Carrier 336 Freezer User Manual
Contents
1. 2 2 CONTROL LI ENCLOSURE 1 GREEN YELLOW GREEN YELLOW e WHITE WHITE GREEN YELLOW GREEN YELLOW M BLAC M BLACK BLAC MAIN MAIN MAIN 2401 COMPRESSOR COMPRESSOR COMPRESSOR CONTACTOR CONTACTOR WHITE 116 1 waite BLACK GRN YEL C 2 INVI THERMISTOR PROBE BLACK NC LO c E d No LEFT STANDBY E Qu z THERMISTOR PROBE El BLACK PURPLE bmw E BLACK z NO MIX LEVEL BROWN 2 at O4 2 LEFT MIX LOWOUT PUMP PROBE PROBE ge ane 5 S S wv 8 5 8 LEFT LOGIC BOARD GREEN YELLOW BLACK BLACK n BLACK 12 12 BLACK LEFT BEATER LEFT BEATER WOTOR STARTER BEATER 5 MOTOR STARTER LEFT BEATER MOTOR STARTER GREEN YELLOW GREEN YELLOW WHITE BLACK WHITE GREEN YELLOW SHR COMPRESSOR WHITE GREEN YELLOW 4 ono SHR lo ATER2. 3 38 ROWS HUNT JANIH wo win 220 SLNINOd QNIYIM 53138 NOS331 310480 3191 0110 01 m 39vNvQ 3512 41121812313 21141571 310N 2 341115 2 18 038 2 2 8 4 v18 E 1841936 3AVH4 2 io 3 5 14 z N TRAINED SE DRTATS i 6 t m E 20 2 318 5 E _ z a 2 5 5 8 E 85 2 losososo 5 E g 2g Bee x 9218 ze 8 aseo 10 bc 54 E onus EC 9518 3I iz 0 08 4V138 33NOd 18918 gt 1152 5 Jg au zis ls ee e EIE f i at 2 jc dae yu 5 E 5 B OL 7518 1300W 5 N18 2 50595020 lt 5 word 8
3. e THN 48808 33104 og 18918 se 8 JAWA 0109705 INIT 19 1205 11918 109 Lay mvs 0802 52418 1803 52418 118 JAWA 01083108 3811 110011 18918 t 3M8 e 4803 52418 4803 HOVIE 3iv38 5 319 ano 831199 18918 a 4 3980 8 SUUS W318VIS 8010 331138 LHOIY 215 2 122911 YOLON 2 3318415 YOLON 031138 31315 YOLON U31V38 18018 401132713339 U31V38 18918 9 yov18 W 318 218 rh oo 1 3 BE 2 5 2 E QuYOB 21901 18918 5 2 8 8 88 8 ma 100801 O 2 uL RR VINO XIN XIW 18918 101140 13 31 XIN ON a 5 HOLINS 18 4 5 VIE 0 80 314414 gt 38084 YOLSIHYIHL AGONVIS 1 915 ON 4 1 2954 4 10121102 3085389802 am OVO 01083105 3811 WOLLONS 1337 4803 52118 1803 30018 JAWA 01083105 3811 011017 1437 mois 0809 92118 0860 180 5 331315 YOLON 3138 1337 EID ONO LIND 728 40108 1 8 2 2 Wari I 8 4 8 gt 27V AY138 NYS LAC NV 0409 318 1 ELIEL QUYOB 4 2 1431 5 E m 10 918 102 1 2 104 318 HOLIMS n 1981000 e 5 e
4. LEFT SIDE LI L2 L3 N 5 POWER GREEN YELLOW GREEN YELLOW ar 2 4 a a WHITE BLACK a 22 44 a m 5 a z S S S BLACK 2 519 51 COMP E E co RELAY BLACK RELAY OO RELAY GRNIYEL 1 M4 Iu Ti O04 FO CH o 12 1 T2 BLACK 218 12 51 12 m COMP 13 13 5 13 13 kA 13 13 FO CH o 13 14 13 14 13 4 E E E E 5 gg f M M 5 ajaja N AZ ORANGE BTR RS BLACK BLACK 2 21 L WHITE Lp toto Bue uU dom E alus GRN YEL 28 Or 9 E 2 fms f 5 2 3 a s 5 2 ORANGE ajz 584 m WHITE OS 15 5 2 BLUE WHITE x D a 2 t 5 5 T ns E 5 8 7 2 n A dee 5 5 uo 2 gt E 5 qu 5 E 2 oF 2o m oz c E wp lt lt gt aaz fe at 4 9 z2 5 52 t BTR PUMP FAN MIX 3 2 ez o 5 x 5 5 5 8 2 E a ORANGE 5 Zu x 5
5. vati Wii 578 HYH NIH 1437 uvati Wii 8 amp r 1327 uva Wii Swaf MB L S X 18 2 22 dlHQ Av __________ or 2 41 8 8 18 91 NO 3NON NO L dY 319901 HOIMS e 20101012 H3G10S ISd 3uinSS3ud HO1IMS 1 46 0 8 31vadn 55770 ALO ALO ALO 666 866 955 1 NOILdIH2S3G Available Separately Models 336 338 amp 339 34 Parts List 0860 HOALAOS SS W1lsd NIVH L O3GIA z z 9 0120 221 6 88090 e a ONIHIM IAVHOVIG 8 HOSSAYdWOO 1HV1S AV HH og1e0 1HVIS HOLIOVdVO 4900 HOSS3Hdl OO 1HV1S AV 13H 1 80960 4 61 IHv1S HOLIOVdVO 1 ____ AOLE ANSE t 971860 HOSS3Hdl OO 1HV1S AV HH 06 150 LYVLS YHOLIOVdVO YOLOW 3 39 ZHOS 801 77 ______ 2 09 0 2 022 sob 2 09 0 cor 2 0 2 022 c
6. 6 Three Spout DOO eee 7 ACCOSSOITBS Satu caue dar am os Kuehl Ree Warns 8 Section 5 Important To the Operator 9 SymboL Dell ts are 9 Power SWIIGIE A te 10 Indicator Light MIX LOW eee a Selene a 10 Mix Refrigeration Button 10 Stand oe es hE fhe awe ne Rae 10 VESTN 26 PIECE T 10 x cst os Se ate PP Sav as 10 Reset BLHOE ok ane aie ade ant are wana ace om 10 D 11 Adjustable Draw Handle 42 30 083 RR Coe Re 1e ans 11 Section 6 Operating Procedures 12 ASSSIDDI bun Sa See 12 ZING enm eaa ode ssp het de hive nines ewe heb oie neues 16 toate Rte a aug 18 Closing Procedure EEG eed poset Need Sw 19 Draining Product From The Freezing Cylinder 19 cra alan ae ic p e oS tle ard atte de aati 19 ty sein
7. 5 38084 dNhd 100401 Tur 199 INXIN gr 1801140 NMOUS 73431 ON 2l 218 al le 314804 319814 HOLS INUIHL 5 ABONVLS 1331 2 ON L__ 2 134 889 wove a 5 5 YOLSINUIHL XIN 2 2 1934 49 30121802 xovg 32 18 W 2 18 nn YOLOVINOD 803534440 fI EL y2v18 2 18 wore 92118 START CAPACITOR 041703 1 T START WINDING RELAY 041102 21 WINDING PROTECTOR CINTERNALI COMPRESSOR WIRING MODEL TL36 W HST mor NAIN WINDING COMPRESSOR AND BEATER MOTORS PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS GROUND FRAME SECURELY 3 Model 336 038333 33 Rev 11 02 HOLIMS 010183 0 8319390 18913 HOLIMS QVO183AO 831 38 1331
8. EJ ECE Symbol Definitions The following chart identifies the symbol definitions used on the operator switches ON WASH OFF MIX LOW MIX STANDBY 9 Models 336 338 amp 339 9 Important To the Operator Power Switch When placed in the ON position the power switch allows SOFTECH control panel operation Indicator Light Mix Low Located on the front of the machine is a mix level indicating light When the light is flashing it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible Always maintain at least 3 76 mm of mix in the hopper If you neglect to add mix a freeze up may occur This will cause eventual damage to the beater blades drive shaft and freezer door Mix Refrigeration Button When the mix refrigeration button is pressed the light comes on indicating the mix hopper refrigeration system is operating The mix refrigeration is controlled by the left side of the freezer as viewed from the operator end The mix refrigeration function cannot be cancelled unless the AUTO or STANDBY modes are cancelled first Standby The Separate Hopper Refrigeration System SHR and the Cylinder Temperature Retention System CTR are standard features The SHR feature incorporates the use of a separate small refrigeration system to maintain the mix in the hopper below
9. T Models 336 338 amp 339 Freezemaster 300 Series Operating Instructions TAYLOR 6 98 036029 M Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on the data label Model Number Serial Number Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity June 1998 Taylor All rights reserved 036029 M TAYLOR The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Cycle Taylor a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 Table of Contents Section 1 To the Installer 1 Water Connections Water Cooled Units Only 1 Air Cooled 9 E 1 Electrical Connections crue xe eee ee eee ee au 1 Section 2 the Operator 2 Compressor Warranty Disclaimer 2 Section 3 Safety Scene dp UC RUN S UNIES PUER E ANN 3 Section 4 Operator Parts Identification 4 ud E cite mre ate a ais eee du 4 Model Pro 5 Model E
10. o n f 5 5 M m z 2 E ORANGE 4 Sp 22 5 5 Zk ze S am 22 77 E E WHITE 2 BLUE WHITE E 21 n 8 EE 2 z 5 lt lt 5 5 55 s et 95 4 5 2 4188 E t 5 COM BIR PUMP FAN MIX 88 8 5 Hf 5 t 8 5 2 5 5 5 ORANGE PA 5 MIX REF SYSTEM E DANFOSS TL3G COMPR ACK Y gt ALSO SEE 16 2 5 2 BLACK 5 BROWN WHITE i FAN lt 8 2 CABINET FAN IURE COM PUMP FAN MIX WATER COOLED ONLY HAH START CAP BLACK BLACK 1 ORANGE CONDENSER BLOWER BLACK AIR COOLED ONLY BLACK ORANGE WHITE CORD BLACK WHITE CORD BLACK WHITE C A 1 MIX PUMP MOTOR ET BLACK WHITE RESET SWITCH MOTOR x BLACK ee 5 FAN RELAY AIR NLY IR COOLED ONL RED MIX PUMP MOTOR ET a RESET SWITCH 2 BROWN tack MOTOR 5 PURPLE WHITE YELLOW a RELAY PUMP Oo S MOTOR 5 2 z BROWN 5 5 WHITE a RELAY PUMP 8 MOTOR e z BLK WHITE BLK WHT wearer THERMOSTAT HI LIMIT SYRUP LE ATT BROWN STRIPE SWITCH THERMOSTAT HEATER BLACK Sok ea M 8 5 al al 8 5 E E 1 za E Jl
