Stanley DL07 Hydraulic Drill
Contents
1. Vibration Level 0 9 m s DRILLSPEED Proportional tooilflow HYDRAULICFLOW DRILLSPEED 3gpm 11 3lpm 350 rpm 4gpm 15lpm 475 rpm 6gpm 23lpm 750 rpm 8gpm 30lpm 1000 rpm 10gpm 38lpm 1250 rpm General Safety Instructions Alwaysobservesafetysymbols They areincluded for your safety andtheprotection ofthetool ADANGER WARNING ACAUTION Thissafetysymbolmayappearon Thissafetysymbolappearsinthese This safetysymbolappearsinthese thetool Itisusedtoalertthe instructionstoidentifyanaction instructions identify an action or operatorof anactionthatcould thatcouldcausebodilyinjurytothe condition that could result in placehim herorothersinalife operatororotherpersonnel damage to the tool or other threateningsituation equipment This toolwillprovidesafeanddependableserviceifoperatedinaccordancewiththeinstructions given in thismanual Readandunderstandthismanualandanystickersandtagsattachedtothe tool and hoses before operation Failure to do so could result in personal injury or equipment damage Operatormuststartinaworkareawithoutbystanders Theoperatormustbefamiliarwithallprohibited workareassuchasexcessiveslopesanddangerousterrainconditions Establishatrainingprogramforalloperatorstoensuresafeoperations Donotoperatethetoolunlessthoroughlytrainedorunderthesupervisionofaninstructor Alwayswearsafetyequipmentsuchasgoggles headprotection andsafetyshoesatalltimeswhen operatingthe tool Donotinspectorcleanthetoolwhilethehydraulicp2. indexover1 40willmeettherequirementsover awiderangeofoperatingtemperatures SSU SayboltSecondsUniversal Le dE Type 4 6gpm 15 23lpm 2000psi 138bar 2100 2250psi 145 155bar 200psi 14bar 400ssu 82centistokes 140 F 60 C 3hp 2 24kW 40 F 22 C 25 microns 18 gpm 68lpm 100 400 ssu 20 82centistokes Tool Category 30Lpmatt 88bar BHTMACATEGORY Type Il 7 9gpm 26 34lpm 2000psi 138bar 2100 2250psi 145 155bar 200psi 14bar 400ssu 82centistokes 140 F 60 C 5hp 3 73kW 40 F 22 C 25microns 30gpm 114lpm 100 400 ssu 20 82centistokes 40Lpmatt38bar EHTMACATEGORY 10 5 11 6gpm 36 44lpm 2000psi 138bar 2100 2250psi 145 155bar 200psi 14bar 400ssu 82centistokes 140 F 60 C 6hp 4 47kW 40 F 22 C 25microns 35gpm 132lpm 100 400 ssu 20 82centistokes Type III 11 13 gpm 42 49lpm 2000psi 138bar 2100 2250psi 145 155bar 200 psi 14bar 400 ssu 82centistokes 140 F 60 C 7hp 5 22kW 40 F 22 C 25microns 40gpm 151Ipm 100 400 ssu 20 82centistokes NOTE Thesearegeneralhydraulicsystemrequirements Seetool Specificationpagefortoolspecific requirements Operating Instructions Pre OperationProcedures InstallChuck Screw the chuckontotheoutputshaft Tightento 50ftlbs 68Nmtorque lubricated CAUTION Usetheflatsontheshafttoholdtheshaftduringti
3. 14 O ring x5 8x1 16 014 O ring 5 8x3 4x1 16 016 ShaftSeal O O O O O O IO OO PB ND A Backupring 112 SealWiper SealWiper SealGasket k M k k k CES M k KE M M 19 Accessories NOTE Part Description and Description when GENE WoodAugerBits 5 8 in Hex ordering 9 16in diax18in CarbideTippedAugerBit 22in oal 13 16in diax18in CarbideTippedAugerBit 22in oal WoodAugerBits 7 16in Hex 9 16in dia x8in CarbideTippedAugerBit 12in oal 11 16in dia x8in CarbideTippedAugerBit 12in oal 13 16in dia x8in CarbideTippedAugerBit 12in oal 15 16in dia x8in CarbideTippedAugerBit 12in oal 1 1 16 in dia x8in CarbideTippedAugerBit 12in oal 9 16in dia x12in CarbideTippedAugerBit 16in oal 11 16in dia x12in CarbideTippedAugerBit 16in oal 13 16in dia x12in CarbideTippedAugerBit 16in oal 15 16in dia x12in CarbideTippedAugerBit 16in oal 1 1 16 in dia x12in CarbideTippedAugerBit 16in oal 9 16in dia x18in CarbideTippedAugerBit 22in oal 11 16in dia x18in CarbideTippedAugerBit 22in oal 13 16in dia x18in CarbideTippedAugerBit 22in oal 15 16in dia x18in CarbideTippedAugerBit 22in oal 1 1 16 in dia x18in CarbideTippedAugerBit 22in oal 13 16in diax36in CarbideTippedAugerBit 48in oal 11 16in diax15in CarbideTippedAugerBit 18in oal 13 16in diax15in CarbideTippedAugerBit 18in oal 20 Warranty StanleyHydraulicTools hereinaftercalled Stanley subjecttotheexceptionscontainedbelow warrantsnewhydraulictoolsforaperiodofone y
