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Chamberlain 8200 1/2 HP Garage Door Opener User Manual

1. ab dpb dpb ap ap Safety Reversing Sensor system may result in serious injury or death to Test persons trapped by a closing garage door Repeat this test once a month and adjust as needed With the door fully open place a one inch board or a 2x4 laid flat on the floor centered under the garage door Operate the door in the down direction The door must reverse on striking the obstruction GARAGE DOOR y Adjustment 3 If the door stops on the obstruction it is not traveling far enough in the down direction Increase the DOWN limit by turning the DOWN limit adjustment screw counterclockwise 1 4 turn Repeat the test On a sectional door make sure limit adjustments do not force the door arm beyond a straight up and down position See the illustration on page 26 When the door reverses on the one inch board or a 2x4 laid flat remove the obstruction and run the opener through 3 or 4 complete travel cycles to test SEE adjustment If the door will not reverse after repeated adjustment attempts call for professional garage door service I 1 oa One Inch Board Important safety check or a XT Lad Flat Repeat Adjustment Steps 1 2 and 4 after Each adjustment of door arm length force controls or limit controls Any repair to or adjustme
2. Header Bracket Horizontal and vertical reinforcement is needed for lightweight garage doors fiberglass aluminum steel bes doors with glass panel etc Figure 1 Oo lo D Vertical SS yy Reinforcement EXER Vertical WE Guideline o Door et IPTE a Bracket t ced Location Ake Vertical Guideline 0 55 S G ee Figure 2 aL LLL S Inside Edge A 5 of Door or O Reinforcement Board S EN FI le222225 VEA MET w Center the door bracket on the previously marked vertical guideline used for the header bracket installation Note correct UP placement as Door Bracket stamped inside the bracket Position the bracket on the face of the door within the following limits A The top edge of the bracket 2 4 below the top edge of the door B The top edge of the bracket directly below any structural support across the top of the door Mark and drill 5 16 left and right fastening holes Nut 5 16 18 Lock Washer 5 16 Secure the bracket as shown in Figure 1 if there is vertical reinforcement If your installation doesn t require vertical reinforce ment but does need top and bottom fastening holes Carriage Bolt for the door bracket fasten as shown in Figure 2 5 16 18x2 1 2 Hardware Shown Actual Size 24 All ONE PIECE Door Installation Procedure Please read and comply with the warnings and reinforcement instructions on page 24 They apply to on
3. Cut This End Q Nut 5 16 18 Lock Washer 5 16 Ring Fastener LLL LS yas Clevis Pin Clevis Pin Hex Screw 5 16 x1 Trolley 5 16 x1 1 4 Door Bracket 5 16 18x7 8 Proceed to Adjustment Step 1 page 28 Trolley will re engage automatically when the opener is operated 26 All ONE PIECE Doors Assemble the Door Arm Fasten the straight and curved door arm sections uns ee together to the longest possible length with a racket E 2 or 3 hole overlap With the door closed connect the straight door arm i 1 E Clevis Pi Strai section to the door bracket with the 5 16 x1 1 4 Speo pod se clevis pin gt P Screws o lt 0 Secure with a ring fastener 5 16 18x7 8 __O Nuts Lock 5 16 18 Washers 5 16 urved Door Arm On one piece doors before connecting the door arm to the trolley the travel limits must be adjusted Limit adjustment screws are located on the left side panel as shown on page 28 Follow adjustment procedures below Fully Closed Trolley Fully Open Trolley I Door Arm H Door Arm 2 2 4 Connector Hole 2 2L Tf47072 73D 32 24 Door Arm a z 77 oto OLN Ifl2l2 2tT Connector Hole A D O 000000 o one Door with Door Arm Open Door Backward Slant Adjustment Procedures for One Piece Doors Open Door Adjustment Closed Door Adjustment Decrease UP limit Decrease DOWN limit Tur
4. 4 1 2 Press the four buttons for the password then press and hold the Enter button The indicator light on the door opener panel will blink 3 Press and release the Smart learn button on the opener panel After the opener lights flash release the Enter button Test by pressing the password then press Enter The door should begin to move Setting a Temporary Password In addition to your personal entry password which works at all times a 4 digit temporary password can be added for the convenience of visitors or service persons 38 This allows authorized persons a way to gain temporary access After a programmed number of hours or number of accesses this temporary password expires and will no longer open the door The temporary password can be used to close the door even after it has expired To set a temporary password 1 Press the four buttons for your personal entry password not the last temporary password then press and hold the button The opener light will blink three times Release the button 2 Press the temporary 4 digit password you have chosen then press Enter The opener light will blink four times 3 To set the number of hours this temporary password will work press the number of hours up to 255 then press OR 3 To set the number of times this temporary password will work press the number of times up to 255 then press 3 The opener light will blink once when t
5. ONE PIECE Door With Track brackets and their hardware are under extreme tension Do not attempt to loosen move or adjust them yourself Serious personal injury or death could result Call for professional garage door service Finished Vertical Ceiling Header Guideline Wall 2x4 Close the door and mark the inside Structural A arts vertical centerline of the garage door ae Extend the line onto the header wall above the door Remember you can fasten the header bracket within 4 feet to the left or right of the door center only if a torsion spring or center bearing plate is in the way or you can attach it to the ceiling refer to page 14 when clearance is minimal It may be mounted on the wall upside down if necessary to gain approximately 1 2 If you need to install the header bracket on a 2x4 on wall or ceiling use lag screws not supplied to securely fasten _ the 2x4 to structural supports as shown here and on page 13 Vertical Guideline o g Ceiling Header e Open your door to the highest me eader point of travel as shown Draw LA E Wall track an intersecting horizontal line ERES s on the header wall 2 above ei the high point This height will acis Highest Point provide travel clearance for
6. will be at a slight angle as shown The top of the door should be level with the top of the opener Do not position the opener more than 2 above this point Top of Door Installation Step 5 h WARNING Hang the Opener The opener could fall and injure someone if it is not properly secured Fasten the opener securely to structural supports of the garage Two representative installations are shown Yours may be different Hanging brackets should be angled Figure 1 to provide rigid support On finished ceilings Figure 2 attach a sturdy metal bracket to structural supports before installing the Figure 1 opener The bracket and fastening hardware are not supplied Measure the distance from each side of the opener to the structural support Cut both pieces of the hanging bracket to required lengths Drill 3 16 pilot holes in the structural supports Measure LX Istance Attach one end of each bracket to a support with 5 16 18x1 7 8 lag screws 5 16 18x7 8 Fasten the opener to the hanging brackets with Hex Screws 5 16 18x7 8 hex screws lock washers and nuts Si es Nan Check to make sure the T rail is centered over the door or in line with the header bracket if the bracket is not centered above the door Remove the 2x4 Operate the door manually If the door hits the rail raise the header bracket Structural Supports Lag Screws 5 16 18x1
7. A M to 7 P M Monday through Friday Parts and Service Department 8 A M to 6 P M Saturday 2301 N Forbes Boulevard Suite 104 Tucson Arizona 85745 For professional installation parts and service contact your local CHAMBERLAIN dealer Look for him SERVICE INFORMATION in the Yellow Pages or call our Service number for a list TOLL FREE NUMBER of dealers in your area 1 800 528 9131 CHAMBERLAIN GARAGE DOOR OPENER ONE YEAR LIMITED WARRANTY The Chamberlain Group Inc Seller warrants to the first retail purchaser of this product for the residence in which this product is originally installed that it is free from any defect in materials and or workmanship for a period of one year from the date of purchase Additionally the motor and belt are warranted for the lifetime of the product The product must be used in complete accordance with Chamberlain s instructions for installation operation and care The proper operation of this product is dependent on your compliance with the Owner s Manual Instructions regarding installation operation maintenance and testing Failure to comply strictly with those instructions will void this warranty in its entirety Please note that the safety reverse system in order to operate properly with your garage door must be adjusted and periodically tested in accordance with the Owner s Manual If during the limited warranty period it appears as though this product contains a defect which is cover
8. Door OPTIONAL CEILING MOUNT FOR HEADER BRACKET Highest Point of Travel Header Wall Distance One piece door without track pivot hardware Example Distance from top of door at highest point of travel to floor 92 Actual height of door seessesss 88 Remainder sssrinin 4 Adder E E 8 Bracket height on header wall Eja Measure UP from top of CLOSED door Installation Step 2 Install the Header Bracket You can attach the header bracket either to the wall above the garage door or to the ceiling Follow the instructions which will work best for your particular requirements Fasten the Header Bracket to the Wall Center the bracket on the vertical guideline with the bottom edge of the bracket on the horizontal line as shown with the arrow pointing toward the ceiling Vertical Header Wall d Lag Screws 2x4 Structural Support Ps Ps lt Garage Door Highest Vertical Center Line Point of Travel of Garage Door 5 16 x9x1 5 8 Mark either set of bracket holes do not use the holes designated for ceiling mount Drill 3 16 pilot holes and fasten the bracket securely to a structural support with the hardware provided Wall Mounting Holes The nail hole is for positioning only You must use lag screws to mount the header bracket Optiona