11. a 0 23 2 BLACK YELLOW 5 gt 5 5 Sige BLACK 5 z 3 2237 5 2 8 9 f emet B 1 a START RELAY BTR PUMP FAN MIX Z Izd ul GRN YEL START i 11 Sz BLACK lt lt BLACK ORANGE ABIN AN RN Y 4 WATER COOLED ONLY BLACK BLACK ORANGE WHITE CORD BLACK Cyt corp BLACKWHITE 3 convenser srower AIR COOLED ONLY Waite PUMP MOTOR GRN YEL 0 6 RESET SWITCH J BLACK FAN RELAY ots PURPLE AIR COOLED ONLY YELLOW 5 MIX PUMP MOTOR 2 J 5 MIX PUMP 5 RESET SWITCH GRN YEL z MOTOR BACK PURPLE 5 WHITE RELAY PUMP ORANGE S MOTOR 5 2 5 MIX PUMP 5 MOTOR 5 WHITE BLACK a RELAY PUMP MOTOR e 2 E WHITE BLK BLK WHT a HEATER THERMOSTAT HI LIMIT WW BROWN STRIPE SWITCH THERMOSTAT HEATER BLACK 5 al zB 5 5 5 dg x 5 5 5 5 A 5 E E al ges Poe E 5 777 g 2 2 1 su a 5 5 2 5 amp 3 8 EE E E E soc SOFTECH CONTROL SOFTECH CONTROL Bo m 3 5 mao 5 twr su mm am mem 5 9 7 20 wat ror m 046585 62 27 ECC ah BG Rev 11 02
12. Qot Hm c9 No LEFT STANDBY THERMISTOR PROBE BLACK PURPLE 52 BLACK 8 5 SWITCH NO MIX LEVEL BROWN LOPTION 504 Dnm CAT yin LEET MIX LOWOUT PUMP PROBE E d um 8 899575 8 LEFT LOGIC BOARD OO BLACK BLACK BLACK BLACK A e LEFT BEATER SREEN YELLOW LEFT LEFT BEATER MOTOR STARTER pu BEATER MOTOR MOTOR STARTER BLACK BLACK i LEFT BEATER LEFT BEATER MOTOR STARTER MOTOR STARTER WHIT WHIT 77 SHR COMPRESSOR GRN YEL 3 WHITE BLACK WHITE Le 1 2 SHR lo NDT BEATER wd CONDENSER FAN oO FAN M WHITE 9 E d 7 WAIN CONDENSER SWITCH BIR FAN MOTOR 5 lt APDT 12 i COM A C UNIT ONLY 5 94 3 WHITE E mE 5 CABINET FAN MOTOR BOARD UNIT ONLY WHITE WHITE BROWN 0100 QA WHITE e LEFT BEATER 5 VOR STARTER 5 3 Stack com BLACK CORD 9 H LEFT LIQUID 8 LINE SOLENOID VALVE BLACK CORD BLACK CORD LEFT SUCTION LINE SOLENOID VALVE WHITI OVO MAIN COMPRESSOR CONTACTOR NS uec ie ot 1 m No RIGHT STANDBY tient THERMISTOR PROBE 5 BLACK PuRPLe 2 oa E BLACK SWITCH NO MIX LEVEL BROWN OPTION 7 5 5 2 RIGHT MIX LOWOUT PUMP PROBE PROBE nue
13. 1431 3416 21 1 t emo Pc wevo Pc Poo Pen cor ___ 1397 3015 00 2 341 ___ 1 sere Pc sss vex Nyd L9 rt 4 iNnow13Nvdaads cor ONO1 1 21 dlHQ NYd _____ t ps wo P 1L 31vadn 55770 ALO ALO ALO 666 866 955 1 NOILdIH2S3G Available Separately 071018 Models 336 338 amp 339 32 Parts List 5 17 Ee aec 22 53 CNWUE SUN DE ____ co 3 E NEUE es ee eS Be 2210 11 02 eS so ee gt a 01 00 22 13 100105 __ ____ n w S f ___ _ _________ S f 12 a eo p ru ais
14. 1 ee eges el 31vadn 55770 ALO ALO ALO 666 866 955 w9z6eo 9060 506860 226880 492680 LSIML NIML HOLIMS MVHQ L3390VH8 LSIML NIML MVHQ V HOLIMS LSIML NIML LHO9IH NHAL3H ONIHdS LSIML NIML 1L331 NHf113H 945 00 LEXSvYO XSZ NOISN3 LLX3 ONIHdS 8 EXc 8 M3HOS ____ H3NIVL3H 9787850 HOLIMS MVHO LOAld Nid HOLIMS V 13 L3 0vug 039850 LHOIH MVHO HOLIMS WHY 659850 1431 1 5 11 5 4136 Y HOLIMS 252660 1 992660 ISIML NIML HOLIMS 1 1SIML Y HOLIMS 96850 1SIML NIML LHOIH NHR 13H ONIBdS 626850 1SIML NIML LJ31 NHA L3H ONIHdS 226860 00 LXSv0 XS NOISN3 X3 ONIHdS verge HOLIMS 1 NS 9NIHdS 039850 1HOlH MVHQ HO LIMS IWa v 659850 1431 1 5 11 u3s ZLvevx 35010 413S 9 HOLIMS nosso S 980100 v Xe 01 Hv T1029 18 60 ONIQ10H HYTIOO cover IV LENS 99 220 12
15. Parno 4 697 O Ring ors 8 Louver Side Right amp Left PanetUpperSde Right 0041 Caster Swivel 5 8 Stem 4 Wheel Operator Parts Identification 6 Models 336 338 amp 339 Three Spout Door __ 4 Biade ScraperPlaste 0340 6 Gasket Door HT 4 Double osos _ 9 Handle A Adj Stainless Screw HendeAdusabe _ Sb 088682 Models 336 338 amp 339 7 Operator Parts Identification Accessories ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO 1 TOOL O RING 048260 WHT 7 018168 REMOVAL FREEZER M336 339 751 754 774 794 BRUSH REAR 013071 8 PAL 6 PAIL 6 QT M338750 M338 750 023348 EACE MM BLOWER LE BRUSH DOUBLE 013072 EXHAUST M794 ENDED PUNE EE 10 SKIRT AIRFLOW M338 SKIRT AIR FLOW 338 AIR FLOW M338 048489 OR VALVE 013073 11 DEFLECTOR BLOWER 9 EXHAUST M336 5 BRUSH MIX PUMP 023316 MIX 12 DEFLECTOR BLOWER 046586 SANITIZER KA Y5 TER 081088 MODEL 336 IS SHIPPED WITH STERA SHEEN SANITIZER STERA SHEEN 065293 OTHER MODELS ARE SHIPPED WITH KAY 5 071018 Operator Parts Identification 8 Models 336 338 amp 339 Section 5 Important To the Operator
16. be 5 LUI 177 lt lt o d 5 b bru EE 4 2 z a 5 8 8 448 o ox a w g OFTECH CONTROL ae tee SOF TECH CONTROL Tro mer orco M RY z us 6 25 oom mo get 8 Henn pem 84 woe in ina LEE m HIG 68 GROUND FRAME SECURELY Model 339 046585 33 Rev 11 02 RIGHT SIDE
17. j en 250 1 98 28 999 099 ANLS LNN 4410006 114980 Nv3 HOLOW a 5 4 S AOvv jnw Poss o ZHO9 2 802 08 8 8 8 zwo 2 11 1 11 wwo ep HO314OS 531035 006 H3dO NvW ONIHO M SS y 931 __ ONINHVM T38vT e e e sero NHVM 1994 NIAOW 139V1 ed e _ ozo TWAOWSY 0 12 1001 211 099260 14 6 1 35 86960 JAVA 20 X GO 91 S DNIH O 26190 X QO 8 6 245800 X GO 9 0 926890 LH 1315 9 1NIOd 9 2 0101 9 111 r covevx NON LNOdS 1 092890 0 12 1001 095260 14 6 1 35 t 869550 JAVA 111 2 1 0 2910 X GO 9 119 X GO
18. Step 6 Place an empty pail beneath the door spout and raise the prime plug Step 4 Place the power switch in the position Figure 26 Step 7 When a steady stream of sanitizing solution is flowing from the prime plug opening in the bottom of the freezer door lower the draw handle Draw off all the sanitizing solution d UP AT Figure 24 Step 5 Press the WASH button This will cause the sanitizing solution in the freezing cylinder to agitate Allow it to agitate for five minutes Figure 27 Note Momentarily pull the center draw handle down to sanitize the center door spout Step 8 Once the sanitizer stops flowing from the door spout raise the draw handle and press the WASH button cancelling the beater motor operation A Note You have just sanitized the freezer Be sure your hands are sanitized before continuing Figure 25 these instructions Models 336 338 amp 339 17 Operating Procedures Step 9 Assemble the hopper gasket around the top edge of the mix hopper Stand the air tube in the corner of the hopper Figure 28 Repeat Steps 1 through 9 for the other side of the freezer Priming Step 1 With a pai
19. 3 5 5 WINDING WINDING PROTECTOR INTERNAL NAIN WINDING Model 336 038333 62 Rev 11 02 5 gt 2 sz a 5 x o DES 5 8 o 5 a sz 2 Hg n2 8l 5 42 wise 21 EE e2 C E E zz 5 5 2 5 zt 49 8223 _ oes 2 2 f 5 ga 5 83 5 89 Z2 zz 2222 zd 55 ae 5 9118 B 5 v z saz Ja 55 tc Beet HOLIAS OYOTR3NO 0 18310 31439 18913 33138 1331 Yo THORS ely WI 08108 83808 Se JAWA 01083705 311 To 31892 NOILONS 18918 705 OO 21 0905 VIE 318 JA
20. 52380501283 1081802 gt 0348 jog 25 0802 Q coss E Slee 834 Sz 1 918 Oe 0 21 Sg JAWA 01083105 3811 19 31892 4 1011215 18918 05 1 0909 Xovi8 0805 92118 118 Ez AO TIANA 01083108 3811 010017 11914 1 OA 0300 Xovi8 0805 00119 THY 101131713385 431315 YOLON 831V38 311HN 9 5 VILUVIS 101138 713389 101134712389 1 8 18913 yovig 2 18 9318915 BOLON 831 38 H318V1S BOLON 43138 18913 18918 431939 1 919 xovig CTI 20 92918 318 801131 83389 0 wong 08 08 21901 1 91 8 8 8 58 2 10001 XIN 18919 2 188318 UN XESIRIOUNTUN 815 em 101140 m WHORE T3431 XIN ON HOLIMS 5 Ave 2 5 naw 314814 5 38084 YOLS1HU3HL p Im ABONVIS 19016 4 El 1 395 4 ON 30121102 1055384102 ONO JAWA 01083105 3811 NOILONS 1331 0102 52418 mons 0131 0389 jy 1083105 3NI7 10017 1431 5 0802 219 COTA aa 5 80713413389 5 0104 831438 1437 DAD JONYYO ENT UNO LINA VD 3010 13N18Y9 311HM N 18 5 8 2 38830100 i 13 33 30 02 AV13
