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Bush MPK4230BUK MP3 Player User Manual

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1. J103 Pin Number Signal name IN OUT Function 14 GND GND 15 HI B DATA 2 EV IN Even head L data signal 2 B 16 GND GND 17 HI B DATA 3 EV B IN Even head L data signal 3 B 18 GND GND 19 HI C DATA 4 EV IN Even head L data signal 4 C 20 GND GND 21 1 3 IN Head L heat enable signal 3 B 22 GND GND 23 HI C DATA S EV B IN Even head L data signal 5 C 24 GND GND 25 LT B IN Head L latch signal 26 GND GND 27 CLKP IN Head L clock signal P 28 CLKN IN Head L clock signal N 29 GND GND 30 HI DSOUTI OUT Head L temperature output signal 1 31 H1 DSOUT2 OUT Head L temperature output signal 2 32 GND GND 33 H1 C DATA 5 OD IN Odd head L data signal 5 C 34 GND GND 35 H1 C HE 5_B IN Head L heat enable signal 5 C 36 GND GND 37 H1 D HE 6_B IN Head L heat enable signal 6 D 38 GND GND 39 HI D DATA 6 OD B IN Odd head L data signal 6 D 40 GND GND 41 HI D DATA 6 EV B IN Even head L data signal 6 D 42 GND GND 43 HI D DATA 7 EV B IN Even head L data signal 7 D 44 GND GND 45 H1 D HE 7 B IN Head L heat enable signal 7 D 46 GND GND 47 HI E DATA 8 EV B IN Even head L data signal 8 E 48 GND GND 49 IO ASIC SCL IN OUT Head ROM control signal clock 50 IO ASIC S
2. T 6 11 J3001 Pin Number Signal name IN OUT Function 1 RGV16 VM OUT Power supply 32v 2 E 3 gt 4 RGV18 VM_CR IN Upper cover lock switch output signal T 6 12 J3002 Pin Number Signal name IN OUT Function 1 TH IN Thermister output signal 2 GND GND 3 Vout IN Humidity sensor output signal 4 5V OUT Power supply 5v T 6 13 J3003 Pin Number Signal name IN OUT Function 1 MAKITORI_UNIT IN Media take up paper detection sensor 2 MAKITORI_LOCK_SENS IN Media take up on off sensor output signal 3 MAKITORI_VCC_ON OUT Power supply ON signal 4 MAKITORI_VM_ON OUT Power supply 26V 5 MAKITORI ENB OUT Media take up drive enable signal 6 PHOTO SENS OUT IN Media take up paper detection sensor output signal 7 VM 26V OUT Power supply 26V 8 VM_26V OUT Power supply 26V 9 VMGND GND 10 VMGND GND 11 5V OUT Power supply 5V 12 N C N C 13 N C N C 14 N C N C T 6 14 J3150 Pin Number Signal name IN OUT Function 1 IN 3 IN Hole sensor input signal 3 2 IN 3 IN Hole sensor input signal 3 3 IN 1 IN Hole sensor input signal 1 4 IN 2 IN Hole sensor input signal 2 5 IN 1 IN Hole sensor input signal 1 6 IN 2 IN Hole sensor input signal 2 7 VM_GND GND 8 5V OUT Power supply 5V 9 OUTB OUT Motor output signal B 10 OUTB OUT Motor output signal B 11 OUTA OUT Motor output signal A 12 OUTA OUT Motor output signal A 13 OUTC
3. J703 Pin Number Signal name IN OUT Function 16 H1 B HE 2 OUT Head L heat enable signal 2 B 17 GND GND 18 H1 A DATA 1 OD OUT Odd head L data signal 1 A 19 GND GND 20 H1 A DATA 0 OD OUT Odd head L data signal 0 A 21 GND GND 22 H1 A HE 0 OUT Head L heat enable signal 0 A 23 GND GND 24 H1 A DATA 0 EV OUT Even head L data signal 0 A 25 GND GND 26 H1 A DATA 1 EV OUT Even head L data signal 1 A 27 GND GND 28 H1 A HE 1 OUT Head L heat enable signal 1 A 29 GND GND 30 H1 B DATA 2 EV OUT Even head L data signal 2 B 31 GND GND 32 IO ASIC SDA IN OUT Head ROM control signal data 33 GND GND 34 IO ASIC SCL OUT Head ROM control signal clock 35 GND GND 36 H1 LT OUT Head L latch signal 37 GND GND 38 CLK OUT Head L clock signal 39 GND GND 40 HI DSOUTI IN Head L temperature output signal 1 41 GND GND 42 H1 DSOUT2 IN Head L temperature output signal 2 43 GND GND 44 HI DLD LICC2 OUT Head L analogue switch latch signal 45 GND GND 46 HI DATA LICC2 OUT Head L analogue switch data signal 47 GND GND 48 HI DASLK LICC2 OUT Head L analogue switch clock signal 49 GND GND 50 H DASH LICC2 OUT Head analogue switch A D trigger signal T 6 33 J801 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 VH3_FB IN VH3 feed back voltage 4 VH3 OUT Power supply 5 VH
4. Code Display massage Status 01810309 140B Ink tank is empty Replace the ink tank B ink tank is empty 01810308 140C Ink tank is empty Replace the ink tank G ink tank is empty 01810104 1410 No ink tank loaded Check ink tank BK ink tank is not loaded when printing 01810101 1411 No ink tank loaded Check ink tank Y ink tank is not loaded when printing 01810102 1412 No ink tank loaded Check ink tank M ink tank is not loaded when printing 01810103 1413 No ink tank loaded Check ink tank C ink tank is not loaded when printing 01810112 1414 No ink tank loaded Check ink tank PM ink tank is not loaded when printing 01810113 1415 No ink tank loaded Check ink tank PC ink tank is not loaded when printing 01810106 1416 No ink tank loaded Check ink tank MBK ink tank is not loaded when printing 01810105 1418 No ink tank loaded Check ink tank GY ink tank is not loaded when printing 01810115 1419 No ink tank loaded Check ink tank PGY ink tank is not loaded when printing 01810107 141A No ink tank loaded Check ink tank R ink tank is not loaded when printing 01810109 141B No ink tank loaded Check ink tank B ink tank is not loaded when printing 01810108 141C No ink tank loaded Check ink tank G ink tank is not loaded when printing 01031101 Close Ink Tank Cover Ink tank cover is opened when printing 01341221 1030 W1221 Unsupporte
5. J1801 Pin Number Signal name IN OUT Function 3 RGV20 5V IN Power suppry 5V 4 GND GND 5 GND GND 6 GND GND 7 VM IN Power suppry 32V 8 VM IN Power suppry 32V 9 VMGND GND 10 VMGND GND 11 VM_ENB OUT VM enable signal 12 AFCONT OUT Normal Power saving switch signal T 6 4 32402 Pin Number Signal name IN OUT Function 1 INKBENM2_AM OUT Left valve motor drive signal AM 2 INKBENM2_AP OUT Left valve motor drive signal AP 3 SNS3V OUT Power supply 3 3V 4 GND GND 5 INKBEN_OPEN_L IN Left valve open close detection sensor output signal 6 TANK_COVER_L IN Left ink tank cover swith output signal 7 GND GND 8 SNS3V OUT Power supply 3 3V 9 GND GND 10 INKBEN L IN Left ink tank agitation cam sensor output signal 11 N C N C T 6 5 J2501 Pin Number Signal name IN OUT Function Al N C N C A2 N C N C A3 N C LIFT CAM N C A4 SNS3V OUT Power supply 3 3 V A5 GND GND A6 CR_HP IN Lift cam sensor output signal A7 OUT LIFTM VM OUT Power supply A8 OUT LIFTMO A OUT Lift motor drive signal A A9 OUT LIFTM2 AX NO OUT Lift motor drive signal AX 10 OUT LIFTMI B OUT Lift motor drive signal B All OUT LIFTM3 BX NI OUT Lift motor drive signal BX 12 ATUKAIJYO IN Pressure release switch output signal A13 GND GND Bl PUMPM1_AM OUT Purge motor drive signal AM B2 PUMPMI AP OUT Purge motor drive signal AP B3 GND GND B4 PUMPR ENCA IN Pump enco
6. T 6 42 J501 Pin Number Signal name IN OUT Function 1 PWLEDI OUT Multi sensor LEDI drive signal 2 PWLED2 OUT Multi sensor LED2 drive signal 3 PWLED3 OUT Multi sensor LED3 drive signal 4 PWLEDA OUT Multi sensor LED4 drive signal 5 GND GND 6 SNS IN IN Multi sensor signal 1 T SNS 2IN IN Multi sensor signal 2 8 VH2 OUT Power supply T 6 43 J502 Pin Number Signal name IN OUT Function 1 SNS5V_0 OUT Power supply 5V 2 GND GND 3 LIFT_CAM_IN IN Lift cam sensor output signal T 6 44 J601 Pin Number Signal name IN OUT Function 1 VH2 OUT Power supply 2 VH2 OUT Power supply 3 VH2 OUT Power supply 4 VHT12 OUT Head transistor drive power supply 5 HI F DATA 10 EV OUT Even head L data signal 10 F 6 IO ASIC SDA IN OUT Head ROM control signal data 7 IO ASIC SCL OUT Head ROM control signal clock 8 VH2 OUT Power supply 9 HI C DIAI IN Head L DI sensor signal 1 C 0 HI A HE 1 OUT Head L heat enable signal 1 A 1 VHI OUT Power supply 2 VHI OUT Power supply 3 VHI OUT Power supply 4 VH2 OUT Power supply 5 VH2 OUT Power supply 6 HI E DATA 9 OD OUT Odd head R data signal 9 E 7 HI F HE 11 OUT Head L heat enable signal 11 F 8 HI E DIAI IN Head L DI sensor signal 1 E 9 HI D DIAI IN Head L DI sensor signal 1 D 20 H3V 1 OUT Power supply 21 H3V 1 OUT Power supply 22 H1 B DATA 3 EV OUT Even head L data signal 3 B 23 H1 A DATA 0 EV OUT Even head L da
7. T 7 17 Display Description Unit P SQ 44 60 Cumulative print area of paper equal to or larger than 44 inches but less than 60 inches physical size m2 Sq f P SQ 36 44 Cumulative print area of paper equal to or larger than 36 inches but less than 44 inches physical size m2 Sq f P SQ 24 36 Cumulative print area of paper equal to or larger than 24 inches but less than 36 inches physical size m2 Sq f P SQ 17 24 Cumulative print area of paper equal to or larger than 17 inches but less than 24 inches physical size m2 Sq f P SQ 17 Cumulative print area of paper less than 17 inches physical size m2 Sq f P CNT 44 60 Cumulative number of sheets of A4 equivalent paper equal to or larger than 44 inches but less than 60 inches physical size sheets P CNT 36 44 Cumulative number of sheets of A4 equivalent paper equal to or larger than 36 inches but less than 44 inches physical size sheets P CNT 24 36 Cumulative number of sheets of A4 equivalent paper equal to or larger than 24 inches but less than 36 inches physical size sheets P CNT 17 24 Cumulative number of sheets of A4 equivalent paper equal to or larger than 17 inches but less than 24 inches physical size sheets P CNT 17 Cumulative number of sheets of A4 equivalent paper less than 17 inches physical size sheets 13 MEDIASIZE2 ROLL Counters related to roll media printing T 7 18 Display Description Unit D SQ 44 60
8. enter nennen nenne 6 3 621 3 110387000122015 00 o u n E ra TRIB e EO RH RO 6 3 6 1 3 2 03010000 200C 03010000 200E 03010000 200F 03010000 2017 03010000 2018 03016000 2010 multi 6 3 6 1 3 3 03031000 2E0F Upper cover sensor error 6 1 3 4 03031101 2E10 Ink tank cover switch error 6 1 3 5 03031000 2E11 Carriage cover sensor erfordert rrt t RH PER DUI ERE RO HERES UE ERREUR RI ERR EM TUE UG 6 4 6 1 3 6 03031000 2E12 Defective paper release levet iet i in ee dd 6 4 6 1 3 7 03010000 2016 03010000 2E27 Paper feed error nennen RRA RR RR REN REN RR NOR RON RR 6 4 6 1 3 8 03010000 200D Cut media end error 6 1 3 9 03010000 2E1F 03060000 2E14 03060A00 2E00 03061000 2E15 03063000 2E08 03860002 2E02 03860002 2E0A 03860002 2E0C Path mismatch error 6 5 6 1 3 10 03862000 2E09 Insufficient roll media error sess entretenir 6 5 6 1 3 11 03890000 2920 Media take up motor error initial idad 6 5 6 1 3 12 03890000 2921 Media take up paper detection sensor error nn n entre tenete tenete tenen 6 5 6 1 3 13 03060A00 2E1B Roll media end erfor rini tien etre ta rne Pete
9. SR A A fa KR decada 6 5 6 1 3 10 03862000 2E09 Insufficient roll media 6 5 6 1 3 11 03890000 2920 Media take up motor error a 6 5 6 1 3 12 03890000 2921 Media take up paper detection sensor erfor 6 5 6 1 3 13 03060A00 2E1B Roll media end etrof A sa AR A s AR RANA fa ayia SEELA akaoa 5 6 1 3 14 03861001 2405 03861001 2406 Borderless printing error 6 6 1 3 15 03810104 2500 03810101 2501 03810102 2502 03810103 2503 038101 12 2504 038101 13 2505 03810106 2506 03810105 2508 03810115 2509 03810107 250A 03810109 250B 03810108 250C No ink error 6 6 6 1 3 16 03830104 2520 03830101 2521 03830102 2522 03830103 2523 03830112 2524 03830113 2525 03830106 2526 03830105 2528 03830115 2529 03830107 252A 03830109 252B 03830108 252C Ink tank is not installed This error occurs when the ink tank is replaced n 6 6 6 1 3 17 03800204 2540 03830201 2541 03830202 2542 03830203 2543 03830212 2544 03830213 2545 03830206 2546 03830205 2548 03830215 2549 03830207 254A 03830209 254B 03830208 254C Invalid ink tank 10 6 6 6 1 3 18 03830304 2560 03830301 2561 03830302 2562 03830303 2563 03830312 2564 03830313 2565 03830306 2566 03830305 2568 03830305 2568 03830315 2569 03830307 256A 03830309 256B 03830308 256C Ink tank EEPROM error 6 6 6 1 3 19 0
10. 4 27 4 5 1 Action to take after replacing the feed roller HP sensor feed roller encoder or feed roller 4 27 4 5 2 Action to take after replacing the carriage unit or multi sensor mem 4 27 4 5 3 Action to take after replacing the head management Sensor a nn 4 27 Chapter 5 MAINTENANCE 5 1 Periodic Replacement Parts 5 1 5 1 Perodic teplacement paris cocida tt Sh ERE tote 5 1 5 2 ConsumableP rts u u uuu ahua Db Meat aeaa talent diputado tit hal haus 5 1 5 2 1 uec tie 5 1 5 3 Periodic Maintenance A 5 1 5 3 1 Regular u error TERR eren RE re ERR CETERAE FRENAR ERROR E orto ere tate na 5 1 Chapter 6 TROUBLESHOOTING 6 ITroubleshootihg i edel eh edet e dde rre devia Pea as pA 6 1 E 6 1 61 131 Outline of Troubleshootiflguu geed RI de Es 6 1 6 1 2 Troubleshooting When Warnings 6 1 IA SO A ES 6 1 6 1 2 2 Check maint cartridge 6 1 6 1 2 3 Ink tank is empty Replace the ink tank ei e eae ii i hinein 6 1 6 1 2 4 No ink tank loaded Check u u U tereti bb ne e ea cob ra rk a ER re diea bi 6 1 6 1 2 5 Close Ink Tank Covet it ne Ee EE cea Rees Fes EIE TUER eher e
11. 03810204 2590 Remaining ink low BK 03810201 2591 Remaining ink low Y 03810202 2592 Remaining ink low M 03810203 2593 Remaining ink low C 03810212 2594 Remaining ink low PM 03810213 2595 Remaining ink low PC 03810206 2596 Remaining ink low MBK 03810205 2598 Remaining ink low GY 03810215 2599 Remaining ink low PGY 03810207 259A Remaining ink low R 03810209 259B Remaining ink low B 03810208 259C Remaining ink low G 03830104 2510 Ink tank status not detected BK 03830101 2511 Ink tank status not detected Y 03830102 2512 Ink tank status not detected M 03830103 2513 Ink tank status not detected C 03830112 2514 Ink tank status not detected PM 03830113 2515 Ink tank status not detected PC 03830106 2516 Ink tank status not detected MBK 03830105 2518 Ink tank status not detected GY 03830115 2519 Ink tank status not detected PGY 03830107 251A Ink tank status not detected R 03830109 251B Ink tank status not detected B 03830108 251C Ink tank status not detected G 03830104 2520 Ink tank not installed BK 03830101 2521 Ink tank not installed Y 03830102 2522 Ink tank not installed M 03830103 2523 Ink tank not installed C 03830112 2524 Ink tank not installed PM 03830113 2525 Ink tank not installed PC
12. lt Probable fault location gt Ink tank ink tank unit or main controller PCB lt Countermeasure gt 1 Replace the ink tank 2 Replace the ink tank unit 3 Replace the main controller PCB 6 1 3 20 03810204 2580 03810201 2581 03810202 2582 03810203 2583 03810212 2584 03810213 2585 03810206 2586 03810205 2588 03810215 2589 03810207 258A 03810209 258B 03810208 258C Ink low error occures when cleaning B is executed lt Cause gt Cleaning B was executed when the levels of remaining ink was level one lt Probable fault location gt Ink tank ink tank unit or main controller PCB lt Countermeasure gt 1 Replace the ink tank 2 Replace the ink tank unit 3 Replace the main controller PCB 6 1 3 21 03810204 2590 03810201 2591 03810202 2592 03810203 2593 03810212 2594 03810213 2595 03810206 2596 03810205 2598 03810215 2599 03810207 259A 03810209 259B 03810208 259C Ink low error occures when printing lt Cause gt Ink level low was detected when printing lt Probable fault location gt Ink tank ink tank unit or main controller PCB lt Countermeasure gt 1 Replace the ink tank 2 Replace the ink tank unit 3 Replace the main controller PCB 6 1 3 22 03800301 2801 03800201 2802 03800401 2803 03800201 2812 03800302 2809 03800202 280A 03800402 280B 03800202 2813 Printhead error lt Cause gt Improper installation of the printhead R was detected A checksum error was detected in the EEPROM of the pri
13. a Nozzle arrangement The nozzle assembly is formed of 1 280 nozzles arranged at 600 dpi intervals in a zigzag pattern offering a total of 2 560 nozzles 1 200 dpi intervals 2 10 Chapter 2 5 600inch 1 1200inch k 82 600inch F 2 10 b Nozzle assembly structure Inks supplied from the ink tanks are filtered through a mesh ink filter before being sent to the nozzle assembly Each nozzle train is supplied with an ink from the common nozzle chamber A head drive current subsequently flowing through the nozzle heater boils the ink generating bubbles to discharge ink drops from the nozzle assembly Resin Sillicon plate Heater Shared ink chamber F 2 11 2 3 2 5 Purge Unit 2 3 2 5 1 Functions of Purge Unit 0012 6344 The purge unit maintains the nozzle assembly of the printhead to maintain print quality Functions provided by the purge unit include capping cleaning and ink supply a Capping function The capping function presses the caps in the purge unit against the face plate of the nozzle assembly in the printhead to protect from drying and foreign matter adherence Capping takes place at the end of printing during a suction operation and when the printer stands by in the wake of an error occurrence The capping function connects the printhead to the ink passage of the purge unit b Cleaning function The cleaning function restores the nozzle to facilitate ink discharges through them It
