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Chamberlain 4200 1/2HP Garage Door Opener User Manual

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1. CRRA SRIIILL Safety Reversing Sensor Safety Reversing Sensor OPERATION IMPORTANT SAFETY INSTRUCTIONS 4 amp WARNING To reduce the risk of severe injury or death READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS ALWAYS keep remote controls out of reach of children NEVER permit children to operate or play with garage door control push buttons or remote controls ONLY activate garage door when it can be seen clearly it is properly adjusted and there are no obstructions to door travel ALWAYS keep garage door in sight until completely closed NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR If possible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced door could result in an open door falling rapidly and or unexpectedly NEVER use emergency release handle unless garage doorway is clear of persons and obstructions NEVER use handle to pull garage door open or closed If rope knot becomes untied you could fall Using Your Garage Door Opener Your Security opener and hand held remote control have been factory set to a matching code which changes with each use randomly accessing over 100 billion new codes Your opener will operate with up to eight Security remote controls and one Security Keyless Entry System If you purchase a new remote or if you wish to deactivat
2. 4 If the door has been stopped in a partially open position it will close 5 If obstructed while closing the door will reverse If the obstruction interrupts the sensor beam the opener lights will blink for five seconds 6 If obstructed while opening the door will stop 7 If fully open the door will not close when the beam is broken The sensor has no effect in the opening cycle If the sensor is not installed or is misaligned the door won t close from a hand held remote However you can close the door with the Door Control the Outside Keylock or Keyless Entry if you activate them until down travel is complete lf you release them too soon the door will reverse The opener lights will turn on under the following conditions when the opener is initially plugged in when power is restored after interruption when the opener is activated Lights will also turn on when someone walks through the open garage door They will turn off automatically after 4 1 2 minutes Bulb size is 75 watts maximum Using the Wall Mounted To Open the Door Manually Door Control Press the push button to open or close the lt gt A WARNING door Press again to reverse the door during me To prevent possible SERIOUS INJURY or DEATH from the closing cycle or to stop the door while it s a falling garage door opening p g If possible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak o
3. INSTALLATION STEP 1 Determine the Header Bracket Location 4 amp WARNING To prevent possible SERIOUS INJURY or DEATH e Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling otherwise garage door might not reverse when required DO NOT install header bracket over drywall e Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry e NEVER try to loosen move or adjust garage door springs cables pulleys brackets or their hardware all of which are under EXTREME tension e ALWAYS call a trained door systems technician if garage door binds sticks or is out of balance An unbalanced garage door might not reverse when required Installation procedures vary according to garage door types Follow the instructions which apply to your door SECTIONAL DOOR AND ONE PIECE DOOR WITH TRACK 1 Close the door and mark the inside vertical centerline of the garage door 2 Extend the line onto the header wall above the door You can fasten the header bracket within 4 feet el Vertical Centerline __ Finished __ Ceiling 2x4 Structural Supports Vertical Centerline De Ko Ceiling Header Wall Highest Point of Travel Sectional door with curved track of the left or right of the door cen
4. MOUNTING AND WIRING THE SAFETY SENSORS e Slide a 1 4 20x1 2 carriage bolt head into the slot on each sensor Use wing nuts to fasten sensors to brackets with lenses pointing toward each other across the door Be sure the lens is not obstructed by a bracket extension See Figure 4 e Finger tighten the wing nuts e Run the wires from both sensors to the opener Use insulated staples to secure wire to wall and ceiling e Strip 1 4 of insulation from each set of wires Separate white and white black wires sufficiently to connect to the opener terminal screws white to 2 and white black to 3 See Figure 5 ALIGNING THE SAFETY SENSORS e Plug in the opener The indicator lights in both the sending and receiving eyes will glow steadily if wiring connections and alignment are correct The sending eye orange indicator light will glow regardless of alignment or obstruction If the green indicator light in the receiving eye is off dim or flickering and the invisible light beam path is not obstructed alignment is required e Loosen the sending eye wing nut and readjust aiming directly at the receiving eye Lock in place e Loosen the receiving eye wing nut and adjust sensor until it receives the sender s beam When the green indicator light glows steadily tighten the wing nut Figure 5 Finished Ceiling a Sa Bell Wire
5. e Install door control within sight of garage door out of reach of children at a minimum height of 5 feet and away from all moving parts of door e Never permit children to operate or play with door control push buttons or remote control transmitters e Activate door only when it can be seen clearly is properly adjusted and there are no obstructions to door travel e Always keep garage door in sight until completely closed Never permit anyone to cross path of closing garage door HARDWARE SHOWN ACTUAL SIZE 5 DETER S oT Insulated Dry Wall Anchors Staples 6ABx1 1 2 Screw Lighted Door Control Button Opener Terminal Screws Antenna INSTALLATION STEP 7 Model 7220 Install the Light and Lens Dn INSTALL THE LIGHTS e Install a 75 watt maximum light bulb in the socket The light will turn ON and remain lit for approximately 4 1 2 minutes when power is connected Then the light will turn OFF e Use standard neck Garage Door Opener bulbs for replacement INSTALL THE LENS P The Force Adjustment control and learn button are Slot located on the back panel For convenience you i 75 Watt may wish to install the lens after installation and Maximum adjustment procedures are completed Light Bulb e Slide lens into guides Snap bottom tabs into lens slots e Reverse the procedure to remove the lens INSTALLATION STEP 8 A WARNING Paap Tak gency Release e To prevent po
6. Door Bracket Screws 5 16 18x7 8 Cut This End Figure 3 26 ALL ONE PIECE DOORS 1 Assemble the door arm e Fasten the straight and curved door arm sections together to the longest possible length with a 2 or 3 hole overlap e With the door closed connect the straight door arm section to the door bracket with the 5 16 x1 1 4 clevis pin e Secure with a ring fastener 2 Adjustment procedures On one piece doors before connecting the door arm to the trolley the travel limits must be adjusted Limit adjustment screws are located on the left side panel as shown on page 28 Follow adjustment procedures below Open door adjustment decrease UP travel limit Turn the UP limit adjustment screw counter clockwise 5 1 2 turns Press the Door Control push bar The trolley will travel to the fully open position Manually raise the door to the open position parallel to the floor and lift the door arm to the trolley The arm should touch the trolley just in back of the door arm connector hole Refer to the fully open trolley door arm positions in the illustration If the arm does not extend far enough adjust the limit further One full turn equals 2 of trolley travel Closed door adjustment decrease DOWN travel limit Turn the DOWN limit adjustment screw clockwise 5 complete turns Fully Closed Trolley gt Se raha Open Door 27 Door Bracket Ring z 9 Fastene
7. Garage Door Emergency Release Rope amp Handle Header Wall Garage Door Door Bracket Planning Continued amp WARNING ONE PIECE DOOR INSTALLATIONS Without a properly working safety reversal system e Generally a one piece door does not require persons particularly small children could be reinforcement If your door is lightweight refer to SERIOUSLY INJURED or KILLED by a closing garage the information relating to sectional doors in door Installation Step 11 e The gap between the bottom of the garage door and Depending on your door s construction you may the we kca NOT en i the safety need additional mounting hardware for the door eee MOWIE BIOBEIY bracket Step 11 e The floor or the garage door MUST be repaired to eliminate the gap ONE PIECE DOOR WITHOUT TRACK FINISHED CEILING Support bracket amp fastening i hardware is required Slack in chain tension See page 17 is normal when garage door is closed Header mounted Door Control Access Cable CLOSED POSITION Door Pulley Bracket Cable Trolle Y Gh ain Header Bracket T rail E Door Bracket J Emergency Release Rope Safety Doo amp Handle Gap between floor Reversing Sensor and bottom of door Safety Reversing must not exceed 1 4 Sensor ONE PIECE DOO
8. The Chamberlain Group Inc CHAMBERI AIN A DUCHOSSOIS ENTERPRISE 845 Larch Avenue Elmhurst Illinois 60126 1196 SECURITY www chamberlaingroup com A AND N Complies with UL 325 regulations effective January 1 1993 as GARAGE DOOR OPENER For Residential Use Only o0000 Series 7220 1 2HP Series 4200 1 2HP Owner s Manual m Please read this manual and the enclosed safety materials carefully m Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless the Protector System is connected and properly aligned m Periodic checks of the opener are required to ensure safe operation The model number label is located on the front end panel of your opener TABLE OF CONTENTS Introduction Pages 2 7 Safety symbol and signal word review 0 c 2 Preparing your garage COOL esseeeeceeeeeeeeeeeeeees 3 TOOIS need d iiid dirin dinini in tie adaini 3 PIANOI aaa r A 4 5 Carton iNventory cceeeceeeeeeeseeeeeeeeeceeeeseeeessaeeeeeneees 6 Hardware inventory sssssssessssrieesserreserrnnnssrnnnnesrrnnneeene 7 Assembly Pages 8 11 Assemble T rail amp attach the pulley bracket 8 Install the trolley ccceeeeceeeeeeeeeneeeeeeeecneeeeeeeneeeeeeeea 9 Fasten the T rail to the motor unit 9 Install the chain cable and sprocket cover 10 Tighten the chain and Cable eeeeeeeeeeeeneeeeeeeeee 11 Installa
