Datalogic Scanning 1000 Barcode Reader User Manual
Contents
1. 41 5 TROUBLESHOOTING 0 cit cx aeu 42 5 1 General Guidelines errem 42 6 TECHNICAL FEATURES 46 GLOSSARY 49 INDEX 51 REFERENCES CONVENTIONS This manual uses the following conventions User refers to anyone using a Matrix 1000 reader Reader refers to the Matrix 1000 reader You refers to the System Administrator or Technical Support person using this manual to install configure operate maintain or troubleshoot a Matrix 1000 reader REFERENCE DOCUMENTATION For further details refer to the VisiSet Help On Line Matrix Reading Methods Matrix Host Mode Programming Matrix SW Parameter Guide provided as supplementary documentation on CD ROM SERVICE SUPPORT AND WARRANTY Datalogic provides several services as well as technical support through its website Log on to www datalogic com services and click on the links indicated for further information including Datalogic Services Warranty Extensions and Maintenance Agreements Downloads Software Downloads Manuals and Catalogues Contact Us Listing of Datalogic Subsidiaries and Quality Partners Authorised Repair Centres SAFETY PRECAUTIONS For installation use and maintenance it is not necessary to open the reader POWER SUPPLY2. INPUT V Min V Max 2V 0 mA Closed 4 5V 30 V 10 mA 20 INSTALLATION eo An anti disturbance filter debouncing is implemented on the input and is software programmable The input active state can be defined by the user as well Refer to the digital I O folder in the VisiSet Help On Line for further details 2 3 5 Outputs One optocoupled general purpose output is available on the 25 pin connector The pinout is the following Pin Name Function 16 OUT3 Configurable digital output 3 positive pin 17 OUT3 Configurable digital output 3 negative pin It is typically used to signal the data collection result It can also be used to control an external lighting system The idle state the activation deactivation events and the other configuration parameters can be defined by the user Refer to the Digital I O folder in the VisiSet Help On Line for further details MATRIX USER INTERFACE Vext 30 Vdc max 1 Figure 21 Open Collector Output Connection The electrical features of the output are the following OUTPUT lLoad Vout Open 0 30 Closed 10 mA 1 8 Max Pp Vout X lotoad 170 mW 21 Matrix 1000 24 USER INTERFACE RS232 PC side connections 1 13 14 2
3. Mounting bracket Figure 6 Package Contents E gt Matrix 1000 2 2 MECHANICAL INSTALLATION Matrix 1000 can be installed to operate in different positions The eight screw holes M4 x 5 on the body of the reader are for mechanical fixture Figure 7 The diagram below gives the overall dimensions of the reader and may be used for its installation Refer to paragraph 2 5 for correct positioning 28 1 D x x 57 121 4 76 73 mm 2 87 57 18 1 2 24 0 71 M4x5n 4 Figure 7 Overall Dimensions INSTALLATION 95 3 74 l 2 0 08 29 e mm 2 inch Figure 8 Mounting Bracket Dimensions Matrix 1000 221 Mounting Matrix 1000 Using the Matrix 1000 mounting bracket you can obtain vertical shift and rotation of the reader as shown in the diagram below Figure 9 Positioning with Mounting Brackets 10 INSTALLATION qp 2 3 ELECTRICAL CONNECTIONS The Matrix 1000 reader is equipped with a 25 pin male D Sub connector for connection to the power supply and input output signals The details of the connector pins are indicated in the following table 1 13 14 25 Figure 10 25 pin male D Sub Connector 25 pin male D sub connector pinout SHIELD Cable shield internally connected by capacitor to the chassis RTX485 Rx or Tx data of RS485 Half
4. mee Psenes oe 9 Code Center Figure 36 Example out of FOV Moving code out of the Field of View To correct this result and have the code completely visible in the F O V it is possible to follow one or both the procedures listed below e reposition the reader e use the Delayed Trigger by tuning the Delay Time x 100 ps 38 SOFTWARE CONFIGURATION qe 3 5 IMAGE CAPTURE AND DECODING By using the Capture image and Decode last image functions from the VisiSet Main menu you can get information about the image decodable codes in terms of Symbology encoded Data Position and Orientation Decode Time and AIM Quality Indicators Ini x File Edit Connect Disconnect Reader parameters Options Tools Help MAIN MEHU Image captured 640x480 using recipe 1 Start of decode process 1 B Capture image New Code 1 1 C Decode last image Symbology Data Matrix ECC 200 Number of Characters 59 D View last image Code Center Position 395 353 46 Decode Time msec Code Orientation 271 5 Code Bounds TL 457 294 TR 458 414 BL 334 292 BR 334 413 Code Quality Indexi 1004 3 Data MATRIX 2000 Datalogic S p A USS Division Bologna Ital Store Verifier d 2 M Image Expo Quality 80 End of decode process 1 Connection Def Matrix on COMI at 115200 N 8 1 Reader status OFF LINE MODE LOG OFF Figure 37 Capture and Dec
5. 1 4 AVAILABLE ACCESSORIES AC DC power supply unit US AC DC power supply unit UK AC DC power supply unit EU GENERAL FEATURES ae 1 5 APPLICATION EXAMPLES The Matrix 1000 wide choice of fields of view and high performance of decoding libraries allow the reading of many small codes see 96 vial application in Figure 1 as well as deformed and or overprinted codes also when they are damaged or printed on high reflective surfaces see Figures 2 3 4 Bart Figure 1 96 vial Rack with DataMatrix Codes to Track Each Vial Throughout its Biomedical Analysis Process Figure 3 Overprinted Barcode Readable by Matrix 1000 also Through the Envelope Window Film Gp Matrix 1000 Figure 4 Barcode Printed on Curved Surface Readable by Matrix 1000 in spite of Image Optical Distortion The Matrix 1000 is particularly suitable for applications requiring an array of readers to cover a very large reading area see Figure 5 Figure 5 Ten readers connected to a Datalogic MX4000 through a multidrop network INSTALLATION e 2 INSTALLATION 2 1 PACKAGE CONTENTS Verify that the Matrix 1000 reader and all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes Matrix 1000 reader Quick Reference Guide Test chart Matrix family CD ROM Auxiliary port connector cover D D oO D L Mounting kit e Mounting screws and washers 4