14. 6 12 Chapter 6 The RTC of the main controller is not found The battery capacity is low lt Probable fault location gt Lithium battery or main controller lt Countermeasure gt 1 Start up the printer in the service mode and then turn off the power 2 Replace the lithium battery 3 Replace the main controller 6 2 Location of Connectors and Pin Arrangement 6 2 1 Main controller PCB J3501 J3601 J3502 gt J3602N J3202 98201 J3003 5 im deg 1801 o 3 Te 32801 u pn IE en d End 1 O 7 E 12402 SC Sa AIV SH 2 J3301J3002 6 1 T 6 1 J1001 Pin Number Signal name IN OUT Function 1 VBUS IN USB VBUS 5V 2 D IN OUT USB data 3 D IN OUT USB data 4 AGND B USB GND 5 FGND GND Connector shell 6 FGND GND Connector shell T 6 2 J1101 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 GND GND 4 3 3V OUT power supply 3 3V 5 3 3V OUT power supply 3 3V 6 3 3V OUT power supply 3 3V 7 3 3V OUT power supply 3 3V 8 3 3V OUT power supply 3 3V 9 3 3V OUT power supply 3 3V 0 N C N C 1 GND GND 2 PME IN Power management enable signal 3 INTA IN Interrupt signal 4 GND
15. 1 COUNTER F 7 2 Chapter 7 REPLACE COUNTER PRINTER LIFE TTL LIFE ROLL LIFE CUTSHEET LIFE A LIFE B C D E LIFE F POWER ON W INK CUTTER WIPE CARRIAGE PRINT DRIVE CR COUNT CR DIST PRINT COUNT PURGE I CLN A 1 1 i CLN A 2 3 6 10 11 15 16 17 CLN A TTL CLN M 1 1 i CLN M 4 5 6 CLEAR CLR INK CONSUME CLR CUTTER EXC CLR MTC EXC CLR HEAD R EXC CLR HEAD L EXC CLR UNIT A EXC i i CLR UNIT D H K M P CLR UNIT V EXC CLR FACTORY CNT EXCHANGE CUTTER EXC MTC EXC HEAD R EXC HEAD L EXC BOARD EXC UNIT A EXC 1 H UNIT D H K M P L UNIT V EXC I DETAIL CNT MOVE PRINTER N INK CHK BK N INK CHK MBK N INK CHK C N INK CHK M N INK CHK Y N INK CHK PC N INK CHK PM N INK CHK GY N INK CHK PGY N INK CHK R N INK CHK G N INK CHK B MEDIACONFIG CNT COUNTER F 7 3 Chapter 7 COUNTER 1 INK USE1 INK EXC INK EXC BK INK EXC MBK INK EXC C INK EXC M INK EXC Y INK EXC PC INK EXC PM INK EXC GY INK EXC PGY INK EXC R INK EXC G INK EXC B INK EXC TTL N INK EXC BK N INK EXC MBK N INK EXC C N INK EXC M N INK EXC Y N INK EXC PC N INK EXC PM INK USE1 BK INK USE1 MBK INK USE1 C INK USE1 M INK USE1 Y INK USE1 PC INK USE1 PM INK USE1 GY INK USE1 PGY INK USE1 R INK USE1 G INK USE1 B INK USE1 TTL N INK
16. 11 VH3 OUT Power supply 12 VH3 OUT Power supply 13 VH3 OUT Power supply 14 VH4 OUT Power supply 15 VH4 OUT Power supply 16 H0 E DATA 9 OD OUT Odd head R data signal 9 E 17 HO F HE 11 OUT Head R heat enable signal 1 1 F 18 HO0 E DIA1 IN Head R DI sensor signal 1 E 19 H0 D DIAI IN Head R DI sensor signal 1 D 20 H3V 0 OUT Power supply 21 H3V 0 OUT Power supply 22 H0 B DATA 3 EV OUT Even head R data signal 3 B 23 H0 A DATA 0 EV OUT Even head R data signal 0 A 24 0 2 OUT Head R heat enable signal 2 B 25 VH3 OUT Power supply 26 VH3 OUT Power supply 27 H0 D DIA2 IN Head R DI sensor signal 2 D 28 H0 E HE 8 OUT Head R heat enable signal 8 E 29 H0 E DIA2 IN Head R DI sensor signal 2 E Chapter 6 J602 Pin Number Signal name IN OUT Function 30 H0 F DIA2 IN Head R DI sensor signal 2 E 31 H0 E HE 9 OUT Head R heat enable signal 9 E 32 H0 D DATA 7 EV OUT Even head R data signal 7 D 33 H0 D HE 6 OUT Head R heat enable signal 6 D 34 H0 C DATA 5 OD OUT Odd head R data signal 5 C 35 H0 C DATA 4 EV OUT Even head R data signal 4 C 36 H0 A DATA 1 EV OUT Even head R data signal 1 A 37 H0 A DIA2 IN Head R DI sensor signal 2 A 38 H0 B DIA2 IN Head R DI sensor signal 2 B 39 0 4 OUT Head R heat enable signal 4 C 40 H0 D D
17. COUNTER provides important information about the printer usage status You can check this information by printing it in the service mode or displaying it on the display Following the precautions below when servicing the printer a Repairing replacing the PCB When replacing the main controller follow the specified replacement procedure b After replacing the carriage unit The information about the carriage driving time arises in the carriage unit After replacing the carriage unit select INITIALIZE gt CARRIAGE in the service mode to initialize the information about the carriage driving time After replacing the purge unit The information about the number of cleanings arises in the purge unit After replacing the purge unit select INITIALIZE gt PURGE in the service mode to initialize the information about the number of cleanings Reference For the main controller replacement procedure see Disassembly Reassembly gt Points to Note on Disassembly and Reassembly gt PCBs You cannot check the counter information once it is initialized Be careful not to initialize the counter information before checking it You cannot modify the counter information from the operation panel 1 7 3 2 Confirming the Firmware Version Firmware has been downloaded to the main controller When you have replaced the main controller check that the firmware is the latest version If not update it to the latest version Refere
18. GND 10 HI E HE 8 B OUT Head R heat enable signal 8 E 11 GND GND 12 HI E DATA 8 OD B OUT Odd head R data signal 8 E 13 GND GND 14 HI F DATA 10 OD B OUT Odd head R data signal 10 F 15 GND GND 16 HI E DATA 9 OD B OUT Odd head R data signal 9 E 17 GND GND 18 HI F HE 10 B OUT Head R heat enable signal 10 F 19 GND GND 20 HI F DATA 11 OD B OUT Odd head R data signal 11 F 21 GND GND 22 HI F HE 11 B OUT Head R heat enable signal 11 F Chapter 6 J3601 Pin Number Signal name IN OUT Function 23 GND GND 24 HI F DATA 11 EV B OUT Even head R data signal 11 F 25 GND GND 26 HI F DATA 10 EV B OUT Even head R data signal 10 F 27 GND GND 28 9 OUT Head R heat enable signal 9 E 29 GND GND 30 HI E DATA 9 EV B OUT Even head R data signal 9 E 31 GND GND 32 VH DIS OUT VH selection signal 33 HI DASLK LICC2 OUT Head R analogue switch clock signal 34 HI DLD LICC2 OUT Head R analogue switch latch signal 35 HI DATA LICC2 OUT Head R analogue switch data signal 36 PWLED2 ON OUT multi sensor LED2 drive signal 37 PWLEDI ON OUT multi sensor LEDI drive signal 38 PWLED3 ON OUT multi sensor LED3 drive signal 39 H3V ON OUT Power supply 40 SENS 11 IN multi s
19. GND 5 RST OUT PCI Reset signal 6 CLK OUT PCI Clock signal 7 GNT OUT Ground signal 8 GND GND 9 REQ IN Request signal 20 AD31 IN OUT Address and data signa 21 AD30 IN OUT Address and data signa 22 AD29 IN OUT Address and data signa 23 AD28 IN OUT Address and data signa 24 GND GND 25 AD27 IN OUT Address and data signa 26 AD26 IN OUT Address and data signa 27 AD25 IN OUT Address and data signa 28 AD24 IN OUT Address and data signa 29 CBE3 IN OUT Bus command and byte enable signal 6 13 Chapter 6 J1101 Pin Number Signal name IN OUT Function 30 IDSEL OUT Inisharaization device select signal 31 GND GND 32 GND GND 33 AD23 IN OUT Address and data signal 34 AD22 IN OUT Address and data signal 35 AD21 IN OUT Address and data signal 36 AD20 IN OUT Address and data signal 37 GND GND 38 ADI9 IN OUT Address and data signal 39 ADIS IN OUT Address and data signal 40 ADI7 IN OUT Address and data signal 41 AD16 IN OUT Address and data signal 42 CBE2 OUT Bus command and byte enable signal 43 GND GND 44 FRAME IN OUT Cycle frame signal 45 IRDY IN OUT Initiator ready signal 46 TRDY IN OUT Target ready signal 47 DEVSEL IN OUT Device select signal 48 GND GND 49 STOP IN OUT Stop
20. b Stand and basket 3 2 we Printer Power cord Ink tanks 12 colors Hex wrench ZA UU Basket unit Bottom stand stay Right stand leg Rod holder 2pcs A N Roll holder Printheads 2pcs Eject supports 4pcs Basket rod Top stand stay Left stand leg Basket arm L Chapter 3 9 Basketarm R 10 Leg cover 2pcs 11 Rod holder adapter 2pcs 12 8 hex bolts 8 13 Spanner 14 Hex wrench 15 hex screws 20pcs c Media take up unit option F 3 5 T 3 4 1 Weight flange 1 2 2pcs each 2 Media take up unit L 3 Media take up unit R 4 Media take up unit mounting bracket L R 5 Media take up spool 6 Media take up sensor unit 7 3 inch adapter 2pcs 8 M4hex screws 16pcs 9 Hex wrench 10 Weight joint 11 Weight roll 12 Cord holder 2pcs 3 1 2 2 Assembling the Stand Assemble the stand Stand assembly requires two or more people working on a flat floor Assembling the stand alone may cause injury or accidental bending of the stand Stand casters are locked at the time of factory shipment Do not release the lock until the stand has been fully assembled In addition release the lock before moving the stand Moving the stand while the casters are locked may scratch the floor or cause injury 1 Position the left stand leg and right stand leg so that the markings on the bottom are right side up and can be read Insert the left si
21. 1 2 3 Ink tank Ink tanks are disposable The ink tanks come with 12 colors mat black MBK black BK photocyan PC cyan C photomagenta PM magenta M yellow Y red R blue B green G gray GY and photogray PGY Each of these inks are pigment ink The tanks are also available in two capacities 330 mL and 700 mL Each tank is furnished with a notch for preventing incorrect installation which will allow the tank to be installed only at the position marked in the right color An ink tank should be replaced when an ink tank replacement prompt message appears or when six months expire after the date of initial unpacking whichever occurs earlier 1 2 4 Cutter unit The cutter unit that mounts on the carriage unit is disposable Replace the cutter unit when it gets dull 1 2 5 Roll holder The printer comes with a roll holder for paper tubes having an inside diameter of 2 inches as standard It supports an optional roller holder for paper tubes having an inside diameter of 3 inches Both roll holders clamp the paper tubes of roll media with an outside diameter of 150 mm or less from inside Q 1 2 6 Media take up unit option The media take up unit takes up roll media ranging in width from 17 to 44 inches on a 2 or 3 inch paper tube in roll form after they are printed by the host computer Taking up begins automatically when a sensor attached to the bottom of the stand detects a roll delivered af
22. 123 eru c 1 2 1 24 Cutter Unit fois ou ou A aa u er e aa epu tre e e 1 2 LLUIS 1 2 1 2 6 Media take up unit anne hene nenne ao dea e ane ee aenea ea eae na ena en sen sed 1 2 1 2 7 Consumables io ie eta Er ao yaa ku sa 1 3 1 3 Product Specifications is 1 3 1 3 D General Specificallonss ccs e eis On a a te tni cpa hava vic he EIER 1 3 1 4 Detailed Specifications sod ete eR RR RCM ed oe ee d ed tea dl eet dnd 1 5 14 1 Printing mode a 1 5 1 42 Interface Specifications oerte etae agan ERR ee dd SA 1 5 1 5 Names and Functions of Components eiie eee anna i ee sinne Ie e RE 1 6 E UO sss sc ave m SS cde des as idea kS E EE e EE 1 5 4 Internal parts lt EE e 1 6 1 Operation panel 1 6 2 Main menu 1 7 Safety and Precautions ez 1 16 1 7 1 Safety Precautions s a ads ae 1 16 1 7 1 1 Moving Parts 1 7 1 2 Adhesion of Ink 1 7 1 3 Electrical Parts 1 18 1 1 2 Other Precautions M 1 18 1 7 2 1 Printhead ss e ES em nni Aa ed id REN RE es 1 18 IA A 1 19 1 7 2 Handling the Pinter aus
23. 2 3 2 5 Purge Unit n 2 11 2 3 2 5 1 Functions ofiPuree nita e et eee RODA RUE EEG Pe ERR DER ER 2 11 2 3 2 5 2 Structure of Rut ge Untu sein hene oreet Ud vest UOI Ee den aree 2 12 2 3 2 6 Maintenance Carttid ges usc ROUGE EENS RUNE 2 14 2 3 2 6 4 2 3 2 7 Air 4 2 327 4 2 3 3 Paper Path 4 2 3 3 1 Outline 4 2 3 3 1 4 2 3 3 2 RE RERBA APERTURE UE enne 2 16 2 3 3 2 1 Str cture of Feed Roller Units eniro NA 2 16 2 3 3 3 Cuttet BT cie e e tete ett ER ERO LOO UA RU ORE e OR WDR e e e TEUER E cL A e e en 2 16 2 3 3 3 1 Structure of the cutter unit i e eio eniti ense Pei e 2 16 2 4 Printet Electrical System ote e 2 16 24 CUMS ML LULA LAU uL Men ua 2 16 DA VV e usu H 2 16 242 Main Controller sc s ie di tete Onde eer w a Dee ee bot BD need ate 2 17 2421 Main controller components p co ete t RERO EN a ete rd e MERE eo me meus 2 17 24 3 Carti ge Relay PCB T tes ei a 2 19 2 43 T Carriage telay PCB components in oce e pb ta H RO m ame wa 2 19 2 4 4 Head Relay u en eee ee RI ED ape idee m M 2 19 2 44 E RE 2 19 2 455 MOTOLDTIVET ee E ee ttd A Ee 2 19 2 4 5 1 Media take up unit components INN 2 19 2 4 6 Mai
24. 5 5 9Hg a 2 Valve open closed detection sensor L sol S 8 2 A oc 2 Tal fe 8 gt Ink tank cover switch L I al S e T gt a alig SHS Agitation cam sensor L s alla 12 SHS 2 9 Ink tank alla 5 i PM M R G B J201HJ202 I a J101 Ink tank ROM PCB R Linear encoder m J108 Carriage cover sensor Ink detection sensor 4 Upper cover lock solenoid L o Valve motor R Upper cover lock solenoid R 5 5 Valve open closed detection sensor R LO Upper cover lock switch L s g Ink tank cover switch R asitation cam sensor R Upper cover lock switch R N N e T Carriage motor 2 Carriage motor Humidity sensor J 8 o HP sensor Feed motor 29 y Lift motor eration pane P p S 9 Purge motor o Pump encoder Power supply co 5 Pump cam sensor Fa Media sensor S Media take up relay PCB E S Feed roller encoder LJ102 j Feed roller HP sensor J101 Media take up PCB 5 Spool clutch 13103 J102 N Suction fan Media t
25. 77 GND GND 78 GND GND 6 3 Version Up 6 3 1 Firmware Update Tool Use of the following tools allows you to update the firmware of the main controller incorporated in the printer GARO Firmware Update Tool L Printer Service Tool 1 GARO Firmware Update Tool GARO Firmware Update Tool is the same as that for user Procedure 1 Start GARO Firmware Update Tool 2 Place the printer in the online mode 3 Transfer the firmware data to the printer according to the instructions shown on the display 4 The data shown on the LCD on the operation panel changes and the firmware is updated automatically 5 When firmware update is completed the printer will start again File transfer route Chapter 6 USB IEEE1394 network 2 L Printer Service Tool Procedure 1 Start L Printer Service Tool 2 Place the printer in the online mode 3 Specify the firmware file jdl and then transfer it 4 The data shown on the LCD on the operation panel changes and the firmware is updated automatically 5 When firmware update is completed the printer will start again File transfer route USB IEEE1394 network directly connected using a cross cable 6 4 Service Tools 6 4 1 List of Tools 6 38 T 6 46 General purpose tools Application Long phillips scerewdriver Inserting and removing screw Phillips scerewdriver Inserting and removing screw Flat head screwdriver Removing
26. Visually check whether the carriage belt is loose If the carriage belt is loose remove it and then reinstall it 4 Replace the linear scale 5 Replace the linear encoder 6 Replace the carriage motor 7 Replace the carriage relay PCB 8 Replace the main controller PCB 6 1 3 36 03130031 2F1F 03130031 2F20 Defective sensor in purge unit lt Cause gt The each sensors in the purge unit could not detect the home position of the purge motor within the specified time lt Probable fault location gt Purge unit or main controller PCB lt Countermeasure gt 1 Visual check Remove foreign substance from purge unit if any 2 Replace the purge unit 3 Replace the main controller PCB 6 1 3 37 03130031 2F22 03130031 2F23 03130031 2F2D Purge motor driving error lt Cause gt The purge motor did not reach the specified speed within the specified time lt Probable fault location gt Purge unit or main controller PCB lt Countermeasure gt 1 Visual check Remove foreign substance from purge unit if any 2 Replace the purge unit 3 Replace the main controller PCB 6 1 3 38 03130031 2F2A Feed roller home position error lt Cause gt During power on the feed roller HP sensor could not detect that the reference of Scale that exists on encoder film area color change from transparent to black lt Probable fault location gt Feed roller encoder film feed roller encoder feed roller HP sensor feed motor or main control
