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Craftsman 917.27621 Lawn Mower User Manual

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Contents

1. ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes WARNING To avoid serious injury operate your tractor up and 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically paraliel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill Get it fixed at your home or ours Your Home For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME Anytime day or night 1 800 469 4663 U S A and Canada www sears com Wwww sears ca Our Home For repair of carry in products like vacuums lawn equipment and electronics call or go on line for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime day or night U S A only www sear
2. Height Adjustment Knob Parking Brake Range Shift Lever Gear Shift Lever 02825_LSW Our tractors conform to the safety standards of the American National Standards Institute AMMETER Indicates battery charging or discharging ATTACHMENT CLUTCH SWITCH Used to engage the mower blades or other at tachments mounted to your tractor ATTACHMENT LIFT LEVER Used to raise and lower the mower deck or other attachments mounted to your tractor CHOKE CONTROL Used when starting a cold engine CLUTCH BRAKE PEDAL Used for declutching and braking the tractor and starting the engine GEARSHIFT LEVER Selects the speed and direction of the tractor HEIGHT ADJUSTMENT KNOB Used to adjust the mower cutting height IGNITION SWITCH Used for starting and stopping the engine LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position LIGHT SWITCH Turns the headlights on and off PARKING BRAKE Locks clutch brake into the brake position RANGESHIFT LEVER Allows high H and low L speed for all forward and reverse gears REVERSE OPERATION SYSTEM ROS ON POSITION Allows operation of mower deck or other powered attachment while in reverse THROTTLE CONTROL Used to control engine speed 13 WEAR YOUR The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage
3. 7 Transaxle Pulle Twists pelt y Keeper V Idler As Viewed from Bottom TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble with crossbars horizontal Tighten securely FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact a Sears or other qualified service center TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal Repair tire and reassemble Replace washers and snap retaining ring securely in axle groove Replace axle cover REAR WHEEL 1 Block rear axle securely 2 Remove five 5 hub bolts to allow wheel removal 3 Repair tire and reassemble Replace and tighten hub bolts securely NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion Retaining Washers Ring Axle Cover D yy an RO Na TO START ENGINE WITH A WEAK BAT TERY WARNING Lead acid batteries gen erate explosive gases Keep sparks flame and smoking materials away from bat teries Always wear eye protection when around batteries
4. When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished f grass is extremely tall it should be mowed twice to reduce load and pos sible fire hazard from dried clippings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesir able clumps Allow grass to dry before mowing Always operate engine at full throttle when mowing to assure better mow ing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the at 17 tachment being used MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and ROS Systems Check for Loose Fasteners Sharpen Replace Mower Blades Lubrication Chart Check Battery Level T R A C T 0 R Clean Battery and Terminals Check Transaxle Cooling Check V Belts Check Engine Oil Level Change Engine Oil with oil filter Change Engine Oil without oil filter Clean Air F
5. Bolt Shoulder 5 16 18 TT Bracket Dash Rh Bracket Dash Lh Extrusion Bumper Duct Heat Hood Shield Browning Light Box Asm w Lens Screw 5 16 18 x 3 4 Blk Lens Bar Screw Thdrol 3 8 16 x 1 2 Console Fuel Window Screw Hex Wsh Hi Lo 1 4 1 2 Bracket Support Tank Bushing Snap Bracket Chassis Sway Screw 3 8 16 x 875 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 37 TRACTOR MODEL NUMBER 917 276210 GROUND DRIVE drive_9 vgt 62 38 TRACTOR MODEL NUMBER 917 276210 GROUND DRIVE KEY PART NO NO 3 7563R 4 17490508 5 STD541437 6 STD561210 7 149176 8 12000034 9 140080 10 142509 11 136927 13 139419 14 138901 15 STD551037 16 143012 17 126909X 18 137104 19 136926 21 23260412 22 633A109 23 106932X 24 136925 25 136923 26 137552 27 193135 28 73350600 29 137213 30 19131616 34 71673 35 137648 36 149412 37 121749X 38 150035 39 74321016 40 178575 41 73931000 42 8883R 46 145170 47 138228 48 72110612 50 131494 51 STD541437 52 139123 54 161590 55 105706X 56 137153 57 141756 59 122253X 60 122268X 61 184787 62 STD551143 63 74780720 64 154752 65 179613 66 140296 67 19131312 68 5142H 69 136327 117 73900600 155 12000028 157 1370H DESCRIPTION Washer Thrust Axle Screw Thdrol 5 16 18 x 3 4 Nut Crownlock 3 8 16 Pin Cotter Wheel Hub Assembly Klip Ring Bolt Hub Disc Brake Yoke Brake Disc Washer Special Bushing Washer 13
6. Worn bent or loose blade Bent blade mandrel Loose damaged part s Reverse operation system ROS is not ON while mower or other attachment is engaged Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels 31 Throttle in CHOKE position JA CORRECTION Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Empty fuel tank and carbure tor refill tank with fresh gas oline and replace fuel filter 10 Connect and tighten spark plug wire 11 Clean engine air screen fins 12 Clean replace muffler 13 Check all wiring 14 See To Adjust Carburetor in Service and Adjustments section 15 Contact a Sears or other qualified service center O ON DAA VN Replace blade Tighten blade bolt Contact a Sears or other qualified service center Tighten loose part s Replace damaged parts Turn ignition key to ROS ON position See Operation section Check wiring switches and connections If not corrected contact Sears or othe
7. ing objects Failure to observe the following safety instructions could result in serious injury or death AWWARNING In order to prevent ac cidental starting when setting up trans porting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug AWWARNING Do not coast down a hill in neutral you may lose control of the tractor AWARNING Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor AWARNING Engine exhaust some of its constituents and certain vehicle com ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm AVARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling I GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adu
8. Check belt for proper rout 2 Lower attachment lift lever to its lowest ng in all mower pulley grooves position 3 Reassemble R H and L H mandrel 3 Disengage belt tension rod from lock covers Securely tighten all screws bracket 4 Engage belt tension rod on locking CAUTION Belt tension rod is spring bracket loaded Have a firm grip on rod and re CAUTION Belt tension rod is spring lease slowly loaded Have a tight grip on rod and en 4 Remove screws from R H and L H gage slowly mandrel covers and remove covers 5 Raise attachment lift lever to highest 5 Remove any dirt or grass clippings position which may have accumulated around mandrels and entire upper deck sur face 6 Remove belt from electric clutch pulley both mandrel pulleys and all idler pul Belt Routing leys L H Mandrel Cover Belt Tension Locking Bracket Rod Electric Disengaged Clutch Pulley R H Mandrel Cover R H Mandrel Pulleys 24 TO ADJUST ATTACHMENT CLUTCH The electric clutch should provide years of service The clutch has a built in brake that stops the pulley within 5 seconds Eventually the internal brake will wear which may cause the mower blades to not engage or to not stop as required Adjustments should be made by a Sears or other qualified service center 1 Make sure attachment clutch and igni tion switches are in OFF position Adjust the three nylon locknuts until space between clu
9. If your battery is too weak to start the engine it should be recharged See BAT TERY in the MAINTENANCE section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT Your tractor is equipped with a 12 volt system The other vehicle must also be a 12 volt system Do not use your tractor battery to start other vehicles TO ATTACH JUMPER CABLES 1 Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis 2 Connect one end of the BLACK cable to the NEGATIVE terminal C of fully charged battery 3 Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER 1 BLACK cable first from chassis and then from the fully charged battery 2 RED cable last from both batteries Weak or Dead Battery REPLACING BATTERY AWARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental ground ing 1 Lift hood to raised position 2 Remove terminal guard 3 Disconnect BLACK battery cable then RED battery cable and carefully re Fully Charged Battery 26 Move battery from tractor Inst
10. 144927 Battery 2 74760412 Bolt Hex Head 1 4 20 x 3 4 8 7603J Tray Battery 10 145211 Bolt 1 4 20 x 7 5 Zinc 11 150109 Hold down Battery Dash Mount 12 145769 Nut Push Nylon 1 4 16 176138 Switch Interlock Push In 21 175688 Harness Socket Light W 4152J 22 4152J Bulb Light 24 185464 Cable Battery 25 146149 Cable Battery 26 108824X Fuse 27 73510400 Nut Keps Hex 1 4 20 unc 28 170697 Cable Ground 29 192749 Switch Plunger 30 193350 Switch Ign 33 140403 Key Ignition 34 110712X Switch Light Reset 40 193394 Harness Ign 41 17720408 Screw Thd Cut 1 4 20 x 1 2 42 131563 Cover Terminal 43 178861 Solenoid 45 122822X Ammeter 50 174652 Switch PTO 52 141940 Protection Wire Loop 79 175242 Bulbholder Asm Incan Descent 95 193666 Bracket ROS 96 104445X Switch Interlock 97 152927 Screw TT 10 32 5 3 8 Flange 98 145006 Clip Push in Flanged NOTE All component dimensions given in U S inches 1 inch 25 4 mm 35 TRACTOR MODEL NUMBER 917 276210 CHASSIS AND ENCLOSURES chassis stealth_46 vgt 36 TRACTOR MODEL NUMBER 917 276210 CHASSIS AND ENCLOSURES KEY PART NO NO 1 180375 2 175282 4 73680700 5 193636X428 6 157882 7 17720408 8 184668 14 175260X615 16 121794X 17 17000612 18 174515X615 19 19131312 20 74780616 21 STD541437 24 179717X615 28 179716X615 30 145051X014 31 161419 32 161327 33 161326 34 177018 35 19111116 36 17060512 37 179772X615 39 175278 43 1