21. 5 S S 6 9 RIGHT LOGIC BOARD OO 0 BLACK BLACK BLACK BLACK RIGHT BEATER RIGHT RIGHT BEATER MOTOR STARTER 7 BEATER MOTOR WOTOR STARTER BLACK BLACK RIGHT BEATER WOTOR STARTER GRN YEL ORANGE WHITE OA WHITE 2 RIGHT BEATER pL ll E MOTOR STARTER ATER 2 BLACK CORD BLACK CORD FAN RIGHT LIQUID BLUE PUMP LINE SOLENOID VALVE BTR BLACK CORD BLACK CORD 1 COM RIGHT SUCTION CABLE CA OL LINE SOLENOID VALVE RIGHT POWER BOARD WHITE WHITE 5 BLACK 6 BROWN G BROWN LEFT BEATER OVERLOAD SWITCH RIGHT BEATER OVERLOAD SWITCH COMPRESSOR AND BEATER MOTORS PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS START RELAY 047102 21 START CAPACITOR 041703 MAIN WINDING START WINDING PROTECTOR WINDING INTERNAL COMPRESSOR WIRING MODEL TL3G W HST FIG 3 Model 338 051624 33 Rev 11 02 STAR RELA 041102 WINDING PROTECTOR CINTERNAL WAIN WINDING COMPRESSOR WIRING MODEL TL3G WIST FIG 1 1 Y START CAPACI TOR 041103 START IND ING
22. Reset the freezer Contact service technician to correct rotation to clockwise from operator end Turn the breaker on or replace the fuse Fill the mix hopper with mix Install air orifice in air tube Install the air tube in the AUTO position Contact service technician Install air orifice in air tube Contact service technician Allow for adequate air flow across the condenser Replace regularly Clean monthly Use only fresh mix Locate cause of water loss and correct Call a service technician Call service technician to adjust the mix hopper temperature Troubleshooting Guide 24 Models 336 338 amp 339 PROBLEM 5 The mix in the mix hopper is too warm The drive shaft is stuck in the drive coupling The freezing cylinder walls are scored Excessive mix leakage into the rear drip pan Excessive mix leakage from door spout PROBABLE CAUSE The temperature is out of adjustment Missing or defective mix hopper gasket The mix hopper cover is not in position The mix refrigeration light is not lit The condenser is dirty Rounded corners of drive shaft coupling or both Mix and lubricant collected in the drive coupling The beater assembly is bent The front bearing is missing or worn on the freezer door Missing or worn drive shaft seal on d
23. Available Separately Models 336 338 amp 339 28 Parts List Do 00 fee 55 ee 08 966 18 111 520 H3AOO XIN JONJ 717850 NIML LO 09 H3ddOH L3MSVO 8S78EX G1S YAddOH V 670 50 108 YAddOH LANSVOt 96 891 291 HdddOH V 1 8090 LAS 91 6 X 81 91 5 M3HOS 101610 8 2 1 X 991 20 9 4 za o 629870 so 19 so i 66 50 L og oez g0z sor 2044 0 9611 8 2 1 18 co 70 50 2 802 cor 50 50 AGLZ 0Z2 4N09 LHWLS HO LIOWdWO 102270 VvELH O 11 wogoez eg cor z 167 60 82 wogoez eg cor z 06 50 1 18 2 802 cor z 06 150 082 40661 191 1 16 zs z wogoez e cor 261890 NnH HOLIOVdVO 8 cor 870950 4NSS1 SEL LHVL
24. Ei OH 7 LON 81201400 4 NIHA 1 1 351 2 ul Lx 1 OH I7 Oni Ww 80121405 al BOLON 831138 NAOHS SY 381A 3008 321745 Z E NOMS LI 3818 1234402510 1 oH 318 11 108 51201100 8 221 92818 9 TWWEINT 801131 5 9 038 30151402 831939 9 NO NOVIJA 1 TWNEGINI 358180 3178 1 NO IWYNYJINI 3078 31822 310N i an ie 01 IN IMESL n Eum 791 i NIMM 2LLYNGHOS 83540331 03390 Ng 2 0 0 Model 339 046585 27 SD 10151 NO11Y39 pU be Rev 11 02 s
25. 525 5 BEATER MOTOR FOR CCWLE BLUE INTERNAL ON 1 2 NOTE BLUE INTERNAL ORANGE RED INTERNAL YELLOW INTERNAL BLACK INTERNAL CAPACITOR RUN BLEED RESISTOR s CR t zu a 95 y8 MODEL TL3G W HST FIG COMPRESSOR WIRING COPELAND COMPRESSOR WIRING EE Model 336 038333 Rev 11 02 HOLIMS 08018310 331 39 LHOIY HOLIMS 08018310 431938 1331 0248 0402 T 2 18 Q z 311 HM 83808 1 918 85 IMYA 41083105 3811 19 NOILINS 18918 505 1802 52018 4802 00119 we 01083105 3811 110011 18918 11 7 8 1802 2 18 1802 92418 z 3T 4318915 HOLOW ON u31v38 18918 Drm 5 x TRAINED 5 80108 331438 LHOIY 30118 IWE Ww 831815 YOLON 331816 8010 331138 33138 11913
26. Step 1 Pourtwo gallons 7 6 liters of cool clean water into the mix hopper With the brushes provided scrub the mix hopper mix inlet hole and mix level sensing probe Step 2 With a pail beneath the door spout raise the prime plug and press the WASH button Step 3 When a steady stream of rinse water is flowing from the prime plug opening in the bottom of the freezer door lower the draw handle Drain all the rinse water from the freezing cylinder raise the draw handle and press the WASH button cancelling the WASH mode Repeat Steps 1 through 3 for the other side of the freezer Models 336 338 amp 339 19 Operating Procedures Cleaning Step 1 Prepare two gallons 7 6 liters of an approved clean ing solution example Kay 5 USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFI CATIONS Step 2 Push down the prime plug Pour the two gallons 7 6 liters of cleaning solution into the mix hopper Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix level sensing probe and the mix inlet hole Step 4 Press the WASH button This will cause the cleaning solution in the freezing cylinder to agitate Step 5 Place an empty pail beneath the door spout and raise the prime plug Step 6 When a steady stream of cleaning solution is flowing from the prime plug opening in the bottom of the freezer door lower the draw handle Draw off all of the solution
27. Step 7 Once the cleaner stops flowing from the door spout raise the draw handle and press the WASH button cancelling the WASH mode Repeat Steps 1 through 7 for the other side of the freezer Disassembly Step 1 A BE SURE THE POWER SWITCH IS IN THE OFF POSITION MAKE SURE NO LIGHTS ARE LIT ON THE CONTROL PANEL Step 2 Remove the handscrews freezer door beaters scraper blades and drive shafts from the freezing cylinders Take these parts to the sink for cleaning Step 3 Remove the front drip tray and the splash shield Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution example Kay 5 USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFI CATIONS If another approved cleaner is used dilute it according to the label instructions IMPORTANT Follow the label directions Too STRONG of a solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Remove the seals from the drive shafts Step 3 From the freezer door remove e gaskets e front bearings pivot pins adjustable draw handles design caps draw valves prime plugs Remove all o rings Note Toremove o rings use a single service towel to grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring fo
28. an adequate job of cleaning or sanitizing 8 The temperature of the mix in the mix hopper and walk in cooler should be below 40 F 4 4 Regular Maintenance Checks 1 Replace scraper blades that are nicked or damaged Before installing the beater assembly be certain that scraper blades are properly attached to the helix 2 Check the rear shell bearing for signs of wear excessive mix leakage in rear drip pan and be certain it is properly cleaned 3 Using a screwdriver and cloth towel keep the rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits 4 Dispose of o rings and seals if they are worn torn or fit too loosely and replace with new ones 5 Follow all lubricating procedures as outlined in Assembly 6 If your machine is air cooled check the condensers for accumulation of dirt and lint Dirty condensers will reduce the efficiency and capacity of the machine Condensers should be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins Note For machines equipped with an air filter it will be necessary to vacuum clean the filters on a monthly schedule Caution Always disconnect electrical power prior to cleaning the condenser Important Operator Checklist 22 Models 336 338 amp 339 7 If your
