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Dodge 2007 Power Wagon Automobile User Manual

1. TIP Drive the snowmobile at low speeds when the low coolant temperature indicator light is on If the engine speed is too high maximum en gine speed is reduced to protect the engine Control functions ESU10433 Fuel meter and grip thumb warmer level indicator The fuel meter and grip thumb warmer level indicator have eight segments which show the amount of fuel remaining in the fuel tank the grip warmer level or the thumb warmer level 1 1 Fuel meter and grip thumb warmer level in dicator Fuel meter The display segments of the fuel meter disap pear towards E Empty as the fuel level de creases When only one segment is left near E the fuel level warning indicator and the warning light come on Hi bal 1 Fuel level warning indicator PR 2 Warning light A If the fuel level warning indicator and the warning light come on refuel as soon as pos sible La 11 Control functions TIP TIP The snowmobile must be stopped on a level surface to obtain an accurate fuel meter read ing since the reading changes according to the movement and inclination of the snowmo bile Grip thumb warmer level indicator When the grip warmer side of the grip thumb warmer adjustment switch is pressed the grip warmer indicator comes on and the display switches to the grip warmer level When the thumb warmer side of the grip thumb warmer adj
2. If any is spilled clean it up immediately Place the snowmobile on a level surface Check that the brake fluid is above the lower level and replenish when necessary 1 Lower level Specified brake fluid DOT 4 Changing the brake fluid EWS00471 Make sure that the brake fluid and the fol lowing parts are replaced by a Yamaha dealer Brake fluid replacement is necessary when the following components are replaced during the periodic maintenance or if they are dam aged or leaking 61 Periodic maintenance and adjustment e All oil seals of the master cylinder and cali To align the skis per cylinder 1 Turn the handlebar so the skis face e The brake hose straight ahead pole 2 Check the following for ski alignment Skis and ski runners e Skis are facing forward Check the skis and ski runners for wear and e Ski toe out distance A distance B is damage Replace if necessary within specification 1 Ski runner wear limit 1 Distance A 2 Distance B Ski toe out distance A distance B 0 0 15 0 mm 0 00 0 59 in 3 Ifthe alignment is not correct consult a Yamaha dealer ESU12151 Steering system Check the handlebar for excessive free play To check the handlebar 1 Ski wear limit 1 Push the handlebar up and down and Ski runner wear limit back and forth 6 mm 0 2 in 2 Turn the handlebar slightly to the right Ski wear limit and left FX10 13 mm 0 5 in FX10MTR 24 mm
3. 0 9 in FX10RTR 13 mm 0 5 in ECS00560 NOTICE Avoid scratching the skis when loading and unloading the snowmobile when riding in areas with little or no snow or on Sharp edges such as concrete curbs etc This will wear or damage the skis 62 Periodic maintenance and adjustment If excessive free play is felt consulta Yamaha dealer ESU12173 Drive track and slide runners Drive track EWS00480 A broken track track fittings or debris thrown by the drive track could be danger ous to an operator or bystanders Observe the following precautions e Do not allow anyone to stand behind the snowmobile when the engine is running e When the rear of the snowmobile is raised to allow the drive track to spin a suitable stand must be used to support the rear of the snowmobile Never allow anyone to hold the rear of the snowmo bile off the ground to allow the drive track to spin Never allow anyone near a rotating drive track e Inspect the drive track condition fre quently Replace damaged slide metal Replace the drive track if it is damaged to the depth where fabric reinforcement material is visible or support rods are broken Otherwise track damage or fail ure could result in loss of braking ability and snowmobile control which could cause an accident Checking the drive track EWS00490 Do not operate the snowmobile if you find damage to the drive track or if it has been maladjusted Drive track dam
4. 1 and December 1 will have the warranty extended to November 30 of the following year YAMAHA MOTOR CORPORATION U S A Post Office Box 6555 Cypress California 90630 80 WARRANTY QUESTIONS AND ANSWERS Q A What costs are my responsibility during the warranty period The customers responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages as well as oil spark plugs clutch drive belts and slide runners What are some examples of abnormal strain ne glect or abuse These terms are general and overlap each other in areas Specific examples include Running the ma chine out of oil hitting an object submerged under snow operation on surfaces other than snow or ice operating the machine with a broken or damaged part which causes another part to fail and so on If you have any specific questions on operation or maintenance please contact your dealer for advice May perform any or all of the recommended main tenance shown in the Owners Manual instead of having the dealer do them Yes if you are a qualified snowmobile mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by a Yamaha snowmobile dealer Under what conditions is the clutch not covered by warranty Clutches as well as clutch components wear with use Normal we
5. rized Yamaha snowmobile dealer in the continental United States will be free from defects in material and workman ship for the period of time stated herein subject to certain stated limitations WARRANTY PERIOD 1 All Yamaha snowmobiles shall be warranted for a term of one 1 year from the date of purchase plus a special early season extension if applicable 2 All Yamaha snowmobile clutch components are war ranted against abnormal wear for one 1 year from the date of purchase plus a special early season extension if applicable DURING THE PERIOD OF WARRANTY any au thorized Yamaha snowmobile dealer will free of charge repair or replace at Yamaha s option any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the snowmobile s warranty period All parts replaced under warranty be come the property of Yamaha Motor Corporation U S A GENERAL EXCLUSIONS from this warranty shall include any failures to the machine caused by 1 Competition racing or non Yamaha authorized rental use 2 Operation on surfaces other than snow or ice 3 Installation of parts or accessories that are not qual itatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance Accident or collision damage Modification to original parts Nour SPECIFIC EXCLUSIONS from this warra
6. 00 6 FX10MTR 8GT F2259 50 WARNING NO PASSENGERS OR CARGO ON THIS TRACK COVER It was not designed to carry weight It could bend or break under load Anything placed here could block the view of the brake tail light which could cause an accident 7 FX10MTR A AVERTISSEMENT AUCUN PASSAGER OU MARCHANDISE SUR LE PROTECTEUR DE CHENILLE Ce protecteur n a pas t con u pour supporter un poids Il pourrait s incurver ou se briser sous la charge Tout objet ou personne plac a cet endroit pourrait bloquer la vue des feux d arr t arri re et ainsi causer un accident BHA 77762 E0 NOTICE ATTENTION This snowmobile is originally equipped with Cette motoneige est quip e d une chenille a 51mm 2 0in high profile pattern track for deep snow riding conditions relief de 51 mm 2 0 po pour la neige profonde La conduite sur de la neige peu profonde Operation on light snowfall ice hard packed de la glace de la neige tass e de la salet etc snow dirt etc will result in rapid wear or damage to track and slide runners ATTENTION Eviter de nettoyer le pare brise avec une solution alcaline ou acide ainsi qu avec de l essence ou un diluant Utiliser un d tergent neutre 8ET 2815K 10 provoquera une usure rapide ou l endommagement de la chenille et des patins 8HA 2815M EO NOTICE Cleaning with alkaline or acid cleaner gasoline or solvent will damage wind
7. Quick fastener Bolt Washer 1 Bottom panel Quick fastener Place an oil pan under the oil tank to col lect the used oil Disconnect the oil level gauge coupler Oil level gauge coupler 2 Oil filler cap 7 Remove the oil filler cap cylinder head cap and drain bolt to drain the oil from the oil tank 1 Cylinder head cap 51 Periodic maintenance and adjustment LYC a A P A 4 ET 1 Engine oil drain sa oil tank 8 Place an oil pan under the engine to col lect the used oil 9 Remove the engine oil drain bolt to drain the oil from the crankcase 1 Engine oil drain bolt crankcase 2 V mark TIP e A 7 mark is stamped on the crankcase near the engine oil drain bolt e Dispose of used oil according to local regu lations e Skip steps 10 12 if the oil filter cartridge is not being replaced 10 Remove the oil filter cartridge with an oil filter wrench 52 1 Oil filter cartridge TIP An oil filter wrench is available at a Yamaha dealer 11 Apply a thin coat of engine oil to the O ring of the new oil filter cartridge 12 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft Ibf 13 Install the engine oil drain
8. The condition of the spark plug can indicate the condition of the engine Check the coloration on the white porcelain insulator around the center electrode The ideal coloration at this point is a medium to a light tan color for a snowmobile that is being ridden normally If a spark plug shows a dis tinctly different color there could be some thing wrong with the engine For example a very white center electrode porcelain color could indicate an intake track air leak or car buretion problem for that cylinder Do not at tempt to diagnose such problems yourself Instead take the snowmobile to a Yamaha dealer for inspection and possible repairs You should periodically remove and inspect the spark plug because heat and deposits will cause a spark plug to slowly break down and erode Consult a Yamaha dealer before changing to a different type of spark plug Specified spark plug Manufacturer NGK Model CR9E EWS00710 Be sure to use the specified spark plug and spark plug cap Otherwise the T O R S may not work properly Spark plugs are produced in several different thread lengths The thread length or reach is the distance from the spark plug gasket seat to the end of the threaded portion If the reach 45 Periodic maintenance and adjustment is too long overheating and engine damage may result If the reach is too short spark plug fouling and poor performance may result Al so if the reach is too
9. and adjustment ESU12871 Replacing a fuse EWS00550 Be sure to use the specified fuse A wrong fuse could cause electrical system dam age or A FIRE HAZARD ECS00631 NOTICE Be sure to turn the main switch to the off position and disconnect the negative bat tery lead to prevent accidental short cir cuiting 1 Remove the shroud and the right side cover See page 44 for removal proce dures 2 Disconnect the negative battery lead 1 Negative battery lead 3 Replace the blown fuse with one of the proper amperage 1 2 3 OORUN Main fuse Spare fuse Fuel injection system fuse IGN ignition fuse FAN radiator fan fuse SIG signal fuse DC TERM auxiliary DC jack fuse HEAD headlight fuse Spare fuse 69 Periodic maintenance and adjustment Specified fuses Main fuse 40 0A Fuel injection system fuse 10 0A HEAD headlight fuse 20 0A SIG signal fuse 3 0A DC TERM auxiliary DC jack fuse 3 0A IGN ignition fuse 20 0A FAN radiator fan motor fuse 10 0A Spare fuses 20 0 A 10 0 A 3 0 A 4 Connect the negative battery lead 5 Install the right side cover and the shroud TIP If the fuse immediately blows again ask a Yamaha dealer to inspect the snowmobile 70 ESU12886 Engine turns over but does not start 1 2 Fuel system e No fuel
10. and covers before operating the snowmobile See page 44 for removal and installation procedures 1 Shroud 2 Right side cover Control functions 1 Left side cover ESU12733 Drive guard EWS00401 e Coming in contact with the rotating V belt or clutch parts can cause severe in jury or death Never run the engine with the drive guard removed e Make sure that the drive guard is tight ened securely before operating the snowmobile to protect against severe injury or death from a broken V belt or other part should it come off the snow mobile while it is in operation ECS00830 NOTICE Never run the engine with the V belt re moved Clutch components can be dam aged The drive guard is designed to protect the V belt clutch and V belt in case parts break or come loose The drive guard is located behind the left side cover See page 44 for removal procedures 17 Control functions 1 Drive guard 1 Drive guard Brive guardil cking pi 2 Align the slots in the rear of the drive To remove the drive guard guard with the projections on the drive 1 Pull out the drive guard locking pin from guard rear holder and then insert the the drive guard rear holder drive guard locking pin into the holder 2 Lift up the rear of the drive guard as shown and then pull the guard rearward to remove it 1 Drive guard 2 Drive guard locking pin ESU13040 Storage pouch d The storage pouch is lo
11. are totally fa miliar with the snowmobile s handling and performance characteristics 33 Operation The beginning operator should select a large flat area to become familiar with the snowmo bile Make sure that this area is free of obsta cles and other traffic You should practice control of the throttle and brake and master turning techniques in this area before trying more difficult terrain Set the parking brake and follow the instruc tions on page 32 to start the engine Once the engine has warmed up you are ready to be gin riding your snowmobile To start out and accelerate 1 With the engine idling release the park ing brake 2 Apply the throttle slowly and smoothly The V belt clutch will engage and you will start to accelerate WARNING Do not allow anyone to stand behind the snowmobile when starting the engine A broken track track fittings or debris thrown by the track could be danger ous to bystanders ewsoos90 Braking EWS00220 e Many surfaces such as ice and hard packed snow require much longer stop ping distances Be alert plan ahead and begin decelerating early e Improper use of the brake can cause the drive track to lose traction reduce con trol and increase the possibility of an accident When slowing down or stopping release the throttle and apply the brake gently not sud denly Turning For most snow surfaces body English is the key to turning 34 As you a
12. belt position is incorrect adjust it by removing or adding a spacer on each V belt position adjusting bolt Remove the V belt from the secondary sheave assembly and primary sheave assembly 57 Periodic maintenance and adjustment 9 Rotate the secondary sliding sheave clockwise and push it so that it separates from the secondary fixed sheave 1 Secondary sliding sheave 2 Secondary fixed sheave 10 Install the V belt between the secondary sliding and fixed sheaves 1 V belt position adjusting bolt 2 Spacer V belt position Adjustment More than 1 5 mm 0 06 in above the Remove spacer edge 1 From 1 5 mm 0 06 in above the edge to 0 5 Not necessary It is 11 Install the drive guard and then install the mm 0 02 in below correct left side cover and the shroud the edge ESU12832 More than 0 5 mm Drive chain housing Le Dh tie a To check the drive chain housing oil level 1 Place the snowmobile on a level surface 7 Tighten the V belt position adjusting and apply the parking brake bolts 2 Remove the shroud and the right side V belt position adjusting bolt tightening cover see page 44 forremoval proce torque dures 10 Nm 1 0 m kgf 7 2 ft lbf 3 Remove the dipstick wipe it off with a clean rag and then screw it back into the 8 Install the V belt over the primary sheave filler hole assembly 58 Periodic maintenance and adjustment 5 Install the di