4. ATTEMPTTOMENDTHEHOSE BEFOREUSINGHYDRAULICHOSELABELEDANDCERTIFIEDASNON CONDUCTIVEONORNEAR ELECTRICLINES WIPETHEENTIRELENGTHOFTHEHOSEANDFITTINGSWITHACLEAN DRY ABSORBENTCLOTHTOREMOVEDIRTANDMOISTUREANDTESTHOSEFORMAXIMUM ALLOWABLECURRENTLEAKAGEINACCORDANCEWITHSAFETYDEPARTMENTINSTRUCTIONS 6 AFTEREACHUSE STOREINACLEAN DRYAREA DONOTEXCEEDHOSEWORKINGPRESSUREORABUSEHOSE IMPROPERUSEORHANDLINGOF HOSECOULDRESULTINEURSTOROTHERHOSEFAILURE KEEPHOSEASPARAWAYAS POSSIBLEFROMBODYANDDONOTPERMITDIRECTCONTACTDURINGUSE CONTACTATTHE BURSTCANCAUSEBODILYINJEGTIONANDSEVEREPERSONALINJURY RN SEEOTHERSOE SN RN SEEOTHERSOE SN DO NOT REM VE THIS TAG OVL SIHL JAOIN3H LON OQ Side 1 Side 2 This Tag attachedto Conductive hose shownsmaller thanactualsize p n29144 DONOTUSETHISHYDRAULICHOSEONORNEARELECTRICLINES THISHOSEISNOT LABELEDORCERTIFIEDASNON CONDUCTIVE USINGTHISHOSEONORNEARELECTRICLINES MAYRESULTINDEATHORSERIOUSINJURY FORPROPERANDSAFEOPERATION MAKESURETHATYOUHAVEBEENPROPERLYTRAINEDIN CORRECTPROCEDURESREQUIREDFORWORKONORAROUNDELECTRICLINES CHECKENTIREHOSEFORCUTS CRACKS LEAKS ABRASIONS BULGESORDAMAGETO COUPLINGS IFANYOFTHESECONDITIONSEXIST REPLACETHEHOSEIMMEDIATELY NEVERUSETAPEORANYDEVICETOATTEMPTTOMENDTHEHOSE AFTEREACHUSE STOREINACLEAN DRYAREA DONOTEXCEEDHOSEWORKINGPRESSUREORABUSEHOSE IMFROPERUSEORHANDLINGOF HOSECOULDRESULTINBURSTOROTHERHOSEFAILURE KEEPHOSEASFARAWAY POSSIBLEFROMBODYANDDONOTPERMITCONTACTDURINGUSE CONTACT AT
5. GOTT Service Manual DLO 7 Hydraulic Drill SERIOUS INJURY OR DEATH COULD RESULT FROMTHEIMPROPERREPAIRORSERVIC EOF THISTOOL REPAIRS AND OR SERVICE TO THIS TOOL Copyright 2002TheStanley Works MUSTONLYBEDONEBYANAUTHORIZEDAND CEVersion CERTIFIEDDEALER 607897 2003 Ver 1 Table of Contents D LO 7 Hydraulic Drill SERVICING THE DLO7HYDRAULIC DRILL ThismanualcontainsSafety Operation andTroubleshooting information Stanley HydraulicTools recommends that servicingof hydraulictools otherthanroutine maintenance mustbeperformedby an authorized andcertifieddealer PleasereadtheDANGERwarning on thecoverandtheSAFETY warningbelow Copyright 2003TheStanley Works Allrightsreserved Undercopyrightlaw thisdocumentmay notbecopiedinwholeorinpartwithout thepriorwrittenconsentofTheStanley Works This exception does not permit copiestobemadeforothers whetheror notsold Underthelaw copyingincludes translatingintoanotherlanguage format or medium This copyright notice must appearonanypermittedcopies Certificateof Conformity Specifications TorqueandDrillSpeeds General Safetylnstructions Tool DecalsandTags HydraulicHoseRequirements HTMARequirements Operating Instructions Service Instructions Troubleshooting Parts Illustration Parts List Accessories Warranty 12 15 17 18 20 21 SAFETY FIRST It is the responsibility of the operator and service technician to read rules and instructions for safe and
6. L07552SUPOnly ModelDL07552SUPOnly ModelsDL07652 552S 552SUP 572SOnly Includesltem 1 A ModelsDL07550 5001 652 552S 552SUPOnly ModelDL07572SOnly ModelDL0755001Only Includesltem 43 Includesltem 6and15 PartofSet24069 ModelsDL07552S 552SUP 572S Only PartofSet54069 ModelsDL07552S 552SUP 572SOnly ModelsDL07552S 552SUP 572SOnly ModelDL0755001 Only ModelDL0755001 Only ModelDL0755001 Only ModelsDL07552S 572SOnly ModelsDL075528 572SOnly ModelsDL07552S 552SUP 572SOnly DLO7 Parts List Item Part Qty Description Notes EndCa SpringCap RetainingRing ReversingSpool GearHousingMachining ReliefCartridgePlugAssembly Includesltems 7and13 SealGasket Se eee REPARER PartofSet58718 ModelsDL07550 55001 6520nl 3 8in Flush faceCouplerNose 8 2 MaleSAEBPartofSet58718 ModelsDL07550 55001 6520nl WarningSticker Pressure ModelsDL07550 652 5528 5528UP 572SOnly WarningSticker Electrical ModelsDl07550 652 5528 552SUP 572SOnly MainHousingAssembly Includesltems 15and42 TriggerCasting TriggerMountCasting Spring TriggerGuard HollowHexPlug 4SAE 56765 58403 58462 58635 58856 58857 58862 58864 59049 60677 60678 60679 60710 350041 soo tt i pp bi NOTE Use Part Number and Description whenordering SealKitP N60792 ring 3 16x5 16x1 16 008 ring 1 2x5 8x1 16 014 ring 1 2x11 16x3 32 112 ring 1 4x3 8x1 16 010 ring 1 3 4x1 7 8x1 16 031 ring 755x 949x 097 910 O ring 441x 558x 072 905 Backupring 0
7. MENTDAMAGE ALLTOOL REPAIR MAINTENANCEAND SERVICEMUSTBE PERFORMEDBYAUTHORIZED AND PROPERLY TRAINEDPERSONNEL VER N TAGTOBEREMOVEDONLYBYTOOL OPERATOR SEEOTHERSIDE 15875 Hydraulic Hose Requirements HOSETYPES HydraulichosetypesauthorizedforusewithStanley HydraulicToolsareasfollows Q Certifiednon conductive Q Wire braided conductive Fabric braided notcertifiedorlabelednon conductive Hose listedaboveistheonlyhoseauthorizedforusenearelectricalconductors Hoses and listedaboveare conductive and mustnever benearelectricalconductors HOSESAFETYTAGS Tohelpensureyour safety thefollowingDANGERtagsareattachedtoallhosespurchasedfromStanley HydraulicTools DONOTREMOVETHESETAGS Iftheinformationinatagisillegible becauseofwearordamage replacethetagimmediately Anewtag maybeobtainedatnochargefromyourStanley Distributor This Tag attachedto CertifiedNon Conductive hose shownsmaller thanactualsize p n27987 DANGER DANGER 1 FAILURETOUSEHYDRAULICHOSELABELEDANDCERTIFIEDASNON CONDUCTIVEWHENUSING GE E FORPROPERANDSAFEOPERATION MAKE BEENPROPERLYTRAINEDIN 4 HANDLEANDROUTEHOSECAREFULLYTOAVOIDKINKING ABRASION CUTTINGORCONTACT WITHHIGHTEMPERATURESURFACES DONOT USEIFKINKED DONOTUSEHOSETOPULLOR LIFTTOOLS POWERUNITS ETC CORRECTPROCEDURESREQUIRCUFORWORKONORAROUNDELECTRICLINES CHECKENTIREHOSEFORCUTS CRACKS LEAKS ABRASIONS BULGESORDAMAGETO COUPLINGS IFANYOFTHESECONDITIONSEXIST REPLACETHEHOSEIMMEDIATELY NEVERUSETAPEORANYDEVICETO