11. 17490664 Screw TT 3 8 16 x 4 unc 2 149723 Muffler 41 126197X Washer 1 1 2 OD x 15 32 ID x 250 8 121361X Pulley V Idler 42 STD551143 Washer Lock 7 16 9 177748 Keeper Asm Belt Engine 45 73510400 Nut Keps Hex 1 4 20 unc 10 175287 Bushing 47 175288 Bushing 11 179335 Clutch Electric 62 146629 Shield Heat Muffler 12 143996 Pulley Engine VGT Elect Clutch 69 165391 Gasket 15 179115 Tank Fuel Rear 5 0 Yt Gt 70 176069 Tube Exhaust LH 18 179124X428 Cap Asm 71 176070 Tube Exhaust RH 20 175437X428 Control Throttle 79 183906 Screw Socket Head 21 191611 Screw 10 x 3 4 Single Lead Hex 81 188800 Tube Drain Oil Easy 22 187767X428 Control Choke 82 188799 Valve Oil Drain 26 3645J Bushing 83 171877 Bolt 5 16 18 unc x 3 4 W Sems 27 139277 Stem Tank Fuel 84 17060624 Screw 3 8 16 x 1 1 2 28 188669 Fuel Line 85 179953 Bolt Hex 7 16 20 x 3 75 Gr 5 29 137180 Spark Arrester Kit 86 184362 Nut Hex Flange Toplock M8 1 25 31 145006 Clip Push In Hinged NOTE All component dimensions given in U S inches 37 123487X Clamp Hose 1 inch 25 4 mm 42 TRACTOR MODEL NUMBER 917 276210 SEAT ASSEMBLY seat_1 vgt KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 188714 Seat 14 72050412 Bolt Carriage 1 4 20 x 1 1 2 2 140551 Bracket Pivot Seat 15 121249X Spacer Split 3 140675 Strap Asm Fender 16 123740X Spring Cprsn 4 127018X Bolt Shoulder 5 16 18 x 62 17 123976X Nut Lock 1 4 Lge Fig Gr 5 5 145006 Clip Push In Hinged 18 19171912
12. 22 155105 23 152927 26 186095X428 27 3366R 28 17000612 29 104239X 31 138136 32 19111610 33 STD551131 34 74780512 35 187039 36 186799 41 155246 42 17490508 45 19183812 51 73940800 52 175553 53 188967 DESCRIPTION Wheel Steering Axle Asm Front Fitting Grease Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25 32 x 1 5 8 x 16 Ga Ring Klip T5304 75 Cap Spindle Bolt Fin Hex 5 8 11 x 2 3 4 Spacer Bearing Axle Front Nut Lock Flange 5 8 11 unc Washer 25 32 x 1 1 4 x 16 Ga Washer Lock Hvy Hiel Spr 3 8 Nut Crown Lock 3 8 24 unf Shaft Asm Steering Draglink Vgt Support Asm Steering Vgt Boot Steering Adapter Wheel Steering Bushing Strg BIk Screw Insert Wheel Steering Bearing Col Strg Screw 3 8 16 x 3 4 Bearing Flange Bushing Nyliner Snap Washer 11 32 x 1 x 10 Ga Washer Lock Hvy Hlcl Spr 5 16 Bolt Hex Hd 5 16 18 x 3 4 Gear Sector Steering Tie Rod Bracket Switch Interlock VGT 97 Screw Thdrol 5 16 18 x 1 2 Tyt Washer 9 16 x 2 3 8 x 12 Ga Nut Hex Jam Toplock 1 2 20 unf Clip Steering Washer Hardened 793 x 1 637 x 060 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 41 TRACTOR MODEL NUMBER 917 276210 ENGINE 62 SPARK ARRESTER KIT engine intek ELS_10 vgt KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION do Engine Briggs Model No 39 17490636 Screw TT 3 8 16 x 2 1 4 une 40H777 0241 E1 40
13. Always wear safety glasses bere or eye shields while operating your tractor or performing any adjustments Ml or repairs We recommend standard safety glasses or a wide vision safety mask worn over spectacles HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine 1 Depress clutch brake pedal all the way down and hold 2 Pull parking brake lever up and release pressure from clutch brake pedal Pedal should remain in brake position Make sure parking brake will hold trac tor secure Push In to Disengaged Attachment Clutch Choke Switch Pull Out To Control Engage Throttle Cento Brake 7 Position Parking Brake Clutch Di an Engaged Stores Ru eres iti Height Adjustment Faran Posit g J osition Knob Lever STOPPING MOWER BLADES To stop mower blades push attachment clutch switch in to disengaged position GROUND DRIVE To stop ground drive depress clutch brake pedal all the way down Move gearshift lever to neutral N posi tion ENGINE Move throttle control between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast posi tion before stopping may cause engine to backfire Turn ignition key
14. Bolt Torque 45 55 Ft Lbs CONGRATULATIONS on your purchase of a new tractor It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact a Sears or other qualified service center We have competent well trained techni cians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES COTONER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in main Charging System Battery taining caring for and using your tractor Follow the instructions under Mainte nance and Storage sections of this owners manual AVARNING This tractor is equipped with an internal combustion engine and should not be used on or near any unim proved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is re quired by law Section 4442 of the Califor nia Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the m
15. Washer Bolt Hex Head 3 8 24 x 3 1 4 1 Thread Length Steel Ball Spring Shift Fork Detent Shift Fork High Low Range Thrust Bearing Race 4th Reduction Pinion Shaft Brake Snap Ring Crescent Type igh Low Range Gears eedle Bearing Sintered Iron Bearing Shift Fork Shaft High Low Range Differential Pinion Spacer Differential Pinion Bushing Gripco Centerlock Nut 3 8 24 Shift Fork R H Oil Seal ntered Iron Bearing Shift Fork Shaft Shift Fork LH Shift Shaft High Low Range Oil Seal Pressure Relief Valve Gearcase Reverse Idler Shaft and Bearings R H Includes Key No s 17 18 25 33 50 63 77 and 82 Dowel Pin Needle Bearing Thrust Bearing Race 4th Reduction Gear Shaft 4th Reduction Gear Spacer Thrust Bearing Race Gate Lower Shift Gearcase and Bearings L H Includes Key umbers 18 25 49 50 2 51 and 52 Pipe Plug 1 2 14 N PT Bolt Hex 5 16 18 UNC x 1 1 4 Oil Seal Pipe Plug 1 4 18 N PT Needle Bearing Needle Bearing Needle Bearing ZIE a 49 KEY PART NO NO 52 8119M 53 4220R 54 4209R 55 4213R 56 4442R 57 4195R 58 4214R 59 4194R 60 7528R 61 4208R 62 4207R 63 7398H 64 4203R 65 4204R 66 2898J 67 12000033 68 4205R 69 4206R 70 1370H 71 633A69 72 139120 73 4201R 74 12000008 75 1153R 77 68034 79 1167R 80 73360700 81 6270H 82 136984 84 5384J 85 2978J 86 633A85 87 8739H1 88 4924H 89 19151516 90 110542X 91 19181511 92 75I 93 6274H 94
16. air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Check all wiring See To Adjust Carburetor in Service and Adjustments section Contact a Sears or other qualified service center Depress clutch brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact a Sears or other qualified service center Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter TROUBLESHOOTING CHART See appropriate section in manual unless directed to Sears service center PROBLEM Loss of power Excessive vibration Engine dies when tractor is shifted into reverse Engine continues to run when operator leaves seat with attach ment clutch engaged Poor cut uneven Cutting too much grass too fast Build up of grass leaves and trash under mower Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel fo ON DAR Wh Water in fuel 10 Spark plug wire loose 11 Dirty engine air screen fins 12 Dirty clogged muffler 13 Loose or damaged wiring 14 Carburetor out of adjustment 15 Engine valves out of adjustment
17. all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary 5 Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Maintenance section of this manual After cleaning leave cables discon nected and place cables where they cannot come in contact with battery terminals If battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces ENGINE FUEL SYSTEM IMPORTANT It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor fuel hose or tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can dam age the fuel system of an engine while in storage Empty the fuel tank by starting the en gine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE
18. dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See the oil viscosity chart in the Maintenance section of this manual To change engine oil see the Mainte nance section in this manual ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quan tities that can be used within 30 days to assure fuel freshness ACAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame IMPORTANT When operating in temper atures below32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separa tion and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel geek or per
19. hazard and or damage SPARK PLUG S Replace spark plug s at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required 1 With engine cool remove filter and plug fuel line sections 2 Place new fuel filter in position in fuel line with arrow pointing towards carbu retor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gaso line Clamp Se Clamp CH k Fuel Filter i ae CLEANING e Clean engine battery seat finish etc of all foreign matter Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis sion are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SER VICE OR ADJUSTMENTS Depress brake pedal fully and set parking brake Place a
20. of mower position front plate as sembly between front mower brackets align holes position flanged pin notch vertically and insert the pin all the way The notch is in line with the hole in pin 7 Secure pin with double loop retainer spring between the plate and mower bracket If necessary move mower side to side to give space between plate and mower bracket 8 Go to right hand side of mower and insert pin and retainer spring in the same manner 9 CONNECT REAR PINS Connect right hand side first Pull out and hold the spring loaded pin align hole in suspension arm and release pin Be sure pin returns to fully seated position and is attached to the suspension arm 10 Go to left side of mower and connect rear pin in the same manner 11 Disengage belt tension rod 12 From right side of tractor install belt onto engine clutch pulley IMPORTANT Check belt for proper rout ing in all mower pulley grooves 13 Engage belt tension rod on locking bracket A CAUTION Belt tension rod is spring loaded Have a tight grip on rod and en gage slowly 14 Raise attachment lift lever to highest position 15 Adjust gauge wheels before operating mower as shown in the Operation sec tion of this manual Belt Tension Rod Disengaged Position Arms CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Cor rect tire pressure is important for best cutting per