6. eee uuu 4 Application Examples 5 INSTALLATION nein 7 Pte URL 7 Mechanical Installation 1 u uu 8 Mounting 10007 10 Electrical Connections wii as ge tied 11 na 14 RS485 Half Duplex Main 15 Auxiliary RS232 Interface u 17 a tees 19 eec 21 User Interface i 22 POSItiOnING coe D entend 23 Typical Layouts 25 Point to Point e deo 25 Multiplexer u e ORE ERRARE IT eene 26 SOFTWARE CONFIGURATION u 27 VisiSet System Requirements 27 Installing VisiSet dee eene 27 LEES 28 VisiSet M Options he RR ERR 29 Configuration cte tie teen eta 31 Edit Reader 424442444 32 3 4 2 GalibEatlOnD 2 shoves ti cte m cep t eee Peck 35 3 5 Image Capture and 2 39 3 6 ij nsi 40 4 Lig piem 41 4 1 Cleaning
7. Application Program version Parameter Configuration file Serial Number and Order Number of your reader You can get this information while VisiSet is connected to the reader the Application Program version is shown in the Terminal Window the Parameter Configuration can be saved on file applying the File Save pars to file command in the Parameter Setup window Serial Number and Order Number can be get applying the respective command in the Tools menu TROUBLESHOOTING GUIDE Problem Suggestion Power ON power connected the PWR LED is not lit f using a power adapter like PG6000 is it connected to wall outlet e f using rail power does rail have power e f using C BOX 100 does it have power check switch and LED e Check if you are referring to the 25 pin connector or to the C BOX 100 spring clamp connectors e Measure Voltage either at 13 and pin 25 for 25 pin connector or at spring clamp 1 and 2 for C BOX 100 After Power ON Contact your local Datalogic office or Datalogic the READ LED is lit or Partner or ARC blinking without any code in front of the reader and the connection to VisiSet fails 42 TROUBLESHOOTING p TROUBLESHOOTING GUIDE Problem Suggestion One Shot or Phase Mode no image is displayed in Visiset Calibration Tool window while your trigger source is working In the Operating Mode folder check
8. Matrix lOOO Reference Manual DATALOGIC Matrix 1000 REFERENCE MANUAL gt gt DATALOGIC DATALOGIC S p A Via Candini 2 40012 Lippo di Calderara di Reno Bologna Italy Matrix 1000 Reference Manual Ed 10 2004 ALL RIGHTS RESERVED Datalogic S p A reserves the right to make modifications and improvements without prior notification Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of this material Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of their respective companies Datalogic S p A 2000 2004 12 10 04 CONTENTS ORO 3 4 1 REFERENCES CONVENTIONS ecco seeds eth cede et dt Reference Documentation 4 V Service Support and SAFETY vi Power Supply compliance label vi GENERAL VIEW vii GUIDE TO INSTALLATION u viii GENERAL FEATURES vana caras 1 IntrOdUGCIION al ees 1 DeSCriDtOM set 2 Model 5 4 Available Accessories
9. ATTENTION READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT This product is intended to be installed by Qualified Personnel only This product is intended to be connected to a UL Listed Computer which supplies power directly to the reader or a UL Listed Direct Plug in Power Unit marked LPS or Class 2 rated 10 to 30 V minimum 1 A COMPLIANCE LABEL 2468 CLASS 1 LED PRODUCT This device complies with PART 15 of the UL s FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and LISTED 2 this device must accept any interference ACCESSORY received including interference which may 45AF cause undesired operation LT E TO EN60825 1 2001 vi GENERAL VIEW Matrix 1000 Figure A Reading Window 5 Good Read LED Auxiliary Interface External Trigger LED S Main Auxiliary Interface Z Power On LED 4 Main Tx LED vii GUIDE TO INSTALLATION The following can be used as a checklist to verify all of the steps necessary for complete installation of the Matrix 1000 compact 2D reader 6 Read all information in the section Safety Precautions at the beginning of this manual Correctly mount the reader using the bracket provided sub pars under 2 2 Position the reader at the correct reading distance according to your model par 2 5 Make electrical connections to your Matrix 1000 reader by
10. G General View vii Glossary 49 Guide to Installation viii L Layouts 25 Multiplexer 26 Point to Point 25 Maintenance 41 Cleaning 41 Mechanical Installation 8 Model description 4 Mounting Matrix 1000 10 Package Contents 7 Positioning 23 Power Supply vi R Reference Documentation v 5 Safety Precautions vi Software Configuration 27 Installing VisiSet 27 Startup 28 VisiSet Options 29 Statistics 40 T Technical Features 46 Troubleshooting 42 51 DATALOGIC S p A Via Candini 2 C 40012 Lippo di Calderara Bologna Italy dichiara che declares that the d clare que le bescheinigt da das Ger t declare que el MATRIX 1XXX e tutti i suoi modelli and all its models et tous ses mod les und seine modelle y todos sus modelos sono conformi alle Direttive del Consiglio Europeo sottoelencate are in conformity with the requirements of the European Council Directives listed below sont conformes aux sp cifications des Directives de l Union Europ enne ci dessous der nachstehend angef hrten Direktiven des Europ ischen Rats cumple con los requisitos de las Directivas del Consejo Europeo seg n la lista siguiente 89 336 EEC EMC Directive e 92 31 EEC 93 68 EEC emendamenti successivi and further amendments et ses successifs amendements und sp teren Ab nderungen y succesivas enmiendas Basate sulle legislazioni degli Stati membri in relazione all