27. and printhead which are mounted in the carriage the operation panel on the right upper cover and other electrical components such as sensors and motors The main controller PCB manages the image data processing and the entire electrical system and controls relay PCBs and driver functions Chapter 2 Head relay PCB Temperature read control DI Sensor read control Multi sensor Multi sensor control Carriagerelay PCB Image data demodulating Printhead drive power generation Maintenance cartridge relay PCB pli 1 1 Sensors 1 me Media take up PCB Fans control Xm Sara Solenoids control Motor control _ EEPROM control Maincontroller Media take up motor Power supply 5 1V generation 32V generation F 2 17 2 4 2 Main Controller 2 4 2 1 Main controller components IC1 IC3203 o 9 a 0 0000 o E Iam Les D r nl 102802 ee IC602 sa c L IC603 fa LJ SE 10200 no Owl 604 of o ON e 0 ceat 10 103900 Cr IC701 1C2 IC3100 1 802 F 2 18 3 ASIC ICLIC2 The 2 with a 32 16 bit internal bus is driven in sync with the 132 66 MHz external clock It supports the following functions Image processing unit This unit converts the RGB multi bit image data or CMYK multi bit data received from the host computer thr
28. is varied from one unit to another the printer has its optical axis corrected and paper gap adjustment sensor gain and calibration adjusted prior to shipment When the carriage unit or multi sensor has been replaced they should require adjustment Execute service mode under the following conditions to launch automatic adjustment 1 Optical axis correction Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt OPTICAL AXIS Media type Gloss photo paper 2 Paper gap adjustment Service mode SERVICE MODE gt ADJUST gt GAP CALIB 3 Sensor correction for calibration Service mode SERVICE MODE gt ADJUST gt SENSOR CALIB 4 3 7 Ink tube unit a Removing ink tube unit 1 Drain the ink See Disassembly Reassembly gt Points to Note on Disassembly Reassembly gt Draining the ink 2 Remove the carriage unit See Disassembly Reassembly gt Points to Note on Disassembly Reassembly gt Carriage Unit 3 Disconnect five flexible cables from the main controller PCB 4 Remove the flexible cable leading to the carriage PCB cover from the guide 5 Remove three screws 1 and release ink tube fixer base 2 from the frame 1 ne T AA Mindanao ll lI 2 4 35 6 Unclamp the ink tube and remove it from the frame with care to avoid ink splashing and contact with the
29. 1 Ink Passage 2 3 22 Ink Tank Unit 2 3 2 3 Carriage Unit dEr em Dr E 23322 AsPriMmtN ad scsi 2 82 QA 2 39 25 purge Dite Jie CU Loo a EE CE EDU a esc UN 2 3 2 6 Maintenance Cartridge 222 e co ee eco e o E aq na adi 5 OW Numa 23 3 Paper Palin E 2 53 Belle td hi ee E LaL etos A OL EA A ae ie ETT Et RH eel Ea oe eed E Sheed eee 2 3 3 3 Cutter Unit u ERE QUARE RR e eie E Hed A gus 2 4 Printer Electrical System ic u uu u eigene ill QA QUIN MEI M ee etn DA O A A e Et E OM ao De E i e CEA CH dus eet be asa Eo ee decre ba o f P SPAIEIRGfe E 24227 Mairicontroller compornents e io a a ee etae ve EO AE E CEU 2 4 3 Carnage Relay POB uu agn T ERR RUIN a EARN TERM usu be 2 431 Carriage relay PCB components uru ne Er ae eiie aia ed eimi mh 2 4 4 Head Relay m ct race 2 4 4 1 Flead relay Ee Il EE 2 4 5 Motor RE 2 4 5 1 Media take up unit components 2 4 6 Maintenance Cartridge Relay PCB 2 4 6 1 Maintenance cartridge relay PCB components 2 4 7 Po
30. 22 GND GND 23 H0 E DATA 8 EV IN Even head R data signal 8 E 24 GND GND 25 H0 D HE 7 IN Head R heat enable signal 7 D 26 GND GND 27 H0 D DATA 7 EV IN Even head R data signal 7 D 28 GND GND 29 H0 D DATA 6 EV IN Even head R data signal 6 D 30 GND GND 31 H0 D HE 6 IN Head R heat enable signal 6 D 32 GND GND 33 H0 D DATA 6 OD IN Odd head R data signal 6 D 34 GND GND 35 H0 D DATA 7 OD IN Odd head R data signal 7 D 36 GND GND 37 H0 C DATA 5 OD IN Odd head R data signal 5 C 38 GND GND 39 H0 C HE 5 IN Head R heat enable signal 5 C 40 GND GND 41 H0 C DATA 5 EV IN Even head R data signal 5 C Chapter 6 J202 Pin Number Signal name IN OUT Function 42 GND GND 43 H0 C DATA 4 EV IN Even head R data signal 4 C 44 GND GND 45 H0 B HE 3 IN Head R heat enable signal 3 B 46 GND GND 47 H0 B DATA 3 EV IN Even head R data signal 3 B 48 GND GND 49 H0 B DATA 2 EV IN Even head R data signal 2 B 50 GND GND T 6 41 J203 Pin Number Signal name IN OUT Function 1 LIFT CAM IN OUT Lift cam sensor output signal 2 GND GND 3 HO CLK IN Head R clock signal 4 GND GND 5 HO LT IN Head R latch signal 6 GND GND 7 H0 A HE 1 IN Head R heat enable signal 1 A 8 VH2 GND 9 H0 A DATA 1
31. 5 OUT Power supply 6 VHI OUT Power supply 7 VHI OUT Power supply 8 VHI OUT Power supply 9 GND GND 10 GND GND 11 GND GND 12 GND GND 13 GND GND 14 GND GND 15 GND GND 16 VH2 OUT Power supply 17 VH2 OUT Power supply 18 VH2 OUT Power supply 19 VH2 OUT Power supply 20 VH2 OUT Power supply 21 VH2 OUT Power supply 22 VH2 FB IN VH2 feed back voltage 23 VHT OUT Power supply 24 GND GND 25 GND GND T 6 31 J702 Pin Number Signal name IN OUT Function GND GND 2 GND GND 3 GND GND 4 H1 B DATA 3 EV OUT Even head L data signal 3 B Chapter 6 J702 Pin Number Signal name IN OUT Function 5 GND GND 6 H1 B HE 3 OUT Head L heat enable signal 3 B 7 GND GND 8 H1 C DATA 4 EV OUT Even head L data signal 4 C 9 GND GND 0 H1 C DATA 5 EV OUT Even head L data signal 5 C 1 GND GND 2 H1 C HE 5 OUT Head L heat enable signal 5 C 3 GND GND 4 H1 C DATA 5 OD OUT Odd head L data signal 5 C 5 GND GND 6 H1 D DATA 7 OD OUT Odd head L data signal 7 D 7 GND GND 8 H1 D DATA 6 OD OUT Odd head L data signal 6 D 9 GND GND 20 H1 D HE 6 OUT Head L heat enable signal 6 D 21 GND GND 22 H1 D DATA 6 EV OUT Even head L data signal 6 D 23 GND GND 24 H1 D DATA 7 EV OUT Even head L d
32. 6 Plug the cord of the media take up sensor unit into the right media take up unit 3 15 Chapter 3 F 3 33 7 Attach the cord holders 1 to the holes of the top stand stay Bring the power cord of the right media take up unit to the back of the printer and pass the cord through the cord holders After passing the cord behind the holders plug the cord into the power supply connector on the back of the printer When plugging in the power cord be careful about the positions of the prongs It may damage the cord or connector if you force the cord into the connector 8 Load the left side of the media take up spool on the media take up unit so that the gear 1 on the right side of the media take up spool meshes with the gear 2 of the right media take up unit Chapter 3 3 1 2 6 Removing Protection Materials 1 Remove the tape and other packaging material used to secure the printer F 3 36 2 Open the upper cover F 3 37 3 Lift the release lever 1 A remove the protective sheet 2 from the platen and lower the release lever again B 3 17 Chapter 3 4 Remove the screw and remove the belt stopper 1 MEMO Keep the belt stopper screw and the hex wrench which have been removed since these are needed when moving the printer to another location later Neglecting to attach the belt stopper may cause damage to the printer when moving the printer to another loc
33. 8 J2701 Pin Number Signal name IN OUT Function Al GND GND A2 LF_ENCB IN Feed roller encoder output signal B A3 5V OUT Power supply 5V AA LF ENCA IN Feed roller encoder output signal A AS SNS3V OUT Power supply 3 3V A6 GND GND AT LF HP IN Feed roller HP sensor output signal 8 N C N C A9 N C N C 10 26 OUT Power supply 26V All SPOOL_CL OUT Media take up clutch drive signal Bl VM 26V OUT Power supply 26V B2 KYUINFAN ALARM IN IN Suction fan alarm signal B3 KYUINFAN PWM ON OUT Suction fan duty control signal B4 GND GND B5 VM_26V OUT Power supply 26V B6 MISTFAN R ALARM IN Mist fan R alarm signal B7 GND GND B8 VM 26V OUT Power supply 26V B9 MISTFAN L ALARM IN Mist fan L alarm signal B10 GND GND B11 N C N C T 6 9 32702 Pin Number Signal name IN OUT Fuction 1 VM 26V OUT Power supply 26V 2 DCOVER SOL L OUT Upper cover lock solenoid L drive signal 3 VM 26V OUT Power supply 26V 4 DCOVER SOL R OUT Uppwer cover lock solenoid R drive signal 5 N C N C 6 N C N C T 6 10 J2801 Pin Number Signal name IN OUT Function 1 LFSP_A OUT Feed motor drive signal A 2 LFSP VM OUT Power supply 32V 3 LFSP AB OUT Feed motor drive signal AB 4 LFSP BB OUT Feed motor drive signal BB 5 LFSP VM OUT Power supply 32V 6 LFSP B OUT Feed motor drive signal B Chapter 6
34. Carriage cover sensor error lt Cause gt The carriage cover sensor detected that the carriage cover was opened with the upper cover locked lt Probable fault location gt Operation method carriage cover sensor carriage relay PCB or main controller PCB lt Countermeasure gt 1 Operation check Close the carriage cover tightly 2 Visual check Ifthe carriage cover is damaged or deformed replace it 3 Carriage cover sensor check the carriage cover sensor for normal operation If the operation is abnormal replace the carriage cover sensor 4 Replace the carriage relay PCB 5 Cable continuity check If continuity of the cable between the carriage relay PCB and the main controller PCB is abnormal replace the cable 6 Replace the main controller PCB 6 1 3 6 03031000 2E12 Defective paper release lever Cause The pressure release switch detected that the paper release lever was opened with the upper cover locked Probable fault location Operation method pressure release switch or main controller PCB lt Countermeasure gt 1 Operation check Close the paper release lever fully 2 Visual check If the paper release lever is damaged or deformed replace it 3 Pressure release switch check the pressure release switch for normal operation If the operation is abnormal replace the pressure release switch 4 Replace the main controller PCB 6 1 3 7 03010000 2016 03010000 2E27 Paper feed error lt Cause gt
35. During paper feed or delivery paper jammed or paper was fed improperly During printing paper was fed out of the way During paper feed delivery or printing the feed motor has gone out of synchronization lt Probable fault location gt Paper path media sensor feed roller encoder feed roller HP sensor feed motor feed roller or main controller PCB lt Countermeasure gt 1 Visual check Remove foreign substances from the paper path and media sensor if any If the paper feed surface or moving part of the paper path is damaged or deformed replace the paper path 2 Media sensor Check for normal operation If the operation is abnormal replace the media sensor 3 Replace the feed roller sensor unit Check for normal operation If the operation is abnormal replace the feed roller sensor unit 4 Replace the feed motor 5 Replace the feed roller 6 Replace the main controller PCB 6 1 3 8 03010000 200D Cut media end error lt Cause gt When cut media was fed by the specified length the media sensor could not detect the trailing edge of the cut media During printing the media sensor detected the trailing edge of the cut media at the position different from that detected during cut media feed lt Probable fault location gt Paper path media sensor feed roller encoder feed roller HP sensor feed motor feed roller or main controller PCB lt Countermeasure gt 1 Visual check Remove foreign substances from the paper
36. EV IN Even head R data signal 1 A 10 GND GND 11 H0 A DATA 0 EV IN Even head R data signal 0 A 12 GND GND 13 H0 A HE 0 IN Head R heat enable signal 0 A 14 GND GND 15 H0 A DATA 0 OD IN Odd head R data signal 0 A 16 GND GND 17 H0 A DATA 1 OD IN Odd head R data signal 1 A 18 GND GND 19 H0 B HE 2 IN Head R heat enable signal 2 B 20 GND GND 21 H0 B DATA 2 OD IN Odd head R data signal 2 B 22 GND GND 23 H0 B DATA 3 OD IN Odd head R data signal 3 B 24 GND GND 25 H0 C HE 4 IN Head R heat enable signal 4 C 26 GND GND 27 H0 C DATA 4 OD IN Odd head R data signal 4 C 28 GND GND 29 H0 DSOUT2 OUT Head R temperature output signal 2 30 GND GND 3l H0 DSOUTI OUT Head R temperature output signal 1 32 GND GND 33 H0 DASLK LICC2 IN Head R analogue switch clock signal 34 GND GND 35 H0 DATA LICC2 IN Head R analogue switch data signal 36 GND GND 37 H0 DLD LICC2 IN Head R analogue switch latch signal 38 GND GND 39 H DASH LICC2 IN Head analogue switch A D trigger signal 40 GND GND 41 PWLEDI ON IN multi sensor LED1 drive signal 42 GND GND 43 PWLED2 ON IN multi sensor LED2 drive signal 44 GND GND 45 PWLED3_ON IN multi sensor LED3 drive signal 46 GND GND 47 PWLED4_ON IN multi sensor LED4 drive signal 48 GND GND 49 SNS 5V IN Power supply 5V 50 GND GND Chapter 6
37. Function 12 H0 DASH LICC2 OUT Head analogue switch A D trigger signal 13 GND GND 14 H0 DLD LICC2 OUT Head R analogue switch latch signal 15 GND GND 16 H0 DATA LICC2 OUT Head R analogue switch data signal 17 GND GND 18 H0 DASLK LICC2 OUT Head R analogue switch clock signal 19 GND GND 20 H0 DSOUTI IN Head R temperature output signal 1 21 GND GND 22 H0 DSOUT2 IN Head R temperature output signal 2 23 GND GND 24 H0 C DATA 4 OD OUT Odd head R data signal 4 C 25 GND GND 26 H0 C HE 4 OUT Head R heat enable signal 4 C 27 GND GND 28 H0 B DATA 3 OD OUT Odd head R data signal 3 B 29 GND GND 30 H0 B DATA 2 OD OUT Odd head R data signal 2 B 31 GND GND 32 H0 B HE 2 OUT Head R heat enable signal 2 B 33 GND GND 34 H0 A DATA 1 OD OUT Odd head R data signal 1 A 35 GND GND 36 H0 A DATA 0 OD OUT Odd head R data signal 0 A 37 GND GND 38 H0 A HE 0 OUT Head R heat enable signal 0 A 39 GND GND 40 H0 A DATA 0 EV OUT Even head R data signal 0 A 41 GND GND 42 H0 A DATA 1 EV OUT Even head R data signal 1 A 43 GND GND 44 H0 A HE 1 OUT Head R heat enable signal 1 A 45 GND GND 46 HO LT OUT Head R latch signal 47 GND GND 48 HO CLK OUT Head R clock signal 49 GND GND 50 LIFT_CAM_IN IN Lift cam sensor output signal e 2101 34 J501 F 6 3 T 6 36 J101 Pin Number Signal n
38. GND 19 VH MOND OUT VH control signal 2 20 VH ENB IN VH power ON OFF signal 21 VH MONII OUT VH control signal 1 22 VMGND GND 23 VMGND GND 24 VMGND GND 25 VMGND GND T 6 24 J102 Pin Number Signal name IN OUT Function 1 H1 C DATA 4 OD B IN Odd head L data signal 4 C 2 GND GND Chapter 6 J102 Pin Number Signal name IN OUT Function 3 H1 C HE 4 B IN Head L heat enable signal 4 C 4 GND GND 5 HI B DATA 3 OD IN Odd head L data signal 1 B 6 GND GND 7 H1 B DATA 2 OD IN Odd head L data signal 2 B 8 GND GND 9 PWLED4 ON IN multi sensor LEDA drive control 0 MLT SENS 2IN OUT multi sensor signal 2 1 MLT_SENS_IIN OUT multi sensor signal 1 2 H3V ON IN Power supply 3 PWLED3 ON IN multi sensor LED3 drive control 4 PWLEDI ON IN multi sensor LED drive control 5 PWLED2 ON IN multi sensor LED2 drive control 6 HI DATA LICC2 IN head L analogue switch data signal 7 HI DLD LICC2 IN head L analogue switch latch signal 8 HI DASLK LICC2 IN head L analogue switch clock signal 9 VH DIS IN VH selection single 20 GND GND 21 HI E DATA 9 EV B IN Even head L data signal 9 E 22 GND GND 23 1 9 B IN Head L heat enable signal 9 E 24 GND GND 25 HI F DATA 10 EV B IN Even head L data s
39. IN Ink detection sensor output signal 6 9 OUT INK DETECT7 IN Ink detection sensor output signal 7 10 OUT INK DETECTS8 IN Ink detection sensor output signal 8 11 OUT TANK DATII IN OUT Ink tank data signal 11 12 OUT TANK DATIO IN OUT Ink tank data signal 10 13 OUT TANK DAT9 IN OUT Ink tank data signal 9 14 OUT INK DETECT9 IN Ink detection sensor output signal 9 15 OUT INK DETECTIO IN Ink detection sensor output signal 10 16 OUT INK DETECTII IN Ink detection sensor output signal 11 T 6 17 J3301 Pin Number Signal name IN OUT Function 1 MENT_SDA IN OUT Maintenance cartridge ROM control signal data 2 MENT_SCL IN OUT Maintenance cartridge ROM control signal clock 3 GND GND 4 3 3V OUT Power supply 3 3V 5 GND GND 6 FUTO CLMP OUT Head management sensor clamp signal 7 FUTO ON OUT Head management sensor ON signal 8 SNSSV OUT Power supply 5V 9 FUTO CMP IN Head management sensor ink detection signal T 6 18 J3401 Pin Number Signal name IN OUT Function 1 VMGND GND 2 VMGND GND 3 VMGND GND 4 VMGND GND 5 VH MONII IN VH controll signal 1 6 VH ENB OUT VHPower supply ON OFF signal 7 VH MOND IN VH controll signal 2 8 GND GND 9 3 3V OUT Power supply 3 3V 10 3 3V OUT Power supply 3 3V 11 GND GND 12 SNS5V OUT Power supply 5V 13 SNS5V OUT Power supply 5V 14 VM OUT Power supply 32V 15 VM OUT Power supply 32V 16 VM OUT Power supply 32V 17 VM OUT Power supply 32V 18 VM OUT Power