8. ORIES Cuttingaccessoriessuchasbreakertoolbitsarewarrantedtobefreeofdefectsinmaterialandorworkmanshipatthe timeofdeliveryonly ITEMSPRODUCEDBYOTHERMANUFACTURERS ComponentswhicharenotmanufacturedbyStanleyandarewarrantedbytheirrespective manufacturers a CostsincurredtoremoveaStanleymanufacturedcomponentinordertoserviceanitemmanufacturedbyother manufacturers ALTERATIONS amp MODIFICATIONS Alterationsormodificationstoanytoolorpart Allobligationsunderthiswarrantyshallbeterminatedifthe newtoolorpartisalteredormodifiedinanyway NORMALWEAR Anyfailureorperformancedeficiencyattributabletonormalwearandtearsuchastoolbushings retainingpins wearplates bumpers retainingringsandplugs rubberbushings recoilsprings etc INCIDENTAL CONSEQUENTIALDAMAGES Tothefullestextentpermittedbyapplicablelaw innoeventwillS TANLEYbeliableforany incidental consequentialorspecialdamagesand orexpenses FREIGHTDAMAGE Damagecausedbyimproperstorageorfreighthandling LOSSTIME Lossofoperatingtimetotheuserwhilethetool s isoutofservice IMPROPEROPERATION Anyfailureorperformancedeficiencyattributabletoafailuretofollowtheguidelinesand orproceduresasoutlinedin thetool soperationandmaintenancemanual MAINTENANCE Anyfailureorperformancedeficiencyattributabletonotmaintainingthetool s ingoodoperatingconditionasoutlinedinthe OperationandMaintenanceManual HYDRAULICPRESSURE amp FLOW HEAT TYPEOFFLUID Anyfailureorperformancedeficiencyattributabletoexcesshydraulicpressure excesshydr
9. OSE LABELEDANDCERTIFIEDAS N CONDUCTIVE ONOR ELECTRICLINES BESURETHEHOSEISMAINTAINEDASNON CONDUCTIVE THE HOSESHOULDBEREGULARLYTESTEDFORELECTRICCURRENT LEAKAGEINACCORDANCEWITHYOURSAFETYDEPARTMENT INSTRUCTIONS ZAHYDRAULICLEAKORBURSTMAYCAUSEOIL INJ ECTIONINTOTHEBODYORCAUSEOTHERSEVEREPERSONAL NURI A DONOTEXCEEDSPECIFIEDFLOWAND PRESSUREFORTHISTOOL EXCESSFLOW PRESSUREMAYCAUSEALEAKORBURST B DONOTEXCEEDRATEDWORKINGPRE OFHYDRAULICHOSEUSEDWITHTH EXCESSPRESSUREMAYCAUSEAL BURST CONNECT YOURHANDS RESULTINSEVEREPER TAGTOBEREMOVEDONLYBYTOOL OPERATOR SEEOTHERSIDE 15875 X 29149 i EI Rotation Direction Sticker GE N WARNING ReadownersmanualandensurethatyouPhavebeen properlytrainedtoworkonorPa roundelectric lines Failureto usehydraulic Phoselabeledandcertifiedas non conductivePmayresultindeathorseriouspersonalinjury 58864 Electrical Warning Sticker OC CC FORUSEONOPENCENTERANDCLOSED CENTERHYDRAULICSYSTEMS SETFOR PROPERSYSTEMBEFOREUSE OC CC Sticker D DONOTLIFTORCARRYTOOLBYTHEHOSES DONOTABUSE HOSE DONOTUSEKINKED TORNORDAM AGEDHOSES CAUSEEXTREMESYSTEMHEATA E PERSONALINJ URY DONOTCONNECTOPEN CENTERTOOLSTO CL OS ED CENTER HYDRAULICSYSTEMS THISMAYRESULTINLOSSOFOTHER HYDRAULICFUNCTIONSPOWEREDBYRESAMESYSTEM AND OR SEVEREPERSONALIN URY 5BYSTANDERSMAYBEINJUREDINYOURWORK AREA KEEPBYSTANDERSCLEAROFYOURWORK AREA GWEARHEARING EYE FOOT HANDANDHEADPROTECTION 7 TOAVOIDPERSONALINJ URYOREQUIP
10. T BURSTCANCAUSEBODILYINJECTIONANDSEVEREPERSONALINJURY HANDLEANDROUTEHOSECAREFULLYTOAVOIDKINKING ABRASION CUTTINGORCONTACT WITHHIGHTEMPERATURESURFACES DONOT USEIFKINKED DONOT USEHOSETOPULLOR LIFTTOOLS POWERUNITS ETC SEEOTHERSIDE SE S SEE OTHERSIDE SE DO NOT REMOVE THIS TAG OVL SIH SAOWSY LON OC Side 1 Side 2 HOSEPRESSURERATING Theratedworkingpressureofthehydraulichosemustbeequaltoorhigherthanthereliefvalvesettingon thehydraulicsystem HTMA Requirements Hydraulic System Requirements Flowrate ToolOperatingPressure atthepowersupplyoutlet Systemreliefvalvesetting atthepowersupplyoutlet Maximumbackpressure attoolendofthereturnhose Measuredatamax fluidviscosityof atmin operatingtemperature Temperature Sufficientheatrejectioncapacity tolimitmax fluidtemperature to atmax expectedambienttemperature Min coolingcapacity atatemperaturedifference of betweenambientandfluidtemps NOTE Donotoperatethetoolatoil temperaturesabove1 40 F 60 C Operation athighertemperaturescancauseoperator discomfortatthetool Min full flow filtration Sizedforflowofatleast Forcoldtemp startupandmax dirt holding capacity Q Petroleumbased premiumgrade anti wear non conductive Viscosity atmin andmax operatingtemps NOTE Whenchoosinghydraulicfluid the expectedoiltemperatureextremesthatwillbe experiencedinservicedeterminethe mostsuitabletemperatureviscosity characteristics Hydraulicfluidswithaviscosity