11. 32 MB e 5 free HD space e free RS232 serial port with 115 Kbaud SVGA board 800x600 or better using more than 256 colors 3 2 INSTALLING VISISET To install VisiSet proceed as follows 1 Turn on the Laptop or PC that will be used for configuration connected to the Matrix 1000 auxiliary port 2 After Windows finishes booting insert the CD ROM provided Launch VisiSet installation by clicking Install VisiSet 4 Follow the instructions in the installation procedure 27 Matrix 1000 3 3 STARTUP After completing the mechanical and electrical connections to Matrix 1000 you can begin software configuration as follows 1 Power on the Matrix 1000 reader Wait for the reader startup The system bootstrap requires a few seconds to be completed The reader automatically enters Run Mode 2 Run the VisiSet program 3 Press Connect on the VisiSet menu bar The PC will automatically connect to the Matrix 1000 reader Upon connection Matrix 1000 exits Run Mode and displays the Main Menu on VisiSet with all the commands necessary to monitor your reader s performance You can select these commands using the mouse or by pressing the key corresponding to the letter shown on the button See Figure 28 Device Matrix 1000 Mode1 1051 Communication Port Auxiliary Decode last image D View last image E Save last image F Calibration tool Termin
12. Duplex Main Interface positive pin RTX485 Rx or Tx data of RS485 Half Duplex Main Interface negative pin SGND Reference GND of RS485 Half Duplex Main Interface NC RXAUX Received data of RS232 Auxiliary Interface referred to GND TXAUX Transmitted data of RS232 Auxiliary Interface referred to GND Not connected Not connected Configurable digital output 3 positive pin Configurable digital output 3 negative pin EXT_TRIGA External trigger polarity insensitive EXT_TRIGB External trigger polarity insensitive Not connected 14 15 24 Not connected 9 13 Supply voltage positive pin 23 25 Supply voltage negative pin 11 Matrix 1000 There is also a separate 9 pin female D sub connector for the Auxiliary port connection with the following pinout 5 1 9 6 Figure 11 9 female D Sub Connector 9 pin female D sub connector pinout Transmitted data of RS232 Auxiliary Interface Received data of RS232 Auxiliary Interface Reference GND of RS232 Auxiliary Interface 1 4 6 7 8 9 Not connected Do not connect GND and SGND to different external ground references GND and SGND are internally connected through filtering circuitry which can be permanently damaged if subjected CAUTION voltage drops over 0 8 In order to meet EMC requirements connect the reader chassis to the plant earth ground by means of a flat copper braid shorter than 100 mm co
13. Phase Mode or One Shot operating mode are used the reader can be activated by an external event for example a pulse from a photoelectric sensor when the object enters its reading zone CAB 600X C BOX 100 Matrix 1000 Local Host PG6000 Auxiliary Interface Local Echo External Trigger Figure 26 Point to Point Layout 25 Matrix 1000 2 6 2 Multiplexer Each reader is connected to a MX4000 through a multidrop network Before proceeding with the connection it is necessary to select the MUX32 communication protocol and the multidrop address for each reader MX4000 Power Multidrop Network Main Interface Auxiliary Interface Local Echo EN G External Trigger Figure 27 Multiplexer Layout The Aux serial interface of each reader can be used for configuration purposes using VisiSet or in Local Echo communication mode to control the single device operation 26 SOFTWARE CONFIGURATION e 3 SOFTWARE CONFIGURATION Software configuration of your Matrix 1000 reader can be accomplished by VisiSet through the Matrix 1000 auxiliary serial interface 3 4 VISISET SYSTEM REQUIREMENTS To install and run VisiSet you should have a Laptop or PC that meets or exceeds the following Pentium processor Win 95 98 2000 NT 4 0 or XP
14. appear How do obtain my reader Order Number consists of 9 reader Order Number numbers e The reader Order Number can be obtained by selecting the Tools Get reader order number from the command menu VisiSet dedicated window will appear 45 Matrix 1000 6 TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply voltage 10 to 30 Vdc Power consumption 4 W 2 5 W typical Communication Interfaces Main Serial Interface RS485 half duplex 2400 to 115200 bit s Auxiliary Serial Interface RS232 2400 to 115200 bit s Input External Trigger Opto coupled and polarity insensitive Max voltage 30 Max input current 10 mA Output Vout 0 mA 30 Max Vout 10 1 8 Pp Vout X 170 mW OPTICAL FEATURES Image Sensor Matrix CCD Lighting System LED array Wavelength 630 670 nm Max LED Output Power 0 7 mW LED Safety class Class 1 to EN60825 1 USER INTERFACE pou 46 TECHNICAL FEATURES dq SOFTWARE FEATURES READABLE CODE SYMBOLOGIES PDF417 Standard Codabar Code 128 EAN 128 Code 93 Code 39 Standard and Full ASCII EAN 8 13 UPC A E Interleaved 2 of 5 including Addon 2 and Addon 5 Data Matrix ECC 200 POSTAL e Australia Post PLANET Royal Mail 4 State Customer POSTNET POSTNET BB Kix Code POSTNET PLANET POSTNET BB Japan Post PLANET OPERATING MODE ONE SHOT CONTI
15. either a Connecting the test cable to the Matrix 1000 reader 2 4 b Providing correct and complete system cabling according to the signals necessary for the layout of your application e Layout Point to point or Multidrop etc sub pars 2 6 e Cabling Power Main RS485 Auxiliary RS232 External Trigger Input and Output sub pars under 2 3 Configure the Matrix 1000 reader by installing and running VisiSet from the CD ROM provided onto the configuration PC pars 3 1 3 2 3 3 See the Rapid Guide to Configuration in the VisiSet Help On Line The main steps a Select the codes to be read b Setup the communication parameters c Define data formatting parameters d Fine tune your Matrix 1000 reader using the VisiSet Calibration Tool par 3 4 2 Specific VisiSet parameter details are also available in the Help On Line Exit the configuration program and run your application The installation is now complete viii GENERAL FEATURES ue 1 GENERAL FEATURES 1 1 INTRODUCTION Matrix 1000 is an area CCD reader for industrial application using 2D 1D stacked and postal codes Matrix 1000 uses imaging technology and provides complete reading system functions by integrating lighting system image acquisition image processing decoding and communication into a single compact unit This technology intrinsically provides omni directional reading Standard Application Progr
