Craftsman 917.387402 Lawn Mower User Manual
Contents
1. Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower TO ADJUST CUTTING HEIGHT e Raise wheels for low cut and lower wheels for high cut Adjust cutting height to suit your require ments Medium position is best for most lawns e To change cutting height squeeze adjuster lever toward wheel Move wheel up or down to suit your requirements Be sure all wheels are in the same setting NOTE Adjuster is properly positioned when plate tab inserts into hole in lever Also 9 position adjusters if so equipped allow lever to be positioned between the plate tabs Lower Wheels for High Cut Plate Tab Raise Wheels for Low Cut TO ATTACH GRASS CATCHER Close the flip lid Flip lid must be closed while operating lawn mower e Lift the rear door on the mower housing and place the grass catcher frame onto the formed tabs on the rear door hinge bracket The grass catcher is secured to the lawn mower housing when the rear door is fowered onto the grass catcher frame ACAUTION Do not run your lawn mower without clipping deflector or approved grass catcher in place Never attempt to operate the lawn mower with the rear door removed or propped open Rear door Hinge bracket Grass catcher frame TO EMPTY GRASS CATCHER To remove grass catcher release operator presence control bar2. HANDLE You can fold your lawn mower handle for storage Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket then move handle forward Loosen upper handle mounting bolts enough to allow upper handle to be folded back IMPORTANT When folding the handle for storage or transportation be sure to fold the handle as shown or you may damage the control cables When setting up your handle from the storage position the lower handle will automatically lock into the mowing position Lower Handle Hairpin Cotter Operator Presence Control Bar Fold Backward Mowing Position Fold Forward For Storage Lower Handle ENGINE FUEL SYSTEM IMPORTANT It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor fuel filter fuel hose or tank during storage Also experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage Drain the fuel tank Start the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable altemative in minimizing
3. CORRECTION Does not start Dirty air filter e Clean replace air filter e Out of fuel e Fill fuel tank e Stale fuel e Drain tank and refill with fresh clean fuel e Water in fuel e Drain fuel tank and carburetor and refill tank with fresh gasoline e Spark plug wire is Connect wire to plug disconnected e Bad spark plug Replace spark plug e Loose blade or broken blade Tighten blade bolt or adapter replace blade adapter e Control bar in released e Depress control bar to position handle Control bar defective Replace control bar 16 TROUBLESHOOTING CHART CORRECTION Set to Higher Cut position PROBLEM Loss of power Rear of lawn mower housing or cutting blade dragging in heavy grass Cutting too much grass Set to Higher Cut position e Dirty air filter Clearvreplace air filter Buildup of grass leaves Clean underside of mower and trash under mower housing e Too much oil in engine e Walking speed too fast e Check oil level Cut at slower walking speed e Replace blade Tighten Poor cut uneven Wom bent or loose blade blade bott Wheel heights uneven Set all wheels at same height Buildup of grass leaves Clean underside of and trash under mower mower housing Excessive vibration Wom bent or loose blade Replace blade
4. Ail component dimensions given in U S inches 1 inch 25 4 mm 42 Call 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278 Para ordenar piezas con entrega a domicilio 1 800 659 7084 So For the repair or replacement parts you need delivered directly to your home U For in house major brand repair service Call 24 hours a day 7 days a week 1 800 4 REPAIR 1 800 473 7274 Para pedir servicio de reparaci n a domicilio 1 800 676 5811 For the location of a Sears Parts and Repair Center in vour area Call 24 hours a dav 7 davs a week 1 800 488 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am 5 pm Monday Saturday 1 800 827 6655 When requesting service or ordering parts always provide the following SEA RS information Product Type Part Numbe e Model Number Part De REPAIR SER VICES Amenca s Repair Speciansts 167595 11 04 98 VB Printed in U S A