13. bolts and then tighten them to the specified torques Tightening torques Engine oil drain bolt crankcase 10 Nm 1 0 m kgf 7 2 ft lbf Engine oil drain bolt oil tank 16 Nm 1 6 m kgf 11 ft Ibf 14 Add 2 0 L 2 11 US qt 1 76 Imp qt of the recommended engine oil to the oil tank and then install and tighten the oil filler cap and the cylinder head cap 15 Start the engine warm it up for several minutes and then turn it off 16 Add sufficient oil of the recommended type to raise it to the H level mark on the dipstick See above for the checking pro cedure NOTICE When adding the en Periodic maintenance and adjustment gine oil be careful not to fill above the 20 Install the right lower cover and the left H level mark on the dipstick Use lower cover only the recommended oil See page 76 Make sure that no foreign material enters the engine oil tank tecsoo462 Recommended engine oil See page 76 Oil quantity With oil filter cartridge replacement 3 2 L 3 38 US qt 2 82 Imp qt Without oil filter cartridge replacement 3 0 L 3 17 US qt 2 64 Imp qt Total amount 3 9 L 4 12 US qt 3 43 Imp qt 17 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and make sure that the en gine oil drain bolt oil tank drain bolt cyl inder head cap and the oil filler cap are installed correct
14. equipped with the following SE Control functions e a digital speedometer which shows the riding speed e an odometer which shows the total dis tance traveled e a tripmeter which shows the distance trav eled since it was last set to zero e an engine speed meter which shows the engine speed not for use while riding e warning indicators which show self diag nosis coolant temperature fuel level and oil level warnings e indicator lights which show high beam and low coolant temperature conditions e a warning light which shows warnings to gether with the warning indicators e a fuel meter which shows the fuel remain ing in the fuel tank e a grip thumb warmer level indicator which shows the grip warmer or the thumb warm er level After the main switch is turned on the warning light the low coolant temperature indicator light and all segments of the meter display turn on and off once The grip warmer level is initially displayed for 5 seconds then the display switches to the fuel meter 1 Warning light A 2 Low coolant temperature indicator light F 3 Meter display 10 Odometer tripmeter and engine speed meter modes Pushing the SELECT button switches the display between the odometer mode ODO tripmeter mode TRIP and engine speed meter mode r min To reset the tripmeter push the RESET but ton for at least 1
15. level warning indicator and the warn ing light come on place the snowmobile on a level surface and allow it to idle for one minute If the oil level warning indicator and the warn ing light go off the engine oil level is sufficient however it is getting low Add engine oil as soon as possible If the oil level warning indicator and the warn ing light do not go off check the engine oil lev el in the oil tank see page 49 for engine oil level checking procedures and add engine oil if necessary ESU10512 Coolant temperature warning indicator If the engine overheats the coolant tempera ture warning indicator and the warning light come on When this occurs stop the engine immediately and allow the engine to cool down and then check the coolant level in the coolant reservoir See page 54 for checking procedures Control functions 1 Coolant temperature warning indicator 3 2 Warning light A ECS00041 NOTICE Do not continue to operate the engine if it is overheating ESU12682 Self diagnosis device This model is equipped with a self diagnosis device for various electrical circuits If a problem is detected in any of those cir cuits the warning light and the self diagnosis warning indicator will flash and a two digit er ror code will flash slowly in the tripme ter odometer display Note the error code and then have a Yamaha dealer inspect the snowmobile as soon
16. loose or broken drive chain Ask a Yamaha dealer to inspect V belt twists 1 Improper V belt Replace with the correct V belt 2 Incorrect V belt clutch offset Ask a Yamaha dealer to inspect 3 Loose or broken engine mount s Ask a Yamaha dealer to inspect V belt slips or becomes extremely hot 1 Oily or dirty V belt or primary and second ary sheave assembly surfaces Clean 2 Problem with the driveline See V belt twists above Engine does not upshift or downshift properly or engages harshly 1 Worn or damaged V belt Replace the V belt or ask a Yamaha dealer to inspect 2 Incorrect V belt clutch settings for altitude or conditions Ask a Yamaha dealer to in spect 3 Worn or sticking primary sheave assem bly Ask a Yamaha dealer to inspect 4 Worn or sticking secondary sheave as sembly Ask a Yamaha dealer to inspect Noise or excessive vibration in drive chain and sprockets 1 Broken V belt clutch components Ask a Yamaha dealer to inspect 2 Worn or damaged bearings Ask a Yamaha dealer to inspect 3 Worn or damaged V belt with flat spots Replace 4 Worn or damaged idler wheels or shafts Ask a Yamaha dealer to inspect 5 Worn or damaged drive track Ask a Yamaha dealer to inspect Troubleshooting 73 Storage ESU12433 Long term storage requires some preventive procedures to guard against deterioration Cleaning Thoroughly clean the snowmobile inside and out to remove th
17. pilot lights of water heaters and clothes dry ers 19 Control functions 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 1 Filler tube 2 Fuel level x 6 5 Sa 3 Wipe up any spilled fuel immediately 4 Be sure the fuel tank cap is closed se curely by turning it clockwise 20 EWS00680 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your clothing change your clothes Recommended fuel REGULAR UNLEADED GASOLINE ONLY Fuel tank capacity 28 0 L 7 40 US gal 6 16 Imp gal Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number R M 2 of 86 or higher ora research octane number of 91 or higher ECS00080 NOTICE e Oxygenated fuels gasohol containing a maximum 5 of ethanol can be used although richer jetting may be required to prevent engine damage Consult a Yamaha dealer Gasohol containing methanol is not recommended e Make sure that snow or ice does not en ter the fuel tank when refueling e Do not
18. second while the tripmeter is displayed AE MOI a rinimi SELECT BGs fey 2 46 Lil Er 1 SELECT button 2 RESET button TIP e To switch the speedometer odometer and tripmeter displays between kilometers and miles select the odometer mode ODO and then push the SELECT button for at least 10 seconds while the snowmobile is stopped e Use the engine speed meter only when checking the snowmobile and performing basic maintenance The engine speed meter should not be used while riding the snowmobile since the reading will vary from the actual engine speed ESU10410 High beam indicator light gt The high beam indicator light comes on when the high beams of the headlights are switched on See page 14 for headlight beam switch operation Bi ne ss ere F SiE d O 1 1 High beam indicator light D ESU10472 Low coolant temperature indi cator light F The low coolant temperature indicator light comes on when the coolant temperature is low and informs the rider that the snowmobile should be warmed up After the engine is started warm it up until the indicator light goes off W 1 Low coolant temperature indicator light F The snowmobile can be operated normally af ter the indicator light goes off
19. short carbon will form on the exposed threads resulting in combustion chamber hot spots and thread damage Al ways use a spark plug with the specified reach Spark plug reach 19 0 mm 0 75 in 1 Spark plug gap 2 Spark plug reach Before installing any spark plug measure the electrode gap with a wire thickness gauge and adjust to specification Spark plug gap 0 7 0 8 mm 0 028 0 031 in When installing the spark plug always clean the gasket surface Wipe off any grime from the threads and tighten the spark plug to the specified torque Spark plug tightening torque 12 5 Nm 1 25 m kgf 9 ft Ibf 46 ECS00382 NOTICE Make sure that the spark plug caps are se curely installed Otherwise the spark plug caps could be damaged due to engine vi bration ESU12792 Adjusting the throttle cable free play 1 Loosen the locknut 2 To increase the throttle cable free play turn the adjusting bolt in direction a To decrease the throttle cable free play turn the adjusting bolt in direction b 1 Locknut 2 Throttle cable free play adjusting bolt 3 Throttle cable free play Throttle cable free play 3 0 4 0 mm 0 12 0 16 in 3 Tighten the locknut ESU11862 Checking the throttle override system T O R S Check the T O R S for proper operation EWS00352 When checking the T O R S take precau tions to avoid snowmobile movement which could cause an accident Periodic maintenance a
20. temperature indicator light 11 Lubrication j i assume 66 M Main SWItCH ansin neoni ceiien 8 0 Oil level warning indicator 12 P Parking brake lever 16 Part locations iniiai de hr ieas 5 Periodic maintenance chart for the emission control system eee 40 Pre operation check list 30 R Riding your snowmobile eee 33 S Safety information 3 Self diagnosis device eeeeeeeeeeeeeee 13 Shift lever stunt 16 Shock absorbers center and rear adjusting damping forces 26 Shock absorbers front adjusting air pressure FX1ORTR nesese 22 Shock absorbers front adjusting damping forces FX10 24 Shock absorbers front adjusting spring preload FX10 FX10MTR e 21 Shroud and covers 17 Shroud and covers removing and installing iis orenen 44 Skis and ski runners eeeeeeeeeeeeeee teers 62 Spark plugs Checking cceeeeeeees 45 Specifications 76 Speedometer unit 9 Starting the engine 32 Steering system 62 Stopping the engine eee eeeeeeeeeees 39 SOMO ss et ieee testes ie 74 Storage POUCH eeceeeeeeeeeeeeeeeeeeteeeees 18 Strap FX10MTR 37 Suspension 20 T Throttle cable free play a
21. the coolant reservoir with coolant until it reaches the FULL mark 5 Install the coolant reservoir cap 6 Check for any coolant leakage 7 Install the shroud TIP If you find any leaks consult a Yamaha deal er ESU12064 V belt EWS00401 e Coming in contact with the rotating V belt or clutch parts can cause severe in jury or death Never run the engine with the drive guard removed 55 Periodic maintenance and adjustment e Make sure that the drive guard is tight ened securely before operating the snowmobile to protect against severe injury or death from a broken V belt or other part should it come off the snow mobile while it is in operation ECS00830 NOTICE Never run the engine with the V belt re moved Clutch components can be dam aged The V belt should be checked before each ride To check the V belt 1 Remove the shroud and the left side cov er and then remove the drive guard See pages 17 and 44 for removal proce dures 2 Check the V belt for wear and damage Replace if necessary 1 V belt wear limit New V belt width 34 1 mm 1 34 in V belt wear limit width 32 5 mm 1 28 in 3 Install the drive guard and then install the left side cover and the shroud 56 To replace and adjust the V belt EWS00411 When installing a new V belt make sure that it is positioned properly Otherwise the V belt clutch engagement speed will be changed and the s
22. use alcohol deicers or water ab sorbing additives with oxygenated fuel e The fuel tank should be filled with straight gasoline as specified ESU10872 Suspension The suspension can be adjusted to suit rider preference Softer settings for example may provide greater rider comfort while harder settings may allow more precise handling and control over certain types of terrain or riding conditions If you are not familiar with suspension adjust ments have a Yamaha dealer make these adjustments EWS00151 Read and understand the following infor mation before handling shock absorbers that contain highly pressurized nitrogen gas e Do not tamper with or attempt to open the cylinder assemblies e Do not subject the shock absorbers to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure e Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance e Do not dispose of a damaged or worn out shock absorber yourself Take the shock absorber to a Yamaha dealer for any service ESU10893 Adjusting the spring preload of the front shock absorbers FX10 FX10MTR EWS00720 The spring preload of the left and right shock absorbers must be adjusted to the same setting Uneven settings can cause poor handling and loss of stability The spring preload can be adjusted by turning the adjusting nuts Adjust the spring preload a
23. ARTMENT P O Box 6555 Cypress California 90630 This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law 81 Consumer information ESU12510 YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service Y E S e Y E S is designed and administered by Yamaha Motor Corporation to provide maxi mum owner satisfaction You get uninter rupted factory backed coverage for extra peace of mind e Y E S is flexible You choose the plan that s right for you 12 months 24 months 36 months or every 48 months on selected models beyond your warranty period e Y E S is designed and administered by the same Yamaha people who handle your war ranty and it shows in the comprehensive coverage benefits There are no mileage limi tations and Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed pro tection can be e You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs e In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you i
24. Call physician immediately e EYES Flush with water for 15 minutes and get prompt medical attention 68 Batteries produce explosive gases Keep sparks flame cigarettes etc away Venti late when charging or using in an en closed space Always shield your eyes when working near batteries KEEP OUT OF THE REACH OF CHILDREN Charge or have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the snow mobile is equipped with electrical accesso ries EWS00610 e Never smoke around the battery while it is being charged Sparks may ignite the hydrogen gas created by the battery e Disconnect the negative lead first then the positive lead from the battery e Connect the positive lead first then the negative lead to the battery when install ing the battery e Never connect the battery to or discon nect it from the snowmobile while it is being charged Sparks may ignite the hydrogen gas created by the battery e Make sure that the battery terminals are tight ECS00842 NOTICE e To charge a VRLA Valve Regulated Lead Acid battery a special constant voltage battery charger is required If you do not have access to a constant voltage battery charger have a Yamaha dealer charge your battery Using a con ventional battery charger will damage the battery e Do not charge the battery quickly Periodic maintenance
25. Do not exceed 1034 kPa 10 3 kgf cm 150 psi cs007s2 Control functions 1 Bleed valve button Air pressure range 345 kPa 3 4 kgf cm 50 psi to 1034 kPa 10 3 kgf cm 150 psi Recommended air pressure 517 kPa 5 3 kgf cm 75 psi TIP To allow pressure to escape from the pump and the shock absorber push the button half way down and hold it To allow only a small amount of pressure to escape push the but ton all the way down and quickly release it 6 Remove the hose connector from the air valve TIP When removing the connector the sound of air escaping may be heard but this is from the pump hose not the shock absorber 7 Install the air valve cap TIP If the front shock absorber bottoms too easily or rolls too much during cornering increase the air pressure by 34 kPa 0 3 kgf cm 5 psi If the shock absorber is too firm and you want a more compliant ride decrease the air pres sure by 34 kPa 0 3 kgf cm 5 psi 23 Control functions ESU10925 Adjusting the damping forces of the front shock absorbers FX10 EWS00740 The damping forces of the left and right shock absorbers must be adjusted to the same settings Uneven settings can cause poor handling and loss of stability Compression damping force The compression damping force of each shock absorber can be adjusted by turning its compression damping force adjusting knob To increase the compression damping for