11. aft 50 andinstallitinto the mainhousing Installtheidlergear 45 ontotheidler shaft 7 Lubricateandinstallanewo ring 9 ontothemotor cap 46 Lubricate capscrewthreads 41 withananti seizecompoundandinstallthemotorcapwiththe capscrewsandlockwashers 3 Tightenboltsto15 17ft Ibs 20 23N minacrosspattern A CAUTION Donotforcepartstogether 8 Lubricateandinstallanewo ring 19 inthemain housingandanewsealwiper 61 inthetriggermount 78 Securethetrigger 77 totriggermountwithrollpin 21 Installtriggerassemblytomainhousingwith capscrews 8 andlockwashers 32 9 Lubricateandinstallanewo ring 18 onthevalve spool 59 beforeinstallingvalvespoolintothemain housingfromthespringcapend Donotinstallthevavle spoolfromthetrig gersideofthemainhousingasthiswill resultinspoolsealdamage Ensurethatthetabonthe valvespoolnoseisalignedwiththeslotinthetrigger Installspring 79 behindvalvespool UsingLoctite 242 installthespringcap 66 tothemainhousing 10 Lubricate andinstalltheshaftseal 30 intothegear Service Instructions housing Installshaftkeeper 24 andbearing keeper 25 beofreinstallingbearing 28 on outputshaft 36 Installplanetgears 26 into outputshaftandinstalltheoutputshaftwith aqttachedpartsintothegearhousing 69 Install the ringgear 27 intothegearhousingandsecure withtherollpin 5 Installthesealgasket 71 aroundtheringgear 11 Lubricateandinstalltheo ring 4 onthe outputshaft Installthesealnut 35 usingthe planetshaftborestopreventtheout
12. apr s hasidofabricadodeacuerdocon LOS ne H A Approvedbody Dateofexpiry Pr fungdurch Ablaufdatum Num ro Organismeagr Dated expiration No Aprobado Fechadecaducidad n Collaudato Datadiscadenza 6 SpecialProvisions None SoundLevel 80dBA SpezielleBestimmungen S Dispositionsparticuli res VibrationLevel 1 2m s2 Provisionesespeciales Misurespecial Doneat Ort Fait Dadoen Fattoa StanleyHydraulicTools Milwaukie Oregon USA Date Datum le Fecha Data 7 23 03 d ei Z f Signature Unterschrift Signature Firma Firma le Of L tev d r wur Position Position Fonction Puesto Posizione EngineeringManager Specifications DriveSize 1 2in 1 3cm3 JawAdjustable 5 8 16THDChuck PressureRange 1000 2000psi 70 140bar FlowRange 4 12 gpm 15 45lpm OptimumFlow 8gpm 30lpm System Type openorclosedcenter HTMATYPEI II Porting 8SAEO ring ConnectSize amp Type 3 8in NPTMaleAdapter Weight 8lbs 3 6kg OverallLength 9in 23cm Width 3 1 2in 9cm Motor Integral DrillTorque 20ftlbs 27Nmat2000psi 140bar DrillSpeed 1000rpmat8gpm 30lpm RPM Range 350 1500 Max Fluid Temp 140 F 60 C HTMACIass Il 7 9 gpm 2000 psi N EHTMACategory 30 lpm 138 bar Torque and Drill Speeds TORQUE Proportionalto oilpressure USA 4ftlbs Q 500psi 9ftlos 1000psi 14ftlbs 1500psi 19ftlos 2000psi METRIC 0 5Nm 35bar 1 2Nm 70bar 1 9Nm 105bar 2 6Nm 140bar Sound Power Level 87 6 dBA
13. aulicback pressure excesshydraulicflow excessiveheat orincorrecthydraulicfluid REPAIRSORALTERATIONS AnyfailureorperformancedeficiencyattributabletorepairsbyanyonewhichinStanley ssolejudgementcausedor contributedtothefailureordeficiency MIS APPLICATION Anyfailureorperformancedeficiencyattributabletomis application Mis application isdefinedasusageofproductsfor whichtheywerenotoriginallyintendedorusageofproductsinsuchamatterwhichexposesthemtoabuseoraccident withoutfirstobtainingthe writtenconsentofStanley PERMISSIONTOAPPLYANYPRODUCTFORWHICHITWASNOTORIGINALLYINTENDEDCANONLYBE OBTAINEDFROMSTANLEYENGINEERING WARRANTYREGISTRATION STANLEYASSUMESNOLIABILITYFORWARRANTYCLAIMSSUBMITTEDFORWHICHNOTOOLREGISTRA TIONISONRECORD Intheeventawarrantyclaimissubmittedandnotoolregistrationisonrecord nowarrantycreditwllbeissuedwithoutfirst receivingdocumentationwhichprovesthesaleofthetoolorthetools firstdateofusage Theterm DOCUMENTATION asusedinthisparagraph isdefinedasabillofsale orletterofintentfromthefirstretailcustomer A WARRANT YREGISTRATIONFORMTHATISNOTALSOON RECORDWITHSTANLEYWILLNOTBEACCEPTEDAS DOCUMENTATION NOADDITIONALWARRANTIESORREPRESENTATIONS ThislimitedwarrantyandtheobligationofStanleythereunderisinlieuofallotherwarranties expressedorimpliedincludingmerchantabilityor fitnessforaparticularpurposeexceptforthatprovidedherein Thereisnootherwarranty Thiswarrantygivesthe purchaserspecificlegalrights andotherrightsmaybeavailablewhichmightvarydepen
