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Chamberlain 3885C Garage Door Opener User Manual

Contents

1. 1 Worn bent or loose blade 2 Bent blade mandrel 3 Loose damaged part s 25 Build up of grass leaves and trash under mower CORRECTION 10 nio SEND POD Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Depress clutch brake pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Raise cutting height reduce speed Adjust throttle control Clean underside of mower housing Clean replace
2. Husqvarna LT16542 Owner s Manual SAFETY RULES Safe Operation Practices for Ride On Mowers DANGER THIS CUTTING MACHINE IS CAPABLE AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH WARNING In order to prevent ac cidental starting when setting up transporting adjusting or making re pairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Do not coast down a hill in neutral you may lose control of the tractor WARNING Tow only the attachments that are recommended by and com ply with specifications of the manu facturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor A WARNING A Engine exhaust some of its constituents and cer tain vehicle components contain or emit chemicals known tothe State of California to cause cancer and birth defects or other reproductive harm A WARNING A Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling GENERAL OPERATION Read understand and follow all
3. A S Mens A Se I 4___ engine bs 1cyl 49 DESCRIPTION Screw Hex Wsh Thdrol 3 8 16 x 3 4 Washer 9 32 x 7 8 x 16 Ga Washer Split Screw Socket Head 5 16 18 x 75 Screw 3 8 16 x 1 1 4 Nut Keps Hex 1 4 20 unc NOTE All component dimensions given U S inches 1 inch 2 25 4 mm For engine service and replacement parts call the toll free number for your engine manufacturer listed below Briggs amp Stratton Kohler Co Tecumseh Products Honda Engines Kawasaki 1 800 233 3723 1 800 544 2444 1 800 558 5402 1 800 426 7701 1 949 460 5688 TRACTOR MODEL NUMBER LT16542 96013001900 PRODUCT 960 13 00 19 MOWER LIFT KEY PART NO NO 532 15 94 60 532 15 94 71 532 10 57 67 812 00 00 02 819 21 16 21 532 12 01 83 532 12 56 31 532 12 45 26 532 13 98 65 532 13 98 66 532 12 46 70 DESCRIPTION Plunger Asm Shaft Asm Lift RH w Inf Pin Groove E Ring 5133 62 Washer 21 32 x 1 x 21 Ga Bearing Nylon Blk 629 Id Grip Handle Button Plunger Link Lift LH Fixed Length Link Lift RH Fixed Length Retainer Spring 37 KEY PART NO NO 15 532 17 32 88 16 87335 08 00 17 5321756 89 18 873 80 08 00 19 532 13 98 68 20 532 19 42 09 31 532 16 98 65 32 87354 06 00 lift rh 1piece 3 DESCRIPTION Link Front Nut Jam Hex 1 2 13 unc Trunnion Nut Lock W Wsh 1 2 13 unc Arm Suspension Rear Pin cotter 7 46 Bow Tie Lock Bearing Pvt Lift Nut Crownlock 3 8 24 NOTE All co
4. WARNING Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connect ing battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from acci dental grounding e seat pan to raised position e Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor e Install new battery with terminals in same position as old battery s Firstconnect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely Slide terminal cover over terminal e Connect BLACK grounding cable to negative ter minal with remaining hex bolt and keps nut Tighten securely SEAT PAN TERMINAL COVER POSITIVE RED CABLE NEGATIVE BLACK CABLE FIG 26 ES REPLACE HEADLIGHT BULB Raise hood e Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting e Check wiring See electrical wiring diagram in the Repair Parts section 23 TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL
5. Rod Hinge 42 6 75 Wig Screw Thd Rolling Washer Spacer Pulley Mandrel 42 Nut Toplock Fing Bolt Rdhd 3 8 16 unc x 1 1 2 Gr 5 Pulley Idler Flat Nut Lock 3 8 16 unc Guard Mandrel LH Black Spring Retainer 1 Zinc cad Screw Hex Thd Cut 1 4 20 x 5 8 T 41 KEY PART NO NO 48 532 13 39 44 52 532 13 98 88 53 532 18 49 07 54 532 17 85 15 55 532 15 50 46 56 532 16 57 23 59 532 14 10 43 67 532 10 69 32 68 532 14 49 59 92 87380 06 00 111 532 17 92 92 112 532 17 92 93 113 81700 05 10 116 532 12 48 42 117 532 18 86 06 118 87393 06 00 119 8191214 14 129 819 13 13 12 130 874 78 06 16 131 872 14 06 08 142 532 16 58 90 143 532 15 71 09 144 532 15 86 34 145 532 16 58 88 146 532 17 19 77 147 532 13 13 35 148 532 16 90 22 149 532 16 58 98 150 81909 12 10 152 532 16 96 76 158 817 72 04 08 159 872 14 06 14 184 819 13 14 10 185 532 18 82 34 sis 532 13 07 94 532 17 14 91 DESCRIPTION Washer Hardened Smaller Bolt Shoulder 5 16 18 unc Blkz Arm Asm Pad Brake Washer Hardened Arm Idler 42 mower LT YT Spacer Retainer Mower Guard TUV Idler Knob Rd 3 8 16 Thds V Belt Mower 42 Nut 3 8 16 unc Bracket Wheel Guage LH Bracket Wheel Guage RH Bolt 5 16 18 Hex Whs Hd Lck Ser Bolt Shoulder Wheel Guage Nut Lock 3 8 16 unc Washer 3 8 x 7 8 x 14 Ga Washer 13 32 x 13 16 x 12 Ga Bolt 3 8 16 x 1 Gr 5 Bolt 3 8 16 x 1 Arm Spring Brake Mower Bracket Arm Idler 42 Keeper Belt 42 Clutch Pulley
6. See Fig 21 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL e Remove mower See TO REMOVE MOWER in this section of manual NOTE Observe entire motion drive belt and position of all belt guides and keepers e Remove belt from stationary idler and clutching idler e Remove belt downward from around engine pulley s Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by deflecting belt keep ers Remove belt from center span keeper and pull belt away from tractor BELT INSTALLATION e Carefully work new belt down between transaxle belt keepers and onto the input pulley Slide belt into the center span keeper e Pull belt toward front of tractor and roll around the top groove of engine pulley e Install belt through stationary idler and clutching idler e sure belt is in all pulley grooves and inside all belt guides and keepers e Install mower See TO INSTALL MOWER in this sec tion of manual ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER CENTER SPAN KEEPER TRANSAXLE SERVICE AND ADJUSTMENTS TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT See Fig 22 The transaxle should be in neutral when the gear shift lever is in neutral N lock gate position The adjustment is preset at the factory however if adjustment is needed
7. e Check engine oil level and fill fuel tank with gasoline e Sit on seat in operating position depress clutch brake pedal and set the parking brake e Place gear shift lever in neutral N position e Press lift lever plunger and raise attachment lift lever to its highest position e Remove key from bag and start the engine see START ENGINE in the Operation section of this man ual After engine has started move throttle control to idle slow position e Depress clutch brake pedal into full BRAKE position and hold Move gearshift lever to 1st gear e Slowly release clutch brake pedal and slowly drive tractor off skid e Apply brake to stop tractor set parking brake and place gearshift lever in neutral position e Turn ignition key to STOP position Continue with the instructions that follow ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance e Reduce tire pressure to PSI shown on tires CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly
8. proceed as follows e sure transaxle is in neutral NOTE When the tractor rear wheels move freely the transaxle is in neutral e Loosen adjustment bolt in front of the right rear wheel e Position the gear shift lever in the neutral posi tion e Tighten adjustment bolt securely NOTE If additional clearance is needed to getto adjustment bolt move mower deck height to the lowest position NEUTRAL LOCK GATE GEARSHIFT LEVER ee ADJUSTMENT BOLT FIG 22 TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS See Fig 23 e Block up axle securely e Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassemble e On rear wheels only align grooves in rear wheel hub and axle Insert square key e Replace washers and snap retaining ring securely in axle groove e Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be
9. CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is operating properly See TO CHECK BRAKE in the Service and Adjustments section of this manual v CHECKLIST BEFORE YOU OPERATE YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER FORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST v All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling v Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers v Check wiring See that all connections are still secure and wires are properly clamped WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS v Engine oil is at proper level v Fuel tank is filled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine sure brake system is in safe operating condition sure Operator Presence System and Reverse Op eration System ROS are
10. PRODUCT 960 13 00 19 MOWER DECK KEY PART NO NO 1 532 16 58 92 2 872 14 05 06 3 532 13 80 17 4 532 16 54 60 5 532 12 46 70 6 532 17 80 24 8 532 85 08 57 9 810 03 06 00 10 532 14 02 96 11 532 13 89 71 sie 532 13 41 49 s 532 13 97 75 13 532 13 76 45 14 532 12 87 74 15 532 11 04 85 16 532 17 44 93 18 872 14 05 05 19 532 13 28 27 20 532 15 97 70 21 873 68 05 00 23 532 17 75 63 24 532 10 53 04 25 532 12 37 13 26 532 11 04 52 27 532 17 18 59 28 81911 10 16 29 532 13 14 91 30 532 17 39 84 31 532 18 76 90 32 532 15 35 35 33 532 40 02 34 34 87211 06 12 36 532 13 14 94 40 873 90 06 00 44 5321400 88 45 5321247 88 46 532 13 77 29 DESCRIPTION Deck Asm MWR 42 weldment Bolt Rdhd Sqnk 5 16 18 unc x 3 4 Bracket Asm Fr Sway Bar 38 42 Bracket Asm Deck 42 sway Bar Retainer Spring Deck Sway Bar Bolt 3 8 24 x 1 25 Gr 8 Washer Lock Hvy 3 8 Washer Hard Blade Mower Vented The following blades are avail able Blade 42 Hi Lift For bagging or discharging Blade Mower 42 For mulching mowers only Blade 42 Mulching Premium For better wear when mulching Shaft Asm W lower Bearing Housing Mandrel Vented Bearing Ball Mandrel Stripper Mower Bolt Rdhd Sqnk 5 16 18 x 5 8 Bolt Shoulder Baffle Vortex 42 Nut Crownlock 5 16 18 unc Bracket Deflector Mower 42 Cap Sleeve 80 x 112 Blk Mower Spring Torsion Deflector 2 52 Nut Push Phos amp Oil Shield Deflector Mower 42 Washer 11 32 x 5 8 x 16 Ga
11. 06 14 DESCRIPTION Transaxle Dana D4360 140 Order Parts From Transaxle Manufactuer Spring Return Brake T a Zinc Pulley Transaxle 18 tires Ring Retainer 5100 62 Strap Torque 30 Degrees Screw Thdrol 5 16 18 x 3 4 TYT Rod Shift Fender Adjust STLT Pin Cotter 1 8 x 1 Cad Washer Plate Shf 388 Sq Hole Bolt 1 4 28 unf Gr 8 W Patch Washer Lock Hvy Helical 1 4 Bolt 5 16 18 Gr 5 Nut Lock Hx W Ins 5 16 18 unc Bolt Fin Hex 3 8 16 unc x 1 Gr 5 Nut Lock 3 8 16 unc Knob Rod Brake BIk Zinc 26 840 Nut Hex Jam 3 8 16 unc Spring Rod Brake 2 00 Zinc Washer 13 32 x 13 16 x 16 Ga Pin Cotter 1 8 x 3 4 Cad Rod Brake Parking LT YT Cap Brake Parking Black Bracket Mtg Transaxle Bolt Hex Hd 5 16 18 unc x 3 4 Shaft Asm Pedal Foot Bearing Nylon BIk 629 Id Washer 21 32 x 1 x 16 Ga Pin Roll 3 16 x 1 Pulley Composite Bolt Rdhd 3 8 16 x 2 3 4 Gr 5 Keeper Belt Idler Flat Pulley Idler V Groove Plastic Bellcrank Clutch Grnd Drv Stl Retainer Belt Style Spring Bolt Carr sh 3 8 16 x 1 1 2 Gr 5 Nut Crownlock 3 8 16 unc Nut Crownlock 5 16 18 unc Link Clutch Spring Return Clutch 6 75 Screw 3 8 16 x 1 1 4 V Belt Ground Drive 95 30 Keeper Belt Span Ctr Screw 3 8 16 x 875 33 KEY PART NO NO 62 532 12 48 72 63 532 17 54 10 64 532 17 39 37 65 81004 07 00 66 532 15 47 78 69 532 14 24 32 70 532 13 46 83 74 532 10 95 02 75 532 12 17 49 76 81200 00 01 77 532 12 35 83 78 532 12 17 48 79 532 12 50 96 80 532 13 14 88 81
12. 5 The direction and speed of movement is controlled by the gearshift lever e Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position e Move gearshift lever to desired position e Slowly release clutch brake pedal to start ment IMPORTANT BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE TO ADJUST MOWER CUTTING HEIGHT See Fig 5 The position of the attachment lift lever determines the cutting height e Grasp lift lever e Press plunger with thumb and move lever to desired position The cutting height range is approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine notrunning These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed e The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth e For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height move OPERATION TO ADJUST GAUGE WHEELS See Fig 6 Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheel
13. 532 16 55 94 82 532 16 57 11 83 81917 12 16 84 532 16 62 29 85 532 15 03 60 89 532 19 57 20 96 532 12 47 88 112 81909 12 10 113 532 12 72 85 116 872 14 06 08 120 873 90 06 00 150 532 17 54 56 151 819 13 32 10 156 532 16 60 02 158 532 16 55 89 159 532 18 39 00 161 872 14 04 06 162 873 68 04 00 163 874 78 04 16 165 532 16 56 23 166 81749 05 10 168 532 16 54 92 169 532 16 55 80 170 532 18 74 14 197 532 16 96 13 198 532 16 95 93 202 872 11 06 14 212 532 14 52 12 DESCRIPTION Cover Pedal Engine Pulley LT YT Bolt Hex Washer Lock Hlcl Spr 7 16 Keeper Belt Engine Foolproof Screw Hex Wsh Hi Lo 1 4 1 2 unc Guide Belt Mower Drive RH Spacer Axle Washer 25 32 x 1 1 4 x 16 Ga E ring 5133 75 Key Square 2 0 x 1845 1865 Washer 25 32 x 1 5 8 x 16 Ga Key Woodruff 9 3 16 x 3 4 Arm Shift Shaft Asm Cross Tapered DA PR 18 Spring Torsion T a Washer 17 32 x 3 4 x 16 Ga Transaxle Link Nut Lock Center 1 4 28 FNTHD Console Shift STLT Retainer Spring 1 Washer 9 32 x 3 4 x 10 Ga Strap Torque LT Bolt Rdhd Sq Neck 3 8 16 x 1 Nut Lock Flg 3 8 16 Spacer Retainer Washer 13 32 x 2 x 10 Ga Washer Srrted 5 16 ID x 1 125 Bracket Shift Mount Hub Shift Bolt Rdhd Sqnk 1 4 20 x 3 4 Gr 5 Nut Crownlock 1 4 20 unc Bolt Hex Fin 1 4 20 unc x 1 Gr 5 Bracket Pivot Lever Screw 5 16 18 x 5 8 Bolt Shoulder 5 16 18 x 561 Plate Fastening STLT CRD Keeper Belt T A Nyliner Snap In 5 8 ID Washer 7 8 Id x 105
14. air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Empty fuel tank and refill tank with fresh clean gasoline Empty fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts TROUBLESHOOTING POINTS PROBLEM Engine dies when 1 tractor is shifted into reverse Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut uneven Mower blades will not rotate Poor grass discharge e Headlight s not working if so equipped Battery will not charge Engine backfires when 1 turning engine OFF 1 2 3 4 5 6 7 8 9 0 1 CAUSE Reverse operation system ROS is not ON while mower or other attachment is engaged Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Obstruction in clutch mechanism Worn damaged mower drive belt Frozen
15. be defective must be delivered to an authorized Husqvarna dealer in a timely manner no later than thirty 30 days from date of the operational problem or failure The product must be delivered at the owner s expense Pick up and delivery charges are not covered by this warranty An authorized Husqvarna dealer can be normally located through the Yellow Pages of the local telephone directory or by calling 1 800 05 62 for a dealer in your area HUSQVARNA 7349 Statesville Road Charlotte NC 28269 531 83 81 23 2002 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION RER ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL 15 DEGREES MAX WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill 532 40 37 47 02 08 06 VB Husqvarna Printed in U S A
16. idler pulley Frozen blade mandrel Engine speed too slow Travel speed too fast Wet grass Mower deck not level Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Improper blades used Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Light switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Blown fuse Bad battery cell s Poor cable connections Faulty regulator if so equipped Faulty alternator Engine throttle control not set between half and full speed fast position before stopping engine 26 CORRECTION Oso Os Nor RD Bom Le Qo NEN Turn ignition key to ROS ON position See Operation section Check wiring switches and connections If not corrected contact an authorized service center department Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housin