16. storing application and configuration files Host A computer that serves other terminals in a network providing services such as network control database access special programs supervisory programs or programming languages 49 Light Emitting Diode LED A low power electronic light source commonly used as an indicator light It uses less power than an incandescent light bulb but more than a Liquid Crystal Display LCD RAM Random Access Memory Data in RAM can be accessed in random order and quickly written and read IP Address The terminal s network address Networks use IP addresses to determine where to send data that is being transmitted over a network An IP address is a 32 bit number referred to as a series of 8 bit numbers in decimal dot notation e g 130 24 34 03 The highest 8 bit number you can use is 254 Transmission Control Protocol Internet Protocol TCP IP A suite of standard network protocols that were originally used in UNIX environments but are now used in many others The TCP governs sequenced data the IP governs packet forwarding TCP IP is the primary protocol that defines the Internet 50 INDEX A Accessories 4 Application Examples 5 pinout for Matrix 1000 13 Configuration 31 Calibration 35 Edit Reader Parameters 32 E Electrical Connections 11 Auxiliary RS232 Interface 17 Inputs 19 Outputs 21 Power Supply 14 RS485 Half Duplex Interface 15
17. values directly into the parameter box By right clicking the mouse when positioned over the name of a specific Parameter or Group a pop up menu appears allowing you to directly manage that particular parameter or group You can View the selected value for each parameter You can Restore the default value of each parameter or of all the parameters of a group Get properties gives information about the parameter in the form of a pop up hint that describes the default value and the range list of valid values The Short help gives information about the parameter in the form of a pop up hint File Parameters Mode Parameter Grou Get Send Restore D P DCodes Decoding management OPERATING MODE right click Operating Made Acquisition Trigger Ext Trig Leading ede Number cf Image Slots 2 View selected value Restore default value Parameter Get properties Short help Figure 32 Editing Parameters 32 SOFTWARE CONFIGURATION Parameters to verify modify Operating mode Sets the parameters which customize the reader operating mode starting from three main modes One shot acquires a single image based on the selected value for the Acquisition Trigger and Delayed Triggers Continuous continuously acquires images with a rate up to 30 frames per second depending on the decoding time Phase Mode acquires images during the reading phas
18. 5 6 9 9 male connector 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS How To Build A Simple Interface Test Cable The following wiring diagrams show a simple test cable including power external push button trigger and PC RS232 COM port connections Test Cable for Matrix 1000 25 pin D sub female 9 pin D sub female 21 TXAUX MATRIX m 10007 Power Supply VS 10 30 VDC Power GND Figure 22 Test Cable 22 INSTALLATION 2 5 POSITIONING Position the reader so that the distance from the reading window to the code surface is that indicated in the figure below for your model HD LD code surface FOV FOV focus distance 34 x 26 mm i 25 19 155 1 34 x 1 02 in focus distance 115 0 19 x 0 75 in 6 10 in 4 52 in lt code surface code surface MR FOV 54 x 40 mm FOV 2 13 x 1 57 in 95x 70 mm 3 74 x 2 75 in focus distance focus distance 110 mm 210 mm 4 33 in 8 26 in code surface Figure 23 Positioning Special models with different FOV and focus distance are available on request Refer to your local Datalogic distributor 23 Matrix 1000 Matrix 1000 is able to decode code labels at a variety of angles however significant angular distortion may degrade reading
19. NUOUS PHASE MODE CONFIGURATION MODE By means of VisiSet configuration software PARAMETER STORAGE Permanent memory Flash ENVIRONMENTAL FEATURES Operating temperature 0 to 40 C 32 to 104 F Storage temperature 20 to 70 C 4 to 158 F Max humidity 90 non condensing Vibration resistance IEC 68 2 6 test FC 1 5 mm 10 to 55 Hz 2 hours on each axis Shock resistance IEC 68 2 27 test EA 30 G 11 ms 3 shocks on each axis Protection class IP64 MECHANICAL FEATURES Dimensions 121 x 73 x 57 mm 4 76 x 2 87 x 2 24 in Weight 330 g 13 40 oz Material Magnesium alloy 47 Matrix 1000 READING FEATURES Frame rate up to 30 frames sec Pitch 10 35 Readable codes per frame up to 100 Tilt 0 360 Focus Typ Linear Typ 2D Reading Distance Field of and Code Distance mm in View Stacked Resolution mm in Code mm mils max Resolution mm mils 0 10 4 0 19 7 5 125 4 92 mm in 115 4 52 25 19 0 98 0 75 34 x 26 1 34 x 1 02 54 x 40 2 13 x 1 57 95 x 70 374 275 155 6 10 0 15 6 0 25 10 180 7 08 110 4 33 0 20 8 0 38 15 140 5 51 210 8 26 0 30 12 0 60 24 250 9 84 focus distance Pixels per inch focus distance Measurement conditions e Code resolution Typ 2D Code Resolution e Test chart provided with the reader angle 45 e Still code at the center of t
