Dixon 115 150227 Lawn Mower User Manual
Contents
1. BR LL DESCRIPTION BAGGER FRAME PIN HINGE CONTAINER SOFT BAG WASHER 10 FLAT NUT 10 24 HEX NYLOC HMS 10 24 x Y SPACER PLUG GASKET SCREW 10 24 x gt NUT 10 24 ACORN NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 5 _ ITEM WN PART NO 522 854602 539 100472 523 112802 522 854702 539 990717 539115938 539 131190 539115719 522 854502 522 854402 539 116714 PARTS QTY DESCRIPTION ITEM PARTNO QTY 1 MOUNT BAGGER 12 539 990209 4 RHSNB 18 x 1 13 539 990188 2 PLATE REINFORCEMENT 14 539 990316 1 BRACKET HANGER 15 539 115243 12 NUT 5 6 18 HEX NYLOC 16 539 116715 1 FLEX HOSE 50 17 539 115244 1 UPPER CHUTE 18 539115245 1 HOSE CLAMP 19 539 990580 1 SUPPORT STRAP LEFT 20 539 990055 1 SUPPORT STRAP RIGHT 21 539 976978 1 ADAPTER DISCHARGE 22 539 115401 BBA 4B DESCRIPTION HCS 5he 18 x 1 WASHER 5 16 SAE RHSNB 16 18 X 34 BAFFLE BRACKET DISCHARGE HI LIFT BLADE 36 RIGHT HI LIFT BLADE 36 LEFT HCS 74 20 x WASHER 74 SAE NUT 20 NYLOC DECAL G C WARNING DIXON P N 115 150227 IR 02. 1 Reinstall deck to machine Refer to Operator s Manual if necessary 2 Remove grass deflector from mower deck by pulling hairpin cotter and deflector pin 3 Position discharge adapter assembly on deck Run deflector pin through the deflector spring and the mounting brackets on the deflector and mower deck Slip spring end through lock slot on the deflector mouning bracket Secure deflector pin with hairpin cotter Hair Pin Cotter Deflector Pin geo Mover Deck Deflector Spring 8059 048 ASSEMBLY SUPPORT ASSEMBLY 1 2 Using hardware provided in kit attach support mount to unit Attach hanger bracket to support mount Do not fully tighten nuts at this time 3 Secure rear end of support straps to outside of Support Mount Hanger Bracket hanger assembly Set reinforcement plates to the outside of the tank brackets and fasten front end of support strap to tank bracket and reinforcment plate with round head bolt Secure front end of reinforcement plate to tank bracket with hex bolt Fully secure all mounting hardware See illustration NOTE Depending on model rear guard hole may need to be drilled out to 5 16 if kit hardware is too large Hex Bolt Placement Round Head Bolt Placement Reinforcement Plate Support Straps MOUNTING COVER ASSEMBLY TO SUPPORT ASSEMBLY For ease of assembly you may wish assistance from another person for mounting the co
3. glasses or eye shields while operating your mower or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running A Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check there proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage Allow machine to cool before storing SAFETY RULES SAFE OPERATION PRACTICES FOR MOWERS WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals know to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass bagger components are subject to wear damage and deteriora
4. in foreign objects thrown into the eyes which can result in severe eye damage ALWAYS wear safety glasses or eye shields before starting your mower and while mowing We recommend a wide vision safety mask for over the spectacles or standard safety glasses SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH I GENERAL OPERATION Look for this symbol to point out important safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED e Read understand and follow all instructions in the manual and on the machine before starting e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks stones toys wire etc which could be picked up and thrown by the blades e Be sure the area is clear of all people and pets before mowing Stop the machine if anyone enters the area Never carry passengers or children even with blades off Donot mow in reverse unless absolutely necessary Always look down and behind before and while backing aware of the mower discharge direction and do not direct it towards anyone Do not operate the mower without either the entire grass bagger or the guard in place Slow down bef
5. manufacturer s recommended parts when necessary Rotate upper chute to point downward toward bags 10 OPERATION GENERAL RECOMMENDATIONS Always observe safety rules when performing any maintenance Before each use check for loose fasteners Clean unit thoroughly after each use BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades See BLADE CARE instructions in your mower operator s manual STORAGE When grass bagger is to be stored for a period of time clean it thoroughly remove all dirt grass leaves etc Store in a clean dry place TIPS TO IMPROVE BAGGING Follow the mower operation instructions in your mower operator s manual When operating your grass bagger on a lawn where grass and leaf bagging equipment has not been used you are picking up thatch and debris that has accumulated for long periods of time The amount collected and the total time of operation may be greater than you will experience with regular use of your grass bagger Always run throttle at full speed when bagging e Select a speed low enough to give good mower cutting performance good quality cut and good bagging performance NOTE t may be necessary to overlap width of cut to suit your conditions e If grass is extremely tall it should be mowed twice The first time relatively high the second time to desired height Use left hand side of mower for trimming Plasti