29. shaft Fill the inside portion of the seal with 1 4 more lubricant and lubricate the flat side of the seal that fits onto the rear shell bearing Figure 3 Insert the drive shaft into the freezing cylinder hex end first and into the rear shell bearing until the seal fits securely over the rear shell bearing Engage the hex end firmly into the drive coupling Be sure the drive shaft fits into the drive coupling without binding Figure 4 Operating Procedures 12 Models 336 338 amp 339 Step 2 Take one of the scraper blades and slip it under the hook at the front of the beater Wrap the blade around the beater following the helix and pushing the blade down onto the helix as you wrap At the back end of the beater slip the blade under the hook Repeat this step for the second scraper blade Figure 5 Holding the beater securely slide the beater one third of the way into the freezing cylinder Looking into the freezing cylinder align the hole at the rear of the beater with the flats on the end of the drive shaft Figure 6 Slide the beater the remainder of the way into the freezing cylinder and over the end of the drive shaft The beater should fit snugly but not so tightly that the beater cannot be turned slightly to engage the drive shaft If the beater slides in too easily with little or no resistance there will not be enough force against the beater to hold the blades in place If this is
30. 02 1 15 4 22 17 a 13535 191323 11 00 o ee or e e 66970 VreLH z9dH 38n1 dvo uaAud 9 9 X QO 8 ONIH O MATT __ oar or 22290 X GO 91 S ONIH O Poe eT 6X PONV OY 160 MOZO X GO 8 ONIH O zeo 1N3ASnrav Mauos e 22890 05 X GO L ONIH O 08820 18968 SS3TNIVLS Qv MVHQ sr zesisx 2 1 wao 5 ovo t 80 ovo 9 5 r 1SnvHxa t 8418 0 1 930 HOLIMS 1 31vadn 55770 ALO ALO H38IAQN 666 866 955 NOILdIlHOS3G YHS ISI 8 e Available Separately Models 336 338 amp 339 30 Parts List N Po coos e 8 e X 8 ONIH O 2 gt 8 8 so 1 5 98 28 999 099 15 1
31. 18918 101131783389 1 ni y 18 32118 32118 0 mas PORE 0 3 21001 18018 8 R 2 ma Ra 7o qu E 38084 4804 100801 XIN 18913 2 2 2 IM HB XHSAYHOKINXIN E 5 1801140 038 13431 ON HOLIMS 2 nan 314804 5 HOLS INU3HL ABONYIS 18913 08 4 ey SLI 301011900 IMYA 01083105 3811 1115 1437 0809 92 18 4803 99118 2 01083105 3NI1 5 011011 1331 gt NMOS 809 3018 5 3318915 80100 831939 1331 OAD ANO LINA I M 30108 138182 407 W els sg pA 2 83830802 NIYN 4138 83583002 NIVN 0402 0103 7 1 92 18 W 3018 311HM 3n18 2 e 08 08 83804 5 1331 10 21802 107 j 108 pu lt e 4 3 3118 o HA 835830802 331739 389 N 2v18 311 HM 67913 134 889 Ws 4 311 HM N 2v18 311 HM YJLYVLS YOLON 18 15 YOLON 83136 1331 3LV38 1331 3ong USLYVLS YOLON 331438 A US T 3138 1331 1431 101131783359 21701 32 18 32 18 32 18 9 m v 0 0 2 08908 21901 1331 8 8 8 ds R 8 9 9
32. 40 4 4 C to assure bacteria control The CTR feature works with the SHR to maintain a good quality product During long No Sale periods it is necessary to warm the product in the freezing cylinder to approximately 35 F to 40 F 1 7 C to 4 4 C to prevent overbeating and product breakdown To activate the SHR and CTR features press the STANDBY button Remove the air orifice and place the air tube end without the hole into the mix inlet hole When the STANDBY button is pressed the light comes on indicating the CTR Cylinder Temperature Retention System feature has been activated In the STANDBY mode the WASH and AUTO functions are automatically cancelled The mix refrigeration function is automatically locked in to maintain the mix in the hopper To resume normal operation press the AUTO button When the unit cycles off the product in the freezing cylinder will be at serving viscosity At this time place the air tube end with the hole into the mix inlet hole and install the air orifice Wash 55 When the WASH button is pressed the light comes on This indicates beater motor operation The STANDBY or AUTO modes must be cancelled first to activate the WASH mode Note The Model 336 cannot be operated in the WASH mode if the opposite side of the freezer is in AUTO Failure to comply with this instruction will cause the rinse or sanitizing solution t
33. 8 4 65 HOLIMS 08018310 y2v18 YOLON 331 39 54384 HOIH 8 3018 311H8 3018 BUS 9218 T x18 is 8 d aha 195 5 tocan ja Ses 5 314408 4 5 5 29 AWS 5 318 20 GENH 2 i 801131183389 7 2 Y 73 FLAN 7 VOW TG 52 dO 2 5 2 E HOLIMS O o 4 ESS L E z 1 5 2 2 321815 50018738 584 pe S 4 X18 EM ee ero 5155 22 X38 tne YW a 8098 es tt N 3 595 1 8 4814 _ de TN 5 a 5 55 5 5 z EE Sg Joslosloslo 5 5 2930102 lt 319 amp NAONA Se z wove bt ye 35 55 27914 lt mm WT e 73 9N18IM 50553840 2 5 22 9 28 101131 13388 8 5 inan m EI 25 8 22 4 iz 138 8304 1331 2 z5 5 td EE ao 5 55 as 5 55 2 28 E 5 5 ii 5 at Ss SE 558 m 33 E zs 35 4 a t 27 m F srs zo Je 2 fs 28 AN 73008 AINO 13008 pe Cr MP T PNE C 6 38d wove lt S
34. HPCO LEFT BEATER RIGHT BEATER OVERLOAD SWITCH OVERLOAD SWITCH ee 2525 BLACK 8 a S 85 3 P 8 En BLACK 52 m 8 E gt 5 gt 2810 8g 5 E TNs se 538 5288 8 I a Pee 8 8 amp E 5 2288 5 228 75 5 siz 28 zm 8 g 25 558 5 28 22 8 EH Fin 550 g E 8 5855 a 59 5 Model 338 051624 40 Rev 11 02 CONTROL JENCLOSURE S LI L 4 GREEN YELLOW GREEN YELLOW WHITE WHITE BLACK BLACK BLACK BLACH GREEN YELLOW GREEN YELLOW BLACK ACK BLAC 14 MAIN COMPRESSOR CONTACTOR BLACK BLACK T2 42 BLACK m MAIN COMPRESSOR COMPRESSOR COMPRESSOR CONTACTOR CONTACTOR WHIT
35. on both sides of the unit to resume normal operation If the freezer shuts down again contact a service technician Air Tube The air tube serves two purposes One end of the tube has a hole and the other end does not Figure 1 1 After priming the machine lubricate the o rings on the air tube the end with the hole and place it into the mix inlet hole Every time the draw handle is raised new mix and air from the hopper will flow down into the freezing cylinder This will keep the freezing cylinder properly loaded and will maintain overrun 2 During long No Sale periods remove the air orifice Lubricate the o rings on the air tube the end without the hole and place it into the mix inlet hole This will prevent any mix from entering the freezing cylinder The air orifice is used to meter a certain amount of air into the freezing cylinder The air orifice maintains overrun and allows enough mixto enter the freezing cylinder after a draw Adjustable Draw Handle These units feature an adjustable draw handle to provide the best portion control The draw handle should be adjusted to provide a flow rate of 5 to 7 1 2 oz of product 10 seconds To INCREASE the flow rate turn the screw COUNTERCLOCKWISE Turn the screw CLOCKWISE to DECREASE the flow rate During Sanitizing and Rinsing the flow rate can be increased by removing the pivot pin and placing the restrictive bar on the TOP When drawing pr