20. SGND RS485REF SHIELD Ground Figure 13 RS485 Half duplex Connections 15 Matrix 1000 The figure below shows a multidrop configuration with Matrix 1000 readers connected to a Multiplexer max 2m 120 Ohm MATRIX Hx up to 31 Q V max 1200 m m MATRIX NM uy RTX485 ume MULTIPLEXER let Earth Ground 120 Ohm Figure 14 Matrix 1000 Multidrop Connection to a Mutiplexer INSTALLATION 2 3 8 Auxiliary RS232 Interface The RS232 auxiliary interface is available for Point to Point connections When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet Its communication parameters baud rate data bits etc can be defined by the user For more details refer to the Communication folder in the VisiSet Help On Line The RS232 interface is available on both Matrix 1000 D sub connectors with the following pinouts 9 Pin 25 Pin Name Function 2 21 TXAUX Transmitted data 3 20 RXAUX Received data 5 23 GND Ground MATRIX USER INTERFACE Ground Earth SMEED Ground Figure 15 RS232 Interface Connections Using 25 pin Connector MATRIX USER INTERFACE Figure 16 RS232 Interface Connections Using 9 pin Connector 17 Matrix 1000 When the auxiliary interface is permanently connected as part of the system cabling it is recommended to use
21. a compatibilit elettromagnetica ed alla sicurezza dei prodotti On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety Bas e sur la l gislation des Etates membres relative la compatibilit lectromagn tique et la s curit des produits Uber die Ann herung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Vertr glichkeit und Produktsicherheit entsprechen Basado en la aproximaci n de las leyes de los Pa ses Miembros respecto a la compatibilidad electromagn tica y las Medidas de seguridad relativas al producto Questa dichiarazione basata sulla conformit dei prodotti alle norme seguenti This declaration is based upon compliance of the products to the following standards Cette d claration repose sur la conformit des produits aux normes suivantes Diese Erkl rung basiert darauf da das Produkt den folgenden Normen entspricht Esta declaraci n se basa en el cumplimiento de los productos con la siguientes normas EN 55022 August 1994 LIMITS AND METHODS OF MEASUREMENTS OF RADIO DISTURBANCE CHARACTERISTICS OF INFORMATION TECHNOLOGY EQUIPMENT ITE EN 61000 6 2 October 2001 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS Lippo di Calderara 14 09 2004 2 94 2 Ruggero Quality Assurance Supervisor
22. al Commands Window Window Connection CO3POCOS2 on COMI at 115200 N 8 1 Reader status OFF LINE MODE LOG OFF Figure 28 Main Window 28 SOFTWARE CONFIGURATION lt 3 3 11 VisiSetTM Options The Options item from the VisiSet menu see Figure 28 presents a window allowing you to configure the logging function Log VisiSet window properties Environment VisiSet serial communication Communication VisiSet Options Figure 29 Options Log 29 a gt Matrix 1000 VisiSet Options Log Environment Communication Font amp Background Change font Change background Figure 30 Options Environment isiSet Options Log Environment Communication r Communication ee Serial port C Ethernet rAutoconnectports Starting port configuration for auto search Port r Baud rate bps bits cow gt COM 2400 2 4800 2 9600 COM3 C coma C 19200 E MJCOM4 C COM4 Parity C 38400 57600 None 115200 Even Figure 31 Options Communication 30 SOFTWARE CONFIGURATION e 3 4 CONFIGURATION Once connected to Matrix 1000 as described in par 3 3 you can modify the configuration parameters as follows 1 Press the Calibration Tool button from the Main Menu Matrix 1000 will download its permanent memory configuration parameters with the
23. am A Standard Application Program is factory loaded onto Matrix 1000 This program controls code reading data formatting serial port and many other operating and control parameters It is completely user configurable from a Laptop or PC using the dedicated configuration software named VisiSet provided on CD ROM with the reader There are different programmable operating modes to suit various code reading system requirements A Calibration Tool is provided to verify the exact positioning of the reader and to maximize its reading performance Programmability If your requirements are not met by the Standard Application Program Custom Application Programs can be requested at your local Datalogic distributor Matrix 1000 1 2 DESCRIPTION Some of the main features of this reader are given below Decoding of most popular linear and stacked barcodes 2D code symbologies and postal codes Omni directional reading Frame rate up to 30 frames sec 1800 frames min Moving code reading Calibration Tool to verify exact code positioning in the Field of View and to maximize the reading performance Parameter configuration via Windows based VisiSet software Different operating modes to suit various application requirements User defined database of acquisition recipes parameter sets Verifier option with a user defined match code database Diagnostic software tools 2 serial communication interfaces General purpose optoc
24. default values if it is the first time to VisiSet The Calibration Tool window will be displayed together with the Parameter Setup window working in Interactive Mode see par 3 4 1 and par 3 4 2 Edit the Matrix 1000 configuration parameters according to your application requirements Use the Calibration Tool to fine tune the reading performance See par 3 4 2 Close the Calibration Tool window and disable the Interactive Mode by pressing the interactive button Save the new configuration to the reader permanent memory by pressing the Send button Close the Parameter Setup window and press Disconnect on the VisiSet menu bar see Figure 28 or launch Run Mode from the VisiSet Main menu Disconnect exits closing communication between Matrix 1000 and VisiSet and causes Matrix 1000 to enter Run Mode The disconnected reader serial port is now available for other purpose Run command does not close communication between Matrix 1000 and VisiSet and causes Matrix 1000 to enter Run Mode In this case the reader output messages are displayed on the VisiSet terminal and the statistics are displayed in the Statistics window Statistics enabled 31 e Matrix 1000 3 4 1 Edit Reader Parameters The Parameter Setup window displays the configuration parameters grouped in a series of folders Each parameter can be modified by selecting a different item from the prescribed list in the box or by typing new