40. Interface Ink Consumed F 1 23 1 7 Safety and Precautions 1 7 1 Safety Precautions 1 7 1 1 Moving Parts Be careful not to get your hair clothes or accessories caught in the moving parts of the printer These include the carriage unit activated by the carriage motor carriage belt ink tube and flexible cable feed motor driven feed roller and pinch roller and purge motor driven purge unit To prevent accidents the upper cover of the printer is locked during printing so that itdoes not open If the upper cover is opened in the online offline mode the carriage motor feed motor and other driving power supplies are turned off Chapter 1 10 1 Carriage belt 7 Purge unit 2 Ink tube 8 Pinch roller 3 Flexible cable 9 Feed roller 4 Carriage unit 10 Feed unit 5 Carriage motor 11 Feed motor 6 Lift unit 12 Media take up unit 1 7 1 2 Adhesion of Ink 1 Ink passages Be careful not to touch the ink passages of the printer or to allow ink to stain the workbench hands clothes or the printer under repair The ink flows through the ink tank unit carriage unit purge unit maintenance jet tray borderless print ink groove maintenance cartridge and the ink tubes that relay ink to each unit 1 Maintenance jet tray 4 Carriage unit 2 Maintenance cartridge 5 Ink tank unit 3 Purge unit 6 Borderless print ink groove Although the ink is not harmful to the human body it cont
41. OUT Even head L data signal 4 C 33 GND GND Chapter 6 J3602 Pin Number Signal name IN OUT Function 34 HI B DATA 3 EV B OUT Even head L data signal 3 B 35 GND GND 36 HI B DATA 2 EV OUT Even head L data signal 2 B 37 GND GND 38 H1 A DATA 1 EV_B OUT Even head L data signal 1 A 39 GND GND 40 HI A HE 1 B OUT Head L heat enable signal 1 A 41 GND GND 42 HI A DATA 0 EV OUT Even head L data signal 0 A 43 GND GND 44 HI A HE 0 B OUT Head L heat enable signal 0 A 45 GND GND 46 HI A DATA 0 OD OUT Odd head L data signal 0 A 47 GND GND 48 HI A DATA 1 OD OUT Odd head L data signal 1 A 49 GND GND 50 HI B HE 2 B OUT Head L heat enable signal 2 B 6 2 2 Carriage relay PCB J103 J102 J101 J201 J104 J105 6 22 J101 Pin Number Signal name IN OUT Function 1 VMGND GND 2 VMGND GND 3 VMGND GND 4 VMGND GND 5 VM IN Power supply 32V 6 VM IN Power supply 32V 7 VM IN Power supply 32V 8 VM IN Power supply 32V 9 VM IN Power supply 32V 10 VM IN Power supply 32V 11 VM IN Power supply 32V 12 VM IN Power supply 32V 13 SNSSV IN Power supply 5V 14 SNSSV IN Power supply 5V 15 GND GND 16 3 3V IN Power supply 3 3V 17 3 3V IN Power supply 3 3V 18 GND
42. OUT Motor output signal C 14 OUTC OUT Motor output signal C T 6 15 13201 Pin Number Signal name IN OUT Function 1 TANK_CLK OUT Ink tank clock signal 2 GND GND 3 OUT TANK DAT2 IN OUT Ink tank data signal 2 4 TANK 3 3V OUT Power supply 3 3V 5 OUT TANK DATI IN OUT Ink tank data signal 1 6 OUT TANK DATO IN OUT Ink tank data signal 0 7 GND GND 8 OUT INK DETECTO IN Ink detection sensor output signal 0 9 OUT INK DETECTI IN Ink detection sensor output signal 1 10 OUT INK DETECT2 IN Ink detection sensor output signal 2 11 OUT TANK DATS IN OUT Ink tank data signal 5 12 OUT TANK DAT4 IN OUT Ink tank data signal 4 13 OUT TANK DAT3 IN OUT Ink tank data signal 3 14 OUT INK DETECT3 IN Ink detection sensor output signal 3 15 OUT INK DETECT4 IN Ink detection sensor output signal 4 Chapter 6 J3201 Pin Number Signal name IN OUT Function 16 OUT INK DETECTS IN Ink detection sensor output signal 5 17 N C N C T 6 16 J3202 Pin Number Signal name IN OUT Function 1 TANK CLK OUT Ink tank clock signal 2 GND GND 3 OUT TANK DATS IN OUT Ink tank data signal 8 4 TANK 3 3V OUT Power supply 3 3V 5 OUT TANK DAT7 IN OUT Ink tank data signal 7 6 OUT TANK DAT6 IN OUT Ink tank data signal 6 7 GND GND 8 OUT INK DETECT6
43. QM3 1056 1 20000 K1 K MOTOR CARRIAGE QK 1 2868 1 20000 MI M FEED MOTOR ASS Y QM2 2502 20000 P1 P FAN UNIT QM3 1038 2 20000 VI V 5 3 Periodic Maintenance 5 3 1 Regular Maintenance T 5 3 Level Regular maintenance User Cleaning of ink mist and other substances When necessary and when replacing the printhead Service personnel None 5 1 Chapter 6 TROUBLESHOOTING Contents Contents G b Eroubleshooting A 1 ICE SEI Ou tlineof Troubleshootmg es 6 1 2 Troubleshooting When Warnings Occur w 6 1 2 T KS sta EHE PE QUU ia 61 22 Check mant cartridge capacity A oe BE eae a eee 6 1 6 1 2 3 Ink tank is empty Replace the Mita 6 1 6 1 24 No ink tank loaded Check mk tank in cete oO Ae e RB IDE He 6 1 6 1 2 5 Close Ink Tank 6 1 6 1 2 6 End of paper feeds Cannot feed paper as 6 2 6 1 2 7 6 2 6 12 8 GARO Wi aia 6 2 6 1 2 9 Check printed document cuatri iha en OT re P pa ROT HE Het Dan RP RO UD RES 6 2 6 1 210 Prepare for parts replacement Call for service es 6 2 6 1 2 TT Parts replacement time has passed Call for service ert ten P EE EHE EMO Fit EH EUER HIE REINES 6 3 6 1 3 Troubleshooting When Errors Occur etn RR entente
44. Re BR R AFLA ER RA 6 5 6 1 3 14 03861001 2405 03861001 2406 Borderless printing error ccceceesescescsseseeseeeseeseceseesesseseesesesecaecaeseeseesescaecaesaeseesecaeeecaesaeeseseeseeasereaeeas 6 6 6 1 3 15 03810104 2500 03810101 2501 03810102 2502 03810103 2503 03810112 2504 03810113 2505 03810106 2506 03810105 2508 03810115 2509 03810107 250A 03810109 250B 03810108 250C No ink 6 6 6 1 3 16 03830104 2520 03830101 2521 03830102 2522 03830103 2523 03830112 2524 03830113 2525 03830106 2526 03830105 2528 03830115 2529 03830107 252A 03830109 252B 03830108 252C Ink tank is not installed This error occurs when the ink tank is replaced 6 6 6 1 3 17 03800204 2540 03830201 2541 03830202 2542 03830203 2543 03830212 2544 03830213 2545 03830206 2546 03830205 2548 03830215 2549 03830207 254A 03830209 254B 03830208 254C Invalid ink tank ID 6 6 6 1 3 18 03830304 2560 03830301 2561 03830302 2562 03830303 2563 03830312 2564 03830313 2565 03830306 2566 03830305 2568 03830305 2568 038303 15 2569 03830307 256A 03830309 256B 03830308 256C Ink tank EEPROM 6 6 6 1 3 19 03810204 2570 03810201 2571 03810202 2572 03810203 2573 03810212 2574 03810213 2575 03810206 2576 03810205 2578 03810215 2579 03810207 257A 03810209 257B 03810208 257C Ink low error occurs when replacing the 6 6 6 1 3 20 03810204 2580 03810201 25
45. a 5 mm top bottom and left and right margins The printable area may vary with each type of paper media used Printable area Cut sheet Internal area excluding a 5 mm top margin a 23 mm bottom margin and 5 mm left and right margins Printing recommendation area Roll media Internal area excluding a 20 mm top margin a 5 mm bottom margin and 7 mm left and right margins Printing recommendation area Cut sheet Internal area excluding a 20 mm top margin a 23 mm bottom margin and 7 mm left and right margins Borderless printing Roll media only width 254 mm 10 355 6 mm 14 406 4 mm 16 515 mm 20 28 594 mm 23 39 609 6 mm 24 841 mm 33 11 914 4 mm 36 1030 mm 40 55 1066 8 mm 42 Emulation None Interface USB 2 0 Hi speed Network IOBASE T 100BASE TX IEEE1394 optional Printhead Ink Tank type Independent printhead ink tanks Printhead PF 02 Structure Integrated six color assembly Number of nozzles 2 560 for each color Ink tank PFI 301 MBK BK PC C PM M Y R G B GY PGY PFI 701 MBK BK PC C PM M Y R G B GY PGY Ink type Pigment ink Ink tank capacity PFI 301 330 mL PFI 701 700 mL Detection functions Cover system Cover open closed detection Yes Left and right ink tank cover open closed detection Yes Detection functions Ink passage system Ink tank presence absence detection Yes Remaining ink level detection Yes Maintenan
46. amount of tho cumulative count of refilled ink tank replacement ml 10 MEDIA x x 1 to 7 Counters related to media One to seven media types are displayed individually in order with large cumulative print area T 7 15 Display Description Unit NAME Media type TTL Total amount of cumulative print area of roll media and cut sheet metric m2 TTL Total amount of cumulative print area of roll media and cut sheet inch Sq f ROLL Cumulative print area of roll media metric m2 ROLL Cumulative print area of roll media inch Sq f CUT SHEET Cumulative print area of cut sheet metric m2 CUT SHEET Cumulative print area of cut sheet inch Sq f 11 MEDIA OTHER Counters related to media Displays the total amount of cumulative print area of the other media type than the above mentioned T 7 16 Display Description Unit TTL Total amount of cumulative print area of roll media and cut sheet metric m2 TTL Total amount of cumulative print area of roll media and cut sheet inch Sq f ROLL Cumulative print area of roll media metric m2 ROLL Cumulative print area of roll media inch Sq f CUT SHEET Cumulative print area of cut sheet metric m2 Chapter 7 12 MEDIASIZEI ROLL Display Description Unit CUTSHEET Cumulative print area of cut sheet inch Sq f Counters related to roll media printing
47. and the paper The printhead height is detected from the lift cam sensor within the carriage and the distance of rotation of the lift motor g Multi sensor The multi sensor attached to the lower left part of the carriage consists of four LEDs red blue green infrared and two light receiving sensors to detect the leading edges and width of paper and skews in it and to adjust its registration and head height The multi sensor standard has a white plate attached to it so that a reference value can be calculated during carriage height measurement by measuring the intensity of light reflected upon the white plate Service mode SERVICE MODE gt ADJUST gt GAP CALIB h Rail cleaner The shaft cleaner located in the right rear of the carriage helps keep the main rail clean 1 Internal unit temperature sensor One thermistor is installed on the head relay PCB on the back of the head holder to detect the internal unit temperature Chapter 2 1 Carriage relay PCB 7 Shaft cleaner 2 Multi sensor 8 Maintenance jet tray 3 Head relay PCB 9 Carriage HP sensor 4 Lift cam sensor 10 Multisensor reference 5 Sensor flag 11 Head management sensor unit 6 Lift cam 12 Lift motor 2 3 2 4 Printhead 2 3 2 4 1 Structure of Printhead 0013 8015 Each printhead is an integrated assembly of six trains of nozzles Capable of controlling each nozzle individually each printhead implements discharge control for six colors by itself
48. consists of the following three operations Wiping operation Wipes off paper fibers or residual inks adhering to the face plate of the printhead Pumping operation Sucks inks from the nozzle assembly and refreshes the inside of the nozzles with inks Maintenance jet operation Discharges inks from the nozzle assembly to the caps or to the maintenance jet tray and paper surface to remove bubbles in the nozzles and dust around the ink discharge ports The cleaning function is described below Chapter 2 T 2 7 Cleaning mode Name Cleaning operation Cleaning 1 Normal cleaning Removes fixed inks caused by dried nozzles and viscous ink matters adhering to their faces paperdust and so on Cleaning 2 Cleaning on ink level adjustment Performs normal cleaning after suction for ink level adjustment in the head Cleaning 3 Cleaning on initial filling Performs normal cleaning after filling empty tubes with inks at initial installation Cleaning 4 Ink drainage on head Drains the head of head replacement inks left in the head only replacement Cleaning 5 Ink drainage on secondary Drains the head and tubes of inks to prepare for secondary shipping shipping Cleaning 6 Normal high cleaning Adjusts the rate of ink filling in the head and performs higher suction to clear clogged nozzles than does normal cleaning Cleaning 7 Aging Performs maintenance jet following head replacement Cleaning 1
49. cover 1 To remove upper left upper right cover 1 remove left right circle cover L left right circle cover S and left right side covers 2 Insert a flathead screwdriver at the indicated position to remove hook 2 Chapter 4 F 4 14 f Right front cover Removing the right front cover 1 To remove right front cover 1 remove right circle cover L right circle cover S right side covers upper right cover the operation panel 2 Remove two screws 2 F 4 15 g Rear cover right rear cover left Removing the rear cover right rear cover left 1 To remove rear cover right 1 remove four screws 2 2 To remove rear cover left 3 remove the rear cover right and two screws 4 F 4 16 h Lower rear cover right left filter cover Removing the lower rear cover right left filter cover 1 To remove lower rear cover right 1 remove four screws 2 2 To remove lower rear cover left 3 remove two screws 4 3 To remove filter cover 5 remove screw 6 Chapter 4 6 F 4 17 i Left right ink tank cover units Removing the left right ink tank cover units 1 To remove left right ink tank cover unit 1 remove three screws 2 open tank cover 3 and remove two hooks 4 4 j Ink tank units Opening the ink tank units 1 To open the left right ink tank units remove lef
50. linear scale Never peel off tape 1 that fixes the ink tube when detaching the joints of the ink tube on the upper part of the carriage or when removing the joint base from the carriage When replacing the ink tube unit be sure that the tapes 1 are posted to the new ink tube unit b Reassembling ink tube units When the ink tube unit has been replaced turn on the power without mounting the printhead and the ink tanks Then mount the printhead and ink tanks as directed by message guidance After detaching the joint of the ink tube unit the Joint might become easy to come off by the ink that has adhered to it In that case please wash the joint by alcohol and remove the adhering ink Chapter 4 4 3 8 Feeder unit 2 Handling the feed roller The feed roller is a functionally important part Therefore be sure to note the following points when handling the roller Do not hold the roller with one hand or warp its shape Do not touch the roller surface coated surface Do not allow the roller to get scratched or marked Hold the roller at two points location D and one of the locations A B or C as shown in the figure below F 4 39 b Action to take after replacing the feed roller HP sensor feed roller encoder or feed roller Eccentricity of the feed roller is factory corrected variation in the paper feed distance per rotation is compensated for to enhance the media feed accuracy
51. motion of the cap and lock pin 2 3 4 3 15 Opening and closing ink supply valves a Opening and closing ink supply valves 1 Remove the ink tank cover unit 2 Press valve lever 1 with a finger to open the ink supply valve 4 23 Chapter 4 1 m om oa If the printhead fixer lever is released with the ink supply valve to an ink tube open while the tube is filled with an ink the ink in the tube could flow backward to the ink tank unit leaking through the hollow needle in the ink tank If an ink supply valve remains open as on occurrence of an ink supply valve open close error remove the valve motor unit and see Disassembly Reassembly gt Points to Note on Disassembly Reassembly gt Ink Tank Units and close the ink supply valve 4 3 16 Draining the ink There are two ways to drain the ink passage of inks automatic and manual Be sure to drain the ink from the ink passage to prevent ink leakage before disassembling any component of the ink passage or reshipping the printer 1 Automatic Ink Drain Execute Automatic Ink Drain by selecting Maintenance gt Move Printer from the main menu Execute Automatic Ink Drain once again if the printer shuts down due to a power failure or any other trouble before the operation completes 2 Manual Ink Drain Drain the ink passage of inks
52. sensor Valve open closed detection sensor Pump cam sensor Pump encoder F 2 25 Pump cam sensor As the cam rotates it shields the sensor light of the photointerrupter based pump cam sensor or allows it to be transmitted the status of the purge unit such as capped suction and wiping is detected in a Combination of the status of detection by the pump cam sensor and the control of pump motor rotation by the pump encoder sensor 2 21 Chapter 2 Rotary flag Sensor dE Carriage Capping Air passage valve open Printing Suction Idle suction Suction during printing Wiping Carriage lock Carriage move Maintenance jet Air passage Idle suction F 2 26 Pump encoder The photointerrupter based sensor reads slits in the encoder film of the Purge motor and controls the amount of its rotaion accordingly Slits Sensor F 2 27 Valve open closed detection sensor The photointerrupter based valve open closed detection sensor detects the status of the valve The sensor detects that the ink supply valve is open when the sensor light is shielded by a flag linked with the valve cam Agitation cam sensor The photointerrupter based agitation cam sensor detects the status of the agitation cam The sensor detects the agitation cam home position when the sensor light allows it to be transmitted Ink detection sensor The ink detection sensor detects the presence or absence of the ink i