26. P 2 1 H level mark 1 Oil level gauge coupler 2 L level mark 2 Oil filler cap 6 If the engine oil is below the L level 5 Remove the oil filler cap wipe the dipstick mark add sufficient oil of the recom clean insert it back into the oil filler hole mended type to raise it to the H level without screwing it in and then remove mark See page 76 for the recommend it again to check the oil level ed oil NOTICE When adding the en gine oil be careful not to fill above the H level mark on the dipstick Use only the recommended oil See page 76 Make sure that no foreign material enters the engine oil tank Ecsoo462 7 Insert the dipstick into the oil filler hole and then tighten the oil filler cap 8 Connect the oil level gauge coupler 9 Install the right side cover and the shroud 50 Periodic maintenance and adjustment To change the engine oil with or without oil fil ter cartridge replacement 1 Place the snowmobile on a level surface and apply the parking brake Start the engine warm it up for several minutes and then turn it off Remove the shroud the left side cover the right side cover and the drive guard See pages 17 and 44 for removal proce dures Remove the left lower cover the right lower cover and the bottom panel NSS 1 2 3 4 Left lower cover Quick fastener Bolt Washer Right lower cover
27. Steering is minimal and uncon trolled spins are an ever present danger Operating on ice or icy surfaces can be very dangerous Traction for turning stopping and starting is much less than that on snow 36 Hard packed snow It can be more difficult to negotiate on hard packed snow as both the skis and drive track do not have as much traction as when the snowmobile is operated on fresh snow Avoid rapid acceleration turning and braking Operation on surfaces other than snow or ice Operation of your snowmobile on surfaces other than snow or ice should be avoided Op eration under such conditions will damage or result in rapid wear of the ski runners drive track slide runners and drive sprockets Op eration of the snowmobile on the following surfaces should be avoided at all times e Dirt e Sand e Rocks e Grass e Bare pavement Other surfaces that should be avoided for the sake of drive track and slide runner life are e Glare ice surfaces e Snow mixed with a lot of dirt and sand All of the above surfaces have one thing in common in regard to drive track and slide run ners little or no lubricating ability Drive track and all slide rail systems require lubrication snow or water between the slide runners and the slide metal In the absence of lubrica tion the slide runners will rapidly wear and in severe cases literally melt away and the drive track will be subject to damage or failure Also traction aids su
28. Therefore avoid prolonged operation on hard surfaces such as ice hard packed snow dirt etc to extend the life of the track and slide runners ECS00610 NOTICE e Only use in deep snow riding condi tions e Operation on areas with light snowfall ice hard packed snow dirt or grass will result in rapid wear or damage to the track and slide runners from lack of snow which serves as a lubricant ESU12193 Lubrication Lubricate the following points with the speci fied grease EWS00511 Do not grease the throttle cable because it could become frozen which could cause loss of control Apply a dab of grease onto the cable end only Lubricants Brake lever Silicone grease Other lubrication points Low temperature grease 66 1 Throttle cable end 1 Lubrication point Periodic maintenance and adjustment 1 Lubrication point ESU12852 Replacing a headlight bulb 1 Remove the shroud See page 44 for re moval procedures 2 Disconnect the headlight coupler 3 Remove the bulb holder cover 1 6 7 ESU12 Ad 1 1 Headlight coupler 2 Bulb holder cover 4 Unhook the headlight bulb holder and 2 then remove the burnt out bulb 1 Bulb holder Install the new bulb and then hook the bulb holder onto the headlight unit NOTICE Keep oil and your hands away from the glass part of the bulb or its life and illumination will be affect ed If the
29. Valve clearance 49 Grip thumb warmer adjustment Engine oil and oil filter cartridge 49 SWIIGCH sinistres 14 Cooling system s 54 Auxiliary DC jack FX10MTR 15 V Delt EA ARA Gaol ann tes 55 Brake lever ossis 15 Drive chain housing aeee 58 Parking brake lever s 16 Brake and parking brake 59 Shift lever nr munis 16 Skis and ski runners eee 62 Shroud and covers n se 17 Steering system n 62 Drive dard amants 17 Drive track and slide runners 63 Storage POUCH c cccecceccceseseeee 18 High profile pattern drive track 65 PUD sn AE secure sees 19 Lubrication oo tee 66 SUSPONSION semis 20 Replacing a headlight bulb 67 Adjusting the headlight beams 67 Pre operation checks 30 Fittings and fasteners 68 Pre operation check list 00 30 Battery rte gants diras tas 68 Replacing a fuse 69 Contents Troubleshooting ccccesseeereeeeeees 71 SIOrage ie 74 Specifications ccssceseeeeeeees 76 Consumer information 78 Identification number records 78 YAMAHA MOTOR CORPORATION U S A SNOWMOBILE LIMITED WARRANTY re 79 YAMAHA EXTENDED SERVICE N S enh ead tones 82 Location of the important labels ESU10213 Read and understand all of the labels on your vehicle They contain important information for safe and proper operat
30. WS00370 _ Engine oil is extremely hot immediately af ter the engine is turned off Coming into contact with or getting any engine oil on your clothes could result in burns ECS00480 NOTICE e Do not run the engine with too much or not enough oil in the oil tank Oil could spray out or the engine could be dam aged e Be sure to change the engine oil after the first 800 km 500 mi of operation and every 4000 km 2500 mi thereafter or at the start of a new season other wise the engine will wear quickly e The oil filter cartridge should be re placed every 20000 km 12000 mi of op eration To check the engine oil level 1 Place the snowmobile on a level surface and apply the parking brake 49 Periodic maintenance and adjustment 2 Start the engine warm it up for 10 15 minutes and then turn it off 1 TIP 1 e The engine can also be warmed up by driv ing the snowmobile for 10 15 minutes e After operating the snowmobile allow the engine to idle for at least 10 seconds before turning it off 2 3 Remove the shroud and the right side cover See page 44 for removal proce 1 Oil filler cap dures 2 Dipstick 4 Disconnect the oil level gauge coupler NOTICE Disconnect the oil level gauge coupler before removing the oil filler cap otherwise the cable could TIP The engine oil should be between the H and L level marks on the dipstick twist and break tecsoo52
31. YAMAHA OWNER S MANUAL a d this manual carefully operatin pra paces TDP FX10Y FX10RTRY FX10MTRY LIT 12628 02 77 8GL 28199 11 ESU10041 WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 AN Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold ESU10121 Congratulations on your purchase of a Yamaha snowmobile This model is the result of Yamaha s vast experience in the produc tion of fine sporting and touring snowmobiles It represents the high degree of craftsmanship and reliability that have made Yamaha a lead er in these fields This manual will give you an understanding of the operation inspection and basic mainte nance of this snowmobile If you have any questions concerning the operation or main tenance of your snowmobile please consult a Yamaha dealer Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your snowmobile and this manual If there is any question concerning this manual please consult a Yamaha dealer EWS00670 Please read this manual carefully before operating this snowmobile Do not attempt to operate this snowmobile u
32. about the indicator light Start ESU11310 Break in There is never a more important period in the life of your engine than the period between 0 and 500 km 300 mi For this reason you should read the following material carefully Since the engine is brand new do not put an excessive load on it for the first 500 km 300 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throttle operation or any condition that might result in engine overheating must be avoided Operating your snowmobile for the first time Start the engine and let it idle for 15 minutes 0 160 km 0 100 mi Avoid prolonged operation above 6000 r min 160 500 km 100 300 mi Avoid prolonged operation above 8000 r min 500 km 300 mi and beyond The snowmobile can now be operated nor mally ECS00340 NOTICE e After 800 km 500 mi of operation the engine oil must be changed and the oil filter cartridge replaced e If any engine trouble should occur dur ing the engine break in period immedi ately have a Yamaha dealer check the snowmobile ESU11333 Riding your snowmobile Getting to know your snowmobile EWS00211 To avoid severe injury or death e Keep both hands on the handlebar dur ing operation e Never put your feet outside the running boards Operation e Avoid higher speeds or more difficult maneuvers until you have become thor oughly famili
33. ack slippage It is also important to keep your weight on the uphill side at all times On climbs straight up the hill this can be accomplished by leaning forward and on steeper inclines standing on the running boards and leaning forward over the handlebar Also see Traversing a slope Slow down as you reach the crest of the hill and be prepared to react to obstacles sharp drops or other vehicles or people which may be on the other side If you are unable to con tinue up a hill do not spin the track Stop the engine and set the parking brake Then pull the rear of the snowmobile around to point the snowmobile back down the hill When the snowmobile is pointed downhill mount your snowmobile from the uphill side Restart the engine release the parking brake and de scend the hill Operation Riding downhill Ewso0240 Use extra caution when applying the brake during a descent Excessive braking will cause the drive track to lock causing a loss of control When riding downhill keep speed to a mini mum It is important to apply just enough throttle to keep the clutch engaged while de scending the hill This will allow you to use en gine compression to help slow the snowmobile and to keep the snowmobile from rolling freely down the hill Also apply the brake frequently with light pressure Traversing a slope EWS00251 Driving across the face of a slope side hilling can lead to overturn or
34. age or failure could result in loss of braking ability and snowmobile control which could cause an accident Check the drive track for deflection wear and damage Adjust or replace if necessary See the fol lowing section for more details Measuring the drive track deflection 1 Lay the snowmobile on its side 2 Measure the drive track deflection with a spring scale Pull at the center of the drive track with a force of 100 N 10 kgf 22 Ibf OV A Py ager pee 1 Spring scale TIP Measure the gap between the slide runner and the edge of the track window Measure both sides 63 Periodic maintenance and adjustment gt 1 Drive track deflection 1 Slide runner Standard drive track deflection Drive track Shifted to FX10 25 0 30 0 mm 0 98 1 18 in alignment right Shifted to left FX10MTR 30 0 35 0 mm 1 18 1 38 EET in nut FX10RTR 25 0 30 0 mm 0 98 1 18 RE in ing nut Turn out Turn in Turn in Turn out 3 If the deflection is incorrect adjust the drive track Adjusting the drive track 1 Liftthe rear of the snowmobile onto a suit able stand to raise the drive track off the ground 2 Loosen the rear axle nut 1 Left adjusting nut 2 Right adjusting nut 1 Rear axle nut 3 Start the engine and rotate the drive track one or two turns Stop the engine 4 Check the drive track alignment with the slide runners If the
35. aha motor com Y YAMAHA EXTENDED SERVICE A Air filter checking 47 Auxiliary DC jack FX10MTR 0a aaaaaaa 15 B Battery sc sieste Parsons hoc unie 68 Brake and parking brake ssec 59 Brake lever 15 Breaking initie 33 Cc Center shock absorber and rear torsion springs adjusting spring preload 24 Control rods adjusting FX10MTR 28 Coolant temperature warning indicator 13 Cooling system 54 D Drive chain housing 58 Drive guard 17 Drive track and slide runners n 63 Drive track high profile pattern 65 Drive track life maximizing 06 37 Driving sin tyne ei 38 E Engine oil and oil filter cartridge 49 Engine overheating prevention system 8 Engine stop switch 14 F Fittings and fasteners 68 Fiel ietekai nement ne 19 Fuel level warning indicator 12 Fuel meter and grip thumb warmer level indicatore et art terme gps 11 Fuse replacing 69 G General maintenance and lubrication Chantier ee ne nt 42 Grip thumb warmer adjustment switch 14 H Headlight beam switch 14 Headlight beams adjusting 67 Headlight bulb replacing 67 High beam indicator light 10 High altitude settings 49 l Identification numbers 78 L Location of the important labels 1 Index Low coolant
36. ake it to any authorized Yamaha snowmobile dealer within the continental United States Be sure to bring your warranty identification card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the owner of the dealer ship Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 Consumer information When contacting Yamaha Motor Corpora tion U S A be sure to include the model serial number names dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new snowmobile please advise us of your new address by sending a postcard listing your snowmobile model name engine serial number dealer number or dealers name as it is shown on your warranty registration identification your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A WARRANTY DEP
37. alignment is incorrect align the drive track by turning the left and right adjusting nuts 64 Periodic maintenance and adjustment Shifted to right Forward Gap Slide runner Drive track 5 Slide metal Shifted to left Pees 1 Forward Gap Slide runner Drive track Slide metal QE WIN 5 Adjust the drive track deflection to speci fication NOTICE The right and left ad justing nuts should be turned an equal amount tecsoos92 Less than specified More than specified Drive track deflection Left adjusting Turn in Turn out nut Right adjust ing nut Turn in Turn out 6 Recheck alignment and deflection If nec essary repeat steps 3 to 5 until the prop er adjustment is achieved 7 Tighten the rear axle nut Rear axle nut tightening torque 75 Nm 7 5 m kgf 54 ft Ibf Slide runners Check the slide runners for wear and dam age If the slide runners reach the wear limit they should be replaced 1 Slide runner 2 Wear limit height Slide runner wear limit height 10 5 mm 0 41 in ECS00350 NOTICE Ride on fresh snow frequently Operating on ice or hard packed snow will rapidly wear the slide runners ESU12180 High profile pattern drive track FX10MTR This snowmobile is originally equipped with a 51 mm 2 0 in high profile pattern drive track specifically for use in deep snow riding condi tions 65 Periodic maintenance and adjustment
38. ar is not covered under warranty such service is the customer s responsibility Abnormal wear is however covered for one 1 year from the date of purchase Your Yamaha snowmobile dealer possesses criteria as to what constitutes abnormal wear Will the warranty be void or canceled if do not operate or maintain my new Yamaha exactly as specified in the Owner s Manual No The warranty on a new Yamaha cannot be voided or canceled However if a particular failure is caused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty Q What responsibility does my dealer have under this warranty A Each Yamaha snowmobile dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date 3 In addition each Yamaha snowmobile dealer is held responsible for his setup service and warranty repair work Q Whom should contact if have further questions about this warranty A Your Yamaha snowmobile dealer has the informa tion and experience necessary to answer almost any questions about this warranty If the dealer is not able to do so he is expected to contact Yamaha Motor Corporation U S A for clarification or assistance CUSTOMER SERVICE If your machine requires warranty service you must t