25. e TRIG LED is correctly blinking but no image is displayed VisiSet M Calibration Tool window In the Operating Mode folder check the settings of Phase ON Acquisition Trigger and Phase OFF parameters In the Digital lO folder check the EXTERNAL TRIGGER Debouncing parameter setting Is the Phase frequency lower than the maximum frame rate 43 Matrix 1000 TROUBLESHOOTING GUIDE no image is displayed in Visiset Calibration Tool window while your trigger source is transmitted on the reader serial port Problem Suggestion One Shot or Phase Mode e In the Operating Mode folder check the settings using serial trigger for Phase ON Acquisition Trigger and source Phase OFF parameters Are the COM port parameters Baud Rate Parity Data Bits Stop Bits Handshake correctly assigned In the communication folder check the settings of Phase ON Siring Acquisition Trigger String and Phase OFF String parameters Is the serial trigger source correctly connected Phase Mode no result is transmitted by the reader at the end of the phase collection In the Operating Mode folder check the Phase OFF parameter setting In the Data Collection folder check the settings for the COLLECTION DATA FORMAT and STATISTICS parameter groups Reading the reader always transmits the No Read Message Position the reader as described in par 2 5 and through the VisiSet Calibration To
26. e depending on the selected value for the Acquisition Trigger and Delayed Triggers The Phase ON and Phase OFF events mark respectively the beginning and end of the reading phase C Calibration Calibrates the acquisition parameters to maximize the reading performance see par 3 4 2 Communication Configures the parameters relative to each serial port regarding the transmission message formatting and string receiving Any change to the VisiSet communication port parameters baud rate data bits etc is effective as soon as the reader is disconnected from VisiSet Decoding Sets the decoding parameters shared by several code symbologies 10 8 2D Postal Sets the characteristics of the code symbologies to be read Codes Data Collection Defines the code collection parameters and the output message format Digital I O Configures the reader input output parameters Verifier Sets the verifier mode to compare the read code to a user defined database Miscellaneous Sets the reader name and the saved image format 33 e Matrix 1000 When all the configuration parameters are set correctly save them to the Matrix 1000 reader by pressing the Send button See Figure 32 For successive configuration of other readers or for backup archive copies it is possible to save the configuration onto your PC by selecting the Save pars to file option from the File m
27. enu Load pars from file available in the File menu allows you to configure a reader from a previously saved configuration file 34 SOFTWARE CONFIGURATION 3 4 2 Calibration VisiSet provides a Calibration Tool to maximize the reading performance by tuning the acquisition parameters and the time of the delayed triggers By selecting the Calibration Tool from the VisiSet Main Menu F the following window appears together with the Parameter Setup window CALIBRATION TOOL xj r Stop acquisition mode Never C After any capture Onno decode Ondecode Trigger Armed View mode Last acquisition information Sub sampledimage Recipe 1 C No image r Last decoding result Symbology Cade 128 Selected Code 3 Data 937201196 03 00057 Code Center X Y 657 663 Index Code Orientation 359 Brightness Index EQ Index Too Dark OK Too Bright r Statistical information on the last 10 samples TX PX3 Decode Close Figure 33 Calibration OK This tool provides a real time image display while Matrix 1000 is reading It also gives immediate results on the performance of the installed Matrix 1000 reader The Parameter Setup window works in Interactive Mode in order to cause each parameter setting to be immediately effective If you want to save the temporary configuration to permanent memory you must first cl
28. f the power strobe level is lowered High gain settings may produce a grainy image that may affect the decoding process 36 SOFTWARE CONFIGURATION ED CALINRATION TOOL LT File Parameters Mode Get Send Restore Defs Perm Men Interactive Decoding 2DCodes 1DCodes Postal Codes Data Collection Digital I O Verifier Miscellaneous Operating Mode Calibration Communication fi Lighting Mode Medium Power Strobed Gen a Figure 35 Example Over Exposure Too Light View mode Sub samplad image Redpe 1 Last decoding result Symbology Data Matri 200 Selected Code Dain Datsiogc SpA Lippo di C Code Cantar 325 249 cone Coda Onantation 1 Statistical information on the Inst 10 samples TX FX Decode 9 Over exposure To correct this result it is recommended to change the following parameters in their order of appearance 1 decrease the Gain 2 decrease the Exposure Time x 10 us 37 10007 E CALIBRATION TOOL PARAMETER SETUP T File Parameters Mode Get Send Restore Defs Perm Mem Interactive Decoding 2DCodes 1DCodes Postal Codes Data Collection Digital VO Verifier Miscellaneous Operating Mode Calibration Communication T intemal Lighting Mode High Power Strobed A
