WARNING THE INSTRUMENT IS SHIPPED WITH AN AVERAGE LEVEL OF BATTERY CHARGE AFTER UNPACKING A FULL CHARGE OF THE BATTERY IS RECOMMENDED BY CONNECTING THE INSTRUMENT TO THE MAIN LINE THROUGH THE BATTERY CHARGER OFF CONDITION FOR 8 10 nouns 15 Instruction Manual MM850481 ed 01 6 CONNECTIONS 6 1 Electro pneumatic connections To prepare the instrument for operation connect the sampling probe to the instrument e Plug the pneumatic connector of the probe to the GAS INLET connector If you are using the gas sampling probe with Draft option connect also its connector to the instrument Pressure Draft inlet e Plug the probe temperature sensor plug to the pertinent connector e For more accurate readings and efficiency calculations plug the remote air
68. ta input for smoke index measurements You need an external pump for the gas sampling HELP Display the most important information for the service the battery charging level the status of the gas sensors the free memory etc 7 1 2 Display The EGA4 is designed with a large 40x56 mm graphical display using an automatic back light system for the best reading in poor light conditions also The instrument is able to visualize simultaneously on the display 3 6 or 12 parameters Three different area can be identified on the display Menu and Measure area Status bar and Function boxes 18 Instruction Manual MM850481 ed 01 Menu amp Measure area Status bar 20 9 X 2 8B8EFm Ta 28 C Ta C Mie lt Ox SODpE Ref 02 GRAFH Function box The Menu and Measure area displays the analysis data the menu and all messages for the operator The measured and calculated parameters are displayed in different pages of 6 parameters each Using the A and Y keys you can change page changing the displayed parameters Pressing the 4 and gt keys it is possible to increase or decrease the number of the displayed parameters ZOOM function Ref 02 GRAFH Ref z GRAPH Ref 02 Two boxes positioned on the bottom of the display They contains the name of the function assigne
69. temperature and pressure measurements Alarms You can set the alarms levels Min Max operation and enable disable all the 4 possible acoustic and visible alarms 02 references You can set the 02 for CO measurements and 02 for other gas 9 1 Engineering Units When you select the Engineering unit option the following page will be displayed MEASURING UNITS gt CO PRI Other PED C Press mmHz ESCHPE Use A and Y keys to move the cursor symbol to the desired option Press the ENTER key to change the value Press ESCAPE F1 to return to the previous menu The measuring units selectable for gas are ppm mg m3 mg kWh g GJ The measuring units selectable for temperature are F The measuring units selectable for pressure are hPa mbar mmH20O inH2O 9 2 Alarms 40 Instruction Manual MM850481 ed 01 When you select the Alarms option the following page will be displayed ALARMS Alarm 1 02 Enabled ez Thresh H Tyre Hin i HEXT ESCAPE Use the and Y keys to move the cursor symbol to the desired option Press the ENTER key to change the value Press ESCAPE F1 to return to the previous menu Press NEXT F1 to display the next alarm page Up to 4 alarms can be set for different gas type and levels NOTE THE REFERENCE GAS FOR ALARMS ARE PROGRAMMED IN FACTORY THE GAS TYPE CAN BE CHANGED ONLY
70. to displayed The arrows left column the tables will show you the current record Pressing the View measure button you can read the single data measurements for the selected group contents of gas temperatures pressure draught efficiency smoke index etc 35 The operator can change the measuring units the fuel type The program will made the conversion in real time and Instruction Manual MM850481 ed 01 DBGas 2000 Measures D x WQ Settings Window 2 la xl ES iy ET Plants Clients L Fuels Exit ow Tome CC Reus Temp LC Smoke Average 08 derivative Leak Result LeakResultB Leak TestAPI Leak Test A P2 No measure No measure l wee No measure No measure 102 1110 open NO Ippe face Tamb 7287777 Drougth hPa X Eon 1 12 03 99 11 43 00 55 0 1 1076 234 842 measure 1 32 31 9 93 7 93 7 112703799 11 46 00 5 5 0 1 106 2 234 828 Ira 132 315 93 8 93 8 12 03 99 11 47 00 56 0 1 1073 234 833 No measure 77 132 327 93 7 93 7 112703799 11 47 00 55 0 1 1074 234 840 No measure 74 132 317 93 7 93 7 12 03 99 11 48 00 55 1 1 106 3 234 82 9 No measure 77 132 32 0 338 93 8 12 03 99 11 48 00 6 1 0 1 1072 234 838 No measure _ 7 5 1 36 3652 93 5 93 5 12 03 99 11 48 00 55 0 1 1060 234 826 No measure 77 1 32 31 8 93 8 93 8 12 03 99 11 48 00 55 0 1

Eclipse Combustion EGA4 Automobile User Manual

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