Char-Broil 473721007 Charcoal Grill User Manual
Contents
1. 26 Registration Card usq dar eed iiti PvE 27 LP Cylinder The LP cylinder used with your grill must meet the following requirements e Use LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT See LP cylinder collar for marking e LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve Always keep LP cylinders in upright position during use transit or storage OPD Hand Wheel LP oylinder in upright position for vapor withdrawal LP Liquefied Petroleum Gas LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cyl2. A 00 0 oros ero E E E E 1 Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes amp Char Diamonds Cooking Zone and Design Diamond Flame Executive Chef Faststart amp Flare Fighter FlavorMaster Gas Grill Silouette and Design amp H2O Smoker Lava Flame MasterFlame MasterFlame Precision Cooking System PowerSpark amp Quantum VIP PrecisionFlame and Design Sierra amp and TruFlame are registered Trademarks of the W C Bradley Company Thermos is a registered trademark of the Thermos Company and its affiliates Artisan Collection by Char Broil and Design Char Broil and Design Flame Design FlavorTents Grill 2 Grillin Stick Keeper of the Flame Keepers of the Flame Natural Outdoor Cooking Collection and Design Patio Bistro PrecisionFlame Pro Check QuickSet Grills and Design SmokerTents The Big Easy The Minute Grill The Edge The Tuscan Collection and The Urban Grill are Trademarks of the W C Bradley Company Universal Grill Parts and Design is a trademark of the Thermos Company and its affiliates Protected under one or more of the following U S Patents 4 598 692 4 624 240 4 747 391 4 747 391 4 817 583 4 924 846 4 989 579 5 003 960 5 076 256 5 076 257 5 090 398 5 109 834 5 224 676 5 277 106 5 421 319 5 441 226 5
3. Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Ignitor Lighting A Do not lean over grill while lighting 1 Open lid Turn on gas at LP cylinder 2 Turn LEFT knob to IGNITE 3 Push 2 Ignitor Button rapidly up to 5 times to light Be sure burner lights and stays lit 4 f ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure 5 To ignite right burner turn right knob to d 6 If ignitor does not work follow match lighting instructions After Lighting Turn knobs to HI position for warm up Do not warm up grill with knobs on IGNITE Knobs and handle will become uncomfortably hot if left in IGNITE positions If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Match Lighting A Do not lean over grill while lighting 1 Open lid Turn on gas at LP cylinder 2 Place lit match into match holder then into large opening beneath grill bottom as shown below 3
4. If odor continues keep away from the electrically grounded in accordance with local codes or appliance and immediately call your gas National Electrical Code ANSI NFPA 70 Keep any supplier or your fire department electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States only Do not modify for use in any other location Modification will result 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance CALIFORNIA PROPOSITION 65 Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm Call Grill Service Center for Help and Parts f you need assistance with your product or warranty parts call Safety Symbols 1 800 241 7548 Hours of Service Center Operation are The symbols and boxes shown below explain what each heading 8 00 A M To 6 00 P M EST Monday Friday means Read and follow all of the messages found throughout the manual oorder non warranty replacement parts or accessories please visit us on the web at www charbroil com or call 1 800 241 7548 and one of our friendly and knowledgeable agents will be glad to assist you DANGER Indicates
5. Turn all knobs to OFF position Turn LP cylinder off by turning hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP cylinder Press ignitor button rapidly Click should be heard and spark seen each time between collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LO position then turn back to OFF position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only valve hose regulator specified by manufacturer General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grillloven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry A Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result
6. Failure of cylinder valve from mishandling or mechanical failure Improper installation connection not tight failure of rubber seal Fire in burner tube section of burner due to blockage Too much grease buildup in burner area Possible Cause GAS ISSUES Trying to light wrong burner Burner not engaged with control valve Obstruction in burner No gas flow Vapor lock at coupling nut to LP cylinder Coupling nut and LP cylinder valve not fully connected ELECTRICAL ISSUES Electrode cracked or broken sparks at crack Electrode tip not in proper position Wire and or electrode covered with cooking residue Wires are loose or disconnected Wires are shorting sparking between ignitor and electrode Emergencies Gas leaking from cracked cut burned hose Gas leaking from LP cylinder Gas leaking from LP cylinder valve Gas leaking between LP oylinder and regulator connection Fire coming through control panel Grease fire or continuous excessive flames above cooking surface Troubleshooting Problem Burner s will not light using ignitor Continued on next page 24 473721007 Troubleshooting continued Problem Possible Cause Prevention Solution Burner s will not light PIEZO PUSH BUTTON AND ROTARY using ignitor Push button sticks at bottom Replace ignitor Rotary knob rotates without clicking Replace knob Spar