17. if necessary See belt re placement instructions in the Service and Adjustments section of this manual e Lubricate as shown the Maintenance section of this manual e sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary e Touch up all rusted or chipped paint surfaces sand lightly before painting Fully charge the battery for storage e After a period of time in storage battery may require recharging e help prevent corrosion and power leakage during long periods of storage battery cables should be dis connected and battery cleaned thoroughly see CLEAN BATTERY AND TERMINALS in the Mainte nance section of this manual e After cleaning leave cables disconnected and place cables where they cannot come in contact with battery terminals e f battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces 24 ENGINE FUEL SYSTEM IMPORTANT IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE e Empty the fuel tank
18. nonprofessional noninstitutional or nonincome producing use except as herein stated Emission control system components necessary to comply with CARB TIER II and EPA regulations except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchaser has received a separate warranty with product information supplied at time of purchase 1 Year Warranty Power cutters stump grinder pole pruners and pole saws for non commercial non pro fessional non institutional or non income producing use All trimmers brushcutters clearing saws hovering trimmers stick edgers backpack blowers hand held blowers hedge trimmers power assist collection systems used for commercial institutional professional or income producing purposes or use Batteries have a one year prorated limited warranty with 100 replacement during the first 6 months 90 Day Warranty Automatic Mower Chain saws power cutters stump grinders pole saws pole pruners snow throwers model series 580 amp 600 walk behind mowers and commercial turf equipment or any Husqvarna product used for commercial institutional professional or income producing purposes or use except as oth erwise provided herein Husqvarna Safety Apparel carries a 90 day warranty from the date of the customer s original purchase for defects in material and workmanship Normal wear tear or abuse is not covered under warranty Product
19. parked on level ground or driveway Make sure tires are properly inflated See PRODUCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT See Figs 15 and 16 e Raise mower to its highest position e Atthe midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other e f adjustment is necessary make adjustment on one side of mower only e To raise one side of mower tighten lift link adjustment nut on that side e To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 1 8 e Recheck measurements after adjusting BOTTOM EDGE OF MOWER TO GROUND TA BOTTOM EDGE OF MOWER TO LIFT LINK ADJUSTMENT NUT FRONT TO BACK ADJUSTMENT See Figs 17 and 18 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower is in its high est position Check adjustment on right side of tractor Measure distance D dire
20. position e If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in MAINTENANCE section of this manual for charging instructions SEAT PAN TERMINAL TERMINAL NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid WARNING Before starting read understand andfollow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects TO ROLL TRACTOR OFF SKID See Op eration section for location and function of controls e Press lift lever plunger and raise attachment lift lever to its highest position e Release parking brake by depressing clutch brake pedal Place gearshift lever in neutral N position e Roll tractor forward off skid e Remove banding holding the deflector shield up against tractor TO DRIVE TRACTOR OFF SKID See Op eration section for location and function of controls AWARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects e Be sure all the above assembly steps have been com pleted
21. remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power e Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor e Rinse the battery with plain water and dry e Clean terminals and battery cable ends with wire brush until bright e Coat terminals with grease or petroleum jelly e Reinstall battery See REPLACING BATTERY in the Service and Adjustment section of this manual V BELTS CheckV belts for deterioration and wear after 100 hours and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature 17 SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 100 C 30 20 10 0 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil visc chart e FIG 11 NOTE Although multi viscosity oils 30 10W30 etc improve starting in cold weather they will resultin increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage fro
22. with CARB TIER II EPA regulations which are manufactured by third party engine manufacturer WARRANTY STATEMENT SECTION 4 EXCEPTIONS AND LIMITATIONS This warranty shall be inapplicable to defects resulting from the following 1 Accident abuse misuse negligence and neglect including stale fuel dirt abrasives moisture rust corrosion or any adverse reaction due to incorrect storage or use habits 2 Failure to operate or maintain the unit in accordance with the Owner s Operator s manual or instruc tion sheet furnished by Husqvarna 3 Alterations or modifications that change the intended use of the product or affects the product s per formance operation safety or durability or causes the product to fail to comply with any applicable laws or 4 Additional damage to parts or components due to continued use occurring after any of the above REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT HUSQVARNA RESERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NOTICE AND DOES NOT ASSU
23. working properly See the Operation and Maintenance sections in this manual 55 lt OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their mean ing N H L N e REVERSE NEUTRAL HIGH OW CHOKE FAST IGNITION SWITCH 5 00 amp ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFT OPERATION SYSTEM ROS D f 49890 m ei LIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL m eS R ATTACHMENT ATTACHMENT DANGER KEEP HANDS CLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETY RULES SECTION DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury FREE WHEEL Automatic Models only CAUTION indicates a hazard which if not avoided might result in minor or moderate injury A CAUTION when used without the alert symbol indicates a situation that could result in damage to the tractor and or engine Failure to follow instructions death The safety alert symbol f not avoided could result in death serious injury E and or property damage is used to identify safety inform ation about hazards which FIRE indicates a hazard which if not avoided result in death serious injury c
24. x 16 Ga Screw 3 8 16 x 75 Pin Cotter 1 8 x 3 4 Rod Tie Washer Lock 5 16 Bushing Strg Screw Insert Cap Strg Wh Washer 11 32 ID x 2 3 8 OD x 12 Ga Crownlock nut Adapter Steering Boot Steering Washer 25 32 x 1 1 4 x 16 Ga Extension Steering Shaft Cap Spindle Fr Spacer Brace Axle Bolt RDHD SQNK 3 8 16 x 2 1 4 Steering Asm Axle Brace Bracket Susp Chassis Front Bolt Shoulder 7 16 20 unc Clip Steering Washer Harden 739 x 1 637 x 060 Bolt 5 16 18 unc x 4 L Gr 5 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 35 TRACTOR MODEL NUMBER LT16542 96013001900 PRODUCT 960 13 00 19 ENGINE KEY PART NO NO 1 532 17 05 51 2 817 72 04 08 3 ee 4 532 13 73 52 13 532 16 52 91 14 532 14 84 56 23 532 16 98 37 29 532 13 71 80 31 532 18 77 50 32 532 19 77 25 33 532 12 34 87 37 5324011 37 38 53218 16 54 40 532 12 40 28 44 81767 04 12 Spark Arrester OPTIONAL EQUIPMENT DESCRIPTION Control Throttle Choke Screw Hex Thd Cut 1 4 20 x 1 2 Engine Briggs Model 31A707 Order Parts from Engine Mfg Muffler Muffler Gasket Tube Oil Drain Shield Browning Debris Guard Arrester Spark Tank Fuel Cap Fuel Clamp Hose Blk Line Fuel Plug Drain Oil Easy Bushing Snap Screw 1 4 20 x 3 4 36 KEY PART NO NO 45 81700 06 12 46 81909 14 16 62 81001 05 00 72 532 19 23 34 78 817 06 06 20 81 873 51 04 00 4
