Datalogic Scanning C-BOX 200 Scanner User Manual
Contents
1. System Cables Figure 2 5 System layout A PC can be guickly connected to the C BOX 200 and conseguently to the scanner auxiliary interface through the internal 9 pin connector This allows monitoring of the data transmitted by the scanner or configuration through the WinHost utility see the scanner Installation Manual for more details The scanner auxiliary interface signals are also available on the internal spring clamp connectors After making system cabling and switch settings see sub paragraphs under 2 4 connect the scanner to the 25 pin connector on the left side of the C BOX 200 housing Switch ON the C BOX 200 power switch see Figure 2 6 After power on an automatic connection procedure takes place between the C BOX 200 and the scanner During this phase reguiring a few seconds the warning LED is turned ON Once the procedure had been completed successfully the warning LED is turned OFF After system functioning has been verified close the C BOX 200 using the 4 cover screws making sure the rubber seal is fitted correctly between the parts of the housing 6 Installation DATALOGIC C BOX 200 2 4 4 Power Supply Power is supplied to the C BOX 200 through the pins provided on the spring clamp connector The power switch see Figure 2 6 switches the power supply ON or OFF for both the C BOX 200 and the connected scanner ON OFF Figure 2 6 Power switch ON OFF positions C B2. The C BOX 200 mechanical dimensions are 167 x 115 x 40 mm 6 57 x 4 53 x 1 57 in It weighs about 340 g 12 oz Electrical connection is provided through spring clamp terminal blocks inside the C BOX 200 The scanner is connected to the C BOX 200 through a 25 pin connector placed on the left side of the housing A 9 pin connector placed inside the C BOX 200 facilitates connection between an external PC and the auxiliary serial interface of the scanner General Features 1 C BOX 200 DATALOGIC 2 INSTALLATION 2 1 PACKAGE CONTENTS Verify that the C BOX 200 and all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes 1 C BOX 200 2 Installation manual Figure 2 1 C BOX 200 package contents 2 Installation DATALOGIC C BOX 200 2 2 OPENING THE DEVICE To install the C BOX 200 or during normal maintenance it is necessary to open it by unscrewing the four cover screws WARNING The C BOX 200 must be disconnected from the power supply during this operation Figure 2 2 Opening the C BOX 200 It is possible to perform the following operations e Proceed with the cable connections see paragraph 2 4 2 e Set the multiplexer address selection on the rotary switches e Mount the C BOX 200 to a wall or panel Installation 3 C BOX 200 DATALOGIC 2 3 MECHANICAL INSTALLATION The diagram below gives the overall dimensions of the C BOX
3. 200 and may be used for its installation D 3 5 GO 14 N E QI SD D D Qd E i eu KK 5 150 5 N 0 19 5 91 0 19 a Ea E Ze 4 53 167 N mm Qu A Mes In Figure 2 3 Overall dimensions 4 Installation DATALOGIC C BOX 200 C BOX 200 can be installed to operate in different positions The two screw holes inside the housing of the C BOX 200 are for mechanical fixture Figure 2 4 To mount the C BOX 200 1 Open the C BOX 200 by unscrewing the 4 cover screws If necessary using the two mounting holes inside the device as a pattern mark the panel with an appropriate object and then drill two holes in the panel 2 Align the C BOX 200 and insert two screws and screw them into the panel until tight see Figure 2 4 Figure 2 4 Mounting C BOX 200 Installation 5 C BOX 200 DATALOGIC 2 4 ELECTRICAL CONNECTIONS AND SETUP The following figure shows the typical layout The dotted line in the figure refers to an optional hardware configuration Scanner C BOX 200 Auxiliary Interface E as a
4. DS4600 The signals on pins 9 10 11 and 12 are repeated on pins 13 14 15 and 16 to facilitate network connections i e Multiplexer connections using the RS485 half duplex Interface In this way the network bus can enter and exit the C BOX from different spring clamps but be physically connected together NOTE Pin 7 or 8 should be connected to the earth ground Pin 17 18 and 19 are not present in the C BOX 200 model Installation 9 C BOX 200 DATALOGIC 2 4 3 Chassis Grounding Jumper Settings The scanner chassis grounding method can be selected by positioning a jumper see Figure 2 9 In this way the scanner chassis can be connected to earth ground only if pins 7 or 8 are connected to a good earth ground or to the power supply ground signal The scanner chassis can also be left floating but in this case the jumper must be removed to EARTH to GND floating GROUND default Figure 2 9 Chassis grounding The C BOX 200 is now installed which completes the electrical connections for your scanning system 10 Installation DATALOGIC C BOX 200 2 4 4 Multidrop Address Selection For RS485 half duplex interface connections the scanner multidrop address should be set using the rotary switches placed inside the C BOX 200 The valid address range is from 00 to 31 This value is read only at power on any change at run time has no effect If an invalid value is detected 32 99 the C BOX cannot communicate
