Cisco Systems SPA2102 Telephone Accessories User Manual
Contents
1. FRONT ELEVATION RIGHT SIDE ELEVATION CAB414N Figure 1 AJ0976 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 5 Operation Dimensions and Specifications STANDARD BUCK 18 in 18 in Masz mm STANDARD TAPER BODY PULLOVER AND STIFF BOSOM SHIRTS 36 875 in 937 mm SIZE 14 16 16 in 406 4 mm DIMENSIONS OF BUCK BEFORE PADDING IS APPLIED NOTE Actual pressing is 33 75 in 318 mm from top CAB84N Figure 2 6 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0976 Operation Utility Specifications Electric Maximum Rating of 50 25 25 10 N A Compressed Air 1 4 in NPT Connection Clean Dry Air Required Minimum Free Air Consumption 1 2 ft cycle 034 m cycle Suggested Operating Pressure 65 psig 4 48 bar Steam 1 1 4 in NPT Connection Suggested Operating Pressure 110 psig 7 58 bar Consumption 105 psig 86 Ibs hr 39 kg hr Steam Rating 105 psig 2 5 bhp 24 51 kW Steam Return Flow rate 100 psig 86 lbs hr 39 kg hr AJ0976 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT T Operation Shipping Information NOTE Applicable codes ordinances specifications and or other governing data related to installation must be complied with The materials listed in Table 1 may or may not conform to these requirements Materials Required 1 Lockout type fused disconnect switch suitable for the elec2. CAB240N Figure 6 Press the head release button Heads should open and buck should return to the dressing station Simultaneously press and release both buck in buttons As buck travels into cabinet press red safety bar which is near the operator Buck travel should stop press heads should remain open and air should exhaust from the system Pressure gauge should read 0 psi Reset air to press Simultaneously press and release both buck in buttons Allow buck to travel into cabinet and heads to close Press other red safety bar Press heads should open buck should remain stationary and air should exhaust from the system Pressure gauge should read 0 psi To avoid possible serious injury NEVER use press unless BOTH safety bars and BUCK IN BUTTONS are working properly W369 11 14 Reset air to press Simultaneously press and release both buck in buttons Allow buck to travel into cabinet and heads to close Press emergency stop button Press heads should open buck should remain stationary and air should exhaust from the system Pressure gauge should read 0 psi Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT J 4 10 Electrical Check Out Black and red electrical control buttons start and stop all electrical functions l Reset air to press per step 1 in Buck Indexing Mechanical Check Out Turn electrical on to press at fused disconnect switch or circuit breaker Make sure
3. Emergency Stop button is up if applicable Press black start button NOTE Start button will not start blower unless air is reset to press Check blower for proper rotation Check airflow direction at press muffler Air should be exhausting from muffler If air is sucked in toward muffler change any two wires in the electrical connection box Check isolation damper between sleeve heat exchanger and blower Air cylinder should extend to open damper Step on left foot pedal Vacuum should turn on to buck Press vacuum release button Vacuum should turn off to buck Set cycle timer selector switch to on position and set pressing cycle timer for approximately 35 seconds Turn steam timer selector switch to off position Send buck into pressing position Heads should close and remain closed for approximately 35 seconds When press heads open the buck should automatically return to the dressing position Turn steam timer selector switch to the on position Set steam timer for 5 seconds Send buck into pressing position Blower air should blow through arm holes after a 5 second delay and remain on until cycle timer times out After all checks steps 1 through 9 are completed proceed with Steam Injection and Temperature Check Out AJ0976 Steam Injection and Temperature Check Out The following checks ensure that the steam supply to the press is of sufficient temperature To avoid possible serious injury or death pe
4. damage NOTE The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur Common sense caution and care must be exercised when installing maintaining or operating the press Any problems or conditions not understood should be reported to the dealer distributor service agent or the manufacturer Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0976 Operation Overall Dimensions and Connecting Data 2 75 in 70 mm BASE PAD 6 PLACES ELECTRICAL 4 x 6 in 102 x 152 mm INLET AIR INLET XN HEIGHT 67 in 1702 mm on a 36 75 in 935 mm 4 in 34 in 102 mm 865 mm 18 25 in BASE 464 mm Z l BASE m Y 28 in t 711 mm PLAN VIEW MANUAL SPRAY ASSEMBLY STEAM IN AND STEAM RETURN LEFT END GUARD 11 in AIR INLET 279 mm va 76 in 5 75 in A 1932 mm 144 mm 43 in Y 103 88 in 20 63 in 525 mm FL 25 mm 1 in 106 mm gt 125 5 in 3188 mm STEAM INLET 5 38 in pa 134 mm 10 88 in __ 272 mm 34 in 864 mm BASE