21. or wrap blade with heavy cloth 23 Check adjustment on right side of tractor Position any blade so the tip is pointing straight forward Measure distance B at front and rear tip of blade Before making any necessary adjust ments check that both front plate links are equal in length If links are not equal in length adjust one link to same length as other link To lower front of blade loosen nut C on both front links an equal number of turns NOTE Each full turn of nut C will change distance B by approximately 3 16 When distance B is 1 8 to 1 2 lower at front than rear tighten nut D against trunnion on both front links To raise front of blade loosen nut D from trunnion on both front links Tighten nut C on both front links an equal number of turns The two front links must remain equal in length When distance B is 1 8 to 1 2 lower at front than rear tighten nut D against trunnion on both front links Recheck side to side adjustment BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH Front Plate Assembly Trunnion TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT INSTALLATION 1 Install belt around both mandrel pulleys MOWER DRIVE BELT REMOVAL and around idler pulleys as shown 1 Park tractor on a level surface Engage 2 Install belt onto electric clutch pulley parking brake IMPORTANT
22. than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immediately Never overfill fuel tank Replace gas cap and tighten securely SEN SERVICE Never operate machine in a closed are Keep all nuts and bolts tight to be sure the equipment is in safe working condi tion Never tamper with safety devices Check their proper operation regularly Be sure the area is clear of bystand ers before operating Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless abso lutely necessary Always look down and behind before and while backing Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Keep children out of the mowing area and in the watchful care of a respon sible adult other than the operator Be alert and turn machine off if a child enters the area Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect t
23. the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating ma chine with grass catchers or other at tachments they can affect the stability of the machine Do no use on steep slopes e Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in lll CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and in the watchful care of a respon sible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine e Never allow children to operate the machine Use extra care when approaching blind corners
24. to STOP position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT Leaving the ignition switch in any position other than STOP will cause the battery to discharge and go dead NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above before leaving the operator s position TO USE THROTTLE CONTROL Always operate engine at full throttle Operating engine at less than full throttle reduces the battery charging rate Full throttle offers the best mower perfor mance TO USE CHOKE CONTROL Use choke control whenever you are start ing a cold engine Do not use to start a warm engine To engage choke control pull knob out Slowly push knob in to disengage TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever 1 Start tractor with clutch brake pedal de pressed and gearshift lever in neutral N position 2 Move gearshift and range shift levers to desired position 3 Slowly release clutch brake pedal to start movement IMPORTANT Bring tractor to a complete stop before shifting or changing gears Failure to do so will shorten the usef
25. 12469 1050 633 987 1123 977 CARBURETOR GASKET SET O Q OE 276 IZA 150 E 9870 11230 1124 633 A2_40H777 0241 E1 51 TRACTOR MODEL NUMBER 917 276210 BRIGGS amp STRATTON ENGINE MODEL NUMBER 40H777 0241 E1 1095 VALVE GASKET SET 163 CC 6 1022 51 868 7159 ee menel D 163 e i 276 Da o ar IS sta 808 S 691 943 gt 842 lt gt A3_40H777 0241 E1 52 KEY z o FI SPO a diri Ns TRACTOR MODEL NUMBER 917 276210 BRIGGS amp STRATTON ENGINE MODEL NUMBER 40H777 0241 E1 PART NO DESCRIPTION 690231 Cylinder Assembly 499585 Kit Bushing Seal Magneto Side 391086 Seal Oil Magneto Side 690069 Sump Engine 697580 Head Cylinder Cylinder 1 697581 Head Cylinder Cylinder 2 690962 Gasket Cylinder Head 499601 Breather Assembly 690937 Gasket Breather 690960 Screw Breather Assembly 690942 Tube Breather 690945 Gasket Crankcase 690360 Screw Cylinder Head 690946 Plug Oil Drain 691047 Crankshaft 690947 e Seal Oil PTO Side 694966 Screw Engine Sump 691053 Flywheel 222698 Key Flywheel 698429 Piston Assembly Standard 698433 Piston Assembly 010 Oversize 698434 Piston Assembly 020 Oversize 698435 Piston Assembly 030 Oversize 698430 Ring Set Piston Standard 698436 Ring Set Piston 010 Oversize 698437 Ring Set Piston 020 Oversize 698438 Ring Set Piston 030 Oversize 690975 Lock Piston Pin 690229 Pin P
26. 32x13 16 x 16 Ga Set Screw 1 4 28 x 3 4 Spring Lever Brake Cam Brake Disc Screw Flat Head 1 4 28 x 3 4 Gearshift Lever Assembly Knob Support Puck Brake Puck Brake Top Spring Return Screw Hexwsh Thd 5 16 18 x 1 3 4 Nut Hex Jam 3 8 16 Brake Rod Washer 13 32 x 1 x 16 Ga Cap Plunger Rod Parking Brake Spring Drive Ground Washer 25 32 x 1 1 4 x 16 Ga Nyliner Screw Fin 10 24 x 1 Actuator Interlock Switch Nut Centerlock 10 24 Cover Pedal Retainer Spring Clutch Rod Bolt Carr 3 8 16 x 1 1 2 Gr 5 Pulley Idler Flat Nut Crownlock 3 8 16 unc Pulley Idler Grooved Clutch Arm Assembly Bearing Idler V Belt Bracket Shift Rod Hi Lo Shift Rod Hi Lo Spring Clip Connecting Link Pulley Transaxle Washer Lock 7 16 Bolt Fin Hex 7 16 14 x 1 1 4 Shaft Clutch Brake Pedal Bolt Shoulder Washer Hardened Washer Flat Pin Roll Hub Cover Nut Lock Fig 3 8 16 unc Ring Retainer Washer Thrust 5 8 x 1 10 x 1 32 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 39 TRACTOR MODEL NUMBER 917 276210 STEERING ASSEMBLY steering_20 vgt 40 TRACTOR MODEL NUMBER 917 276210 STEERING ASSEMBLY KEY PART NO NO 1 186093X428 2 178557 3 183226 4 161849 5 161848 6 6266H 7 121748X 8 12000029 9 184946X505 10 74781044 11 136518 12 73901000 13 121749X 14 STD551137 15 73540600 16 186814 18 187799 19 156011 20 163887X428 21 186737
27. 36939 44 136940 45 187270 50 175476 58 183569 60 17060620 63 19131614 66 17490608 67 156973 68 17490508 70 188578 84 188164 85 144911 86 74780716 88 STD551143 91 180374 106 17580520 122 192512 130 191611 137 74780716 138 191121X428 139 171873 142 161897 144 161900 148 164655 150 175352 152 177956 153 179761 156 17000512 157 161840 158 17670608 161 179612X428 162 142432 165 183554 167 184672 169 188598 172 17120614 DESCRIPTION Rail Frame RH Drawbar Gt Nut Crownlock Hex 7 16 14 unc Dash Dash Lower Vgt One Piece Screw Thd Cut 1 4 20 x 1 2 Support Battery Hood Asm Cover Access Screw 3 8 16 x 3 4 Zc Grille Washer 13 32 x 13 16 x 12 Ga Bolt Fin Hex 3 8 16 x 1 Gr 5 Nut Lock 3 8 16 unc Footrest RH Footrest LH Saddle Sikscr Vgt Bracket Support 1 pc Bracket Pivot Chassis Lh Bracket Pivot Chassis Rh Plate Asm Engine Chassis Washer 11 32 x11 16 x 16 Ga Screw 5 16 18 x 3 4 Fender Bracket Axle Front Bracket Spnsn Front Lh Bracket Spnsn Front Rh Bracket Chassis Bracket Chassis Front Bracket Fender Screw 3 8 16 x 1 1 4 Washer 13 32 x 1 x 14 Ga Screw 3 8 16 x 1 2 Guide Belt Gear Drive Screw Thdrol 5 16 18 x 1 2 Guide Belt Up Stop Bracket Support Transaxle Bolt Fin Hex 7 16 14 unc x 1 Washer Lock Hvy Hicl Spr 7 16 Rail Frame Lh Screw Thdrol 5 16 18 x 1 25 Screw Wshd Hex 10 32 x 5 8 Screw 10 x 3 4 Single Lead Hex Bolt Fin Hex 7 16 14 x1 Gr 5 Cupholder YTGT
28. 76020412 96 194036 97 194121 98 184956 99 193833 DESCRIPTION Needle Bearing Thrust Bearing Race 3rd Reduction Pinion Low 4th Reduction Gear 3rd Reduction Pinion Spacer 2nd Reduction Gear Shaft Final Drive Pinion 1st Reduction Gear Shaft 1st Reduction Shaft Spacer 3rd Reduction Pinion High 2nd Reduction Gear Needle Bearing Low Speed Gear and 2nd Reduction Pinion Cluster Reverse Gear Key Hi Pro 1 8 x 17 32 Klip Ring Intermediate Speed Gear High Speed Gear Thrust Bearing Race Intermediate and High Speed Cluster Pinions Input Shaft Low Speed Pinion E Ring Reverse Idler Gear Needle Bearing Sealing Washer Nut Hex Jam 7 16 20 Oil Seal Reverse Idler Shaft Gearshift Lever Bent Gearshift Cap Gearshift Ball Cover and Pin Shift Lever Guide Ball Keyed Spring Washer 15 32 x 15 16 x 16 Ga Shift Mechanism Seal Washer 9 16 x 15 16 x 12 Ga Gearshift Gate and Reinforcement Shift Ball Cover Gasket Cotter Pin 1 8 x 3 4 Bolt Hex 5 16 18 x 1 Epoxy Lever Assembly ROS Gearshift Transaxle 6 Speed Complete Assembly Actuator Shift Lever NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 276210 BRIGGS amp STRATTON ENGINE MODEL NUMBER 40H777 0241 E1 1058 OWNER S MANUAL 1036 EMISSION LABEL A1_40H777 0241 E1 50 TRACTOR MODEL NUMBER 917 276210 BRIGGS amp STRATTON ENGINE MODEL NUMBER 40H777 0241 E1 150 a 276 104 1
29. CTION D pre LIGHTS ON DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury A CAUTION when used without the alert symbol indicates a situation that could result in damage Failure to follow instructions to the tractor and or engine could result in serious injury or HOT SURFACES indicates a hazard which death The safety alert symbol if not avoided could result in death serious injury gt gt gt Sd is used to identify safety inform and or property damage ation about hazards which can fi FIRE indicates a hazard which if not avoided result in death serious injury gy could result in death serious injury and or and or property damage property damage 12 KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Ammeter Throttle Control Clutch Brake Pedal Choke Control Ignition Switch ROS ON Position Attachment Clutch Switch S Lift Lever G Plunger Attachment Lift Lever
30. Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or stor age container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carbure tor Do not empty the gas tank and carbu retor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER S 1 Remove spark plug s 2 Pour one ounce of oil through spark plug hole s into cylinder s 3 Turn ignition key to start position for a few seconds to distribute oil 4 Replace with new spark plug s OTHER Do nat store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your tractor indoors and cover it to give protection from dust and dirt Cover your tractor with a suitable pro tective cover that does not retain mois ture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTANT Never cover tractor while engine and exhaust areas are still warm TROUBLESHOOTING CHART See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Wil
31. Includes Key Nos 13 15 and 33 Replacement Mower Complete NOTE All component dimensions given in U S inches MOWER DECK KEY PART NO NO 1 187295 5 STD624008 6 187297 7 188187 8 174365 11 187254 43 487291 44 187281 15 110485X 47 72140505 21 73680500 25 178102 26 110452X 27 29 131491 30 173984 31 187690 32 153535 33 178342 34 73680600 35 188635 36 19131316 38 188657 39 187284 42 165723 43 187278 46 137729 47 191273 49 73900600 50 72110616 51 72110610 52 188460 56 155986 57 156941 58 187342 59 187344 60 187607 97 178515 98 187282 113 72110508 114 187556 116 184219 117 174873 118 73930600 119 19121414 122 187557 187292 188271 1 inch 25 4 mm 9 05 47 TRACTOR MODEL NUMBER 917 276210 TRANSAXLE 48 TRANSAXLE KEY PART NO NO 1 4197R 2 12000034 3 4199R 4 4216R 5 4215R 6 4217R 7 174728 8 74020652 9 7392M 10 137261 11 4985R 12 6266H 13 4212R 14 137125 15 6276H 16 633A63 17 8118M 18 8740H1 19 122238X 20 4218R 21 6252H1 22 7810H 23 6262H 24 7393R 25 992R1 26 139111 27 4986R 28 122254X 29 6269H 30 5855H 31 174731 32 6277H 33 4225R 34 7396H 35 4198R 36 4200R 37 7395H 38 160789 39 174729 40 13320400 41 17580520 45 6271H 46 13060200 49 4895H 50 4222R 51 1529R TRACTOR MODEL NUMBER 917 276210 DESCRIPTION Axle Shaft Retaining Ring Final Drive Gear Differential Gear Differential Pinion Differential Carrier Axle Thrust
32. Owner s Manual CRAFTSMAN GARDEN TRACTOR 22 0 HP 54 Mower Electric Start 6 Speed Transaxle Model No 917 276210 This product has a low emission engine which operates LLI differently from previously built engines Before you start the engine read and understand this Owner s Manual IMPORTANT For answers to your questions Read and follow all Safety S POU tile PIOFUSS Sa Rules and Instructions before 1 800 659 5917 Sears Craftsman Help Line operating this equipment 5 am 5 pm Mon Sat SEARS ROEBUCK AND CO HOFFMAN ESTATES IL 60179 U S A Visit our Craftsman website www sears com craftsman TABLE OF CONTENTS Warranty A PT 2 Maintenance 18 A o 3 Service and Adjustments 22 Product Specifications 5 Storage ae On ur Re 29 Assembly Pre Operation 7 Troubleshooting sans 30 COPS ATOM teens lella 12 Repair PANS sro ene 34 Maintenance Schedule 18 Sears Service Back Cover WARRANTY LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two 2 years from the date of purchase if this Craftsman Riding Equipment is maintained lubricated and tuned up according to the instructions in the owner s manual Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below Sears will also prov
33. RAY J NW W ari PO OS J i 1 i L i i KE P HO J O1 i i REVERSE SWITCH Fae ae ee sa i SHORTING CONNECTOR PL rh sax Cy LNOT IN REVERSE PA i i 1 BLACK i i TESE ELECTRIC CLUTCH f I BLACK i ne O i Di Lo ee ys L aa PIE IGNITION SPARK PLUGS O UNIT bo g pLuGs o gt i ON TWIN CYL ENGINES e FUEL SHUT OFF A METER i SOLENOID OPTIONAL CHARGING SYSTEM OUTPUT REGULATOR DISCONNECTED aaa I REGULATOR ANNA ALTERNATOR BLACK o NOTE HEADLIGHTS wert YOUR TRACTOR IS g EQUIPPED WITH A SPECIAL Jed ALTERNATOR SYSTEM r THE LIGHTS ARE NOT O CONNECTED TO THE REMOVABLE BATTERY BUT HAVE THEIR NON REMOVABLE OWN ELECTRICAL SOURCE CONNECTIONS CONNECTIONS IGNITION SWITCH BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WIRING INSULATED CLIPS M G A1 B A1 RUN OVERRIDE WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS RUN B A1 START B S At SPEEDED UP THE LIGHTS WILL BECOME THEIR BRIGHTEST 02832 33 NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING REPAIR PARTS TRACTOR MODEL NUMBER 917 276210 ELECTRICAL Zo 4 rs Y e S Mrs i es l e tn Y TS me e 34 1 05 TRACTOR MODEL NUMBER 917 276210 ELECTRICAL KEY PART NO NO DESCRIPTION 1
34. RY 1 Lift hood to raised position NOTE If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instruc tions Label INSTALL SEAT Adjust seat before tightening adjustment knob 1 Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor 2 Pivot seat upward and remove from the cardboard packing Remove the cardboard packing and discard 3 Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan 4 Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor 5 Pivot seat and pan forward and as semble adjustment knob and flat washer loosely Do not tighten 6 Lower seat into operating position and sit in seat 7 Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down 8 Get off seat without moving its ad justed position 9 Raise seat and tighten adjustment knob securely Seat lt gt Shoulder NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Operation section for location and function of controls 1 Press lift lev
35. Washer 11 32 x 1 1 2 x 10 Ga Scale Indicator Height Nut Hex Flange Lock Nut Push Phos amp Oil Nut Hex Jam 3 8 16 unc Arm Susp RH Plate Asm Susp Front Pin Flange Trunnion Susp Arm Trunnion Susp Front Arm Susp LH Insert Wear Bolt Shoulder NOTE All component dimensions given in U S A5inches 1 inch 25 4 mm MODEL NUMBER 917 276210 TRACTOR MOWER DECK in lt O D fo 46 TRACTOR MODEL NUMBER 917 276210 DESCRIPTION Deck Weldment Mower Retainer Spring Cover Mandrel LH Cover Mandrel RH Bolt 7 16 Asm Blade Blade Standard Shaft Asm w Lower Bearing Housing Mandrel Bearing Ball Mandrel Bolt Carriage 5 16 18 x 5 8 Nut Crownlock 5 16 18 unc Spring Torsion Nut Push 187257X428 Deflector Shield Rod Hinge Screw Thdroll Washer Head Washer Spacer Mower Vented Pulley Mandre Nut Flg Top Lock Cntr 9 16 Nut Pin Suspension Rear Washer 13 32 x 13 16 x 16 Ga Spring Compression Pulley Idler Stationary Spacer Retainer Arm Idler Screw Thdroll 1 4 20 x 5 8 V Belt Mower Nut Lock Fig 3 8 16 unc Bolt Carr 3 8 16 x 2 Bolt Pulley Idler Clutching Bar Pnt Adj Pin Head Rivet Baffie Right Baffle Left Baffle Center Washer Hardened Spring Clutch Drive Bolt Rdhd Sqnk 5 16 18 x 3 4 Rod Tension Relief Bolt Shoulder Gauge Wheel Nut Centerlock 3 8 16 unc Washer 3 8 x 7 8 x 14 Ga Bushing Tension Relief Mandrel Asm Service
36. Washer 17 32 x 1 3 16 x 12 Ga 6 STD541437 Nut Crownlock 3 8 16 unc 19 166369 Knob Seat 7 124181X Spring Seat Cprsn 20 124238X Cap Spring Seat 8 171877 Bolt 5 16 18 uncx 3 4 w Sems 21 171852 Bolt Shoulder 5 16 18 10 182493 Pan Seat 37 STD541450 Nut Crownlock 5 16 18 unc 12 174648 Bracket Mounting Switch 13 121248X Bushing Snap NOTE All component dimensions given in U S inches 1 inch 25 4 mm 43 TRACTOR MODEL NUMBER 917 276210 DECALS 18 7 63 5 5 15 4 10 9 1 12 1 KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 182168 Decal Dash Panel Lower 14 188298 Decal V Belt Schematic 3 186242 Decal Hood RH 15 193596 Decal Repl Parts 4 186243 Decal Hood LH 17 149516 Decal Battery Dnge Poi 5 186725 Decal Hood Side Panel 18 164065 Decal Insert Strg 6 133644 Decal Maintenance 19 138047 Decal Battery 8 185366 Decal Engine 20 193114 Decal Mower Upstop 9 186572 Decal Fender 23 106202X Reflector Taillight 10 156439 Decal Fender Danger 179768X428 Pad Footrest LH 11 181249 Decal Clutch Brake 179769X428 Pad Footrest RH 12 146047 Decal V Belt Drive Schematic 193320 Manual Owner s Eng 13 178482 Decal Deck HVYDTY 193321 Manual Owner s Span WHEELS amp TIRES KEY PART NO NO DESCRIPTION 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 106228X624 Rim Assembly Front 4 8134H Tube Front Service Item Only 5 106230X Tire Front 6 278H Fitting Grease Front Wheel On
37. access to blades NOTE Protect your hands with gloves and or wrap blade with heavy cloth 2 Remove blade bolt by turning counter clockwise 3 Install new or resharpened blade with stamped THIS SIDE UP facing deck and mandrel assembly IMPORTANT To ensure proper assembly center hole in blade must align with star on mandrel assembly 4 Install and tighten blade bolt securely 45 55 Ft Lbs torque IMPORTANT Special blade bolt is heat treated Blade ya Mandrel Assembly Blade Bolt Special Ny Center Hole TO SHARPEN BLADE NOTE We do not recommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and eventual damage to mower and engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower To check blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using a cone balancer follow the instructions supplied with balancer NOTE Do not use a nail for balancing blade The lobes of the center hole may appear to be centered but are not Star 19 Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen
38. all new battery with terminals in same position as old battery Reinstall terminal guard First connect RED battery cable to positive battery terminal with hex bolt and keps nut as shown Tighten securely Connect BLACK grounding cable to negative battery terminal with re maining hex bolt and keps nut Tighten securely Close terminal access doors Close hood o co Keps Nut Terminal 7 Access Door Hex Bolt Positive Red Ba A Cable Terminal Guard D Negative Black Cable TO REPLACE HEADLIGHT BULB 1 Raise hood 2 Pull bulb holder out of the hole in the backside of the grill Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill 4 Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL AS SEMBLY 1 Raise hood 2 Unsnap headlight wire connector 3 Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor When replacing hood be sure to re connect the headlight wire connector 3 21 Hood Headlight Wire Connector ENGINE Maintena