6. 3 10 09
7. DIXOMTN Izr Operator and Parts Manual SpeedZTR 36 Grass Bagger 966 004301 TABLE OF CONTENTS SAFETY RULES sosa 4 ASSEMBLY nein 7 UNPACKING INSTRUCTIONS 7 PARTS IDENTIFIGATION 5 nune 7 san 11 GENERAL RECOMMENDATIONS 11 BLADE CARE seien 11 STORAGE sondas pies 11 TIPS TO IMPROVE BAGGING 11 A NP DET 12 CONGRATULATIONS on your purchase of a new Grass Bagger It has been designed engineered and manufactured to give you the best possible depend ability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized ser vice center department They have competent well trained technicians and the proper tools for service and repairs Please read and retain this manual The instruc tions will enable you to assemble and maintain your Grass Bagger properly Always observe the SAFETY RULES KNOW YOUR GRASS BAGGER READ THIS OPERATION MANUAL AND THE SAFE TY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS BAGGER Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly Study the operat ing instructions and safety precautions thoroughly to insure proper functioning of your Grass Bagger and to prevent injury to yourself and others Save this manual for future reference WARNING The operation of any mower can result
8. c trash bags 3 0 mil 30 gallon can be inserted inside grass bagger containers for ease of debris disposal To remove the plastic trash bags when full a Disengage blades shift into neutral engage the parking brake and stop the engine b Unlatch and raise cover c Remove one container at a time by grasping container handles and pulling toward the rear off of the tube rails d With the container resting on the ground close and secure the top of the plastic lawn bag e Tip the container on its side and slide the filled bag from the container f Install a new plastic lawn bag with the edges of the bag draped over upper lip of the Container for replacement bags refer to REPLACEMENT PARTS g Repeat for other containers h Reinstall containers making sure right container overlaps left container at center supports i Close cover and secure latches over center support tubes Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging If the grass bagger fails to pick up cut grass or leaves it is an indication that clogging has occurred in the system or that the grass bagger containers are full a Disengage blades place motion control levers in neutral position engage parking brake and stop engine Unlatch and raise cover Slide out containers and dispose of clip
9. ldup which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE ON MOWERS Il SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO DO Mow up and down slopes 10 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low speed so that you will not have to stop while on the slope Use extra care with grass baggers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope NOT Do not turn on slo
10. ore turning e Never leave the machine unattended when the engine is running Always turn off the blades set the parking brake stop the engine and remove the key before leaving the machine e off blades when not mowing Stop engine before removing grass bagger unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs e Watch out for traffic when operating near crossing roadways Use extra care when loading and unloading the machine onto a trailer or truck Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury DO NOT operate mower with grass bagger unless the front weights are installed WARNING If machine is equipped with a tow hitch use extreme caution when towing Never allow children or others in or on towed equipment Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and loss of control Follow the manufacturer s recommendation for weight limits for towed equipment Do not tow near ditches canals and other hazards Keep machine free of grass leaves or other debris bui
11. pes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop off ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground lil CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them NEVER allow children to operate the machine Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn off the machine if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety CAUTION In order to prevent accidental starting when transporting setting up adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug
12. pings Replace containers close cover and latch b Check for clogging Remove all debris in chute Reassemble chutes CAUTION e NOT operate mower with grass bagger partially installed Disengage blades and stop engine before leaving mower seat to empty containers unclogging chutes etc Close cover before starting Disengage mower blades when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard DO NOT attempt to vacuum up cans or other potentially hazardous projectiles 5 IN AMM SALI ER RD S N ROSS ADD ARA 225 ITEM alee NM OP WN PART NO 539 111139 932 127533 532 155042 532 130895 539976952 532 132796 532 132983 532 133235 532 085902 532 174083 QTY QO e x dx 2 X DESCRIPTION PARTS ITEM COVER ASSM COMPLETE 11 INCLUDES ITEMS 2 4 SCREEN COVER STRIP REINFORCEMENT LATCH HANDLE COVER SCREW 10 24 5 8 SPRING COVER LH SPRING COVER RH SPACER COVER SPRING RETAINER CAP TUBING END 12 13 14 15 16 16 18 19 20 PARTNO QTY 532 179746 532 128600 532 400226 539 105408 539 976977 539 106312 522 801301 532 127534 539 108081 539 108086
13. pped Disconnect spark plug and place wire where it cannot come in contact with plug ASSEMBLY 1 CHANGING BLADES WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a EN heavy cloth when handling For the collection system to operate properly you will need to replace the cutting blades on your unit with the high lift blades in the kit 1 Remove mower deck from machine Refer to Operator s Manual if necessary 2 Remove standard mower blades from deck and install high lift blades provided to mower deck Individual preferences may vary depending on mowing conditions and on the type and heaviness of grass to be bagged NOTE There are two different types of high lift blades with the grass catcher The blade with highest lift should be put on hub nearest the discharge opening The blade with the lower lift should be put on the trim side hub 3 Install rear baffle by aligning with holes at rear TOP VIEW OF DECK of discharge chute From inside deck install Ya 20 x 34 bolt through slotted hole in baffle and extend through deck wall Attach Y washer and 74 20 nyloc nut Install 9 16 18 x 34 carriage bolt in square hole in the same manner and attach 5 16 washer and 5 16 18 nyloc nut Lift baffle to top of slot and tighten hardware 4 Spin mower blade several times to check for sufficient clearance CONTACT BETWEEN BLADE AND BAFFLES MAY RESULT IN SERIOUS INJURY 2 ADAPTER
14. tion which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as shown in the Operator s manual Never carry children They may fall off and be seriously injured or interfere with safe machine operation ASSEMBLY UNPACKING INSTRUCTIONS CARTON 1 CONTENTS Remove all parts and packing materials from both 1 Upper Chute 1 Owner s Manual cartons 1 Flex Hose 1 Hanger Bracket e Check carton contents against list Be sure all 1 Bagger Support 1 Weight Kit parts are there 2 High Lift Blades 1 Hose Clamp 2 Support Straps 1 Cast Weight 1 Weight Box 1 Baffle 1 Discharge Adapter 1 Decal 1 Discharge Mount Bracket PARTS IDENTIFICATION CARTON 2 CONTENTS 1 Cover Assembly 2 Soft Bag Containers Cover Assembly Flex Hose y KH NOTE When right hand RH and left hand on LH are mentioned in this manual it means Containers when you are seated on the mower in the op erator s position WARNING BEFORE ASSEMBLING GRASS BAGGER TO MOWER Set parking brake Place motion control levers in NEUTRAL position Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely sto
15. ver assembly to mower 1 2 Position cover assembly on the ground behind the mower Lift and rotate cover to align the frame bracket with the hanger and slide the cover down until secure NK Cover Assembly 11111 11 1 111 Al Bracket Hanger 5 INSTALLING SPACER PLUG Remove plastic end cap from the center bag support arm Fully insert spacer plugs into the ends of the support tube It may be necessary to tap the spacer into place with a hammer or mallet Replace the plastic end cap back over the spacer The additional extension will hold the hood more securely when latched Remove center end cap Insert spacer and replace cap ASSEMBLY pre CHUTE CAUTION 1 Attached flex tube to blower and secure with the Do not leave grass in bagger hose clamp containers Empty containers after each use and before storing Failure to do so may result in 5 5 combustion which could develop into a fire 2 Slide opposite flex hose end into upper chute 3 Push upper chute through the gasketed opening in the cover assembly 4 Rotate flex tube and upper chute so that the chute opening is downward toward the container bags CAUTION Grass bagger components are subject to wear damage and deterioration which could expose moving parts or Cover Gasket allow objects to be thrown Frequently check components and replace with
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