9. and hold a button on the remote to be programmed See Figure 1 2 Press and hold the Light button on the door control 3 Press and hold the door control push bar 4 After the opener lights flash release all buttons Test by pressing the remote push button If you do not have a Multi Function door control 1 Press and hold a button on the remote to be programmed See Figure 1 2 Then press and release the Smart learn button on the right panel of the opener Figure 2 The indicator light on the panel will begin to blink and the opener lights will flash once 3 Release the remote push button Test by pressing the remote push button To Erase All Remote Control Codes Press and hold the Smart button on the opener for 6 seconds The indicator light will turn on Release the Smart button when it turns off All codes are now erased from the opener Then follow the steps above to re program each remote control To Control the Opener Lights With SECURITY transmitters a remote push button can be programmed to operate the opener lights without opening the door 1 With the door closed press and hold the remote button that you want to control the light 2 Press and hold the Light button on the door control 3 Press and hold the Lock button on the door control 4 After the opener lights flash release all buttons Test by pressing the remote push button The opener lights should turn on or off but the door should not mo
10. betont rea we ed ed 33 inge I Meer Ga eek a ee ee ee ee 33 Activating other openers and or light products inssin aaaea enn snnt 33 Safety WANING PERITUS 33 Problems with remote control operatii nerian a nnne n a aaas aa daa rese a senten 34 Safety Reverse Test Procedure iouis It at redes sae napa aa anA and Fea inet A aa aAa 30 Nue Brot E aAa 11 30 34 35 Safety reverse system problems Securing header bracket to Wall 2 1 enndem teet te benedi tape Peta ruin b deua ev o d 12 Adusung travel INIS diirisi E 28 Applying excessive force on the dOOF s ucc n A 29 Buckling OF UNEVEN NOON a m 4 5 Safety Warnings eener rererere neee 2 3 9 11 12 16 18 19 20 21 24 28 29 30 31 32 33 User Instruction Label for Garage Wall ssssssssssssssessseeeenene enne nennen nnns 11 18 39 HOW TO ORDER CHAMBERLAIN SERVICE REPAIR PARTS IS ON CALL Selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed OUR LARGE SERVICE ORGANIZATION accordingly SPANS AMERICA WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION INSTALLATION AND SERVICE INFORMATION IS AS PART NUMBER NEAR AS YOUR TELEPHONE SIX DAYS A WEEK SIMPLY DIAL OUR TOLL FREE NUMBER PART NAME MODEL NUMBER 1 800 528 9131 ADDRESS ORDERS TO HOURS Central Std Time i THE CHAMBERLAIN GROUP INC 6
11. compensate for a binding or sticking garage door Test the safety reverse system following all adjustments to force levels See page 30 Force Adjustment Controls Right Panel of Opener How and When to Adjust the Forces Test the DOWN close force Grasp the door bottom when the door is about halfway through DOWN close travel The door should reverse Reversal halfway through down travel does not guarantee reversal on a one inch obstruction See page 30 If the door is hard to hold or doesn t reverse decrease the DOWN close force by turning the control counterclockwise Make 10 degree turn adjustments until the door reverses normally After each adjustment run the opener through a complete cycle Test the UP open force Grasp the door bottom when the door is about halfway through UP open travel The door should stop If the door is hard to hold or doesn t stop decrease UP open force by turning the control counterclockwise Make 10 degree turn adjustments until the door stops easily After each adjustment run the opener through a complete travel cycle 29 If the door doesn t open at least 5 feet Increase UP Open force by turning the control clockwise Make 10 degree turn adjustments until door opens completely Re adjust the UP limit if necessary After each adjustment run the opener through a complete travel cycle If the door reverses during the down clo
12. have a finished ceiling in your garage If so a support bracket and additional fastening hardware may be required Safety reversing sensor page 21 Depending upon garage construction extension brackets see Accessories or wood blocks may be needed to fasten sensors to mounting locations Step 10 page 22 Floor mounting of the safety reversing sensor will require hardware not provided Step 11 page 24 Do you have a steel aluminum fiberglass or glass panel door If so horizontal and vertical reinforcement is required Look at the garage door where it meets the floor It must close on the floor all the way across Otherwise the safety reverse system may not work properly See page 30 Floor or door should be repaired Torsion Spring Reversing Sensor FINISHED CEILING Support bracket amp fastening hardware is required See page 17 Extension Spring OR Access Door O Safety Closed Position Belt Pulley Bracket Trolley Header Bracket Manual Release Rope amp Handle CO Header Wall Garage Door Door Bracket The opener can be installed within 4 feet of the left or right of the door center if there is a torsion spring or center bearing plate in the way of the header bracket or door bracket area f your door has extension springs the opener must be installed in the center of the door See pages 12 and 24 Do you have an access d
13. locks in the open unlocked position Operation at other than 120V 60 Hz will cause opener malfunction and damage Before you begin complete the following test to make sure your door is balanced and is not sticking or binding Lift the door about halfway as shown Release the door It should stay in place supported entirely by its springs Raise and lower the door to see if there is any binding or sticking ONE PIECE DOOR Before you begin survey your garage area to see whether any of the conditions below apply to your installation You may find it helpful to refer back to this page as you proceed with the installation of your opener SECTIONAL Door Installation J Horizontal and vertical reinforcement is needed for lightweight garage doors YV fiberglass steel aluminum door with glass panels etc See page 24 for details fe ae ese qo l2 zA SEED T ob ME oe eS d A DS W XU ee Floor must be level across width of door Safety Reversing Sensor Based on your particular requirements there are several installation steps which might call for materials and or hardware not included in the carton Step 1 page 12 Look at the wall or ceiling above the garage door The header bracket must be securely fastened to structural supports Step 5 page 17 Do you
14. person entering the garage Sensor can be easily deactivated when desired SECURITY Keyless Entry 7702CB 8704CB 41A5281 Outside Quick Release Required for a garage with NO access door Outside Keylock Opens the garage door automatically from outside when remote control is not handy 8 foot Rail Extension Kit To allow an 8 foot door to open fully Extension Brackets Optional For safety sensor installation onto the wall or floor To order call 1 800 528 9131 4 D SST Enables homeowner to operate garage door opener from outside by entering a password on a specially designed keyboard Also can add a temporary password for visitors or service persons This temporary password can be limited to a programmable number of hours or entries To Add the Keyless Entry We recommend that you program your password before you install the Keyless Entry You will not need assistance and you can test the reception at the mounting location before installation If you have a Multi Function door control 1 With the door closed press the four digit password desired then press and hold Enter 2 Press and hold the light button on the door control 3 Press and hold the door control push bar 4 After the opener lights flash release all buttons If you do not have a Multi Function door control 1 Choose a 4 digit password using numbers from 0 to 9 a number can be used more than once for example 4 0
15. 6 Carriage pu no 5 16 18x2 1 2 6ABx1 1 4 Screw 6 32x1 _ Clevis Pin Clevis gu Clevis in Insulated 5 16 x2 3 4 5 16 x1 1 4 5 16 x1 Staples 10 Rope SAFETY REVERSING SENSOR mw Ww Rf Carriage ae Wing Nut 2 Insulated 1 4 20x1 2 Staples 20 Assembly Section Pages 8 11 To avoid installation difficulties do not run the garage door opener until instructed to do so Assembly Step 1 Assemble the T rail amp Attach the Belt Pulley Bracket Align the 4 T rail sections on a flat surface exactly as shown Center sections are interchangeable Front and back sections are also interchangeable for ease of assembly Insert the carriage bolts so the square bolt necks seat in the square holes in the T rail sections and pass through the round holes in the rail braces Assemble lock nuts ensure alignment and tighten If T rail is not assembled exactly as shown trolley will not travel smoothly along length of rail or it will hit against nuts Belt pulley bracket attaches to FRONT END of T rail End Section RAIL FRONT TO DOOR Position the belt pulley bracket on the front end of the T rail as shown Fasten securely with the hardware shown Hex Screws Ug 5 16 18x7 8 Belt Pulley 1 T RAIL BACK TO OPENER Square Carriage Bolt Hole T rail End Section Carriage Bolt 1 4 20x1 2 Make sure bolt necks are seated i
16. 7 8 Grease the top and MOUE underside of the rail FINISHED CEILING surface where the wo 8 see trolley slides with rail a Bracket Ler Nee grease Not Supplied _ L 72l2 7 Hidden s domum sue Support Not Supplied 5 16 18x7 8 Screw 5 16 Lock Washer 5 16 18 Nut Hardware Shown Actual Size aa PD Lag Screw 5 16 18x1 7 8 mw Hex Screw 5 16 18x7 8 Nut 5 16 18 Lock Washer 5 16 Installation Step 6 Install the Multi Function Door Control Panel Locate the door control within sight of the door at a minimum height of 5 feet where small children cannot reach and away from all moving parts of the door and door hardware The multi function door control is typically attached directly to the wall For pre wired installations as in new home construction it can be mounted to a standard single gang box See illustrations Strip 1 4 of insulation from one end of the bell wire Connect the wire to the two screw terminals on the back of the door control as follows white wire to 2 and white red wire to 1 NOTE After installation a green indicator light behind the white translucent cover will indicate proper connection If not lit the Lock and Light features will not function reverse wires to correct Before mounting remove the white cover by gently pushing both thumbs against the upper corners of the cover on the back side of the door control see illustration Fo