7. KEEPERS OF THE FLAME TRADITIONS MODEL 473721007 PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if necessary CAUTION Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference If you have any questions or need assistance during assembly please call 1 800 241 7548 To insure your satisfaction and for follow up service register your grill online at www grillregistration com 473721007 80012665 02 14 07 Installation Safety Precautions Use grill only with LP propane gas and the regulator valve assembly supplied Grill installation must conform with local codes or in their absence with National Fuel Gas Code NFPA 54 ANSI 7223 1 and Natural Gas and Propane Installation Code If you smell gas Shut off gas to the appliance CSA B149 1 Handling and storage of LP cylinders must Extinguish any open flame conform to LP Gas Code NFPA ANSI 58 Grill is not for use in or on recreational vehicles and or boats Open lid Ge All electrical accessories such as rotisserie must be
8. Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children f the outdoor cooking gas appliance is not in use the gas must be turned off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Burner Assembly instructions before starting grill 473721007 9 How Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts 170 F Juices should run clear and flesh should not be pink Hamburgers made of any ground meat or poultry should reach 160 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 145 F All cuts of pork should reach 160 F e NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria When reheating takeout foods or full
9. R JJ 1110 24 X 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 473721007 15 Attach right side shelf to cart assembly using four 10 24X2 machine screws and four 10 24 flange nuts Right Side Shelf Y 80012671 410 24 X 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 E Attach control panel to cart using two 10 24X2 and two 10 24X1 1 2 machine screws and four 10 24 flange nuts Tighten ALL screws when the control panel is assembled An 1110 24 Flange Nut Qty 4 10 24 X 1 1 2 Machine Screw Control Panel 10 24 X 1 1 2 80012669 Machine Screw Qty 2 10 24 X 2 Machine Screw Qty 2 10 24 X 2 Machine Screw 16 473721007 9 Attach valve hose regulator assembly to control panel using two 10 24 X1 2 machine screws Attach ignitor to control panel using a stamped nut am Ignitor 1110 24 X 1 80008322 Machine Screw Qty 2 Stamped Nut Valve Hose Regulator 80009002 10 Attach two wind shields to firebox assembly using two 10 24 X1 2 machine screws fiber washers and 10 24 flange nuts on each side Attach valve heat shield using two 6 sheet metal screws v Firebox Assembly H 6 Sheet Metal Screw a 80012668 ty 2 10 24X1 2 y Machine Screw Qty 4 Firebox Windshield 80009019 10 24 Flange Nut Qty 4 E Fiber Washer Qty 4 Firebox Windshield Valve Heat 8000
10. Right 80012673 Front Panel 80012675 Attach upper front panel to legs using four 10 24 X1 2 machine screws Secure firebox supports to legs using four 10 24 X 2 machine screws and four 10 24 flange nuts Front Panel 80012675 10 24 X 1 2 Machine Screw Qty 4 anan omen en n e d gai 10 24 X 2 S Machine Screw 10 24 Flange Nuts 2 Qty 4 Qty 4 473721007 13 3 Turn cart assembly over and attach lower rear panel to legs using four 10 24 X1 2 machine screws c mh 1110 24 X Y Machine Screw Qty 4 Rear Panel 80012675 Leg Assembly Left Leg Assembly Right 00012672 80012673 4 Turn cart upside down install leg extenders Insert wheel axle through legs and wheels and secure with large flat washer and hitch pin gt gt s E Leg Extender 1 Hitch Pin 80012682 Qty 1 Large Flat Washer Qty 1 Cone side of wheel against leg Wheel Axle 80009016 a Wheel g 80008000 Large Flat Washer 14 473721007 5 Place cart in upright position Attach tank exclusion rod using two 10 24 X1 2 machine screws and two 10 24 flange nuts A 1110 24 X Y Machine Screw Qty 2 10 24 Flange Nuts Qty 2 Wire Form Tank Exclusion Rod 80008305 rg Attach left side shelf to cart assembly using four 10 24X2 machine screws and four 10 24 flange nuts Left Side Shelf EN e
