Demco 9517188 Automobile Parts User Manual
Contents
1. list of vehicles that can be towed four down behind a motorhome with no modifications required This guide contains only those vehicles that have been approved by their manufacturers for towing This list is enclosed with this manual Caution MotorHome Magazine left out any vehicles that have towing speed limits slower than 55 m p h or distance limits of less than 200 miles At a minimum these vehicles require significant modi fication such as the use of an aftermarket product to make them towable The availability of a Demco Tow Bar Base Plate does not imply that these vehicles can be modified or that there is an after market product available Refer to your vehicle owner s manual or consult your dealer to determine whether your vehicle can be modi fied to make it towable Failure to observe this precaution could re sult in property damage or personal injury 1 Open hood and remove six plastic push fasteners IMPORTANT INSTALLATION ITEMS DEMCO products and accessories are intended to be installed by professional installers with experi ence proper equipment and the ability to do modifi cation work Installers with these qualifications can be found in RV and Automotive Service Centers If the car to be towed has been in an accident the chassis may be damaged in an area where the Base Plate attaches It may no longer be suitable for towing Extreme caution and careful examination are required in such a situation Itis2. 10 05 TP20188 Rev 1 Pontiac G6 GT ASSEMBLY OPERATION REPLACEMENT PARTS Doing Our Best to Provide You the Best BOLT TORQUE SPECIFICATIONS READ complete manual CAREFULLY STANDARD BOLTS METRIC BOLTS DET ONE See mpung ere an Size Grade Torque Size Torque 9 16 5 20 ft Ibs 8mm 22 ft lbs Pin height 13 1 4 Centers 24 3 8 35 ft Ibs 10mm 42 ft lbs 5 7 16 5 56 ft Ibs 12mm 70 ft Ibs 1 2 5 85 ft Ibs 14mm 95 ft Ibs 9517188 PARTS LIST REF PART NO NO QTY DESCRIPTION 3 8 Lockwasher 3 8 Hex nut 3 8 x 1 1 4 Hex Bolt Gr 5 3 8 x 2 Hex Bolt Gr 5 9 16 short Bushing 3 4 long Bushing Shim Nut strip Baseplate Crossmember 6mm 1 0 x 25mm Gr 8 8 Hex Bolt not shown 6mm Flatwasher not shown 6mm Lockwasher not shown Please paer replacement parts by PART NO and DESCRIPTIO MCO Dethmers Mfg Co 4010 320th Street P O Box 189 Boyden IA 51234 we moe 725 2311 Toll Free 1 800 543 3626 FAX 712 725 2380 or 1 800 845 6420 www demco products com 10 8 4 6 2 2 4 2 1 1 1 1 WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING VEHICLE CONTROL SEPARATION OF THE TOW BAR FROM THE TOWING VEHICLE SEPARATION OF THE TOWED VEHICLE FROM THE TOW BAR CAUSING SEVERE PERSONAL INJURY DEATH OR PROPERTY DAMAGE A CAUTION Safety is of utmost importance at all times There are several items that must be checked each time before using and while
3. also likely even froma minor accident that the hole alignment will be more difficult due to hole alignment problems Many DEMCO Base Plates are designed to use existing holes and hardware to mount the Base Plate to the towed vehicle Even though the bolt is there however do not assume it is adequate for mounting the Base Plate Manufacturers make many changes in hardware both within and between model years Be sure the bolt is long enough to protrude past the nut a distance no less than 1 2 the diameter of the bolt after the Base Plate is mounted The threads should be in good condition We require that LOCTITE Blue be used on all bolts If anew bolt is required be sure it is SAE Grade 5 or Metric 8 8 NOTE The dimensional variations between otherwise identical vehicles can be considerable Some minor modifications may have to be made to ensure a proper fit 2 Removethree plastic push fasteners and one screw from wheel well on each side 3 Remove plastic filler panel from under facia by removing five screws and two plastic push fasteners H Ba k 1 n a Eg P P t 7 n i J f F F q i j i i i 7 Remove air intake on passenger side by removing one bolt and two plastic push fasteners 4 Remove one bolt on each side that connects facia to fender 8 Remove plastic filler panel on each side by removing all plastic push fasteners set panel aside for later notching and reinstall
4. ation 5 Remove four plastic push fasteners and one screw from filler panel on each side 6 If vehicle is equipped with fog lights and remove facia 9 Remove one bolt from horn Bolt will not be reused 10 With an assistant slide base plate up onto frame and forward to bumper make sure horn bolt hole and air box holes line up then clamp ee O wN 12 Drill two 3 8 holes in bumper using base plate chain anchor as a guide insert bolts and tighten use shims if needed 13 Notch plastic filler panel as shown in picture on each side and replace M 11 Drill bottom two 3 8 holes on each side insert bolts and tighten drill top two 3 8 holes on each side place spacer bushings on each as shown on front cover with the longer spacers on the drivers side and the shorter spacers on the passenger side NOTE Use Blue LOGETITE on threads and tighten bolts according to bolt chart on front page 14 Notch plastic on front facia for pull ears as shown above Reinstall facia plastic filler panels and all hardware Install horn with longer supplied metric bolt washer and lockwasher Ag QLD Warranty Registration RV Rental Dethmers Manufacturing Company 4010 320th Street e Box 189 e Boyden lowa 51234 Toll Free 800 54DEMCO 800 543 3626 FAX 800 845 6420 Marine www demco products com Brakes Very Very Satisfied Satisfied Dissatisfied Dissatisfied How satisfied are you with our
5. lso have other rights which vary from state to state Exclusive Warranty This is the only express warranty made by Dethmers Manufacturing Co on your Demco product and no agent employee or other person is allowed to change or add to this warranty DETHMERS MFG COMPANY 4010 320th St P O BOX 189 BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 or 1 800 845 6420 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com