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38. 88 0 890 6108 0207 X QO 698 7 LH 14 5 9 31vadn 55770 ALO ALO H38IAQN 666 866 955 NOILdIlHOS3G a m ui a e e 4 o gt HEP N Available Separately Parts List 31 Models 336 338 amp 339 1dvHs co z see PLWH gt 1 VHALS USZILINVS z 921 S AV 27272 _ A 0 2 06 1046 1 2 seo 09 05 092 802 02 3104 00 2 103NNOO pf wf v f 8 8 NOlOWH3IVSH cz _ 8 5 X 0 Pod 20x HOLSIS3U HOISIWHSHI __ HOLSIAH3HL V 000000 2 _ HOLSIAH3HL V 2 8 z 3uvnoS 969620 30H t w S5 v5 030 31V 1d 2 1 96 03d 31V 1d __ t go 3015
39. CONDENSER FAN BLACK FAN WHITE BLUE PUMP GREEN YELLOW CONTROL En WAIN CONDENSER SWITCH FAN MOTOR ES te A C UNIT ONLY 818 CABLE OL BLACK WHITE GREEN YELLOW 4 POWER BOAR 5 CABINET FAN MOTOR ONER BOARD WIE W C UNIT ONLY BROWN e ADAG WHITE LEFT BEATER MOTOR STARTER GREEN YELLON 4 8 5 eic o BLACK CORD Ei LEFT LIQUID LINE SOLENOID VALVE GREEN YELLOW 4 i ACK CORI ACK CORI BLACK CORD BLACK CORD 9 LEFT SUCTION LINE SOLENOID VALVE QA MAIN COMPRESSOR CONTACTOR mute A 8 th No RIGHT STANDBY al pg THERMISTOR PROBE Sg BLACK purple 5 BLACK SWITCH NO MIX LEVEL BROWN 5 OPTION XDRAWSHK MIX BRLEAMIY 2 2 RIGHT MIX LOWOUT PUMP PROBE 8 PROBE num 8 ucc ET 8 RIGHT LOGIC BOARD EDS 2 GREEN YELLOW 4 BLACK BLACK n BLACK 12412 BLACK RIGHT BEATER P RIGHT BEATER MOTOR STARTER 3 MOTOR STARTER Cj CP RIGHT BEATER MOTOR STARTER GREEN YELLOW GREEN YELLOW ORANGE WH ITE WHITE E RIGHT BEATER STARTER ceccu vLLON 4 ATER BLACK CORD BLACK CORD FAN 2 1 BLUE Li E RIGHT LIQUID LINE SOLENOID VALVE GREEN YELLOW 4 BTR BLACK CORD BLACK CORD a 1 10N T CABLE LINE SOLENOID VALVE gle 55 RIGHT ae POWER BOARD WHITE WHITE BLACK BROWN 4 o CORD ui
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41. HSW1dS G1SIHS 3NOO 3S0N anis Q31V1hSNI v 6 3NOO 3S0N anis dS 160zex_ 5 NOILdIH2S3G Available Separately Parts List 33 Models 336 338 amp 339 ee I Lo co er 0 9 po eso MSz Nv HOLOMW Lo co 3 1 9 Lo co 8 XVOO O M H3SN3QNOO Lo co IVdldS OM H3SN3QNOO y 1 8r r __ 20 49 ee 808600 OI1SV1d H3HSVM A Zv08 0 HO3140S SS Wild NIVH L O3QIA S L X 3HOv9 7 GION3TOS 3ATVA 8 v 4008 9 380 91 7 p amp e 1437 1 X Sv O10nv dX3 3ATWA 8 9 144 Sv OLD v dX3 3ATVA Hd3 3ATVA OO 8 gt _ 06 5 v 1 SS399V 3ATVA pe e 10886 x 14 1 88309 3 1 r voro 14 1 SS300V 3ATVA pec r 990 YAOS 8 6 SS300V 3ATVA 8 seo MALO X e z z amp s SS Q334 381 ese 10 0 X GO 95 a eee 268 9333 3804 r
42. ING N ALWAYS FOLLOW LOCAL HEALTH CODES Troubleshooting Bacterial Count 1 Thoroughly clean and sanitize machine regularly including complete disassembly and brush cleaning 2 Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all mix passageways 3 Use the white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder 4 Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder Be sure to have a generous amount of cleaning solution on the brush 5 IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN make sure the mix rerun is stored in a sanitized covered stainless steel container and used the following day DO NOT prime the machine with rerun When using rerun skim off the foam and discard Mix the rerun with fresh mix in a ratio of 50 50 during the days operation 051215 Important Operator Checklist 6 Ona designated day of the week run the mix as low as feasible and discard it after closing This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts 7 Properly prepare the cleaning and sanitizing solutions Read and follow label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do
43. RAINED 055344402 407 b 831818 30109 831738 1331 7914 80108 m unie 1331 m 0108 3138 1331 0113 3385 83139 1331 yog 2121 yovi8 n wove WOVE n v 0 0 m gt 9809 21901 1331 8 3 2 8 9 38084 38084 did 100801 XN 1337 2 XINV3 188 X IN X IN LO luni ug XIN gr 801140 13131 ON 8 5 92418 le 235 314814 9218 38084 80181 5 o AGONVIS 1331 ON 4 5 5 ol ON 5 38084 80151 XIN lo 2 1 gt 11 7913 8012Y1N02 30121802 305538402 80553834802 805344802 wore NIWA NIVN 4 WIVN yg 32418 rh 92118 wove Model 338 051624 27 FEE Rev 11 02 uuu BLACK BLACK BLACK BLACK BLACK 1343 BLACK MAIN COMPRESSOR CONTACTOR BLACK BLACK BLACK MAIN COMPRESSOR CONTACTOR CONTACTOR WHITE BLACK GRN YEL C 917 7 o MIX THERMISTOR PROBE 5 5 BLACK NC
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45. TOR PROBE 5 E BLACK PURPLE lt BLACK S SWITCH NO MIX LEVEL BROWN OPTION E 3 CAD wir Em 5 RIGHT MIX LOWOUT PUMP PROBE PROBE rr 5 9 97 6 5 o s S 5 5 8 RIGHT LOGIC BOARD 0 0 GREEN YELLOW 6 BLACK BLACK 00 BLACK BLACK RIGHT BEATER RIGHT RIGHT BEATER MOTOR STARTER BEATER MOTOR MOTOR STARTER BLACK BLACK RIGHT BEATER GREENI YELLOW GREENIYELLOW MOTOR STARTER ORANGE WHITE WHITE v RIGHT BEATER MOTOR STARTER GREEN YELLOW 4 A BLACK CORD BLACK CORD T FAN 4 BLUE IGHT 110010 LINE SOLENOID VALVE BTA BLACK CORD BLACK CORD Lo O4 RIGHT SUCTION als CABLE 04 LINE SOLENOID VALVE RIGHT ES POWER BOARD WHITE WHITE BLACK BROWN BROWN START O 4 o CORD 59 RELAY 1041102 21 HPCO LEFT BEATER RIGHT BEATER u START OVERLOAD SWITCH OVERLOAD SWITCH CAPACITOR 047703 GROUND FRAME SECURELY COMPRESSOR AND BEATER MOTORS PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS MAIN WINDING START WINDING PROTECTOR WINDING CINTERIAL COMPRESSOR WIRING MODEL TL3G W HST FIG 3 Model 338 051624 58 Rev 11 02 QN3 H2V3 Nid OL 431238 NOD 38 LSNW 5318 2 9818 NO 3HIM 038 WOD 31V1S 0110 ONITGNVH 380438 LINN 43080089 9 2001 AB 41121812313 211915 31VNINI113
46. Tomum lt 00018 gt ig y2v18 JLIHM MOVIE LEFT SIDE L ici E RIGHT SIDE LI Le COMPRESSOR AND BEATER MOTOR PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS POWER rh a SWITCH 51515 4PDT 585 eas BLACK T BLUE WHITE WHITE a 588 55255 SES 818 BLACK 21515 5 comp 25 COMP RELAY BLACK ES ad ad RELAY QA RELAY 18 1d LI 04 O4 o Q LT m 5 am 8 7 Aw Si SP A 3 173 2 3 1m 3 13 04 2 13 14 24 13 14 o o o E om f f M 25 Al A2 ORANGE RELAY E ul L E ia WHITE Le GRNIYEL 1 7 1 1 dan 04
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48. WA 01083108 3811 011011 18918 n 3118 4802 82018 3141 4010W 5 ow 331739 18918 OVO 5 831818 10 5310136 18918 9 2 122910 3181 831938 185918 1 1 80100 33138 18913 HOTA 713359 531939 18918 Sone 00 0 0 BAR 18 08 21907 18018 R 8 R 2 0 38084 100801 XUN 18918 2 2 2 ug MONPEOCNXIN 5 5 101140 341 ON 32818 38084 UOISINU3HI 5 6 19808118 18918 4 1 5 5 ON 92818 2 3019180 80 384 02 117 sa 25 31THN OAD JAWA 01082105 3811 585 NOILINS 1331 5 2 1802 42 18 ONO 4803 3238 225 HG 2 JAWA 01049105 NIT S 25s 2 1802 32 18 5 3181 30108 m 24 831 38 1331 DAO Iwo 5 eee 5 2 25 E LUNO LINN 72740 8 BOLON 13419 47 28 10 186 1 11807271 HOD a logy 58 WIE HOLINS 2 335430402 _ 47 1081802 3118 w yw 8 1088 way Tou D 4 QU 2V18 311 HM amp 7510 T
49. and the long handscrews go on top Figure 12 Step 6 Install the adjustable draw handles Slide the o ring into the groove on the pivot pin and lubricate Figure 10 Figure 13 Operating Procedures 14 Models 336 338 amp 339 Slide the fork over the bar in the slot of the draw valve Secure with pivot pin Note The Models 336 338 and 339 have three draw handles Slide the fork of the draw handle in the slot of the draw valve starting from the right Slide the pivot pin through each draw handle as you insert them into the draw valves Figure 14 Note These units feature adjustable draw handles to provide the best portion control The draw handles can be adjusted for different flow rates See page 11 for more information on adjusting these handles Step 7 Snap the design caps over the end of the door spouts Figure 15 Step 8 Install the front drip tray and the splash shield under the door spouts Figure 16 Step 9 Slide the rear drip pan into the hole in the side panel front panel on a Model 338 y XS Figure 17 Step 10 Slide two o rings on one end of the air tube Slide t
