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        DLS Svenska AB DLS CA12 Stereo Amplifier User Manual
         Contents
1.      CA12 include    RCA input and output   High level input with auto start   Continuous variable low pass crossover  Continuous variable subsonic crossover  Phase control cont  variable 0 180 degrees    Electronic protection circuitry against  short circuit  DC offset and thermal overload     Installation    Before you begin the install   Before you begin you need to read the manual  to have  some tools  cables and other material available  There  is one such list of material on the following page     Amplifier location    Important  Allow air circulation around the amplifier     The DLS Classic series of amplifiers have a  compact design that allows great flexibility in  mounting  You can mount it under a seat or in the  trunk    When you select a location  do remember that the  amplifier generates a lot of heat     Choose a location where air can circulate freely  around the amplifier  Do not cover the amplifier with  carpets or hide behind trim panels    Do not mount the amplifier in an inverted or upside  down position     Check all locations and placements carefully before  making any cuts  drilling any holes or making any  connections    This is the best direction to   mount the amplifier to get   the best cooling        Disconnect Battery    Before starting the instal   lation  always disconnect  the negative terminal of    the battery        CA12       Troubleshooting    If problems occur during the installation  or later   this guide might help you to find out what
2.    How to install and  operate the  DLS CA12  500 Watts   mono amplifier    Welcome    This owners manual is written in easy english and  uses a lot of drawings to simply the installation and  use of the above amplifier     Your DLS amplifier must be installed correctly in or   der to work well  This manual will show you how to  install the amplifier like a pro  Please read the entire  manual before beginning the installation    Install the amplifier yourself if you feel confident with  our instructions and if you have the proper tools   However if you feel unsure  turn over the installation  job to someone beiter suited to it     Warranty Service   This amplifier is covered by warranty  depending on  the conditions in the country where it is sold  If the  amplifier is returned for service  please include the  original dated receipt with the product     For technical assistance ask the shop where the  product was sold or the distributor in your very coun   try    You can always phone the DLS Helpdesk in Sweden    46 31 84 00 60 or send an e mail to info dls se   Information can also be found on our WEB site  www dls se          Technical Assistance    DLS Svenska AB  P O  Box 13029  S 40251 Goteborg  Sweden  Tel   46 31 840060  Fax   46 31 844021  E mail  info dls se  www dls se    Contents    DDECHICALIONS assises  FOEAtUreS           cccce cece eee eeeee eee ees  HASTAN AMON nc casio cavenawscnenses niece tena  Trouble Shooting               0ceeeeeee  Tools and materials n
3.  finish the installation  you should do the    following tests to make sure the wiring is correct  and everything is operating properly     Reconnect Battery    When wiring is complete   reconnect the battery  negative terminal     Test power wiring    1     Turn on the head unit but do not turn up the  volume  The amplifier power light should  come on  If not  check the remote and  12  volt wires  Also check the ground  connection    Turn up the head units volume slightly  All  speakers should operate  if not  check  wiring connections at amplifier and  speakers        The speaker  terminals are  doubled for  easier connection  of moreof two or  m O r e  subwoofers  The    respective    terminasis are  internally  connected to  each other  It is  not possible to  connect CA12 in  T bridge mode     NOTE    Minimum speaker load is one  1  ohm  You can  connect up to four 4 ohm subwoofers or two 2 ohm  subwoofers to the amplifier  Loads or speaker  impedances less than 1 ohm could result in poor  sound quality and or damage to amplifier     The drawing shows how to connect four 4 ohm  subwoofers to the speaker terminal     Professional Tip   NOISE PROBLEMS    WHINING NOISE VARYING WITH ENGINE  REVOLUTIONS     Do this    1  Rewire the power supply  12 V  to source  unit direct from battery    2  Rewire ground wire from source unit to   clean position on chassis    3  Check all power connections to ensure that  they are clean and tight    4  Check quality of system ground connect