9. ig Rig pr a SSS pp O SS p ain H Pe eee ee eee gt __ FP maen a S A r E 2 ey a 1 DD t i X i i Sensor Invisible Light Beam Protection Area Bell Wire 23 Figure 4 1 4 20x1 2 Carriage bolt TROUBLESHOOTING THE SAFETY SENSORS 1 If the sending eye indicator light does not glow steadily after installation check for e Electric power to the opener e A short in the white or white black wires These can occur at staples or at screw terminal connections e Incorrect wiring between sensors and opener A broken wire 2 If the sending eye indicator light glows steadily but the receiving eye indicator light doesn t e Check alignment e Check for an open wire to the receiving eye 3 If the receiving eye indicator light is dim realign either sensor NOTE When the invisible beam path is obstructed or misaligned while the door is closing the door will reverse If the door is already open it will not close The opener lights will blink 10 times If bulbs are not installed 10 clicks can be heard See page 21 Door Control Sensor Connections Connections dotted line bi Z EK 24 B S S S OPENER TERMINAL SCREWS INSTALLATION STEP 11 Fasten the Door Bracket Follow instructions which apply to your door type as illustrated below or on the following page A horizontal reinforcement brace should be long enoug
10. Fasten the Lighted Door Control Button securely with 6ABx1 1 2 screws If installing into drywall drill 5 32 holes and use the anchors provided 3 Run the bell wire up the wall and across the ceiling to the opener Use insulated staples to secure the wire in several places Be careful not to pierce the wire with a staple creating a short or open circuit 4 Receiver terminal screws and the antenna are located on the back panel of the motor unit Position the antenna wire as shown 5 Then connect the bell wire to the opener terminal screws white to 2 and white red to 1 6 Use tacks or staples to permanently attach the entrapment warning label to the wall near the door control and the manual release safety reverse test in a prominent location on the inside of the garage door NOTE DO NOT connect the power and operate the opener at this time The trolley will trave to the full open position but will not return to the close position until the sensor beam is connected and properly aligned See Safety Reversing Sensor instructions beginning on page 21 Bell Wire Lighted Door Control Button Terminal Screws Lighted Door Control Button Bell Wire To prevent possible serious injury or death from electrocution e Be sure power is not connected before installing door control e Connect only to 24 VOLT low voltage wires To prevent possible serious injury or death from a closing garage door
11. adjust the DOWN close force See Adjustment Step 2 ADJ USTMENT STEP 2 Adjust the Force Force adjustment controls are located on the back panel of the motor unit Force adjustment settings regulate the amount of power required to open and close the door If the forces are set too light door travel may be interrupted by nuisance reversals in the down direction and stops in the up direction Weather conditions can affect the door movement so occasional adjustment may be needed The maximum force adjustment range is about 3 4 of a complete turn Do not force controls beyond that point Turn force adjustment controls with a screwdriver NOTE If anything interferes with the door s upward travel it will stop If anything interferes with the door s downward travel including binding or unbalanced doors it will reverse HOW AND WHEN TO ADJUST THE FORCES 1 Test the DOWN close force e Grasp the door bottom when the door is about halfway through DOWN close travel The door should reverse Reversal halfway through down travel does not guarantee reversal on a one inch obstruction See Adjustment Step 3 page 30 If the door is hard to hold or doesn t reverse DECREASE the DOWN close force by turning the control counterclockwise Make small adjustments until the door reverses normally After each adjustment run the opener through a complete cycle If the door reverses during the down close cycle and the opener
12. to the remainder See Example of Garage 3 Close the door and draw an intersecting horizontal Door line on the header wall at the determined height NOTE If the total number of inches exceeds the height available in your garage use the maximum height possible or refer to page 14 for ceiling installation Header Wall Highest Point EXAMPLE of Travel Distance from top of door at highest point of travel to floor e g2 Actual height Of door eener 88 Remainder sneis ea erben KEEA ENRE ae PO ote ate i tet heal ae Ree aah i olde Sade a 8 Bracket height on header wall 12 aa Measure UP from top of CLOSED door Hardware Proceed to Step 2 page 14 One piece door without track jamb hardware Highest Point of Travel Header Wall Distance One piece door without track pivot hardware INSTALLATION STEP 2 Install the Header Bracket You can attach the header bracket either to the wall above the garage door or to the ceiling Follow the instructions which will work best for your particular requirements Do not install the header bracket over drywall If installing into masonry use concrete anchors not provided WALL HEADER BRACKET INSTALLATION e Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal line as shown with the arrow pointing toward the ceiling e Mark the vertical set of bracket
13. 16 pilot holes and fasten the bracket with the 1 4 14x5 8 self threading screws provided e Wood Doors Drill 5 16 holes and use 5 16 x2 HARDWARE SHOWN carriage bolts lock washers and nuts not ACTUAL SIZE provided or 5 16 x1 1 2 lag screws not provided depending on your installation needs NOTE The door bracket may be installed on the top i H i H Self Threading Screw edge of the door if required for your installation ATE TT Refer to the dotted line optional placement drawing To 4 14x5 8 7 Self Threading Screw Header Wall Finished Ceiling Top of Door 2x4 Support of Door Optional Placement METAL DOOR Optional Nut Lock 5 1 64 8 ae Top of Door HORIZONTAL AND VERTICAL Placement REINFORCEMENT IS NEEDED of Door FOR LIGHTWEIGHT GARAGE Bracket DOORS FIBERGLASS 1 ALUMINUM STEEL DOORS WITH GLASS PANEL ETC Vertical NOT PROVIDED Centerline of _ Garage Door of Door Optional Placement Carriage Bolt 5 16 x2 io Not provided ane For a door with no exposed framing WOOD DOOR a or for the optional installation use 5 16 x1 1 2 lag screws not provided to fasten door bracket aaa 25 INSTALLATION STEP 12 Connect Door Arm to Trolley Follow instructions which apply to your door type as illustrated below and on the following page SECTIONAL DOORS ONLY e
14. Make sure garage door is fully closed Pull the emergency release handle to disconnect the outer trolley from the inner trolley Slide the outer trolley back away from the door about 2 as shown in Figures 1 2 and 3 Clevis Pin 5 16 x1 Fastener 9000000000 Figure 1 Bracket Straight Fasten straight door arm section to outer trolley Door Arm with the 5 16 x1 clevis pin Secure the JIN Curved connection with a ring fastener Clevis pin DOO Arm 5 16 x1 1 4 Fasten curved section to the door bracket in the same way using the 5 16 x1 1 4 clevis pin Figure 2 Bring arm sections together Find two pairs of holes that line up and join sections Select holes as far apart as possible to increase door arm rigidity Figure 3 Hole alignment alternative If holes in curved arm are above holes in straight arm disconnect straight arm Cut about 6 from the solid end Reconnect to trolley with cut end down as shown Bring arm sections together Figure 1 ae i Emergency Find two pairs of holes that line up and join with Release screws lock washers and nuts Handle Proceed to Adjustment Step 1 page 28 Trolley will re engage automatically when opener is operated Screws 5 16 18x7 8 Door Bracket Figure 2 HARDWARE SHOWN ACTUAL SIZE Nut 5 16 18 Lock Washer 5 16 Ring Fastener Clevis Pin Clevis Pin Hex Screw 5 16 x1 Trolley 5 16 x1 1 4 5 16 18x7 8
15. Rail Extension Kit Panel To allow a 10 foot door to open Provides a Lock feature which fully prevents operation of garage door Lp opener from portable remotes and a Light feature for constant light Motion Detecting Control Panel 41A5281 Extension Brackets Multi function door control with Optional For safety sensor motion sensor that automatically installation onto the wall or floor turns opener lights on for 5 minutes To order call 1 800 528 9131 when it detects a person entering the garage Sensor can be easily deactivated when desired SECURITY Keyless Entry Enables homeowner to operate garage door opener from outside by entering a password on a specially designed keyboard Also can add a temporary password for visitors or service persons This temporary password can be limited to a programmable number of hours or entries 39 CHAMBERLAIN SERVICE IS ON CALL OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE SIX DAYS A WEEK SIMPLY DIAL OUR TOLL FREE NUMBER 1 800 528 9131 HOURS Central Std Time 6 00 A M TO 7 00 P M Monday through Friday 8 00 A M TO 6 00 P M Saturday For professional installation parts and service contact your local CHAMBERLAIN dealer Look for him in the Yellow Pages or call our Service number for a list of dealers in your area HOW TO ORDER REPAIR PARTS Selling prices will be furnished on requ