11. 452 707 5 458 309 5 566 606 5 566 606 5 579 755 5 582 094 5 613 486 5 649 475 5 706 797 5 711 663 5 765 543 5 931 149 5 996 573 6 095 132 6 135 104 6 173 644B1 6 279 566 6 397 731 6 418 923 6 439 222 6 523 461 6 935 327 D282 619 D339 714 D341 292 D343 337 D358 059 D361 466 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D405 643 D406 005 D406 009 D413 043 D413 229 D413 229 D414 982 D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D451 759 D456 202S D460 313 D461 359 and D504 048 Canada 87743 87744 92607 92608 and 1 316 424 Other Patents Pending Assembly instructions O 2006 473721007 11 PARTS DIAGRAM Model No 473721007 A ASS 12 473721007 ASSEMBLY Model No 473721007 Position leg assemblies as shown below Lay lower front panel between legs Attach lower front panel to legs using four 10 24 X1 2 machine screws Slip firebox supports onto legs making sure the firebox support with match light holder is on right Do not tighten all screws until all panels until Step 8 Firebox Support 80012674 Match Holder y 90009013 10 24 X 1 2 gt Machine Screw Qty 4 Firebox Support 80012674 Leg Assembly Left 80012672 Leg assembly
12. Push in and turn LEFT knob tod IGNITE Be sure burner lights and stays lit 4 Light right burner by pushing RIGHT knob in and turning tod IGNITE After Lighting Turn knobs to HI for warm up 8 473721007 Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill Turn gas off at control knobs and LP cylinder 2 Remove cooking grate and vaporiser bar 3 Under grill remove grease cup disconnect ignitor wire and clips from burner To remove clips pull down on large end of clip attached to the valve turn away from valve rotate upward and remove small end of clip from burner tube A 4 Inside grill remove burner assembly B clean ceramic portion of electrode with rubbing alcohol and a swab 5 Clean outside of burner with soap and water Lay burner upside down on flat surface insert garden hose to force water through tubes Make sure water comes out of all burner holes Open clogged holes with a thin wire Shake out excess water and examine holes Due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner 6 If grill is to be stored coat burner lightly with cooking oil Wrap in protective cover to keep insects out 7 If not storing grill after cleaning replace burner into grill bottom 8 To reattach clips hold large curved end away from burner tube insert small curved end
13. WARRANTY ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall not exceed the documented purchase price of the product paid by the original consumer This warranty only applies to units purchased from an authorized retailer and or re seller NOTE Some states do not allow an exclusion or limitation of incidental or consequential damages so some of the above limitations or exclusions may not apply to you This limited warranty gives you specific legal rights as set for herein You may also have other rights which vary from state to state In the state of California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or the Manufacturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment selling this product in order to obtain performance under this limited
14. an imminently hazardous situation which if not avoided will result in death or serious injury IMPORTANT Fill out the product record information below Model Number WARNING Indicates an potentially hazardous situation Serial Number which if not avoided could result in death or serious 566 rating label on grill for serial number injury Date Purchased CAUTIO n CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor For residential use only Do not use for commercial or moderate injury cooking 2 473721007 To insure your satisfaction and for follow up service register your grill online at www grillregistration com Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by manufacturer 473721007 3 TABLE OF CONTENTS For YoUr SAIS PEE 2 Grill Service 2 Product Record Information 2 Installation Safety 2 2 Use and CaO 0 e papada 4 10 O A A EES EEA 11 A rae 12 nic 0 13 23 Troubleshooting 24 25 Limited
15. into hole under burner tubes turn clip towards valve snap into place VERY IMPORTANT Burner tubes must reengage valve openings See illustration A Reattach ignitor wire to electrode 10 Reposition vaporiser bar and cooking grate Reattach clean grease cup to grease clip 11 Before cooking again on grill perform a Leak Test and Burner Flame Check Burner Tube Valve SPIDER ALERT GAS COLLECTOR BOX 8 IGNITOR BURNER SPIDER WEBS INSIDE VENTURI e VENUS SHUTTER If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the venturi s LIFT OUT BURNER ASSEMBLY REMOVE BURNER CLIPS CLEAN OUT VENTURI SPIDER WEBS INSIDE VENTURI In some areas of the country spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the venturi behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period Correct burner to valve engagement Storing Your Grill Clean cooking grates Store in dry location