39. ar with your snowmobile and all of its controls A snowmobile is a rider active vehicle and your riding position and your balance are the two basic factors of maneuvering your snow mobile Riding your snowmobile requires skills ac quired through practice over a period of time Take the time to learn the basic techniques well before attempting more difficult maneu vers Riding your new snowmobile can be a very enjoyable activity providing you with hours of pleasure However it is essential to familiar ize yourself with the operation of the snowmo bile to achieve the skill necessary to enjoy riding safely Before operating the snowmo bile read this Owners Manual completely and understand the operation of the controls Pay particular attention to the safety informa tion on page 3 Please read all warning and notice labels on your snowmobile Also read the Snowmobil ers Safety Handbook that is supplied with your snowmobile Learning to ride your snowmobile Before you ride always perform the pre oper ation checks listed on page 30 The short time spent checking the condition of the snowmo bile will be rewarded with added safety and a more reliable snowmobile Always wear the proper clothing for both warmth and to help protect you from injury if an accident occurs Become familiar with operating your snowmo bile at low speeds even if you are an experi enced rider Do not attempt to operate at maximum performance until you
40. as possible NOTICE Do not continue to operate the engine longer than necessary if there is an error code to avoid possible engine damage ECS00820 13 Control functions 1 Warning light A 2 Self diagnosis warning indicator 3 3 Two digit error code ESU10531 Engine stop switch x The engine stop switch is used to stop the en gine in an emergency Simply push the stop switch to stop the engine To start the engine pull the stop switch and proceed with starting the engine See page 32 for engine starting procedures 1 Engine stop switch i During the first few rides practice using the stop switch so that you can react quickly in an emergency ESU10661 Headlight beam switch LIGHTS Push the headlight beam switch to change the headlight to high beam HI or to low beam LO 14 1 Headlight beam switch LIGHTS 2 High beam HI 3 Low beam LO ESU10674 Grip thumb warmer adjustment switch The grip thumb warmer adjustment switch controls the electrically heated handlebar grips and throttle lever 1 Grip thumb warmer adjustment switch To raise the temperature To raise the grip warmer temperature press the 8 side of the switch To raise the thumb warmer temperature press the RS side of the switch To lower the temperature Continue to press the switch until the temper ature level returns to the minimum level and then rai
41. cated under the shroud Use the storage pouch to store the tool kit spare parts such as the V belt or oth er small items To install the drive guard 1 Insert the projections on the drive guar front holder into the slots in the front of the drive guard 18 1 Storage pouch To remove the storage pouch Unhook the swivel hook from the storage pouch bracket and then pull out the storage pouch as shown 1 Swivel hook 2 Storage pouch bracket To install the storage pouch Place the storage pouch in the original posi tion and then hook the swivel hook onto the bracket Control functions TIP When installing the storage pouch make sure that the swivel hook is securely hooked onto the bracket Storing the spare V belt Keep a spare V belt for emergency use by storing it in the storage pouch TIP When storing a spare V belt in the storage pouch be sure to secure it with the hook and loop fastener 1 Hook and loop fastener ESU10601 Fuel Make sure there is sufficient gasoline in the tank EWS00071 Gasoline and gasoline vapors are ex tremely flammable To avoid fires and ex plosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the engine and be sure that nobody is on the snowmo bile Never refuel while smoking or while in the vicinity of sparks open flames or other sources of ignition such as the
42. ce turn the adjusting knob in direction a To de crease the compression damping force turn the adjusting knob in direction b 1 Compression damping force adjusting knob Compression damping setting Minimum soft 12 click s in direction b Standard 6 click s in direction b Maximum hard 2 click s in direction b With the adjusting knob fully turned in direction a Rebound damping force The rebound damping force of each shock absorber can be adjusted by turning its re bound damping force adjusting knob 24 To increase the rebound damping force turn the adjusting knob in direction a To de crease the rebound damping force turn the adjusting knob in direction b Y 1 Rebound damping force adjusting knob Rebound damping setting Minimum soft 20 click s in direction b Standard 11 click s in direction b Maximum hard 3 click s in direction b With the adjusting knob fully turned in direction a TIP The damping forces will not decrease past the minimum levels even if the adjusting knobs are turned out more than the minimum set tings ESU13132 Adjusting the spring preload of the center shock absorber and the rear torsion springs The spring preload can be adjusted by turning the adjusting nut on the center shock absorb er and the adjusters on the rear torsion springs Adjust the spring preload as follows Center shock absorber 1 S
43. ce braking abil ity While using your snowmobile e This snowmobile was not manufactured for use on public streets roads or highways Such use is prohibited by law and you could collide with another vehicle e This snowmobile is designed to carry the OPERATOR ONLY Passengers are pro hibited Carrying a passenger can cause loss of control e Be careful where you ride There may be obstacles hidden beneath the snow Stay on established trails to minimize your expo sure to hazards Ride slowly and cautiously when you ride off of established trails Hit ting a rock or stump or running into wires could cause an accident and injury e This snowmobile is not designed for use on surfaces other than snow or ice Use on dirt sand grass rocks or bare pavement may cause loss of control and may damage the snowmobile e Always ride with other snowmobilers when going on a ride You may need help if you run out of fuel have an accident or damage your snowmobile Safety information e Many surfaces such as ice and hardpacked snow require much longer stopping distanc es Be alert plan ahead and begin deceler ating early The best braking method on most surfaces is to release the throttle and apply the brake gently not suddenly Avoid carbon monoxide poisoning All engine exhaust contains carbon monox ide a deadly gas Breathing carbon monoxide can cause headaches dizziness drowsiness nausea confusion and eventua
44. ch as studs cleats etc may cause further track damage or failure EWS00280 Drive track damage or failure could result in loss of braking ability and snowmobile control which could cause an accident e Always check the drive track for damage or maladjustment before operating the snowmobile e Do not operate the snowmobile if you find damage to the drive track ECS00350 NOTICE Ride on fresh snow frequently Operating on ice or hard packed snow will rapidly wear the slide runners ESU11350 Maximizing drive track life Recommendations Track tension During initial break in the new drive track will tend to stretch quickly as the track settles Be sure to correct the track tension and align ment frequently See page 63 for adjustment procedures A loose track can slip ratchet derail or catch on suspension parts causing severe damage Do not overtighten the drive track otherwise it may increase the friction between the track and the slide runners re sulting in the rapid wear of both components Also this may put an excessive load on the suspension components resulting in compo nent failure Marginal snow The drive track and the slide runners are lubri cated and cooled by snow and water To pre vent the drive track and slide runners from overheating avoid sustained high speed us age in areas such as icy trails frozen lakes and rivers that have minimal snow coverage An overheated track will be weakened int
45. commended brake fluid to specified level e Check hydraulic system for leakage e Check that there is no snow under the air filter ele Air filter ment e If necessary brush off the snow Tool kit and recommended equipment e Check for proper placement e Make sure that the shroud and covers are securely Shroud and covers fastened e Check for wear and damage Skis and ski runners e If necessary have Yamaha dealer replace skis or ski runners 30 Pre operation checks ITEM CHECKS e Check for deflection wear and damage e If necessary have Yamaha dealer replace track 63 Drive track e Check for wear and damage Slide runners e If necessary have Yamaha dealer replace slide 63 runners Steering e Check for excessive free play 62 e Check for damage e Replace if necessary se Strap FX10MTR Lights signals and switch e Check operation 14 14 67 67 es e Correct if necessary ARE e Make sure that operation is smooth and spring back to its home position when released e Check the T O R S for proper operation e If system is defective have Yamaha dealer check 46 vehicle Throttle lever 8 Throttle override system T O R S 31 Operation ESU13210 TIP This model is equipped with an engine oil pressure switch to stop the engine in case an engine oil pressure drop is detected To start the engine after this system has stopped the e
46. djuster in di rection a To decrease the spring preload and thereby soften the suspension turn the adjuster in direction b Spring preload setting Minimum soft S Standard M Maximum hard H 25 Control functions ESU12754 Adjusting the damping forces of the center shock absorber and the rear shock absorber ECS00880 NOTICE e Do not continue to turn the adjuster in direction a after it stops The shock ab sorber could be damaged and damping force adjustments will not be able to be made e Do not turn the adjuster in direction b beyond the adjustable range Even if the adjuster is continually turned beyond the adjustable range there will be no change in the damping force e Be sure to stop the adjuster at a position where there is a click FX10 The compression damping force can be ad justed by turning the adjusting screw To increase the compression damping force turn the adjusting screw in direction a To decrease the compression damping force turn the adjusting screw in direction b 1 Compression damping force adjusting screw 26 Compression damping force setting Minimum soft 12 click s in direction b Standard 6 click s in direction b Maximum hard 2 click s in direction b With the adjusting screw fully turned in direction a FX10MTR The compression damping force can be ad justed by turning the adjusting knob To increase
47. djusting 46 Throttle lever 8 Throttle override system T O R S 5 8 Throttle override system T O R S CHECKING 3 Estienne eitste 46 Index WOOK EE RSR Sn enr an 44 Transporting osiin iiai 39 Troubleshooting 71 Vv Valve clearance 49 YAMAHA YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2008 05 1 7x2 CR PRINTED ON RECYCLED PAPER
48. e Check bearing assemblies for A looseness Steering bearings e Lubricate with specified grease Skis and front e Lubricate with specified 66 shock absorbers grease Suspension compo Lubricate with specified 66 nent grease e Make sure that all nuts bolts Fittings and fasten and screws are properly tight ers ened 68 e Tighten if necessary A e Check condition Battery e Charge if necessary 6 68 TIP Brake system e After disassembling the master cylinder or caliper cylinder always change the brake fluid Regularly check the brake fluid level and add fluid if necessary e Replace the oil seals of the master cylinder and caliper cylinder every two years e Replace the brake hose every four years or if cracked or damaged 43 Periodic maintenance and adjustment ESU13001 Tool kit The service information included in this man ual and the tools provided in the owner s tool kit are intended to assist you in the perfor mance of preventive maintenance and minor repairs However additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly 1 Tool kit ECS00780 NOTICE Before starting the engine make sure that the tool kit is securely fastened and that the storage pouch zipper is completely closed TIP If you do not have a torque wrench available during a service operation requiring one take your snowmobile to a Yamaha dealer to ch
49. e When connecting the jumper cables do not contact the jumper cables to each other or to the frame or any metal part of the snowmobile This can cause electri cal system damage or A FIRE HAZARD 1 Apply the parking brake and turn the main switch to the off position 2 Remove the shroud and the right side cover See page 44 for removal proce dures 71 Troubleshooting 3 Connect the red jumper cable to the positive terminal of the discharged battery 4 Connect the other end of the red jumper cable to the positive terminal of the booster battery 5 Connect the black jumper cable to the negative terminal of the booster bat tery 6 Connect the other end of the black jumper cable to the negative terminal of the discharged battery NOTICE Do not reverse the connections Make sure that all connections are secure and correct before attempting to start the engine Any wrong connection could damage the electrical system ECS00671 7 Start the engine 8 Disconnect the black jumper cable from the negative terminal of the dis charged battery 9 Disconnect the black jumper cable from the negative terminal of the bat tery used to jump start the engine 10 Disconnect the red jumper cable from the positive terminal of the battery used to jump start the engine 11 Disconnect the red jumper cable from the positive term
50. e corrosive salts and acids that can accumulate Use Yamaha Mud Grease and Engine Cleaner or an equivalent product to loosen mud grease and grime Wash with mild soap then rinse and dry com pletely ECS00870 NOTICE e Improper cleaning can damage plastic parts such as shroud covers wind shields headlight lenses meter lenses etc Use only a soft clean cloth or sponge with mild detergent and water to clean plastic e Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gaso line rust removers or inhibitors brake fluid antifreeze or electrolyte e Do not use high pressure washers or steam jet cleaners since they cause wa ter seepage and deterioration in the fol lowing areas seals of the slide rail suspension front suspension and brakes electric components couplers connectors instruments switches and lights breather hoses and vents e For snowmobiles equipped with a wind shield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning com pounds for plastic may leave scratches on the windshield Test the product on a small hidden part of the windshield to make sure that it does not leave any 74 marks If the windshield is scratched use a quality plastic polishing com pound after washing Lubrication Lubricate
51. e protectants to the exterior of the en gine drive track and to other metal plastic and rubber parts Battery Remove the battery from the snowmobile Store it in a cool dry place that is above 0 C 32 F but less than 30 C 90 F Check the condition of the battery once a month and charge it as necessary NOTICE Always keep the battery charged Storing a dis charged battery can cause permanent bat tery damage tecs00691 Drive track Loosen the drive track and block up the chas sis so that the track is suspended above the ground V belt Remove the V belt and store separately Storage Store the snowmobile in a dry well ventilated place out of direct sunlight Put a fabric cover over the snowmobile preferably one that is designed for it Do not use a plastic or vinyl cover condensation could be trapped un derneath which could increase the chances of rusting Returning to service after storage When returning your snowmobile to service install the V belt and battery and adjust the drive track Remove the spark plugs and clean or replace them if necessary Perform all other pre oper ation and seasonal maintenance checks list ed in the periodic maintenance chart TIP Before installing the battery have a Yamaha dealer inspect and fully charge it Storage For peak performance it is recommended that you have your snowmobile checked and tuned by a Yamaha dealer The dealer has the experience and