17. ERIOUS INJURY FROM SHOCK BURN OR ELECTROCUTION Children operating or playing with a garage door opener can injure themselves or others The garage door could close and cause serious injury or death Do not allow children to operate the push button s or the remote control transmitter s A moving garage door could injure someone under it Activate the opener only when the door is properly adjusted you can see it clearly and there are no obstructions to door travel Outside Keylock Accessory Connections To opener terminal screws white to 2 white red to 1 REMOVE COVER STANDARD WALL MOUNT MA To Replace Insert Bottom Tabs First 24 Volt 2 Conductor Bell Wire a TT Insulated Staples Dry Wall Anchors 6ABx1 1 4 Screw Screw 6 32x1 Multi Function Door Control To Replace Insert Bottom Tabs First Hardware Shown Actual Size Opener Terminal Screws Light Button Right Panel of Opener Antenna 18 Attach the User Safety Instruction label to the wall near the door control and the Maintenance Instruction label in a prominent location on the inside of the garage door Page 32 explains how to use the door control Installation Step 7 Install the Lights and the Lenses Install a 75 watt maximum light bulb in each socket The lights will turn ON and remain lit for approximately 4 1 2 minutes when power is connected Then the lig
18. Install the Safety Reversing Sensor INSTALLING THE BRACKETS Be sure power to the opener is disconnected Install and align the brackets so the sensors will face each other across the garage door with the beam from 4 6 above the floor They may be installed in one of three ways as follows Garage door track installation preferred Slip the curved arms over the rounded edge of each door track with the curved arms facing the door Snap into place against the side of the track It should lie flush with the lip hugging the back edge of the track as shown in Figure 2 If your door track will not support the bracket securely wall installation is recommended Wall installation Place the bracket against the wall with curved arms facing the door Be sure there is enough clearance for the sensor beam to be unobstructed If additional depth is needed an extension bracket see Accessories or wood blocks can be used Use bracket mounting holes as a template to locate and drill 2 3 16 diameter pilot holes on the wall at each side of the door from 4 6 above the floor Attach brackets to wall with lag screws not provided If using extension brackets or wood blocks adjust right and left assemblies to the same distance out from the mounting surface Make sure all door hardware obstructions are cleared Floor installation Use wood blocks or extension brackets see Accessories to elevate sensor brac
19. OBLEMS WITH OR RELATING TO THE GARAGE DOOR OR GARAGE DOOR HARDWARE INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS DOOR ROLLERS DOOR ALIGNMENT AND HINGES ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH THE USE OF OR INABILITY TO USE THIS PRODUCT IN NO EVENT SHALL SELLER S LIABILITY FOR BREACH OF WARRANTY BREACH OF CONTRACT NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT Some states do not allow the exclusion or limitation of consequential incidental or special damages so the above limitation or exclusion may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state LIMITED WARRANTY ON MOTOR amp BELT MODEL 8200 Series The motor and belt are fully warranted for the lifetime of the product to the first time purchaser 2000 The Chamberlain Group Inc 114A2126F All Rights Reserved Printed in Mexico
20. The Chamberlain Group Inc A DUCHOSSOIS ENTERPRISE 845 Larch Avenue Elmhurst Illlinois 60126 1196 www chamberlaingroup com Complies with UL 325 Regulations effective L January 1 1993 CHAMBERLAIN SECURITY Garage Door Opener Model 8200 Series 1 2 HP For Residential Use Only Owner s Manual Please read this manual and the enclosed safety materials carefully Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless the Protector System is connected and properly aligned Periodic checks of the opener are required to ensure safe operation The model number label is located under the light lens on the side panel of your opener Contents A review of safety alert symbols You ll need tools Safety information regarding garage door locks and ropes Testing your garage door for sticking binding and balance Illustration of sectional door installation Illustration of one piece door installation Carton inventory Hardware inventory Assembly section pages 8 11 Assemble T rail Attach belt pulley bracket Install trolley Fasten T rail to opener Install belt Set the belt tension Attach belt cap retainer Installation section pages 11 27 Installation safety instructions Determine header bracket location Sectional door One piece door Install the header bracket Attach the T rail to header bracket Position the opener Hang the opener Install the multi function d
21. a build up of ice or snow under the door The door may be frozen to the ground Remove any restriction 4 The garage door spring may be broken Have it replaced 5 Repeated operation may have tripped the overload protector in the motor Wait 15 minutes Try again Opener operates 1 Is the door control push bar lit If not Remove the bell wire from the opener terminal from remote control but not from door control The door operates from the door control but not from the remote control The remote control has short range 2 ao 1 2 screws Short the red and white terminals by touching both terminals at the same time with a piece of wire If the opener runs check for a faulty wire connection at the door control a short under the staples or a broken wire Are the wiring connections correct Review Step 6 page 18 Is the door push bar flashing If the Lock button is on turn it off Your opener needs to re learn a remote control code Refer to instructions on the opener panel Program the receiver to match the remote control code Repeat the receiver programming procedure with all remote controls Change the location of the remote control in your car Check to be sure the antenna on the side or back panel of the opener extends fully downward Some installations may have shorter range due to a metal door foil backed insulation or metal garage siding Opener noise is disturbing in living quar
22. and tested to offer safe service provided it is installed operated maintained and tested in strict accordance with the safety instructions contained in this manual You ll Need Tools During assembly installation and adjustment of the opener instructions will call for hand tools shown below i dh CQN Hack Saw SS Wire Cutters 3 16 5 16 and 5 32 Drill Bits Tape Measure Claw Hammer NM Adjustable End Wrench Screwdriver J 1 2 and 7 16 Sockets Stepladder and Wrench An unbalanced garage door might not reverse when required and someone under the door could be seriously injured or killed If your garage door binds sticks or is out of balance call for professional garage door service Garage doors door springs cables pulleys brackets and their hardware are under extreme tension and can cause serious injury or death Do not try to loosen move or adjust them yourself Ropes left on a garage door could cause someone to become entangled and killed Remove all ropes connected to the door before installing and operating the opener Identify the type and height of your door and any special conditions that exist and any additional materials that may be required SECTIONAL DOOR To avoid damage to the garage door and opener disable locks before installing and operating the opener Use a wood screw or nail to hold
23. apacitor 1 2 h p 41A4885 2 Gear and sprocket assy 12A373 Capacitor bracket Complete with 41D3150 Terminal block w screws Spring washer 41C4842 Universal replacement motor amp Thrust washer bracket assembly Complete with Retaining ring Motor worm bracket Bearing plate bearing assembly RPM sensor Roll pins 2 41A3583 6 Cover Drive gear and worm gear 41A2818 Helical gear amp retainer w grease Helical gear w retainer and 41D3452 Limit switch assembly grease 41C4398A RPM sensor assembly 4142817 Drive worm gear kit w grease 41A2826 Shaft bearing kit pda 41A2822A bl 41B4245 Line cord p dope dedil cup assembly 41C4876 Wire harness assembly with plug ne pane 41A5021 5E Receiver logic board assembl NOT SHOWN Complete with Logic board i 41A2825 Opener assembly hardware kit 41A4888 End panel w all labels includes screws not designated by 175B88M Light socket a number in illustration 108D34 Lens Accessories Available for your Opener SECURITY Multi Function Remote Control Includes visor clip SECURITY Multi Function Mini Remote Control With key ring and Velcro fastening strip Multi Function Door Control Panel Provides a Lock Feature which prevents operation of garage door opener from portable remotes and a Light Feature for constant light Motion Detecting Control Panel Multi function door control with motion sensor that automatically turns opener lights on for 5 minutes when it detects a
24. ced or necessary adjustments See page 30 binding call for professional garage door service Once a Year Check to be sure door opens and closes fully Cil door rollers bearings and hinges The opener Adjust limits and or force if necessary See pages does not require additional lubrication Do not 28 and 29 grease the door tracks Operation of Your Opener Weak or broken springs could allow an open Activate the opener with any of the following The Remote Control Transmitter Hold push button down until the door starts to move The Door Control Hold push bar down until the door starts to move The Outside Keylock or Keyless Entry See Accessories When the opener is activated with the Safety Reversing Sensor installed and correctly aligned 1 If open the door will close If closed it will open 2 f closing the door will reverse 3 If opening the door will stop allowing space for entry and exit of pets and for fresh air 4 If the door has been stopped in a partially open position it will close 5 If obstructed while closing the door will reverse 6 If obstructed while opening the door will stop 7 The garage door will reverse in the closing cycle and the opener lights will blink for 5 seconds when the invisible beam is broken If fully open the door will not close when the beam is broken The sensor has no effect in the opening cycle If the sensor is not installed or is not aligned cor