16. les l ments ci dessous qu est ce qui a influenc votre d cision d acheter ce produit Gril au gaz Cochez tous les l ments s appliquant 2 Electric Grill Parrilla el ctrica 1 0 Magazine newspaper advertisement Propaganda en revista peri dico Gril lectrique Publicit dans un magazine ou dans un journal 3 Smoker Ahumador Fumoir 4 Charcoal Grill Parrila a carb n Barbecue au charbon 5 Charcoal Smoker Ahumador a carb n Fumoir au charbon 6 1 Outdoor Fireplace Chimenea para exteriores Foyer ext rieur Television commercial Comercial televisivo Publicit a la t l vision L Grill was assembled La parrilla estaba ensamblada Le gril tait d j assembl In store display Exhibidor en la tienda Promotion sur le lieu de vente Store circular Circular de la tienda Prospectus de magasin Brand name Marca Marque Product style Estilo del producto Style du produit Price value Precio valor Rapport prix valeur 7 1 Cooker Fryer Cocina freidora Product quality Calidad del producto Qualit du produit Cuiseur Friteuse 0 Friend Relative recommendation Recomendaci n de amigo o pariente 8 Other Otro Autre Recommandation d un e ami e parent e 11 1 Salesperson recommendation Recomendaci n del vendedor Recommandation d un e pr pos e la vente Mail to Env elo a 12 1 Grill size Tamano de la parrilla Taille du gril 13 Product warranty Garant a del producto Garantie du produ
17. understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform leak test regularly Thank You for Your Purchase Oo OF OF OO
18. 2 1 4 Machine Screw 2 10 24 Wing Nut 2 Insulation Washers Key Qty 2 3 CC 1 1 1 1 1 1 1 PARTS LIST Model No 473721007 Part 00012668 80009002 80012669 80007972 80009004 80012670 80012671 80008000 80012672 80012673 80012674 80008322 80012675 80009012 80009013 80009014 80012682 80012676 80009016 80005794 80000270 80007982 80007983 80007984 80009017 80009018 Description Firebox Assembly Valve Hose Regulator Control Panel 1 Left Side Leg Assembly Left Leg Assembly Right Firebox Supports Front Rear Panel Burner Assembly Match Holder Tank Leg Extender Lid Assembly Wheel Grease Cup Clip 0 0056 Cooking owing Away Grid Assembly Lower Hinge KIf Upper Hinge Kit Tools required for assembly Phillips screwdriver Estimated assembly time 35 45 minutes A ES
19. 9019 Shield 80009047 473721007 17 Place firebox on cart by aligning valves into burner tubes Make sure burner tubes and valves are correctly engaged A before attaching 41 firebox to cart Secure firebox to cart using four 10 24X1 1 2 machine screws fiber washers and 10 24 flange nuts B an 10 24 i Nut Fiber Washer Qty 4 T TERT T p T mtu A ELLA 10 24 1 1 2 Machine screw Qty 4 42 Feed ignitor wire through firebox hole Attach electrode to burner with 8 32x1 4 Attach ignitor wire to ignitor NOTE Ignitor wire must not come into contact with firebox m 8 32x1 4 Machine Screw Qty 2 Electrode 80009004 Ignitor Wire 18 473721007 Attach lower lid hinges to back of firebox using two 10 24X1 2 machine screws fiber washers and 10 24 flange nuts per hinge Center flat portion of hinge should be on bottom see inset below am H 10 24 Flange Nuts Qty 4 2 Fiber Washer Machine Screws Qty 8 Qty 4 A Lower Lid Hinge be e 80009017 Center flat portion of hinge on bottom Attach handle to front of lid using insulation washers fiber washers and 10 24 wing nuts Attach upper lid hinges to back of lid using two 10 24X1 2 machine screws fiber washers and 10 24 flange nuts per hinge Hinges should curve downward when properly installed US Handle 80009021 10 24 110 24 Wing Nut Flange Nut Qty 2 Qty 4 Fib
20. Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below Hold coupling nut and regulator as shown for proper connection to LP cylinder valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP cylinder valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks Outdoor gas appliance is not intended to be installed cannot be stopped do not try to repair Call for replacement TOF e Doa parts Order new parts by giving the serial model n
21. address to send you offers that may interest you Si nos informa voluntariamente su direcci n de correo electr nico nos da permiso para usarlo a fin de enviarle ofertas que pueden interesarle Si vous choisissez de nous fournir votre adresse lectronique vous nous donnez la permission de l utiliser pour vous faire part d offres sp ciales susceptibles de vous int resser E Example your name Q your host com Ejemplo su nombre O su host com Exemple votre nom O votre h te com 3 Phone Number N mero telef nico Num ro de t l phone 6 Date of Purchase Fecha de compra Date de l achat od cq EO A qued pp IMPORTANT IMPORTANTEVIMPORTANT 7 Store Name Nombre de la tienda Nom du magasin Write Serial Number and Model Number in spaces below Escriba en los espacios de abajo el n mero de serie y el n mero 1 1 de modelo Inscrivez le num ro de s rie et le num ro de mod le dans les 8 Purchase Price Precio de compra Prix d achat espaces ci dessous L 0 b Your Gender Sexo Sexe 1 Male Masculino Masculin 2 Female Femenino F minin 0 Which product are your registering 10 Which of these sources influenced your decision to buy this product check all that apply Qu producto est registrando Cu l de estas fuentes influenci a su decisi n de comprar este producto Marque todas las Quel produit enregistrez vous que correspondan 1 Grill Parrila a gas Parmi