5. glichkeit und Produktsicherheit entsprechen Basado en la aproximaci n de las leyes de los Pa ses Miembros respecto a la compatibilidad electromagn tica y las Medidas de seguridad relativas al producto Questa dichiarazione basata sulla conformit dei prodotti alle norme seguenti This declaration is based upon compliance of the products to the following standards Cette d claration repose sur la conformit des produits aux normes suivantes Diese Erkl rung basiert darauf das Produkt den folgenden Normen entspricht Esta declaraci n se basa en el cumplimiento de los productos con las siguientes normas EN 55022 August 1994 LIMITS AND METHODS OF MEASUREMENTS OF RADIO DISTURBANCE CHARACTERISTICS OF INFORMATION TECHNOLOGY EQUIPMENT ITE EN 50082 2 March 1995 ELECTROMAGNETIC COMPATIBILITY GENERIC IMMUNITY STANDARD PART 2 INDUSTRIAL ENVIRONMENT Ruggero Cacioppo D Ge lo Quality Assurance Supervisor Lippo di Calderara 07 03 2001 Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of their respective companies Datalogic S p A reserves the right to make modifications and improvements without prior notification 2001 Datalogic S p A 821000560 CONTENTS GUIDE TO INSTALLATION iv SAFETY PRECAUTIONS e et oe ete eS vii Power S pplya vii GENERAL FEATURES reent 1 D
6. ESCFIDUON eene 1 INSTALLATION eiae d ee adeat eee to hok d eee een 2 Package Contents nina rate des de ete ne deae dea 2 Opening the Device 3 Mechanical Installation 4 Electrical Connections and Setup 6 Power Supply eie an n metu non 7 System Wirlrig eo na Tr o e teh Drag 8 Chassis Grounding Jumper 10 Multidrop Address Selection 11 RS485 Bus Termination 12 Connection to a 13 OM4000 Jumper Settings emen 14 9 Pin Scanner Auxiliary Serial 15 Scanner Requirements anne 16 Operating 16 GET SEND 17 LED 1 toO B ulisse 18 TECHNICAL FEATURES ice get er nul alii 19 GUIDE TO INSTALLATION The following can be used as a checklist to verify all of the steps necessary for complete installation of the C BOX 200 1 Read all information in the section Safety Precautions at the beginning of this manual 2 Correctly position and mount the C BOX 200 within the reach of the barcode scanner cable according to the information in paragraph 2 3 3 Provide correct system cabling according to the signals necessary for your application and RS485 sett
7. GET SEND The procedure to enable the GET SEND function is the following 1 Press both the buttons GET and SEND at the same time for at least one second the warning LED is turned ON 2 Release the buttons 3 Press the left button corresponding to the GET function or press the right button corresponding to the SEND function GET left button the C BOX 200 reads the current scanner configuration and permanently copies it in its own memory support EEPROM C BOX 200 preserves this configuration also when switched off SEND right button the C BOX 200 sends the configuration previously stored in its own permanent memory support to the scanner s EEPROM NOTE Once the buttons are released in step 1 a ten second timeout starts If no button is pressed within this time the procedure will be cancelled In any case the warning LED is turned OFF at the end of each procedure Installation 17 C BOX 200 DATALOGIC 2 7 2 LED Indicators Figure 2 15 LED Indicators The three internal LEDs of the C BOX 200 see Figure 2 15 indicate the following POWER ON red indicates the C BOX 200 is connected to the power supply and the power switch is ON WARNING red indicates a warning or error condition it is ON when a connection procedure is in progress the system is busy or during a GET SEND procedure It blinks when an error condition occurs Normally this LED should be OFF TX green indicates th