25. e bracket to the door Installation Step 12 Connect Door Arm to Trolley Follow instructions which apply to your door type as illustrated below and on page 27 SECTIONAL Doors Only Make sure garage door is fully closed Pull the manual release handle to disconnect the outer trolley from the inner trolley Slide the outer trolley back away from the door about 2 as shown in Figures 1 2 and 3 Figure 1 Figure 2 Fasten straight door arm section to outer trolley Bring arm sections together Find two pairs of holes with the 5 16 x1 clevis pin Secure the connection that line up and join sections Select holes as far with a ring fastener apart as possible to increase door arm rigidity Fasten curved section to the door bracket in the same way using the 5 16 x1 1 4 clevis pin Inner Trolley Clevis Pin 5 16 x1 Ring Fastener O000000000 ma Screws or 5 16 18x7 8 Door Bracket Figure 2 Door Arm Curved Door Arm Fig ure 1 Clevis Pin 5 16 x1 di Hole Alignment Alternative Figure 3 e f holes in curved arm are above holes in straight arm disconnect straight arm Cut about 6 from the solid end Reconnect to trolley with cut end down as shown Bring arm sections together Find two pairs of holes that line up and join with screws lock washers and nuts 5 16 18 Hardware Shown Actual Size Screws Ww 5 16 18x7 8
26. e piece doors also Header Wall Finished Ceiling 2x4 Support LI ees 2 Header K lt If Door Bracket i Horizontal and vertical Optional reinforcement is needed for Bracket Placement lightweight garage doors of Door LF fiberglass aluminum steel Bracket rr door with glass panel etc i Not Provided Vertical F Centerline of Nut e amp Lock Washer Garage Door 5 16 18 L i Top of Door Inside Garage Door Bracket Top Edge of Door SN Sn EO p Optional 4 Placement the optional installation use 5 16 x1 1 2 lag Screws not provided to fasten door bracket i Carriage Bolt For a door with no ri exposed framing or for 5 16 18x2 1 2 Center the bracket on the top of the door in line with the header bracket as shown Mark holes Drill 5 16 pilot holes and fasten the door bracket with hardware provided If the door has no exposed framing drill 3 16 pilot holes and fasten the bracket with 5 16 x1 1 2 lag Nut 5 16 18 Hardware Shown Actual Size screws not provided to the top of the door usi a The door bracket may be installed on the top HT edge of the door if required for your installation Refer to the dotted line optional placement Carriage Bolt 5 16 18x2 1 2 drawing Drill 3 16 pilot holes and substitute 5 16 x1 1 2 lag screws not provided to fasten th
27. ed by this limited warranty call our toll free service number before dismantling this product at 1 800 528 9131 Then send this product pre paid and insured to our service center for warranty repair You will be advised of shipping instructions when you call the toll free service number Please include a brief description of the problem and a dated proof of purchase receipt with any product that is returned for warranty repair Products returned to Seller for warranty repair which upon receipt by Seller are confirmed to be defective and covered by this limited warranty will be repaired or replaced at Seller s sole option at no cost to you and returned pre paid Defective parts will be repaired or replaced with new or factory rebuilt parts at Seller s sole option THIS LIMITED WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE AND OF ANY OTHER OBLIGATIONS OR LIABILITY ON SELLER S PART THIS LIMITED WARRANTY DOES NOT COVER NON DEFECT DAMAGE DAMAGE CAUSED BY IMPROPER INSTALLATION OPERATION OR CARE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE OR ANY ALTERATIONS TO THIS PRODUCT LABOR CHARGES FOR DISMANTLING OR REINSTALLING A REPAIRED OR REPLACED UNIT REPLACEMENT OF BATTERIES AND LIGHT BULBS OR UNITS INSTALLED FOR NON RESIDENTIAL USE THIS LIMITED WARRANTY DOES NOT COVER ANY PR
28. eesaaaaaaaeaaeaeeeeeeeeeeecqaaaaaeaaeeeeeeeeseeeansaeeeeeeeeseeess 4 24 REMOVING OF all ropes tene ine aaen ae ar cp sores RR E Reed e erp aane e eb dau ieee 3 11 Possible door datmage xar inene e nene ate ek Ere PRA rupes Reset eS x are CER aa yep a paene Teraina keie 16 24 Travel Limits Adjustment procedures sssessissssssesseeesss siete nena aE nensi A sentes aser ss sente Aaaa ns sentes AEA Ta 28 Problems that might require limit adjustments ssssssssseseesee eene 34 35 Safety War MiNI NER REED LT ONERE P 28 31 Manual Release Rope and Handle LOCKOUT uU MEET 32 ViciaUEIeieremngd EET 32 SASL Warhlnigs ssnes ecc oon daneaduccchvaagadcccusaageeccunnaadeddcunanandcccusagacdcchbnaaddcdcunsnaddddeanagaddcteatsdcdeaneadee 11 19 31 32 Opener Terminals Door control connectlOris s ioiecess tese onda toatl cigs a elegans sag ote anni agen d REA ETE EPA eX EMEAR E Xe R M EGRE 18 Safety reversing sensor connections sss nennen nnne nnns nen nr sinn in nier nnns nnn nnns 23 Outside Keylock Accessory connections ssssssssssseess eene enne en nene nnne n renes nnne nnns 18 Operational Noise Vibration noise ISOlator KIU 5 incite ea tiet ener inet cere petere pe nex ind ce rebel ped pece exta ed cep dece ipei dee ea Eee nx iau 34 Protector SySIem usura ye ee er A E RU ee ere eer 21 30 Receiver and Remote Controls Programming the receiver zi 12 2 ag Leder
29. ely with a 5 16 lock washer and nut NOTE This screw prevents trolley over travel Keep a 2 minimum between the trolley and this screw when adjusting travel limits see page 28 Hardware Shown Actual Size SOOO Hex Screw Nut Lock Washer 5 16 18x7 8 5 16 18 5 16 screws will cause serious damage to the opener Trolley Hex Screw 5 16 18x7 8 i Trolley Stop Hole Insert a 5 16 18x7 8 hex screw into the trolley stop hole in the T rail as shown Tighten securely with a 5 16 lock washer and nut This screw limits trolley travel in the DOWN direction To fasten rail use only those screws mounted in the top of the opener Any other screws will cause serious damage to the opener Washered Screw 5 16 18x1 2 Hex S USE ONLY THIS ex ocrew 5 16 18x7 8 uc oe ee Cover Protection BoltHole i T Rail Back Section n Lock Washer 5 16 Nut 5 16 18 Assembly Step 4 Install the Belt amp Set the Belt Tension Drop the notched side of the trolley clip into the retaining slot on top of the trolley see Figure 1 Grasp the clip connector at the end of the belt and slip it through the belt pulley bracket from behind around the pulley and toward the trolley Fasten the belt clip connector to the trolley clip with a master link a Push pins of master link bar through holes in trolley clip and belt clip connector b Push master link cap ove
30. f the nut ring slots and brace it firmly against the trolley Figure 4 Place a 7 16 open end wrench on the square end Rotate about 1 4 turn until the spring releases and snaps the nut ring against the trolley Figure 5 This extends the spring for optimum belt tension Figure 5 Trolley mi MU a AFTER RELEASE 1 1 4 10 Assembly Step 5 Attach the Belt Cap Retainer Hex Screws 8 x 3 8 i 9 Li Belt Cap To attach the belt cap retainer A Retainer Position the belt cap retainer over the opener sprocket so the two holes in cap align with the two holes in mounting plate Attach with 8x3 8 hex Screws provided T Opener Sprocket Hardware Shown Actual Size 000000 Hex Screw 8x3 8 You have now finished assembling your garage door opener Please read the following warnings before proceeding to the installation section IMPORTANT INSTALLATION INSTRUCTIONS To reduce the risk of severe injury or death to persons READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS Install only on a properly balanced and lubricated garage door An improperly balanced door may not reverse and could result in severe injury or death Repairs to cables spring assemblies and other hardware must be made by a professional service person before installing opener Disable all locks and remove all ropes connected to the garage door before installing the opener Ropes con
31. g eye indicator light doesn t Check alignment Check for an open wire to the receiving eye 3 If the receiving eye indicator light is dim realign either sensor NOTE When the invisible beam path is obstructed or misaligned while the door is closing the door will reverse If the door is already open it will not close The door control will blink 10 times See page 21 7 7 7 7 we or Door Control i Sensor Connections K dotted line v A Connections KR 24 3 8 S S OPENER TERMINAL SCREWS Installation Step 11 A CAUTION Fasten Door Bracket Follow instructions which apply to your door type To prevent damage to steel aluminum as illustrated below or on page 25 fiberglass or glass panel doors always reinforce the inside of the door both vertically and horizontally with an angle iron A horizontal brace should be long enough to be secured to 2 vertical supports A vertical brace should cover the height of the top panel The illustration shows one piece of angle iron as the horizontal brace For the vertical brace 2 pieces of angle iron are used to create a U shaped support The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit SECTIONAL Door Installation Procedure ZEB
32. gned or obstructed See Troubleshooting page 23 Test the door for binding Pull the manual release handle Manually open and close the door If the door is binding call for garage door service If the door is not binding or unbalanced adjust the DOWN close force See Adjustment Step 2 Adjustment Step 2 Adjust the Force Force adjustment controls are located on the right panel of the opener Force adjustment settings regulate the amount of power required to open and close the door The door will stop in the up direction if anything interferes with its travel The door will reverse in the down direction if anything interferes with its travel including binding or unbalanced doors If the forces are set too light door travel may be interrupted by nuisance reversals in the down direction and stops in the up direction Weather conditions can affect the door movement so occasional adjustment may be needed The maximum force adjustment range is 260 degrees about 3 4 of a complete turn Do not force controls beyond that point Turn force adjustment controls with a screwdriver Force Adjustment Label Too much force on the door will interfere with the proper operation of the safety reverse system The door might not reverse properly when required and could seriously injure or kill someone under it Do not increase the force beyond the minimum amount required to close the door Do not use the force adjustments to