53. signal 50 LOCK IN OUT Lock signal 51 PERP IN OUT Parity error signal 52 SERR IN OUT System error signal 53 PAR IN OUT Parity signal 54 CBE1 IN OUT Bus command and byte enable signal 55 GND GND 56 GND GND 57 ADIS IN OUT Address and data signal 58 ADIA IN OUT Address and data signal 59 ADI3 IN OUT Address and data signal 60 ADI2 IN OUT Address and data signal 61 GND GND 62 ADII IN OUT Address and data signal 63 ADIO IN OUT Address and data signal 64 AD9 IN OUT Address and data signal 65 ADS IN OUT Address and data signal 66 CBEO IN OUT Bus command and byte enable signal 67 GND GND 68 AD7 IN OUT Address and data signal 69 AD6 IN OUT Address and data signal 70 ADS IN OUT Address and data signal 71 AD4 IN OUT Address and data signal 72 GND GND 73 AD3 IN OUT Address and data signal 74 AD2 IN OUT Address and data signal 75 ADI IN OUT Address and data signal 76 ADO IN OUT Address and data signal 77 GND GND 78 HDD LED N C 79 5V OUT power supply 5V 80 5V OUT power supply 5V 81 5V OUT power supply 5V 82 3 3V OUT power supply 3 3V 83 3 3V OUT power supply 3 3V 84 3 3V OUT power supply 3 3V 85 GND GND 86 GND GND 87 GND GND 88 GND GND T 6 3 J1801 Pin Number Signal name IN OUT Function 1 RGV20 5V IN Power suppry 5V 2 RGV20 5V IN Power suppry 5V Chapter 6
54. supply 3 VH4 FB OUT VH4 feed back voltage 4 VH4 IN Power supply 5 VH4 IN Power supply Chapter 6 J201 Pin Number Signal name IN OUT Function 6 VH4 IN Power supply VH4 IN Power supply VH2 IN Power supply VH4 IN Power supply 0 GND GND 1 GND GND 2 GND GND 3 GND GND 4 GND GND 5 GND GND 6 GND GND 7 VH3 IN Power supply 8 VH3 IN Power supply 9 VH3 IN Power supply 20 VH3 IN Power supply 21 VH3 IN Power supply 22 VH3 IN Power supply 23 VH3 FB IN VH3 feed back voltage 24 GND GND 25 GND GND T 6 40 J202 Pin Number Signal name IN OUT Function 1 H0 E HE 8 IN Head R heat enable signal 8 E 2 GND GND 3 H0 E DATA 8 OD IN Odd head R data signal 8 E 4 GND GND 5 H0 E DATA 9 OD IN Odd head R data signal 9 E 6 GND GND 7 H0 F HE 10 IN Head R heat enable signal 10 F 8 VH2 GND 9 H0 F DATA 10 OD IN Odd head R data signal 10 F 0 GND GND 1 H0 F DATA 11 OD IN Odd head R data signal 11 F 2 GND GND 3 H0 F HE 11 IN Head R heat enable signal 11 F 4 GND GND 5 H0 F DATA 11 EV IN Even head R data signal 11 F 6 GND GND 7 H0 F DATA 10 EV IN Even head R data signal 10 F 8 GND GND 9 9 IN Head R heat enable signal 9 E 20 GND GND 21 H0 E DATA 9 EV IN Even head R data signal 9 E
55. the E ring Needle nose pliers Inserting and removing the spring parts Hex key wrench Inserting and removing hexagonal screws Flat brush Applying grease Lint free paper Wiping off ink Rubber gloves Preventing ink stains 6 47 Special purpose tools Application Grease MOLYKOTE PG 641 CK 0562 000 Applying to specified locations Grease PERMALUBE G 2 CK 0551 020 Applying to specified locations Cover switch tool QY9 0103 000 Pressing the cover switch Chapter 7 SERVICE MODE Contents Contents 7 1 Service Mode A Ee EE 7 1 7 1 1 Service Mode V 7 1 7 1 2 Maprof the Service Tode eet Rede pepe tme e asian Ue a OR Pa Ue supa eek 7 1 7 1 3 Details for Service mode 22 a e n HUE 7 6 TZ Special Mod aa de NR ns RUNS pn n en desti te eene ne ds 7 12 7 2 1 Special Modes for Servicing Chapter 7 7 1 Service Mode 7 1 1 Service Mode a How to enter the Service mode Enter the Service mode following the procedure below 1 Turn off the printer 2 Turn on the printer while holding down the Paper Source key and Information key 3 S will be displayed in the upper right corner of the display showing the firmware version of the printer 4 After display of Online pressing the Menu key displays the SERVICE MODE top menu an
56. the send data no media is loaded or the size of the loaded media is not the specified one load correct media 2 Replace the main controller PCB 6 1 3 10 03862000 2E09 Insufficient roll media error lt Cause gt The machine detected that the remaining roll media was insufficient lt Probable fault location gt Roll media or main controller PCB lt Countermeasure gt 1 Replace the roll media 2 Check the input value Input the correct value of the remaining length of the roll media when setting it 3 Replace the main controller PCB 6 1 3 11 03890000 2920 Media take up motor error lt Cause gt Media take up motor cannot be driven lt Probable fault location gt Media media take up paper detection sensor media take up motor media take up PCB media take up relay PCB main controller PCB lt Countermeasure gt 1 Visual check If the winding media is abnormal rewind the media correctly after the cause is removed Remove foreign substances between the light emission unit and light receiving unit of media take up paper detection sensor if any 2 Replace the media take up paper detection sensor 3 Replace the media take up drive unit 4 Replace the media take up relay PCB 5 Replace the main controller PCB 6 1 3 12 03890000 2921 Media take up paper detection sensor error lt Cause gt Media take up paper detection sensor has detected foreign substances lt Probable fault location gt Media take up pape
57. 0 000 dots 18 PARTS CNT Counter related to consumable parts T 7 23 Display Description Unit COUNTER x x Ato V For detail refer to Maintenance and Inspection gt Consumable Parts Display the status and the days passed since the counter resetting Status OK Use rate until part replacement of all consumable parts included in each unit are below 90 W1 Use rate until part replacement of either of the consumable parts included in each unit has reached 90 or more W2 Use rate until part replacement of either of the consumable parts included in each unit has reached 100 but no need to stop the printer E Use rate until part replacement of either of the consumable parts included in each unit has reached 100 and the printer needs to be stopped Day s PARTS yy yy Ato VI For detail refer to Maintenance and Inspection gt Consumable Parts Counter of the consumable part current Life of the consumable part Use rate until part replacement Counter of the consumable part accumulate e SETTING Make various settings 1 Pth Turn on or off the head pulse rank control function Default OFF 2 RTC Set RTC real time clock after replacing the lithium battery on the main controller PCB T 7 24 Display Description DATE yyyy mm dd Set date TIME hh mm Set time f
58. 0 Ink filling on secondary shipping Perform normal cleaning after filling empty tubes with inks at installation after secondary shipping Cleaning 15 Dot count suction Performs a suction operation to remove fixed inks caused by dried nozzles and viscous ink matters adhering to their faces when a predetermined dot count is reached Cleaning 16 A gitation on settling Agitates the ink in an tank to keep it from settling by opening and closing the ink supply valve Cleaning 17 Cleaning low Performs lower suction to clear clogged nozzles than does normal cleaning The cleaning operation is executed at the following timing T 2 8 Printer status Cleaning operation Standby On each lapse of 168 minutes in a capped state Maintenance jet 168 hours or more elapsed capped Cleaning 1 Normal cleaning 720 hours or more elapsed capped Cleaning 6 Normal high cleaning 960 hours or more elapsed capped Cleaning 2 Ink level adjusting and cleaning Initial installation and 168 hours elapsed capped since the last session of Cleaning 16 agitation on settling Agitation on settling Cleaning 16 Power on Initial installation Cleaning 3 Cleaning on initial filling Powered on less than 72 hours after the abnormal termination ofa print Cleaning 1 operation uncapped Normal cleaning Powered on 72 or more hours after the abnormal termination of aprint Cleaning 6 operation uncapped Normal hi
59. 03830106 2526 Ink tank not installed MBK 03830105 2528 Ink tank not installed GY 03830115 2529 Ink tank not installed PGY 03830107 252A Ink tank not installed R 03830109 252B Ink tank not installed B 03830108 252C Ink tank not installed G 03830204 2540 Ink tank ID error BK 03830201 2541 Ink tank ID error Y 03830202 2542 Ink tank ID error M 03830203 2543 Ink tank ID error C 03830212 2544 Ink tank ID error PM 03830213 2545 Ink tank ID error PC 03830206 2546 Ink tank ID error MBK 03830205 2548 Ink tank ID error GY 03830215 2549 Ink tank ID error PGY 03830207 254A Ink tank ID error R 03830209 254B Ink tank ID error B 03830208 254C Ink tank ID error G 03830304 2560 Ink tank EEPROM error BK 03830301 2561 Ink tank EEPROM error Y 03830302 2562 Ink tank EEPROM error M 03830303 2563 Ink tank EEPROM error C 03830312 2564 Ink tank EEPROM error PM 03830313 2565 Ink tank EEPROM error PC 03830306 2566 Ink tank EEPROM error MBK 03830305 2568 Ink tank EEPROM error GY Chapter 8 Code Status 03830315 2569 Ink tank EEPROM error PGY 03830307 256A Ink tank EEPROM error R 03830309 256B Ink tank EEPROM error B 03830308 256C Ink tank EEPROM error G 03830304 2570 Remaining ink low BK 03830301 2571 Remaining ink l
60. 0E Media too small 03010000 200F Media too large 03010000 2016 Media became misaligned during feeding 03010000 2017 Media right edge not detected 03010000 2018 Media left edge not detected 03010000 2820 Head resistration improper adjustment 03010000 2821 LF improper adjustment 03010000 2822 Eccentricity improper adjustment 03010000 2823 Printhead check error 03010000 2824 Optical axis error 03010000 2E18 Media feeding failure 03010000 2E19 Feed error 03010000 2E1A 03010000 2E1D 03010000 2E1C Ejection error 03010000 2E1F Media is too small to print adjustment pattern 03010000 2E27 Media became misaligned during printing 03010000 2F33 Transparent media was loaded and cannot adjust 03016000 2010 Media skewed 03130000 2E21 IEEE error 03030000 2F29 Feed motor time out 03031000 2E0F Upper cover open error 03031000 2E11 Carriage cover open error 03031000 2E12 Release lever error Chapter 8 Code Status 03031000 2F38 Upper cover abnormaly open 03031000 2F39 Carriage cover abnormaly open 03031101 2E10 Ink tank cover error 03060000 2E14 Media size mismatch 03060000 2E16 Media type mismatch 03060000 2E20 Media type mismatch when printing adjusting patternes 03060100 2E02 No cut sheet loaded when cut sheet is required 03060A00 2E08 Media width mismatch 03060A00 2E00 Roll media was not loaded even though the received data indicated roll media 03060A00 2E1
61. 1 2 11 Parts replacement time has passed Call for service lt Cause gt The consumable parts need to be replaced lt Probable fault location gt Consumable parts main controller PCB lt Countermeasure gt 1 Consumable parts Check SERVICE MODE gt COUNTER gt PARTS CNT If there is COUNTER showing W2 status over 100 of the use rate replace the consumable parts corresponded to the COUNTER After replacing the parts select SERVICE MODE gt INITIALIZE gt PARTS COUNTER to initialize the counter 2 Replace the main controller PCB 6 1 3 Troubleshooting When Errors Occur 6 1 3 1 03870001 2015 Cutter error lt Cause gt The machine has failed the auto cutting of media After roll media cutting the multi sensor could not detect the media end lt Probable fault location gt Media multi sensor cutter unit head relay PCB or main controller PCB lt Countermeasure gt 1 Manual cut Cut the media manually with the scissors or cutter 2 Media check If the media size is not the specified one replace the media 3 Visual check Remove foreign substances from the cutter unit if any If the cutter unit is damaged or deformed replace it 4 Replace the multi sensor 5 Replace the main controller PCB 6 1 3 2 03010000 200C 03010000 200E 03010000 200F 03010000 2017 03010000 2018 03016000 2010 multi sensor lt Cause gt When media was fed the multi sensor could not detect the media width When th
62. 2 19 GND GND 20 H0 DSOUTI OUT Head R temperature output signal 1 21 GND GND 22 H0 DLD LICC2 OUT Head R analogue switch latch signal 23 H0 DATA LICC2 OUT Head R analogue switch data signal 24 H0 DASLK LICC2 OUT Head R analogue switch clock signal 25 GND GND 26 GND GND 27 GND GND 28 HO CLK B OUT Head R clock signal 29 GND GND 30 HO LT B OUT Head R latch signal 31 GND GND 32 H0 C DATA 5 EV_B OUT Even head R data signal 5 C 33 GND GND 34 LIFT CAM_IN IN Lift cam sensor output signal 35 GND GND 36 H0 B HE 3_B OUT Head R heat enable signal 3 B 37 GND GND 38 H0 C DATA 4 EV_B OUT Even head R data signal 4 C 39 GND GND 40 H0 B DATA 3 EV_B OUT Even head R data signal 3 B 41 GND GND 42 H0 B DATA 2 EV_B OUT Even head R data signal 2 B 43 GND GND 44 H0 A DATA 1 EV B OUT Even head R data signal 1 A 45 GND GND 46 H0 A HE 1 OUT Head R heat enable signal 1 A 47 GND GND 48 H0 A DATA 0 EV B OUT Even head R data signal 0 A 49 GND GND 50 H0 A HE 0 B OUT Head R heat enable signal 0 A T 6 21 J3601 Pin Number Signal name IN OUT Function 1 ENCODER_A IN Carriage encoder output signal A 2 ENCODER B IN Carriage encoder output signal B 3 GND GND 4 CR_COVER IN Carriage cover sensor output signal 5 OUT_ENB OUT Head data enable signal 6 H DASH LICC2 B OUT Head analogue switch A D trigger signal 7 GND GND 8 HI D DATA 7 OD B OUT Odd head R data signal 7 D 9 GND
63. 3 OUT Power supply 6 VH3 OUT Power supply 7 VH3 OUT Power supply 8 VH3 OUT Power supply 9 VH3 OUT Power supply 10 GND GND 11 GND GND 12 GND GND 13 GND GND 14 GND GND 15 GND GND 16 GND GND 17 VH4 OUT Power supply 18 VH4 OUT Power supply 19 VH4 OUT Power supply 20 VH4 OUT Power supply 21 VH4 OUT Power supply 22 VH4 OUT Power supply 23 VH4 FB IN VH4 feed back voltage 24 VHT OUT Power supply 25 H3V OUT Power supply Chapter 6 T 6 34 J802 Pin Number Signal name IN OUT Function 1 GND GND 2 H0 B DATA 2 EV OUT Even head R data signal 2 B 3 GND GND 4 H0 B DATA 3 EV OUT Even head R data signal 3 B 5 GND GND 6 H0 B HE 3 OUT Head R heat enable signal 3 B 7 GND GND 8 H0 C DATA 4 EV OUT Even head R data signal 4 C 9 GND GND 0 H0 C DATA 5 EV OUT Even head R data signal 5 C 1 GND GND 2 H0 C HE 5 OUT Head R heat enable signal 5 C 3 GND GND 4 H0 C DATA 5 OD OUT Odd head R data signal 5 C 5 GND GND 6 H0 D DATA 7 OD OUT Odd head R data signal 7 D fi GND GND 8 H0 D DATA 6 OD OUT Odd head R data signal 6 D 9 GND GND 20 H0 D HE 6 OUT Head R heat enable signal 6 D 21 GND GND 22 H0 D DATA 6 EV OUT Even head R data signal 6 D 23 GND
64. 31 260E Gap detection error n ase ent ease EE e Nin bu EA Dee et A 6 8 6 1 3 28 03130031 260F Gap agjustment error weave ela Gas nd de n la ae dede 6 8 6 1 3 29 03130031 2618 VH voltage abnormality eo 6 9 6 1 3 30 03800500 2F2F 03800500 2F30 Head management sensor 6 9 6 1 3 31 0313003 1 2F 16 Mist fani dai 6 9 6 1 3 32 03130031 2F 1 7 S ction eror iei ae nne eie ea reto er e ie ree Fe ra An er ELE 6 9 6 1 3 38 03090000 2 21 IEEE 1394 iiti eno eb banal RE eig 6 9 6 1 3 34 03130031 2F25 Carriage home position 6 10 6 1 3 35 03130031 2F26 03130031 2F27 Carriage motor error 6 10 6 1 3 36 03130031 2F1F 03130031 2F20 Defective sensor in purge 6 10 6 1 3 37 03130031 2F22 03130031 2F23 03130031 2F2D Purge motor driving 6 10 6 1 3 38 03130031 2F2A Feed roller home position error 6 10 6 1 3 39 03130031 2F3A valve open close error r 6 10 6 1 3 40 03130031 2F2E Roll media feeding error ooooooccinoccccnonccccoooccnonnnncnnononononn cnn nono cnn cnn nn nennen nennen entren nina 6 11 6 1 3 41 03130031 2F28 Lift motor time out eo 6 11 6 1 3 42 03130031 2 13 A D Converter external trigger output stoppe 6 11 6 1 3 43 03130031 2F 14 ASIC Re
65. 3810204 2570 03810201 2571 03810202 2572 03810203 2573 03810212 2574 03810213 2575 03810206 2576 03810205 2578 03810215 2579 03810207 257A 03810209 257B 03810208 257C Ink low error occurs when replacing the printhead iii DE Da M td et s ce oa ad le abel aa u hulu as 6 6 6 1 3 20 03810204 2580 03810201 2581 03810202 2582 03810203 2583 03810212 2584 03810213 2585 03810206 2586 03810205 2588 03810215 2589 03810207 258A 03810209 258B 03810208 258C Ink low error occures when cleaning B is OXeCculed Lasagne ema uta nete 6 7 6 1 3 21 03810204 2590 03810201 2591 03810202 2592 03810203 2593 03810212 2594 03810213 2595 03810206 2596 03810205 2598 03810215 2599 03810207 259A 03810209 259B 03810208 259C Ink low error occures when printing 6 7 6 1 3 22 03800301 2801 03800201 2802 03800401 2803 03800201 2812 03800302 2809 03800202 280A 03800402 280B 03800202 2813 Printhead errors uuu s susan Rena Bea deg ee a a aasan h h chiles dia De iae 6 7 6 1 3 23 03800101 2800 03800102 2808 03800201 2804 03800202 2807 Printhead installing error 6 7 6 1 3 24 03800501 280D 03800502 280E Defective printhead nozzle L emen 6 8 6 1 3 25 03841201 2816 03841201 2817 03841101 2818 03841001 2819 03841001 281B Maintenance cartridge error 6 8 6 1 3 26 03010000 2820 03010000 2821 03010000 2822 03010000 2823 03130031 2F32 03010000 2F33 Adjustment error 6 8 6 1 3 27 031300