5. size conduit encased wires to wires inside box 4 Connect conduit to box NOTE Refer to wiring schematic enclosed in control panel for further details and instructions 12 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0976 Routing Blower Exhaust from Press Blower exhaust can add unwanted heat and noise into a room Route blower exhaust from press upward near ceiling or to outside Running exhaust outside 1s recommended If running exhaust outside make sure rain cannot get in Install exhaust piping from exhaust muffler as follows 1 Use coupling to connect minimum amount of customer provided 2 1 2 inch 6 35 cm pipe schedule 80 CPVC copper to muffler 2 inch 5 08 cm pipe 2 Run pipe to ceiling area or outside building Support pipe as required The end of the pipe run should be bell shaped and pointed downward to avoid collecting debris IMPORTANT Pipe must be adequately supported When using CPVC support the pipe every 5 feet 1 52 m NOTE Use 45 degree bends wherever possible avoid 90 degree bends 3 Exhaust can be routed into common header with other presses Header must be suitably sized Refer to Table 2 NOTE Bring pipe into header using Y tee Angle pipe so air is routed toward opening to atmosphere IMPORTANT Undersized header WILL shorten motor life and void warranty Operation Final Check Out Procedures NOTE Refer to Operation Manual to identify co
6. Combination Sleever Bosom Body and Yoke Press CSBBYMV CAB438C WARNING Read and understand these instructions before operating or servicing these machines Keep These Instructions for Future Reference If this machine changes ownership this manual must accompany machine ESD cissell An LSG Company 831 South First Street P O Box 32270 Louisville KY 40232 2270 Phone 502 587 1292 Sales Fax 502 585 3625 Service Parts Fax 502 681 1275 www cissellmfg com Part No AJ0976 March 2004 UONUI UISUL Table of Contents Safety IMIOMMAVON 5a eee 3 Explanation of Safety Messages 3 Important Safety Instricn Ons nes nana 3 OD FAUOM 35sec sarees ees A es 5 Overall Dimensions and Connecting Data cc ceecceeeeeeeeeeeeeeeeeeeees 5 Dimensions and Specifications 6 tility SP CILICAIONS sn A a an 7 l CHICS ST dd a nu enn eee 7 COMPLCS SE Al Se de mn ee 7 DS DE sat E A E A A E E 7 Sea ROUN eoa r r EE E E N 7 Shr pis IM Oma NO Nea EE E ee 8 Materials REQUIS a aie 8 Recervine ISDC TON as se dansant 9 Moving and Locate Press ananas se aides 9 Foundation Requirements iss 5 tos520525005 Reine 9 UA Ta SR wees Wares re eat omic tere Corer STO Coie Meee ar ere atest ner 9 Anchoring and Mev elie Pr SS nn et nie 10 fet Valois 440 91210 M0 O RS Rta reTatTE A romC ater tatir ates amentOn Tent y rN 11 Connecting Steam Supply and Returns 2 0 0 0 ceeeeeeeeeeeeee
7. RISER LT HEADER S SN Le STEAM LINE JA ne 1 25 in NPT re DS SZ SE CHECK VALVE 5N REQUIRED PIPING HOOKUP BY CUSTOMER STEAM TRAP UNION CAB413N Figure 5 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 11 Operation Connecting Air Service Air service connected to press must have a minimum constant pressure of 75 psi 5 17 bar and be of ample volume to meet requirements listed in Utility Specifications section Air pressure should be reduced to 65 psi 4 48 bar at air inlet regulator It is the responsibility of the customer to connect the air line with galvanized pipe brass aluminum or stainless steel pipe copper tubing fittings shut off valve union air filter and air dryer suitable for delivery of clean dry air to the inlet IMPORTANT Failure to provide clean dry air to press will cause premature valve failure unnecessary downtime and void warranty NOTE A shut off valve and union placed at each unit is recommended Connecting Electrical Service To avoid possible serious injury or death e ALWAYS shut off AND lock out ALL electrical power to press BEFORE performing electrical work IMPORTANT Improper connections will result in equipment damage and will void the warranty 1 Install a suitably sized fused disconnect switch or circuit breaker as close to press as practical 2 Remove one knockout plug from electrical connection box 3 Connect proper