22. e Manufacturer requires reasonable proof of your date of purchase Therefore you should retain your sales slip or invoice and register your new product immediately Defective or missing parts subject to this limited warranty will not be replaced without registration or proof of purchase Register online at http www charbroil com or complete and return via mail the Product Registration Card located on the last page of the Use amp Care manual included with this product and retain your sales receipt for proof of purchase This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches dents corrosions or discoloring by heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance surface rust or the discoloration of stainless steel surfaces This limited warranty will not reimburse you for the cost of any inconvenience food personal injury or property damage If an original replacement part is not available a comparable replacement part will be sent You will be responsible for all shipping charges of parts replaced under the terms of this limited warranty ITEMS MANUFACTURER WILL NOT PAY FOR 1 Service calls to your home 2 Repairs when your product is used for other than normal single family household or residential use 3 Damage resulting from accident alteration misuse abuse fire flood acts of God improper installation installati
23. ell ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Zz 2 4 4 m Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP cylinder out of correct position specified in assembly instructions Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position Burner Flame Check Remove cooking grates and flame tamers Light burners rotate knobs from HI to LO You should see a smaller flame in LO position than seen on HI Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section of of gt D 0 D of gt Turning Grill Off
24. er Washer Qty 10 coor 9 Insulation i mnm Washer DET DET 10 24X1 2 Insulation Washer Machine Screw 2 Qty 4 Fiber Washer Wing Nut Upper Hinge Kit 80009018 473721007 19 Place lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch Lid Assembly 80012676 Hinge Pin Qty 2 p 2 d A A rr por 3 b p E m P a Cooking Grate 80007983 Vaporiser Bar 80007982 N e Knob 80007972 20 473721007 1 7 Insert ends of Swing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Swing Away Grid Assembly 80007984 Grease Cup Clip 80005794 Grease M 80000270 Failure to install grease clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage 473721007 21 19 Attach tool hooks to the right side shelf Tool Hooks 80007973 22 473721007 PT LP CYLINDER IS SOLD SEPARATELY Fill and leak check CA TI 0 the cylinder before attaching to grill and regulator see Use 8 Care section Once cylinder has been filled and leak U checked place cylinder into n
25. inder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Always use cap and strap supplied with valve Other types of caps or plugs may result in leakage of propane Failure to use dust cap as directed may result in serious personal injury and or property damage A disconnected LP cylinder in LP Cylinder Valve storage or being transported must have a dust cap installed as shown Do not store an LP cylinder in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP cylinder e inside a vehicle which may become overheated Retainer Strap by the sun Do not store an LP cylinder in an area where children play 4 473721007 Connecting Regulator to the LP Cylinder 1 LP cylinder must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP cylinder OFF by turning hand wheel clockwise to a full stop 4 Remove the protective cap from LP cylinder valve Always use cap and strap supplied with valve Type 1 outlet with a thread on outside Strap and Cap Do not use a POL transport plug plastic part with external threads It will defeat the safety feature of the valve 5 Hold regulator and insert nipple into LP cylinder valve Hand tighten the coupling nut holding regulator in a straight line
26. inder more than 8096 of LP cylinder volume Volume of propane in cylinder will vary by temperature Afrosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers USE AND CARE NEVER store a spare LP cylinder under or near the appliance or in an enclosed area i m c De AX lt A M eS TOY IE i Dp ETT erm HA M il i x 2 f f d t Pa EUR Me d n La E gt p U d r 1 Never fill a cylinder beyond 80 full An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve If you see smell or hear gas escaping immediately get away from the LP cylinder appliance and call your fire department If the above is not followed exactly a fire causing death or serious injury may occur LP Cylinder Removal Transport and Storage Turn OFF all control knobs and LP cylinder valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Loosen cylinder screw beneath bottom shelf then lift LP cylinder up and out of cart Place dust cap on cyl