5. Check grass catcher often for deteriora tion and wear and replace wom bags Use only replacement bags that are recommended by and comply with specifications of the manufacturer of your mower Always keep a sharp blade on your mower Allow engine to cool before storing in any enclosure Never store mower with fuel in the tank inside a building where fumes may reach an open flame or an ignition source such as a hot water heater space heater clothes dryer etc ACAUTION Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up transporting adjusting or making repairs AWARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm ACCESSORIES lawn mower was produced Thev are also available at most Sears retail outlets and service centers Most Sears stores can also LAWN MOWER PERFORMANCE CLIPPING DEFLECTOR FOR REAR DISCHARGE LAWN MOWERS GRASS ar REAR peace LAWN MOWERS LAWN MOWER MAINTENANCE ZT Y O To JS These accessories were available when this order repair parts for you when you provide the model number of your lawn mower Some of these accessories may not apply to your lawn mower MULCHER KITS STABILIZER GRASS CATCHERS FOR SIDE DISCHARGE LAWN MOWERS GAS CANS SPARK PLUGS E
6. Tighten blade bolt Contact an authorized service center Bent engine crankshaft Starter rope hard to pull e Engine flywheel brake is on when control bar is released e Depress control bar to upper handle before pulling starter rope e Contact an authorized service center e Replace blade adapter Move lawn mower to cut grass or to hard surface to start engine e Bent engine crankshaft Blade adapter broken e Blade dragging in grass Grass catcher not filling if so equipped Cutting height too low e Lift on blade wom off Catcher not venting air e Raise cutting height e Replace blade Clean grass catcher Hard to push e Grass is too high or wheel height is too low e Rear of lawn mower housing or blade dragging in grass Grass catcher too full Handle height position not right for you Raise cutting height Raise rear of lawn mower housing one 1 setting higher Empty grass catcher e Adjust handle height to suit 17 33 ve CRAFTSMAN ROTARY LAWN MOWER MODEL NO 917 387402 SLYVd HIVd34 GE KEY NO PART NO 86902 165451X479 150425 132001 157081X479 131959 66426 51793 136376 162778 750097 86899X004 63601 57143 151023 156374X479 150050 54583 140661X479 88652 700365X479 133190X479 140540 61651 161814X479 161812X479 750913X00
7. in the fast position When using a rear discharge lawn mower in moist heavy grass clumps of cut grass may not enter the grass catcher Reduce ground speed push ing speed and or run the lawn mower over the area a second time e If a trail of clippings is left on the right side of a rear discharge mower mow in a clockwise direction with a small overlap to collect the clippings on the next pass e Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass To prevent this regularly hose catcher off with water and iet dry before using Keep top of engine around starter clear and clean of grass clippings and chaff This will help engine air flow and extend engine life MULCHING MOWING TIPS IMPORTANT For best performance keep mower housing free of built up grass and trash Clean UNDERSIDE OF MOWER HOUSING after each use See Cleaning in MAINTENANCE section of this manual The special mulching blade will recut the grass clippings manv times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also the mulched grass wili biodegrade quickty to provide nutrients for the lawn Always mulch with your highest engine blade speed as this will provide the best recutting action of the blades Avoid cutting your lawn when it is wet Wet grass tends to form clumps and interferes with the mulching action The best t
8. nail if blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced Blade Crank shaft adapter keyway Bolt Lockwasher Hardened washer Crank Blade shaft Trailing adapter GRASS CATCHER 9 The grass catcher may be hosed with water but must be dry when used e Check your grass catcher often for damage or deterioration Through normal use it will wear If catcher needs replacing replace only with a manufacturer approved replacement catcher Give the lawn mower model number when ordering ENGINE LUBRICATION Use only high quality detergent oil rated with API service classification SF SH or SG Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES A AAA SAE 30 co E TE E A F 20 or 32 40 o 100 Cu cr 20 10 o TEMPERATURE RANGE ANTICIPATED 8 10 zo 30 w EFORE NEXT OIL CHANGE NOTE Although multi viscositv oils 5W30 10W30 etc improve starting in cold weather these multi viscositv oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the lawn mower is not used for 25 hours in one year Check the crankcase oil level before
9. starting the engine and after each five 5 hours of continuous use Tighten oil plug securelv each time you check the oil level TO CHANGE ENGINE OIL NOTE Before tipping lawn mower to drain oil drain fuel tank by running engine until fuel tank is empty e Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug s Remove engine oil cap tay aside on a clean surface e Tip lawn mower on its side as shown and drain oil into a suitable container Rock lawn mower back and forth to remove any oil trapped inside of engine e Wipe off any spilled oil on lawn mower and on side of engine Fill engine with oil Fill only to the FULL line on the dipstick DO NOT OVER FILL Replace engine oil cap e Reconnect spark plug wire to spark plug Container AIR FILTER Your engine will not run properly and may be damaged by using a dirty air filter Replace the air filter every year more often if you mow in very dusty dirty conditions TO CLEAN AIR FILTER e Loosen screw and tilt cover to remove e Carefully remove cartridge e Clean by gently tapping on a flat surface If very dirty replace cartridge ACAUTION Petroleum solvents such as kerosene are not to be used to clean cartridge They may cause deterioration of 12 the cartridge Do not oil cartridge Do not use pressurized air to clean or drv cartridge e Install cartridge then replace cover making s