6. ncluding but not limited to state of the art changes without assuming any obligation to modify any product previously manufactured Warrantor assumes no responsibility to the owner for loss of use of the product loss of time inconvenience or other damage consequential or otherwise including but not limited to expense for gasoline expense of transporting the product to the dealer and expense of returning the product mechanic s travel time telephone or telegram charges road service towing charges rental of another product during the time warranty repairs are being per formed travel lodging loss or damage to personal prop erty or loss of revenue or earnings Limitations of Implied Warranties All implied warranties if any expire and terminate upon expiration of this warranty Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Limitation of Consequential Damages Warrantor s responsibility under this warranty extends solely to repair or replacement of your Demco product and its component parts Warrantor does not assume responsibility for nor shall it be liable for any special incidental or consequential damages Some states do not allow the exclusion or limitation on incidental or consequential damages so the above exclusion or limitation may not apply to you Purchaser s Rights This warranty gives you specific legal rights and you may a
7. normal use and service from date of purchase by the original first retail owner or until it is resold or transferred by the original owner Any part of the Demco product found in the judgement of the manufacturer to be defective in materials or workmanship will be repaired or replaced at the manufacturers option without charge for parts or labor to the original owner Manufacturer and Warrantor Dethmers Manufacturing Co 4010 320th Street P O Box 189 Boyden IA 51234 712 725 2311 Repair or Replacement Procedure lf your Demco product develops a defect during the warranty period promptly notify Dethmers Manufacturing Co customer service department Until such notice is received Warrantor will not be responsible for any repair or replacement Upon receipt of notice from you Warrantor will have a choice of options in replacing any part it determines to be defective a Warrantor may require you at your own expense to deliver or ship the part to its factory or authorized dealer Any defective part will be repaired or replaced and returned to you free of charge Any part returned to Warrantor and found not to be defective will be returned to you freight collect with an explanation b Warrantor may elect to ship a new part to its dealer to be exchanged free of charge for the defective part returned by you to the dealer c Warrantor may elect to ship or deliver a replace ment part to your address Limitations
8. on Warranty Coverage Coverage under this warranty will be valid only if the customer warranty card is returned by the original purchaser within 30 days of purchase Coverage under this warranty will be effective only when a copy of the original invoice showing the date and location of purchase accompanies any claim for war ranty This warranty is limited to the original owner and is NON TRANSFERABLE to a second party Warrantor has no liability whatsoever and this warranty is null and void if any Demco product has been misassembled or subjected to neglect negligence misuse accident or operated in any way contrary to the operating and mainte nance instructions as specified in the Demco Owners Manual for that model This warranty does not cover any product that has been altered or modified so as to affect it s operation perfor mance or durability or that has been modified to change the intended use of the product In addition the warranty does not extend to repairs made necessary by normal use of parts accessories or other equipment which in the judgment of Warrantor are either incompatible with the Demco product or affect its opera tion performance or durability This warranty does not cover 1 normal wear and tear 2 road film or gravel damage to paint 3 paint 4 rust damage Warrantor has a policy of continuous product improve ment We reserve the right to change or improve the design of any Demco product i
9. product O O O O How satisfied are you with the dealership distributor sales staff O O O O Dealer Distributor Name City State How satisfied are you with the company sales staff O O How satisfied are you with the delivery O O O O Did you have any contact with a Demco Representative YES NO If YES how satisfied were you O O O O would recommend this product to my family and friends YES NO Would you purchase again from DEMCO YES NO Since taking delivery have you been contacted by the dealer YES NO Did you have any problems with this DEMCO product YES NO If YES are you satisfied with the company s resolution of your problem O O O O Why did you purchase this product Please list the specific source of information prompting this purchase After purchasing this product do you see any needed product improvement If yes what improvement What other products would you like to see DEMCO offer Comments Owner s Name Mailing Address City State Zip Code Model Serial Purchase Date Owner s Signature Please return to DETHMERS MFG CO By FAX or tri folding this form to the backside it is pre addressed Dethmers Manufacturing Company 4010 320th Street Box 189 Boyden lowa 51234 Postage DEMCO PRODUCTS ORIGINAL PURCHASERS LIMITED WARRANTY 1 Extent and Duration of this Warranty Your Demco product has a Lifetime Limited warranty to be free from defects in materials and workmanship under
10. using a tow bar Before allowing anyone to hook up or operate a tow bar be sure they have read and understand the proper operating procedure DO NOT use worn or damaged cables and or pins Be sure the SAFETY CABLES are hooked chassis to chassis to both the towing and towed vehicles using the crisscross method Check clearance between vehicles in a turning situation Check base plate mounting bolts for tightness and frame for metal fatigue Do not load the towed vehicle with anything as you may exceed the towing capacity of the tow bar Keep fingers away from pivot points to prevent personal injury Be sure the steering components of the towed vehicle are properly aligned NOTE This unit can be backed up in moderate increments Any severe backwards cornering could result in damage to the Tow Bar and or towed vehicle chassis For automatic transmissions Consult your vehicle owners manual for towing suitability with the drive shaft connected Otherwise the towed vehicle will have to be equipped with a transmission pump or drive shaft disconnect Check to make sure that all lights are in proper working order The information on towability of vehicles is reprinted with per mission of MotorHome Magazine and is believed to be reliable However Demco does not warrant the information to be correct Always consult your towed vehicle owner s manual and follow tow ing instructions Each year MotorHome Magazine compiles a
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