25. 6 hex bolt and tighten securely e Snap steering wheel insert into center of steering wheel s Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID INSERT 5 16 HEX BOLT 5 16 LOCK WASHER LARGE FLAT WASHER STEERING STEERING ADAPTER LOWER STEERING Ge 4 SHAFT 4 1 INSTALL SEAT See Fig 2 Adjust seat before tightening adjustment knob e Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor e Pivotseat upward and remove from the cardboard pack ing Remove the cardboard packing and discard e Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan e Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor e Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten e Lower seat into operating position and sit on seat e Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down e Get off seat without moving its adjusted position e Raise seat and tighten adjustment knob securely ASSEMBLY SHOULDER BOLT FLAT WASHER ADJUSTMENT p FIG 2 BATTERY See Fig 3 Lift seat pan to raised
26. ALTERNATOR SYSTEM THE LIGHTS ARE NOT NON REMOVABLE REMOVABLE CONNECTED TO THE CONNECTIONS CONNECTIONS BATTERY BUT HAVE THEIR IGNITION SWITCH OWN ELECTRICAL SOURCE E S BECAUSE OF THIS THE WIRING INSULATED CLIPS POSITION CIRCUIT MAKE BRIGHTNESS OF THE LIGHTS IF WIRING INSULATED CLIPS WILL CHANGE WITH ENGINE WERE REMOVED FOR SERVICING OF SPEED AT IDLE THE LIGHTS UNIT THEY SHOULD BE REPLACED WILL DIM AS THE ENGINE IS TO PROPERLY SECURE YOUR WIRING 03059 WILL BECOME THEIR BRIGHTEST 27 TRACTOR MODEL NUMBER LT16542 96013001900 PRODUCT 960 13 00 19 ELECTRICAL 28 TRACTOR MODEL NUMBER LT16542 96013001900 PRODUCT 960 13 00 19 ELECTRICAL KEY PART NO NO 1 532 16 34 65 2 874 76 04 12 8 532 17 66 89 16 532 17 61 38 21 532 17 56 88 22 532 00 41 52 24 532 12 47 80 25 532 1461 47 26 532 17 51 58 27 87351 04 00 28 5321247 73 29 5321927 49 30 532 19 33 50 33 532 14 04 01 34 532 11 07 12 40 532 19 74 28 41 871 11 04 08 42 5321315 63 43 5321925 07 48 532 14 08 44 52 532 14 19 40 90 53218 04 49 92 532 19 66 15 93 532 19 25 40 94 532 19 18 34 DESCRIPTION Battery Bolt Hex Hd 1 4 20 unc x 3 4 Box Battery Switch Interlock Harness Socket Light Bulb Light 1156 Cable Battery Cable Battery 6 Ga Red w 16 wire 44 Fuse Nut Keps Hex 1 4 20 unc Cable Ground 12 6 Ga Switch Seat Switch Ign Key Ign Molded Generic Switch Light Reset Harness I
27. ASSEMBLY 998 Fig 27 Raise hood e headlight wire connector e Standin front of tractor Grasp hood at sides tilt toward engine and lift off of tractor e To replace reverse above procedure HEADLIGHT WIRE CONNECTOR FIG 27 ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary If adjustment is nec essary see engine manual TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and ad justment should not be necessary If adjustment is neces sary see engne manual TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operate properly due to suspected carburetor problems take your tractor to an authorized service center for repair and or adjustment STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more WARNING Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean itthoroughly remove all dirt grease leaves etc Store in a clean dry area e Clean entire tractor See CLEANING the Mainte nance section of this manual e Inspect and replace belts
28. ERATION ROS SYSTEM e When the engine is running with the ignition switch in the engine ON position and the attachment clutch engaged any attempt by the operator to shift into reverse should shut off the engine e When the engine is running with the ignition switch in the ROS position and the attachment clutch en gaged any attempt by the operator to shift into reverse should NOT shut off the engine ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING 16 BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades CAUTION Useonly areplacementblade approved by the manufacturer of your tractor Using a blade not approved by the manufacturer of your tractor is hazardous could damage your tractor and void your warranty BLADE REMOVAL See Fig 9 e Raise mower to highest position to allow access to blades e Remove blade bolt lock washer and flat washer securing blade e Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY e HReassemble blade bolt lock washer and flat washer in exact order as shown e Tighten blade bolt securely 27 35 Ft Lbs torque IMPORTANT BLADE BOLT IS HEAT TREATED IF BOLT NEEDS REPLACING REPLACE ONLY WITH APPROVE BOLT SHOWN IN THE REPAIR PARTS MANDREL TRAILING ASSEMBLY EDGE UP FLAT WASHE
29. Hood Cust Resp 6 532 17 05 63 Decal Warning Keep Hand Away 7 532 40 37 94 Decal Replacement Parts 10 5321571 40 Decal Fender Danger E F 11 532 18 89 25 Decal Ins Strg Whl 14 532 16 03 96 Decal V Belt Schematic WHEELS ANDTIRES 4 10 11 39 KEY NO 16 20 KEY 5 E sch 532 18 89 16 532 14 50 05 532 13 83 11 532 18 82 52 532 18 82 53 532 40 37 47 532 40 37 48 NO 532 05 91 92 532 06 51 39 532 10 62 22 532 05 99 04 532 13 83 36 532 12 49 57 532 12 49 59 532 13 83 37 532 10 62 68 532 12 49 26 532 17 50 39 532 14 43 34 10 20 DESCRIPTION Decal Hood Rh Decal Bat Dan Psn Decal Handle Lift Pad Footrest LH Pad Footrest RH Manual Owner s English Manual Owner s French DESCRIPTION Cap Valve Tire Stem Valve Tire F T 15 x 6 0 6 Service Tube Front Service Item Only Rim Asm 6 front Service Fitting Grease Front Wheel Only Bearing Flange Front Wheel nly Rim Asm 8 rear Service Tire RT 18 x 9 5 8 Service Tube Rear Service Item Only Cap Axle Blk 1 50 x 1 00 Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER LT16542 96013001900 PRODUCT 960 13 00 19 MOWER DECK 68 143 45 421 4 9 145 72 184 42 D man t path stlt 3 40 TRACTOR MODEL NUMBER LT16542 96013001900
30. Hyd Bolt 3 8 16 x 1 3 4 Gr 5 Nut Hex Flg Lock NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm TRACTOR MODEL NUMBER LT16542 96013001900 PRODUCT NO 960 13 00 19 STEERING ASSEMBLY x 7 Sh Ss E N 28 8 3 BE 10 thn T Y 30 oar 7 N We 77 steering pl It 68 NGL 7 34 TRACTOR MODEL NUMBER LT16542 96013001900 PRODUCT 960 13 00 19 STEERING ASSEMBLY KEY PART NO NO 1 532 19 39 43 2 532 19 56 73 3 532 16 98 40 4 532 16 98 39 5 532 12 49 31 6 532 12 17 48 7 819 27 20 16 8 812 00 00 29 9 532 12 49 37 10 5321751 21 11 810 04 06 00 13 5321365 18 15 5321452 12 17 5321907 53 26 532 12 68 47 28 81913 14 16 29 817 00 06 12 30 876 02 04 12 32 532 19 27 57 34 81004 05 00 36 532 15 50 99 37 532 15 29 27 38 532 19 36 52 39 81911 38 12 40 87354 06 00 41 5321867 37 42 5321696 34 43 5321217 49 44 532 1907 52 46 532 12 12 32 65 532 16 03 67 67 8721106 18 71 532 17 51 46 68 532 16 98 27 82 532 16 98 35 88 532 17 51 18 91 532 17 55 53 95 532 18 89 67 97 87478 05 64 DESCRIPTION Wheel Steering Axle Asm Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25 32 x 1 5 8 x 16 Ga Washer 27 32 x 1 1 4 x 16 Ga Ring Klip t5304 75 Bearing Col Strg Link Drag Washer Lock Hcl Spr 3 8 Spacer Brg Axle Front Nut Hex Flange Lock Shaft Asm Steering Bushing Link Drag Washer 13 32 x 7 8
31. Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Washer 9 32 x 3 4 x 10 Ga Clutch Cable 42 Screw Hex Thd Cut 1 4 20 x 1 2 Bolt Rdhd Sqn 3 8 16 unc x 1 3 4 Washer 13 32 x 7 8 x 10 Ga Head Asm Cable Clutch Mandrel Assembly Includes Hous ing Shaft and Shaft Hardware Only Pulley not Included Replacement Mower Complete Std Deck Order separately gauge wheel components key nos 116 119 NOTE All component dimensions given in U S inches 1 inch 25 4 mm Husqvarna SECTION 1 LIMITED WARRANTY Husqvarna Forest amp Garden Company Husqvarna warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the Warranty Period of the product as set forth below Warranty All tiller tines against breakage trimmer shafts ignition coils and modules on hand held 3 Year Warranty Spindles on Zero Turn Riders and Commercial Walk Behinds 2 Year COMMERCIAL Warranty Husqvarna Commercial Turf Equipment zero turn riders wide area walks and ground engaging commercial equipment 2 Year NON COMMERCIAL Warranty Automatic Mower Riding lawn mowers yard and garden tractors walk behind mowers tillers chain saws trimmers brushcutters clearing saws snow blowers handheld blowers backpack blowers hedge trimmers electrical products and power assist collection systems for noncom mercial