39. ate Carburetor Filter Air Cleaner Cartridge Screw Air Guide Cover Screw Air Guide Cover Knob Air Cleaner Alternator Regulator Nut Governor Control Lever Drive Starter Clutch Drive Dipstick Seal Dipstick Tube Tube Dipstick Screw Regulator Armature Starter Service with 691262 Starter Motor Bushing Governor Crank Bushing Governor Crank Bolt Governor Control Lever Plate Back Clamp Hose Retainer Governor Shaft Crank Governor Seal O Ring Intake Manifold Screw Fuel Pump Bracket DT Seal Choke Throttle Shaft Boot Spark Plug Nut Carburetor Spacer Dt Gasket Carburetor Plate Seal Governor Shaft Screw Ring Gear Screw Drive Cap Clip Pin Locating Gear Ring Clip Wire Gear Timing Retainer E Ring Screw Oil Pump Cover Gear Pinion Bracket Fuel Pump Harness Wiring Nut Brush Retainer Nut Brush Retainer Screw Rocker Arm Cap Drive Cap End Housing Starter Service with 691262 Starter Motor Seal Dipstick Tube Dipstick Tube Assembly Terminal Sparkplug Adapter Air Cover Air Guide KEY PART NO NO DESCRIPTION 865A 691014 Cover Air Guide 865B 691015 Cover Air Guide 868 690968 e Seal Valve 877 393456 Wire Connector Alternator 914 691127 Screw Rocker Cover 918 694000 Hose Vacuum 929 695239 Screw Choke Control Bracket 929A 691003 Screw Choke Control Bracket 943 690589 Seal O Ring Oil Pump Cover 947 499809 Solenoid Fuel 965 499613 Cover Oil Pump 967 273638 Filter Pre Clea
40. brake Move gearshift lever to 1st gear and range shift lever to low L position Be sure you have allowed room for tractor to roll slightly as you restart movement To restart movement slowly release park ing brake and clutch brake pedal Make all turns slowly TO TRANSPORT Raise attachment lift to highest position with attachment lift control When pushing or towing your tractor be sure gearshift lever is in neutral N position Do not push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recom mended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil 1 Check engine oil with tractor on level ground 2 Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds re move and read oil level If necessary add oil until FULL mark on
41. dipstick Be careful not to allow dirt to enter the engine when changing oil Install the drain tube onto the valve Open drain valve by using a 7 16 11mm wrench turning counterclock wise gt Oil Drain Valve To Open To Close Drain Tube gra i After oil has drained completely close the drain valve turning clockwise Use the 7 16 11mm wrench to apply a small amount of torque to keep it closed Do not over tighten Remove the drain tube and store ina safe place Refill engine with oil through oil fill dip stick tube Pour slowly Do not overfill For approximate capacity see PROD UCT SPECIFICATIONS section of this manual Use gauge on oil fill cap dipstick for checking level For accurate reading tighten dipstick cap securely onto the tube before removing dipstick Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year AIR FILTER Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions 1 Remove cover TO SERVICE PRE CLEANER 2 Wash it in liquid detergent and water 3 Squeeze
42. ed above COLD WEATHER STARTING 50 F and below 7 When engine starts slowly push choke control in until the engine begins to run smoothly Continue to push the choke control in small steps allowing the en gine to accept small changes in speed and load until the choke control is fully in If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly This may re quire an engine warm up period from several seconds to several minutes depending on the temperature The attachments can be used during the engine warm up period and may require the choke control be pulled out slightly Ge AE ca NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual MOWING TIPS e Tire chains cannot be used when the mower housing is attached to tractor Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trimming Drive so that clippings are discharged onto the area that has already been cut Have the cut area to the right of the tractor This will result in a more even distribution of clippings and more uniform cutting
43. er Governor Lever 691023 Bracket Control 691048 Lever Governor Control 690718 Screw Choke Valve 695666 Filter Fuel 690957 Retainer Breather 690956 Collector Oil 691024 Clamp Casing 695134 Screw Casing Clamp 690997 W Washer Sealing 690960 Screw Dipstick Tube 698073 Housing Blower 691005 Screw Blower Housing 691262 Motor Starter 691263 Bolt Starter Motor 497608 Brush Set 691059 Nut Flywheel 691060 Armature Magneto 691061 Screw Magneto Armature 491055 Plug Spark 694012 Set Engine Gasket 691062 Flywheel Puller 690966 Wrench Spark Plug 690960 Screw Fuel Pump 808656 Pump Fuel 690442 Washer Governor Crank Low Speed 1900 2100 High Speed 3000 3200 Included in Engine Gasket Set Key No 358 Included in Carburetor Overhaul Kit Key No 124 included in Carburetor Gasket Set Key No 9 included in Valve Overhaul Kit Key No 1095 NOTE 53 All pene dimensions given in U S inches 1 inch 25 4 mm KEY NO 405 865 PART NO 697820 690999 695667 690960 690552 690553 690311 691009 691038 690317 691045 697891 690960 690998 66538 690958 691215 690234 690657 693149 690372 691010 690959 499612 694123 690980 690328 691033 693058 691039 698330 691029 693167 697890 691283 691286 691031 499602 493880 698072 691012 TRACTOR MODEL NUMBER 917 276210 BRIGGS amp STRATTON ENGINE MODEL NUMBER 40H777 0241 E1 DESCRIPTION Screw Back Plate Pl
44. er plunger and raise attachment lift lever to its highest po sition 2 Release parking brake by depressing clutch brake pedal 3 Place gearshift lever in neutral N position 4 Roll tractor forward off skid TO DRIVE TRACTOR OFF SKID See Operation section for location and function of controls AWARNING Before starting read un derstand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects 1 Be sure all the above assembly steps have been completed 2 Check engine oil level and fill fuel tank with gasoline 3 Siton seat in operating position depress clutch brake pedal and set the parking brake 4 Place gear shift lever in neutral N position 5 Press lift lever plunger and raise attachment lift lever to its highest posi tion 6 Start the engine After engine has started move throttle control to idle position 7 Depress clutch brake pedal into full BRAKE position and hold Move gearshift lever to 1st gear 8 Slowly release clutch brake pedal and slowly drive tractor off skid 9 Apply brake to stop tractor set park ing brake and place gearshift lever in neutral position 10 Turn ignition key to STOP position Continue with the instructions that follow ASSEMBLE GAUGE WHEELS TO MOWER DECK The gauge wheels are designed to keep the mower deck in prop
45. er position when operating mower 1 Slide gauge wheel bar down into bracket channel Be sure that gauge wheel bar aligning holes are on top Assemble gauge wheels as shown using shoulder bolts 3 8 washers and 3 8 16 center locknuts and tighten securely 2 For ease of mower to tractor assembly set all the gauge wheels in the fourth hole from top Retain with clevis pins and spring retainers Retainer Pin Shoulder Bolt Adjusting Gauge Wheel _ 3 8 16 Center 3 8 Washer Lol 7 Set All Wheels To 4th Hole From Top INSTALL MOWER AND DRIVE BELT See MOWER AND DRIVE BELT AS SEMBLY Supplement Sheet for additional guidance on this assembly Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage parking brake 1 Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to the right 2 Remove plastic tie strap from mower belt and check belt for proper routing in all mower pulley grooves 3 Slide mower under tractor until it is centered under tractor DO NOT con nect any pins When properly centered the front mower brackets should be aligned so when the front suspension plate is lowered it should slide between the mower brackets 4 Lower attachment lift lever to lowest position 5 Cut plastic tie and lower front suspen sion plate 6 ATTACH FRONT PLATE From left side
46. ey Contact a Sears or other qualified service center md Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down 10 Replace with blades listed in this manual 11 Clean around mandrels to open vent holes oo N ARA oh Turn light switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator 1 Move throttle control between half and full speed fast position before stopping engine TRACTOR MODEL NUMBER 917 276210 SCHEMATIC 02832 193394 193395 EHP RCS LT WITH BYPASS SWITCH ELECTRIC CLUTCH BATTERY Oli ho sici n SOLENOID RED ANO RED YNO RED AMMETER FUSE OPTIONAL amp e WHITE TI DISENGAGED Lpy PFS i ba 1 I la A Lot O1 WHITE 0 KL A b Po O i i x o es i f O OH E e A CLEM BAK i at h Es 5 i i 9 O 3 1 GRAY 2 TSE 3 po po SEAT SWITCH z L A BLACK PO NOT GECUPIED _ _ i BLACK 2 i n gt eo gt 2 jul 2 A E i ni i BLACK LE i G
47. formance Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower hous ing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac ing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your trac tor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual Y CHECKLIST Before you operate your new tractor we wish to assure that you receive the best performance and satisfaction from this Quality Product Please review the following checklist Locking Bracket Electric Clutch Pulley Suspension Front Plate Assembly Double Loop Retainer Springs OD lt Y Ws D Flanged Pin Position Notch Vertically Front Mower Bracket Deflector Shield v All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tight ened securely v All tires are properly inflated For ship ping purposes the tires were overin flated at the factory Be su
48. he attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position AWARNING Backing up with the at tachment clutch engaged while mowing is strongly discouraged Turning the ROS ON to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary 15 USING THE REVERSE OPERATION SYSTEM 1 Depress clutch brake pedal all the way down and hold 2 With engine running turn ignition key counterclockwise to ROS ON posi tion 3 Look down and behind before backing 4 Move gear shift lever to reverse R po sition and slowly release clutch brake pedal to start movement 5 When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position ROS ON Position Engine ON Position Normal Operating TN O Je 02828 TO OPERATE ON HILLS AWARNING Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Use the slope guide at the back of this manual Choose the slowest speed before starting up or down hills Avoid stopping or changing speed on hills Ifslowingis necessary move throttle control lever to slower position If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking
49. he machine Repair if neces sary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s recom mended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Ad just and service as required Maintain or replace safety and instruc tion labels as necessary Before and while backing look behind and down for small children Mow up and down slopes 15 Max not across Choose a low ground speed so that you will not have to stop or shift while on the slope Avoid starting stopping or turning on a slope If the tires lose traction disen gage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless neces sary and then turn slowly and gradu ally downhill if possible PRODUCT SPECIFICATIONS Gasoline Capacity 5 Gallons and Type Unleaded Regular Oil Type SAE 30 above 32 F API SG SL SAE 5W30 below 32 F W Filter 4 0 Pints W O Filter 3 75 Pints Oil Capacity Spark Plug Gap 040 Ground Speed MPH Champion QC12YC Reverse Tire Pressure Front 14 PSI Rear 10 PSI 16 Amps 3600 RPM Amp Hr 35 Min CCA 280 Case size U1R Blade
50. ide free labor for these applicable warranted parts for the two full years During the first 30 days of purchase there will be no charges to service the product at your home for issues covered by this warranty See exclusions below For your conve nience IN HOME warranty service will still be available after the first 30 days of pur chase but a trip charge will apply This charge will be waived if the Craftsman product is dropped off at an authorized Sears location For the nearest authorized Sears location please call 1 800 4 MY HOME This warranty applies only while this product is within the United States This Warranty does not cover Expendable items which become worn during normal use including but not limited to blades spark plugs air cleaners belts and oil filters Standard Maintenance Servicing oil changes or tune ups Tire replacement or repair caused by punctures from outside objects such as nails thorns stumps or glass e Repairs necessary because of operator abuse including but not limited to damage caused by towing objects beyond the capability of the riding equipment impacting objects that bend the frame or crankshaft or over speeding the engine Repairs necessary because of operator negligence including but not limited to elec trical and mechanical damage caused by improper storage failure to use the proper grade and amount of engine oil failure to keep the deck clear of flammable debris or failu
51. ilter Clean Air Screen Inspect Muffler Spark Arrester Replace Oil Filter If equipped Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter 1 Change more often when operating under a heavy load or in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual At least once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level Check brake operation Check tire pressure Check operator presence and ROS systems for proper operation Check for loose fasteners TERRE TSOR MOPU urea 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery 5 Tighten front axle pivot bolt
52. iston 499583 Rod Connecting 690976 Screw Connecting Rod 697576 Valve Exhaust 499597 Valve intake 690963 Spring Valve Intake 690963 Spring Valve Exhaust 690964 Retainer Valve 499586 Keeper Valve 690977 Tappet Valve 690978 Camshaft 698178 Short Block 40H777 0241 E2 Replacement Engine 695241 Manifold Intake 690949 0 Gasket Intake 690950 f Gasket Intake 690951 Stud Carburetor 695240 Screw Intake Manifold 691055 Screen Rotating 698425 Screw Rotating Screen 691056 Washer Flywheel 690283 Plug Oil 690718 Screw Throttle Valve 499802 Kit Idle Speed 690984 Y Pin Float Hinge 690985 Valve Float Needle 690986 Valve Choke 690232 Y Jet Main Standard 690989 Jet Main High Altitude KEY NO 121 125 130 131 133 135 137 141 142 146 150 RPM Settings PART NO DESCRIPTION 499811 Kit Carburetor Overhaul 499804 Carburetor 690993 Valve Throttle 499805 Kit Throttle Shaft 499806 Float Carburetor 499803 Tube Fuel Transfer 690994 OT Gasket Float Bowl 499807 Kit Choke Shaft 499808 Y Nozzle Carburetor 690979 Key Timing 690995 F Gasket Nozzie 690996 Retainer Solenoid 691001 Gasket Air Cleaner 693148 Nut Ring Gear 691050 Line Fuel Cut to Required Length 697712 Line Fuel Molded 690960 Screw Control Bracket 690083 Adjuster Rocker Arm 697674 Spring Governor 691019 Spring Governed Idle 695238 Link Throttle 691021 Bracket Choke Control 691022 Link Choke 698231 Gear Governor 690412 Wash
53. it dry in a clean cloth 4 Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil NOTE If very dirty or damaged replace pre cleaner TO SERVICE CARTRIDGE 1 Clean cartridge by tapping gently on flat surface If very dirty or damaged replace cartridge 2 Reinstall precleaner cartridge cover and secure IMPORTANT Petroleum solvents such as kerosene are not to be used to clean the cartridge They may cause deterio ration of the cartridge Do not oil cartridge Do not use pressurized air to clean or dry cartridge 21 Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stub born dried gum fibers CLEAN AIR INTAKE COOLING AREAS To insure proper cooling make sure the grass screen cooling fins and other exter nal surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will cause engine damage due to overheating MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could cre ate a fire
54. l not start Hard to start Engine will not turn over Engine clicks but will not start Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment 10 Engine valves out of os oO NODOTS W N adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Clutch brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service and Adjustments section 10 Contact a Sears or other md Oo o NUE N qualified service center Clean replace
55. le wheel to hub E ON de Plug Transaxle Filler 20 V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 0 32 40 60 80 100 T T T T T T T T C 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE A vise chanta 20 30 NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather they will result in increased oil consumption when used above 32 F Check your engine oil level more frequent ly to avoid possible engine damage from running low on oil Change the oil after every 50 hours of op eration or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before start ing the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL Determine temperature range expected before oil change All oil must meet API service classification SG SL Be sure tractor is on level surface Oil will drain more freely when warm Catch oil in a suitable container Remove oil fill cap
56. lts who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystand ers before operating Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless abso lutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when cross ing gravel surfaces Do not operate machine without the entire grass catcher discharge guard or other safety devices in place and working Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before clean ing the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or un loading the machine into a trailer or truck Always wear eye protection when oper ating machine Data indicates tha
57. ly 7 9040H Bearing Flange Front Wheel Only 8 104757X428 Cap Axle Front Wheel Only 9 105588X Tire Rear 8 10 7154J Tube Rear Service Item Only 11 106277X624 Rim Assembly Rear 12 6856M Fitting Grease 144334 Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches1 inch 25 4 mm 44 TRACTOR MODEL NUMBER 917 276210 LIFT ASSEMBLY 40 DESCRIPTION Rod Asm Lever Shaft Asm Lift Vgt Lever Asm Lift Rh E Ring Truarc 5133 87 Washer 29 32 x 1 1 4 x 16 Ga Bolt Fin Hex 3 8 16 unc x 1 1 2 Grip Handle Fluted 175831X505 Button Plunger KEY PART NO NO 1 121006X 2 180045 3 159189 4 12000022 5 19292016 6 71110624 7 175830 8 10 183894 11 175375 12 163552 23 STD624008 24 73350800 26 73800800 29 150233 30 110807X 31 19131016 32 137150 33 76020308 34 137167 Spring 0 62 OD x 2 125 Link Lift Retainer Spring Retainer Spring Nut Jam Hex 1 2 13 unc Nut Lock 1 2 13 unc Trunnion Infin Height Nut Special Washer 13 32 x 5 8 x 16 Ga Spring Compression Inf Hgt Pin Cotter 3 32 x 1 2 Rod Adj Lift 76 KEY PART NO NO 35 138037 38 155097 39 123935X 40 17060516 41 175994 42 19112410 43 123934X 70 145212 72 110452X 73 73350600 74 187277 75 175805 76 175560 77 176205 78 175689 79 187276 85 189013 86 188528 lift_rh_17 DESCRIPTION Knob Inf 3 8 16 unc Pointer Height Indicator Plug Hole Screw 5 16 18 x 1 Nut 7 16 20
58. manent damage may occur TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine 1 Sit on seat in operating position depress clutch brake pedal and set parking brake Place gear shift lever in neutral N position Move attachment clutch to disengaged position Move throttle control to fast position Pull choke control out for a cold engine start attempt For a warm engine start attempt the choke control may not be needed NOTE Before starting read the warm and cold starting procedures below 6 Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts push choke control in wait a few minutes and try again If engine still does not start pull the choke con trol out and retry WARM WEATHER STARTING 50 F and above 7 When engine starts slowly push choke control in until the engine begins to run smoothly If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as describ
59. nce repair or replacement of the emission control devices and systems which are being done at the customers ex pense may be performed by any non road engine repair establishment or individual Warranty repairs must be performed by an authorized engine manufacturer s service outlet TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be nec essary Check adjustment as described below before loosening cable If adjust ment is necessary proceed as follows 1 With engine not running move throttle control lever to fast position Check that swivel is against stop If it is not loosen cable clamp screw and pull cable back until swivel is against stop Tighten cable clamp screw securely TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be nec essary Check adjustment as described below before loosening cable If adjust ment is necessary proceed as follows 1 With engine not running move choke control located on dash panel to full choke position Loosen knob and remove cover as sembly from air cleaner Choke should be closed If it is not loosen casing clamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely Replace air cleaner cover assembly and tighten knob 2 TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properl