10. to stop engine Lift up rear door and remove the grass catcher by the handle NOTE Do not drag the bag when emptying it will cause unnecessary wear BEFORE STARTING ENGINE OIL Vour lawn mower is shipped without oil in the engine Be sure mower is level and area around oil fill is clean Remove engine oil cap and fill to the full line on the dipstick Use 20 ozs of oil For type and grade of oil to use see ENGINE in Maintenance section of this manual Pour oil slowly Do not over fill e Check oil level before each use Add oil if needed Fill to full line on dipstick e To read proper level tighten engine oil cap each time e Reinstall engine oil cap and tighten Change the oil after every 25 hours of operation or each season You may need to change the oil more often under dusty dirty conditions GAS Fill fuel tank Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness WARNING Experience indicates that alcohol blended fuels called gasohol or using ethanol or methano can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the fuel tank start the eng
11. 4 150078 700325X007 146630 128415 CRAFTSMAN ROTARY LAWN MOWER MODEL NO 917 387402 DESCRIPTION Control Bar Upper Handle Mulcher Plug Rope Guide Lower Handle Handle Bolt Wire Tie Haimin Cotter Handle Knob Engine Zone Control Cable Hex Washer Head Screw 10 24 x 1 2 Up Stop Bracket Nut Wave Washer Rear Door Assembly Kit Back Plate Self Tapping Screw 10 24 x 5 8 Hex Head Tapping Screw 1 4 20 x 1 2 Rear Baffle Hinge Screw 1 4 20 x 1 1 4 Side Baffle Discharge Baffle Rear Deflector Spring Washer Handle Bracket Assembly Left Handle Bracket Assembiv Right Axle Arm Assembly Screw 5 16 18 x 3 4 Wheel Adjusting Bracket Spacer Pop Rivet KEY NO 35 37 38 39 40 41 42 43 44 45 46 47 48 50 51 52 53 54 55 56 57 58 59 60 PART NO 87877 700331X004 145935X004 335 142748 151162 151161 83923 77400 161942 150406 85463 751592 88348 165548 851084 850263 851074 157101 851514 noo DESCRIPTION Selector Knob Selector Spring Axle Arm Assembly Belleville Washer Shoulder Boit Wheel and Tire Assembly Wheel Hex Flange Locknut Hubcap Lawn Mower Housing incl Key 18 22 24 46 50 Hex Head Thread Rolling Screw 3 8 16 x 1 Danger Decal Locknut 38 16 Flat Washer 3 8 Front Baffle Hex Head Machine Screw 3 8 24 x 1 3 8 Grd 8 Helical Lockwasher 3 8 Washer F Blade Blade Adapter Tube Frame Grass Bag Engine See Breakdo
12. Head Plug Oil Drain Crankshaft Timing Gear Key Seal Oil Screw Hex Head Screw Hex Head Used in Hole Nearest Breather Fiywheel Key Flywheel Piston Assembly Standard Size Piston Assy 010 O S Piston Assy 020 O S Piston Assy 030 O S Ring Set Piston Standard Size Ring Set 010 O S Ring Set 020 O S Ring Set 030 O S Lock Piston Pin Pin Piston Standard Size Rod Connecting Screw Connecting Rod Valve Exhaust Valve Intake Spring Valve Retainer Valve Spring Tappet Valve Gear Cam Stinger Oil Gasket Intake Elbow KEY NO 54 55 56 58 60 65 81 95 104 110 117 121 124 125 127 130 131 133 134 137 163 187 188 188A 202 209 MODEL NUMBER 12H802 2675 E1 PART NO DESCRIPTION 94526 Screw Hex Head 4974420 Housing Rewind Starter 498144 Puiley Rewind Starter 280399 Rope Rewind Starter Cut To 88 5 8 281434 Grip Starter Rope 94696 Screw Phillips 223664 Lock Muffler Screw 94098 Screw Round Head 231371 Pin Float Hinge H Gasket Sealing Sold in Kit Only 494870 Jet Main 498260 Carburetor Kit 94525 Screw Carburetor Mounting 498170 Carburetor Plug Welch Sold in Kit Only 224908 Valve Throttle 493267 Shaft Throttie 398187 Float Carburetor 398188 Valve Inlet Includes Seat Gasket Bow Sold in Kit Only 272653 Gasket Air Cleaner 492790 Hose Fuel 398540 Screw Hex Head 94644 S
13. NGINE OIL ASSEMBLY Read these instructions and this manual in its entirety before you attempt to assemble or operate your new fawn mower Your new lawn mower has been assembied at the factory with the exception of those parts left unassembled for shipping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your lawn mower all parts and hardware you as semble must be tightened securely Use the correct tools as necessary to ensure proper tightness TO REMOVE LAWN MOWER FROM CARTON Remove loose parts included with mower Cut down two end comers of carton and lay end panel down flat e Remove all packing materials except padding between upper and lower handie and padding holding operator presence control bar to upper handle Roll lawn mower out of carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR LAWN MOWER TO UNFOLD HANDLE IMPORTANT Unfold handles carefully so as not to pinch or damage control cables Raise handles until lower handle section locks into place in mowing position Remove protective padding raise upper handle section into place on lower handles and tighten both handie knobs Remove handle padding holding operator presence control bar to upper handle Your lawn mower handle can be adjusted for your mowing comfort Refer to Adjust Handl