8. OX USER INTERFACE V 10 30 Vdc GND Figure 2 7 Power supply connections NOTE Pin 1 is also electrically connected to pins 3 and 5 just as pin 2 is electrically connected to pins 4 and 6 This is useful for external trigger inputs connections The power supply must be between 10 and 30 Vdc only Installation 7 C BOX 200 DATALOGIC 2 4 2 System Wiring The connection and wiring procedure for C BOX 200 is described as follows 1 Open the C BOX 200 as described in paragraph 2 2 2 Verify that the C BOX 200 power switch is off see Figure 2 6 3 Unscrew the compression connectors and pass all the system cables through them into the C BOX 200 housing 4 To connect the power and input output signals e Prepare the individual wires of the system cables by stripping the insulation back approximately 1 cm e Using a device such as a screwdriver push down on the lever directly next to the clamp see Figure 2 8 e Insert the wire into the clamp and release the lever The wire will now be held in the spring clamp Figure 2 8 System cable connections The wiring used can be solid or stranded but must meet the following specifications All positions 24 16 AWG 0 2 1 5 mm 8 Installation DATALOGIC C BOX 200 The C BOX 200 spring clamp connector pinouts are indicated in the following table Refer to the scanner Installation Manual for details Pin E 2 4 6 7 a DS2400
9. del XOXX for DS2100 and DS2400 scanner while DS4300 and DS4600 RS232 interface must be selected by the user 2 Atleast one Terminator Character should be enabled in the connected scanner see the Terminator parameters in the Data Format section of the Help On Line 3 It is necessary to set the scanner main interface communication speed Baud Rate so that it is the same as the Multidrop bus speed In fact during the connection procedure the C BOX 200 gets its main interface speed from the scanner to initialize its RS485 Multidrop optocoupled serial interface If both the baud rate and the device address are correct the communication takes place which causes the green LED to blink slightly The device address must be pre set through the two rotary switches S4 and S5 see Figure 2 10 2 7 OPERATING MODES Once the connection procedure is completed the warning LED is OFF the C BOX 200 is ready to receive code strings from the scanner s RS232 main interface Then it converts them to the RS485 multidrop network by using MUX32 protocol Through the C BOX 200 internal buttons it is possible to communicate with the scanner to perform one of the following functions e Get scanner configuration e Send aconfiguration to the scanner At the end of each function the scanner returns to the previous operating mode 16 Installation DATALOGIC C BOX 200 2 7 1 GET SEND Buttons The C BOX 200 has two internal function buttons
10. e RS485 Multidrop activity When communication takes place this LED will blink slightly 18 Installation DATALOGIC C BOX 200 3 TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply voltage Power consumption max USER INTERFACE LED indicators PHYSICAL FEATURES Mechanical dimensions Weight SOFTWARE FEATURES Parameter storage ENVIRONMENTAL FEATURES Operating temperature Storage temperature Humidity max Vibration resistance Shock resistance Protection class 10 to 30 Vdc 1 4W scanner Power ON Warning Tx RS485 Multidrop activity 167 x 115 x 40 mm 6 57 x 4 53 x 1 57 in about 340 g 12 oz Non volatile internal memory 10 to 50 C 14 to 122 F 20 to 70 C 4 to 158 F 90 non condensing IEC 68 2 6 test FC 1 5 mm 10 to 55 Hz 2 hours on each axis IEC 68 2 27 test EA 30G 11 ms 3 shocks on each axis IP64 when correctly connected to the scanner NOTE The features given are typical at a 25 C ambient indicated temperature if not otherwise Technical Features 19
11. en C BOX 200 Installation Manual DATALOGIC IL Bar Code amp More C BOX 200 INSTALLATION MANUAL DATALOGIC S p A Via Candini 2 40012 Lippo di Calderara 01 Bologna Italy dichiara che declares that the d clare que le bescheinigt da das Ger t declare que el C BOX 200 active connection box e tutti i suoi modelli and all its models ettous ses mod les und seine modelle y todos sus modelos sono conformi alle Direttive del Consiglio Europeo sottoelencate are in conformity with the requirements of the European Council Directives listed below sont conformes aux sp cifications des Directives de l Union Europ enne ci dessous der nachstehend angef hrten Direktiven des Europ ischen Rats cumple con los requisitos de las Directivas del Consejo Europeo seg n la lista siguiente 89 336 EEC EMC Directive e 92 31 EEC 93 68 EEC emendamenti successivi and further amendments et ses successifs amendements und sp teren Ab nderungen y succesivas enmiendas Basate sulle legislazioni degli Stati membri in relazione alla compatibilit elettromagnetica ed alla sicurezza dei prodotti On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety Bas e sur la l gislation des Etates membres relative la compatibilit lectromagn tique et la s curit des produits ber die Ann herung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Vertr