33. he springs are broken Close the door and use the manual release rope and handle to disconnect the trolley Open and close the door manually A properly balanced door will stay in any point of travel while being supported entirely by its springs If it does not disconnect the opener and call for professional garage door service Do not increase the force to operate the opener The opener motor hums briefly then won t work The opener won t operate due to power failure 1 The garage door springs are broken See above 2 If the problem occurs on the first operation of the opener door may be locked Disable the door lock If the belt was removed and reinstalled the motor may be out of phase Remove the belt cycle the motor to the down position Observe the drive sprocket When it turns in a clockwise direction and stops in the down position reinstall the belt Repeat the safety reverse test after the adjustment is complete 1 Use the manual release handle to disconnect the trolley The door can be opened and closed manually When the power is restored press the Door Control and trolley will automatically reconnect unless trolley is in the lockout position see page 32 2 The Outside Quick Release accessory for use on garages with no service door disconnects the trolley from outside the garage in case of power failure Repair Parts Rail Assembly Parts ES a DESCRIPTION Master link kit 41B3869 1 Complete trolley a
34. he temporary password has been learned Test by pressing the four buttons for the temporary password then press Enter The door should move If the temporary password was set to a certain number of openings remember that the test has used up one opening To clear the temporary password repeat steps 1 3 setting the number of hours or times to 0 in step 3 Access Door Outside Quick Release Accessory ssssssssssssseseseeeeenen enne 4 5 Electrical Safety Warnings ries DA uaa cua ica kenn cada ngu n 2 20 31 Garage Door Testing for balance binding and sticking eessssssssseseeeeeeneene nennen nennen 3 28 31 Determining high point of travel cecina Goorse ana S E SSE aanadaarlansuuadhadauaantdaduveetteaadddeutt hase 12 OME PISCO OO Mes RE E AEE E E T T A T T A ieee 13 Disabling existing IOCKS esris raa pue btt de uter ttl nett d eee E E R AEAEE 3 11 Force Controls ACJUSUMENE PIOCCOULCS E M 29 Problems that might require force adjustments sssssssssssseeseeeeeereen nennen nnns 34 35 rcli GINS tes esas ott EORR TEE 29 31 Door hardware rera narra nar anra rr nno dee n ae Pa FR a a CET S EK n EE a RR 3 9 11 12 18 31 32 Maintenance instruction label eessssssseesssssseseeeneenennnnn nennen nnne nnn nn nnns n nnn nnn nn sinas sna sr nsns snas nnns 11 28 Reinforcement requirements cccccecccceeceeeeeeeeeeeeeeeaaeaeceeeeeee
35. hts will turn OFF If the bulbs burn out prematurely due to vibration replace them with Garage Door Opener bulbs Slide lenses into guides as shown Snap bottom tabs into lens slots For convenience the lenses may be installed after Adjustment Step 4 on page 30 Reverse the procedure to remove the lenses Installation Step 8 Attach the Manual Release Rope and Handle Overhand S Knot CON Trolley p Trolley A j Release Arm ope No Tice Manual Overhand Release Handle Knot SSO STI a el A 75 Watt Max Lens CS 22 Do NOT connect the power and operate the opener at this time The trolley will travel to the full open position but will not return to the close position until the sensor beam is connected and properly aligned See Safety Reversing Sensor Instructions beginning on page 21 75 Watt Max Light Bulb Light Bulb Lens Slot Lens Tab Do not use the red handle to pull the door open or closed The rope knot could become untied and you could fall Use the manual release only to disengage the trolley and if possible only when the door is closed Garage doors are heavy If the door is open when the handle is pulled the door could close inadvertently if it is not properly balanced Serious injury may result to persons under the door Make sure the doorway is clear of persons and obstructions before pulling handle when door i
36. kets so the lenses will be 4 6 above the floor Carefully measure and place right and left assemblies at the same distance out from the wall Be sure all door hardware obstructions are cleared Fasten to the floor with concrete anchors as shown Hardware Shown Actual Size N Insulated Staples 20 Carriage Bolt 1 4 20x1 2 2 Wing Nut 2 22 Figure 2 Figure 3 Provided with Extension Bracket Figure 4 Lens Sensor Bracket Provided with DOOR TRACK MOUNT Right Side Indicator light CEN e AT Q Lens WALL MOUNT Right Side Optional Extension Bracket See Accessories Provided with Extension Bracket Sensor Bracket Indicator light Lens FLOOR MOUNT Right Side Indicator light Provided with Extension Bracket Attach with concrete anchors not provided Optional Extension Bracket MOUNTING AND WIRING THE SAFETY SENSORS Slide a 1 4 20x1 2 carriage bolt head into the slot on each sensor Use wing nuts to fasten sensors to brackets with lenses pointing toward each other across the door Be sure the lens is not obstructed by a bracket extension See Figure 5 Finger tighten the wing nuts Run the wires from both sensors to the opener Use insulated staples to secure wire to wall and ceiling Strip 1 4 of insulation from each set of wires Separate white and white black wires sufficiently to co
37. l Wall Mounting Holes Hardware Shown Actual Size Lag Screw 5 16 9x1 5 8 Fasten the Header Bracket to the Ceiling Extend the vertical guideline onto the ceiling as shown Center the bracket on the vertical mark no more than 6 from the wall Make sure the arrow is pointing toward the wall The bracket can be mounted flush against the ceiling when clearance is minimal Mark holes designated for ceiling mount only Drill 3 16 pilot holes and fasten bracket securely to a structural support with the hardware provided Ceiling Mounting Holes CEILG MOUNNONLY The nail hole is for positioning only You must use lag screws to mount the header bracket L Finished E i Ceiling 7 d 4 4 P d 7 oe P d A sd d ae aR oe Vertical d 47040 7X C ge I AM enter Line x Lag Screws 5 16 x9x1 5 8 2 Installation Step 3 Attach the T rail to the Header Bracket Position the opener on the garage floor below the header bracket Use packing material as a protective base Bid If the door spring is in the way you ll need help Bracket Have someone hold the opener securely on a temporary support to allow the T rail to clear the spring Position the belt pulley bracket against the header bracket Align the bracket holes and join with a clevis pin as shown Insert a ring fastener to secure Header Wall Ring Fastener Header Bracket Clevis Pin mo
38. mum of four blinks and 4 1 2 minutes The Light button will not control the opener lights when the door is in motion Lock Feature The Lock feature is designed to prevent operation of the door from remote controls However the door will open and close from the Door Control push bar the Outside Keylock and the Keyless Entry Accessories To Activate Press and hold the Lock button for 2 seconds The push bar light will flash as long as the Lock feature is on To turn off Press and hold the Lock button again for 2 seconds The push bar light will stop flashing Normal operation will resume The Lock feature will also turn off whenever the Smart button on the opener panel is activated Receiver and Remote Control Programming SECURITY Your garage door opener receiver and remote control transmitter have been set at the factory to a matching code The door will open when you press the LARGE remote control push button The code between the remote control and the receiver changes with each use randomly accessing over 100 billion new codes Your SECURITY opener will operate with several SECURITY remote controls utilizing up to 8 functions e one Keyless Entry System with SECURITY logo Follow the instructions below to program your opener to match any additional remotes you may purchase See Accessories on page 38 To Add A Remote Control If you have a Multi Function door control 1 With the door closed press
39. n the square holes and rails are aligned before you tighten lock nuts See right and wrong views Improper assembly can cause jerky trolley operation noise and or nuisance door reversals Lock Nut Carriage Bolt 1 4 20x7 16 1 4 20x1 2 mm Hex Screw Nut Lock Washer 5 16 18x7 8 5 16 18 5 16 When tightening the screws be sure to keep bracket parallel to the rail Otherwise the rail may bow when the opener is operated Assembly Step 2 Install the Trolley on the T rail As a temporary stop insert a screwdriver into the hole in the front end of the T rail Slide the trolley assembly along the rail to the screwdriver stop If trolley hits against any nuts on the T rail the bolts and nuts were attached from the wrong side and must be repositioned Review Step 1 Temporary Stop Screwdriver Assembly Step 3 Faster the T rail to the Opener Place the opener on packing material to protect the cover For convenience put a support under the belt pulley bracket Remove the 2 5 16 18x1 2 washered screws mounted in the top of the opener Align the holes in the back section of the T rail with the holes in the opener Fasten the rail with the 2 washered screws previously removed Tighten securely Remember to use only these screws Any other Insert a 5 16 18x7 8 hex screw into the cover protection bolt hole in the T rail as shown Tighten secur
40. n the UP limit adjustment screw counter Turn the DOWN limit adjustment screw clockwise clockwise 5 1 2 turns 5 complete turns Press the Door Control push bar The trolley will Press the Door Control push bar The trolley will travel to the fully open position travel to the fully closed position Manually raise the door to the open position Manually close the door and lift the door arm to the parallel to the floor and lift the door arm to the trolley The arm should touch the trolley just ahead trolley The arm should touch the trolley just in of the door arm connector hole Refer to the fully back of the door arm connector hole Refer to the closed trolley door arm positions in the illustration If fully open trolley door arm positions in the the arm is behind the connector hole adjust the limit illustration If the arm does not extend far enough further One full turn equals 2 of trolley travel adjust the limit further One full turn equals 2 of trolley travel Connect the door arm to the trolley Close the door and join the curved arm to the connector hole in the trolley with the remaining clevis pin It may be necessary to lift the door slightly to make the connection Secure with a ring fastener Run the opener through a complete travel cycle If the door has a slight backward slant in full open position as shown in the illustration decrease the UP limit until the door is parallel to the floor 27 Adjus