4.  frequency  from 15 to 50 Hz  Atypical set     the very deepest frequencies Subsonic  from reaching the subwoofers  i 40Hz  100Hz    ting is 25 30 Hz when used  with subwoofers  The filter can  be switched IN OUT        Low Pass Filter    The LPF   low pass filter    mostly used for subwoofers  It    The filter can be switched in  and out and you can select  between two different slopes     will allow low frequencies only LPF  and blocks higher frequencies  80Hz  200Hz  A typical setting is 50   80 Hz   TD    Off                     15Hz 150Hz    Off On    50Hz 500Hz    24 dB    12 dB  octave or 24 dB  octave  12dB    Choose the slope and the set   ting that sounds best in your  Car        CA12       RCA Output    Input Output              Use RCA Outputs to  connect additional  amplifiers               Speaker and power          Phase control    The phase control can be set  continuously from 0   180 degrees  This   is very useful when you want to adjust   the bass sound for best front stage image    Start on O and turn the control slowly  clockwise until you experience the bass Q  sound coming from the front     You may have to change the polarity of  the speaker connection to get the best  result                 connection  4     Power Speaker     Fuse Fuse  12V REM GND Each  Msn       Min 29  iad eed aw EJ m m           D          UV CaA 12             To Remote on  head unit    KJ             Fuse    Pr    Distribu   g tion block  Power Cap    w     Testino    Before you
5. d    Power Light   Protect light    The power light  green   comes on when    the amplifier is turned on   Green     The protect light   red   comes on when 2     the amplifier shuts down from  Red   overheating or short circuit     Fuses    Use only 30 ampere  ATC blade type fuses     CA12 uses two 30  ampere fuses        CA12       IS Input and controls              Bi        B  K at N F    ias              URS     Input Wiring   Inputs may be low level from the RCA output of the  car stereo or high level from the car stereo speaker  output Low level   RCA is to prefer for the best sound  quality     Important   Use either the low level or the high level input  do  not use both at same time    Low level input   Use a pair of shielded stereo audio cables with RCA  type jack  Most trunk mount amplifiers need a 20  feet RCA cable   appr 5   6 meters   Most under the  seat installations require 12   feet  2     3 meters  RCA   cables  Avoid placing the RCA   cable close to speaker cables    power cables and remote   control cable  Connect to in    put socket A  amp  B     High Level Input   Connect left and right speaker wires coming from  the car stereo to the high level input as shown  You  must connect both plus and minus as the inputs are  balanced  connecting plus only gives lower level and  bad sound quality  By changing the polarity of plus  and minus  you can change the phase     High Input White  o o  White Black  ojo  C e   rey    Hi level input plug on amp     Automa
6. d  afterwards     Sheet Metal  Ring   Screw  Connector    Drill 1 8  hole  in chassis  sheet metal     12V REM GND          Remote terminal   REM      For RCA cable signal input    Connect the radio power antenna lead   remote  turn on off from the car stereo to the amplifier  remote connection  This turns on the amplifier  whenever the car stereo is turned on    You can either use the built in remote cable in the  RCA cable itself or use a separate cable   Sometimes a small disturbance may enter the  amplifier coming from the remote voltage   through  the built in remote wire and into the RCA cable   Thus we recommend to use a Separate remote wire  and run the RCA lead separate from remote wire   power cables and speaker cables    You can either use a crimp fork terminal or insert  the cable directly into the amplifier terminal  If there  is no remote voltage available from the stereo  you  must connect to the ignition key through the radio  or any accessories fuse     For High Level input    We recommend you to connect the remote wire as  described above    The amplifier will be turned on  turned off by the  high level input voltage  This is done when the Hi  level Low level switch is set to Hi level position   There is a small disadvantage that this function  gives soft turn on operation but some plop sound  when switching off    You do not have to connect any remote voltage  when using Hi level input      12V REM GND    Connector            To Receiver  Power  Antenna Lea
7. eeded            Amplifier installation kit                  Routing VWWINCS  cccensccvicstednendwalwes  Wiring   Power and OutputS                       Inputs and CONtrolS                      Input level CONtrOl     ssssssssssrrssrrn na  CIOSSOVENSassooeeeerrrerrerrrerrrrrrern enn rn  Phase CONtrOl    sssssssssseossrrrrnnern ra  Speaker WillNO          sssessrrrrrrrrror rna    wWmoWwWmMNMINIYN       NOOO Of    Specifications  DLS CLASSIC    Number of channels 1  Power output    R M S  output in 4 ohm  0 1  THD   R M S  output in 2 ohm  0 4  THD  1x 400 W  R M S  output in 1 ohm  0 5  THD  1x500 W   All above output power ratings at 13 8 Volt   Signal to noise ratio  A weighted  gt 100 dB  Damping factor  gt 100  Frequency response 10 Hz   35 kHz  Input impedance  low level 10 kohm   Input impedance  high level 100 ohm   Input sensitivity 0 25  5V    1 x 220 W    RCA output yes  Phase control 0 180 degrees variable yes    15   150 Hz  50   500 Hz    Filter subsonic   Filter lowpass 12 24 dB slope  Power consumption  idle 0 8 A  Maximum current draw 80A   Built in fan cooling in bottom plate yes   Fuse 2 x 30A  Dimensions  mm  67x295x250  Dimensions  inch  2 63x11 6x9 84  Weight 3 8 kg  8 4 Ib        Approval of electromagnetic compatability according    to the EEC Directive 95 54 EC  E1 Approval No  022495 C        We follow a policy of continuous advancement in  development  For this reason all or part of specifications   amp  designs may be changed without prior notice   