16. a lt lt Es lt 7 Cable Pulley Bracket Header Bracket Plus Clevis Pin and Fastener 2 Curved Door Arm Section ees O Straight Door Hanging Brackets Arm Section Safety Labels and Literature Hardware Inventory Separate all hardware and group as shown below for the assembly and installation procedures ASSEMBLY HARDWARE im a Hex Screw Carri Bolt Washered Screw S a arriage Bolts 5 16 18x1 2 2 5 16 18x7 8 3 1 4 20x1 2 12 mounted in opener o CACC CCC CCC Troll Threaded Shaft 1 Lock Washer Lock Nut 5 16 4 1 4 20x7 16 12 INSTALLATION HARDWARE Lag Screw Hex Screw 5 16 9 x1 5 8 2 5 16 18x7 8 4 Nut 5 16 18 4 Lock Washer 5 16 4 HIT ATTA LDD Lag Screw 5 16 18x1 7 8 2 Handle Rope Ring Fastener 3 Self Sean Screw 9 1 4 14x5 8 T N Carriage am Wing Nut Insulated 1 4 20x1 2 1 4X20 2 Staples 30 Dry Wall Anchors 2 Clevis Pin Clevis Pin Clevis Pin 5 16 x2 3 4 1 5 16 x1 1 4 1 5 16 x1 1 ASSEMBLY STEP 1 Assemble the T Rail and Attach the Cable Pulley Bracket To avoid installation difficulties do not run the garage door opener until instructed to do so 1 Align the four T rail sections on a flat surface exactly as shown Center sections are interchangeable Front and back sections are also interchangeable for ease of assembly 2 Insert the carriage
17. bolts so the square bolt necks seat in the square holes in the T rail sections and pass through the round holes in the rail braces Make sure bolt necks are seated in the square holes and rails are aligned before you tighten lock nuts Improper assembly can cause jerky trolley operation noise and or nuisance door reversals 3 Assemble lock nuts ensure alignment and tighten NOTE If T rail is not assembled exactly as shown trolley will not travel smoothly along length of rail or it will hit against nuts 4 Position the cable pulley bracket on the front end of the T rail as shown Fasten securely with the hardware shown NOTE When tightening the screws be sure to keep bracket parallel to the rail Otherwise the rail may bow when the opener is operated Cable pulley bracket attaches to FRONT END of T rail End Section T RAIL FRONT TO DOOR dy A HARDWARE SHOWN ACTUAL SIZE Carriage Bolts 1 4 20 1 4 20x1 2 Fn Hex Screw Nut Lock Washer 5 16 18x7 8 5 16 18 5 16 Lock Nut Square Carriage Bolt Hole T rail End Section 1 4 Lock Nut Carriage Bolt 1 4 20x1 2 Hex Screws 5 16 18x7 8 Cable Pulley Bracket Nut Lock Washer 5 16 18 5 16 md ASSEMBLY STEP 2 Install the Trolley e Attach the trolley threaded shaft to the trolley with the lock washer and nuts as shown As a temporary stop insert a screwdriver into the hol
18. end of the shaft Figure 1 ASTA LEENA A CABLE Check to make sure the chain is not twisted 5 Remove the screwdriver ATTACHING THE SPROCKET COVER Insert the back tab in the slot on the back of the mounting plate Squeeze the cover slightly and insert the front tab Figure 3 Motor unit Figure 2 Sprocket Figure 3 Sprocket Cover Back Tab Slot Front Tab Slot Mounting Plate 10 ASSEMBLY STEP 5 Tighten the Chain and Cable e Spin the inner nut and lock washer down the trolley threaded shaft away from the trolley To tighten the chain turn outer nut in the direction shown AS YOU TURN THE NUT KEEP THE CHAIN FROM TWISTING e When the chain is approximately 1 2 above the base of the T rail at its midpoint re tighten the inner nut to secure the adjustment Sprocket noise can result if chain is either too loose or too tight Chain NOTE When installation is complete you may notice some chain droop with the door closed This is normal If the chain returns to the position shown when the door is open do not re adjust the chain NOTE During future maintenance ALWAYS pull the emergency release handle to disconnect trolley before adjusting chain Lock Outer Nut Washer nner Nut To Tighten Outer Nut lt To Tighten Inner Nut 1 2 Base of T rail You have now finished assembling your garage door opener Please read the following warnings be
19. holes do not use the holes designated for ceiling mount Drill 3 16 pilot holes and fasten the bracket securely to a structural support with the hardware provided HARDWARE SHOWN ACTUAL SIZE Lag Screw 5 16 9x1 5 8 CEILING HEADER BRACKET INSTALLATION e Extend the vertical centerline onto the ceiling as shown e Center the bracket on the vertical mark no more than 6 from the wall Make sure the arrow is pointing toward the wall The bracket can be mounted flush against the ceiling when clearance is minimal e Mark the side holes Drill 3 16 pilot holes and fasten bracket securely to a structural support with the hardware provided Ceiling Mounting Holes CEILING MOUNXK ONLY The nail hole is for positioning only You must use lag screw to mount the header bracket Wall Mounting Holes The nail hole is for positioning only You must use lag screws to mount the header bracket Optional Vv Wall Mounting Holes Vertical Center Line Lag Screws Wall gt j g 5 16 x9x1 5 8 be 2x4 Structural Support Bracket a Door Spring A N F Garage A i Door Highest Point of i Garage Door Travel Vertical Center Line ee a Finished Ceiling 2 2 A lt 77 Header vertical Centerline Bracket Garage Door Centerline Header Wall Header Bracket Cable Garage Door INSTALLA
20. keypad Then press and hold the ENTER button 3 Release the button when the motor unit lights blink It has N learned the code If light bulbs are not installed two clicks will be heard To change an existing known PIN If the existing PIN is known it may be changed by one person without using a ladder 1 Press the four buttons for the present PIN then press and hold the button The opener light will blink twice Release the button 2 Press the new 4 digit PIN you have chosen then press Enter The motor unit lights will blink once when the PIN has been learned Test by pressing the new PIN then press Enter The door should move To set a temporary PIN You may authorize access by visitors or service people with a temporary 4 digit PIN After a programmed number of hours or number of accesses this temporary PIN expires and will no longer open the door It can be used to close the door even after it has expired To set a temporary PIN 1 Press the four buttons for your personal entry PIN not the last temporary PIN then press and hold the button The opener light will blink three times Release the button 36 USING THE MULTI FUNCTION DOOR CONTROL NOTE This method requires two people if the Keyless Entry is already mounted outside the garage Enter a four digit person
21. light bulbs 75 watts maximum Use a standard neck garage door opener bulb if regular bulb burns out 13 The opener lights don t turn off e Is the Light feature on Turn it off 14 The opener strains or maximum force is needed to operate door The door may be out of balance or the springs may be broken Close the door and use the emergency release handle to disconnect the trolley Open and close the door manually A properly balanced door will stay in any point of travel while being supported entirely by its springs If it does not disconnect the opener and call a trained door systems technician Do not increase the force to operate the opener 15 The opener motor hums briefly then won t work The garage door springs may be broken See above e If the problem occurs on the first operation of the opener door may be locked Disable the door lock Repeat the safety reverse test after the adjustment is complete 16 The opener won t operate due to power failure e Use the emergency release handle to disconnect the trolley The door can be opened and closed manually When power is restored press the Door Control push bar and trolley will automatically reconnect unless trolley is in lockout position See page 32 e The Outside Quick Release accessory for use on garages with no service door disconnects the trolley from outside the garage in case of power failure 17 The chain droops or sags e It is no
22. lights aren t flashing INCREASE DOWN close force by turning the control clockwise Make small adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the force beyond the minimum amount required to close the door 2 Test the UP open force e Grasp the door bottom when the door is about halfway through UP open travel The door should stop If the door is hard to hold or doesn t stop DECREASE UP open force by turning the control counterclockwise Make small adjustments until the door stops easily and opens fully After each adjustment run the opener through a complete travel cycle If the door doesn t open at least 5 feet INCREASE UP Open force by turning the control clockwise Make small adjustments until door opens completely Readjust the UP limit if necessary After each adjustment run the opener through a complete travel cycle 4 amp WARNING Without a properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door e Too much force on garage door will interfere with proper operation of safety reversal system e NEVER increase force beyond minimum amount required to close garage door NEVER use force adjustments to compensate for a binding or sticking garage door e If one control force or travel limits is adjusted the other control may al
23. 001 The Chamberlain Group Inc 114A2175E All Rights Reserved Printed in Mexico
24. B113 T rail end sections each 41A3473 Chain amp cable in dispensing carton 41B2616 Cable pulley bracket assembly 83A4 Rail Grease Not shown 41A3534 Rail assembly hardware kit see page 7 KEY PART NO NO DESCRIPTION 41A4166 Lighted door control button 41A5056 8 Single function remote control housing only no circuit board 10A20 3V2032 Lithium battery 29B137 Transmitter visor clip 41A2828 Manual release rope amp handle assembly 217A238 2 conductor bell wire white amp white red 41A4353 Header bracket w clevis pin amp fastener 41A5047 Door bracket w clevis pin amp fastener 178B35 Curved door arm section 178B34 Straight door arm section 12B350 Hanging brackets 41A5034 Safety sensor kit receiving and sending eyes with 3 2 conductor bell wire attached 41A5266 1 Safety sensor brackets 2 Not shown 41A3475 17 Installation hardware bag see page 7 114A2175 Owner s manual ess sg geug0ngs8 37 Motor Unit Assembly Parts Series 4200 Down Contact Brown Wire Drive Gear Center Limit Contact 31D380 4104220A oo 41A2817 41B4245 143D152 175B88 108D34 30B363 12A373 41A3150 41D3058 AODOANDOAA i mk 41A3666 41A3666 1 Up Contact Series 7220 LIMIT SWITCH ASSEMBLY N Grey Yellow Wire DESCRIPTION Sprocket cover Gear and sprocket assembly Complete with Spring washer Thrust washer Retaining ring B