14. Owner s Manual CRAFTSMAN 6 0 HORSEPOWER 22 REAR DISCHARGE ROTARY LAWN MOWER Model No 917 387402 Safety Assembly Operation _ Maintenance Espanol Repair Parts CAUTION Read and follow all Safety Rules and Instructions before operating this equipment Sears Roebuck and Co Hoffman Estates IL 60179 TABLE OF CONTENTS Warrantv Safetv Rules Assembly Operation Maintenance Schedule Maintenance Kok ANN b Product Specifications 11 Service and Adjustments 13 Storage 15 Troubleshooting 16 Repair Parts 84 Parts Ordering Back Cover WARRANTV LIMITED TWO VEAR WARRANTV ON CRAFTSMAN POWER MOWER For two years from date of purchase when this Craftsman Lawn Mower is maintained lubricated and tuned up according to the operating and maintenance instructions in the owner s manual Sears will repair free of charge any defect in material or workmanship If this Craftsman Lawn Mower is used for commercial or rental purposes this warranty applies for only 90 days from the date of purchase This Warranty does not cover Expendable items which become worn during normal use such as rotary mower blades blade adapters belts air cleaners and spark plug Repairs necessary because of operator abuse or negligence including bent crank shafts and the failure to maintain the equipment according to the instructions con tained in the owner s manual Warranty service is available by returning the Cra
15. ado keyway ao panas Position blade on the blade adapter TO REMOVE BLADE aligning the two 2 holes in the blade e Disconnect spark plug wire from spark with the raised lugs on the adapter plug and place wire where it cannot Be sure the trailing edge of blade come in contact with spark plug opposite sharp edge is up toward the Tum lawn mower on its side Make sure engine air filter and carburetor are up Install the blade bolt with the lock Use a wood block between blade and washer and hardened washer into mower housing to prevent blade from blade adapter and crankshaft turning when removing blade bolt Use block of wood between blade and e Protect your hands with gloves and or lawn mower housing and tighten the wrap blade with heavy cloth blade bolt turning clockwise e Remove blade bolt by turning counter e The recommended tightening torque is clockwise 11 35 40 ft Ibs IMPORTANT Blade bolt is grade 8 heat treated TO SHARPEN BLADE NOTE We do not recommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause eventual damage to lawn mower or engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower To check blade balance drive a nail into a beam or wall Leave about one inch of the straight nail exposed Place center hole of blade over the head of the
16. bricating bearings If you feel they must be lubricated use only a dry powdered graphite type lubricant sparingly 10 PRODUCT SPECIFICATIONS DATE OF PURCHASE HORSEPOWER 6 0 DISPLACEMENT 11 5 CU IN GASOLINE CAPACITV TVPE 1 6 QUARTS UNLEADED REGULAR OIL TYPE API SF SG SH SAE 30 ABOVE 32 F SAE 5W 30 BELOW 32 F OIL CAPACITY 20 OZS SPARK PLUG GAP 030 CHAMPION RJ19LM OR J19LM VALVE CLEARANCE INTAKE 004 008 EXHAUST 004 008 SOLID STATE IGNITION AIR GAP 0125 IN BLADE BOLT TORQUE 35 40 FT LBS The model and serial numbers will be found on a decal attached to the rear of the lawn mower housing Record both serial number and date of purchase in space provided above LAWN MOWER e Remove blade and attaching hardware Always observe safety rules when performing bolt lock washer and hardened any maintenance washer TIRES NOTE Remove the blade adapter and 2 Rt check the key inside hub of blade Keep tires free of gasoline oil or insect adapter The key must be in good control chemicals which can harm rubber condition to work properly Replace Avoid stumps stones deep ruts sharp adapter if damaged objects and other hazards that may cause tire damage TO REPLACE BLADE BLADE CARE Position the blade adapter on the For best results mower blade must be engine crankshaft Be sure key in kept sharp Replace bent or damaged pci