41. n the left or right of the door as long as the sun never shines directly into the receiving eye lens The mounting brackets are designed to clip onto the track of sectional garage doors without additional hardware Without a properly working safety reversing sensor persons particularly children could be injured or killed by a closing garage door Read and follow all instructions To protect small children install the safety reversing sensor so that the beam will be no higher than 4 6 above the garage floor Disconnect power to the garage door opener before installing the safety reversing sensor If itis necessary to mount the units on the wall the brackets must be securely fastened to a solid surface such as the wall framing Extension brackets see accessories are available if needed If installing in masonry construction add a piece of wood at each location to avoid drilling extra holes in masonry if repositioning is necessary The invisible light beam path must be unobstructed No part of the garage door or door tracks springs hinges rollers or other hardware may interrupt the beam while the door is closing A A A A A A Sensor Beam z V V V 3 Sensor Beam 4 6 3 4 6 ooo above tol Invisible Light Beam Protection Area Figure 1 Facing the door from inside the garage 21 Installation Step 10
42. nected to a garage door can cause entanglement and death If possible install door opener 7 feet or more above floor with the manual release handle mounted 6 feet above the floor 5 Do not connect the opener to power source until instructed to do so 6 Locate the Door Control within sight of the door at a minimum height of 5 feet where small children cannot reach and away from all moving parts of the door Install the User Safety Instruction Label on the wall adjacent to the control button and the Maintenance Instruction Label in a prominent location on the inside of the garage door Upon completion of the installation the door must reverse when it comes in contact with a one inch high object or a 2x4 laid flat on the floor Do not wear watches rings or loose clothing while installing or servicing an opener Jewelry or loose clothing can be caught in the mechanism of the garage door or the opener Installation Section Pages 12 27 Installation Step 1 A WARNING Determine Header Bracket Location Installation procedures vary according to garage If the header bracket is not rigidly fastened to door types Follow the instructions which apply to a structural support on the header wall or ceiling the safety reverse system may not work properly see page 30 The door might not reverse when required and could cause your door serious injury or death SECTIONAL Door and The garage door springs cables pulleys
43. nnect to the opener terminal screws white to 2 and white black to 3 ALIGNING THE SAFETY SENSORS e Plug in the opener The indicator lights in both the sending and receiving eyes will glow steadily if wiring connections and alignment are correct The sending eye orange indicator light will glow regardless of alignment or obstruction If the green indicator light in the receiving eye is off dim or flickering and the invisible light beam path is not obstructed alignment is required Loosen the sending eye wing nut and readjust aiming directly at the receiving eye Lock in place Loosen the receiving eye wing nut and adjust sensor until it receives the sender s beam When the green indicator light glows steadily tighten the wing nut Figure 6 Wiring the Safety Sensors Finished Bell Wire Ceiling Is Suna 7s 44 l Invisible Light Beam Protection Area 23 Figure 5 1 4 20x1 2 Carriage bolt TROUBLESHOOTING THE SAFETY SENSORS 1 If the sending eye indicator light does not glow steadily after installation check for Electric power to the opener A short in the white or white black wires These can occur at staples or at screw terminal connections Incorrect wiring between sensors and opener A broken wire 2 If the sending eye indicator light glows steadily but the receivin
44. nt of the garage door including springs and hardware Any repair to or buckling of the garage floor Any repair to or adjustment of the opener 30 IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of severe injury or death to persons 1 READ AND FOLLOW ALL INSTRUCTIONS Do not permit children either to operate or to play with the opener Keep remote control in a location inaccessible to children Operate opener only when the door is in full view and free from any obstruction Keep the door in sight until it is completely closed NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR Check safety reversal system monthly See page 30 The garage door MUST reverse on contact with a one inch object or a 2x4 board laid flat placed on the floor If an adjustment is made to either the force or limit of travel both adjustments may be needed and the safety reversal system must be checked Failure to properly adjust the opener may result in severe injury or death If possible use the manual release only when the door is in a closed position Caution should be taken whenever the disconnect cord is actuated with the door open Weak or broken springs may cause the door to fall rapidly causing injury or death to persons KEEP GARAGE DOORS PROPERLY BALANCED See page 3 An improperly balanced door may not reverse when required and could result in severe injury or death Repairs to cables spring assemblies and other hardware mus
45. oor control panel Contents Install the lights and lenses Attach manual release rope and handle Electrical requirements The Protector System Install the safety reversing sensor Fasten door bracket sectional door Fasten door bracket one piece door Connect door arm to trolley sectional door Connect door arm to trolley one piece door Adjustment section pages 28 30 Travel limit adjustments Force adjustments Test the Protector System Test the safety reverse system Operation safety instructions Care of your opener Maintenance schedule Operation of your opener Receiver and remote control programming Having a problem sssses 34 35 Repair parts rail assembly Repair parts installation Repair parts opener assembly Accessories How to order repair parts Warranty Start by reviewing these important safety alert symbols When you see these Safety Symbols on the following pages they will alert you to the possibility of serious injury or death if you do not comply with the corresponding instructions The hazard may come from something mechanical or from electric shock Head the instructions carefully Mechanical Electrical When you see this Safety Symbol on the following pages it will alert you to the possibility of damage to your garage door and or the garage door opener if you do not comply with the corresponding instructions Read the instructions carefully This garage door opener is designed
46. oor in addition to the garage door If not Model 7702CB Outside Quick Release is required See page 38 f your door is more than 7 feet high see rail extension kit listed on page 38 Before you begin survey your garage area to see whether any of the conditions below apply to your installation You may find it helpful to refer back to this page as you proceed with the installation of your opener ONE PIECE Door Installation One Piece Door without Track G m o FINISHED CEILING Support bracket amp fastening hardware is required 2T See page 17 Header Wal Le Belt Closed Position y 9 Access Door Pulley Bracket Belt Trolley Header O Bracket T rail Door Bracket S ia 00909 0202 Manual Su Straight Curved Release alg uve Rope amp Handle Door Door Arm Arm nena Safety MT m Reversing 3 Garage Gap between floor and bottom Sensor Door of door must not exceed 1 4 Safety Reversing Sensor Based on your particular requirements there are several installation steps which might call for One Piece Door With Track materials and or hardware not included in the carton Step 1 page 13 Look at the wall or ceiling above the garage door The header bracket must be securely fastened to structural supports j SY cal MO ae Step 5 page 17 Do you have a finished ceiling in your garage If so a support bracke
47. p rm SEITE Belt Pulley Bracket Garage Temporary Support Hardware Shown Actual Size _ I O Clevis Pin 5 16 x2 3 4 Ring Fastener Installation Step 4 A CAUTION Position the Opener Follow instructions which apply to your door type To prevent damage to steel aluminum as illustrated fiberglass or glass panel doors do not rest the opener on the door without using a 2x4 SECTIONAL Door amp ONE PIECE Door with Track A 2x4 laid flat is convenient for setting an ideal door to T rail distance Raise the opener onto a stepladder You will need help at this point if the ladder is not tall enough p J K Open the door all the way and place a 2x4 laid flat Ze on the top section beneath the T rail If the top panel hits the trolley when you raise the door pull down on the trolley release arm to disconnect the inner and outer sections The trolley can remain disconnected until Step 12 is Stepladder completed 200037 Trolley Release Arm Trolley ONE PIECE Door without Track Header Bracket With the door fully open and parallel to the floor measure the distance from the floor to the top of the door z Using a stepladder as a support raise the opener to the same distance as the door from the floor it
48. push bar Manual disconnect position The lockout feature prevents the trolley from reconnecting automatically Pull the manual release handle down and back toward the opener The door can then be raised and lowered manually as often as necessary To disengage the Lockout Feature pull the manual release handle straight down The trolley will reconnect on the next UP or DOWN operation Trolley Manual X Release Handle Pull Down amp Back Ex Towards Opener Lockout position Operation of the Multi Function Door Control See additional programming features next page Door Control Push Bar Press the white square to open or close the door Press again to reverse the door during the closing cycle or to stop the door while it s opening Light Feature Press the Light button If the opener light is off it will turn on If the opener light is on even in the 4 1 2 minute automatic cycle it will turn off But if you use the Light button to turn the lights on and then activate the opener the lights will turn off after 4 1 2 minutes The 4 1 2 minutes interval can be changed to 1 1 2 2 1 2 or 3 1 2 minutes as follows Press and hold the Lock button until the light blinks about 10 seconds A single blink indicates that the timer is reset to 1 1 2 minutes Repeat the procedure and the light will blink twice resetting the timer to 2 1 2 minutes Repeat again for a 3 1 2 minute interval etc up to a maxi