12. ings see all sub paragraphs under 2 4 The installation is now complete C BOX 200 General View Figure A D 25 pin scanner connector 2 Compression connectors 3 Cover screws 4 vi C BOX 200 General View Figure B O Power switch ON OFF D GET button 2 Spring clamp terminal blocks SEND button 3 Multidrop address switches 9 Auxiliary port connector 4 Power on LED 40 Chassis grounding selector 5 Warning LED dI Termination resistance switch TxLED 12 OM4000 jumpers SAFETY PRECAUTIONS POWER SUPPLY ATTENTION READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT This product is intended to be installed by Qualified Personnel only The C BOX 200 is intended to be supplied by an NEC Class 2 power source rated 10 30 V minimum 0 65 A See par 2 4 1 for correct power supply connections vii viii DATALOGIC C BOX 200 1 GENERAL FEATURES 1 1 DESCRIPTION The C BOX 200 is a connection box which can be used as an accessory of the Datalogic scanners to perform the following functions e Facilitate the connection of the scanner signals using a spring clamp connector e Perform a conversion from RS232 to RS485 multidrop system to connect a RS232 scanner to a multidrop network e Optocoupled RS485 interface is used over long distances or in electrically noisy environments e Get the scanner configuration and store it in memory e Send the configuration stored in memory to the scanner
13. the last device Figure 2 12 Multiplexer connection Installation 13 C BOX 200 DATALOGIC 2 4 7 OM4000 Jumper Settings Figure 2 13 OM4000 jumpers The jumpers allow connection to the EXT TRIG signals on separate spring clamp terminals for applications which use the OM4000 Oscillating Mirror in Trigger Mode They are used together and they have the following significance when a jumper is in the J1 position see Figure above pin 40 is connected to pin 27 EXT TRIG a jumper in J2 position connects pin 20 to pin 28 EXT TRIG If the jumpers are removed pin 20 and pin 40 are disconnected 14 Installation DATALOGIC C BOX 200 2 5 9 PIN SCANNER AUXILIARY SERIAL INTERFACE The scanner auxiliary serial interface available on the internal 9 pin connector can be used either for configuration through WinHost or for data monitoring The details of the connector pins are indicated in the following table Figure 2 14 9 pin male connector Pin Name Funston Bel 80 3 4 Ne _ he he EN DS2100 DS2400 CTSA Auxiliary Handshake RS232 Fs RISA Airy Handshake 232 a jow er Installation 15 C BOX 200 DATALOGIC 2 6 SCANNER REQUIREMENTS 1 The C BOX 200 can be connected to the following scanners through the 25 pin connector illustrated in Figure A DS2100 DS4300 DS2400 DS4600 It is necessary to use RS232 mo
14. with the Multiplexer and the green LED remains off Furthermore the SEND command configures the scanner using the previously configured valid scanner address TENS UNITS Figure 2 10 Rotary switches Installation 11 C BOX 200 DATALOGIC 2 4 5 RS485 Bus Termination Figure 2 11 Termination resistance switch The switch S2 enables or disables the insertion of the bus termination resistor for RS485 Half Duplex Multidrop applications CAUTION In Multiplexer applications the termination resistor must be enabled ONLY on the last device of the chain the farthest away from the Multiplexer assuming the Multiplexer is the first device of the chain On all the other devices this resistor MUST NOT be enabled S2 OFF Normally it is not necessary to enable the terminator resistor S2 always OFF it is suggested only in applications where the communication speed or the bus length are critical parameters 12 Installation DATALOGIC C BOX 200 2 4 6 Connection to a Multiplexer The following figure shows a multidrop layout with C BOX 200 devices connected to a Multiplexer SCANNER C BOX 200 N up to 31 4 RS485 REF C p 5 RTX485 6 RTX485 max 1200 m 2 RTX485 1 RTX485 0 RS485 REF 9 CABLE SHIELD SCANNER SCANNER RTX485 MULTIPLEXER RTX485 EARTH GROUND 120 Ohm If necessary enable the termination resistor only in
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