29. he FOV e Pitch angle 15 e Code symbology e Decode mode Predictable Data Matrix ECC 200 48 GLOSSARY Barcode A pattern of variable width bars and spaces which represents numeric alphanumeric data in machine readable form The general format of a barcode symbol consists of a leading margin start character data or message character check character if any stop character and trailing margin Within this framework each recognizable symbology uses its own unique format BIOS Basic Input Output System A collection of ROM based code with a standard API used to interface with standard PC hardware Bit Binary digit One bit is the basic unit of binary information Generally eight consecutive bits compose one byte of data The pattern of 0 and 1 values within the byte determines its meaning Bits per Second bps Number of bits transmitted or received per second Byte On an addressable boundary eight adjacent binary digits 0 and 1 combined in a pattern to represent a specific character or numeric value Bits are numbered from the right 0 through 7 with bit 0 the low order bit One byte in memory can be used to store one character Decode To recognize a barcode symbology e g Codabar Code 128 Code of 9 UPC EAN etc and analyze the content of the barcode scanned EEPROM Electrically Erasable Programmable Read Only Memory An on board non volatile memory chip Flash Non volatile memory for
30. nnect the main interface cable shield to pin 1 of the 25 pin connector usetwo clip on ferrite sleeves type Stewart 28A2029 0A0 or equivalent on the main interface cable near the reader 25 pin connector 12 INSTALLATION qp C BOX pinout for Matrix 1000 The table below gives the pinout of the C BOX 100 terminal block connectors Use this pinout when the Matrix 1000 reader is connected by means of the C BOX 100 C BOX 100 Terminal Block Connectors Power _ Outputs O RS485HafDupex i 13 e Matrix 1000 2 3 1 Power Supply Power is supplied to the reader through the pins provided on the 25 pin connector see Figure 12 MATRIX USER INTERFACE SHIELD Figure 12 Power Supply Connection The allowed supply voltage range is 10 to 30 Vdc 14 INSTALLATION 2 3 2 RS485 Half Duplex Main Interface The RS485 half duplex 3 wires shield interface is available for polled communication protocols It can be used for multidrop connections with a Datalogic Multiplexer see Figure 13 and par 2 6 2 The following pins of the 25 pin connector are used for RS485 half duplex communication Pin Name Function 2 RTX485 Transmitted received data 4 RTX485 Transmitted received data 7 SGND Main reference ground SGND is internally connected to the GND through a filtering circuit MATRIX MULITPLEXER RTX485 RTX485 RTX485 RTX485
31. oding Functions 39 EP Matrix 1000 3 6 STATISTICS Statistics on the reading performance can be viewed by enabling the Statistics parameter and selecting the View stats item in the File menu One of three different windows appears depending on the operating mode Refer to the VisiSet Help On Line for more details IMAGE STATISTICS Close Figure 38 Code Statistics 40 MAINTENANCE Ge 4 MAINTENANCE 41 CLEANING Clean the reading window see Figure A 1 periodically for continued correct operation of the reader Dust dirt etc on the window may alter the reading performance Repeat the operation frequently in particularly dirty environments Use soft material and alcohol to clean the window and avoid any abrasive substances 41 m Matrix 1000 5 TROUBLESHOOTING 5 1 GENERAL GUIDELINES When wiring the device pay careful attention to the pin number of the signals and whether you are referring to the 25 pin connector or to the C BOX 100 spring clamp connectors If you need information about a certain reader parameter you can refer to the VisiSet program help files Either connect the device and select the parameter you re interested in by pressing the F1 key or select Help Contents Matrix Configuration from the command menu If you re unable to fix the problem and you re going to contact your local Datalogic office or Datalogic Partner or ARC we suggest providing if possible
32. ol Tune the DELAYED TRIGGERS if the moving code is out of the reader field of view Set the Continuous Operating Mode if no external trigger source is available Tune the ACQUISITION RECIPE to improve the code image quality Check the parameter setting in Decoding 2DCodes 1Dcodes and Postal Codes folders View the full resolution code image to check the printing or marking quality Communication reader is not transmitting anything to the host Is the serial cable wiring correct Are the host serial port settings the same as the reader serial port settings Communication data transferred to the host are incorrect corrupted or incomplete Are the host serial port settings the same as the reader serial port settings In VisiSet Communication folder check the settings of Header and Terminator parameters In VisiSet Data Collection folder check the settings of DATA FORMAT parameter group 44 TROUBLESHOOTING gt TROUBLESHOOTING GUIDE Problem Suggestion How do obtain reader Serial Number consists of 9 reader Serial Number characters one letter 2 numbers another letter followed by 5 numbers e The reader Serial Number is printed on a label that is affixed on the bottom case near the reading window e The Serial Number can also be obtained by selecting Tools Get reader serial number from the command menu in VisiSet A dedicated window will
33. ose the Calibration Tool window Then you must disable the Interactive Mode and select the Permanent Memory option from the Send pars to reader item in the Parameter menu 35 Matrix 1000 The following examples show some of the typical conditions occurring during the installation PARAMETER SETUP lzixi File Parameters Mode Interactive _ Send Restore Defs Perm Mem Decoding 2DCodes 1DCodes Postal Codes Data Collection Digital 1 0 Verifier Miscellaneous Operating Mode Calibration Communication ACQUISITION RECIPE 1 Recipe Enabled Lost ecquistion information Recipe 1 Internal Lighting Mode High Power Strobed Last decoding rests 9 Duis Meri ECC 300 Exposure Time 10 Det Datalogic S pA Uppo di Gain Code Center 325 24 Onentaton 1 Gain Multiplier Pre Decode Image Polarity Stanstead on Pe last 10 samples Deedes Pre Decode Image Filter DELAYED TRIGGER Trigger Figure 34 Example Under Exposure Too Dark Under exposure To correct this result it is recommended to change the following parameters in their order of appearance 1 increase the Exposure Time x 10 ps 2 increase the Gain In general a longer exposure time corresponds to a lighter image but is susceptible to blurring due to code movement Exposure time is also limited by the Internal Lighting mode parameter Longer esposure times can be set i