50. e oo acter as ii TR 20 Disassembly dared ie du RT ie Sark eres eau Male Sant ne We RE M 20 Brush Cleaning eer TH EOS 20 Table of Contents Models 336 338 amp 339 Section 7 Important Operator 22 During Cleaning and Sanitizing 22 Troubleshooting Bacterial Count 22 Regular Maintenance Checks 22 Winter Storage aaah ee 23 Section 8 Troubleshooting Guide 24 Section 9 Parts Replacement Schedule 27 Section 10 LIS Pe cee ey eel telis 28 Wiring 81516111 aca 36 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Models 336 338 amp 339 Table of Contents Section 1 These machines are designed for indoor use only DO NOT install the machines an area where a water jet could be used Failure to follow this instruction may result in serious electrical shock Water Connections Water Cooled Units Only An adequate cold water supply must be provided with a hand shut off valve On the underside rear of the base pan two 1 2 5 water connections for inlet and outlet have been provid
51. e purchased has been carefully engineered and manufactured to give you dependable operation The Taylor soft serve models covered in this manual consist of the following 336 338 and 339 These units when properly operated and cared for will produce a consistent quality product Like all mechanical products they will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operators Manual should be read before operating or performing any maintenance on your equipment Your Taylor freezer will NOT eventually compensate for and correct any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the equipments operation both assembly disassembly go through these procedures together in order to be properly trained and to make sure that no confusion exists In the event you should require technical assistance please contact your local authorized Taylor Distributor If the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user
52. ed for easy hook up 1 2 inside diameter water lines should be connected to the machine Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve There will be only one water in and one water out connection for both single head and double head units DO NOT install a hand shut off valve on the water out line Water should always flow in this order first through the automatic water valve second through the condenser and third through the outlet fitting to an open trap drain Air Cooled Units Air cooled units require a minimum of 3 76 mm of clearance around all sides of the freezer to allow for adequate air flow across the condenser s Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor To the Installer Electrical Connections Each freezer requires one power supply for each data label Check the data label s on the freezer for fuse circuit ampacity and electrical specifications Refer to the wiring diagram provided inside of the electrical box for proper power connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeg
53. high pressure cut out Inadequate level of mix in the mix hopper The mix inlet hole is frozen up The air tube is installed incorrectly The air orifice is not installed a Plug into wall receptacle Turn the breaker on or replace the fuse Reset the freezer Allow the unit to cool and reset Check for dirty condenser air cooled or loss of water water cooled Fill the mix hopper with mix The mix hopper temperature needs adjustment Call service technician Install the air tube in the mix inlet hole using the end with the small hole in the side Install the air orifice in the air tube Troubleshooting Guide 26 Models 336 338 amp 339 Section 9 Parts Replacement Schedule posue _ 12 1 ____ E White Bristle Brush 3 x 7 Inspect amp Replace Minimum if Necessary White Bristle Brush 1 x 2 Inspect amp Replace Minimum if Necessary Black Bristle Brush 1 x 2 Inspect amp Replace Minimum if Necessary Double Ended Brush Inspect amp Replace Minimum if Necessary X XxX EN CE o WEE RENE ee _ Models 336 338 amp 339 27 Parts Replacement Schedule Parts List Section 10 Er toi NO HSNe NIV2 GNOO 31870 1090010
54. ipment damage poor freezer performance health hazards or personal injury DO operate the freezer unless it is properly grounded NOT attempt any repairs unless the main power supply to the freezer has been disconnected NOT operate the freezer with larger fuses than specified on the freezer data label Failure to follow these instructions may result in electrocution or damage to the machine Contact your local authorized Taylor Distributor for service DO NOT use a water jet to clean or rinse the Failure to follow this instruction may result in serious electrical shock Safety NOT allow untrained personnel to operate this machine NOT operate the freezer unless all service panels and access doors are restrained with screws e NOT remove the door beater and blades or drive shaft unless all control Switches are in the OFF position e NOT put objects or fingers door spout Failure to follow these instructions may result in contaminated product or severe personal injury to fingers or hands from hazardous moving parts USE EXTREME CAUTION when removing the beater assembly The scraper blades are very sharp and may cause injury This freezer must be placed on level surface Failure to comply may result in personal injury or equipment damage DO NOT obstruct air intake and discharge openings 3 76 mm minimum air space on sides and
55. is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor 061031 To the Operator Compressor Warranty Disclaimer The refrigeration compressor s on this machine are warranted for the term indicated on the warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your compressor warranty It will be the owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrige
56. l beneath the door spout lower the draw handle Be sure the prime plug is still in the UP position Pour two gallons 7 6 liters of fresh mix into the mix hopper and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution When full strength mix is flowing from the door spout raise the draw handle Note Use only fresh mix when priming the freezing cylinder Figure 29 Step 2 Once a steady stream of mix starts to flow from the prime plug opening in the bottom of the freezer door push down the prime plug Figure 30 Step 3 Lubricate the o rings on the air tube on the end with the small hole on the side Step 4 Install the air tube in the AUTO position Figure 31 Operating Procedures Models 336 338 amp 339 Step 5 Press the AUTO button The AUTO light will come on indicating the main refrigeration system 15 operating When the unit cycles off the product will be at serving viscosity MIX Figure 32 Note The mix refrigeration light will come on indicating the mix refrigeration system is operating to maintain the mix in the mix hopper Step 6 Fill the hopper with mix As the mix level comes in contact with the mix level se
