Central Pneumatic Air Compressor 9588 Air Compressor User Manual
Contents
1. parts Protective electrically nonconductive clothes and nonskid footwear are recom mended when working Wear restrictive hair covering to contain long hair USE EYE AND EAR PROTECTION Always wear ANSI approved impact safety goggles Abrasive Blasting can produce eye irritation Media will be forcefully ejected from the product s nozzle and air passages Wear an ANSI approved dust mask or respirator when working with this product These are available at Harbor Freight Tools DO NOT OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Follow instructions for changing accessories inspect power cords periodically and if damaged have them repaired by an authorized technician DISCONNECT POWER Unplug product when not in use AVOID UNINTENTIONAL STARTING Keep your finger off the trigger of the Abrasive Blast Gun 13 when not in use STAY ALERT Watch what you are doing Use common sense Do not operate any tool when you are tired CHECK FOR DAMAGED PARTS Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces such as p2. Mine Safety and Health Administration MSHA SKU 09588 PAGE 5 ASSEMBLY NOTE Part numbers refer to those listed on Page 8 You will need a philips head screwdriver an open ended wrench and a hexagonal wrench to assemble this product 1 2 Assemble your Blaster on a clean level work surface Attach the three Leg Pieces 3 to the Tank 2 with the Screws 5 See Figure 1 Assemble the three Leg Connecting Boards 6 to the Leg Pieces 3 with the Screws 4 Washer 7 and Nut 8 See Figure 2 Connect the Plastic Movable Castors 9 to the three Legs 3 using Movable Caster Nut 10 See Figure 3 Attach the Connector 11 to the bottom of the Tank 2 by threading it through the hole with your hand Hand tighten to secure See Figure 1 Connect the Abrasive Blaster Gun 13 Suction Hose 12 as is illustrated in Figure 4 Then insert the other end of the Suction Hose 12 onto the Connector 11 See Figure 5 After attaching Hose Clamp 15 tighten with philips head screwdriver Attach a 1 4 NPT male quick coupler not included to bottom Blaster Gun 13 11 15 Hose Clamp Figure 5 SKU 09588 PAGE 6 Figure 2 Figure 3 REV 07 03 Follow instructions supplied with Air Compressor set working pressure at 90 PSI Test the Abrasive Blasting Gun To avoid mistakes use a piece of the product you will be blasting and experiment with the distance
3. and understand the 10 recommended measures below to reduce crystalline silica exposures in the workplace and prevent silicosis and silicosis related deaths NIOSH recommends the following measures to reduce crystalline silica exposures in the workplace and prevent silicosis and silicosis related deaths 1 Prohibit silica sand or other substances containing more than 1 crystalline silisa as an abrasive blasting material and substitute less hazardous materials 2 Conduct air monitoring to measure worker exposures 3 Use containment methods such as blast cleaning machines and cabinets to control the hazard and protect adjacent workers from exposure 4 Practice good personal hygiene to avoid unnecessary exposure to silica dust 5 Wear washable or disposable protective clothes at the worksite Shower and change into clean clothes before leaving the worksite to prevent contamination of cars homes and other work areas 6 Use respiratory protection when source controls cannot keep silica exposures below the NIOSH REL 7 Provide periodic medical examinations for all workers who may be exposed to crystalline silica 8 Post signs to warn workers about the hazard and to inform them about required protective equipment 9 Provide workers with training that includes information about health effects work practices and protective equipment for crystalline silica 10 Report all cases of silicosis to State health departments and to OSHA or the
4. CENTRAL PNEUMATIC ABRASIVE BLASTER 5 GALLON M09588 ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2003 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice SPECIFICATIONS 5 Gallon Blast Media Walnut Shell Brass Bead 1 4 18 NPT 6 SOFM 125 PS 3 16 ID Ceramic Nozzle Maximum Tank Pressure 125 PSI Minimum Tank Pressure 65 PSI Working Pressure 90 PSI Suction Hose Dimensions 8 Ft 1 2 D Black Rubber Polyethylene Red Plastic Tank Cast Aluminum Blast Gun Overall Dimensions 14 Leg Spread 3x 11 Diameter 21 Deep Tank 27 High at Filter Screen 10 80 Lbs SAVE THIS MANUAL in a safe and dry place for future reference WARNING When using tool basic safety precautions should always be followed to reduce the risk of per sonal injury and damage to equipment Failure to observe these warnings and precautions could
5. ich cannot be built into this product but must be supplied by the operator SPECIAL WARNINGS FOR THIS PRODUCT 1 When using this product for cleaning polishing or finishing purposes only use those Blast Media types listed in the Specifications Chart on Page 2 2 Finishes may vary from coarse to fine depending on the size of the Blast Media 3 Begin with a low amount of air pressure when working with delicate parts 4 Never use or mix liquids of any kind with your Blast Media 5 Do not point the Abrasive Blast Gun or Hose at another person or animal Severe injury to skin eyes and or other body parts may result 6 Wear proper gloves to protect hands while using this product 7 Only use on a flat level surface to prevent product from tipping while in use 8 Do not pull on the Hose or Cord when moving this product 9 Use only clean Blast Media 10 Never splice cut or in any way alter the Hose UNPACKING When unpacking check to make sure that all the parts are included If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual If any part of the tool is missing or broken please call Harbor Freight Tools at the number on the front cover as soon as possible SKU 09588 PAGE 4 IMPORTANT WARNING FOR SAFE PRODUCTIVE BLAST CLEANING 1 Use protective equipment abrasive resistant clothing safety shoes leather gloves ear protection helmet safety goggles and dust mask o