25. OBLEMS WITH OR RELATING TO THE GARAGE DOOR OR GARAGE DOOR HARDWARE INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS DOOR ROLLERS DOOR ALIGNMENT AND HINGES ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH THE USE OF OR INABILITY TO USE THIS PRODUCT IN NO EVENT SHALL SELLER S LIABILITY FOR BREACH OF WARRANTY BREACH OF CONTRACT NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT Some states do not allow the exclusion or limitation of consequential incidental or special damages so the above limitation or exclusion may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state LIMITED WARRANTY ON MOTOR Model Series 7220 amp 4200 The motor is warranted to be free from any defect in materials and or workmanship for a period of 72 full months 6 years from the date of purchase peepee pele eel pele ele peel ele pel pel eee pede pel pel ele lp pel ele eel el ele el fel pelea elle el ele eel ele ele ele fel pel ele el el elle fel ee fel ele pe ele ede el epee ped ele eed ee eee ee ele ele eee ele ele ele eel ele ele ele pe eel ele ele ele lela 2
26. R WITH TRACK CLOSED POSITION Cabl able Trolley i Cable Chain eee Header Pulley Bracket Wall A a A TITTET peress Header Curved g Fa oor Bracket Door Arm T rail Oo p ami a Door 5 Garage Bracket Straight Door Door Arm Emergency Release Rope amp Handle Safety Gap between floor Reversing and bottom of door Sensor Safety must not exceed 1 4 Reversing Sensor Carton Inventory Your garage door opener is packaged in one carton which contains the motor unit and the parts illustrated below Note that accessories will depend on the model purchased If anything is missing carefully check the packing material Parts may be stuck in the Model 4200 1 Model 7220 2 Lighted Door Control Button with 2 6ABx1 1 2 screws SECURIT Single Function foam Hardware for assembly and installation is shown on the next page Save the carton and packing material until installation and adjustment is complete Model 4200 1 Model 7220 2 Light Lens 1 Remote Control Transmitter Rail Brace 3 c 2 Conductor Bell Wire White amp White Red T rail End Section 2 as oS Chain and Cable in Sprocket Cover P Dispensing Carton 2 Safety Reversing Sensors 1 Sending Eye and 1 Receiving Eye with 2 Conductor White amp White Black Bell Wire attached Safety Sensor Bracket 2 Center Section each 2 o 2
27. TION STEP 3 Attach the T Rail to the Header Bracket Position the opener on the garage floor below the header bracket Use packing material as a protective base NOTE If the door spring is in the way you ll need help Have someone hold the opener securely on a temporary support to allow the rail to clear the spring Position the rail bracket against the header bracket Align the bracket holes and join with a clevis pin as shown Insert a ring fastener to secure Ring Fastener Header Bracket Clevis Pin 5 16 x2 3 4 Cable Pulley Bracket Temporary Support HARDWARE SHOWN ACTUAL SIZE 5 16 x 2 3 4 Ring Fastener Clevis Pin INSTALLATION STEP 4 Position the Opener To prevent damage to garage door rest garage door opener rail on 2x4 placed on top section of door CAUTION Follow instructions which apply to your door type as illustrated SECTIONAL DOOR OR ONE PIECE DOOR WITH TRACK A 2x4 laid flat is convenient for setting an ideal door to T rail distance T Rail 2x4 e Raise the opener onto a stepladder You will need Z i help at this point if the ladder is not tall enough A n e Open the door all the way and place a 2x4 laid flat z d _ on the top section beneath the T rail nee e If the top section or panel hits the trolley when you raise the door pull down on the trolley release arm to dis
28. Wah e EE fl lt I D SELL aes ali Safety Gap between floor Reversing and bottom of door Sensor must not exceed 1 4 Slack in chain tension is normal when garage door is closed Torsion OR Do you have an access door in addition to the garage door If not Model 7702CB Outside Quick Release is required See Accessories page e Look at the garage door where it meets the floor Any gap between the floor and the bottom of the door must not exceed 1 4 Otherwise the safety reversal system may not work properly See Adjustment Step 3 Floor or door should be repaired SECTIONAL DOOR INSTALLATIONS e Do you have a steel aluminum fiberglass or glass panel door If so horizontal and vertical reinforce ment is required Installation Step 11 e The opener should be installed above the center of the door If there is a torsion spring or center bearing plate in the way of the header bracket it may be installed within 4 feet to the left or right of the door center See Installation Steps 1 and 11 e If your door is more than 7 feet high see rail extension kits listed on Accessories page FINISHED CEILING Support bracket amp fastening hardware is required See page 17 Extension Spring pont mounted Access Door LOSED POSITION Header Cable Pulley CLOS osmio Bracket Bracket
29. al identification number PIN of your choice on the keypad Then press and hold ENTER N While holding the ENTER button press and hold the LIGHT button on the Multi Function Door Control ao Continue holding the ENTER and LIGHT buttons while you press the push bar on the Multi Function Door Control all three buttons are held 4 Release buttons when the motor unit lights blink It has learned the i B code If light bulbs are not _ installed two clicks will be heard rd a 2 Press the temporary 4 digit PIN you have chosen then press Enter The opener light will blink four times 3 To set the number of hours this temporary PIN will work press the number of hours up to 255 then press amp OR 3 To set the number of times this temporary PIN will work press the number of times up to 255 then press The opener light will blink once when the temporary PIN has been learned Test by pressing the four buttons for the temporary PIN then press Enter The door should move If the temporary PIN was set to a certain number of openings remember that the test has used up one opening To clear the temporary password repeat steps 1 3 setting the number of hours or times to 0 in step 3 REPAIR PARTS KEY PART NO NO DESCRIPTION 1A995 Master link kit 41A3489 Complete trolley assembly 183B112 Rail braces each 183B111 T rail center sections each 183
30. codes are now erased Reprogram each remote or keyless entry you wish to use Press and hold the button on the hand held remote that you wish to operate your garage door 2 While holding the remote button press and hold the LIGHT button on the Multi Function Door Control 3 Continue holding both buttons while you press the push bar on the Multi Function Door Control all three buttons are held 4 Release buttons when the motor unit lights blink It has learned the code If light bulbs are not installed two clicks will be heard If supplied with your garage door opener the large button is factory programmed to operate it Additional buttons on any Security multi function remote or mini remote can be programmed to operate other Security garage door openers To Add or Change a Keyless Entry PIN NOTE Your new Keyless Entry must be programmed to operate your garage door opener USING THE LEARN BUTTON 1 Press and release the learn button on motor unit The learn indicator light will glow steadily for 30 seconds 2 Within 30 seconds enter a four digit personal identification number PIN of your choice on the
31. connect inner and outer sections Slide the outer trolley toward the motor unit The trolley can remain disconnected until Installation Step 12 is completed Trolley Release Arm ENGAGED RELEASED Header Bracket ONE PIECE DOOR WITHOUT TRACK e With the door fully open and parallel to the floor measure the distance from the floor to the top of the door el Using a stepladder as a support raise the top of the opener to this height e The top of the door should be level with the top of the motor unit Do not position the opener more than 2 above this point Top of Opener INSTALLATION STEP 5 Hang the Opener Two representative installations are shown Yours may be different Hanging brackets should be angled Figure 1 to provide rigid support On finished ceilings Figure 2 attach a sturdy metal bracket to structural supports before installing the opener This bracket and fastening hardware are not provided 1 Measure the distance from each side of the motor unit to the structural support 2 Cut both pieces of the hanging bracket to required lengths 3 Drill 3 16 pilot holes in the structural supports 4 Attach one end of each bracket to a support with 5 16 18x1 7 8 lag screws 5 Fasten the opener to the hanging brackets with 5 16 18x7 8 hex screws lock washers and nuts 6 Check to make sure the T rail is ce
32. control Does the opener have electric power Plug a lamp into the outlet If it doesn t light check the fuse box or the circuit breaker Some outlets are controlled by a wall switch e Have you disabled all door locks Review installation instruction warnings on page 11 e Is there a build up of ice or snow under the door The door may be frozen to the ground Remove any restriction e The garage door spring may be broken Have it replaced e Repeated operation may have tripped the overload protector in the motor Wait 15 minutes and try again 2 Opener operates from the remote but not from the Door Control e Is the door control lit If not remove the bell wire from the motor unit terminals Short the red and white terminals by touching both terminals at the same time with a piece of wire If the opener runs check for a faulty wire connection at the door control a short under the staples or a broken wire e Are the wiring connections correct Review Installation Step 6 page 18 3 The door operates from the Door Control but not from the remote control e Is the door push bar flashing If your model has the Lock feature make sure it is off e Program the opener to match the remote control code Refer to instructions on the motor unit panel Repeat with all remotes 4 The remote control has short range e Change the location of the remote control in your Car e Check to be sure the antenna on the sid