52. e rail suspension NO U1 B W D k O Description eus Fa ce DNUASLPM NODAWON gt Brake lever Parking brake lever Grip thumb warmer adjustment switch Headlight beam switch Engine stop switch Throttle lever Main switch Shift lever Auxiliary DC jack FX10MTR RESET button SELECT button Fuel level warning indicator Oil level warning indicator 14 Coolant temperature warning indicator 15 Self diagnosis warning indicator 16 Speedometer 17 Odometer tripmeter engine speed meter 18 Fuel meter and grip thumb warmer level in dicator 19 Fuel meter indicator 20 High beam indicator light 21 Low coolant temperature indicator light 22 Warning light 23 Grip warmer indicator 24 Thumb warmer indicator Description TIP e The snowmobile you have purchased may differ slightly from those shown in the figures of this manual e Design and specifications are subjected to change without notice Control functions ESU10292 Main switch The main switch controls the ignition and lighting systems The various positions are described below 1 Off 2 On 3 Start Off The ignition circuit is switched off The key can be removed only in this position On The ignition circuit is switched on Start The starting circuit is switched on The starter motor crank
53. e shift lever is in reverse 2 Release the parking brake by moving the parking brake lever to the right Operation 3 Press the throttle lever slowly to move the ESUi1430 snowmobile Transporting 4 Turn the handlebar in the desired direc When transporting your snowmobile on a trail tion er or in a truck observe the following recom 5 Squeeze the brake lever to stop the endations to help protect it from damage snowmobile e If transporting the snowmobile in an open 6 Apply the parking brake by moving the trailer or truck put a tight fitting cover on the parking brake lever to the left snowmobile A cover specifically designed ESU11411 for your snowmobile is best This will help Stopping the engine keep foreign objects out of the cooling e Turn the main switch to the off position to vents and also help protect the snowmo stop the engine bile against damage from debris on the road e If transporting the snowmobile in an open trailer or truck in areas where road salt is used coat metal suspension surfaces light ly with oil or another protectant This will help protect against corrosion Be sure to clean the snowmobile when you get to your gt 1 destination to remove any corrosive salts 1 Off e Push down the engine stop switch to stop the engine in an emergency 39 Periodic maintenance and adjustment ESU11451 Periodic inspection adjustment and lubrication will keep your snowmobile in the sa
54. eck the torque settings and adjust them if necessary ESU12782 Removing and installing the shroud and covers EWS00091 Be sure shroud and covers are secured before operation A loose shroud or cover could move and cause loss of control 44 Shroud To remove the shroud Loosen the fasteners and then slide the shroud forward 1 Shroud To install the shroud Hook the end of the shroud onto the front cov er insert the projections on the shroud into the slots in the headlight unit stay and then tighten the fasteners Periodic maintenance and adjustment Left and right side covers To remove a side cover 1 Remove the shroud See above for re moval procedures 2 Loosen the fasteners and then remove the side cover as shown ZS AOL 1 Left side cover 2 Fastener To install a side cover 1 Insert the projection on the rear of the side cover into the slot in the fuel tank side cover and insert the projections on the front of the side cover into the slots in the lower cover K 1 Left side cover 2 Tighten the fasteners 3 Install the shroud ECS00371 NOTICE e Make sure that all cables leads etc are routed properly before installing the shroud and covers e When installing the shroud and covers be sure to tighten the fasteners secure ly ESU11782 Checking the spark plugs The spark plug is an important engine compo nent and is easy to inspect
55. eeeeseeeesteeeeeeeeeteaes 33 Riding your snowmobile 33 Description A 5 Maximizing drive track life 37 Strap FX1OMTR cceeseceeees 37 Control functions ccccecececcccecececececs 8 Driving ENAA EEEE get ead nu Su etre sae asst 38 Main SWitCh c ceccecsessesseseeseseeeeeeee 8 Stopping the engine 0 39 Throttle lever sinus 8 Transporting rome 39 Engine overheating prevention NAS LOL 8 Periodic maintenance and Throttle override system adjustment RENAE TET TT ATT 40 TOR Si ete Re 8 Periodic maintenance chart for Speedometer unit 0 0 0 9 the emission control system 40 High beam indicator light 10 General maintenance and Low coolant temperature indicator lubrication Chart c 0cc0eeee 42 WOME ENE RE RE 11 MOON Kit are mister net aS 44 Fuel meter and grip thumb Removing and installing the warmer level indicator 11 shroud and covers sess 44 Fuel level warning indicator 12 Checking the spark plugs 45 Oil level warning indicator 12 Adjusting the throttle cable free Coolant temperature warning play PEAPAELA ED PTE ME PTE PRESSE 46 indicator nude es 13 Checking the throttle override Self diagnosis device 13 system T O R S ss 46 Engine stop SWItCN see 14 Checking the air filter A7 Headlight beam switch High altitude settings nes tle caterer 49 HIGHT LETTRES 14
56. equipment The air pressure of the shock absorbers can be adjusted using the shock absorber pump included with your snowmobile 1 Shock absorber pump To adjust the air pressure EWS00621 Support the snowmobile securely on a suitable stand before adjusting the shock absorbers Otherwise the snowmobile could fall and cause injury ECS00710 NOTICE Make sure that there is no load on the shock absorbers and that they are fully ex tended before making any air pressure ad justments 1 Place the snowmobile on a level surface and apply the parking brake 2 Lift the front of the snowmobile onto a suitable stand to raise the skis off the ground 3 Remove the air valve cap from the shock absorber 1 Air valve cap 4 Install the hose connector of the shock absorber pump onto the air valve of the shock absorber and tighten it approxi mately six turns until the pressure regis ters on the pump gauge NOTICE Do not overtighten the connector onto the air valve as this will damage the connector seal cs00721 1 Hose connector TIP If the shock absorber has no air pressure the gauge reading will be zero 5 To increase the air pressure operate the pump a few times The pressure should increase slowly If the pressure increases rapidly check to make sure that the pump is properly connected and tight ened onto the air valve To decrease the air pressure push the black bleed valve button NOTICE
57. er nally which may cause failure or damage Off trail riding Avoid off trail riding until there is sufficient snow coverage It generally takes several feet of snow to provide a good overall base to properly cover debris such as rocks logs Operation etc If snow coverage is not sufficient stay on trails to avoid impact damage to the drive track Studded track In general track life will be shortened when studs are installed Drilling stud holes into the drive track will cut the internal fibers which weakens the track Avoid spinning the drive track Studs may catch on an object and pull out of the track leaving tears and damage around the already weakened area To mini mize possible damage consult your stud manufacturer for installation and stud pattern recommendations Yamaha does not recommend track stud ding ESU11360 Strap FX10MTR The strap should be used only by experienced operators to assist them when traverse side hill riding 1 Strap EWS00290 Improper use of the strap on the handlebar can result in severe injury or death e Use the strap only as an operator grip point when needed to shift weight uphill to maintain balance during traverse side hill riding Only experienced oper ators should traverse slopes steep enough to require strap use 37 Operation e Keep the right hand on the right handle bar grip for steering and grip the strap with the left hand to shift weight uphi
58. fest and most efficient condition possible Safety is an obligation of the vehicle owner operator The most important points of vehicle inspection adjustment and lubrication are explained on the following pages EWS00341 Failure to properly maintain the snowmobile or performing maintenance activities incor rectly may increase your risk of injury or death during service or while using the snow mobile If you are not familiar with snowmobile service have a Yamaha dealer perform service EWS00700 Turn off the engine when performing maintenance unless otherwise specified e Arunning engine has moving parts that can catch on body parts or clothing and elec trical parts that can cause shocks or fires e Running the engine while servicing can lead to eye injury burns fire or carbon mon oxide poisoning possibly leading to death See page 3 for more information about carbon monoxide Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable Proper periodic maintenance of your snowmobile is important in order to enjoy long pleasur able use Especially important are the maintenance services related to emission control These controls not only function to ensure cleaner air but are also vital to proper engine operation and maximum performance In the following periodic maintenance charts the services related to emission cont
59. free from defects in materials and workmanship which would cause it not to meet these standards within the period listed immediately below Failures other than those resulting from defects in material or workmanship which arise solely as a result of owner abuse and or lack of proper mainte nance are not covered by this warranty All Models Thirty 30 months from the original purchase date 79 Consumer information YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WAR RANTIES OF MERCHANTABILITY AND FIT NESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIM ITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPO RATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE SOME STATES DO NOT AL LOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAM AGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LE GAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE SPECIAL EARLY SEASON WARRANTY EX TENSION A special warranty extension is available for all new Yamaha snowmobiles purchased between June 1 and December 1 All new Yamaha snowmobiles purchased between June
60. glass is oil stained thor oughly clean it with a cloth moistened with alcohol or lacquer thinner tecsov21 Do not touch the glass part of the bulb Bulb type Halogen bulb Install the bulb holder cover and then connect the headlight coupler Install the shroud 861 justing the headlight beams Remove the shroud See page 44 for re moval procedures Turn the headlight beam adjusting screw in or out to adjust the headlight beams To lower the headlight beams turn the headlight beam adjusting screw in direc tion a To raise the headlight beams turn the headlight beam adjusting screw in direction b 67 Periodic maintenance and adjustment 1 Headlight beam adjusting screw 3 Install the shroud ESU12290 Fittings and fasteners Check the tightness of the fittings and fasten ers Tighten in proper sequence and torque if nec essary ESU12303 Battery This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electrolyte or to add distilled water However the battery lead connections need to be checked and if necessary tight ened EWS00540 Battery electrolyte is poisonous and dan gerous It contains sulfuric acid and can cause severe burns Avoid contact with skin eyes or clothing ANTIDOTE e EXTERNAL Flush with water e INTERNAL Drink large quantities of wa ter or milk Follow with milk of magne sia beaten egg or vegetable oil
61. he coolant level is below the LOW mark add coolant until it reaches the FULL mark See the following section Replen ishing the coolant for more details NOTICE Hard water or salt water is harmful to the engine parts You may use boiled or distilled water if soft wa ter is not available Tap water can be used temporarily in an emergency ECS00491 1 FULL mark 2 LOW mark Periodic maintenance and adjustment Bleeding the cooling system The cooling system must be bled if the cool ant reservoir becomes empty if air can be seen in the cooling system or if there is a cooling system leak Consult a Yamaha deal er ECS00500 NOTICE Operating the engine with an improperly bled cooling system can cause overheat ing and severe engine damage Replenishing the coolant 1 Remove the shroud See page 44 for re moval procedures 2 Remove the coolant reservoir cap and add coolant until it reaches the FULL mark 1 FULL mark Recommended antifreeze High quality ethylene glycol antifreeze containing corrosion inhibitors Antifreeze and water mixing ratio 3 2 Total amount FX10 3 40 L 3 59 US qt 2 99 Imp qt FX10MTR 4 70 L 4 97 US at 4 14 Imp qt FX10RTR 3 40 L 3 59 US qt 2 99 Imp qt 3 Start the engine and add coolant until the coolant level stabilizes and then stop the engine 4 Fill
62. he handlebar end This will help prevent brake lever damage when the snowmobile is placed on its side for service Test the brake at a low speed when starting out to make sure that it is working properly If the brake does not provide proper braking performance inspect the brake for wear or brake fluid leakage See the following section for more details Checking the brake pads Check the brake pads for wear according to the following procedure 1 Remove the shroud and the right side cover See page 44 for removal proce dures 2 Check the brake pads for wear If the brake pads reach the wear limit ask a Yamaha dealer to replace them 1 Brake pad wear indicator 2 Brake pad wear limit Brake pad wear limit 4 7 mm 0 19 in 3 Install the right side cover and the shroud Checking the parking brake pads Check the parking brake pads for wear ac cording to the following procedure 60 1 Remove the shroud and the right side cover See page 44 for removal proce dures 2 Check the parking brake pads for wear by measuring the thickness of the pads If the parking brake pads reach the wear limit ask a Yamaha dealer to replace TE i HT 1 Parking brake pad wear limit Parking brake pad wear limit 1 2 mm 0 047 in 3 Install the right side cover and the shroud To adjust the parking brake As the parking brake pads wear adjustment may be necessary to ens
63. inal of the discharged battery 12 Install the right side cover and the shroud 72 Electric starter does not operate or operates slowly 1 Engine stop switch is pushed in Pull it out 2 Faulty wire connections Check connec tions or ask a Yamaha dealer to inspect 3 Discharged battery Charge battery or see Discharged battery above 4 Seized engine Seizure is caused by poor lubrication inadequate fuel or an air leak Ask a Yamaha dealer to inspect Engine power is low 1 Low coolant temperature indicator light is flashing Warm the engine up 2 Faulty spark plugs Clean or replace the spark plugs 3 Improper fuel flow See Fuel system above 4 Incorrect V belt clutch settings for altitude or conditions Ask a Yamaha dealer to in spect Engine constantly backfires or mis fires 1 Faulty spark plugs Replace the spark plugs 2 Clogged fuel system See Fuel system above 3 Malfunctioning T O R S See Electrical system above Engine overheats 1 Insufficient coolant Add coolant 2 Air in cooling system Bleed the cooling system or ask a Yamaha dealer to in spect 3 Leaking coolant Ask a Yamaha dealer to inspect Snowmobile does not move 1 Malfunctioning V belt clutch Ask a Yamaha dealer to inspect 2 Drive track does not move Foreign ob ject is caught in the drive track or slide runners have melted to the slide metal due to lack of lubrication 3 Tight