49. r pins and past pin notches c Slide clip on spring over cap and onto pin notches until both pins are securely locked in place With the trolley against the screwariver dispense the belt along the rail and around the opener sprocket The sprocket teeth must engage the belt Figure 2 Use the second master link to connect the belt to the flat end of the trolley threaded shaft Figure 1 Check to make sure the belt is not twisted Remove the screwdriver Belt Clip d Connector Opener Sprocket Figure 2 Insert the trolley threaded shaft through the hole in the trolley Hold the belt at the trolley shaft to avoid twisting as you thread the spring trolley nut by hand on the shaft until finger tight against the trolley Figure 3 Do not use any tools Figure 3 Threaded Shaft Spring Trolley Nut Slip Belt Clip Connector E e 9 c around Pulley Bracket from this direction and attach to trolley clip Serious injury can result if fingers become entangled in moving opener sprocket Attach belt cap retainer securely Never operate opener while your hand is near the opener sprocket Figure 1 E Master Link Master Clip On Spring Link Cap z Q Trolley A Pin Notch Master m Link Bar Threaded Shaft Pin Notch Un as Master Ve Link Bar Clip Connector Belt Pulley Trolley Threaded Nut Ring Slots Trolley Insert a screwdriver tip into one o
50. r standard wall mount mark the wall about 1 1 4 up the centerline from the bottom of the door control Install a GABx1 1 4 self tapping screw at this point allowing about 1 8 to protrude from the wall Slip the lower part of the door control over the screw head and adjust for snug fit Drill and install the top screw with care to avoid cracking the plastic housing Do not overtighten Run the bell wire up the wall and across the ceiling to the opener Use insulated staples to secure the wire in several places Be careful not to pierce the wire with a staple creating a short For pre wired installations partially install a 6 32x1 machine screw into the bottom of the gang box allowing about 1 8 to protrude Slip the lower part of the door control over the screw head and adjust for snug fit Install top screw with care to avoid cracking plastic housing Do not overtighten Connect the bell wire to the opener terminal screws as follows white to 2 and white red to 1 Replace the cover by inserting bottom tabs and snapping into place To remove the cover after mounting gently pry at the top with a paper clip or small flat head screwdriver Multi Function Door Control Panel Terminal Screws Door Control Push Bar 2 Conductor Bell Wire Lock Button DO NOT CONNECT TO LIVE ELECTRICAL WIRING CONNECT ONLY TO 24 VOLT LOW VOLTAGE WIRES CONNECTION TO LIVE WIRES OR HIGHER VOLTAGE MAY CAUSE S
51. rectly the door won t close from any remote control transmitter You can close the door with the Door Control the Outside Keylock or Keyless Entry however if you activate them until down travel is complete If you release them too soon the door will reverse The Opener Lights will turn on under the following conditions When the opener is initially plugged in when the power is interrupted when the opener is activated It will turn off automatically after 4 1 2 minutes or provide constant light when the Light feature on the Multi Function Door Control is activated Bulb size is 75 watts maximum Lights will also turn on when someone walks through the open garage door With a Multi Function Door Control this feature may be turned off as follows With the opener lights off press and hold the light button for 10 seconds until the light goes on and off again To restore this feature start with the opener lights on then press and hold the light button for 10 seconds door to fall either rapidly or unexpectedly resulting in serious injury death or property damage If possible use the manual release rope and handle only when the door is fully closed To open the door manually The door should be fully closed if possible Pull 1 down on the manual J release handle and lift Manual Release Handle the door manually To Pull Down Trolley reconnect the door to the opener press the Door Control
52. s open Thread one end of the rope through the hole in the top of the red handle so NOTICE reads right side up as shown Secure with an overhand knot at least 1 from the end of the rope to prevent slipping Thread the other end of the rope through the hole in the release arm of the outer trolley Adjust rope length so the handle is 6 feet above the floor Secure with an overhand knot If itis necessary to cut the rope heat seal the cut end with a match or lighter to prevent unraveling 19 Installation Step 9 llation A WARNING Electrical Requirements To prevent electrocution or fire installation and wiring must be in compliance with local electrical and building codes Do NOT use an extension cord 2 wire adapter or change the plug in anyway to make it fit To reduce the risk of electric shock your garage your outlet door opener has a grounding type plug with a third grounding pin This plug will only fit into a grounding type outlet If the plug doesn t fit into the outlet you have contact a qualified electrician to install the proper type outlet To avoid installation difficulties do not run the opener at this time If permanent wiring is required by your local code refer to the following procedure To prevent electrocution remove power from the garage door opener and from the circuit you plan to use for the permanent connection Permanent Wiring Connection To make a permanen
53. se cycle and the opener lights aren t flashing Increase DOWN close force by turning the control clockwise Make 10 degree turn adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the force beyond the minimum amount required to close the door Adjustment Step 3 Test the Protector System Without a properly working safety reversing sensor persons particularly children could be seriously injured or killed if trapped by a closing Press the remote control push button to open garage door Repeat this test once a month the door Place the opener carton in the path of the door Press the remote control push button to close the J Ey door The door will not move more than an inch and the opener lights will flash Professional service is required if the opener closes the door when the safety reversing sensor is obstructed The garage door opener will not close from a remote if 8 the indicator light in either sensor is off alerting you to the fact that the sensor is misaligned or obstructed m m The garage door can be closed by pressing and holding the Door Control push bar until down travel E AAA ARRA A RRAARAR AAA RR ARRAS RARI e is completed Safety Reversing Sensor Adjustment Step 4 A WARNING Test the Safety Reverse System Failure to test and adjust the safety reverse
54. se system following all adjustments to the travel limits See page 30 Protection Bolt Limit Adjustment Screws INCREASE INCREASE N O DOW UP TRAVEL TRAVEL How and When to Adjust the Limits If the door does not open completely but opens at least five feet Increase up travel Turn the UP limit adjustment screw clockwise One turn equals 2 of travel NOTE To prevent the trolley from hitting the cover protection bolt keep a minimum distance of 2 4 between the trolley and the bolt If door does not open at least 5 feet Adjust the UP open force as explained in Adjustment Step 2 If the door does not close completely Increase down travel Turn the DOWN limit adjustment screw counterclockwise One turn equals 2 of travel If the door still won t close completely and the trolley bumps into the pulley bracket see page 4 or 5 try lengthening the door arm see page 26 28 If you have adjusted the door arm to the maximum length and the door still will not close completely lower the header bracket See Installation Step 1 pages 12 and 13 If the opener reverses in fully closed position Decrease down travel Turn the DOWN limit adjustment screw clockwise One turn equals 2 of travel If the door reverses when closing and there is no visible interference to travel cycle If the opener lights are flashing the Safety Reversing Sensors are either not installed misali
55. ssembly 183B112 Rail braces each 183B111 T rail center sections each 183B113 T rail end sections each 41A3589 12 Full belt assembly 41A3588 1 Belt pulley bracket 83A4 Rail grease 41B4103 Tension assembly Spring Trolley Nut 109B33 Trolley Clip NOT SHOWN 41A2848 Rail assembly hardware kit includes hardware illustrated on page 7 OCOOONDOARWD gt Installation Parts KEY PART NO NO DESCRIPTION 41A5273 8 Multi function door control panel 41A5056 10 Multi function remote control housing only no circuit board 10A20 3V2032 Lithium battery 29B137 Transmitter visor clip 41A2828 Manual release rope amp handle assembly 217A238 2 conductor bell wire white amp white red 41A5047 1 Door bracket w clevis pin amp fastener 41A4353 1 Header bracket w clevis pin amp fastener 178B35 Curved door arm section 178B34 Straight door arm section 12B350 Hanging brackets 41A5034 Safety sensor kit receiving and sending eyes with 3 2 conductor bell wire attached 2B477 1 Safety sensor brackets 2 NOT SHOWN 41A4437 10 Installation hardware bag includes hardware illustrated on page 7 114A2126 Owner s manual 990690992 92 5 99 99 36 Repair Parts Opener Assembly Parts Down Brown Contact LIMIT SWITCH ASSY Wire Drive Gear Center Limit Up Yell Contact Contact Wie DESCRIPTION DESCRIPTION 41A4371 Belt cap retainer 30B363 C
56. t and additional fastening hardware not supplied may be required Safety reversing sensor page 21 Depending on Access garage construction extension brackets see E Door Accessories or wood blocks may be needed to E Oo fasten sensors to mounting locations Step 10 page 22 Floor mounting of the safety reversing sensor will require hardware that is not provided CM safety Step 11 page 25 Generally a one piece door e Floor must be level pda does not require reinforcement If your door is across WII deer lightweight you can refer to the information relating to sectional doors on page 24 Closed Position Step 11 page 25 Depending on your door s Belt Belt Trolley construction you might need additional mounting 7 Pulley Bracket j hardware for the door bracket Do you have an access door in addition to the Header Curved e oo Reversing Sensor garage door If not Model 7702CB Outside Quick Bracket Door Am ii Release is required See page 38 Meg RIPE cana beeten The gap between the bottom of the garage door D cu ragni pls te and the floor cannot exceed 1 4 Otherwise the Arm safety reverse system may not work properly See page 30 The floor or the door should be repaired Carton Inventory Your garage door opener is packaged in one carton which contains all parts illustrated below If an