17. crew Hex Head 262579 Link Govemor 263044 Spring Governor Included in Gasket Set 497316 Included in Carburetor Kit 498260 included in both Carburetor Kit 498260 and Carburetor Gasket Set 498261 Included in both Gasket Set 497316 and Valve overhaul Gasket Set 498528 NOTE All component dimensions given in U S inches 40 1 inch 25 4 mm BRIGGS STRATTON KEY NO 227 230 258 284 300 304 305 306 307 332 333 334 337 356 358 363 383 387 455 456 459 461 515 523 524 525 529 562 572 592 601 606 608 613 615 616 617 620 621 625 634 635 670 670A PART NO 492349 67072 94512 94511 497838 493293 94744 224324 94515 94877 802574 94731 802592 497833 497316 19069 89838 496115 225121 281503 281505 94943 263073 495264 280393 495265 281299 94852 224328 231082 93053 224815 497680 Includes 94231 94474 263175 270344 499135 396847 497465 66538 280512 493823 DESCRIPTION Lever Governor Washer Thrust Screw Hex Head Screw Hex Head Muffler Exhaust Housing Blower Screw Sems Shietd Cylinder Screw Hex Head Nut Flywheel Armature Magneto Screw Sems Plug Spark Wire Ground Gasket Set Puller Flywheel Wrench Spark Plug Primer Carburetor Cup Starter Retainer Starter Pawl Rachet Screw Shoulder Spring Retainer Cap Oil Filler Seal Filler Tube Tube Oil Fill Grommet Bolt Governor Lever Baffle Cylinde
18. e in the Service and Adjustment section of this manual Operator presence control bar Upper handle position TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be used as a mulcher To convert to bagging or discharging Open rear door and remove mulcher plug Store mulcher plug in a safe place e You can now install catcher or optional clipping deflector To return to mulching operation install mulcher plug into discharge opening of ACAUTION Do not run your lawn mower without mulcher plug in place or approved clipping deflector or grass catcher in place Never attempt to operate the lawn mower with the rear door removed or propped open Mulcher plug OPERATION KNOW VOUR LAWN MOWER READ THIS OWNER S MANUALAND SAFETV RULES BEFORE OPERATING VOUR LAWN MOWER Compare the illustrations with vour lawn mower to familiarize vourself with the location of various controls and adi nts Save this manual for future reference These symbols may appear on your lawn mower or in literature supplied with the product Learn and understand their meaning A qu Y CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER KEEP HANDS OR WARNING ON OFF AND FEET AWAY Operator presence control bar Engine zone control cable Starter handle Handle knob Engine oil cap with dipstick Primer gt Lawn mower housing Mulcher plug Gasoline filler cap Wh
19. e does not operate properly due to sus pected carburetor problems take your lawn mower to an authorized service center for repair or adjustment IMPORTANT Never tamper with the engine governor which is factory set for the proper engine speed Overspeeding the engine above the factory high speed scan be dangerous If you think the engine governed high speed needs adjusting contact your nearest authorized service center which has proper equip ment and experience to make any necessary adjustments ENGINE SPEED Your engine speed has been factory set Do not attempt to increase engine speed or it may result in personal injury If you believe that the engine is running too fast or too slow take your lawn mower to an authorized service center for repair and adjustment 14 STORAGE Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more LAWN MOWER When lawn mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area Clean entire lawn mower See CLEANING in the Maintenance section of this manual e Lubricate as shown in the Maintenance section of this manual Be sure that all nuts bolts screws and pins are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightiv before painting
20. e the blade and all moving parts have stopped Then disconnect the spark plug wire and keep it away from the spark plug to prevent accidental starting Do not continue to run vour mower if vou hit a foreign object Follow the procedure outlined above then repair anv damage before restarting and operating vou mower Do not change the govemor settings or overspeed the engine Engine damage or personal injury may result Do not operate your mower if it vibrates abnormaliv Excessive vibration is an indication of damage stop the engine safely check for the cause of vibration and repair as required Do not run the engine indoors Exhaust fumes are dangerous e Never cut grass by pulling the mower towards you Mow across the face of slopes never up and down or you might lose your footing Do not mow exces sivelv steep slopes Use caution when operating the mower on uneven terrain or when changing directions maintain good footing e Never operate your mower without proper guards plates grass catcher or other safety devices in place MAINTENANCE AND STORAGE Check the blade and the engine mount ing bolts often to be sure they are tightened property e Check all bolts nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condition e Keep all safety devices in place and working To reduce fire hazard keep the engine free of grass leaves or excessive grease and oil