8. eeeeeeeaeeees 11 CORECLUNS Air SCLVICE Sn en ten 12 ConneC ane Electrical Service xcaph cincaesck coc cecoa rsd sige E 12 Routing Blower Exhaust from Press 13 Final Check Out Proc dures ssh 13 Buck Indexing Mechanical Check Out 13 Peete a CIC k OU ain cira ns 14 Steam Injection and Temperature Check Out 15 Break MAdJ stment S sc ner teen aies 16 Copyright 2004 Alliance Laundry Systems LLC All rights reserved No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher AJ0976 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 1 Notes Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0976 Safety Information Explanation of Safety Messages Precautionary statements DANGER WARNING and CAUTION followed by specific instructions are found in this manual and on machine decals These precautions are intended for the personal safety of the operator user servicer and those maintaining the machine Indicates an imminently hazardous situation that if not avoided will cause severe personal injury or death Indicates a hazardous situation that if not avoided could cause severe personal injury or death AT cum Indicates a hazardous situation that if not avoided may cause minor or moderate personal injury o
9. in 21 mm Sin 7 75im j ja 3 in 127 mm 197 mm 76 mm j y A 28 in 12 25 in aT mm 17 75 65 25 in 451 mm 1657 mm 102 in BASE PADS 2591 mm MOUNTING HOLES CAB412N Figure 4 Operation Connecting Steam Supply and Returns Refer to Figure 5 NOTE Clean out all pipe lines before connecting them to the press IMPORTANT Failure to properly install suitable traps and check valves and supply correct steam pressure will reduce operating efficiency Steam supply connected to press must have a constant minimum pressure of 110 psi 7 58 bar The following steps outline the procedure for connecting steam supply and return lines to press 1 Runa 1 1 4 inch NPT steam line to the steam supply connection with suitable black iron pipe elbows strainer ball valve and union IMPORTANT A minimum 3 inch 7 62 cm riser should be installed off the supply header to minimize water in the steam supply to the press NOTE It is recommended that a steam strainer be installed between the steam supply and press 2 Install three suitable 1 2 inch NPT steam traps unions check valves and ball valve between Steam return connections and steam return lines NOTE Cast iron inverted bucket traps are recommended Size traps according to steam pressure and consumption found in Utility Specifications AIR SUPPLY s 0 25 in NPT STEAM STRAINER
10. ition when discovered Remove protective cover and check items received against items listed on packing list If any item is damaged or missing a written claim should be filed with the carrier as soon as possible Moving and Locating Press IMPORTANT If a forklift is used to move the press exercise care that forklift arms are inserted under the frame and do not contact any operating mechanism Move press to the installation location while it is still attached to skid However press can be removed from skid before moving To remove unit from skid unscrew the four shipping cap screws from the attaching holes and work press from skid Press should be located in an area that provides a minimum of 24 inches 61 cm between press and any structure IMPORTANT The above dimensions are considered minimum working and maintenance dimensions and should be increased if possible Foundation Requirements Install press on a solid level floor such as concrete IMPORTANT Installation on a wooden floor can cause machine to shift which will result in misalignment of heads and bucks and damage to both press and garments Floor should be capable of supporting 125 pounds 56 7 kilograms per square foot Remove all floor covering material tile wood carpeting etc from press mounting area AJ0976 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Operation Uncrating 1 Remove wooden crate Move the p
11. ntrols before performing the following check outs Buck Indexing Mechanical Check Out The following steps outline the procedure for buck indexing mechanical check out to the press To avoid possible serious injury e BEFORE attempting to pull buck out of cabinet ALWAYS shut off AND lock out ALL electric air and steam power to press AND allow heated surfaces to cool e ONLY USE ORANGE HANDLE to push and pull buck IN and OUT of CABINET W439 1 Pull buck out to dressing position 2 Turn on air to press and reset air circuit Pressure gauge should read line pressure 65 psi 3 Step on the right foot pedal Collar clamp should open Release the foot pedal and collar clamp should close 4 Step on the left foot pedal Sleeve extender arms should swing outward away from buck 5 Press the sleeve extender release button Sleeve extenders should swing inward toward buck Header Pipe Size 6 Simultaneously press and release both BUCK IN 2 1 2 in 6 35 cm buttons Buck should travel into pressing position inside the cabinet and heads close 7 Check that the collar block is positioned in the head cutout per Figure 6 If collar block is not properly aligned check press level If press is level shim buck adjust collar block or discharge tube as necessary 4 in 10 16 cm 5 in 12 70 cm Table 2 a pe AJ0976 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 13 Operation 8 10