14. cethemotorcapoff the mainhousingassembly 10 Removetheo ring 9 fromthemotorcap MainShaftand Idler Shaft 11 Taponthesmallgearendofthemainshaft 5 andpushtheshaftfromthemainbody 12 Removetheidlergear 45 andidlershaft 47 13 Removetheretainingring 16 andthenpickout the sealwasher 44 back upring 39 ando ring 4 fromthemainhousing Valve Spool 14 Unscrewthespringcap 66 pickoutthespring 79 andpushthevalvespool 59 outthespringcap endofthemainhousing Trigger 15 Removethetriggerbyfirstremovingthe capscrews 8 andlockwashers 32 andremovingthe trigger andtriggermount 78 asanassembly Drive outtherollpin 21 12 Service Instructions ReversingSpool 16 Removetheretainingrings 67 andendcaps 65 17 Unscrewthesealcaps 64 andslidethereversing spool 68 outofthemainhousing Makesuretheidler shafthasbeenremovedpriortocompletingthisstep Cleaning and Inspection Cleaning Cleanallpartswithade greasingsolution Blowdry withcompressedairoruselint freecloths Gear Chamber MotorCap Thechamberboresandbottomsaroundtheshaft bushingsshouldbepolishedandnotroughorgrooved Ifthebushingboresareyellow bronze replacethem andinvestigatethe causeofwear Theflatsurfacesaroundthechamberandboltholes shouldbeflatandfreeofnicksorburrsthat could causemisalignmentorleaks Bushings Theinsideofthebushingsshouldbegraywithsome bronze showingthrough Ifsignificantyellow bronze shows replacethe bushings Inspectthemotorshaft andidlershaftforco
15. dinguponapplicablelaw 21 Foradditional Sales amp Service information contact STANLEY StanleyHydraulicTools Division of the Stanley Works 3810SENaefRoad Milwaukie OR 97267 USA Tel 503 659 5660 Fax 503 652 1780 www stanley hydraulic tools com
16. earfromthedateofsaletothefirstretailpurchaser orforaperiodof2yearsfromtheshippingdatefromStanley whicheverperiodexpiresfirst to befreeofdefectsinmaterialand orworkmanshipatthetimeofdelivery andwill atitsoption repairorreplaceanytoolorpartofatool ornew part whichisfounduponexaminationbyaStanleyauthorizedserviceoutletorbyStanley sfactoryinMilwaukie OregontobeDEFECTIVEIN MATERIALAND ORWORKMANSHIP EXCEPTIONSFROMWARRANTY NEWPARTS Newpartswhichareobtainedindividuallyarewarranted subjecttotheexceptionsherein tobefreeofdefectsinmaterialand or workmanshipatthetimeofdeliveryandforaperiodof6monthsafterthedateoffirstusage Sealsanddiaphragmsarewarrantedtobefreeof defectsinmaterialand orworkmanshipatthetimeofdeliveryandforaperiodof6monthsafterthedateoffirstusage or2yearsafterthedateof delivery whicheverperiodexpiresfirst Warrantyfornewpartsislimitedtoreplacementofdefectivepartsonly Laborisnotcovered FREIGHTCOSTS Freightcosts toreturnpartstoStanley ifrequestedbyStanleyforthepurposeofevaluatingawarrantyclaimforwarrantycredit arecoveredunderthispolicyiftheclaimedpartorpartsareapprovedforwarrantycredit Freightcostsforanypart orpartswhicharenotapproved forwarrantycreditwillbetheresponsibilityoftheindividual SEALS amp DIAPHRAGMS Sealsanddiaphragmsinstalledinnewtoolsarewarrantedtobefreeofdefectsinmaterialand orworkmanshipfora periodof6monthsafterthedateoffirstusage orforaperiodof2yearsfromtheshippingdatefromStanley whichever periodexpiresfirst CUTTINGACCESS
17. ga bo gy OCH q N S 2 I Item 000 4 O gt O1 C0 D Part 2 2 6 2 1 2 1 2 1 1 1 1 1 2 2 1 2 1 1 1 1 1 2 1 1 2 1 1 1 1 3 5 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 2 2 DLO7 Parts List Description O ring3 16x5 16x1 16 008 O ring1 2x5 8x1 16 014 Lockwasher5 16 l D O ring1 2x11 16x3 32 112 RollPin3 160 D x 375LG DowelPin1 4x1 O ring1 4x3 8x1 16 010 HSHCS10 24x5 8 O ring1 3 4x1 7 8x1 16 031 O ring 755x 949x 097 910 Cap amp Plug in Cap amp Plug3 8in O ring 441x 558x 072 905 Bushing Bushing RetainingRin BackupRing 014 O ring1 2x5 8x1 16 014 O ring5 8x3 4x1 16 016 NylockNut10 24unc RollPin3 160 d x1 375LG Handle PlanetShaft ShaftKeeper BearingKeeper PlanetGearAssembly RingGear BallBearing RetainingRing ShaftSeal HSHCS10 24x1 1 4 Lockwasher 10 Vein DrillChuck 5 8in DrillChuck HSHCS10 24x2 000 SealNut OutputShaft Saco a OC CCSticker Back upRing 1 12 RetainingRing HSHCS5 16 18x1 3 4 Bushing Bushing SealBack upWasher IdlerGearAssembly MotorCapAssembly IdlerShaft 3 8in Flush faceCouplerBody3 8npt 3 8in Flush faceCouplerNose3 8npt MainShaft RailroadHelpDeskSticker Sticker CE 12mm DL07ModelNo Sticker Sticker Manual RPMSticker RotationDirectionSticker DepthGageRod ThumbScrew10 32UNFx 375 ValveSpool SelectorScrew SealWiper HoseAssy471ST 05 01 08 06 08 18 SealWiper SealCap 18 Notes ModelD