21. eel adjuster on each wheel MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U S Consumer Product Safety Commission The blade tums when the engine is running tums when the engine IS MUNNING A Operator Presence Control Bar must be Starter Handle used for starting the engine held down to the handle to start the engine Mulcher Plug located at the discharge Release to stop the engine opening must be removed when converting to Primer pumps additional fuel from the bagging or discharging operation carburetor to the cylinder for use when starting a cold engine The operation of anv lawn mower can result in foreign objects thrown into the eves which can result in severe eve damage Alwavs wear safetv glasses or eve shields while operating your lawn mower or performing any adjust ments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses HOW TO USE YOUR LAWN MOWER ENGINE SPEED CONTROL The engine speed was set at the factory for optimum performance Speed is not adjustable ENGINE ZONE CONTROL ACAUTION Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury Do not under any circumstances attempt to defeat the function of the operator control The blade turns when the engine is running
22. ftsman power mower to the nearest Sears Service Center Department in the United States This warranty applies only while this product is in use in the United States This Warranty gives you specific legal rights and you may also have other rights which vary from state to state SEARS ROEBUCK AND CO D 817 WA HOFFMAN ESTATES ILLINOIS 60179 SAFETY RULES Safety standards require operator pres ence controls to minimize the risk of injury Your unit is equipped with such controls Do not attempt to defeat the function of the operator presence controls under any circumstances TRAINING Read this operators manual carefully Become familiar with the controls and know how to operate your mower properly Learn how to quickly stop mower Do not allow children to use your mower Never allow adults to use mower without proper instructions Keep the area of operation clear of all persons especially small children and pets Use mower only as the manufacturer intended and as described in this manual e Do not operate mower if it has been dropped or damaged in any manner Always have damage repaired before using your mower Do not use accessory attachments that are not recommended by the manufac turer Use of such attachments may be hazardous The blade tums when the engine is running PREPARATION Always thoroughly check the area to be mowed and clear it of all stones sticks wires bones and other foreign ob
23. g Nes BE eee 3 Change more often when operating under a heavy load or in high ambient temperalures 2 Service more often when operating in dirty or dusty conditions 3 Replace blades more often when mowing in sandy soil 4 Charge 48 hours at end of season LUBRICATION CHART GENERAL RECOMMENDATIONS The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain mower as instructed in this manual Some adjustments will need to be made periodically to property maintain your unit All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year replace the spark plug replace air filter element and check blade for wear A new spark plug and clear new air filter element assures proper air fuel mixture and helps your engina run better and last longer door e Follow the maintenance schedule in this hinge EIN 212 2 HE Engine oil Handle bracket mounting pin near manual O SPRAY LUBRICANT BEFORE EACH USE SAE30 MOTOROIL REFERTO e Check engine oil level ENGINE MAINTENANCE SECTION e Check for loose fasteners LUBRICATION IMPORTANT Do not oil or grease plastic Keep unit well lubricated See LUBRICATION wheel bearings Viscous lubricants will attract CHART dust and dirt that will shorten the life of the self lu
24. ime to mow your lawn is the early aftemoon At this time the grass has dried and the newly cut area will not be exposed to the direct sun For best results adjust the lawn mower cutting height so that the lawn mower cuts off onty the top one third of the grass blades If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass For extremely heavy mulching reduce your width of cut mow slowty and raise the rear of the lawn mower one wheel adjuster setting higher than the front Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings When doing a second cut mow across or perpendicular to the first cut path Change your cutting pattem from week to week Mow north to south one week then change to east to west the next week This will help prevent matting and graining of the lawn ME Nike MAINTENANCE MAINTENANCE SCHEDULE FILLIN DATES AS YOU COMPLETE REGULAR SERVICE Check for Loose Fasteners Ciean inspect Grass Catcher If Equipped Clean Lawn Mower os 8 5 D E it TTT TRE ower Propell rs Check drive belt pulleys Power Propelled ers arpen Replace Blade Lubrication Chart Clean Battery Recharge Electric Start Mowers Clean Air Filter inspect Muffier Ciean or Replace Spark Piu