12. r property damage Additional precautionary statements IMPORTANT and NOTE are followed by specific instructions IMPORTANT The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed NOTE The word NOTE is used to communicate installation operation maintenance or servicing information that is important but not hazard related AJ0976 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Important Safety Instructions Save These Instructions Failure to install maintain and or operate this machine according to manufacturer s instructions may result in conditions which can produce serious injury death and or property damage NOTE The WARNING and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur It must be understood that common sense caution and carefulness are factors which CANNOT be built into this press These factors MUST BE supplied by the person s installing maintaining or operating the ironer Always contact your dealer distributor service agent or the manufacturer on any problems or conditions you do not understand 1 Read all instructions before using the press 2 Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the press 3 Do not allow child
13. ren to play on or in the press 4 Do not reach into the press while the press is in operation 5 Do not install or store the press where it will be exposed to water and or weather 6 Do not tamper with the controls 7 Do not repair or replace any part of the press or attempt any servicing unless specifically recommended in the user maintenance instructions or in published user repair instructions that the user understands and has the skills to carry out 8 To reduce the risk of an electric shock or fire DO NOT use an extension cord or an adapter to connect the press to the electrical power source 9 Use press only for its intended purpose finishing garments 10 ALWAYS disconnect the press from electrical supply before attempting any service Disconnect the power cord by grasping the plug not the cord Safety Information 11 Install the press according to the INSTALLATION INSTRUCTIONS All connections for steam electrical power and grounding must comply with local codes and be made by licensed personnel when required 12 Replace worn power cords and or loose plugs 13 Never operate the press with any guards and or panels removed 14 DO NOT operate the press with missing or broken parts 15 DO NOT bypass any safety devices 16 Failure to install maintain and or operate this press according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property
14. ress to area of final location and remove wooden skid Remove all panels To avoid possible serious injury e ALWAYS be careful to AVOID spring loaded components when working inside press e Installation MUST be performed ONLY by qualified service personnel W336 2 Install left end guard using attached hardware before opening press heads Refer to Figure 1 for location if needed 3 Remove any shipping material on heads and buck 4 Carefully remove any shipping braces using a hammer or any long handled striking device to knock shipping braces away from unit Avoid using excessive force to remove brace Excessive force applied to the braces can result in damage to unit and or alignment of internal parts Operation Anchoring and Leveling Press Refer to Refer to Figure 3 eee 3 REMOVE ACCESS PANEL TO INSTALL CENTER LEVELING BOLT 71 m a 7 RIGHT CENTER NS BOLTS f LEVELING BOLTS CENTER LEVELING BOLTS LEFT END LEVELING BOLTS CAB85N Figure 3 1 Place machine in desired location 7 Remove the bolts and reposition the machine 2 Trace the 6anchoring holes onto the floor overthg anchors 3 Move the press aside IMPORTAN T Leveling the press is required Failure to follow leveling instructions can cause 4 Drill the floor in all 6 places with a masonry bit misalignment of heads and buck and damage to the SO fn it will accept the 5 8 11 expansion press and garments as well as void wa
15. rform the following BEFORE proceeding to check out e Shut off AND lock out ALL electrical power to press e Shut off AND lock out ALL air service to press W370 Turn electrical power off 1 Slowly open shut off valves in both steam supply and return lines 2 Open needle valve at water gun assembly 3 Allow press to heat for at least 15 minutes 4 Check head surface temperature with pyrometer or temperature stick measuring device Temperature should be 320 to 340 F 160 to 172 C 5 Inspect all traps for proper operation per manufacturer s instructions Operation To avoid possible serious injury perform the following BEFORE proceeding to step 6 e Make sure ALL motion has stopped e ALWAYS be careful to AVOID spring loaded components when working inside press e NEVER index buck while checking temperature 6 Turn on air supply to press and reset air system Turn on electric power to press Press black start button Blower will start Allow press to heat for an additional 5 minutes 7 Turn both timers off 8 Check temperature of air to yoke bag snorkel Send buck into pressing position Remove plug from tube at top of heat exchanger and insert pyrometer to take air temperature reading Temperature should be 350 F 178 C IMPORTANT Failure to perform the required checks and make corrective actions could result in damage to unit and void warranty AJ0976 Copyright Alliance La