66. 7 3 Precautions When Servicing Printer 1 7 3 1 Notes on the Data Stored in the Printer 1 7 3 2 Confirming the Firmware Version 1 7 3 3 Precautions Against Static edes 1 7 3 4 Precautions for Disassembly Reassembly etichette hern nahen Nee 1 21 1 7 3 5 Self diagnostic feature 1 7 3 6 Disposing of the Lithium Battery Chapter 2 TECHNICAL REFERENCE 2 1 Basic Operation Outline sara t bo HR EROR UR LAO na 2 1 Printer DIagram ut aia 2 1 2 1 2 Print DIVING coro Cree de i E EO RE e rr e en cs 2 1 SAX nce mM 2 1 2 2 1 Operation Sequence at POWer On ierit cede ii codi 2 1 2 2 2 Operation Sequence at 1 2 2 223 Gill dere EE 2 3 22 4 Print Position Adjustment Function eiiis ae 2 4 Contents 2 2 5 Management acicate ans 2 4 2 2 6 Printhead Overheating Protection Control 2 4 2 2 7 Pause between Pages u neuter Des DA SRA 2 2 8 White Raster Skip sec s tu Re igi id atia teet peii a 22 9 Sleep Mm 2 3 Printer Mechanical System 2 3 1 Outline un een 2 3 ET Oultlitig siet eis 2 3 2 Ink 2 3 2
67. 801 Printhead R DI correction failure 03800302 2809 Printhead L DI correction failure 03800401 2803 Printhead R EEPROM error 03800402 280B Printhead L EEPROM error 03800500 2F2F Head management sensor error 03800500 2F30 Head management sensor position adjustment error 03800500 2F31 Head management sensor light emission level error 03800501 280D Many non discharging nozzles on printhead R 03800502 280E Many non discharging nozzles on printhead L 03810104 2500 No ink BK 03810101 2501 No ink Y 03810102 2502 No ink M 03810103 2503 No ink C 03810112 2504 No ink PM 03810113 2505 No ink PC 03810106 2506 No ink MBK 03810105 2508 No ink GY 03810115 2509 No ink PGY 03810107 250A No ink R 03810109 250B No ink B 03810108 250C No ink G 03810204 2580 Remaining ink low BK 03810201 2581 Remaining ink low Y 8 3 Chapter 8 8 4 Code Status 03810202 2582 Remaining ink low M 03810203 2583 Remaining ink low C 03810212 2584 Remaining ink low PM 03810213 2585 Remaining ink low PC 03810206 2586 Remaining ink low MBK 03810205 2588 Remaining ink low GY 03810215 2589 Remaining ink low PGY 03810207 258A Remaining ink low R 03810209 258B Remaining ink low B 03810208 258C Remaining ink low G
68. 81 03810202 2582 03810203 2583 03810212 2584 03810213 2585 03810206 2586 03810205 2588 03810215 2589 03810207 258A 03810209 258B 03810208 258C Ink low error occures when cleaning is 6 7 6 1 3 21 03810204 2590 03810201 2591 03810202 2592 03810203 2593 03810212 2594 03810213 2595 03810206 2596 03810205 2598 03810215 2599 03810207 259A 03810209 259B 03810208 259C Ink low error occures when Grimmel 6 7 6 1 3 22 03800301 2801 03800201 2802 03800401 2803 03800201 2812 03800302 2809 03800202 280A 03800402 280B 03800202 2813 Printh ad in 6 7 6 1 3 23 03800101 2800 03800102 2808 03800201 2804 03800202 2807 Printhead installing error 2 6 7 6 1 3 24 03800501 280D 03800502 280E Defective printhead nozzle nn nan etre ene 6 8 6 1 3 25 03841201 2816 03841201 2817 03841101 2818 03841001 2819 03841001 281B Maintenance cartridge 6 8 6 1 3 26 03010000 2820 03010000 2821 03010000 2822 03010000 2823 03130031 2F32 03010000 2F33 Adjustment 6 8 6 1 3 27 03130031 260E Gap detection iii coti ee re ird loa erii ee HE e 6 8 6 1 3 28 03130031 260F Gap adjustment erfor erroe et ame tee IH ree a a e Ae 6 8 6 1 3 29 03130031 2618 VH voltage abnormality RIO e HU EN E AF ERE RED DRE 6 9 6 1 3 30 03800500 2F2F 03800500 2F30 Head management sensor error sess eer
69. ANSI X3 263 ISO IEC60603 7 c IEEE1394 option 1 Interface type Interface compliant with IEEE1394 1995 P1394a Version 2 0 2 Data transfer system Asynchronous transfer 3 Signal level Input Differential input voltage During 100 settlement 173 mV to 260 mV During data reception 142 mV to 260 mV During S200 settlement 171 mV to 262 mV During data reception 132 mV to 260 mV During S400 settlement 168 mV to 265 mV During data reception 118 mV to 260 mV Output Differential output voltage 172 mV to 265 mV 4 Interface cable Twisted pair shielded cable 4 5 m max Compliant with IEEE1394 1995 standard or P1394a Version 2 0 standard 5 Interface connector Printer side 6 pin connector socket compliant with IEEE1394 standard Cable side 6 pin connector plug compliant with IEEE1394 standard Cable side RJ 45 type compliant with ANSI EIA TIA 568A or ANSI EIA TIA 568B 1 5 Names and Functions of Components 1 5 1 Front 10 F 1 9 T 1 3 1 Upper cover Open this cover to install a printhead load media or clear jammed paper inside the printer 2 Delivery guides Allow printed paper to be delivered Open these guides to load a roll 3 Roll holder Load a roll on this holder 4 Delivery support Keeps printed paper from being caught by the roll holder or in the paper slot 5 Ink tank cover Open this cover to replace the ink tank 6 Operation panel Use this panel to operate the printer and check its statu
70. ATA 7 OD OUT Odd head R data signal 7 D 41 H0 E DATA 8 OD OUT Odd head R data signal 8 E 42 0 10 OUT Head R heat enable signal 10 F 43 H0 F DATA 11 EV OUT Even head R data signal 11 F 44 H0 E DATA 8 EV OUT Even head R data signal 8 E 45 H0 D DATA 6 EV OUT Even head R data signal 6 D 46 H0 C DIA2 IN Head R DI sensor signal 2 C 47 H0 C DATA S EV OUT Even head R data signal 5 C 48 H0 B DIAI IN Head R DI sensor signal 1 B 49 H0 A HE 0 OUT Head R heat enable signal 0 A 50 H0 B DATA 2 OD OUT Odd head R data signal 2 B 51 H0 B DATA 3 OD OUT Odd head R data signal 3 B 52 H0 C DATA 4 OD OUT Odd head R data signal 4 C 53 GND GND 54 GND GND 55 GND GND 56 H0 F DATA 11 OD OUT Odd head R data signal 11 F 57 H0 E DATA 9 EV OUT Even head R data signal 9 E 58 GND GND 59 H0 D DATA 6 OD OUT Odd head R data signal 6 D 60 H0 C HE 5 OUT Head R heat enable signal 5 C 61 H0 B HE 3 OUT Head R heat enable signal 3 B 62 H0 A DIAI IN Head R DI sensor signal 1 A 63 H0 A DATA 1 OD OUT Odd head R data signal 1 A 64 GND GND 65 GND GND 66 GND GND 67 GND GND 68 H0 F DATA 10 OD OUT Odd head R data signal 10 F 69 H0 F DIAI IN Head R DI sensor signal 1 F 70 H0 D HE 7 OUT Head R heat enable signal 7 D 71 GND GND 72 H0_CLK OUT Head R clock signal 73 HO LT OUT Head R latch signal 74 H0 B DATA 2 EV OUT Even head R data signal 2 B 75 H0 A DATA 0 OD OUT Odd head R data signal 0 A 76 GND GND
71. B End of roll media 03061000 2E15 Media type mismatch 03130031 260E Gap detection error 03130031 260F Gap reference surface error not generated in the user mode 03130031 2618 VH voltage error 03130031 2F11 Carriage unit error 03130031 2F12 Feed unit error 03130031 2F13 A D converter outside trigger output stop 03130031 2F14 ASIC register writing error 03130031 2F16 Mist fan error 03130031 2F17 Platen fan error 03130031 2F1F Purge motor HP error 03130031 2F20 Purge motor error 03130031 2F22 Pump movement timeout 03130031 2F23 Pump cannot operate 03130031 2F25 Unable to detect CR motor HP 03130031 2F26 Carriage motor driving error 03130031 2F27 Carriage motor timeout 03130031 2F2A Feed roller HP sensor error 03130031 2F2B Feed motor driving error 03130031 2F2E Roll media drive time out 03130031 2F32 Multi sensor faulty 03130031 2F3A Valve motor error 03130031 2F28 Lift motor time out 03130031 2F36 EEPROM error 03130031 2F37 linear scale error 03800101 2800 Printhead R not installed 03800102 2808 Printhead L not installed 03800201 2802 Improper printhead R installed 03800201 2804 Printhead R installed to left side 03800201 2812 Printhead R version mismatch 03800202 2807 Printhead L installed to right side 03800202 280A Improper printhead L installed 03800202 2813 Printhead L version mismatch 03800301 2
72. Cause Auto head alignment selected from the user menu could not be carried out because the alignment pattern read result was NG Auto LF adjustment selected from the user menu or in the service mode could not be carried out because the adjustment pattern read result was NG Decentering correction selected in the service mode cannot be carried out because the correction pattern read result was NG Auto LF adjustment selected from the user menu or in the service mode could not be carried out because the head check pattern read result was NG Optical axis adjustment selected in the service mode cannot be carried out because the adjustment pattern read result was NG When adjustment has been carried after selecting SERVICE MODE gt ADJUST gt PRINT PATTERN gt OPTICAL AXIS or SERVICE MODE gt AD JUST gt PRINT PATTERN gt LF TUNING in the service mode check that photo glossy paper is used lt Probable fault location Operation method printhead multi sensor head relay PCB carriage relay PCB or main controller PCB lt Countermeasure gt 1 Check whether the media type selected on the operation panel is the same as the type of the media used to print the adjustment pattern If they are different retry adjustment using the media of the type selected on the operation panel 2 Ifink bleeds greatly change the media 3 Carry out head cleaning and retry adjustment If the adjustment result is poor replace the printhead 4 C
73. Cumulative print area of paper equal to or larger than 44 inches but less than 60 inches data size m2 Sq f D SQ 36 44 Cumulative print area of paper equal to or larger than 36 inches but less than 44 inches data size m2 Sq f D SQ 24 36 Cumulative print area of paper equal to or larger than 24 inches but less than 36 inches data size m2 Sq f D SQ 17 24 Cumulative print area of paper equal to or larger than 17 inches but less than 24 inches data size m2 Sq f D SQ 17 Cumulative print area of paper less than 17 inches data size m2 Sq f D CNT 44 60 Cumulative number of sheets of A4 equivalent paper equal to or larger than 44 inches but less than 60 inches data size sheets D CNT 36 44 Cumulative number of sheets of A4 equivalent paper equal to or larger than 36 inches but less than 44 inches data size sheets D CNT 24 36 Cumulative number of sheets of A4 equivalent paper equal to or larger than 24 inches but less than 36 inches data size sheets D CNT 17 24 Cumulative number of sheets of A4 equivalent paper equal to or larger than 17 inches but less than 24 inches data size sheets D CNT 17 Cumulative number of sheets of A4 equivalent paper less than 17 inches data size sheets 14 MEDIASIZEI CUT Counters related to cut sheet printing T 7 19 Display Description Unit P SQ 44 60 Cumulative print area of paper equal to or larger than 44 inches but less than 60 inches physical size m2 Sq f P SQ 36 44 Cumulative print area of paper equal to or larger t
74. D B OUT Odd head R data signal 0 A 33 GND GND 34 H0 A DATA 1 OD B OUT Odd head R data signal 1 A 35 GND GND 36 0 2 B OUT Head R heat enable signal 2 B 37 GND GND 38 H0 B DATA 2 OD OUT Odd head R data signal 2 B 39 GND GND 40 H0 B DATA 3 OD OUT Odd head R data signal 3 B 41 GND GND 42 H0 C HE 4_B OUT Head R heat enable signal 4 C 43 GND GND 44 H0 C DATA 4 OD_B OUT Odd head R data signal 4 C 45 GND GND 46 GND GND 47 GND GND 48 VH MONIA IN VH controll signal 4 49 GND GND 50 GND GND T 6 20 J3502 Pin Number Signal name IN OUT Function 1 GND GND 2 H0 E DATA 8 EV B OUT Even head R data signal 8 E 3 GND GND 4 H0 D HE 7_B OUT Head R heat enable signal 7 D 5 GND GND 6 H0 D DATA 7 EV_B OUT Even head R data signal 7 D 7 GND GND 8 H0 D DATA 6 EV_B OUT Even head R data signal 6 D 9 GND GND 10 H0 D DATA 6 OD_B OUT Odd head R data signal 6 D 11 GND GND Chapter 6 J3502 Pin Number Signal name IN OUT Function 12 H0 D HE 6 OUT Head R heat enable signal 6 D 13 GND GND 14 H0 C HE 5 OUT Head R heat enable signal 5 C 15 GND GND 16 H0 C DATA 5 OD B OUT Odd head R data signal 5 C 17 GND GND 18 H0 DSOUT2 OUT Head R temperature output signal
75. DA IN OUT Head ROM control signal data T 6 26 J104 Pin Number Signal name IN OUT Function GND GND 2 GND GND 3 VH MONI4 OUT VH control signal 4 4 GND GND 5 GND GND 6 GND GND 7 H0 C DATA 4 OD B IN Odd head R data signal 4 C 8 GND GND 9 0 4 IN Head R heat enable signal 4 C 10 GND GND 11 H0 B DATA 3 OD B IN Odd head R data signal 3 B 12 GND GND 13 H0 B DATA 2 OD B IN Odd head R data signal 2 B 14 GND GND 15 H0 B HE 2_B IN Head R heat enable signal 2 B 16 GND GND 17 H0 A DATA 1 OD B IN Odd head R data signal 1 A 18 GND GND 19 H0 A DATA 0 OD B IN Odd head R data signal 0 A 20 GND GND 21 H0 DASH LICC2 B IN Head analogue switch A D trigger signal 22 GND GND 23 H0 E DATA 9 EV B IN Even head R data signal 9 E 24 GND GND Chapter 6 J104 Pin Number Signal name IN OUT Function 25 0 9 IN Head R heat enable signal 9 E 26 GND GND 27 10 IN Even head R data signal 10 F 28 GND GND 29 11 B IN Even head R data signal 11 F 30 GND GND 31 0 11 IN Head R heat enable signal 11 F 32 GND GND 33 H0 F DATA 11 OD B IN Odd head R data signal 11 F 34 GND GND 35 0 10 IN Head R heat
76. DE gt ADJUST gt PRINT PATTERN gt LF TUNING Media type Photo glossy paper 4 5 2 Action to take after replacing the carriage unit or multi sensor a Note on replacing the carriage unit and the multi sensor The multi sensor reference plate must be replaced at the same time whenever the carriage or the multi sensor is being replaced b Multi Sensor Recalibration Because the distance between the multi sensor in the carriage unit and the nozzles in each printhead is varied from one unit to another the printer has its optical axis corrected and paper gap adjustment sensor gain and calibration adjusted prior to shipment When the carriage unit or multi sensor has been replaced they should require adjustment Execute service mode under the following conditions to launch automatic adjustment 1 Optical axis correction Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt OPTICAL AXIS Media type Gloss photo paper 2 Paper gap adjustment Service mode SERVICE MODE gt ADJUST gt GAP CALIB 3 Sensor correction for calibration Service mode SERVICE MODE gt ADJUST gt SENSOR CALIB 4 5 3 Action to take after replacing the head management sensor Since the distance between the head management sensor and the carriage unit varies among printers the optical axis is factory adjusted to adjust the non discharging detection position When you have replaced the head management sensor or performed assembly reassembly of surrou
77. GND 24 H0 D DATA 7 EV OUT Even head R data signal 7 D 25 GND GND 26 H0 D HE 7 OUT Head R heat enable signal 7 D 27 GND GND 28 H0 E DATA 8 EV OUT Even head R data signal 8 E 29 GND GND 30 H0 E DATA 9 EV OUT Even head R data signal 9 E 31 GND GND 32 9 OUT Head R heat enable signal 9 E 33 GND GND 34 H0 F DATA 10 EV OUT Even head R data signal 10 F 35 GND GND 36 H0 F DATA 11 EV OUT Even head R data signal 11 F 37 GND GND 38 0 11 OUT Head R heat enable signal 11 F 39 GND GND 40 H0 F DATA 11 OD OUT Odd head R data signal 11 F 41 GND GND 42 H0 F DATA 10 OD OUT Odd head R data signal 10 F 43 GND GND 44 H0 F HE 10 OUT Head R heat enable signal 10 F 45 GND GND 46 H0 E DATA 9 OD OUT Odd head R data signal 9 E 47 GND GND 48 H0 E DATA 8 OD OUT Odd head R data signal 8 E 49 GND GND 50 H0 E HE 8 OUT Head R heat enable signal 8 E T 6 35 J803 Pin Number Signal name IN OUT Function 1 GND GND 2 SNS_5V OUT Power supply 5V 3 GND GND 4 PWLED4 OUT Multi sensor LED4 drive signal 5 GND GND 6 PWLED3 OUT Multi sensor LED3 drive signal 7 GND GND 8 PWLED2 OUT Multi sensor LED2 drive signal 9 GND GND 10 PWLEDI OUT Multi sensor LED1 drive signal 11 GND GND Chapter 6 6 2 3 Head relay PCB 6 30 J803 Pin Number Signal name IN OUT