64. ion of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha deal er A WARNING SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING Read the Owner s Manual and all labels before operating this vehicle This vehicle is a high performance machine It should be operated by an experienced operator Check throttle brake and steering for proper operation before starting engine Set parking brake before attempting t0 start engine Never sun this vehicle with the parking brake applied jed To stop engine in an emergency push the engine stop switch down Do not operate engine without drive belt or drive guard Make sure the fuel tank cap is closed securely after refueling Do not operate this vehicle on public roads You could collide with another vehicle This vehicle is designed for operator only no passengers Check lever position Forward or Reverse before moving Wear an approved helmet eye protection and adequate clothing for snowmobiling A AVERTISSEMENT AFIN D VITER TOUT RISQUE DE BLESSURE S RIEUSE OU MEME MORTELLE VEUILLEZ SUIVRE LES RECOMMANDATIONS SUIVANTES Avant d utiliser ce v hicule lire le manuel du propri taire et toutes les tiquettes Ce v hicule est une machine haute performance Elle doit tre conduite par un conducteur exp riment Pr Avant de d mar
65. it the engine speed to less than the clutch engagement speed if the throt tle valves fail to return to the idle position when the throttle lever is released See page 76 for the clutch engagement speed Idling starting Running Trouble Throttle switch Throttle position Closed Open sensor Off Off T O R S Engine will oper ate Idling starting 1 Throttle position sensor throttle valve closed position 2 Throttle switch off 3 Throttle cable Running aoe a LISE a 5 a 1 Throttle position sensor throttle valve open position 2 Throttle switch on Control functions Trouble 1 Throttle position sensor throttle valve open position 2 Throttle switch off TIP e f the T O R S is activated the warning light and self diagnosis warning indicator will flash and the two digit code 84 will flash in the meter display e The T O R S monitors the condition of the throttle position sensor speedometer as sembly and speed sensor and will operate if any of the monitored items is disconnect ed or is malfunctioning N LA 1 Warning light A 2 Self diagnosis warning indicator 3 3 Two digit code 84 ESU12720 Speedometer unit The speedometer unit is
66. ling system e Check coolant level e Air bleed the cooling system if necessary Primary and sec ondary clutches e Check engagement and shift speed e Adjust if necessary Whenever operating ele vation is changed e Inspect sheaves for wear and damage e Inspect weights rollers and bushings for wear for primary e Inspect ramp shoes bushings for wear for secondary e Replace if necessary e Lubricate with specified grease Drive chain e Check chain slack e Adjust if necessary Initial at 500 km 300 mi and every 800 km 500 mi the reafter Drive chain oil e Check oil level e Change Brake and parking brake e Adjust free play and or replace pads if necessary e Change brake fluid See TIP fo llowing this chart Control cables e Make sure that operation is smooth e Lubricate if necessary Disc brake installa tion e Check for slight free play e Lubricate shaft with specified grease as required Every 1600 km 1000 mi Slide runners e Check for wear and damage e Replace if necessary 42 Skis and ski run ners e Check for wear and damage e Replace if necessary Periodic maintenance and adjustment INITIAL EVERY ITEM REMARKS 1month PAGE ai 4000 km 40 hr 2500 mi 200 hr p e Check toe out Steering system e Adjust if necessary Pe
67. ll for balance during traverse riding e Ride cautiously while using the strap Do not accelerate or decelerate abruptly while holding onto the strap e Do not use the strap to lift the snowmo bile e Donot use the strap as a mounting point for cargo or accessories ESU13220 Driving EWS00300 Be sure to read the SAFETY INFORMA TION section on page 3 and the Riding your snowmobile section on page 33 carefully before operating the snowmo bile TIP Make sure that the engine is warmed up enough before riding EWS00310 e Make sure that the throttle lever is fully released and the snowmobile is at a full stop before shifting e Be sure to slide the shift lever to FWD or REV until it stops completely and only while the engine is idling e Make sure that the area behind the snowmobile is clear before reversing Watch behind e Reduce speed and avoid sharp turning when operating the snowmobile in re verse 1 To select the desired operating position pull the shift lever out slide it to FWD or to REV until it stops and then push it 38 back in NOTICE Do not shift from FWD to REV or from REV to FWD while the snowmobile is mov ing as the drive train could be dam aged ECS00811 1 Pull out 2 Slide to FWD forward 3 Push in 1 Pull out 2 Slide to REV reverse 3 Push in TIP The reverse buzzer beeps while th
68. lly death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and be unable to save yourself Also deadly lev els of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symptoms of carbon monoxide poisoning leave the area immedi ately get fresh air and SEEK MEDICAL TREATMENT e Do not run the engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rapidly reach dangerous levels e Do not run the engine in poorly ventilated or partially enclosed areas such as barns ga rages or carports e Do not run the engine outdoors where en gine exhaust can be drawn into a building through openings such as windows and doors Genuine Yamaha Accessories Choosing accessories for your snowmobile is an important decision Genuine Yamaha Ac cessories which are available only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your snowmobile Many companies with no con nection to Yamaha manufacture parts and ac 4 cessories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies produce Therefore Yamaha can neither endorse nor recommend the
69. loss of control if proper techniques are not used Follow these instructions to reduce your risk of an accident Do not try steeper or more difficult inclines until you have de veloped your skill on gentle slopes Traversing a slope requires you to properly position your weight to maintain proper bal ance As you travel across the slope lean your body to position your weight towards the uphill side A recommended riding position is to kneel with the knee of your downhill leg on 35 Operation the seat and the foot of your uphill leg on the running board This position will make it easi er for you to shift your body weight as needed Ye a D 1 CS Snow and ice are slippery so be prepared for the possibility that your snowmobile could be gin to slip sideways on the slope If this hap pens steer in the direction of the slide if there are no obstacles in your path As you regain proper balance gradually steer again in the direction you wish to travel If your snowmobile starts to tip steer down the hill to regain balance WARNING If you are unable to maintain correct balance and your snowmobile is going to tip over dismount your snowmobile immediately on the uphill side to avoid being hit or caught under the snowmobile as it tips over Ewso0261 Ice or icy surface EWS00270 When you have to operate on ice or icy surfaces drive slowly and cautiously Avoid accelerating turning and braking rapidly
70. ly 18 Turn the engine off and then connect the oil level gauge coupler NOTICE If oil is leaking or the oil level warning indica tor comes on when the engine is run 1 Left lower cover ning immediately turn the engine off and have a Yamaha dealer check the snowmobile Continuing to operate the engine under such conditions could cause severe engine damage ECS00471 19 Install the bottom panel 53 Periodic maintenance and adjustment 1 Left lower cover 21 Install the drive guard the right side cov er the left side cover and the shroud ESU12825 Cooling system The coolant level should be checked before each ride In addition the cooling system must be bled at the intervals specified in the periodic maintenance and lubrication chart EWS00390 Do not remove the radiator cap when the engine is hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury When the engine has cooled place a thick rag or towel over the radiator cap and slowly rotate the cap counterclockwise to the detent This procedure allows any re sidual pressure to escape When the hiss ing sound has stopped press down on the cap while turning counterclockwise and remove it 54 1 Radiator cap To check the coolant level 1 Place the snowmobile on a level surface and apply the parking brake Check the coolant level in the coolant reservoir when the engine is cold If t
71. moving parts suspension linkage and pivot points Use the grease or lubricant specified in the MAINTENANCE section or Yamaha Lube Zall general purpose lubricant Proper lubrication fights corrosion while it re duces friction Fuel system Add Yamaha Fuel Stabilizer and Conditioner or an equivalent stabilizer to the fuel tank to help prevent fuel oxidation and gum and var nish deposits and to inhibit corrosion in the fuel system and injectors In areas where ox ygenated fuel gasohol is used consult a Yamaha dealer Engine Proper storage of the engine is essential to prevent costly rust and corrosion damage to internal engine components This is more im portant in areas where oxygenated fuel gas ohol is used because the alcohol content in the fuel increases the chance for water to en ter the engine Use Yamaha Stor Rite Engine Fogging Oil or an equivalent fogging oil to protect both the combustion chamber and crankshaft from corrosion An alternate meth od is to remove the intake silencer and squirt oil into the throttle bodies while the engine is running NOTICE Do not simply start the engine when in storage starting the en gine occasionally during the storage peri od can cause more harm than good Moisture and acids form during combus tion which can actually increase the chance for corrosion damage during the storage period tecsooss1 Surface protection Apply a coat of wax to painted surfaces Apply suitabl
72. ncur because your Yamaha needs cov ered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any war ranty repairs as well as covered repairs dur ing your entire Y E S plan period e Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha much more valuable 82 This excellent Y E S plan coverage is only avail able to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Lim ited Warranty expires See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha toll free at 1 866 937 3983 866 YES EXTD or visit our web site All you need to do is provide your vehicle s Primary ID number your Tunnel number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 937 3983 www yam
73. nd adjustment e Make sure that the throttle lever moves smoothly with the engine off before checking the T O R S e Make sure that the parking brake is ap plied e Do not rev the engine to the point that the clutch engages 1 Start the engine TIP Refer to the Starting the engine section on page 32 2 Hold the pivot point of the throttle lever away from the throttle switch by putting your thumb above and forefinger be low between the throttle lever pivot and the engine stop switch housing While holding the pivot point as described above press the throttle lever gradually 1 Throttle lever pivot 2 Engine stop switch housing 3 Throttle lever The T O R S will be activated and the engine speed will be limited to less than the clutch engagement speed See page 76 for the clutch engagement speed WARNING If the engine speed does not decrease to less than the clutch engagement speed stop the engine by turning the main switch to the off position and consult a Yamaha dealer Operating the snowmobile with a mal functioning T O R S could result in loss of control Ewsoose2 ESU12801 Checking the air filter Always check that there is no snow under the air filter element frame 1 Remove the shroud the left side cover and the right side cover See page 44 for removal procedures 47 Periodic maintenance and adjustment 2 Remove the headlight unit stay quick fas teners and disc
74. ngine be sure to place the snowmobile on a level surface and then turn the key in the main switch to the off position and then to the on position Failing to do so will prevent the engine from starting even though the engine will crank when turning the key to the start po sition If the engine does not start or if it stops again ask a Yamaha dealer to inspect the snowmobile ESU11302 Starting the engine Read the Owners Manual carefully to be come familiar with all controls If there is a control or function you do not understand ask your Yamaha dealer EWS00201 Failure to familiarize yourself with the con trols can lead to loss of control which could cause an accident or injury 1 Apply the parking brake 32 Be sure the engine stop switch is in the run position The starter motor cannot be operated when the engine stop switch is in the off position Turn the main switch to the start position and release it when the engine starts NOTICE Release the switch immedi ately after the engine starts If the en gine fails to start release the switch wait a few seconds then try again Each attempt should be as short as possible to preserve the battery Do not crank the engine more than 10 seconds on any one attempt tecs00331 Warm up the engine until it runs smooth ly Be sure the low coolant temperature indi cator light has gone out before operation See page 11 for detailed information
75. nowmobile may move unexpectedly when the engine is started which could cause an accident 1 Edge of the secondary sheave assembly 2 Spacer 3 V belt position adjusting bolt ECS00510 NOTICE As the V belt wears adjustment may be necessary To ensure proper clutch per formance the V belt position should be adjusted by adding a spacer on each ad justing bolt when the V belt position reaches 1 5 mm 0 06 in below the edge of the secondary sheave assembly Periodic maintenance and adjustment Have a Yamaha dealer make this adjust 5 Temporarily install the new V belt on the ment secondary sheave assembly only and then measure the V belt position Do not TIP force the V belt between the sheaves the Apply the parking brake before replacing the secondary sliding and fixed sheaves V belt must touch each other 1 Secondary fixed sheave Secondary sliding sheave Remove the shroud and the left side cov er and then remove the drive guard See pages 17 and 44 for removal proce dures Rotate the secondary sliding sheave clockwise and push it so that it separates from the secondary fixed sheave Pull the V belt up over the secondary A 1 Edge of the secondary sheave assembl fixed sheave 9 Y 2 2 V belt position Standard V belt position From 1 5 mm 0 06 in above the edge of the secondary sheave assembly to 0 5 mm 0 02 in below the edge 6 If the V