18. ghteningor looseningofthechuck Check Power Source 1 Using a calibratedflowmeterandpressure gauge checkthatthehydraulicpowersource developsaflowof4 12gpm 15 451pmat 1000 2000ps1 70 140bar 2 Makecertainthatthehydraulicpowersource is equippedwithareliefvalvesettoopenat 2100psi 145barmaximum Connect Hoses 1 Wipeallhosecouplers with a cleanlint free clothbeforemakingconnections 2 Connecthosesfromthe hydraulicpower supplytothetoolquickdisconnects Itisa goodpracticetoconnectthereturnhosefirst anddisconnect itlasttominimize oravoid trappedpressurewithinthedrill 3 Observethearrowonhose couplers to ensure thatthe flow is in the properdirection The malecoupleronthecircuithoseendisthe supply pressure coupler 4 MakesurethecircuitPRESSUREhose with malequickdisconnect isconnectedtothe port atthebackofthedrillhandle Thecircuit RETURN hose withfemalequickdisconnect is connectedtothe portclosest tothetrigger 5 Movethehydrauliccircuitcontrolvalvetothe ON positiontodirecthydraulicflowtothe drill NOTE Ifuncoupledhosesare left inthe sun pressure increase inside the hose mayresult inmakingthemdifficultto connect Whenever possible connectthefreeendsofthehoses together Drill Operation 1 Observeallsafetyprecautions 2 Placetheselecteddrillbitfullyintothechuck Center thebitandtightenthechuckusingthe keyprovided Removethekeyandstoreaway fromthedrill 3 Momentarilypressthetrigger to ensurethat the drillbitrota
19. ooviscousorthick Open Center Closed Center Setup OC CC This toolcanbeconfiguredtorunonbothopencenter andclosedcentersystems Setforpropersystem beforeuse 1 Determine systemtype 2 Remove hexplug 81 fromspringcapusinga 3 16in Hex ClosedCenter Usinga3 16in Hex reach throughthe hole inthespringcap andturntheselectorscrewfully clockwise Whentheselector screw bottoms closedcenter operationisselected OpenCenter Usinga3 16in Hex reach throughthe hole inthespringcap andturntheselectorscrew counter clockwise untilmeeting resistance fromtheretaining ring Turntheselectorclock wise andthencounter clockwisetobe suretheselectorisbeingstopped bytheretainingring Donotforce theselectorscrew Opencenter Operationisnowselected CAUTION To prevent damagetotheretaining ring do not attempt to force the selector screw counter clockwise beyondthepointofinitialresistance Reinstallhexplug Failuretoinstallplugmay introducecontaminantstothe spool boreresulting inreplacementofthevalvespoolandmain Housing Service Instructions Note For orientation of partsin thefollowing procedures refer tothepartsdrawinglaterinthis manual Prior to Disassembly 1 Cleantheexteriorofthetoolandplaceonaclean worksurface 2 Obtainthe seal kitlistedonthePARTSLISTsoall sealsexposedduringdisassemblycanbereplaced Prior to Reassembly 1 Cleanallpartswithadegreasingsolution 2 Blowdryallpartsoruselint freecloths 3 Ensuretha
20. owersourceisconnected Accidentalengagementof the toolcancauseseriousinjury e DonotoperatethistoolwithoutfirstreadingtheOperatingInstructions e Donotinstallorremovethistoolwhilethehydraulicpowersourceisconnected Accidentalengagement of thetoolcancauseseriousinjury Neveroperatethetoolifyoucannotbesurethatundergroundutilitiesarenotpresent Underground electricalutilitiespresentanelectrocutionhazard Undergroundgasutilitiespresentanexplosionhazard Otherundergroundutilitiesmaypresentotherhazards Donotoperateinapotentiallyexplosiveatmosphere Donotwearloosefittingclothingwhenoperatingthetool Loosefittingclothingcangetentangledwith the toolandcauseseriousinjury e Supplyhosesmusthaveaminimumworkingpressureratingof2500psi 175bar Besureallhoseconnectionsaretight Thehydraulic circuitcontrolvalvemustbeinthe OFF positionwhencouplingoruncouplingthetool Wipeallcouplerscleanbeforeconnecting Failuretodosomayresultindamagetothequickcouplers andcauseoverheating Useonlylint freecloths Donotoperatethetoolatoiltemperaturesabove140 F 60 C Operationathigheroiltemperaturescan causeoperatordiscomfortandmaycausedamagetothetool Donotoperateadamaged improperlyadjusted orincompletelyassembledtool Toavoidpersonalinjuryorequipmentdamage alltoolrepair maintenanceandservicemustonlybe performedbyauthorizedandproperlytrainedpersonnel Donotexceedtheratedlimitsofthetoolorusethetoolforapplicationsbeyonditsdesigncapacity e Alway