34. oupled I Os Supply voltage ranges from 10 to 30 Vdc The reader is contained in a magnesium alloy housing the mechanical dimensions are 121 x 73 x 57 mm and it weighs about 330 g The protection class of the enclosure is IP64 therefore the reader is particularly suitable for industrial environments where protection against harsh external conditions is required GENERAL FEATURES Electrical connection of Power serial interfaces and I O signals is provided through a 25 pin connector see Figure A 3 In addition there is a 9 pin Auxiliary interface connector for reader configuration see Figure A 2 The following indicators are located on the top of the reader PWR red LED indicates that the reader is connected to the power supply see Figure A 7 TRIG yellow LED indicates external trigger activity Figure A 6 for details refer to par 2 3 4 READ red LED signals successful code decoding Figure A 5 It is also used to signal successful startup At power on this LED turns on and after a few seconds turns off If the startup is not successful this LED remains on COM green LED indicates data transmission on the main serial interface Figure A 4 Matrix 1000 1 3 MODEL DESCRIPTION The Matrix 1000 reader is available in different versions according to the Optical Characteristics MATRIX 10X1 Optics 2 High Density HD 3 Standard Density SD 4 Low Density LD 5 Medium Range MR
35. performance When mounting Matrix 1000 take into consideration these ideal label position angles Pitch 10 to 20 and Tilt 0 Note Since Matrix 1000 is omni directional on the code plane e Pitch and Skew angles have the same significance with respect to the code plane To simplify therefore we will use Pitch to describe both these angles Follow the suggestions below for the best orientation The Pitch angles are represented by the values and in Figure 24 Position the reader in order to avoid the direct reflection of the light emitted by the Matrix 1000 reader it is advised to assure at least 10 for one of these angles In some cases such as low contrast or low illumination it can be useful to use a Pitch angle 0 Figure 24 Pitch angles The Tilt angle is represented by the value T in Figure 25 Matrix 1000 can read labels with any tilt angle Figure 25 Tilt angle 24 INSTALLATION e 2 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations However they also require the correct setup of the software configuration parameters Dotted lines in the figures refer to optional hardware configurations within the particular layout 2 6 1 Point to Point In this layout the data is transmitted to the Host on the Matrix 1000 aux serial interface Parameter configuration can always be accomplished using the Matrix 1000 auxiliary interface When either
36. the 25 pin connector and connect the cable shield as shown in Figure 15 Avoid simultaneous connection to 25 pin and 9 pin signals of the auxiliary RS232 interface CAUTION 18 INSTALLATION e 234 Input An opto coupled and polarity insensitive input is available on the 25 pin connector The pinout is the following Pin Name Function 18 EXT TRIGA External trigger polarity insensitive 19 EXT TRIGB External trigger polarity insensitive When current flows through the EXT_TRIG input the yellow LED Figure A 6 is on The External Trigger can be used in One Shot Mode or in Phase Mode Its main functions are e acquisition trigger in One Shot Mode e phase ON phase OFF command in Phase Mode match code storage command This input can be driven by either a PNP or NPN type command The connections are indicated in the following diagrams Polarity insensitive input assure full functionality even if pins A and B are exchanged MATRIX Vet USER INTERFACE 30 Vdc Max Figure 17 Input PNP Command Using External Power 19 M atrix 1000 MATRIX USER INTERFACE Figure 18 Input PNP Command Using Matrix 1000 Power MATRIX Vext USER INTERFACE 30 Vdc Max Figure 19 Input NPN Command Using External Power MATRIX USER INTERFACE Figure 20 Input NPN Command Using Matrix 1000 Power The electrical features of the input are
37. the settings of Phase ON Acquisition Trigger and Phase OFF parameters In Digital folder set the echo of Phase or Acquisition Trigger on a reader output if it is available and in Run Mode check if the reader correctly receives your trigger and repeats it on the output If this doesn t happen check the Trigger source cabling In the Digital folder check the EXTERNAL TRIGGER Debouncing parameter setting Is the Phase frequency lower than the maximum frame rate One Shot or Phase Mode using the External Trigger input the TRIG LED is not blinking while the External Trigger is switching Check if you are referring to the 25 pin connector or to the C BOX 100 spring clamp connectors Is the sensor connected to the EXT TRIG input Is power supplied to the photo sensor For NPN configuration is power supplied to one of the two EXT TRIG signals A or B For PNP configuration is one of the two EXT TRIG signals grounded A or B Are the photo sensor LEDS if any working correctly Is the sensor reflector present system aligned if One Shot mode using the External Trigger input the TRIG LED is correctly blinking but no image is displayed VisiSet Calibration Tool window In the Operating Mode folder check the Acquisition Trigger parameter setting In the Digital lO folder check the EXTERNAL TRIGGER Debouncing parameter setting Phase Mode using the External Trigger input th
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