33. cted and aligned the sensor will detect an obstacle in the path of its electronic beam The sending eye with an orange indicator light transmits an invisible light beam to the receiving eye with a green indicator light If an obstruction breaks the light beam while the door is closing the door will stop and reverse to full open position and the opener lights will flash 10 times The units must be installed inside the garage so that the sending and receiving eyes face each other across the door no more than 6 above the floor Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens The mounting brackets are designed to clip onto the track of sectional garage doors without additional hardware 4 amp WARNING e Be sure power is not connected to the garage door opener BEFORE installing the safety reversing sensor e To prevent SERIOUS INJURY or DEATH from a closing garage door Correctly connect and align the safety reversing sensor This required safety device MUST NOT be disabled Install the safety reversing sensor so beam is NO HIGHER than 6 above garage floor If it is necessary to mount the units on the wall the brackets must be securely fastened to a solid surface such as the wall framing Extension brackets see accessories are available if needed If installing in masonry construction add a piece of wood at each location to avoid dril
34. door arm page 26 and decreasing the down limit If the opener reverses in fully closed position Decrease down travel Turn the down limit adjustment screw clockwise One turn equals 2 of travel 28 4 amp WARNING Without a properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door e Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system If one control force or travel limits is adjusted the other control may also need adjustment e After any adjustments are made the safety reversal system MUST be tested Door MUST reverse on contact with one inch high object or 2x4 laid flat on floor CAUTION To prevent damage to vehicles be sure fully open door provides adequate clearance INCREASE TRAVEL Di P Protection Travel Limit Adjustment Screws Bolt D amp wt INCREASE TRAVEL DOWN UP If the door reverses when closing and there is no visible interference to travel cycle If the opener lights are flashing the Safety Reversing Sensors are either not installed misaligned or obstructed See Troubleshooting page 23 Test the door for binding Pull the emergency release handle Manually open and close the door If the door is binding or unbalanced call for a trained door systems technician If the door is balanced and not binding
35. e proper outlet If permanent wiring is required by your local code refer to the following procedure To make a permanent connection through the 7 8 hole in the top of the motor unit e Remove the motor unit cover screws and set the cover aside e Remove the attached 3 prong cord Connect the black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire to the green ground screw The opener must be grounded e Reinstall the cover To avoid installation difficulties do not run the opener at this time 20 A WARNING To prevent possible SERIOUS INJURY or DEATH from electrocution or fire e Be sure power is not connected to the opener and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection e Garage door installation and wiring MUST be in compliance with all local electrical and building codes e NEVER use an extension cord 2 wire adapter or change plug in any way to make it fit outlet Be sure the opener is grounded PERMANENT WIRING CONNECTION Ground Tab Green Ground Screw Ground Wire White Wire Black Wire INSTALLATION STEP 10 Install The Protector System The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSOR When properly conne
36. e any remote follow the instructions in the Programming section Activate your opener with any of the following e The hand held Remote Control Hold the push button down until the door starts to move The wall mounted Door Control Hold the push button or bar down until the door starts to move e The Keyless Entry See Accessories lf supplied with your garage door opener it must be programmed before use See Programming When the opener is activated with the safety reversing sensor correctly installed and aligned 1 If open the door will close If closed it will open 2 If closing the door will reverse 3 If opening the door will stop 31 8 If one control force or travel limits is adjusted the other control may also need adjustment 9 After any adjustments are made the safety reversal system MUST be tested 10 Safety reversal system MUST be tested every month Garage door MUST reverse on contact with one inch high object or a 2x4 laid flat on the floor 11 ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED see page 3 An improperly balanced door may not reverse when required and could result in severe injury or death 12 All repairs to cables spring assemblies and other hardware all of which are under EXTREME tension MUST be made by a trained door systems technician 13 ALWAYS disconnect electric power to garage door opener before making any repairs or removing covers 14 SAVE THESE INSTRUCTIONS
37. e in the front end of the T rail Slide the trolley assembly along the rail to the screwdriver stop NOTE If trolley hits against any nuts on the T rail the bolts and nuts were attached from the wrong side and must be repositioned Review Assembly Step 1 Temporary Stop Screwdriver ASSEMBLY STEP 3 Fasten the T Rail to the Motor Unit e Place the opener on packing material to protect the cover For convenience put a support under the cable pulley bracket Remove the two 5 16 18x1 2 washered screws mounted in the top of the motor unit Align the holes in the back section of the T rail with the holes in the motor unit e Fasten the rail with the two washered screws previously removed Tighten securely Remember to use only these screws Any other screws will cause serious damage to the opener Insert a 5 16 18x7 8 hex screw into the cover protection bolt hole in the T rail as shown Tighten securely with a 5 16 lock washer and nut NOTE This screw prevents trolley over travel Keep a 2 minimum between the trolley and this screw when adjusting travel limits see page 28 HARDWARE SHOWN ACTUAL SIZE NNN Hex Screw Nut Lock Washer 5 16 18x7 8 5 16 18 5 16 Lock Inner Nut Washer 5 16 SIE SES Trolley Threaded Shaft HARDWARE SHOWN ACTUAL SIZE Lock Washer Nut 5 16 5 16 18 CAUTION To avoid serious damage to opener ONLY use screws mounted in top of mo
38. e or back panel of motor unit extends fully downward e Some installations may have shorter range due to a metal door foil backed insulation or metal garage siding 5 Opener noise is disturbing in living quarters of home e If operational noise is a problem because of proximity of the opener to the living quarters the Vibration Isolator Kit 41A3263 can be installed This kit was designed to minimize vibration to the house and is easy to install Having a Problem Continued 6 The garage door opens and closes by itself Be sure that all remote control push buttons are off Remove the bell wire from the door control terminals and operate from the remote only If this solves the problem the door control is faulty replace or there is an intermittent short on the wire between the door control and the motor unit e Clear memory and re program all remote controls 7 The door doesn t open completely e Is something obstructing the door Is it out of balance or are the springs broken Remove the obstruction or repair the door e If the door is in good working order but now doesn t open all the way increase the up force See Adjustment Step 2 e If the door opens at least 5 feet the travel limits may need to be increased One turn equals 2 inches of travel See Adjustment Step 1 Repeat the safety reverse test after the adjustment is complete 8 The door stops but doesn t close completely e Review the t
39. earing plate Roll pins 2 Drive gear and worm gear Helical gear w retainer and grease Drive worm gear kit w grease Roll pins 2 Line cord End panel Light socket Lens Capacitor 1 2HP Capacitor bracket Terminal block w screws Universal replacement motor amp bracket assembly Complete with motor worm bracket bearing assembly RPM sensor Cover Series 7220 Cover Series 4200 38 D E Dj KEY PART NO NO 41A2818 41D3452 4104398A 4104246 41A2826 41A2822A 41A5021 F 41A5021 1F 41A3673 41AA3712 1 41A2825 DESCRIPTION Helical gear amp retainer w grease Limit switch assembly RPM sensor assembly Wire harness assembly w plug Shaft bearing kit Interrupter cup assy Receiver logic board assembly Series 7220 Receiver logic board assembly Series 4200 Complete with Logic board end panel w all labels End panel w all labels Series 7220 End panel w all labels Series 4200 Not shown Opener assembly hardware kit includes screws not designated by a number in illustration ACCESSORIES 953CB SECURITY Multi Function 7702CB Outside Quick Release Remote Control Required for a garage with NO Includes visor clip access door 956CB SECURITY Multi Function Mini 7704CB 8 Foot Rail Extension Kit Remote Control To allow an 8 foot door to open With key ring and Velcro fastening fully strip 2 Multi Function Door Control 8710CB 10 foot