76. ntil you have attained adequate knowledge of its con trols and operating features Regular inspections and careful mainte nance along with good operating tech niques will help ensure that you safely enjoy the capabilities and reliability of this snowmobile Introduction FX10Y FX10RTRY FX10MTRY OWNER S MANUAL 2008 by Yamaha Motor Corporation U S A 1st Edition April 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 12628 02 77 Important manual information ESU10151 Particularly important information is distin guished in this manual by the following nota tions A This is the safety alert symbol It is used to alert you to potential personal injury haz ards Obey all safety messages that follow this symbol to avoid possible injury or death EWS00021 ae A WARNING indicates a hazardous situa tion which if not avoided could result in death or serious injury ECS00011 NOTICE A NOTICE indicates special precautions that must be taken to avoid damage to the snowmobile or other property TIP A TIP provides key information to make pro cedures easier or clearer Contents Location of the important labels 1 Operation AEN E ancseuuursauecsetruscnesewensuen 32 Starting the engine ee 32 Safety information 0 ceeeeee 3 Break in cccecese
77. nty shall include parts replaced due to normal wear or routine maintenance including oil spark plugs clutch drive belts slide runners and track THE CUSTOMER S RESPONSIBILITY under this warranty shall be to 1 Operate and maintain the snowmobile as specified in the appropriate Owner s Manual 2 Give notice to an authorized Yamaha snowmobile dealer of any and all apparent defects within ten 10 days after discovery and make the machine avail able at that time for inspection and repairs at such dealer s place of business You may locate your nearest authorized Yamaha dealer through your local telephone directory WARRANTY TRANSFER To transfer any remain ing warranty from the original purchaser to any subse quent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha snowmobile dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after ownership transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation USA also warrants to the ultimate purchaser and each subsequent purchaser of each 2006 and later model Yamaha snowmobile cov ered by this warranty that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is
78. o decrease the rebound damping force turn the adjusting dial in direction b U ENS PALAIS fai ait TO L g Seb VAE 1 Rebound damping force adjusting dial Rebound damping force setting center Minimum soft 20 click s in direction b Standard 11 click s in direction b Maximum hard 3 click s in direction b With the adjusting dial fully turned in di rection a 27 Control functions 1 Rebound damping force adjusting dial Rebound damping force setting rear Minimum soft 20 click s in direction b Standard 11 click s in direction b Maximum hard 3 click s in direction b With the adjusting dial fully turned in di rection a ESU13013 Adjusting the control rods FX10MTR EWS00770 The left and right adjusting nuts must be set to the same position Uneven settings can cause poor handling and loss of sta bility The weight transfer can be adjusted by turn ing the adjusting nuts on the control rods 1 Loosen the locknut while holding the ad justing nut 28 1 Locknut 2 Control rod adjusting nut 2 To increase weight transfer turn the ad justing nut in direction a and to de crease weight transfer turn it in direction b WARNING Never adjust the con trol rods beyond the maximum set ting indicated by red paint otherwise they could be damaged which could lead to an accident or injury tewsoo173 Control functi
79. onnect the air tempera ture sensor coupler 1 Quick fastener 2 Air temperature sensor coupler 3 Unhook the air filter case cover fasteners 1 Air filter case cover fastener 4 Lift the headlight unit and headlight unit stay and then slide the air filter case cov er toward the right side of the snowmobile and remove it 1 Air filter case cover 48 5 Lift up the air filter element frame and check the air filter element If there is any snow on the air filter element remove the element brush off the snow and then in stall the air filter element 6 Place the air filter element frame in the original position and then install the air filter case cover 7 Hook the fasteners onto the air filter case cover 8 Connect the air temperature sensor cou pler and install the headlight unit stay quick fasteners 9 Install the right side cover the left side cover and the shroud TIP After riding the snowmobile make sure that there is no snow under the air filter element frame Periodic maintenance and adjustment ESU11931 High altitude settings Operating at high altitude reduces the perfor mance of a gasoline engine about 3 for ev ery 305 m 1000 ft of elevation This is because there is less air as altitude increases Less air means less oxygen available for combustion Your snowmobile utilizes an electronic fuel in jection system that delivers the optimal air fu el ra
80. ons 1 Red paint area 2 Adjustable range 3 Standard position 3 Tighten the locknut while holding the ad justing nut in place Locknut tightening torque 25 Nm 2 5 m kgf 18 ft Ibf 29 Pre operation checks ESU11071 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual EWS00191 Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damage Do not operate the vehicle if you find any problem If a prob lem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer ESU11080 Pre operation check list CHECKS e Check fuel level e Refuel if necessary e Check fuel line for leakage e Check oil level in engine e If necessary add recommended oil to specified level e Check vehicle for oil leakage Engine oil e Check coolant level Coolant e Add if necessary e Check for wear and damage V belt e Replace if necessary e Make sure that drive guard is tightened securely Drive guard e Check the drive guard mounts for damage e Check operation e If soft or spongy have Yamaha dealer bleed hy draulic system e Check brake pads for wear e Replace if necessary e Check fluid level in master cylinder e If necessary add re
81. ouvrir 3 FX10RTR WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owners manual for instructions Le Do not incinerate puncture or open L AVERTISSEMENT amp A 1g Cette unit contient de l azote haute pression Voir le manuel d utilisateur pour les instructions Ne pas br ler ni perforer ni ouvrir Une mauvaise manipulation peut entra ner d explosion BEERAAAY CT RY IRUSRSEMET SBNMHVET DRRR E amp CHAT HEEN eRRADRA BIH DIELT EEL 4AA 22259 70 5 FX10MTR improper use of STRAP on the handiebar can result in SEVERE INJURY or DEATH Use strap only as an operator grip point to shift weight uphill to maintain balance during traverse sidehill riding Keep one hand on handlebar Do not change speed or direction abruptly Only experienced operators should traverse slopes steep enough to require strap use AVERTISSEMENT L utilisation incorrecte de la POIGN E SOUPLE du guidon peut causer des BLESSURES GRAVES voire MORTELLES S agripper la poign e seulement lors de la travers e lat rale de pentes pour garder l quilibre lorsque l on d place son poids du c t amont Garder une main sur le guidon viter toute acc l ration ou freinage brusques La travers e de pentes dont la raideur requiert l utilisation de la poign e est r serv e aux pilotes exp riment s 8GP 77761
82. pproach a curve slow down and be gin to turn the handlebar in the desired direc tion As you do so put your weight on the running board to the inside of the turn and lean your upper body into the turn This procedure should be practiced at low speeds many times in a large flat area with no obstacles Once you have learned this tech nique you should be able to perform it at high er speeds or in tighter curves Lean more as the turn gets sharper or is made at higher speeds Improper riding techniques such as abrupt throttle changes excessive braking incorrect body movements or too much speed for the sharpness of the turn may cause the snow mobile to tip If your snowmobile begins to tip while turning lean more into the turn to regain balance If necessary gradually let off on the throttle or steer to the outside of the turn Remember Avoid higher speeds until you are thoroughly familiar with the operation of your snowmo bile Riding uphill EWS00231 Operation on slopes can lead to loss of control if proper techniques are not used Follow these instructions to reduce your risk of an accident Do not try steeper or more difficult inclines until you have de veloped your skill on gentle slopes You should practice first on gentle slopes Try more difficult climbs only after you have de veloped your skill As you approach a hill ac celerate before you start the climb and then reduce the throttle to prevent tr
83. pring preload adjusting nut 2 Distance A 3 Locknut 1 Loosen the locknut 2 To increase the spring preload and there by harden the suspension turn the ad justing nut in direction a To decrease the spring preload and thereby soften the suspension turn the adjusting nut in di rection b TIP The spring preload setting is determined by measuring distance A shown in the illustra tion The longer distance A is the higher the spring preload the shorter distance A is the lower the spring preload Spring preload setting Minimum soft FX10 92 6 mm 3 65 in FX10RTR 74 4 mm 2 93 in FX10MTR 104 1 mm 4 10 in Standard FX10 101 6 mm 4 00 in FX10RTR 84 4 mm 3 32 in FX10MTR 122 1 mm 4 81 in Maximum hard FX10 108 6 mm 4 28 in FX10RTR 91 4 mm 3 60 in FX10MTR 131 1 mm 5 16 in Distance A changes 1 5 mm 0 06 in with each full turn of the adjusting nut Control functions 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten the locknut to the speci fied torque iecsoosso Tightening torque Locknut 42 Nm 4 2 m kgf 30 ft Ibf Rear torsion springs EWS00750 The left and right spring preloads must be adjusted to the same setting Uneven set tings can cause poor handling and loss of stability 1 Spring preload adjuster To increase the spring preload and thereby harden the suspension turn the a
84. pstick 6 Install the right side cover and the shroud To adjust the chain tension 1 Remove the shroud and the right side cover See page 44 for removal proce dures 2 Loosen the locknut 3 Turn the chain tension adjusting bolt clockwise until it is finger tight and then loosen it 1 4 turn 1 Dipstick 4 While holding the chain tension adjusting 4 Remove the dipstick and check that the bolt with a wrench tighten the locknut to oil level is within the range shown at the the specified torque bottom of the dipstick If the oil does not reach the bottom of the dipstick add suf pe torque ficient oil of the recommended type to 25 Nm 2 5 m kgf 18 ft lbf raise it to the correct level NOTICE Make sure that no foreign material en ters the drive chain housing tecso0ss1 1 Locknut 2 Chain tension adjusting bolt 1 Oil level range 5 Install the right side cover and the shroud ESU13230 Brake and parking brake EWS00440 e A soft spongy feeling in the brake lever indicates a failure in the brake system e Do not operate the snowmobile if you find any problems in the brake system You could lose braking ability which could lead to an accident Ask a Yamaha dealer to inspect and repair the brake Recommended drive chain oil system SAE 75W or 80W API GL 3 Gear oil e 59 Periodic maintenance and adjustment ECS00060 NOTICE Make sure that the brake lever end does not project out over t
85. r the handlebar end This will help prevent brake lever damage when the snowmobile is placed on its side for service The brake lever is equipped with a position adjuster To adjust the brake lever position 1 Loosen the locknut 2 While lightly pushing the brake lever in di rection a finger tighten the adjusting bolt to set the brake lever to the desired position 15 Control functions ESU13032 1 Shift lever a A The shift lever is used to put the snowmobile into forward or reverse Before shifting wait for the snowmobile to come to a complete stop with the engine idling Pull the shift lever out slide it to FWD or to REV until it stops and then push it back in 1 ZA 1 Locknut 2 Adjusting bolt 3 Tighten the locknut securely after adjust ZY ing the brake lever ay ESU10581 S D Parking brake lever lt When parking the snowmobile or starting the gt engine apply the parking brake by moving the parking brake lever to the left 1 Shift lever 1 Pull out ls Parking Drake lever 2 Slide to FWD forward To release the parking brake move the park 3 Push in ing brake lever to the right 16 a SS So 1 Pull out 2 Slide to REV reverse 3 Push in ECS00072 NOTICE Do not use the shift lever while the snow mobile is moving otherwise the drive train could be damaged ESU10722 Shroud and covers Securely fasten the shroud
86. rated Electrical system Ignition system T C I Spark plug Manufacturer NGK Model CR9E Gap 0 7 0 8 mm 0 028 0 031 in Battery Model YTX20L BS Voltage capacity 12 V 18 0 Ah Specifications Ten hour rate amperage 1 8A Bulb voltage wattage x quantity Headlight 12 V 60 55 W x 2 Headlight bulb type Halogen bulb Tail brake light LED Meter lighting LED High beam indicator light LED Warning light LED Low coolant temperature indicator light LED 77 Consumer information ESU12480 Identification number records Record the frame serial number engine serial number Primary ID and key identification number in the spaces provided for assistance when ordering spare parts from a Yamaha dealer Also record and keep the ID numbers in a separate place in case the snowmobile is sto len Frame serial number 1 Engine serial number The frame serial number is the seventeen digit number stamped on the frame of the snowmobile Key identification number The key identification number is stamped in the location as shown 1 Frame serial number 1 Key identification number Engine serial number Primary ID The engine serial number is stamped in the location as shown 78 ESU12500 Consumer information YAMAHA MOTOR CORPORATION U S A SNOWMOBILE LIMIT ED WARRANTY Yamaha Motor Corporation U S A hereby warrants that new Yamaha snowmobiles purchased from an autho
87. rer le moteur v rifier l op ration du frein de l acc l rateur et de la direction Le frein de s curit doit tre apiu lors du d marrage Ne pas rouler avec le frein de s curit actionn En cas d urgence utiliser l interrupteur d arr t du moteur Ne pas laisser tourner le moteur sans la courroie ou sans son garde S assurer que le bouchon du r servoir soit bien referm apr s le remplissage Afin d viter tout risque de collision ne pas rouler sur un chemin public Ce v hicule est con u pour un conducteur seul aucun passager V rifier la position du levier marche avant ou arri re avant d tre en marche Toujours porter un casque approuv et un habillement de motoneigiste Pr voir une protection pour les yeux 8GL 77761 E0 2 L WARNING DO NOT OPERATE ENGINE WITHOUT V BELT OR DRIVE GUARD AVERTISSEMENT NE PAS FAIRE FONCTIONNER LE MOTEUR SANS COURROIE EN V OU PROTECTEUR D EMBRAY AGE YAMAHA 880 7776200 Location of the important labels 3 FX10 FX10MTR This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open AVERTISSEMENT Cette unit contient de l azote haute pression Une mauvaise manipulation peut entra ner d explosion e Voir le manuel d utilisateur pour les instructions e Ne pas br ler ni perforer ni
88. rol are grouped separately These services require specialized data knowledge and equipment Yamaha dealers are trained and equipped to perform these particular services ESU11461 Periodic maintenance chart for the emission control system Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools data and technical skills INITIAL EVERY Seasonally 1 month REMARKS or 800 km 500 mi 40 hr e Check condition Spark plugs e Adjust gap and clean e Replace if necessary e Check and adjust valve clear Every 40000 km 25000 ance when engine is cold mi Valve clearance Periodic maintenance and adjustment INITIAL EVERY 1 month Seasonally REMARKS or 800 km 500 mi 40 hr e Check breather hose for cracks or damage e Replace if necessary Crankcase breather system e Check fuel hose for cracks or Fuel line damage e Replace if necessary e Check synchronization e Adjust if necessary Fuel injection e Check for leakage Exhaust system e Tighten or replace gasket if necessary 41 Periodic maintenance and adjustment ESU11561 General maintenance and lubrication chart REMARKS INITIAL EVERY 1 month or 800 km 500 mi 40 hr Seasonally Engine oil e Change warm engine before draining Engine oil filter car tridge e Replace 20000 km 12000 mi Coo