32. ME OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PRODUCTS Some states do not allow the exclusion of incidental or consequential damages or limitations on how long an implied warranty lasts so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state SECTION 5 CUSTOMER RESPONSIBILITIES The product must exhibit reasonable care maintenance operation storage and general upkeep as written in the maintenance section of the Owner s Operator s manual Should an operational problem or failure occur the product should not be used but delivered as is to an authorized Husqvarna dealer for evaluation Proof of purchase as explained in section 6 rests solely with the customer SECTION 6 PROCEDURE TO OBTAIN WARRANTY CONSIDERATION It is the Owner s and Dealers responsibility to make certain that the Warranty Registration Card is properly filled out and mailed to Husqvarna Forest amp Garden Company This card should be mailed within ten 10 days from the date of purchase in order to confirm the warranty and to facilitate post sale service Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty service This proof must include date purchased model number serial number and complete name and address of the selling dealer To obtain the benefit of this warranty the product believed to
33. N position e down and behind before backing e Move gear shift lever to reverse position and slowly release clutch brake pedal to start movement When use of the ROS is no longer needed turn the ignition key clockwise to engine ON position 12 ROS ON POSITION ENGINE ON POSITION NORMAL OPERATING 02829 TO OPERATE MOWER See Fig 7 Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough rolling terrain or hills e Select desired height of cut e Start mower blades by engaging attachment clutch control e TO STOP MOWER BLADES disengage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher onmowers so equipped deflector shield in place ATTACHMENT LIFT LEVER HIGH POSITION ri SC LOW POSITION ATTACHMENT CLUTCH LEVER DISENGAGED POSITION DEFLECTOR SHIELD OPERATION TO OPERATE ON HILLS WARNING Do not drive or down hills with slopes greater than 15 and do not drive across any slope Gd the slowest speed before starting up or down ills e Avoid stopping or changing speed on hills e f stoppi
34. R LOCK WASHERS E BLADE BOLT FIG 9 TO SHARPEN BLADE See Fig 10 NOTE We do not recommend sharpening blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An un balanced blade will cause excessive vibration and eventual damage to mower and engine e The blade can be sharpened with a file or on a grind ing wheel Do not attempt to sharpen while on the mower e check blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using a cone balancer follow the instructions supplied with balancer NOTE Do not use nail for balancing blade The lobes of the center hole may appear to be centered but are not MAINTENANCE e Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced CENTER HOLE N 5 8 BOLT BATTERY Yourtractor has a battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e Keep small vent holes open e Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or
35. T NEVER COVERTRACTORWHILE ENGINE AND EXHAUST AREAS ARE STILL WARM TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start Engine will not turn over Engine clicks but will not start Loss of power Excessive vibration CAUSE Out of fuel Engine CHOKED properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Clutch brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es 1 2 3 4 5 6 7 8 9 Weak dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Cutting too much grass too fast Throttle in CHOKE position Dirty air filter Low oil level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel GN Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment
36. achine Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child TOWING Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline container Never remove gas cap or add fuel with the engine run ning Allow engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliances Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from your vehicle when filling Remove gas powered equipmentfrom the truck ortrailer and refuel it on the ground If this is not possible then refu
37. and off PARKING BRAKE Locks clutch brake pedal into the brake position REVERSE OPERATION SYSTEM ROS POSI TION Allows operation of mower deck or other powered attachment while in reverse THROTTLE CHOKE CONTROL Used for starting and controlling engine speed OPERATION The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or WEAR YOUR FORESIGHT 15 BETTER THAN NO SIGHT or standard safety glasses HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE See Fig 5 Your tractor is equipped with an operator presence sens ing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine e Depress clutch brake pedal into full BRAKE position and hold e Place parking brake lever in ENGAGED position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure ATTACHMENT CLUTCH LEVER ENGAGED POSITION THROTTLE IGNITION KEY CHOKE CONTROL LEVER DISENGAGED POSITION PARKING BRAKE ENGAGED POSITION GEAR LEVER BRAKE POSITION CLUTCH BRAKE PEDAL DRIVE POSITION PARKING BRAKE DISENGAGED POSITION FIG 5 STOPPING See Fig 5 MOWER BLADES To stop mower blades move attachme
38. at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes are listed 1 1 2 wrench Utility knife Pliers Tire pressure gauge When right or left hand is mentioned in this manual it means when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts cartons from carton e Cut along dashed lines on all four panels of carton Remove end panels and lay side panels flat e Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT e Slide extension shaft onto lower steering shaft e Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL e Position front wheels of the tractor so they are pointing straight forward e Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension e Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter e Assemble large flat washer 5 16 lock washer 5 1
39. by starting the engine and let it run until the fuel lines and carburetor are empty e Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur e Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in mini mizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not empty the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean en gine oil See ENGINE in the Maintenance section of this manual CYLINDER S Remove spark plug s e Pour one ounce of oil through spark plug hole s into cylinder s e Turn ignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e f possible store your tractor indoors and cover it to give protection from dust and dirt e Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your tractor to rust IMPORTAN
40. ctly in front and behind the mandrel at bottom edge of mower housing as shown e Before making any necessary adjustments check that both front links are equal in length e If links are not equal in length adjust one link to same length as other link e lower front of mower loosen nut E on both front links an equal number of turns 20 e When distance D is 1 8 to 1 2 lower at front than rear tighten nuts F against trunnion on both front links To raise front of mower loosen nut from trunnion on both front links Tighten nut E on both front links an equal number of turns The two front links must remain equal in length e Whendistance D is 1 8 to 1 2 lower at front than rear tighten nut F against trunnion on both front links e Recheck side to side adjustment FIG 17 NUT E TRUNNION FRONT LINKS FIG 18 TO REPLACE MOWER BLADE DRIVE BELT See Fig 19 The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL Remove mower from tractor See TO REMOVE MOWER in this section of this manual e Work belt off both mandrel pulleys and idler pulleys e belt away from mower BELT INSTALLATION e Install new belt in reverse order of removal e sure belt is in all pulley grooves and inside all belt guides e Install mowe