16. rranty anchors F 8 Place a level across carriage rails at A and adjust 5 Insert 5 8 11 expansion anchors into holes fefecndileveline boli Reterto meurs Sel oie se ee 9 Move level to location B and adjust right end each anchor by turning the bolt into the anchor until the bolt is secure and the anchor is fully expanded leveling bolts Refer to Figure 3 10 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0976 10 11 12 13 14 15 16 17 18 Place level along inside carriage rail at C and raise or lower either end of press as necessary Turn leveling bolts equal amounts to maintain alignment at A and B Use a level to recheck A B and C Turn two center leveling bolts until they just touch the floor Tighten leveling bolt jam nuts and bolt press to floor Use a level to recheck A B and C Install two 5 8 washers on each of the 5 8 11 Grade 5 anchoring bolts Place anchoring bolts with washers into expansion anchors Tighten all anchor bolts and torque to 80 ft Ibs Use grout if required Items Shipped in Box A cardboard box is shipped inside press cabinet It includes e Hi temp lubricant e Installation and Operation Manuals e Eccentric wrench NOTE Eccentric wrench will be used later for adjusting buck carriage roller throughout life of press Keep hi temp lubricant for maintenance AJ0976 311 mm MOUNTING HOLES 6 PLACES 0 8125
17. tric service connected to the press refer to wiring schematic in control box not required if circuit breaker is used As required Wire of suitable size type and length to connect the electric service to the press Local refer to wiring schematic in control box As required Flexible conduit and connections to encase the wires and make connections Local refer to wiring schematic in control box 3 Steam trap and check valve or combination steam trap check valve sized steam Local return lines and steam consumption Ball shut off valves sized for steam supply return lines and air supply As required Pipe couplings unions flanges etc to connect steam supply and return lines and Local air supply line to press Wall thickness of pipe and tubing must be in compliance with recommendations by compressor and boiler manufacturers and local code Machinery grout if machine sits 1 2 in 12 7 mm or greater off of floor Pipe couplings unions flanges etc to route air bag blower exhaust away from the press Table 1 8 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0976 Receiving Inspection The press is shipped assembled and enclosed in a plastic cover and crate Upon delivery inspect crate and contents for shipping damage If crate or cover is damaged or signs of possible damage are evident have carrier note the condition on the shipping papers before shipping receipt is signed or advise carrier of cond
18. undry Systems LLC DO NOT COPY or TRANSMIT 15 Operation Break In Adjustments As new press is used working surfaces seat in and friction decreases This usually results in increased working speed These conditions are considered normal in a new press and do not indicate a need for constant maintenance This initial break in period will vary with usage but generally occurs during the first week of operation At this time the following items should be inspected and adjusted if necessary 1 Recheck the level of press This is especially important if press is located on wooden flooring To AVOID possible serious injury BEFORE performing maintenance or repair tasks e Shut off AND lock out ALL electric power to the press e Shut off AND lock out ALL steam service to the press e Allow heated surfaces to cool 16 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Simultaneously press both buck in buttons to send buck into cabinet and close heads Check alignment of collar block in head cutout Check snorkel alignment Refer to Figure 6 Make adjustments if required Adjust buck in travel speed If buck is traveling too fast or bottoms out shock absorber slow indexing cylinder down Check operation of all operating controls 5 Inspect press for loose bolts screws pipe fittings and carriage rollers especially on the buck carriage AJ0976
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