57. t be made by a professional garage door person Disconnect the electric power to the garage door opener before making any repairs or removing the covers SAVE THESE INSTRUCTIONS Care of Your Opener Limit and Force Adjustment Controls The remote control transmitter o The opener must learn the code of any new remote Limit Controls Force Controls control Page 33 explains how to program your receiver and how to erase all codes if required Self INCREASE INCREASE service of your receiver and remote controls is not recommended If service is needed call the toll free number listed on the back page DOWN UP TRAVEL TRAVEL Adjustment Label Adjustment Label Located on the left side panel Located on the right panel The remote control battery The lithium battery should produce Weather conditions may cause some minor power for up to 5 years To replace changes in door operation requiring some re battery pry open case with visor adjustments particularly during the first year of clip or screwdriver as shown operation Insert battery positive side up Pages 28 and 29 refer to the limit and force Dispose of your old battery adjustments Only a screwdriver is required Follow properly the instructions carefully Repeat the safety reverse test page 30 after any adjustment of limits or force Maintenance Schedule Once a Month Repeat the safety reverse test Make any Manually operate door If it is unbalan
58. t connection through the 7 8 diameter hole in the top of the opener according to local code Remove the opener cover screws and set the cover aside Remove the attached 3 prong cord Connect the black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire reen Ground to the green ground screw The opener must be Screw grounded Reinstall the cover Ground Tab Ground Wire To avoid installation difficulties do not run the opener at this time White Wire 20 The Protector System IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSOR The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction This is a required safety device and cannot be disabled When properly connected and aligned the safety reversing sensor will detect an obstacle in the path of its electronic beam The sending eye with an orange indicator light transmits an invisible light beam to the receiving eye with a green indicator light If an obstruction breaks the light beam while the door is closing the door will stop and reverse to full open position and the door control will flash for 5 seconds The units must be installed inside the garage so that the sending and receiving eyes face each other across the door between 4 6 above the floor Either can be installed o
59. t reason and opener light s blink for 5 seconds after reversing The opener lights Having a Problem continued Probable Cause amp Solution 1 If the opener lights blink check the safety reversing sensor See page 23 2 f the opener lights do not blink and it is a new installation check the down force See Adjustment Step 2 page 29 For an existing installation see below Repeat the safety reverse test after the adjustment is complete 1 Is something obstructing the door Pull the manual release handle Operate the door manually If it is unbalanced or binding call for professional garage door service 2 Clear any ice or snow from the garage floor area where the door closes 3 Review the force adjustment procedures on page 29 4 f door reverses in the fully closed position decrease the travel limits page 28 Repeat the safety reverse test after adjustments to force or travel limits The need for occasional adjustment of the force and limit settings is normal Weather conditions in particular can affect door travel Check the safety reversing sensor Remove the obstruction or align the receiving eye See page 23 don t turn on Replace the light bulbs 75 watts maximum Use a standard neck garage door opener bulb if regular bulb burns out don t turn off Is the Light feature on Turn it off The opener strains or maximum force is needed to operate the door The door may be out of balance or t
60. ters of home The garage door opens and closes by itself The door doesn t open completely If operational noise is a problem because of proximity of the opener to the living q uarters the Vibration Isolator Kit 41A3263 can be installed This kit was designed to minimize vibration to the house and is easy to install 2 2 3 Be sure that all remote control push buttons are off Remove the bell wire from the door control terminals and operate from the remote control only If this solves the problem the door control is faulty replace or there is an intermittent short on the wire between the door control and the opener Clear memory and reprogram all remote controls Is something obstructing the door Remove the obstruction or repair the door If the door has been working properly but now doesn t open all the way increase the up force See page 29 If door opens at least 5 feet the travel limits may need to be increased One turn equals 2 inches of travel See page 28 Repeat the safety reverse test after the adjustment is complete The door stops but doesn t close completely Review the travel limits adjustment procedures on page 28 Repeat the safety reverse test after any adjustment of door arm length close force or down limit 34 Situation The door opens but won t close The door reverses for no apparent reason and opener lights don t blink The door reverses for no apparen
61. the of Travel top edge of the door Sectional door One piece door with curved track with horizontal track Proceed to Step 2 page 14 ONE PIECE Door Without Track Read the Safety Instructions on page 12 They also apply to doors without tracks Header Wall Close the door and mark the inside vertical centerline of your garage door Extend the line onto the header wall above door If headroom clearance is minimal you can install the header bracket on the ceiling See page 14 If you need to install the header bracket on a 2x4 on wall or ceiling use lag screws not supplied to securely fasten the 2x4 to structural supports as shown Header Wall Highest Point of Travel Distance Hardware One piece door without track jamb hardware Open your door to the highest point of travel as shown Measure the distance from the top of the door to the floor Subtract the actual height of the door Add 8 to the remainder See Example Close the door and draw an intersecting horizontal line on the header wall at the determined height If the total number of inches exceeds the height available in your garage use the maximum height possible or refer to page 14 for ceiling installation Proceed to Step 2 page 14 Vertical Centerline i Vertical Unfinished Structural Supports Centerline of Garage
62. tment Section Pages 28 30 Improper adjustment of the travel limits will interfere with the proper operation of the Adjustment Step 1 Adjust the UP and DOWN Limits Do not make any limit adjustments until the Safety Reversing Sensors are completely installed Limit adjustment settings regulate the points at which the door will stop when moving up or down The door will stop in the up direction if anything interferes with door travel The door will reverse in the down direction if anything interferes with the door travel including binding or unbalanced doors To operate the opener press the Door Control push bar Run the opener through a complete travel cycle Does the door open and close completely Does the door stay closed and not reverse unintentionally when fully closed If your door passes both of these tests no limit adjustments are necessary unless the reversing test fails see page 30 Adjustment procedures are outlined below Run the opener through a complete travel cycle after each adjustment Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off Simply wait 15 minutes and try again Read the procedures carefully before proceeding to Adjustment Step 2 Use a screwdriver to make limit adjustments safety reverse system The door might not reverse properly when required and could seriously injure or kill someone under it Test the safety rever
63. ve Model 940CB SECURITY Keyless Entry Follow instructions on page 38 Accessories 33 To comply with FCC rules adjustment or modification of this receiver and or transmitter is prohibited except for changing the code setting or replacing the battery THERE ARE NO OTHER USER SERVICEABLE PARTS Children operating or playing with a garage door opener can injure themselves or others The garage door could close and cause serious injury or death Do not allow children to operate the door control or remote control transmitter A moving garage door could injure or kill someone under it Activate the opener only when you can see the door clearly it is free of obstructions and is properly adjusted Figure 1 SECURITY Multi Function Remote Control Select a Push Button Figure 2 SECURITY Garage Door Opener L A lt o L3 S em o NL J i p RIGHT SIDE PANEL Smart learn Indicator Button Light Having a Problem Situation Probable Cause amp Solution The opener doesn t 1 Does the opener have electric power Plug a lamp into the outlet If it doesn t light operate from either check the fuse box or the circuit breaker Some outlets are controlled by a wall the door control or switch the remote control 2 Have you disabled all door locks Review installation instruction warnings on Page 11 3 Is there
64. ything is missing carefully check the packing material Parts may be stuck in the foam Hardware for assembly and installation is shown on page 7 8200 1 8200 2 2 8200 2K 2 SECURITY Multi Function Remote Control Transmitter 8200 2K SECURITY Keyless Entry Light Lens 2 Safety Sensor Bracket 2 Hanging Brackets Belt Pulley 2 Conductor Bell Wire Bracket White amp White Red Multi Function Door Control Panel Rail Brace 3 Trolley Door Bracket T rail End Section 2 Center Section each 2 Belt Cap Retainer 9 9 9 9 9 9 9 9 9 9 9 9 Curved Door Arm Section Straight Door Arm Section 2 Safety Reversing Sensors 1 Sending Eye and 1 Receiving Eye cde apels with i 2 Conductor White amp White Black Bell Wire Literatur attached Group all hardware found in all packages contained in the rail and opener cartons into the three kits illustrated below ASSEMBLY SD um Hex ern Washered Screw 5 16 18x7 8 Carriage qu Spring Nut 1 5 16 18x1 2 2 To Asi 4 1 4 20x1 2 Master Link 2 mounted in opener CE CC O A Trolley Lock Washer Lock Nut Threaded Shaft 1 5 16 4 1 4 20x7 16 12 Trolley Clip 1 INSTALLATION j np D Lag Screw 5 16 9x1 5 8 2 Hex le Handle 5 16 18x7 8 Rail Grease O 3 Lag Screw OE 5 16 18x1 7 8 Ring Nut 5 16 18 6 Lock Mid Dry Wall Anchors 2 Fastener 3 5 1

Chamberlain 8200 1/2 HP Garage Door Opener User Manual

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