25. ine and let it run until fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in fuel tank or permanent damage may occur a Engine oil cap Gasoline filler cap TO START ENGINE To start a cold engine push primer three 3 times before trying to start Use a finn push This step is not usually necessary when starting an engine which has already run for a few minutes Hold operator presence control bar down to the handle and pull starter handle quickly Do not allow starter rope to snap back e To stop engine release operator presence control bar NOTE In cooler weather it may be neces sary to repeat priming steps In warmer weather over priming may cause flooding and engine will not start If you do flood engine wait a few minutes before attempting to start and do not repeat priming steps MOWING TIPS Under certain conditions such as very tall grass it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings It may also be necessary to reduce ground speed and or run the lawn mower over the area a second time For extremely heavy cutting reduce the width of cut by overlapping previously cut path and mow slowly e For better grass bagging and most cutting conditions the engine speed should be set
26. jects These objects will be thrown by the blade and can cause severe injury Always wear safety glasses or eye shields when starting and while using your mower O Dress property Do not operate mower when barefoot or wearing open sandals Wear only solid shoes with good traction when mowing Check fuel tank before starting engine Do not fill gas tank indoors when the engine is running or when the engine is hot Allow the engine to cool for several minutes before filling the gas tank Clean off any spilled gasoline before starting the engine Always make wheel height adjustments before starting your mower Never attempt to do this while the engine is running Mow only in daylight or good artificial light PERATION Keep your eyes and mind on your mower and the area being cut Do not let other interests distract you Do not mow wet or slippery grass Never run while operating your mower Always be sure of your footing keep a firm hold on the handles and walk Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times Always stop the engine whenever you leave or are not using your mower or before crossing driveways walks roads and any gravel covered areas Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating it Before cleaning inspecting or repairing your mower stop the engine and make absolutely sur
27. m low to low position only the lower handle section will have to be turned over Shipping Position Medium High Medium Low ii AAN A Lower Handle Handle Squeeze to X Bracket remove ee Mounting pin Hairpin Clip TO ASSEMBLE GRASS CATCHER e Insert leg of tubular frame through front opening of grass catcher and thread frame into sewn hem of bag NOTE Keep bag hem gathered on the straight leg of the tubular frame When frame comes out the other end of sewn hem immediately work the end of frame down inside the bag as shown in inset e Slide sewn hem evenly around the tubular frame until both ends of frame are exposed out of the front opening Assemble lower frame to tubular frame as shown Be sure handle is outside of bag and frames are fully seated as shown in inset Slip vinvi bindings over frame NOTE If vinyl bindings are toocstiff hold them in warm water for a few minutes If bag gets wet let it dry before using Close the flip lid Flip lid must be closed while operating lawn mower ACAUTION Do not run your lawn mower without clipping deflector or approved grass catcher in place Never attempt to operate the lawn mower with the rear door removed or propped open Sewn hem Flipad Lower frame Frames must be fully seated Tubular frame lower frame handle ENGINE CARBURETOR Your carburetor has a non adjustable fixed main jet for mixture control If your engin
28. r Nut Hex Clamp Hose Strap Bracket Starter Rewind Li 94904 Screw Hex 94908 Nut Hex Screw Hex Head Fastener Crank Governor Seal Intake Elbow Bracket Carburetor Switch Stop Tube Fuel Intake Washer Shaft Sold in Kit Oniv Elbow Spark Plug Spacer Fuel Tank Spacer Bracket 41 KEV NO 741 842 843 847 851 869 870 871 922 923 930 957 966 967 968 969 971 971A 972 975 977 1036 1095 2500 MODEL NUMBER 12H802 2675 E1 PART NO DESCRIPTION 262598 Gear Timing 280966 Seal O Ring 272616 Sleeve Lever 495263 Tube Assembly Oil 493880 Terminal ignition Cable 213512 Seat Intake Valve 213513 Seat Exhaust Valve 262001 Guide Exhaust Valve 63709 Guide Intake Valve 262640 Spring Brake 493442 Brake Assembly 497233 Guard Finger 397974 Cap Fuel Tank 496116 Base Air Cleaner 491588 Filter Air 281340 Cover Air Cleaner 94872 Screw Hex Head 94873 Screw Hex Head 94749 Screw Hex Head 495224 Tank Fuel 493640 Bowl Float 498261 Gasket Set Carburetor 499341 Label Kit Emission 498258 Gasket Set Valve Overhaul 12J802 2915 Replacement Engine 498826 Replacement Shortblock RPM Settings Low 1900 2100 High 3000 3200 Included in Gasket Set 497316 Included in Carburetor Kit 498260 Included in both Carburetor Kit 498260 and Carburetor Gasket Set 498261 Included in both Gasket Set 497316 and Valve overhaul Gasket Set 498528 NOTE