89. s follows Control functions 1 Locknut 2 Distance A 3 Spring preload adjusting nut 1 Loosen the locknut 2 To increase the spring preload and there by harden the suspension turn the ad justing nut in direction a To decrease the spring preload and thereby soften the suspension turn the adjusting nut in di rection b TIP The spring preload setting is determined by measuring distance A shown in the illustra tion The longer distance A is the higher the spring preload the shorter distance A is the lower the spring preload Spring preload setting Minimum soft FX10 141 6 mm 5 57 in FX10MTR 156 0 mm 6 14 in Standard FX10 141 6 mm 5 57 in FX10MTR 156 0 mm 6 14 in Maximum hard FX10 151 6 mm 5 97 in FX10MTR 166 0 mm 6 54 in Distance A changes 1 5 mm 0 06 in with each full turn of the adjusting nut 21 Control functions 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten the locknut to the speci fied torque ecsoose0 Tightening torque Locknut 42 Nm 4 2 m kgf 30 ft Ibf ESU12553 Adjusting the air pressure of the front shock absorbers FX10RTR EWS00730 The air pressure of the left and right shock absorbers must be adjusted to the same setting Uneven settings can cause poor handling and loss of stability This snowmobile is equipped with FOX shock absorbers as standard
90. s the engine NOTICE Release the switch immediately after the engine starts ecsoo021 TIP The headlights and taillight come on after the engine is started ESU10312 Throttle lever Once the engine is running cleanly squeez ing the throttle lever will increase the engine speed and cause engagement of the drive train Regulate the speed of the snowmobile by varying the throttle position Because the throttle is spring loaded the snowmobile will decelerate and the engine will return to idle when it is released 1 Throttle lever ESU10321 Engine overheating prevention system This model is equipped with a system which prevents overheating when the engine is idling When the engine has been idling for 3 min utes or longer and the coolant temperature has risen above 100 C 212 F the engine automatically stops to prevent overheating TIP The engine can be started after it stops ESU10345 Throttle override system T O R S EWS00041 If the T O R S is activated make sure that the cause of the malfunction has been cor rected and that the engine can be operated without a problem before restarting the engine Continuing to operate with a mal function could cause loss of control or damage If the throttle bodies or throttle cable malfunc tions during operation the T O R S will oper ate when the throttle lever is released The T O R S is designed to override the fuel injection and lim
91. se the temperature to the desired lev el See Fuel meter and grip thumb warmer level indicator on page 11 for detailed information ESU10691 Auxiliary DC jack FX10MTR The auxiliary DC jack is located in the front panel and can be used for accessories TIP The auxiliary DC jack cannot be used if the engine is not running To use the auxiliary DC jack 1 Start the engine 2 Open the auxiliary DC jack cap and then insert the accessory power plug into the jack 1 Auxiliary DC jack cap 2 Auxiliary DC jack 3 After using the auxiliary DC jack be sure to remove the accessory power plug from the jack and to close the auxiliary DC jack cap ECS00120 NOTICE e Do not use accessories requiring more than the maximum rated capacity for the auxiliary DC jack This may overload the circuit and cause the fuse to blow See page 69 for the specified amperage e Do not use an automotive cigarette light er or other accessory with a plug that gets hot because the jack can be dam aged Maximum rated capacity DC 12 V 2 5 A 30 W Control functions ESU10560 Brake lever The snowmobile is stopped by braking the en tire drive system Squeeze the brake lever towards the handle bar grip to stop the snowmobile 1 Brake lever TIP When the brake lever is operated the brake light will illuminate ECS00060 NOTICE Make sure that the brake lever end does not project out ove
92. shield e Use neutral detergent 8ET 2815K 00 Safety information ESU10183 As the vehicle s owner you are responsible for the safe and proper operation of your snowmobile When you ride your snowmo bile you must know and use the following for your safety Severe injury or death may result if you ignore any of the following Before you operate your snowmobile e Read the Owners Manual and all labels Become familiar with all of the operating controls and their function Consult a Yamaha dealer about any control or func tion you do not understand e Wear protective clothing Wear an ap proved helmet and a face shield or gog gles Also wear a good quality snowmobile suit boots and a pair of gloves or mittens that will permit use of your thumbs and fin gers for operation of the controls e Do not operate the snowmobile after or while drinking alcohol or taking drugs Your ability to operate the snowmobile is re duced by the influence of alcohol or drugs Prepare your snowmobile e Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to in spect or maintain the vehicle properly in creases the possibility of an accident or equipment damage See page 30 for a list of pre operation checks e Apply the parking brake before starting the engine Never drive the snowmobile with the parking brake applied This may over heat the brake disc and redu
93. supplied to combustion cham ber e No fuel in tank Supply fuel L e Clogged fuel line Clean fuel line e Clogged injector Ask a Yamaha dealer to inspect e Fuel supplied to combustion chamber Flooded engine Crank engine or wipe the spark plugs dry Electrical system e Poor spark or no spark e Spark plugs are dirty with carbon or are wet Remove carbon or wipe the spark plugs dry Replace if necessary L Faulty ignition system Ask a Yamaha dealer to inspect T O R S malfunction Disconnect the throttle switch con nectors and connect the wire har ness connectors together to bypass the T O R S WARNING Before by passing the T O R S make sure that the throttle returns properly to the fully closed position The T O R S is an important safety de vice in the case of a malfunction take the snowmobile to a Yamaha dealer immediately for repair EWS00561 Troubleshooting 1 Throttle switch connector 3 Compression e Insufficient e Loose cylinder head nuts Tighten nuts properly e Worn or damaged gasket Replace gasket e Worn or damaged piston and cylin der Ask a Yamaha dealer to inspect Discharged battery If the battery is discharged the engine can be started using a fully charged 12 volt battery and jumper cables EWS00580 e Connect the jumper cables only to the battery terminals Do not connect them to the frame or any wire or other lead
94. suspension Type Slide rail suspension Track sprocket wheel Material Polyethylene Number of teeth FX109 FX10MTR 7 FX10RTR 9 Transmission Clutch type Automatic centrifugal engagement Overall reduction ratio FX10 7 06 1 86 1 FX10MTR 7 60 2 00 1 FX10RTR 7 06 1 86 1 Sheave distance 267 0 270 0 mm 10 51 10 63 in Sheave offset 13 5 16 5 mm 0 53 0 65 in Engagement speed Subject to change according to elevation settings FX10 3550 3950 r min FX10MTR 3300 3700 r min FX10RTR 3550 3950 r min Shift speed Subject to change according to elevation settings Usually achieved after approximately 800 m 0 5 mi traveled 8500 9000 r min Drive chain type Silent chain enclosed in oil bath Drive chain housing oil Type SAE 75W or 80W API GL 3 Gear oil Capacity 0 20 L 0 21 US qt 0 18 Imp qt Reverse system Yes Primary reduction ratio 3 80 1 00 1 Secondary reduction ratio FX10 39 21 1 86 FX10MTR 40 20 2 00 FX10RTR 39 21 1 86 Secondary reduction ratio R FX10 2 38 FX10MTR 2 50 FX10RTR 2 38 Fuel tank capacity 28 0 L 7 40 US gal 6 16 Imp gal Engine oil quantity With oil filter cartridge replacement 3 2 L 3 38 US qt 2 82 Imp qt Without oil filter cartridge replacement 3 0 L 3 17 US qt 2 64 Imp qt Total amount 3 9 L 4 12 US qt 3 43 Imp qt Brake Type Hydraulic disc type ventilated disc Operation Handle lever left hand operated Throttle Operation Handle lever right hand ope
95. the compression damping force turn the adjusting knob in direction a To de crease the compression damping force turn the adjusting knob in direction b 1 Compression damping force adjusting knob Compression damping force setting Minimum soft 12 click s in direction b Standard 6 click s in direction b Maximum hard 2 click s in direction b With the adjusting knob fully turned in direction a FX10RTR The compression and rebound damping forc es can be adjusted by turning the adjusting screw or dial To increase the compression damping force turn the adjusting screw in direction a To decrease the compression damping force turn the adjusting screw in direction b 1 Compression damping force adjusting screw Compression damping force setting cen ter Minimum soft 12 click s in direction b Standard 6 click s in direction b Maximum hard 2 click s in direction b With the adjusting screw fully turned in direction a AN 1 Compression damping force adjusting screw Control functions Compression damping force setting rear Minimum soft 12 click s in direction b Standard 6 click s in direction b Maximum hard 2 click s in direction b With the adjusting screw fully turned in direction a To increase the rebound damping force turn the adjusting dial in direction a T
96. tio required by the engine Therefore the fuel injection system does not need to be ad justed even for operation at high altitude Remember Less air at higher altitude means there is less horsepower available even with the optimal air fuel ratio Expect acceleration and top speed to be reduced at higher altitudes To overcome operating with less power at high altitudes your snowmobile may also re quire different settings for the drive chain gears and V belt clutch to avoid poor perfor mance and rapid wear If you plan to operate your snowmobile at an altitude different from the area where you bought it be sure to con sult a Yamaha dealer The dealer can tell you if there are any changes necessary for the al titude where you plan to ride NOTICE The drive chain gears and V belt clutch should be adjusted when operating above a high altitude of 900 m 3000 ft Consult a Yamaha dealer ecs00431 ESU11950 Valve clearance The valve clearance changes with use result ing in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance chart ESU12813 Engine oil and oil filter cartridge The engine oil level should be checked before each use In addition the oil must be changed and the oil filter cartridge replaced at the inter vals specified in the periodic maintenance and lubrication chart E
97. training to help you get the maximum performance and use out of your Yamaha snowmobile 75 Specifications ESU12466 Dimensions Overall length FX10 2805 mm 110 4 in FX10MTR 3240 mm 127 6 in FX10RTR 2805 mm 110 4 in Overall width FX10 1180 mm 46 5 in FX10MTR 1160 mm 45 7 in FX10RTR 1180 mm 46 5 in Overall height FX10 1160 mm 45 7 in FX10MTR 1195 mm 47 0 in FX10RTR 1140 mm 44 9 in Dry weight FX10 237 0 kg 522 Ib FX10MTR 251 0 kg 553 Ib FX10RTR 236 0 kg 520 Ib Ski stance FX10 1050 mm 41 3 in FX10MTR 980 mm 38 6 in FX10RTR 1050 mm 41 3 in Engine Type Liquid cooled 4 stroke 12 valves Cylinder arrangement Backward inclined parallel 3 cylinder Displacement 1049 0 cms Bore x stroke 82 0 x 66 2 mm 3 23 x 2 61 in Idling speed 1450 1550 r min Engine oil Recommended grade API service SG type or higher JASO standard MA Type YAMALUBE 4 OW 30 SAE OW 30 Fuel injection Model x quantity 41EIDW x 2 Manufacturer MIKUNI Fuel Type REGULAR UNLEADED GASOLINE ONLY 76 Minimum pump octane R M 2 86 Starting system Electric starter Chassis Drive track Material Molded rubber fiberglass rod reinforced Type Internal drive type Width 381 mm 15 0 in Deflection FX10 25 0 30 0 mm 0 98 1 18 in FX10MTR 30 0 35 0 mm 1 18 1 38 in FX10RTR 25 0 30 0 mm 0 98 1 18 in Length on ground FX10 810 mm 31 9 in FX10MTR 1092 mm 43 0 in FX10RTR 810 mm 31 9 in Rear
98. ure proper brake performance 1 Remove the shroud and the right side cover See page 44 for removal proce dures 2 Loosen the parking brake pad locknut and the parking brake pad adjusting bolt 3 Loosen the parking brake cable locknut 4 Turn the parking brake cable adjusting bolt in or out to adjust the cable length On 7 Periodic maintenance and adjustment 1 Parking brake pad locknut 2 Parking brake pad adjusting bolt 3 Parking brake cable locknut 4 Parking brake cable adjusting bolt 5 Parking brake cable length Parking brake cable length 43 5 46 5 mm 1 713 1 831 in Tighten the parking brake cable locknut Turn the parking brake pad adjusting bolt in or out to adjust the clearance between the parking brake pads and the brake disc Parking brake pad Brake disc Parking brake pad adjusting bolt Parking brake pad locknut Pen gt Parking brake pad to brake disc clear ance a b 1 5 2 0 mm 0 059 0 079 in Tighten the parking brake pad locknut 8 Install the right side cover and the shroud Checking the brake fluid level EWS00460 Be careful that water does not enter the master cylinder when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock If the brake fluid level goes down consult a Yamaha dealer ECS00550 NOTICE Brake fluid may deteriorate painted sur faces or plastic parts Never spill any fluid
99. use of accessories not sold by Yamaha or modifica tions not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Maintenance and storage e When laying the snowmobile on its side for maintenance use a suitable stand to keep it in a stable and level position e Do not leave the snowmobile on its left side for an extended period of time Fuel may leak out from the fuel breather hose e Do not allow anyone to stand behind the snowmobile when starting inspecting or adjusting the snowmobile A broken track track fittings or debris thrown by the track could be dangerous to the operator or by standers e Modifications made to the snowmobile not approved by Yamaha or the removal of original equipment may render your snow mobile unsafe for use which may cause se vere personal injury Modifications may also make the snowmobile illegal to use e Never store the snowmobile with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters an open flame sparks clothes dryers and the like Allow the en gine to cool off before storing the snowmo bile in an enclosed space Description ESU10260 FX10 FX10RTR 1 2 3 4 5 6 7 8 10 FX10MTR 12 3 45 678 9 10 Storage pouch 12 Drive track Tool kit Coolant reservoir Air filter Battery Main fuse Oil filler cap Fuse box Strap FX10MTR Tail brake light Slid
100. ustment switch is pressed the thumb warmer indicator comes on and the display switches to the thumb warmer level See Grip thumb warmer adjustment switch on page 14 for detailed information 8 AN OO a 1 Grip warmer indicator g 2 Thumb warmer indicator RS 1 N e The grip thumb warmer level is displayed for 5 seconds after releasing the grip thumb warmer adjustment switch then the display switches to the fuel meter e When the engine is started the grip thumb warmer levels are set to the levels selected when the engine was last stopped ESU10451 Fuel level warning indicator Fy The fuel level warning indicator indicates a malfunctioning sensor disconnected coupler broken lead or short circuit when detected by the self diagnosis device of the snowmobile The fuel level warning indicator warning light and all segments of the fuel meter warn the rider of the above problems by flashing con tinuously If this occurs have a Yamaha dealer inspect the snowmobile as soon as possible 1 Fuel level warning indicator PR 2 Warning light A 3 Fuel meter ESU10460 Oil level warning indicator The oil level warning indicator and the warn ing light come on when the engine oil level is low 1 Oil level warning indicator 2 2 Warning light A If the oil

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