8. grees  and then screwed  back in wanted position  The logo can be mounted  in four different ways to match your installation        Tools and material needed    Flat and Phillips screwdrivers    Wire cutter   Wire stripper   Electric drill with drills   Crimping tool   Digital multimeter or test lamp  Wire brush  scraper or a piece   of an abrasive sheet to remove  paint for a good ground connection  Grease to protect the ground  connection from corrosion    Material          Speaker wire  minimum  12 AWG   4 mm  for subwoofers    Sheet metal screws for mounting the  amplifier to the amplifier board and the  amplifier board to the car   some extra  for fuse holder  amplifier ground etc     Electrical insulation tape    Y2 inch thick plywood or particle board for  the amplifier to be mounted upon     Amplifier installation kit    If available buy an amplifier installation kit  It  contains normally all you need  This is what you  have to buy if you buy the items separately    20  25 feet   6  7 5 meter power cable   minimum AWG 5   16 mm  or heavier    1 pc of fuseholder to install close to the  car battery   fuse 60 Ampere    20 feet of AWG 15   1 5 mm  wire for  remote turn on   off cable from radio   RCA cable for input from radio      20 feet or 5 meter for trunk installations   12 feet or 2     3 meter for under seat  installations   Two ring crimp terminals    one   for connection to the battery plus and one  for the amplifier ground connection    Two heavy fork crimp te
9. ion    5  Install a Power Cap capacitor  This can be  helpful against most noise problems     CONSTANT WHINING NOISE     Do this   Ensure that all equipment has a common  ground point   Check quality of earth strap connection from  battery negative terminal to chassis   Disconnect signal cables from amplifier to  see if noise disappears  If so the leads are  picking up noise  Test this by laying a new  cable over the seats and reconnecting to the  amplifier  If the noise does not return  re   route original cable away from source of  interference   If noise remains regardless of cable position   try to use so called Quasi balanced signal  cables  DLS PRO or ULTIMATE cables are  quasibalanced     Professional Tip     Installing in trunk   When installing the amplifier in the trunk  run the  power wires along the same path as the other  vehicle wiring  Many cars have insulated channels  for wiring  you will have to remove the door sill trim  and the carpet     Professional Tip     Crimp connections  Purchase crimp connectors and crimping tool   Connectors are color coded     1  Strip 1 4 inch  6 mm  of insulation from the wire   2  Insert into connector  3  Crimp tightly    Professional Tip   SPEAKER POLARITY CHECK     All speakers in a car audio system should be  connected in phase  the same polarity   All spea   ker cones must move in the same direction  Out of  phase speakers will cause a lack of bass  and a  poor stereo soundstage     Checking polarity    Hold the   connect
10. ion of the speaker wire to the    terminal of a 1 5 Volt flashlight battery  Tap the    wire on to the   terminal of the battery  and observe  the movement of the cone  The cone should move  outwards when the wire touches the battery  and  inwards when the battery is removed  If it is the  other way around  the speaker has been connected  backwards and it must be removed and connected  correctly    If your system also has a subwoofer connected  through a passive 6 or 12 dB crossover  try to  connect this with various polarity and judge what  sounds best  The phase shift in passive crossovers  sometimes makes it necessary to change polarity     Professional Tip     Securing wires   Use wire ties to bundle together when possible    But never bundle speaker wires or signal cables  together with power wires     Professional Tip     Speaker and power wires   Do not run speaker and power wires next to each  other  Power wires can generate a    siren    sound in  the speakers  Runs speaker and power wires on  opposite sides of the car           DLS Svenska AB  P O  Box 13029  SE 40251 Goteborg  Sweden  Tel   46 31 840060  Fax   46 31 844021  E mail  info dls se  www dls se    
11. o allow  more amplifiers to be installed now or later     If possible buy AWG 4   PL 21 mm   or heavier   cable for best performance        CA12       Wiring  Power and Outputs    Power terminal    12V     Connect the fuse holder as close to the vehicle  battery   as possible  using AWG5   16 mm  or  heavier cable  Use ring crimp terminal cable to  connect to battery    Apply silicon grease to the  fuse to prevent corrosion    Use a fuse holder for AGU fuses  like the DLS FH1B  Fuse value  60 A if you use a AWGB5 cable     en  Battery To Battery   Terminal DLS FH 1B Terminal    Adapter  fuse holder    Connect the battery cable to the  12 Volt on the  amplifier  If you want to improve the power capacity  you can add a Power capacitor of 1 Farad in parallel  with the DC input   Be sure to use a rubber grommet or a plastic  insulating tube where the cable passes the firewall  or other places where it can easily be jammed   Use wire ties to secure to existing cables in the engine  room   Max  fuse value for different cable sizes    6mm   9 AWG   25A 10 mm  7AWG   40 A   16 mm   BAWG   60 A 21 mm   4AWG   100A  33 mm   2AWG   150A 42 mm   1AWG   200    Ground Terminal   GND      Connect to a good chassis ground  The ground  connection should be clean  unpainted metal to prov   ide a good electrical connection  Use a wire brush  a  scraper or a piece of an abrasive sheet to clean the  metal  Use a lock washer or two to secure contact   Protect with silicon grease or by paint applie