40. est or parts will be shipped at prevailing prices and you will be billed accordingly WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART NAME MODEL NUMBER ADDRESS ORDERS TO THE CHAMBERLAIN GROUP INC Technical Support Group 6020 S Country Club Road Tucson Arizona 85706 SERVICE INFORMATION TOLL FREE NUMBER 1 800 528 9131 pede pe eM ee pe eM ee pee eM ee ee ee ee Nee eee eee ee e eee eee eee e eee CHAMBERLAIN GARAGE DOOR OPENER ONE YEAR LIMITED WARRANTY The Chamberlain Group Inc Seller warrants to the first retail purchaser of this product for the residence in which this product is originally installed that it will be free from any defect in materials and or workmanship for a period of one year from the date of purchase The product must be used in complete accordance with Chamberlain s instructions for installation operation and care The proper operation of this product is dependent on your compliance with the Owner s Manual instructions regarding installation operation maintenance and testing Failure to comply strictly with those instructions will void this warranty in its entirety Please note that the safety reverse system in order to operate properly with your garage door must be adjusted and periodically tested in accordance with the Owner s Manual If during the limited warranty period it appears as though this product contains a defect which is covered by
41. est the Protector System e Press the remote control push button to open the door e Place the opener carton in the path of the door e Press the remote control push button to close the door The door will not move more than an inch and the opener lights will flash The garage door opener will not close from a remote if the indicator light in either sensor is off alerting you to the fact that the sensor is misaligned or obstructed If the opener closes the door when the safety reversing sensor is obstructed and the sensors are no more than 6 above the floor call for a trained door systems technician 30 4 amp WARNING Without a properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door e Safety reversal system MUST be tested every month e If one control force or travel limits is adjusted the other control may also need adjustment e After ANY adjustments are made the safety reversal system MUST be tested Door MUST reverse on contact with one inch high object or 2x4 laid flat on the floor 2x4 laid flat 4 amp WARNING Without a properly installed safety reversing sensor persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door
42. fore proceeding to the installation section IMPORTANT INSTALLATION INSTRUCTIONS 4 amp WARNING To reduce the risk of severe injury or death READ AND FOLLOW ALL INSTALLATION WARNINGS 8 NEVER wear watches rings or loose clothing while AND INSTRUCTIONS installing or servicing opener They could be caught in Install garage door opener only on properly balanced garage door or opener mechanisms and lubricated garage door An improperly balanced Install wall mounted garage door control door may not reverse when required and could result in e within sight of the garage door severe injury or death e out of reach of children at minimum height of 5 feet All repairs to cables spring assemblies and other e away from all moving parts of the door hardware MUST be made by a trained door systems Place entrapment warning label on wall next to garage technician before installing opener door control Disable all locks and remove all ropes connected to Place manual release safety reverse test label in plain garage door before installing opener to avoid view on inside of garage door entanglement Upon completion of installation test safety reversal Install garage door opener 7 feet or more above floor system Door MUST reverse on contact with a one Mount emergency release handle 6 feet above floor inch high object or a 2x4 laid flat on the floor NEVER connect garage door opener to power source until instructed to do so
43. h to be secured to two or three vertical supports A vertical reinforcement brace should cover the height of the top panel Figure 1 shows one piece of angle iron as the horizontal brace For the vertical brace 2 pieces of angle iron are used to create a U shaped support The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit NOTE Many door reinforcement kits provide for direct attachment of the clevis pin and door arm In this case you will not need the door bracket proceed to Step 12 SECTIONAL DOORS Center the door bracket on the previously marked vertical centerline used for the header bracket installation Note correct UP placement as stamped inside the bracket 2 Position the top edge of the bracket 2 4 below the top edge of the door OR directly below any structural support across the top of the door 3 Mark drill holes and install as follows depending on your door s construction Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket e Drill 3 16 fastening holes Secure the door bracket using the two 1 4 14x5 8 self threading screws Figure 2A e Alternately use two 5 16 bolts lock washers and nuts not provided Figure 2B Metal insulated or light weight factory reinforced doors e Drill 3 16 fastening holes Secure the door bracket using the self threading screws Figu
44. ling extra holes in masonry if repositioning is necessary The invisible light beam path must be unobstructed No part of the garage door or door tracks springs hinges rollers or other hardware may interrupt the beam while the door is closing ID ID ID gt Sensor Beam Sensor Beam 6 max H 6 max above floor Invisible Light Beam Protection Area Facing the door from inside the garage above floor INSTALLING THE BRACKETS Be sure power to the opener is disconnected Install and align the brackets so the sensors will face each other across the garage door with the beam no higher than 6 above the floor They may be installed in one of three ways as follows Garage door track installation preferred e Slip the curved arms over the rounded edge of each door track with the curved arms facing the door Snap into place against the side of the track It should lie flush with the lip hugging the back edge of the track as shown in Figure 1 If your door track will not support the bracket securely wall installation is recommended Wall installation e Place the bracket against the wall with curved arms facing the door Be sure there is enough clearance for the sensor beam to be unobstructed e If additional depth is needed an extension bracket see Accessories or wood block
45. ntered over the door or in line with the header bracket if the bracket is not centered above the door 7 Remove the 2x4 Operate the door manually If the door hits the rail raise the header bracket 8 Grease the top and underside of the rail surface where the trolley slides with rail lt g3 A z grease HARDWARE SHOWN ACTUAL SIZE Lag Screw 5 16 18x1 7 8 Lock Washer 5 16 Hex Screw 5 16 18x7 8 Nut 5 16 18 4 WARNING To avoid possible SERIOUS INJURY from a falling garage door opener fasten it SECURELY to structural supports of the garage Concrete anchors MUST be used if installing any brackets into masonry Figure 1 Structural Supports H Lag Screws 5 16 18x1 7 8 Measure Distance 5 16 18x7 8 Screw 5 16 Lock Washer 5 16 18 Nut Figure 2 Support zear AAT a Lag Screws 5 16 18x1 7 8 _ ye Not Provided 5 16 18x7 8 Screw 5 16 Lock Washer 5 16 18 Nut 5 16 18x7 8 Scre 5 16 Lock Washe 5 16 18 Nut INSTALLATION STEP 6 Install the Door Control Locate the door control within sight of the door at a minimum height of 5 feet where small children cannot reach and away from all moving parts of the door and door hardware 1 Strip 1 4 of insulation from one end of the bell wire Connect it to the two screw terminals on the back of the door control by color white wire to 2 and white red wire to 1 2
46. of limits or force MAINTENANCE SCHEDULE Once a Month e Manually operate door If it is unbalanced or binding call a trained door systems technician e Check to be sure door opens amp closes fully Adjust limits and or force if necessary See pages 28 and 29 e Repeat the safety reverse test Make any necessary adjustments See page 30 Twice a Year e Check chain tension Disconnect trolley first Adjust if necessary see page 11 Once a Year e Oil door rollers bearings and hinges The opener does not require additional lubrication Do not grease the door tracks INCREASE TRAVEL DOWN UP LIMIT CONTROLS Left panel FORCE CONTROLS Back panel THE REMOTE CONTROL BATTERY 4 amp WARNING To prevent possible SERIOUS INJURY or DEATH e NEVER allow small children near batteries e If battery swallowed immediately notify doctor The lithium battery should produce power for up to 5 years To replace battery use the visor clip or screwdriver blade to pry open the case as shown Insert battery positive side up Dispose of old battery properly NOTICE To comply with FCC and or Industry Canada rules adjustment or modifications of this receiver and or transmitter are prohibited except for changing the code setting or replacing the battery THERE ARE NO OTHER USER SERVICEABLE PARTS 33 Having a Problem 1 The opener doesn t operate from either the Door Control or the remote
47. oor OPenel cccseeeeeesees 33 Having a problem cccceeeeeeeecseeeeeeneeeeeaeeeeenaeeteaes 34 Programming Pages 35 36 To add a hand held remote control ceeeeee 35 To erase all codes ecccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 35 Multi function remotes cccecceeceeeeeeeeeeeesenteaeees 35 To add or change a Keyless Entry PIN 36 Repair Parts Pages 37 38 Rail assembly Parts 0 eeeeeeeeeeeeceeeeeeeeeeeeeeeeeeeeeees 37 Installation Parts 2 scsescteeceseettey se cqutsnteysadicceeetiehieeeeed 37 Motor unit assembly parts cc eceeeeeeeeenteeeeeeeeaes 38 Accessories 39 Repair Parts and Service 40 Warranty 40 This garage door opener has been designed and tested to offer safe service provided it is installed operated maintained and tested in strict accordance with the instructions and warnings contained in this manual 4 amp WARNING Mechanical A WARNING Electrical CAUTION When you see these Safety Symbols and Signal Words on the following pages they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them The hazard may come from something mechanical or from electric shock Read the warnings carefully When you see this Signal Word on the following pages it will alert you to the possibility of damage to your garage door and or the garage door opener if you do not comply with the cautionary statements tha