41. el such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immedi ately Never overfill fuel tank Replace gas cap and tighten securely SAFETY RULES Safe Operation Practices for Ride On Mowers A GENERAL SERVICE Never operate machine closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing If you strike a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check grass catcher components and the discharge guard frequently and replace with manufacturer s rec ommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Be sure the area is clear of bystanders before operat ing Stop machine if anyone
42. enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Mow up and down slopes 15 Max not across Choose a low ground speed so that you will not have to stop or shift while on the slope Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible PRODUCT SPECIFICATIONS Gasoline Capacity 1 25 Gallons and Type Unleaded Regular Oil Type API SG SL SAE 30 above 32 F SAE 5W 30 below 32 F Oil Capacity 3 0 Pints Spark Plug Champion RC12YC Gap 030 Ground Speed MPH Forward 1st 2nd 3rd 4th 5th 6th Reverse 3 Amps Bat
43. g Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn light switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Replace alternator Move throttle control between half and full speed fast position before stopping engine TRACTOR MODEL NUMBER LT16542 96013001900 PRODUCT 960 13 00 19 SCHEMATIC 03059_ 197428 ERY SOLENOID STARTER RED o FUSE ome pp pesar se WHITE 1 m Q Ss 1 Or CLUTCH BRAKE ATTACHMENT GLUTCH PEDAL UP CLUTCH OFF BLACK BLACK BLACK BLACK GRAY REVERSE we SHORTING CONNECTOR n N BLACK o C _ REVERSE BLADK G SPARK PLUGS BLACK WHITE IGNITION O ut O 55 e ON TWIN CYL ENGINES HOUR FUEL SHUT OFF m 9 SOLENOID _ OPTIONAL FUEL NUNE l 1 ENTREE IF SO EQUIPPED Pa 514 VL Ge I 1 LIGHTING SYSTEM OUTPUT 1 5 3600 DIODE ALTERNATOR BROWN NAN an BACK 2 LIGHT SWITCH HEADLIGHTS e NOTE YOUR TRACTOR IS 27 EQUIPPED WITH A SPECIAL
44. gn Bolt Fin Hex 1 4 20 unc x 1 2 Cover Terminal Red Solenoid Adapter Ammeter Hourmeter Adapter Cover Terminal Harness Pigtail Console Screw Plastite 10 14 x 2 0 Module Revers ROS NOTE All component dimensions given in U S inches 1 inch 25 4 mm 29 TRACTOR MODEL NUMBER LT16542 96013001900 PRODUCT 960 13 00 19 CHASSIS chassis husqy stlt 29 TRACTOR MODEL NUMBER LT16542 96013001900 PRODUCT 960 13 00 19 CHASSIS KEY PART NO NO 1 532 17 46 19 2 532 17 65 54 5 532 15 52 72 9 532 19 57 17 10 872 14 06 08 11 532 17 49 96 13 532 18 17 19 14 817 49 06 08 17 532 18 73 48 18 532 18 49 21 26 8738006 00 28 532 18 52 92 30 532 19 55 95 31 532 13 99 76 37 81749 05 08 38 532 17 57 10 39 532 17 47 14 60 872 14 06 06 64 532 15 47 98 74 873 68 06 00 142 532 17 57 02 143 532 18 66 89 144 53217 55 82 145 532 15 65 24 159 532 16 65 08 206 532 17 01 65 207 81767 05 08 208 917 67 06 08 209 817 00 06 12 212 532 18 35 48 258 532 18 52 14 259 532 18 52 13 260 532 18 54 29 261 532 18 54 33 278 532 19 16 11 a 532 00 54 79 532 18 78 01 DESCRIPTION Chassis Drawbar Bumper Hood Dash Dash Bolt Carriage 3 8 16 x 1 Panel Dash Lh Panel Dash Rh Screw Thdrol 3 8 16 x 1 2 Hood Bumper Hood 1 75 Nut Lock Hex W Ins 3 8 16 unc Grille Lens Asm Includes Key nos 212 258 261 Fender Footrest Bracket Fender Screw Thdrol 6 16 18 x 1 2 TYT Bracket Asm Pivot Mower Rear Bracket P
45. ing level For accurate reading insert dipstick into the tube and push down firmly into place before removing Keep oil up to but not over the FULL line on dipstick Push dipstick down firmly into the tube when finished MAINTENANCE CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers AIR FILTER Your engine will not run properly using a dirty air filter Service air cleaner more often under dusty conditions See Engine Manual MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or dam age SPARK PLUGS Replace spark plugs at the beginning of each mowing sea son or after every 100 hours of use whichever comes first Spark plug type and gap setting is shown in PRODUCT SPECIFICATIONS section of this manual 18 IN LINE FUEL FILTER See Fig 13 The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carburetor replacement is required e With engine cool remove filter and plug fuel line sec tions e Place new fuel filter in position in fuel line with arrow pointing towards carburetor e sure there are no fuel line leaks and clamps are properly positioned e Immediately wipe up any spilled gasoline FUEL FILTER FIG 13 CLEANING e C
46. instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operat ing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while back ing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Ma terial may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine without the entire grass catcher discharge guard or other safety devices in place and working Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when opera
47. ivot Hood Bolt RDHD Sqnk 3 8 16 unc x 3 4 Dash Lower STLT Nut Crownlock 3 8 16 unc Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Footrest Step thru Rod Pivot Chassis Hood Cupholder Bolt Shoulder 5 16 18 Screw 5 16 18 x 1 2 Screw Thdrl 3 8 16 x 1 2 Screw Hexwsh Thdr 3 8 16 x 3 4 Insert Lens Lens RH Lens LH Cover Lens Insert Grille Screw 10 x 3 4 Single Lead Hex Plug Button Plug Dome Plastic NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 31 TRACTOR MODEL NUMBER LT16542 96013001900 PRODUCT 960 13 00 19 DRIVE LABES sas drive fender stlt 46 32 TRACTOR MODEL NUMBER LT16542 96013001900 PRODUCT 960 13 00 19 DRIVE KEY PART NO NO Ce REA 2 532 14 66 82 3 532 12 36 66 4 812 00 00 28 5 532 12 15 20 6 817 00 05 12 8 532 19 25 02 10 87602 04 16 11 532 10 57 01 13 87455 04 12 14 81004 04 00 15 87449 05 44 16 87380 05 00 18 87478 06 16 19 87380 06 00 21 532 10 69 33 22 53213 08 04 24 87335 06 00 25 532 10 68 88 26 81913 13 16 27 876 02 04 12 28 532 17 57 65 29 532 07 16 73 30 532 17 49 73 32 874 76 05 12 34 532 17 55 78 35 532 12 01 83 36 81921 16 16 37 532 12 49 63 38 532 17 91 14 39 87211 06 22 41 532 17 55 56 47 5321277 83 48 5321544 07 49 532 12 32 05 50 87211 06 12 51 873 68 06 00 52 87368 05 00 53 532 19 96 52 55 532 10 57 09 56 817 06 06 20 57 532 16 08 55 59 532 16 96 91 61 817 12
48. l laws apply on federal lands A spark arrester for the muffler is available through your nearestauthorized service center department See REPAIR PARTS section of this manual TABLE OF CONTENTS SAFETY 2 2 2 4 2 1 2 3 PRODUCT 4 CUSTOMER RESPONSIBILITIES 4 6 8 OPERATION 1 1 dananira 9 14 MAINTENANCE SCHEDULE 15 15 18 SERVICE AND ADJUSTMENTS 19 23 STORAQGE e treo Hiermit tertie e 24 TROUBLESHOOTING 25 26 REPAIR 2 2 28 41 1 414 42 CONTENTS HARDWARE PACK Steering Wheel 1 Washer 17 32 1 3 16 12 Steering Boot Steering amp Steering Wheel Adapter Steering Dr Key Extension 6 1 Large Flat Shaft Washer N 2 Keys 1 0 Slope Sheet pane Lock Washer a ANI III 1 Hex Bolt 5 16 18 x 4 ASSEMBLY Your new tractor has been assembled
49. lean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automotive type wax We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans mission are covered to keep water out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower SERVICE AND ADJUSTMENTS WARNING TO AVOID SERIOUS INJURY BEFORE PERFORMING ANY SERVICE OR ADJUST MENTS Depress clutch brake pedal fully and set parking brake Place gearshift lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition key to STOP and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR TO REMOVE MOWER See Fig 14 Mower will be easier to remove from the right side of trac tor e Place attachment clutch in DISENGAGED position e Move attachment lift lever forward to lower mower to its lowest position e Roll belt off engine pulley e Remove small retainer spring and remove clutch spring off pulley bolt e Remove large retainer spring slide collar off and push housing guide out of bracket e Disconnect anti swaybar f