12. rminals to connect    and     to amplifer     but you do only need  them if you use heavy cable or to make the  installation look nicer    Four to eight fork crimp terminals to  connect the speaker cables     but you do  only need them if you use heavy cables or  want the installation to look nicer    One fork crimp terminal to connect the  remote wire to the amplifier  but you need it  only to make it look nicer    Four to eight splicers to connect speaker  cables to high level input cable  if high level  input is used    Wire ties   Insulating grommet or insulating tube          CA12       Routing wires    Battery  D        Battery           Connector    Fuse or  Circuit is  Breaker  Grommet    To prevent  damage to  power wire    Power Wire  1     8 gauge  wire or  larger     Power Antenna         Turn on Wire   18 gauge wire     RCA Cables       Ground Screw  2 Drill 1 8  hole in  chassis sheet metal    ss Use the same ground if  Amplifier using multiple amplifiers    High current draw    The CA12 is a mono amplifier with high power output   The current draw is also high so you must make sure  that your vehicles power system  battery and alternator   can provide all the power you need  If you have a bad  battery or alternator in can result in a poor sound or  even worse  a broken battery or alternator     Professional Tip     If amplifier installation kits are available with diffe   rent size of power cable  chose the most heavy  power cable to improve sound quality and t
13. s   s wrong     The amplifier is dead    1  Check power lead  ground and connections at  the amplifier using a multi meter    2  Check the battery terminal connections    3  Check the power lead fuse or circuit breaker  If  fuse damage continues  inspect the power lead  for short circuits    4  Check the amplifier protection fuses  Are these  broken change to new ones with the same value   If short circuiting continues  contact your local  DLS dealer  A fault may exist in the amplifier    5  To start the amplifier requires a remote voltage  of 9 15 volt  Check the voltage with a multi meter     Amplifier protection fuse blows at low    volume    One or more speaker cables are shorted  Make an  insulation test with a multi meter  The cables must  not have a connection to earth     The amplifier turns off after 10 30 minu     tes    The amplifier is overheating due to inadequate venti   lation  Check mounting position is free from  obstruction     Do this    1  Move the amplifier to a place with better ventil   ation    2  Install one or two fans to cool down the heat   sink    3  Overheating can also be caused by an  impedance load below the level permitted     No output from the speakers     Check the following    1  Speaker cable connections to both amplifier and  subwoofers    2  Signal lead plugs and cables        DLS logo on amplifier cooling flange    The DLS logo on top of the amplifier is attached  with two hex  screws  The logo can be removed  and twisted 90 or 180 de
14. tic turn on when using high level input   With the Hi Low input swich set to Hi  the amplifier turns  on automatically on high input  You dont need to connect  a separate remote wire from your head unit    When using High Level input    Set the switch to position    Hi   Level       When using Low level input    Set the switch to position    Low   Level      If the switch is set to wrong   position  the amplifier still et Hi level  works  but the risk for    Low level  disturbances or distortion   increases     C LS     Ei    Input Output High Input citei ye Subsonic Phase LPF  Green   AND   el    A    a Oe le L OL leo   a aCe   eo  ice  O M m   CO  m  GS  men  NAR T sy av  OF On  q5Hr 150Hr  180   on   ae sorts soon   Red    n AV m i EE    Input Level control    The input level control  5V     0 25  V  matches the output of your ra   dio to the input of the amplifier  After  installation is complete  make sure  the input of the amplifier is turned  down all the way   counter   clockwise at 5V    Play a tape or  CD  make sure all bass or treble  settings or equalizer are flat  and  turn the volume of the radio up until  you just start to hear distortion   Turn the volume control down just  a bit  On the amplifier increase the  input level control   clockwise or to  the right   until you just start to hear  distortion  then back the level  control just a bit  Now your radio  and amplifier levels are matched     Subsonic filter    The Subsonic filter blocks    lt has a variable
    
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