48. r Straight Arm Clevis Pin 5 16 x1 1 4 Screws lt 0 5 16 18x7 8 Curved Door Arm Press the Door Control push bar The trolley will travel to the fully closed position Manually close the door and lift the door arm to the trolley The arm should touch the trolley just ahead of the door arm connector hole Refer to the fully closed trolley door arm positions in the illustration If the arm is behind the connector hole adjust the limit further One full turn equals 2 of trolley travel 3 Connect the door arm to the trolley e Close the door and join the curved arm to the connector hole in the trolley with the remaining clevis pin It may be necessary to lift the door slightly to make the connection e Secure with a ring fastener e Run the opener through a complete travel cycle If the door has a slight backward slant in full open position as shown in the illustration decrease the UP limit until the door is parallel to the floor Fully Open Trolley Door Arm Connector Hole Door Arm Door with Backward Slant ADJ USTMENT STEP 1 Adjust the UP and DOWN Travel Limits Limit adjustment settings regulate the points at which the door will stop when moving up or down To operate the opener press the Door Control push bar Run the opener through a complete travel cycle e Does the door open and close completely Does the door stay closed and not reverse unin
49. r broken springs or unbalanced door could result in an open door falling rapidly and or unexpectedly NEVER use emergency release handle unless garage doorway is clear of persons and obstructions e NEVER use handle to pull door open or closed If rope knot becomes untied you could fall The door should be fully closed if possible Pull down on the emergency release handle and lift the door Trolley Release manually To reconnect the Emergency J PAm door to the opener press the Release Handle door control button Pull Down MANUAL DISCONNECT POSITION The lockout feature prevents the trolley from reconnecting automatically Pull the emergency release handle down and back toward the Emergency opener The door can then Release Handle I be raised and lowered Pull Down amp DS manually as often as Towards Opener seo necessary To disengage the LOCKOUT POSITION lockout feature pull the handle straight down The trolley will reconnect on the next UP or DOWN operation Trolley Release Arm 32 Care of Your Opener LIMIT AND FORCE ADJUSTMENTS Weather conditions may cause some minor changes in door operation requiring some readjustments particularly during the first year of operation Pages 28 and 29 refer to the limit and force adjustments Only a screwdriver is required Follow the instructions carefully Repeat the safety reverse test page 30 after any adjustment
50. ravel limits adjustment procedures on page 28 Repeat the safety reverse test after any adjustment of door arm length close force or down limit 9 The door opens but won t close If the opener lights blink check the safety reversing sensor See nstallation Step 10 e If the opener lights don t blink and it is a new installation check the down force See Adjustment Step 2 page 29 For an existing installation see below Repeat the safety reverse test after the adjustment is complete 10 The door reverses for no apparent reason and opener lights don t blink Is something obstructing the door Pull the emergency release handle Operate the door manually If it is unbalanced or binding call a trained door systems technician e Clear any ice or snow from the garage floor area where the door closes Review Adjustment Step 2 on page 29 If door reverses in the fully closed position decrease the travel limits Adjustment Step 1 Repeat safety reverse test after adjustments to force or travel limits The need for occasional adjustment of the force and limit settings is normal Weather conditions in particular can affect door travel 34 11 The door reverses for no apparent reason and opener lights blink for 5 seconds after reversing e Check the safety reversing sensor Remove any obstruction or align the receiving eye See Installation Step 10 12 The opener lights don t turn on e Replace the
51. re 3 Wood Doors e Use top and bottom or side to side door bracket holes Drill 5 16 holes through the door and secure bracket with 5 16 x2 carriage bolts lock washers and nuts not provided Figure 4 NOTE The 1 4 14x5 8 self threading screws are not intended for use on wood doors _ HARDWARE SHOWN ACTUAL SIZE Self Threading Screw 1 4 14x5 8 24 CAUTION To prevent damage to garage door reinforce inside of door with angle iron both vertically and horizontally Bracket Location HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FOR LIGHTWEIGHT GARAGE DOORS FIBERGLASS ALUMINUM STEEL DOORS WITH GLASS PANEL ETC NOT PROVIDED Vertical Centerline Figure 1 Vertical Reinforcement Vertical Reinforcement Vertical Centerline Bolt Vertical 5 16 18x2 O Centerline Bracket D Lock Washer 5 16 Nut Bracket a 5 1618 Self Threading _w Screw 1 4 14x5 8 Figure 2A Figure 2B Inside Edge of Door or Reinforcement Board Vertical Centerline Self Threading Screw 1 4 14x5 8 Figure 4 Figure 3 ONE PIECE DOORS Please read and comply with the warnings and reinforcement instructions on the previous page They apply to one piece doors also e Center the door bracket on the top of the door in line with the header bracket as shown Mark either the left and right or the top and bottom holes Metal Doors Drill 3
52. rmal for the chain to droop slightly in the closed door position Use the emergency release rope and handle to disconnect the trolley If the chain returns to the normal height when the trolley is disengaged and the door reverses on a 2x4 laid flat no adjustments are needed See page 11 PROGRAMMING Your garage door opener has already been programmed at the factory to operate with your hand held remote control The door will open and close when you press the push button Below are instructions for programming your opener to operate with additional Security remote controls To Add an Additional Hand held Remote Control USING THE MULTI FUNCTION DOOR CONTROL USING THE LEARN BUTTON 1 Press and release the learn button on the motor unit The learn indicator light will glow steadily for 30 seconds 2 Within 30 seconds press and hold the button on the hand held remote that you wish to operate your garage door 3 Release the button when the motor unit lights blink It has learned the code If light bulbs are not installed two clicks will be heard To Erase All Codes From Motor Unit Memory To deactivate any unwanted remote first erase all codes Press and the hold learn button on motor unit until the learn indicator light goes out approximately 6 seconds All previous
53. s can be used e Use bracket mounting holes as a template to locate and drill 2 3 16 diameter pilot holes on the wall at each side of the door no higher than 6 above the floor e Attach brackets to wall with lag screws not provided e If using extension brackets or wood blocks adjust right and left assemblies to the same distance out from the mounting surface Make sure all door hardware obstructions are cleared Floor installation e Use wood blocks or extension brackets see Accessories to elevate sensor brackets so the lenses will be no higher than 6 above the floor e Carefully measure and place right and left assemblies at the same distance out from the wall Be sure all door hardware obstructions are cleared e Fasten to the floor with concrete anchors as shown HARDWARE SHOWN ACTUAL SIZE w PH Carriage ue 1 4 20x1 2 Wing ae 1 4 20 2 Insulated Staples 20 22 Figure 1 DOOR TRACK MOUNT RIGHT SIDE Indicator Figure 2 WALL MOUNT RIGHT SIDE Extension Bracket See Accessories Provided with Extension Bracket Sensor Provided with Bracket Extension e lt Bracket S Indicator light Lens Figure 3 FLOOR MOUNT RIGHT SIDE Lens Indicator Sensor light Bracket Provided with iA Extension Bracket Attach with concrete anchors not provided Provided with Extension Bracket Extension Bracket
54. so need adjustment e After any adjustments are made the safety reversal system MUST be tested Door MUST reverse on contact with one inch high object or 2x4 laid flat on floor Force Adjustment Controls BACK PANEL UP FORCE DOWN FORCE 29 ADJ USTMENT STEP 3 Test the Safety Reversal System TEST e With the door fully open place a one inch board or a 2x4 laid flat on the floor centered under the garage door Operate the door in the down direction The door must reverse on striking the obstruction ADJUST If the door stops on the obstruction it is not traveling far enough in the down direction Increase the DOWN limit by turning the DOWN limit adjustment screw counterclockwise 1 4 turn NOTE On a sectional door make sure limit adjustments do not force the door arm beyond a straight up and down position See the illustration on page 26 e Repeat the test e When the door reverses on the one inch board remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment IMPORTANT SAFETY CHECK Repeat Adjustment Steps 1 2 and 3 after e Each adjustment of door arm length limits or force controls Any repair to or adjustment of the garage door including springs and hardware e Any repair to or buckling of the garage floor e Any repair to or adjustment of the opener ADJ USTMENT STEP 4 T