78. INITIALIZE Clear the DISPLAY histories ADJUST settings COUNTER values and other parameters T 7 25 Display Description WARNING Initialize the history of WARNING All displayed contents of DISPLAY gt WARNING will be initialized ERROR Initialize the history of ERROR All displayed contents of DISPLAY gt ERROR will be initialized ADJUST Initialize the value of band adjustment by user and head adjustment The automatically adjusted value will not be initialized W INK Initialize the remaining capacity 6 of the maitenance cartridge Clear COUNTER gt PRINTER gt W INK CARRIAGE Initialize the cumulative time of carriage driving Clear COUNTER gt CARRIAGE gt DRIVE PURGE Initialize the counter related to purge unit Clear COUNTER gt PURGE INK USE CNT Initialize the consumption amount of ink Clear COUNTER gt INK USE2 and count up COUNTER gt CLEAR gt CLR INK CONSUME CUTTER CHG CNT Initialize the cutter unit replacement frequency EXC Clear COUNTER gt EXCHANGE gt CUTTER EXC and count up COUNTER CLEAR gt CLR CUTTER W INK CHG CNT Initialize the maintenance cartridge replacement frequency Clear COUNTER gt EXCHANGE gt MTC EXC and count up COUNTER gt CLEAR gt CLR MTC EXC HEAD CHG R CNT Initialize the printhead R replacement frequency Clear COUNTER gt EXCHANGE gt HEAD R EXC and count
79. Noize filter circuit control circuit generation circuit Transformer 5V 3 3V 5 1V generation circuit NS Rectifying circuit generation circuit F 2 23 When in the power saving mode the power supply cut outs the 32 V and the 5 1 V Power ON OFF operation is controlled by the main controller PCB When the upper cover is open the power supply cut outs only the 32V power to the carriage 2 5 Detection Functions with Sensors 2 5 1 Cover system Upper cover lock switch L R The microswitch based upper cover lock switches detect the open closed states of the upper cover When the upper cover close the switches are pressed to detect the closed state of the upper cover The printer has one switch installed on the left and right sides each to prevent one sided closure of the upper cover Ink tank cover switches L R The microswitch based ink tank cover switches detect the open closed states of ink tank covers When an ink tank cover closes the switches are pressed to detect the closed state of the ink tank cover Pressure release switch The microswitch based pressure release switch detects the status of the paper release lever When the paper release lever closes the switch is pressed to detect the closed state of the paper release lever 2 20 Chapter 2 Ink tank cover switch Pressure release switch U lock switch pper cover lock switc 27 2 5 2 Ink passage system Agitation cam
80. Online button 2 Menu button 3 Paper source button 4 OK button 5 A button 6 Y button 7 4 button 8 button 9 Information button 10 Power button 11 Load Eject button 12 Stop button D 5 9 Y A p SE G 2 3 7 el 8 11 D F 1 13 T 1 7 This button switches between online status and offline status This button displays the main menu This button switches the paper source between roll media and cut sheets This button sets or executes the selected value or operation Offline This button functions as a manual feed button and reverse feeds the media Menu This button functions as a selector button and is used to display the previous option or the previous item setting Offline This button functions as a manual feed button and feeds the media Menu This button functions as a selector button and is used to display the next option or the next item setting Menu This button is used to return to the next higher level menu Menu This button is used to go to the next lower level menu This button displays a submenu Information about the ink and media each time you press this button Head cleaning A is carried out when this button is held pressed for at least 3 seconds This button turns on off the printer Power off This button turns on the printer Power on Holding down this button for about a second to turns off the printer When the media is not loaded D
81. P CNT 44 60 P CNT 36 44 P CNT 24 36 P CNT 17 24 P CNT 17 MEDIASIZE2 CUT D SQ 44 60 D SQ 36 44 D SQ 24 36 D SQ 17 24 D SQ 17 D CNT 44 60 D CNT 36 44 D CNT 24 36 D CNT 17 24 D CNT 17 F 7 5 HEAD DOT CNT 1 BK MBK C M Y PC PM GY PGY R G B TTL HEAD ee CNT 2 M K PY PARTS CNT COUNTER A I PARTS A1 i M Ab PARTS A6 COUNTER D I PARTS D1 i D2 D3 PARTS D4 COUNTER H L PARTS H1 COUNTER K L PARTS 1 COUNTER M L PARTS 1 COUNTER P L PARTS P1 COUNTER V L PARTS V1 SETTING Chapter 7 COUNTER 1 SETTING Pth ON OFF RTC DATE TIME INITIALIZE WARNING ERROR ADJUST W INK CARRIAGE PURGE INK USE CNT CUTTER CHG CNT W INK CHG CNT HEAD CHG CNT PARTS CHG CNT PARTS PARTS D PARTS H1 PARTS K1 PARTS M1 PARTS P1 PARTS V1 PARTS COUNTER PARTS A PARTS D PARTS H1 PARTS K1 PARTS M1 PARTS P1 PARTS V1 F 7 6 7 1 3 Details for Service mode This section provides details of the Service mode menus a DISPLAY Displays and prints the printer information 1 PRINF INF Prints adjustment values in the User menu DISPLAY and COUNTER parameters on A4 size or lager paper When a roll media is used the layout is optimized according to the media width 2 SYSTEM Displays the printer information shown below T 7 1 Display Description U
82. PCB 2 4 3 1 Carriage relay PCB components F 2 19 a Image data relay function This function relays the image data from the main controller PCB to the printhead The function for processing image data is not supported b Sensor relay function This function relays the input signals from the multi sensor lift cam sensor carriage cover sensor and linear encoder to the main controller PCB 2 4 4 Head Relay PCB 2 4 4 1 Head relay PCB components IC401 IC301 F 2 20 Latch IC 1C301 1C401 DI sensor read control function Obtains reading value ofthe DI sensor in the printhead and the head rank value for each color and outputs them to the main controller based on the control commands from the main controller Environment temperature read control function Outputs the environment temperature detected by the thermistor on the head relay PCB to the main controller based on the control commands from the main con troller Relay function of the power to the logic components in the printhead Supplies the power to the logic components in the printhead based on the control commands from the main controller b Multi sensor control IC 1C501 1C502 These IC s generates the LED control signals and makes gain adjustment for the multi sensor Image da
83. Probable fault location gt Test chart multi sensor main controller PCB lt Countermeasure gt 1 Test chart Check the test chart if there is a problem exchange it 2 Multi sensor Chapter 6 Check for normal operation If the operation is abnormal replace it 3 Replace the main controller PCB 6 1 4 Troubleshooting When Service Call Errors Occur 6 1 4 1 E141 4046 Recovery system s count error lt Cause gt The machine detected that the rotation count of the purge unit reached the specified value lt Probable fault location gt Purge unit or main controller PCB lt Countermeasure gt 1 Replace the purge unit After replacing the purge unit select SERVICE MODE gt INITIALIZE gt PARTS COUNTER to reset the counter 2 Replace the main controller PCB 6 1 4 2 E144 4047 Supply system s count error Cause The machine detected that the carriage scan count reached the specified value lt Probable fault location Ink tube unit or main controller PCB lt Countermeasure gt 1 Replace the ink tube unit After replacing the ink tube unit select SERVICE MODE gt INITIALIZE gt PARTS COUNTER to reset the counter 2 Replace the main controller PCB 6 1 4 3 E146 4001 Waste ink count full lt Cause gt The machine detected that the waste ink box or the fan unit became full of ink lt Probable fault location gt Waste ink box fan unit or main controller PCB lt Countermeasure gt 1 Replac
84. Service Manual IPF8000 series IPF8000 Canon Oct 3 2006 Application This manual has been issued by Canon Inc for qualified persons to learn technical theory installation maintenance and repair of products This manual covers all localities where the products are sold For this reason there may be information in this manual that does not apply to your locality Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products When changes occur in applicable products or in the contents of this manual Canon will release technical information as the need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the copyright laws this manual may not be copied reproduced or translated into another language in whole or in part without the written consent of Canon Inc COPYRIGHT O 2001 CANON INC Printed in Japan Caution Use of this manual should be strictly supervised to avoid disclosure of confidential information Introduction Symbols Used This documentati
85. T 7 11 Display Description Unit MOVE PRINTER Count of Move Printer operations Times N INKCHK XX XX Ink color Times Count of turning off the ink remaining level detection for each color MEDIACONFIG CNT Count of media registered by media editor Times 7 INK USEI Counters related to ink consumption T 7 12 Display Description Unit INK USE1 XX XX Ink color ml Cumulative consumption amount of generic ink INK USEI TTL Total amount of the cumulative consumption of generic ink ml N INK USEI XX XX Ink color ml Cumulative consumption amount of refilled ink N INK USEI TTL Total amount of the cumulative consumption of refilled ink ml 8 INK USE2 Counters related to ink consumption T 7 13 Display Description Unit INK USE2 XX XX Ink color ml Consumption amount of generic ink of the currently installed ink tank INK USE2 TTL Total consumption amount of generic ink of the currently installed ink tanks ml N INK USE2 XX XX Ink color ml Consumption amount of refilled ink of the currently installed ink tank N INK USE2 TTL Total consumption amount of refilled ink of the currently installed ink tanks ml 9 INK EXC Counters related to ink tank replacement T 7 14 Display Description Unit INK EXC XX XX Ink color ml Cumulative count of generic ink tank replacement INK EXC TTL Total amount of tho cumulative count of generic ink tank replacement ml N INK EXC XX XX Ink color ml Cumulative count of refilled ink tank replacement N INK EXC TTL Total
86. There fore when you have replaced the feed roller HP sensor feed roller encoder or feed roller related to correction of feed roller eccentricity adjustment is required Use the service mode under the following conditions Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt LF TUNING Media type Glossy photo paper 4 3 9 Purge unit a Removing the purge unit 1 Turn off the power and move the carriage to above the platen If the carriage is locked at its home position insert a Phillips screwdriver from the right side into hole 1 in the shaft of the lift unit in the purge unit and turn it counterclockwise This will lower cap 2 and lock pin 3 allowing the carriage to be moved Chapter 4 F 4 40 1 4 3 10 Ink tank unit a Removing ink tank units 1 Drain the ink See Disassembly Reassembly gt Points to Note on Disassembly Reassembly gt Draining the ink 2 Detach the joint between the ink tube unit and ink tank unit 1 3 Remove four screws 2 and five connectors 3 and then remove the ink tank unit 4 18 Chapter 4 2 8 F 4 42 After detaching the joint between the ink tube unit and the ink tube of the ink tank unit the joint might become easy to come off by the ink that has adhered to it In that case please wash the joint by alcohol and remove the adhering ink b Reinstalling ink tank units The left and right ink tank
87. UN Ret 3 1 2 Unpacking and Installation 3 1 2 1 Checkingithe Contents sco nere REOR REOR REOR RE ERECTAE EE aaa ROTER NER in len ETE maana 9 1 2 2 Assembling the Stand nte DOE RERO M Ot E EI AA 3 1 258 Installing the Printer eater kga gs a PNE AGUA e EGER NA 3 1 2 4 Installne the Basket nn nu tag porca eee e eC UR CREE RW CHR ERE OCC REN engen 3 1 2 5 Installing the Media Take Up Unit Option 3 1 2 6 Removing Protection Materials eee eee dia 3 17 3 1 3 Checking the Images Operations SEE e inneren ennt 3 19 33E3 T Ghecking the Image and Operation ia 3 19 Chapter 3 3 1 Installation 3 1 1 Making Pre Checks 3 1 1 1 Making Pre Checks Follow the instructions in the included Quick Start Guide when installing the product Refer to the package size and weight listed below for smooth carrying in and installation of the product T 3 1 Package size and weight 2070mm W x 1050mm D x 860mm H including palette 1 Installation space Approx 168Kg Height jm 2 oi o m e SB 8 x Ir m Y io Pp Y Y Width and depth gt 100mm 3 9 E ES D 8 Ela EIS BR A 200mm W 1893mm 74 5 0 gt RECH 79 9 2293mm 90 3 qa Y Y 3 1 2 Unpacking and Installation 3 1 2 1 Checking the Contents 1 Check for the components a Printer Chapter 3
88. UR lee lee lee ET 1 3 1 3 1 General Speciflcatioris asas atada 1 3 1 4 Detailed Specifications uu u uu u a isa aaa sss aa 1 5 1 4 1 Printing enie L p nan tak Re d io 1 5 1 4 2 Interface Specificatio S Uu U U U usan toa 1 5 1 5 Names and Functions of Components ns 1 6 VSL d e soc aa ete eee Doi be mate enituit eiie 1 5 2 Rear 1 5 3 Carriage 1 5 4 Internal parts a d esent diee node iip detener tp 1 8 1 6 Basic Operation iii nD ia a a dee 1 8 12621 Operation Panel 2 ER 1 8 1 6 2 Ma iri imenu ue eet te eie id 1 9 P 2 Satety arid Precautlons eee deinem ae dec d e a 1 16 1 7 1 Safety Precautiorns tmo eit pee ent etie nde titi 1 16 1 7 1 1 Moving Parts 1 7 1 2 Adhesion of Ink 1 7 1 3 Electrical Parts ooi er OT D ha pea sa maq 1 3 2 Other Precautions edm is dran tas ct ec pat inse cba rin p nbs satanas osa t ac inea IP NNI Guten MMM CAIN as base awa yokes east RP 1 7 2 3 Handling the Printet corrente ie Bu as et cath e de ee re dr 1
89. USE1 BK N INK USE1 MBK N INK USE1 C N INK USE1 M N INK USE1 Y N INK USE1 PC N INK USE1 PM N INK USE1 GY N INK USE1 PGY N INK USE1 R N INK USE1 G N INK USE1 B GY PGY R mde A en N INK EXC TTL INK USE2 BK NAME INK USE2 MBK TTL Paes INK USE2 C TTL INK USE2 M ROLL SCC INK USE2 Y ROLL lt sq f gt N USES CUTSHEET lt m2 gt IK USES lav CUTSHEET lt sq f gt INK USE2 PGY MEDIA 2 6 INK USE2 R INK USE2 G MEDIA7 INK USE2 B NAME INK USE2 TTL TTL m2 N INK USE2 BK TTL lt sq f gt N INK USE2 MBK ROLL lt m2 gt N INK USE2 C ROLL lt sq f gt N INK USE2 M CUTSHEET lt 2 gt N INK USE2 Y CUTSHEET lt sq f gt N INK USE2 PC MEDIA OTHER N INK USE2 PM TTL m2 N INK USE2 GY TTL lt sq f gt N INK USE2 PGY ROLL lt m2 gt N INK USE2 R ROLL lt sq f gt N INK USE2 G CUTSHEET m2 N INK USE2 B CUTSHEET sq N INK USE2 TTL I I COUNTER F 7 4 Chapter 7 COUNTER 1 MEDIASIZE1 ROLL P SQ 44 60 P SQ 36 44 P SQ 24 36 P SQ 17 24 P SQ 17 P CNT 44 60 P CNT 36 44 P CNT 24 36 P CNT 17 24 P CNT 17 MEDIASIZE2 ROLL D SQ 44 60 D SQ 36 44 D SQ 24 36 D SQ 17 24 D SQ 17 D CNT 44 60 D CNT 36 44 D CNT 24 36 D CNT 17 24 D CNT 17 MEDIASIZE1 CUT P SQ 44 60 P SQ 36 44 P SQ 24 36 P SQ 17 24 P SQ 17
90. a eerte meet mete e e MR e er E De meets 1 20 1 7 3 Precautions When Servicing Printer ae edo eet e oh o 1 21 1 7 3 1 Notes on the Data Stored in the Printer ise eat 1 21 1 7 32 Confirming the Firmware Version usadas lata HERE td EUH Tree eres 1 21 177 3 3 Precautions Against Static Electricity ee REED o rae ah 1 21 17 3 4 Precautions for Disassembly Reassetmbly niet i rea cele Ue da te REP 1 21 17 3 5 EE LE TE 1 21 1 7 3 6 Disposing ofthe Lithium Battety u ine ER Hr Od E E qua eerte tread 1 21 Chapter 1 1 1 Product Overview 1 1 1 Product Overview This printer is a large format printer that prints in a maximum width of 44 inches with high speed photographic picture quality This printer is a stand mounted type printer and is capable of output to either roll media or cut sheet Product Components 3 2 1 Upper cover 8 Roll holder 2 Ink tank cover unit R 9 Ink tank 3 Ink tank cover unit L 10 Printhead 4 Operation panel 11 Belt stopper 5 Stand USA Bundled Others Option 12 Hex key wrench 6 Basket 13 Pocket 7 Media take up unit Option 14 Power cord 1 2 Features 1 2 1 Features Media pass in widths up to 44 inches 1117 6 mm Large ink tanks save the need for their replacement Uninterrupted printing from subtanks BK and MBK inks are loaded concurrently to eliminate the need for their replacemen