27. it Product Registration Dept 14 Store demonstration Demostraci n en la tienda D monstration en magasin PO BOX 1240 15 0 Point of purchase Punto de compra Lieu de vente Columbus Georgia 31902 1240 16 0 Other Otras Autre ce OTO cM Thank you for completing this questionnaire Your answers will help us and other companies reach you with offers that may interest you If you prefer not to receive these offers please check here L Gracias por completar este cuestionario Sus respuestas nos ayudar n a nosotros y a otras compa as a llegar a usted con ofertas que puedan resultarle de inter s Si prefiere no recibir estas ofertas por favor marque aqu Merci d avoir bien voulu remplir ce questionnaire Vos r ponses nous aideront et aideront d autres compagnies vous communiquer des offres sp ciales susceptibles de vous int resser Si vous pr f rez ne pas recevoir d informations concernant ces offres sp ciales veuillez cocher ici 473721007 27 STOP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store WE CAN HELP GRILL SERVICE CENTER 1 800 241 7548 HOURS 8AM 6PM EST Mon Fri Please ensure your warranty registration is complete Grilling Safety Checklist Read and
28. king between ignitor and electrode Inspect wire insulation and proper connection Replace wires if insulation is broken Burner s will not See GAS ISSUES on previous page match light Match will not reach Use long stem match fireplace match Improper method of match lighting See Match Lighting section of Use and Care Low flame drop in gas Out of gas Check for gas in LP cylinder flow Excess flow valve tripped Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob on slowly light grill Vapor lock at coupling nut LP cylinder Turn off control and tank knobs and disconnect regulator Reconnect connection regulator turn on tank knob slowly light grill Flames blow out High or gusting winds Turn front of grill to face wind or increase flame height Low on LP gas Refill LP cylinder Excess flow valve tripped Refer to Sudden drop in gas flow above Grease buildup Clean burners and inside of grill firebox Excessive fat in meat Trim fat from meat before grilling Excessive cooking temperature Adjust lower temperature accordingly Persistent grease fire Grease trapped by food buildup around Turn knobs to OFF Turn gas off at LP cylinder Leave lid in position burner system and let fire burn out After gril
29. l cools remove and clean all parts Flashback Burner and or burner tubes are blocked Turn knobs to OFF Clean burner and or burner tubes See burner fire in burner tube s cleaning section of Use and Care Unable to fill LP Some dealers have older fill nozzles The worn nozzles don t have enough bite to engage the valve Try cylinder with worn threads a second LP dealer 473721007 25 LIMITED WARRANTY Manufacturer warrants to the original consumer purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase The manufacturer reserves the right to require that defective parts be returned postage and or freight pre paid by the consumer for review and examination 1 Year LIMITED warranty Upon consumer supplying proof of purchase as provided herein Manufacturer will repair or replace the parts listed below which are proven defective during the applicable warranty period Parts required to complete such repair or replacement shall be free of charge to you except for shipping costs The original consumer purchaser will be responsible for all shipping charges of parts replaced under the terms of this limited warranty This limited warranty is applicable in the United States and Canada only is only available to the original owner of the product and is not transferabl
30. on not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer 4 Any food loss due to product failures 5 Replacement parts or repair labor costs for units operated outside the United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED
31. ot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test A The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill A Only use the pressure regulator and hose assembly supplied with this grill Replacement pressure regulator and hose assemblies must be specified or supplied by Char Broil LLC A If you have a grill problem see the Troubleshooting Section A If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burning off food residue on HI If grill has not been regularly cleaned a grease fire can occur that may damage the product 473721007 7 For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in w
32. otches in tank support bracket Make sure cylinder valve is facing front of grill Slide tank Cylinder valve must face to front of cart id retainer wire over cylinder collar and tighten tee knob tank is attached Failure to install cylinder Regulator hose should be above side support brace See correctly may allow gas hose to be damaged Use amp Care section of this manual to perform the in operation resulting in the risk of fire Burner Flame Check and for important safety instructions before using Correctly Installed LP cylinder Regulator Always keep LP cylinders in upright position during use transport and storage 473721007 23 EMERGENCIES If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department Prevention Solution Turn off gas at LP cylinder or at source on natural gas systems If anything but burned replace valve hose regulator If burned discontinue use of product until a plumber has investigated cause and corrections are made Replace LP oylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nes