6. ipes radiators ranges and refrigerator enclosures REPLACEMENT PARTS AND ACCESSORIES When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this product Approved accessories are available from Harbor Freight Tools DO NOT OPERATE TOOL IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not operate this product USE PROPER SIZE AND TYPE EXTENSION CORD If an extension cord is required for an Air Compressor being used it must be of the proper size and type to supply the correct current to the tool without heating up Otherwise the extension cord could melt and catch fire or cause electrical damage to the tool SKU 09588 PAGE 3 19 MAINTENANCE For your safety service and maintenance should be performed regularly by a qualified technician WARNING This product when used for abrasive blasting and similar applications produces chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Cali fornia Health amp Safety Code 25249 5 et seq Warning The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors wh
7. onnecting Plate Lock Screw 1 4 X 3 4 Leg Lock Screw Leg Connecting Board Washer 1 4 Nut Movable Castor Movable Castor Nut 1 2 Connector Suction Hose Abrasive Blaster Gun Ceramic Nozzle Hose Clamp not shown 1 2 3 4 5 6 7 8 gt j gt gt e WLW v v W olv Sossssoce SSS SSS SS SSSR SSSSR ESS SS cs ee Widpesssises SS eases oor ssc SS S 2 a gt SS PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EX PRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LI CENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 09588 Page 8
8. r respirator Check for possible toxic hazards Do not blast with damaged or worn equipment Unless otherwise specified maximum working pressure of Blast Machine and related components must not exceed 125 psi Point Nozzle only at area being cleaned Use only abrasives specifically intended for blasting Keep unprotected workers out of the blast area Before operating machine Check fittings and hose for wear Test the Abrasive Blaster nozzle Check all fittings for tightness 9 Do not modify this equipment in any way and only use identical replacement parts 10 Do not attempt to move the Abrasive Blaster Machine when machine contains abrasive media 11 This machine and accessories should only be operated by qualified experienced users 12 When loading Abrasive Blaster with media be sure to unplug the Abrasive Blaster from power source Fill Tank 2 so that it is filled 2 3 full Replace Screen 1 securely AUN OND Warning Abrasive blasting with sand containing crystalline silica can cause serious or fatal respira tory disease Exposure to crystalline silica may cause silicosis a serious lung disease cancer and death Exposure to aluminum oxide a dust generated from material removing processes can result in eye skin and breathing irritation Always use a NIOSH National Institute for Occupational Safety and Health approved respirator and safety goggles Avoid skin exposure Proper ventilation in the work area is required Read
9. result in SAFETY WARNINGS AND PRECAUTIONS failure of the tank its components or attachments and in serious injury to self or others Read all instructions before using this product 1 2 KEEP WORK AREA CLEAN Cluttered areas invite injuries OBSERVE WORK AREA CONDITIONS Do not use this product in damp or wet locations Don t expose to rain Keep work area well lighted Do not use electrically powered tools in the presence of flammable gases or liquids CHECK FOR DAMAGED PARTS Before using this product carefully check that it will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect its operation Replace or repair damaged or worn parts immediately KEEP CHILDREN AND ANIMALS AWAY Children must never be allowed in the work area Do not let them handle this product or extension cords DO NOT FORCE PRODUCT It will do the job better and more safely at the rate for which it was intended Do not use inappropriate attachments in an attempt to exceed the product capacity SKU 09588 PAGE 2 10 11 12 13 14 15 16 17 18 USE THE RIGHT TOOL FOR THE JOB Do not attempt to force a small product or attach ment to do the work of a larger industrial product Do not modify this product and do not use this product for a purpose for which it was not intended DRESS PROPERLY Do not wear loose clothing or jewelry as they can be caught in moving
10. you want to place the Gun for the blast This will establish the correct distance to be used before working on the actual product Pull on the trigger to begin the flow of the blast media Unplug Air Compressor when blasting is completed CLEANING AND MAINTENANCE Caution Always disconnect the Abrasive Blaster from its air supply before performing any cleaning servicing or maintenance To clean the Abrasive Blaster wipe with a clean damp cloth and dry If necessary use a mild detergent The parts of the Abrasive Blaster that require frequent wear inspection and occasional replace ment are those that carry the air abrasive mixture i e Suction Hose 12 all metal fittings and Ceramic Nozzle 14 Air leaks in any of the above mentioned parts indicate an obvious need for repair When new the Suction Hose 12 has a 1 2 D Depending on use the inside wall of the Suction Hose becomes thinner To inspect the Suction Hose turn on the air pressure Leave Abrasive Blaster Gun 13 in the off position Then run your fingers along the length of the Suction Hose An enlarged spot or bubble indicates a weakened section of the Suction Hose and should be replaced To protect the compressor and its engine or motor from damage by abrasive or dust from blasting keep the compressor up wind of the Abrasive Blaster or in a separate room SKU 09588 PAGE 7 PARTS LIST PART DESCRIPTION QTY Screen 1 4 X 5 8 C
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