50. llow grass to dry before mowing Always operate engine at full throttle when mow ing to assure better mowing performance and proper discharge of material Regulate ground speed by se lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE MAINTENANCE Nee SCHEDULE SE EVERY EVERY EVERY BEFORE 25 50 100 SEASON STORAGE HOURS HOURS HOURS LK w I Check Operator Presence amp ROS Systems Check for Loose Fasteners Check Replace Mower Blades Lubrication Chart Check Battery Level gt 2 Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V Belts Change Engine Oil without oil filter 1 Change more often when operating under a heavy load or in high ambient temperatures wv o a E 11 po JL Eq DENN MEN Lo pq NE 2 Service more often when operating in dirty or dusty conditions GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments
51. ly then move throttle control to fast position This may require an engine warm up period from several seconds to several minutes depending on the tem perature The attachments can also be used during the engine warm up period NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual M OWING TIPS Mower should be properly leveled for best mowing per formance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trim ming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the machine This will result more even distribution of clippings and more uniform cutting When mowing large areas start by turning to the rightso that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished See Fig 8 14 FIG 8 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps A
52. m running low on oil Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 11 and 12 Determine temperature range expected before oil change All oil must meet API service classification SG SL e Be sure tractor is on level surface e Oil will drain more freely when warm e Catch oil in a suitable container e Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove yellow cap from end of drain valve and install the drain tube onto the fitting OIL DRAIN VALVE CLOSED AND LOCKED POSITION YELLOW CAP FIG 12 e Unlock drain valve by pushing inward and turning counterclockwise e open pull out on the drain valve e After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown e Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve e Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this man ual e Use gauge on oil fill cap dipstick for check
53. mponent dimensions given in U S inches 1 inch 2 25 4 mm TRACTOR MODEL NUMBER LT16542 96013001900 PRODUCT 960 13 00 19 SEAT ASSEMBLY KEY PART NO NO 532 18 49 91 532 14 05 51 871 11 06 16 819 13 16 10 532 14 50 06 873 80 06 00 532 12 41 81 817 00 06 16 819 13 16 14 532 19 55 30 532 16 63 69 532 17 46 48 seat It knob 18 DESCRIPTION Seat Bracket Pivot Seat 8 720 Bolt Fin Hex 3 8 16 unc x 1 Washer 13 32 x 1 x 10 Ga Clip Push In Nut Hex w Ins 3 8 16 unc Spring Seat Coren 2 250 Zi Screw 3 8 16 x 1 5 Smgml Washer 13 32 x 1 x 14 Ga Pan Seat Knob Seat Bracket Mounting Switch 38 KEY PART NO NO 13 53212 12 48 14 872 05 04 12 15 532 13 43 00 16 532 12 12 50 17 532 12 39 76 21 532 17 18 52 22 87380 05 00 24 819 17 19 12 25 532 12 70 18 41 532 14 06 75 DESCRIPTION Bushing Snap Blk 50 Id Bolt Rdhd Sqnk 1 4 20 x 1 1 2 Spacer Split 28 x 96 Spring Cprsn Nut Lock 1 4 Lge Flg Gr 5 Zinc Bolt Shoulder 5 16 18 unc Nut Hex Lock W Ins 5 16 18 Washer 17 32 x 1 3 16 x 12 Ga Bolt Shoulder 5 16 18 x 62 Strap Asm Fender NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER LT16542 96013001900 PRODUCT 960 13 00 19 DECALS 7 11 16 4 KEY PART NO NO DESCRIPTION 1 532 19 38 63 Decal Oper 2 532 18 48 50 Decal Engine HP 3 532 18 89 17 Decal Hood LH 4 532 40 38 02 Decal Side Panel Logo 5 532 18 09 41 Decal
54. must be returned to Charlotte with a warranty claim form All care and maintenance instructions must be followed as stated by the manufacturer on the care label The fit of the protective apparel boot is not covered under warranty 30 Day Warranty Replacement parts accessories including bars and chains tools and display items SECTION 2 HUSQVARNA S OBLIGATIONS UNDER THE WARRANTY Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during the warranty period SECTION 3 ITEMS NOT COVERED BY THIS WARRANTY The following items are not covered by this warranty 1 Normal customer maintenance items which become worn through normal regular use including but not limited to belts blades blade adapters bulbs filters guide bars lubricants rewind springs saw chain spark plugs starter ropes and tines 2 Natural discoloration of material due to ultraviolet light 3 Engine and drive systems not manufactured by Husqvarna these items are covered by the respective manufacturer s warranty as provided in writing with the product information supplied at the time of pur chase all claims must be sent to the appropriate manufacturer 4 Lawn and garden attachments are covered by a third party which gives a warranty all claims for war ranty should be sent to the manufacturer and 5 Emission Control System components necessary to comply
55. n the fuel tank or permanent damage may occur TO START ENGINE See Fig 5 When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine e Sit on seat in operating position depress clutch brake pedal and set parking brake e Place gear shift lever in neutral N position e Move attachment clutch to DISENGAGED position e Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below e Insertkey into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above s When engine starts move the throttle control to the fast position s Theattachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above OPERATION COLD WEATHER STARTING 50 F and below When engine starts allow engine to run with the throttle control in the choke position until the engine runs rough
56. ng is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake e Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement e Torestart movement slowly release parking brake and clutch brake pedal e all turns slowly TO TRANSPORT e Raise attachmentliftto highest position with attachment lift control e When pushing or towing your tractor be sure gearshift lever is in neutral N position e Do not push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac tor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil e Check engine oil with tractor on level ground e Removeoilfill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If necessar
57. nt clutch lever to DISENGAGEPD position GROUND DRIVE To stop ground drive depress clutch brake pedal into full BRAKE position e Move gearshift lever to neutral N position ENGINE e Move throttle control between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast position before stopping may cause engine to backfire e Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use e Never use choke to stop engine IMPORTANT LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD 11 performing any adjustments or repairs We recommend a wide vision safety mask over spectacles NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility al ways stop engine when stopping tractor on grass areas A TO USE THROTTLE CONTROL See Fig 5 Always operate engine at full speed fast e Operating engine at less than full speed fast reduces the engine s operating efficiency e Full speed fast offers the best mower performance CAUTION Always stop tractor com pletely as described above before leav ing the operator s position to empty grass catcher etc TO MOVE FORWARD AND BACKWARD See Fig
58. ould result in death serious injury and or t and or property damage property damage OPERATION KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference ATTACHMENT CLUTCH LEVER LIGHT SWITCH THROTTLE CHOKE CONTROL CLUTCH BRAKE PEDAL IGNITION SWITCH ROS ON POSITION LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER o HEIGHT ADJUSTMENT INDICATOR FIG 4 PARKING BRAKE GEAR SHIFT LEVER Our tractors conform to the applicable safety standards of the American National Standards Institute ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine GEARSHIFT LEVER Selects the speed and direction of the tractor IGNITION SWITCH Used for starting and stopping the engine 10 LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position LIGHT SWITCH Turns the headlights on
59. purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WASHERS RETAINING RING AXLE COVER SQUARE KEY REAR___ WHEEL ONLY FIG 23 TO START ENGINE WITH A WEAK BATTERY See Fig 24 WARNING Lead acid batteries gen erate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the Maintenance section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES TO ATTACH JUMPER CABLES e Connect one end of the RED cable to the POSITIVE terminal of each battery A B taking care not to short against tractor chassis e Connect one end of the BLACK cable to the NEGATIVE terminal C of fully charged battery e Connect the other end of the BLACK cable D to good chassis ground away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery s RED cable last from both batteries WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG 24 SERVICE AND ADJUSTMENTS REPLACING BATTERY See Figs 25 and 26
60. r in reverse order of removal instruc tions SERVICE AND ADJUSTMENTS IDLER PULLEYS FIG 19 TO CHECK AND ADJUST BRAKE See Fig 20 Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle If tractor requires more than five 5 feet to stop at highest speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted TO CHECK BRAKE e Park tractor on a level dry concrete or paved surface depress clutch brake pedal all the way down and en gage parking brake e Place gear shift lever in neutral N position The rear wheels mustlock and skid when you try to manually push the tractor forward If the rear wheels rotate the brake needs to be adjusted or the pads need to be replaced TO ADJUST BRAKE e Depress clutch brake pedal all the way down and en gage parking brake e Measure distance between brake operating arm and nut A on brake rod e If distance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut A e Road testtractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than five 5 feet in highest gear further maintenance is necessary Replace brake pads or contact a qualified service center WITH PARKING BRAKE ENGAGED OPERATING ARM TO REPLACE MOTION DRIVE BELT
61. rom chassis bracket by re moving retainer spring e Disconnect suspension arms from rear deck brackets by removing retainer springs e Disconnect front links from deck by removing retainer springs e Raise lift lever to raise suspension arms Slide mower out from under tractor SMALL RETAINER SPRING CLUTCH SPRING FLAT WASHER SMALL RETAINER SPRING CLUTCH SPRING RETAINER SPRING ANTI SWAY BAR HOUSING GUIDE RETAINER SPRING BRACKET IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS BE MOUNTED ON THE TRACTOR REMOVE THE FRONT LINKS AND CLUTCH SPRING INTO SQUARE HOLE IN FRAME TO FIG 14 19 INSTALL MOWER See Fig 14 Raise attachment lift lever to its highest position Slide mower under tractor with deflector shield to right side of tractor Lower lift lever to its lowest position Connect front links to mower deck and secure with retainer springs Connect suspension arms to rear deck brackets and secure with retainer springs Connect anti swaybar to chassis bracket and secure with retainer spring Push clutch cable housing guide into bracket slide col lar onto guide and secure with large retainer spring Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring Install belt onto engine pulley RETAINER SPRINGS BOTH SIDES DEFLECTOR SHIELD SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is
62. s then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface e Adjust mower to desired cutting height See TO AD JUST MOWER CUTTING HEIGHT in the Operation section of this manual e With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 3 8 washer and 3 8 16 locknut and tighten securely e Repeat for opposite side installing gauge wheel in same adjustment hole MOUNTING BRACKET 3 8 WASHER GAUGE WHEEL SHOULDER BOLT FIG 6 REVERSE OPERATION SYSTEM ROS Your tractor is equipped with a Reverse Operation System ROS Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS ON position AWARNING Backing up with the attachment clutch en gaged while mowing is strongly discouraged Turning the ROS ON to allow reverse operation with the attachment clutch engaged should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged Do not mow in reverse unless absolutely necessary USING THE REVERSE OPERATION SYSTEM e Depress clutch brake pedal all the way down and hold e With engine running turn ignition key counterclockwise to ROS O
63. slopes Do not shift to neutral and coast downhill Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do no use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the m
64. st speed in highest gear on a level dry concrete or paved surface then brake must be checked and adjusted See ADJUST BRAKE in the Service and Adjustments section of this manual TIRES e Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual e Keep tires free of gasoline oil or insect control chemi cals which can harm rubber e Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OP ERATION SYSTEM ROS Be sure operator presence and reverse operation systems are working properly If your tractor does not function as described repair the problem immediately s engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM e Whentheengineis running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine e When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e attachment clutch should never operate unless the operator is in the seat CHECK REVERSE OP
65. tery 5 Amps Headlights AMP HR 28 Min CCA 230 Case Size U1R Blade Torque 27 35 FT LBS Charging System Battery CONGRATULATIONS your purchase of a new tractor Ithas been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily rem edy please contact your nearest authorized service center department We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES e Read and observe the safety rules e Follow a regular schedule in maintaining caring for and using your tractor e Follow the instructions under Maintenace and Stor age sections of this owner s manual WARNING This tractor is equipped with an internal com bustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federa
66. ting near or crossing road ways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating ma chine Data indicates that operators age 60 years and above are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage Il SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires may lose traction Always keep the machine in gear when going down
67. will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual Atleast once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE e Check engine oil level e Check brake operation e Check tire pressure e Check operator presence and ROS systems for proper operation e Check for loose fasteners v e SOu eJ0joen uos 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery LUBRICATION CHART SPINDLE ZERK FRONT WHEEL BEARING ZERK GENGINE OGEARSHIFT PIVOTS SAE 30 OR 10W30 MOTOR OIL GENERAL PURPOSE GREASE GREFER TO MAINTENANCE ENGINE SECTION IMPORTANT DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF LUBRICATING BEARINGS IF YOU FEEL THEY MUST BE LUBRICATED USE ONLY A DRY POWDERED GRAPHITE TYPE 15 LUBRICANT SPARINGLY MAINTENANCE TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATION If tractor requires more than five 5 feet to stop at highe
68. y add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Maintenance section of this manual e To change engine oil see the Maintenance section in this manual 13 ADD GASOLINE Fill fuel tank to bottom of filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness IMPORTANT WHEN OPERATING IN TEMPERATURES BELOW32 F 0 C USE FRESH CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can at tract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products i

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