33. ts or rust See Natural Hazard and Cleaning the Burner Assembly pages Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After cooling clean food particles and excess grease from inside firebox area grease cup and other surfaces Prevention Solution See instructions on control panel and in Use and Care section Make sure valves are positioned inside of burner tubes Ensure burner tubes are not obstructed with spider webs or other matter See cleaning section of Use and Care Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow Turn off knobs and disconnect coupling nut from LP cylinder Reconnect and retry Turn the coupling nut approximately one half to three quarters additional turn until solid stop Tighten by hand only do not use tools Replace electrode s Main Burners Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Sideburner if featured Tip of electrode should be pointing toward gas port opening on burner the distance should be 1 8 to 3 16 Adjust if necessary Clean wire and or electrode with rubbing alcohol and clean swab Reconnect wires or replace electrode wire assembly Replace ignitor wire electrode assembly Possible Cause Damaged hose Mechanical failure due to rusting or mishandling
34. umber and name and part number of items needed see parts list to the Outdoor gas appliance is not intended to be installed Grill Service Center at 1 800 241 7548 in or on an RV Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak immediately close LPcylinder valve and call LP gas supplier or your fire department 6 Always close LP cylinder valve after performing leak test by turning hand wheel clockwise 6 473721007 Safety Tips A Before opening LP cylinder valve check the coupling nut for tightness A When grill is not in use turn off all control knobs and LP cylinder valve A If the outdoor cooking gas appliance is not in use the gas must be turned off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the appliance A Never move grill while in operation or still hot A Use long handled barbecue utensils and oven mitts to avoid burns and splatters A Maximum load for side shelves is 10 lbs A The grease cup must be inserted into grease clip and emptied after each use Do not remove grease cup until grill has completely cooled A Clean grill often preferably after each cookout If you notice grease or other h
35. warranty If you wish to obtain performance of any obligation under this limited warranty you should write to Char Broil Consumer Relations P O Box 1240 Columbus GA 31902 1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1 800 241 7548 and then clearly marked on the outside of the package and the package is shipped freight postage pre paid to the address above 26 473721007 Please register your grill online at WWW GRILLREGISTRATION COM If you register online you do not need to send in this registration card PLEASE FILL OUT THIS CARD AND RETURN IT WITHIN 10 DAYS OF PURCHASE FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA SI NO LA DEVUELVE PUEDE VERSE AFECTADA SU COBERTURA DE GARANTIA VEUILLEZ COMPL TER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT LA COUVERTURE DE VOTRE GARANTIE POURRAIT EN ETRE AFFECTEE SI VOUS NE LE FAITES PAS 1 First Name Nombre Pr nom Initial Inicial Initiale Last Name Apellido Nom de famille Address number and street Direcci n n mero y calle Adresse num ro et rue Apt Number N de apart N d appt City Ciudad Ville State Estado Province Zip Code C digo zip Code postal 2 E mail Address Direcci n de correo electr nico Adresse lectronique If you voluntarily provide us with your email address you give us permission to use your email
36. with LP cylinder valve so as not to cross thread the connection Continued on next page Nipple has to be centered 473721007 5 LP Cylinder Exchange Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP oylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks e Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below A Do not use household cleaning agents Damage to gas train components can result growing bubbles appear do not use or move the LP cylinder Contact an LP gas supplier or your fire department Leak
37. y cooked meats like hot dogs grill to 165 F or until steaming hot Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST 10 473721007 Description Part Firebox Wind Shield 80009019 A 80007973 Wire Form Tank Exclusion 80008305 Logo Plate Assembly 80005765 o AAPP 80009021 Valve Heat Shield 80009047 Product Manual English 80012665 Product Manual Spanish 80012666 Hardware 80007997 14 10 24X2 Machine Screw 6 10 24X1 1 2 Machine Screw 28 10 24X1 2 Machine Screw 34 10 24 Flange Nut 3 Hitch Pin 2 Hinge Pin 26 Fiber Washer 1 Large Flat Washer 2 6 Sheet Metal Screw 2 8 3
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