57. machine is equipped with an auxiliary refrigeration system check the auxiliary condenser for accumulation of dirt and lint Dirty condensers will reduce the refrigeration capacity of the mix hopper Condensers must be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins Caution Always disconnect electrical power prior to cleaning the condenser 8 If your machine is water cooled check the water lines for kinks or leaks Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes Deteriorated or cracked water lines should be replaced only by an authorized Taylor distributor Winter Storage Ifthe place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Relieve pressure on the spring in the water valve Use air pressure on the outlet side to blow out any water remaining in the condenser and then add a liberal amount of permanent type auto anti freeze This is extremely important Failure to follow this procedure may cause severe and costly damage tothe refrigeration system Your local Taylor Distributor can perform this winter storage se
58. nsing probe on the rear wall of the hopper the MIX LOW light will shut off Step 7 Place the mix hopper cover in position over the mix hopper Repeat Steps 1 through 7 for the other side of the freezer Closing Procedure To disassemble your unit the following items will be needed Two cleaning pails Sanitized stainless steel rerun can with lid Necessary brushes provided with freezer Cleaner e Single service towels Draining Product From the Freezing Cylinder Step 1 Press the AUTO button cancelling compressor and beater motor operation Press the mix refrigeration button cancelling the mix hopper refrigeration system Step 2 Remove the hopper cover hopper gasket and air tube Take these parts to the sink for cleaning Step 3 With a sanitized pail beneath the door spout press the WASH button Lower the draw handle and drain the remaining product from the freezing cylinder and the mix hopper Step 4 When the flow of product stops press the WASH button and raise the draw handle If local health codes permit empty the rerun into a sanitized stainless steel can Cover the container and place it in the walk in cooler Repeat Steps 1 through 4 for the other side of the freezer Note For the Model 336 both sides must be in WASH If one side is in AUTO and the other is in WASH the side that is in WASH will continue to freeze N ALWAYS FOLLOW LOCAL HEALTH CODES Rinsing
59. o freeze Auto When the AUTO button is pressed the light comes on This indicates that the main refrigeration system has been activated In the AUTO mode the WASH or STANDBY functions are automatically cancelled The mix refrigeration function is automatically locked in to maintain the mix in the mix hopper Note An indicating light and an audible tone will sound whenever a mode of operation has been pressed To cancel any function press the button again The light and mode of operation will shut off Important To the Operator 10 Models 336 338 amp 339 Reset Button The reset button is located in the service panel The reset protects the beater motor from an overload condition If an overload occurs the reset mechanism will trip To properly reset the freezer press the AUTO button to cancel the cycle Place the power switch to the OFF position Press the reset button firmly Note Do not use metal objects to press the reset button Failure to follow this instruction may result in electrocution Turn the power switch to the ON position Press the WASH button and observe the freezer s performance Open the side access panel Make sure the beater motor is turning the drive shaft in a clockwise direction from the operator end without binding If the beater motor is turning properly press the WASH button to cancel the cycle Press the AUTO button
60. oduct always place the restrictive bar on the bottom Figure 2 Models 336 338 amp 339 Important To the Operator 6 Each unit stores mix in a hopper The mix then flows by gravity through an air tube down into the freezing cylinder They all have 2 8 quart 2 6 liter capacity freezing cylinders All models have 20 quart 18 9 liter mix hoppers Duplicate the following procedures where they apply for the second freezing cylinder We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night s cleaning These opening procedures will show you how to assemble these parts into the freezer sanitize them and prime the freezer with fresh mix in preparation to serve your first portion If you are disassembling the machine for the first time or need information to get to this starting point in our instructions turn to page 20 Disassembly and start there Assembly Note When lubricating parts use an approved food grade lubricant example Taylor Lube MAKE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Step 1 Install the drive shaft Lubricate the groove and shaft portion that comes in contact with the bearing on the beater drive shaft Slide the seal over the shaft and groove until it snaps into place Operating Procedures DO NOT lubricate hex end of the drive
61. or 2 09 022 2 0 2 022 cor he A E ZHOS 022 _ 20 ZHOS 022 _ 20 ZHOS AOve ozz _ 20 66 550 110 026 40182 ____ SLNANOdWOO HOSS3HdWOO 95120 310d 7 TVNIWH31 0018 1 ___________ 0 __ 400 1 00 v _ 3unssaud avau oau 8 6 ualvM 3 ATVA eee 9 800 8 6 H31VM 3ATVA ___ 154096 3uinssaud HO1IMS 660 0 4 4 2680 104 1 32018 Available Separately Parts List 35 Models 336 338 amp 339 HOLIMS 04018310 31999 LHOIY HOLIMS 49018310 831430 1331 024 I NNUS 2 19 Q ES
62. rant is banned obsoleted or no longer available during the five year warranty of the compressor Taylor will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Models 336 338 amp 339 Section 3 We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions to the operator IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury or death Failure to comply with these warnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense To Operate Safely NOT operate the freezer without reading this operator s manual Failure to follow this instruction may result in equ
63. rear and 7 1 2 191 mm on the bottom The Model 338 requires 4 1 4 108 mm on the bottom Failure to follow this instruction may cause poor freezer performance and damage to the machine These freezers are designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezers have successfully per formed in high ambient temperatures of 104 F 40 C at reduced capacities NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor 061031 Models 336 338 amp 339 Safety Section 4 Operator Parts Identification Model 336 Caster Swivel 5 8 Stem Wheel 4 024651 Tube Feed 5 82 Dia 0454612 8 9 Louver Side Right 8 Left Operator Parts Identification 4 Models 336 338 amp 339 338 Panel Side Lower Right rene Cover A Hopper Standard X38458 0 Gasket Hopper Cover 20 Qt O Ring 3 8 OD x 070 W 016137 T Louver Side Left Panel A Side Upper Right X48596 viz EA Ex Models 336 338 amp 339 5 Operator Parts Identification Model 339 tem