60. ner 968 698075 Cover Air Cleaner 975 499810 Bowl Float 977 499812 Gasket Set Carburetor 987 691000 f Seal Throttle Shaft 1005 499603 Fan Flywheel 1013 690954 Nipple Oil Filter 1017 690770 Screen Oil Pump 1019 690103 Kit Label 1022 690971 Gasket Rocker Cover 1023 499599 Cover Rocker Cylinder 1 1023A499600 Cover Rocker Cylinder 2 1024 499054 Pump Oil 1026 690981 Rod Push Steel 1026A690982 Rod Push Aluminum 1027 696854 Filter Oil 1029 690972 Arm Rocker 1035 691042 Shaft Pump 1036 695704 Label Emission 1051 691265 Ring Retaining 1058 274794 Owner s Manual 1070 691058 Screw Flywheel Fan 1090 691293 Retainer Brush 1095 694013 Kit Valve Overhaul 1100 690973 Pivot Rocker Arm 1119 691183 Screw Alternator 1123 690987 Di Seal O Ring Solenoid Retainer 1124 690988 i Seal O Ring Fuel Transfer Tube 1126 690991 Screw Fuel Transfer Tube 1127 690992 Screw Float Bowl 1128 690990 Screw Carburetor Nozzle 1169 693140 Screw Carburetor Cover Plate 1267 698440 Latch Blower Housing RPM Settings Qt Low Speed 1900 2100 High Speed 3000 3200 included in Engine Gasket Set Key No 358 Included in Carburetor Overhaul Kit Key No 121 Included in Carburetor Gasket Set Key No 977 included in Valve Overhaul Kit Key No 1095 NOTE All component dimensions given in 54 U S inches 1 inch 25 4 mm GG SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
61. p prolong the life of your new purchase for years to come Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 SEARS INSTALLATION SERVICE For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A call 1 800 4 MY HOME UNASSEMBLED PARTS Steering Wheel orn Steering Steering Steering Wheel Wheel Sleeve Insert Adapter Gauge Wheels Seat ae o lt gt Retainer Springs double loop 6 O 4 Wash a ashers 3 8 i 3 4 x 14 Ga Locknut 3 8 16 Retainer Springs 2 Flanged Pins pa loop 4 Wheels 6 TAR 1 Oil Drain Tube For Future Use Slope Sheet Keys 4 Shoulder Bolt 2 Keys ASSEMBLY PRE OPERATION Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes you need are listed below 1 9 16 wrench 1 Pliers 1 1 2 wrench 1 Utility knife 1 3 4 socket with drive ratchet 1 Tire pressure gauge When right or left hand is mentioned in this manual it means from yo
62. r qualified service center Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Contact a Sears or other qualified service center Clean around mandrels to open vent holes TROUBLESHOOTING CHART See appropriate section in manual unless directed to Sears service center PROBLEM Mower blades will not rotate Poor grass discharge Battery will not charge Engine backfires when turning engine OFF Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel cd oo N SD Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed 10 Improper blades used 11 Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Light switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator 14 Engine throttle control not set between half and full speed fast position before stopping engine 32 ORRECTION 1 Remove obstruction Replace mower drive belt Replace idler pull
63. re mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connections are still secure and wires are properly clamped While learning how to use your tractor pay extra attention to the following important items Engine oil is at proper level Fuel tank is filled with fresh clean regu lar unleaded gasoline Y Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operat ing condition Be sure Operator Presence System and Reverse Operation System ROS are working properly See the Operation and Maintenance sections in this manual OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning R NH L N a REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION SWITCH 8 8 ol e ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE OPERATION LOCKED UNLOCKED SYSTEM ROS y cat i a E OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT LIGHT GA E a ATTACHMENT ATTACHMENT CLUTCH DISENGAGED CLUTCHENGAGED DANGER KEEP HANDS KEEP AREA CLEAR SLOPE HAZARDS AND FEET AWAY SEE SAFETY RULES SE
64. re to maintain the equipment according to the instructions contained in the owner s manual Engine fuel system cleaning or repairs caused by fuel determined to be contami nated or oxidized stale In general fuel should be used within 30 days of its pur chase date Normal deterioration and wear of the exterior finishes or product label replacement Riding equipment used for commercial or rental purposes LIMITED WARRANTY ON BATTERY For ninety 90 days from date of purchase if any battery included with this riding equip ment proves defective in material or workmanship and our testing determines the battery will not hold a charge Sears will replace the battery at no charge During the first 30 days of purchase there will be no charges to replace the battery at your HOME After the first 30 days for your convenience IN HOME warranty service will still be avail able but a trip charge will apply This charge will be waived if the Craftsman product is dropped off at an authorized Sears location For the nearest authorized Sears location please call 1 800 4 MY HOME This battery warranty applies only while this product is within the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817WA Hoffman Estates IL 60179 2 SAFETY RULES IMPORTANT This cutting machine is capable of amputating hands and feet and throw
65. ry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM ROS Be sure operator presence and reverse operation systems are working properly If your tractor does not function as de scribed repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disen gaged position CHECK OPERATOR PRESENCE SYSTEM When the engine is running any at tempt by the operator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the attachment clutch is engaged any at tempt by the operator to leave the seat should shut off the engine The attachment clutch should never op erate unless the operator is in the seat CHECK REVERSE OPERATION ROS SYSTEM When the engine is running with the ignition switch in the engine ON posi tion and the attachment clutch engaged any attempt by the operator to shift into reverse should shut off the engine ROS ON Position Engine ON Position Normal Operating When the engine is running with the ignition switch in the ROS ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should NOT shut off the engine BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades BLADE REMOVAL 1 Raise mower to highest position to al low
66. s com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 USA 1 800 361 6665 Canada Para pedir servicio de reparaci n Au Canada pour service en fran ais a domicilio y para ordenar piezas 4 800 LE FOYER 1 888 SU HOGARS 1 800 533 6937 1 888 784 6427 www sears ca SEARS O Registered Trademark M Trademark Service Mark of Sears Roebuck and Co Marca Registrada M Marca de F brica SM Marca de Servicio de Sears Roebuck and Co MC Marque de commerce P Marque d pos e de Sears Roebuck and Co Sears Roebuck and Co 193320 Rev 4 09 17 04 MH TR RD Printed in U S A
67. shrubs trees or other objects that may block your view of a child Da TOWING Tow only with a machine that has a hitch designed for towing Do not at tach towed equipment except at the hitch point Follow the manufacturer s recom mendation for weight limits for towed equipment and towing on slopes e Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable ane the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel con tainer where there is an open flame spark or pilot light such as on a water heater or other appliances Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling SAFETY RULES Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather
68. ss being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip ment on rough rolling terrain or hills 1 Select desired height of cut 2 Lower mower with attachment lift con trol 3 Start mower blades by engaging at tachment clutch control TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the deflector shield in place Attachment Lift Lever Attachment Clutch High Position Switch Pull Out To Low Engage A Position Deflector Shield Push In To Disengage D REVERSE OPERATION SYSTEM ROS Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direc tion with t
69. ssembly Single Loop Retainer Springs 2 Double Loop Retainer Springs TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT Raise mower to its highest position Measure height from bottom edge of mower to ground level at front corners of mower Distance A on both sides of mower should be the same If adjustment is necessary make adjust ment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 3 16 Recheck measurements after adjusting Bottom Edge of Bottom Edge of Mower to Ground Mower to Ground FRONT TO BACK ADJUSTMENT IMPORTANT Deck must be level side to side If the following front to back adjust ment is necessary be sure to adjust both front links equally so mower will stay level side to side To obtain the best cutting results the mower blades should be adjusted so the front tip is approximately 1 8 to 1 2 lower than the rear tip when the mower is in its highest position CAUTION Blades are sharp Protect your hands with gloves and
70. t operators age 60 years and above are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommen dation for wheel weights or counter weights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage SAFETY RULES ll SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Opera tion on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires may lose traction Always keep the machine in gear when going down slopes Do not shift to neutral and coast downhill Avoid starting stopping or turning on a slope If the tires lose traction dis engage