21. proper operation andmaintenance A cautious worker using common sense is thegreatestsafetydevice Certificate of Conformity CERTIFICATE OFCONFORMITY BEREINSTIMMUNGS ZERTIFIKAT CERTIFICATDECONFORMITECEE D UNMARTEAU PIQUEUROU D UNBRISE BETONEXAMINE STAN LEY CERTIFICADODECONFORMIDAD CERTIFICATODICONFORMITA HydraulicTools Ltheundersigned Ich derUnterzeichnende Bu rrows James Jesoussign Elabajofirmante SurnameandFirstnames FamiliennnameundVemamen Nometpr noms Nombreyapellido Cognomeenome losottoscritto herebycertifythattheconstructionplantorequipmentspecifiedhereunder best tigthiermit daBdieKonstruktionundAusr stungwie folgtspezifiziertist attestequelebrise b ton porelpresentecertificoquelafabricaoelequipoespecificadoacontinuacion certificochel impiantool attrezzaturasottospecificata 1 Category Drill Kategorie Cat gorie Categoria Categoria 2 Make Ausf hrung Marque Marca Fabbricazion Stanley 3 Type Typ Type Tipo Tipo DL0755001 4 Type serialnumberofequipment TypundSerien Nr derAusr stung ALL Num rodanslas riedutypedemat riel Numerodeserietipodelequipo Matricoladell attrezzatura 5 Year ofmanufacture Baujahr ann edefabrication Anodefabricacion Annodifabbricazione 2003 hasbeenmanufacturedinconformity with EECTypeexaminationasshown wurdehergestelltin bereinstimmungmit EECTyp Pr fungnach estfabriqu conform ment au x type s examin s commeindiqu dansletableaudi
22. putshaftfrom turning Installtheplanetshafts 23 andsecure themwithretainingring 29 hstallthegear chamberandattachedpartstothemainhousing usingcapscrews 31 andlockswashers 32 If the tool hasatriggerguard 80 installguardwith capscrew 34 andnut 20 atthistime 12 Lubricate theoutputshaftthreadsandinstall the chuck 33 Whileholdingthesealnutsecure withanopenendwrench torquethechuckto50 ftlbs 69Nm 14 Troubleshooting Thissectiondescribeshowtofindandresolveproblemsusersmayexperience Ifasituationoccursthatisnotcovere d callyourStanleyCustomerServicerepresentativeforassistance WARNING Inspectingthetoolorinstallingpartswiththehydraulichosesconnectedcanresultinseverepersonalinjuryorequipment damage Topreventaccidentalstartup disconnectthehydraulic powerbeforebeginninganyinspectionorinstallationtask Ifsymptomsofpoorperformancedevelop thefollowingchartcanbeusedasaguidetocorrecttheproblem Whendiagnosingfaultsinoperationofthetool alwayscheckthatthehydraulicpowersourceissupplyingthecorrect hydraulicflowandpressuretothetoolaslistedinthetable Useaflowmeterknowntobeaccurate Checktheflow withthehydraulicoiltemperatureatleast80 F 27 C Symptom Possible Cause Solution Tool will not start Power notbeingsupplied Check to make certainthatboth hosesare connected dm hydrauliccircuitcontrolvalve Defectivequick disconnects Check eachquick disconnect separately Replaceasnecessary ron drilling Relief valvesetting toolow Setrelief
23. rrespondingwearandreplaceas required Gears Thedriveandidlergearsshouldhavestraighttips withoutnicks squaretoothendsandhaveasmooth evenpolishontheteethandendfaces Replacethe gear if cracks arepresent MainHousingAssembly Thesurfacenearthegearsshouldshowtwo interconnectingpolishedcircleswithoutastep Shafts Theshaftdiameteratthebearingandseallocations mustbesmooth Grooves roughnessorareduced diameter indicatefluidcontaminationordamaged bushings Gritparticlesmayhavebeenimbeddedin the bushings grindingintothe hardenedshaft If abnormalshaftwearasnotedaboveoccurs morethan normal polishing replaceboththeshaftand associatedbushings Alsocheckthehydraulicsystemforexcess contaminationinthefluidandforfiltercondition Operatingconditionsmayrequirechangingfroma25 13 micronfiltertoanoversized 1 0 micronfilter Tool Reassembly 1 Lubricateandinstallanewo ring 4 andback upring 39 intothemainhousing Installthesealback upwasher 44 andretainingring 16 2 Slidethereversingspool 68 intothemainhousing assembly Insertthe spoolwiththeslottowardtheidler shaftholeandthenarrowsideofthedepressioninthe spoolfacinguptowardthetopofthemainhousing 3 Inserttheidlershaft 47 topreventthereversingspool fromturning 4 Lubricate andinstallanewwiperseal 63 o ring 10 back upring 17 ando ring 2 intoeachsealcap 64 Installeachsealcapontothemainhousingassembly 5 Installeachendcap 65 andsecurewithsnapring 67 6 Lubricatesealareaofmainsh
24. skeepcriticaltoolmarkings suchaslabelsandwarningstickerslegible Tool Decals amp Tags ANameTagsStickerisattachedtothetool Neverexceedtheflowandpressurelevelsspecifiedon thissticker Theinformationlistedonthenametagstickermustbelegibleatalltimes Replacethis sticker if it becomes worn or damaged A replacement is available from your local Stanley distributor 11207 CircuitType D Decal 4 30Lpmat138bar A WARNING Correctlyconnecthosestotoolports Donotexceedspecifiedflowor pressure Improperhandling useormaintenancecancausealeakor burstthatcanresultinoilinjectiontothebody Failuretoobservethese precautionsma yresultinseriouspersonalinjury 58862 Pressure Warning Sticker StanleyHydraulicTools 3810SENaefRd F Milwaukie Oregon97267 ModelNo 15 45lpm 4 12gpm DI07 140bar 2000psi 60807 DLO7 Model Sticker RATEDNO LOADSPEED 1000RPMAT 8GPM 30LPM 29148 RPM Sticker Not allstickersarefurnishedonalltoolmodels Consultpartslistandmodelnumberfordetails TheSAFETYTAG P N15875 shownatright smaller thanactualsize isattachedtothetoolwhenshipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag andattach it to the tool whennotinuse 28788 Manual Sticker i ET m 11354 LFAILURETOUSEHYDRAULICHOSE LABELEDAND ERTI CONDUCTIVE WHENUSING HYDRAULICTOOLSONORNEARELECTRICALLINES MAYRESULTINDEATHORSERIOUSIN URT BEFOREUSINGH