64. rive shaft The rear shell bearing is worn Missing or worn draw valve o rings Inadequate lubrication of draw valve o rings Wrong type of lubricant is being used example petroleum base lubricant REMEDY Call service technician to adjust the mix hopper temperature Replace install the gasket around the mix hopper Place the cover in position Press mix refrigeration button Clean the condenser Call service technician to correct cause and to replace the necessary components Do not lubricate the hex end of the drive shaft Brush clean the rear shell bearing area regularly Call service technician to repair or replace the beater and to correct the cause of insufficient mix in the freezing cylinder Install or replace the front bearing Install or replace regularly Call service technician to replace rear shell bearing Install or replace regularly Lubricate properly Use the proper lubricant example Taylor Lube Models 336 338 amp 339 25 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY _ 10 No freezer operation after operation after pressing the AUTO button 11 Product is not feeding into the freezing cylinder a Unitisunplugged unplugged The circuit breaker is off or the fuse is blown The beater motor is out on reset The unit has gone off on
65. rvice for you Wrap detachable parts of the freezer such as beater blades drive shaft and freezer door and place them in a protected dry place Rubber trim parts and gaskets can protected by wrapping them with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin Models 336 338 amp 339 23 Important Operator Checklist 8 PROBLEM 1 No product is being dispensed with draw valve open and the machine in the AUTO mode 2 The product is too stiff 3 The product is too soft 4 The mix in the mix hopper is too cold Troubleshooting Guide PROBABLE CAUSE Freeze up in mix inlet hole Beater motor out on reset The beater is rotating counterclockwise from the operator end The circuit breaker is off or the fuse is blown There is inadequate mix the mix hopper The air orifice is not installed Air tube is installed in the STANDBY position The viscosity needs adjustment The air orifice is not installed Viscosity needs adjustment Not enough air space around unit Air cooled units Worn scraper blades Dirty condenser A C Mix is out of date Loss of water W C Loss of refrigerant The temperature is out of adjustment REMEDY Call service technician to adjust the mix hopper temperature
66. rward and it will roll out of the groove and can be easily removed If there is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Operating Procedures 20 Models 336 338 amp 339 Step 4 Remove the o rings from the air tubes and air orifices Step 5 Return to the freezer with a small amount of cleaning solution Brush clean the rear shell bearings at the back of the freezing cylinders with the black bristle brush Figure 33 Step 6 Remove the rear drip pan and take it to the sink for cleaning Note Ifthe drip panis filled with an excessive amount of mix refer to the Troubleshooting Guide Step 7 Thoroughly brush clean all disassembled parts in the cleaning solution making sure all lubricant and mix film is removed Take particular care to brush clean the draw valve cores in the freezer door Place all the cleaned parts on a clean dry surface to air dry overnight Step 8 Wipe clean all exterior surfaces of the freezer Models 336 338 amp 339 21 Operating Procedures Section 7 During Cleaning and Sanitizing Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly The following check points should be stressed during the cleaning and sanitizing operations WE RECOMMEND DAILY CLEANING AND SANITIZ
67. the case contact your authorized Taylor service agent Repeat Steps 1 and 2 for the other side of the freezer Step 3 Assemble the freezer door Place the large rubber gaskets into the grooves on the back side of the freezer door Slide the white plastic front bearings over the baffle rods onto the bearing hubs making certain that the flanged end of the bearing is resting against the freezer door DO NOT LUBRICATE THE GASKETS OR THE FRONT BEARINGS Damage to components may occur Figure 7 Slide the two o rings into the grooves on the prime plugs Apply an even coat of Taylor Lube to the o rings and shafts Figure 8 Models 336 338 amp 339 Operating Procedures Insert the prime plugs into holes in the top of the Step 5 freezer door and push down Install the three draw valves Slide the two o rings into the grooves on the draw valves and lubricate Figure 11 Lubricate the inside of the freezer door spouts top and bottom and insert the draw valves from the bottom Figure 9 until the slot in the draw valves comes into view Step 4 Install the freezer door Insert the baffle rods through the opening in the beaters and seat the door flush with the freezing cylinder With the door seated on the freezer studs install the handscrews Tighten equally in a crisscross pattern to insure the door is snug A Note The short handscrews go on the bottom
68. uarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety Compliance therewith and proper maintenance will result in installation essentially free from hazard In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation A CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO 50 CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK Beater rotation must be clockwise as viewed looking into the freezing cylinder of any model freezer Note The following procedures should be performed by a trained service technician To correct rotation on a three phase unit interchange any two incoming power supply lines at freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow diagram printed on motor Electrical connections are made directly to the terminal block provided in the main control box located behind the service panel 031030 Models 336 338 amp 339 To the Installer Section 2 The freezer you hav
69. wo o rings on the other end of the air tube Figure 18 Models 336 338 amp 339 15 Operating Procedures Slide the small o ring into the groove of the air orifice Do not lubricate the o ring Figure 19 Note Make sure the hole in the air orifice is clean and is not clogged If the hole in the air orifice should become clogged use soap and hot water to clear the hole A Do not enlarge the hole in the air orifice Install the air orifice into the hole in the top of the air tube in the end without the small hole on the side 4 yp Figure 20 Step 11 Lay the air tube with the air orifice installed and the hopper gasket in the bottom of the mix hopper for sanitizing Repeat Steps 10 and 11 for the other side of the freezer Sanitizing Step 1 Prepare two gallons 7 6 liters of an approved 100 PPM sanitizing solution example Kay 5 USE WARM WATER AND FOLLOW THE MANUFACTUR ER S SPECIFICATIONS Step 2 Pour the two gallons 7 6 liters of sanitizing solution into the hopper and allow it to flow into the freezing cylinder Figure 21 Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper When cleaning the hopper take particular care in brushing the mix level sensing probe on the rear wall of the hopper the mix inlet hole the air tube and the hopper gasket Figure 22 Operating Procedures Models 336 338 amp 339
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