71. tch plate and rotor measures 012 at all three slot loca tions cut in the side of brake plate NOTE After installing a new electric clutch run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate E Clutch Plate Nylon _Slot 3 Locknut 3 2 TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted TO CHECK BRAKE 1 Park tractor on a level dry concrete or paved surface depress clutch brake pedal all the way down and engage parking brake 2 Place gear shift lever in neutral N position The rear wheels must lock and skid when you try to manually push the tractor for ward If the rear wheels rotate the brake needs to be adjusted or the pads need to be replaced TO ADJUST BRAKE 1 Depress clutch brake pedal all the way down and engage parking brake Measure distance between brake oper ating arm and nut A on brake rod If distance is other than 1 3 4 loosen jam nut and turn nut A until distance becomes 1 3 4 Retighten jam nut against nut A 2 3 4 29 Road test tractor for proper stopping distance as stated above Readjust if necessary If s
72. the heavy end until the blade is balanced or Pin BATTERY Your tractor has a battery charging system which is sufficient for normal use How ever periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and termi nals can cause the battery to leak power 1 Remove terminal guard 2 Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor Rinse the battery with plain water and dry Clean terminals and battery cable ends with wire brush until bright Coat terminals with grease or petro leum jelly Reinstall battery See REPLACING BATTERY in the SERVICE AND AD JUSTMENTS section of this manual TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling CHECK TRANSAXLE OIL LEVEL 1 Block up rear axle securely 2 Remove left rear wheel by removing hub bolts 3 Remove filler plug from transaxle Oil level must be even with plug threads If necessary fill with SAE 30 motor oil API SG SL Replace filler plug 4 Reassemb
73. to 35 ft lbs maximum Do not overtighten LUBRICATION CHART Spindle Spindle Zerk Zerk ni NO Front Front Whee Wheel Bearing zerk Engine Steering Sector Gear 2 Mandrel Teeth Zerks D Check Add Transaxle Fluid SAE 30 or 10w30 Motor Oil General Purpose Grease Refer to Maintenance ENGINE Sec tion IMPORTANT Do not oil or grease the pivot points which have special nylon bearings Viscous lubricants will attract dust and dirt that will shorten the life of the self lubricating bearings If you feel they must be lubricated use only a dry pow dered graphite type lubricant sparingly TRACTOR Always observe safety rules when per forming any maintenance BRAKE OPERATION If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual Keep tires free of gasoline oil or insect O chemicals which can harm rub er Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire d
74. topping distance is still greater than five 5 feet in highest gear further maintenance is neces sary Replace brake pads or contact a Sears or other qualified service center With parking brake Engaged TO REPLACE MOTION DRIVE BELT Park the tractor on level surface Engage parking brake For ease of service there is a belt installation guide decal on bottom of left footrest It is not necessary to remove mower BELT REMOVAL 1 Engage parking brake creates slack in belt Remove mower drive belt from electric clutch pulley only See TO REPLACE MOWER DRIVE BELT in this section of this manual Roll motion drive belt off transaxle pul ley Roll belt off clutching idler pulleys then off engine pulley and front V idler pul 2 3 4 ey 5 Pull belt out of all belt keepers BELT INSTALLATION 1 Place V part of belt into grooves on engine pulley and front V idler making sure to route belt inside of belt keepers Put belt coming from V idler above mid span belt keeper then onto clutching idler pulleys as shown Make sure V part of belt engages V idler Place belt around transaxle pulley beginning at top V part of belt should engage transaxle pulley Place long lower section of belt through loop in midspan belt keeper 6 Check to be sure belt is on proper side of all belt keepers Reinstall mower drive belt onto electric clutch pulley IMPORTANT Check Brake Adjustment
75. ttachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR TO REMOVE MOWER 1 Place attachment clutch in DISEN GAGED position 2 Lower attachment lift lever to its lowest position 3 Disengage belt tension rod from lock bracket A CAUTION Belt tension rod is spring loaded Have a tight grip on rod and re lease slowly 4 Remove mower belt from electric clutch pulley 5 DISCONNECT REAR MOWER PINS FIRST Pull out the spring loaded pin disconnect suspension arm from pin and release pin Belt Tension Rod Disengaged Position Arms Suspension 6 Go to other side of mower and discon nect rear pin in the same manner 7 Remove the four retainer springs and two flanged pins from front plate as sembly and remove plate Raise attachment lift lever to its highest position 9 Turn tractor steering wheel to the left as far as it will go 10 Slide mower out from under right side of tractor TO INSTALL MOWER Follow procedure described in INSTALL MOWER AND DRIVE BELT in the As sembly section of this manual NOTE You will need to reattach front plate assembly to tractor after sliding mower under the tractor Locking Bracket Electric Clutch Pulley Front Plate A
76. uffler is available through your nearest Sears service center See REPAIR PARTS section of this manual REPAIR PROTECTION AGREEMENTS Congratulations on making a smart pur chase Your new Craftsman product is designed and manufactured for years of dependable operation But like all products it may require repair from time to time That s when having a Repair Protection Agreement can save you money and aggravation Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense Here s what s included in the Agreement Expert service by our 12 000 profe sional repair specialists Unlimited service and no charge for parts and labor on all covered repairs Product replacement if your covered product can t be fixed Discount of 10 from regular price of service and service related parts not covered by the agreement also 10 off regular price of preventive mainte nance check Fast help by phone phone support from a Sears technician on products requiring in home repair plus conve nient repair scheduling Once you purchase the Agreement a simple phone call is all that it takes for you to schedule service You can call anytime day or night or schedule a service ap pointment online Sears has over 12 000 professional repair specialists who have access to over 4 5 million quality parts and accessories That s the kind of professionalism you can count on to hel
77. ul life of your transaxle TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Be sure tractor is on a flat level surface 4 5 Lower mower and adjust mower to de sired cutting height See TO ADJUST MOWER CUTTING HEIGHT in this section of manual Remove retainer spring and clevis pin which secure each gauge wheel bar Lower gauge wheels to ground Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin Gauge wheels should be slightly off the ground Replace retainer spring into clevis pin Be sure all gauge wheels are in the same setting IMPORTANT Be sure to readjust gauge wheels if you change the cutting height of the mower deck Retainer Clevis Pin TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction Turn knob clockwise to raise cut ting height Turn knob counterclockwise to lower cutting height The cutting height range is approximately 1 2 to 4 1 2 The heights are mea sured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of gra
78. ur point of view when you are in the operating posi tion seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1 Remove all accessible loose parts and parts boxes from carton 2 Cut along dotted lines on all four pan els of carton Remove end panels and lay side panels flat 3 Remove mower and packing materials 4 Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL 1 Remove locknut and large flat washer from steering shaft 2 Position front wheels of the tractor so they are pointing straight forward 3 Slide the steering sleeve over the steering shaft 4 Align tabs and press steering sleeve extension into bottom of steering wheel 5 Position steering wheel so cross bars are horizontal left to right and slide onto steering wheel adapter 6 Secure steering wheel to steering shaft with locknut and large flat washer previously removed Tighten securely 7 Snap steering wheel insert into center of steering wheel 8 Remove protective materials from trac tor hood and grill IMPORTANT Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid SS Steering Wheel wa Insert Lock Nut Le Large Flat ES ES Washer Steering P ha sm Sx ey E Steering Wheel Adaptor Tabs Steering Wheel Extention Steering Shaft Steering Sleeve CHECK BATTE
79. y due to suspected carburetor problems take your tractor to a Sears or other qualified ser vice center for repair and or adjustment High speed stop is factory adjusted Do not adjust damage may result IMPORTANT Never tamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous If you think the engine governed high speed needs adjusting contact a Sears or other quali fied service center which has proper equipment and experience to make any necessary adjustments Swivel Clamp Clamp Screw 28 STORAGE Immediately prepare your tractor for stor age at the end of the season or if the trac tgr will not be used for 30 days or more WARNING Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store ina clean dry area 1 Clean entire tractor See CLEANING in the Maintenance section of this manual 2 Inspect and replace belts if necessary See belt replacement instructions in the Service and Adjustments section of this manual 3 Lubricate as shown in the Maintenance section of this manual 4 Be sure that

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