55. ssible SERIOUS INJURY or DEATH from ope an anaie a falling garage door e Thread one end of the rope through the hole in the If possible aT SONI release handle to top of the red handle so NOTICE reads right side disengage trolley when garage door is CLOSED Weak or broken springs or unbalanced door could result in an open door falling rapidly and or unexpectedly NEVER use emergency release handle unless garage e Thread the other end of the rope through the hole doorway is clear of persons and obstructions in me release arm of the outer oley e NEVER use handle to pull door open or closed If rope Adjust rope length so the handle is 6 feet above knot becomes untied you could fall the floor Secure with an overhand knot NOTE If it is necessary to cut the rope heat seal the cut end with a match or lighter to prevent unraveling up as shown Secure with an overhand knot at least 1 from the end of the rope to prevent slipping Overhand Knot eip Trolley Trolley Rope Release Arm No Tice Emergency Release Handle INSTALLATION STEP 9 Electrical Requirements To avoid installation difficulties do not run the opener at this time To reduce the risk of electric shock your garage door opener has a grounding type plug with a third grounding pin This plug will only fit into a grounding type outlet If the plug doesn t fit into the outlet you have contact a qualified electrician to install th
56. structions will call for hand tools as illustrated below a gy Lk CII Hack Sa Tape Measure w SS Wire Cutters 3 16 5 16 and L 5 32 Drill Bits Pliers Claw Hammer EG Screwdriver C8 2 Adjustable End Wrench Planning Identify the type and height of your garage door Survey your garage area to see if any of the conditions below apply to your installation Additional materials may be required You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener Depending on your requirements there are several installation steps which may call for materials or hardware not included in the carton Installation Step 1 Look at the wall or ceiling above the garage door The header bracket must be securely fastened to structural supports Installation Step 5 Do you have a finished ceiling in your garage If so a support bracket and additional fastening hardware may be required Installation Step 10 Depending upon garage construction extension brackets or wood blocks may be needed to install sensors Installation Step 10 Alternate floor mounting of the safety reversing sensor will require hardware not provided SECTIONAL DOOR INSTALLATION SS Horizontal and vertical reinforcement Ni is needed for lightweight garage doors fiberglass steel aluminum door with glass panels etc See page 24 for details et
57. t accompany it Read them carefully Preparing your garage door Before you begin e Disable locks Remove any ropes connected to garage door Complete the following test to make sure your garage door is balanced and is not sticking or binding 1 Lift the door about halfway as shown Release the door If balanced it should stay in place supported entirely by its springs 2 Raise and lower the door to see if there is any binding or sticking If your door binds sticks or is out of balance call a trained door systems technician Sectional Door One Piece Door To prevent possible SERIOUS INJURY OR DEATH e ALWAYS call a trained door systems technician if garage door binds sticks or is out of balance An unbalanced garage door may not reverse when required e NEVER try to loosen move or adjust garage door door springs cables pulleys brackets or their hardware all of which are under EXTREME tension e Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement CAUTION To prevent damage to garage door and opener e ALWAYS disable locks before installing and operating the opener e ONLY operate garage door opener at 120V 60 Hz to avoid malfunction and damage Tools needed During assembly installation and adjustment of the opener in
58. tentionally when fully closed If your door passes both of these tests no limit adjustments are necessary unless the reversing test fails see Adjustment Step 3 page 30 Adjustment procedures are outlined below Read the procedures carefully before proceeding to Adjustment Step 2 Use a screwdriver to make limit adjustments Run the opener through a complete travel cycle after each adjustment NOTE Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off Simply wait 15 minutes and try again NOTE If anything interferes with the door s upward travel it will stop If anything interferes with the door s downward travel including binding or unbalanced doors it will reverse HOW AND WHEN TO ADJUST THE LIMITS If the door does not open completely but opens at least five feet Increase up travel Turn the UP limit adjustment screw clockwise One turn equals 2 of travel NOTE To prevent the trolley from hitting the cover protection bolt keep a minimum distance of 2 4 between the trolley and the bolt If door does not open at least 5 feet Adjust the UP open force as explained in Adjustment Step 2 If the door does not close completely Increase down travel Turn the down limit adjustment screw counterclockwise One turn equals 2 of travel If door still won t close completely and the trolley bumps into the pulley bracket see page 4 or 5 try lengthening the
59. ter only if a torsion spring or center bearing plate is in the way or you can attach it to the ceiling see page 14 when clearance is minimal It may be mounted on the wall upside down if necessary to gain approximately 1 2 If you need to install the header bracket on a 2x4 on wall or ceiling use lag screws not provided to securely fasten the 2x4 to structural supports as shown here and on page 13 3 Open your door to the highest point of travel as shown Draw an intersecting horizontal line on the header wall 2 above the high point This height will provide travel clearance for the top edge of the Header Wall door One piece Highest Point Proceed to Step 2 page 14 en track ONE PIECE DOOR WITHOUT TRACK 1 Close the door and mark the inside vertical poten centerline of your garage door Extend the line ane onto the header wall above door as shown If headroom clearance is minimal you can install the header bracket on the ceiling See page 14 If you need to install the header bracket on a 2x4 on wall or ceiling use lag screws not provided Structural Header Wall Vertical Centerline OPTIONAL to securely fasten the 2x4 to structural supports CEILING pee as shown HEADER BRACKET 2 Open your door to the highest point of travel as shown Measure the distance from the top of the door to the floor Subtract the actual height of the chicane door Add 8
60. this limited warranty call our toll free service number before dismantling this product at 1 800 528 9131 Then send this product pre paid and insured to our service center for warranty repair You will be advised of shipping instructions when you call the toll free service number Please include a brief description of the problem and a dated proof of purchase receipt with any product that is returned for warranty repair Products returned to Seller for warranty repair which upon receipt by Seller are confirmed to be defective and covered by this limited warranty will be repaired or replaced at Seller s sole option at no cost to you and returned pre paid Defective parts will be repaired or replaced with new or factory rebuilt parts at Seller s sole option THIS LIMITED WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE AND OF ANY OTHER OBLIGATIONS OR LIABILITY ON SELLER S PART THIS LIMITED WARRANTY DOES NOT COVER NON DEFECT DAMAGE DAMAGE CAUSED BY IMPROPER INSTALLATION OPERATION OR CARE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE OR ANY ALTERATIONS TO THIS PRODUCT LABOR CHARGES FOR DISMANTLING OR REINSTALLING A REPAIRED OR REPLACED UNIT REPLACEMENT OF BATTERIES AND LIGHT BULBS OR UNITS INSTALLED FOR NON RESIDENTIAL USE THIS LIMITED WARRANTY DOES NOT COVER ANY PR
61. tion Pages 11 27 Installation safety instruCtiOnS ccceceeeeeeeeees 11 Determine the header bracket location 12 13 Install the header bracket cecececeeeeeeeeeeeeeteeeeeees 14 Attach the T rail to the header bracket 15 Position the Opener o oo eeeeeeeeeeeeeeeeeeeeteeeeeeeeteeeeeee 16 Hang the opener eee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaaees 17 Install the door CONtIOI cece eeeeeeeeeeeeeeeeeeeeeeeeteees 18 Install the light and lens 0 0 eeeeeeeeeeeeeeeeeeeteeeeeee 19 Attach the emergency release rope and handle 19 Electrical requireMment ccececceeeeeeeceeeeeeeenteeeeeees 20 Install the Protector System 21 23 Fasten the door bracket ccceeeeeceeeeeetteeeeeees 24 25 Connect the door arm to the trolley 06 26 27 INTRODUCTION Safety Symbol and Signal Word Review Adjustment Pages 28 30 Adjust the travel limits 0 00 ccceceeeeesteeeeeeeetteeeeeteee 28 Adjust the force e cc ceeeeeceeeeeeeetaeeeeeeeeaeeeeeeeenaeeeeeneae 29 Test the safety reversal system 30 Test the Protector SySteM ccccceeeeeeeeeeeeneeeees 30 Operation Pages 31 34 Operation safety iNStrUCtiONS ccccceeeesseeeeeeenees 31 Using your garage door Opener e seeeeeeeeees 31 Using the wall mounted door control e 32 To open the door manually ceeeeeeeeesteeeeeetee 32 Care of your garage d
62. tor unit Washered Screw 5 16 18x1 2 Hex Screw 5 16 18x7 8 Cover Protection Bolt Hole USE ONLY THIS TYPE AND SIZE SCREW T Rail 2 Back Section Lock Washer 5 16 18 Nut 5 16 18 ASSEMBLY STEP 4 Install the Chain Cable 4 amp WARNING To avoid possible SERIOUS INJURY to fingers from and Attach the Sprocket Cover moving garage door opener e ALWAYS keep hand clear of sprocket while operating INSTALLING THE CHAIN CABLE opener _ Pull the cable loop from the carton and fasten it to the trolley with a master link from the hardware bag see Figure 1 eae ee e Securely attach sprocket cover before operating amp Cable Inside Carton to Prevent Kinking Keep Chain amp Cable Master Link D Clip On Spring e Push pins of master Taut When Dispensing e Figure 1 M i link bar through cable nastar Link Cap Ca loop and hole in front end of trolley acne p Flat end i j of Trolle e Push master link cap over pins and past pin E iede notches e Slide clip on spring over cap and onto pin notches until both pins are securely locked in place 2 With the trolley against the screwdriver dispense the cable around the pulley 3 Continue along the rail and around the motor unit sprocket Figure 2 The sprocket teeth must engage the chain Continue forward to the trolley threaded shaft 4 Use the second master link to connect the chain to the flat

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