29. ration section of this manual REAR DEFLECTOR The rear deflector attached between the rear wheels of your lawn mower is provided to minimize the possibility that objects will be thrown out the rear of the lawn mower into the operator s mowing position lf the rear deflector becomes damaged it should be replaced TO ADJUST HANDLE Your lawn mower handle can be raised or lowered for your mowing comfort Four 4 positions are available high medium high medium low and low Handles are shipped mounted in the medium low position e To change from medium low to medium high position the upper and lower handle sections will have to be turned over Remove the cable clips Remove the controls and operator presence control bar from the upper handle Remove the starter rope guide from the upper handle Remove hairpin cotters Disconnect the lower handle from the handle brackets Tum the handle over and reassemble the hairpin cotters that have been removed e Reassemble the starter rope guide e Reassemble the controls and the operator presence control bar to the upper handle ACAUTION The operator presence control bar must pivot freely to permit blade brake engagement when control bar is released Do not over tighten the fasteners holding the controls to the upper handle e To change from medium low to high position only the upper handle section will have to be tumed over e To change from mediu
30. the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not dra n the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER Remove spark plug Pour one ounce 29 ml of oil through spark plug hole into cylinder Pull starter handle slowly a few times to distribute oil Replace with new spark plug OTHER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your unit indoors and cover it to give protection from dust and dirt 15 Cover your unit with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your unit to rust IMPORTANT Never cover mower while engine and exhaust areas are still warm ACAUTION Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TROUBLESHOOTING CHART PROBLEM CAUSE
31. ure the tabs are aligned with the slots in the back plate Fasten screw securely Back MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Change your spark plug each year to make your engine start easier and run better Set spark plug gap at 030 inch CLEANING IMPORTANT For best performance keep mower housing free of built up grass and trash Clean underside of mower housing after each use ACAUTION Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with the spark plug Clean the underside of your lawn mower by scraping to remove build up of grass and trash e Clean engine often to keep trash from accumulating A clogged engine runs hotter and shortens engine life e Keep finished surfaces and wheels free of all gasoline oil etc e We do not recommend using a garden hose to clean lawn mower unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in shortened engine life SERVICE AND ADJUSTMENTS ACAUTION Before performing any service or adjustments Release control bar and stop engine Make sure the blade and all moving parts have completely stopped Disconnect spark plug wire fromspark plug and place where it cannot come in contact with plug LAWN MOWER TO ADJUST CUTTING HEIGHT See TO ADJUST CUTTING HEIGHT in the Ope
32. wn Briggs amp Stratton 12H802 2675 E1 Throat Frame Hex Bolt 3 8 16 x 3 4 Waming Deca Not Shown Owners Manual English Spanish Avallable accessories not included with lawn mower Clipping Deflector Gas Can 2 5 gal Fuel Stabilizer SAE 30W Oil 20 oz Dust Shield Mower Cover BRIGGS amp STRATTON MODEL NUMBER 12H802 2675 E1 36 BRIGGS amp STRATTON MODEL NUMBER 12H802 2675 E1 REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 37 BRIGGS 8 STRATTON MODEL NUMBER 12H802 2675 E1 O 670A 358 GASKET SET 1095 VALVE OVERHAUL GASKET SET 38 M er l B LI ES VM 1036 LABEL KIT EMISSION MODEL NUMBER 12H802 2675 E1 BRIGGS amp STRATTON 39 BRIGGS 8 STRATTON KEY NO 23 24 25 26 27 28 29 32 33 35 40 45 46 47 st PART NO 493260 399269 299819 493279 214368 272916 495786 272481 272238 94650 231933 272198 94547 94720 498565 94388 399781 94220 94612 492177 222698 499429 499430 499431 499432 499425 499426 499427 499428 263190 499423 499424 94699 262651 262652 262224 93312 262204 498275 493737 272199 DESCRIPTION Cylinder Assembly Bushing Cytinder Seal Oil Sump Engine Head Cylinder Gasket Cylinder Head Breather Assembly mess Gasket Valve Cover Gasket Baffte Plate Screw Hex Head Tube Breather Gasket Crankcase Screw Cylinder
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