25. tallsealsexposedduringdisassembly are replacedwithnewparts 4 Applycleangrease oro ringlubricanttoallparts duringassembly Tool Disassembly Gear Housing 1 Removethechuck 33 fromtheoutputshaft 36 by holdingthesealnut 35 withanopenendwrenchand turningthe chuckcounter clockwise 2 Removethecapscrews 31 andlockwashers 32 securingthegearhousing 69 tothemainhousing assembly 76 Ifthetoolhasatriggerguard 80 remove capscrew 34 nut 20 andtriggerguard beforeremovingthe gearhousing 3 Removetheringgear 27 rollpin 5 andgasket 71 4 Removetheretainingring 29 neartheplanetshafts 23 beforeremovingtheplanetshafts Removethe sealnut 35 byusingtheplanetshaftholestokeepthe outputshaftfromturning Pulltheoutputshaftwith attachedparts fromthegearhousing 5 Removetheplanetgears 26 fromtheoutputshaft Inspectshafts gearsandgearborebushings see CLEANINGANDINSPECTIONprocedure 6 Spintheballbearing 28 ontheoutputshaft The bearingshouldturnsmoothly Toreplacethebearing supporttheouterraceandpressdownontheoutput shaftfromthechuckend Donotreusetheballbearing onceithasbeenremovedfromtheoutputshaft 7 Removetheoutputshaftseal 30 bypressingit fromthegearhousingbore 8 Checktheendfacesofthesealnutandoutputshaft for nicksandwar seeCLEANINGAND INSPECTIONprocedure Motor Cap 9 Removethesixcapscrews 41 andlockwashers 3 securingthemotorcapassembly 46 tothemain housingassemblyandliftoffthemotorcapassembly Donotinanywayexcessivelyfor
26. tesclockwiseandrunstrue CAUTION Makecertainthatthec huckhasbeensecurelymounted 4 Selectaworkpositionthatgivessecure footing andbalancewhileoperatingthedrill 5 Pressthedrillagainsttheworkandsqueeze the trigger Thedrillingmethodusedisdeterminedbythe materialbeingdrilledandthesizeanddepth requirements ofthehole Brittlematerialsuchasrock brickorconcretecan bedrilledefficientlywhenthe bitiscausedto strike hammer theholebottomtobreakupthe material Without hammering therotatingbitwill only grinddownandbecomedull TheStanley HD08 shouldbeusedforthisapplication Ductilematerial such asmetalorwoodisdrilled efficiently whenasteady downforceisappliedto the drillcentertocausethebittoslicechipsof materialfrom theholebottom Whendrillingin metal useacuttinglubricanttoprolongbitlife and reducetheamountofforcerequiredtodrill effectively Largedrill holesaremoreproductivelycreated fromsmall drillholes Drillbits areincrementally selectedtoenlargetheholeuntilthedesiredhole sizeis obtained Eachbitselectedmustalways be toolargetothreadandjamintoanexistinghole Operating Instructions otherwisethebitmaybreakandendangerthe operator Cold Weather Operation Ifthetoolistobeusedduringcoldweather preheat the hydraulicfluidatlowenginespeed Whenusing the normally recommendedfluids fluid temperature should beatorabove50 F 10 C 400ssu 82 centistokes beforeuse Damage to thehydraulicsystemortoolcanresult from use withfluidthatist
27. valveat2100psi 145bar orque S Fluid restriction in hoseorvalve Locateandremoverestriction Excessflowandpressure loss FIG RIT Fluidnotwarmed up Preheat system Hoses toolongforhosel D Use shorter hose Hoses D toosmallforhose length Uselarger I D hose Low tool speed Fluidflowrateistoolow Check circuit flow rate Tool speed too Fluidflowrateisexcessive Check circuit flow rate add a high proper flow control valveorreduce the pumpRPM Oilleaks around Hydraulicpressure andreturn Correct hose connections Pressure gearhousing hosesreversed should be to thehandle port away fromthetrigger return is near the trigger thenreplace themain shaft oil seal Main shaft seal o ringleaking Replace seal check seal contact surfaces continued 15 Troubleshooting Symptom Possible Cause Solution Oil getshot Open center tool onaclosedcenter Usetoolstomatchcircuit power unit circuit andviceversa working hard Circuit relief set toolow ROIS relief valve to 2100 psi 145 ar Toomuch oil goingthrough tool Adjust flow for 12gpm 45lpm maximum or less Oilleaks at Damaged o rings Replaceasrequired reversing spool Wronghydraulic fluid Circuit too SeeOPERATINGINSTRUCTIONS hot for correctfluid circuit specifications Oilleakatmotor Refer toSERVICEMANUAL capface a Motorcap mainhousing damaged Replaceasrequired DLO7 Parts Illustration 2 D S E DUC e DE ave KE ao
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