91. able continuity check If continuity of the cable between the multi sensor and the head relay PCB is abnormal replace the cable 5 Cable continuity check If continuity of the cable between the head relay PCB and the carriage relay PCB is abnormal replace the cable 6 Cable continuity check If continuity of the cable between the carriage relay PCB and the main controller PCB is abnormal replace the cable 7 Replace the multi sensor and then retry adjustment 8 Replace the head relay PCB 9 Replace the carriage relay PCB 10 Replace the main controller PCB 6 1 3 27 03130031 260E Gap detection error lt Cause gt A detection error occurred due to damaged hardware uncorrected gap or damaged correction data lt Probable fault location gt Multi sensor head relay PCB carriage relay PCB or main controller PCB lt Countermeasure gt 1 Cable continuity check If continuity of the cable between the multi sensor and the head relay PCB is abnormal replace the cable 2 Replace the multi sensor 3 Cable continuity check If continuity of the cable between the head relay PCB and the carriage relay PCB is abnormal replace the cable 4 Replace the head relay PCB 5 Cable continuity check If continuity of the cable between the carriage relay PCB and the main controller PCB is abnormal replace the cable 6 Replace the carriage relay PCB 7 Replace the main controller PCB 6 1 3 28 03130031 260F Gap adjustment error l
92. adjustment Execute service mode under the following conditions to launch automatic adjustment Service mode SERVICE MODE gt ADJUST gt PRINT PATTERN gt LF TUNING Media type Glossy photo paper 4 3 6 Carriage unit a Removing the carriage unit 1 Drain the ink See Disassembly Reassembly gt Points to Note on Disassembly Reassembly gt Draining the ink 2 Turn off the power and move the carriage to above the platen Ifthe carriage is locked at its home position insert a Phillips screwdriver from the right side into hole 1 in the shaft ofthe lifting unit in the purge unit and turn it counterclockwise This will lower cap 2 and lock pin 3 allowing the carriage to be moved 3 Remove the printheads 4 12 Chapter 4 4 Release the ink tube from the guide detach four link levers 1 from the printhead fixer lever than remove two joint bases 2 5 Remove two screws 1 and ink tube cover 2 6 Detach joints 1 of the ink tube 2 F 4 29 8 Disconnect five flexible cables from the carriage relay PCB 9 Cover the joint of the ink tube unit in a plastic bag or the like to prevent ink splashing and leakage and seal the mouth of the bag 4 13 Chapter 4 Never peel off tape 1 that fixes the ink tube when detaching the joints of the ink tube on the upper part of the carriage or when removing the joint base from the carriage F 4 31 11 Release carriage be
93. ailable or replacement required indication service call error is issued T 2 9 Display Times Replacement warning indication 71 250 times Service calls 75 000 times Glycerin Ink scraper Printhead absorber Glycerin tank Wiper blades Blade holder Wiper cam Cap F 2 13 c Pump The pump suction pump is a tube pump that pressurizes the ink tubes with rotating rollers to generate a negative pressure for sucking inks A single tube is sequentially pressurized by a pair of rotating rollers to control the level of ink suction by a wide margin The timing at which the rotating rollers rotate is detected by the pump cam sensor with the distance of rotation being controlled by the driving of the purge motor 2 13 Chapter 2 Suction pump Rotating rollers Ink tubes Purge motor Pump encoder Suction pump F 2 14 2 3 2 6 Maintenance Cartridge 2 3 2 6 1 Maintenance cartridge 0012 6346 a Maintenance cartridge The maintenance cartridge holds as much about 1200 mL of used inks about 1280 g including the evaporation of moisture from the used inks b Used maintenance cartridge ink detection Used maintenance cartridge ink detection is monitored with regard to a dot count When the quantity of the used ink reaches about 960 mL about 1024 g 80 of the cartridge capacity the warning message Maintenance C Space Check isdis played to tell that the ma
94. ains organic solvents Avoid getting the ink in your mouth or eyes Flush well with water and see a doctor if contact occurs In case of accidental ingestion of a large quantity call a doctor immediately Since this ink contains pigment stains will not come out of clothing Chapter 1 2 Ink mist Since the printhead prints by squirting ink onto the media a minute amount of ink mist is generated in the printing unit during printing The ink mist is collected in the printer by the airflow However uncollected ink mist may stain the platen unit carriage unit main rail unit external unit or purge unit These stains may soil the print media or hands and clothes when servicing the printer wipe them off carefully with a soft well wrung damp cloth 1 Purge unit 2 Upper cover 3 Platen unit Carriage unit Main rail unit 1 7 1 3 Electrical Parts The electrical unit of the printer is activated when connected to the AC power supply At the rear of the printer are the main controller power supply interface connector and optional media take up unit connector The head relay PCB and carriage relay PCB are incorporated in the carriage unit and the operation panel is located on the upper right cover When servicing the printer with the cover removed be extremely careful to avoid electric shock and shorting contacts 1 Operation panel 5 Power Supply 2 Carriage relay PCB 6 Main controller PCB 3 Head re
95. ake up motor Mist fan R Mist fan L Media take up on off sensor Maintenance cartridge ROM PCB Media take up paper detection sensor L I p J3301 yeh Head management sensor Maintenance cartridge relay PCB F 2 1 2 1 2 Print Driving During printing print signals and control signals are issued to the printhead via the carriage relay PCB and Head relay PCB in order to discharge ink from the nozzles On a printhead six arrays of nozzles are provided in six arrays in a staggered pattern This printer uses a pair of printheads The Y PC C PGy Gy MBk PM M Bk R G B nozzles are mounted in this order from the left Even numbered nozzle data and odd numbered nozzle data which are print signals are sent to each nozzle array in sync with the data sending clock and data latch pulse timings Drive control signals include a Heat Enable signal and a Sub Heat Enable signal The Heat Enable signal is used to discharge ink from nozzles The Sub Heat Enable signal is used to raise the printhead temperature to a suitable value to maintain the ink discharge amount constant 2 2 Firmware 2 2 1 Operation Sequence at Power on The sequence of printer operations from power on to transition to online mode is flowcharted below The printer takes less than 1 minute to initialize itself Excluding the times spent supplying inks and cleaning the printhead after leaving the printer for extended periods of time Chap
96. ame IN OUT Function 1 GND GND 2 GND GND 3 VHT12 IN Power supply 4 VH2 FB IN VH2 feed back voltage 5 VH2 IN Power supply 6 VH2 IN Power supply 7 VH2 IN Power supply 8 VH2 IN Power supply 9 VH2 IN Power supply 10 VH2 IN Power supply 11 GND GND Chapter 6 J101 Pin Number Signal name IN OUT Function 2 GND GND 3 GND GND 4 GND GND 5 GND GND 6 GND GND 7 GND GND 8 VHI IN Power supply 9 VHI IN Power supply 20 VHI IN Power supply 21 VHI IN Power supply 22 VHI IN Power supply 23 VHI IN Power supply 24 FB IN feed back voltage 25 H3V IN Power supply T 6 37 J102 Pin Number Siganal name IN OUT Function 1 HI E HE 8 IN Head L heat enable signal 8 E 2 GND GND 3 HI E DATA 8 OD IN Odd head L data signal 8 E 4 GND GND 5 HI E DATA 9 OD IN Odd head L data signal 9 E 6 GND GND 7 HI F HE 10 IN Head L heat enable signal 10 F 8 VH2 GND 9 HI F DATA 10 OD IN Odd head L data signal 10 F 0 GND GND 1 HI F DATA 11 OD IN Odd head L data signal 11 F 2 GND GND 3 HI F HE 11 IN Head L heat enable signal 11 F 4 GND GND 5 HI F DATA 11 EV IN Even head L data signal 11 F 6 GND GND 7 HI F DATA 10 EV IN Even head L data signal 10 F 8 GND GND 9 HI E HE 9 IN Head L he
97. and upper rear cover 2 Remove upper cover 2 while opening left right arm stays 1 outward one by one Chapter 4 F 4 22 m Release lever Removing the release lever 1 To remove release lever 1 remove the purge unit and then remove the release lever To do so keep pinch roller 2 pressurized to ease to work of phase alignment during gear installation Reinstalling the release lever 1 To install the release lever align the gear of the release lever with mark 3 phase in the receiving gear 2 F 4 23 4 3 5 Drive unit 2 Feed motor Removing the feed motor 1 To remove feed motor 1 loosen four screws 2 and remove timing belt 3 and spring 4 2 Remove four loosened screws 2 to release feed motor 1 and remove the connector Reinstalling the feed motor To reassemble the feed roller drive timing belt 3 into position set the tension of timing belt 3 by adjusting the pressure of spring 4 Then fix feed motor 1 Chapter 4 F 4 24 b Action to take after replacing the feed roller HP sensor feed roller encoder and feed roller This printer as shipped has the feed roller eccentricity that is variations in the rate of paper feed from rotation to rotation corrected for enhanced media feed ac curacy When the feed roller HP sensor or feed roller encoder and feed roller pertaining to the correction of eccentricity variations has been replaced therefore they should require
98. ansport of the service parts when removing them from the individual boxes when assembling or performing any other operations For details about handling of the feed roller refer to DISASSEMBLY REASSEMBLY gt Points to Note on Disassembly and Reassembly gt Feeder unit a Handling of the feed roller 4 2 Disassembly Reassembly 4 2 1 Diassembly Reassembly See Parts Catalog for the process of disassembly and reassembly except for the following main units Main units are the following four units 1 Carriage unit 2 Ink tube unit 3 Purge unit 4 Ink tank unit The parts layout illustrations in parts catalog have figure numbers according to the disassembly procedure of the product Main unit disassembly and assembly flows Ink drainage in a dotted line performs manual or automatic either Chapter 4 4 2 lt Legend gt i Automatic ink drain 1 Carriage Unit Disassembly Flow Left right circle cover L h1 Left right circle cover S h1 Left right side covers s3 h2 Upper left upper right covers h1 Rear cover right s4 Rear cover left s2 Left right tank cover units s3 Open left right ink tank units s4 Upper rear cover s5 Manual ink drain F 4 2 c Connector h Hook s Screw Move the carriage to above the platen Left right printheads Left right joint bases Ink tube cover s2 Ink tube joint Carriage PCB cover s4 Flexible cable c3 Head management s
99. apter 1 Interface Setup Menu Interface Setup EOP Timer 10 sec i 30 sec 1 min 2 min 5min 10min 30 min Automatic Manual Protocol DHCP On Off BOOTP On Off RARP On Off IP Setting IP Address L 0 255 0 255 0 255 0 255 Subnet Mask L 0 255 0 255 0 255 0 255 Default G W L 0 255 0 255 0 255 0 255 NetWare NetWare On off Frame Type Auto Detct Ethernet 2 Ethernet 802 2 Ethernet 802 3 Ethernet SNAP Print Service Bindery PServer RPrinter NDSPserver NPrinter AppleTalk On Off Ethernet Driver Auto Detect On Off Comm Mode ES Half Duplex Full Duplex Ethernet Type 10 Base T 100 Base TX Spanning Tree Not Use Use MAC Address L XXXXXXXXXXXX Init Settings No Yes F 1 18 Chapter 1 System Setup Menu 1 2 System Setup Warning Buzzer Off On Ignore Mismatch Off On Skip Take Up Err Displays only when media take up unit is installed Off n Keep Media Size Off On Paper Size Basis Sht Selection 1 ISO A34 ANSI B Super Sht Selection 2 ISO B1 ANSI F Roll Selection 1 ISO A3 297mm 300mm Roll Roll Selection 2 10inch 254mm JIS B4 257mm Noz Check Freq Off 10 page Automatic Use Power Save On Off Sleep Timer F 5 min 1 i 10min 15min 20min 30min 40min 50min L 60min Length Unit meter feet inch F 1 19 Chapter 1 System Setup Menu 2 2 System Setup Time Zone Date Format yyyy mm dd
100. arriage moving speed Dot count function This function counts the fired dots used as the information for Heat Enable signal control maintenance jet control cleaning control and remaining ink level for each nozzle array Operation panel control function This function controls serial communication with the operation panel PWM control function This function controls driving of the suction fan and mist fan as well as the temperature of the printhead Remaining ink level detection function This function detects the remaining level of each color of ink based on the signal received from the hollow needle mounted in the ink tank unit LED control function This function controls the LEDs on the ink tank unit I O port function This function controls input signals from sensors Power ON OFF control function This function controls turning on off of the drive power 32V and 5 1V supplied from the power supply PCB Head DI sensor read control function This function controls read operation by the head DI sensor Multi sensor control function This function controls the LED gain adjustment and controls obtainment of the reading of the multi sensor EEPROM control function This function controls the EEPROMs of individual ink tanks the maintenance cartridge EEPROM the EEPROM on the maintenance cartridge relay PCB and the head EEPROM in addition to the on board EEPROM Motor control function This function controls the carriage motor fe
101. arriage relay PCB 6 Replace the main controller PCB 6 1 3 30 03800500 2F2F 03800500 2F30 Head management sensor error lt Cause gt The head management sensor detected an ink discharge error A sensor sensitivity error was detected during head management sensor position adjustment lt Probable fault location gt Printhead head management sensor or main controller PCB lt Countermeasure gt 1 Replace the print head 2 Visual check Remove foreign substances from the head management sensor if any 3 Replace the head management sensor 4 Replace the main controller PCB 6 1 3 31 03130031 2F16 Mist fan error Cause Mist fan rotation could not be detected during mist fan rotation lt Probable fault location Mist fan main controller PCB lt Countermeasure gt 1 Replace the mist fan 2 Replace the main controller PCB 6 1 3 32 03130031 2F17 Suction fan error lt Cause gt When the suction fan was driven the lock signal was detected for more than the specified time lt Probable fault location gt Suction fan or main controller PCB lt Countermeasure gt 1 Suction fan 2 Replace the main controller PCB 6 1 3 33 03030000 2E21 IEEE1394 Error Cause The IEEE1394 interface is faulty lt Probable fault location IEEE1394 interface board or main controller PCB lt Countermeasure gt 1 Turn off the printer and then turn it on again 2 IEEE 1394 interface board Remove the IEEE1394 interfa
102. at enable signal 9 E 20 GND GND 21 HI E DATA 9 EV 0 Even head L data signal 9 E 22 GND GND 23 HI E DATA 8 EV IN Even head L data signal 8 E 24 GND GND 25 H1 D HE 7 IN Head L heat enable signal 7 D 26 GND GND 27 H1 D DATA 7 EV IN Even head L data signal 7 D 28 GND GND 29 H1 D DATA 6 EV IN Even head L data signal 6 D 30 GND GND 31 H1 D HE 6 IN Head L heat enable signal 6 D 32 GND GND 33 H1 D DATA 6 OD IN Odd head L data signal 6 D 34 GND GND 35 H1 D DATA 7 OD IN Odd head L data signal 7 D 36 GND GND 37 H1 C DATA 5 OD IN Odd head L data signal 5 C 38 GND GND 39 5 IN Head L heat enable signal 5 C 40 GND GND 41 H1 C DATA 5 EV IN Even head L data signal 5 C 42 GND GND 43 H1 C DATA 4 EV IN Even head L data signal 4 C 44 GND GND 45 HI B HE 3 IN Head L heat enable signal 3 B 46 GND GND 47 H1 B DATA 3 EV IN Even head L data signal 3 B Chapter 6 J102 Pin Number Siganal name IN OUT Function 48 GND GND 49 GND GND 50 GND GND T 6 38 J103 Pin Number Signal name IN OUT Function 1 H DASH_LICC2 IN Head analogue switch A D trigger signal 2 GND GND 3 HI DASLK LICC2 IN Head L analogue switch clock signal 4 GND GND 5 HI DATA LICC2 IN Head L analogue sw
103. ata signal 7 D 25 GND GND 26 H1 D HE 7 OUT Head L heat enable signal 7 D 23 GND GND 28 HI E DATA 8 EV OUT Even head L data signal 8 E 29 GND GND 30 HI E DATA 9 EV Even head L data signal 9 E 31 GND GND 32 H1 E HE 9 OUT Head L heat enable signal 9 E 33 GND GND 34 HI F DATA 10 EV OUT Even head L data signal 10 F 35 GND GND 36 HI F DATA 11 EV OUT Even head L data signal 1 1 F 37 GND GND 38 H1 F HE 11 OUT Head L heat enable signal 11 F 39 GND GND 40 HI F DATA 11 OD OUT Odd head L data signal 11 F 41 GND GND 42 HI F DATA 10 OD OUT Odd head L data signal 10 F 43 GND GND 44 H1 F HE 10 OUT Head L heat enable signal 10 F 45 GND GND 46 HI E DATA 9 OD OUT Odd head L data signal 9 E 47 GND GND 48 HI E DATA 8 OD OUT Odd head L data signal 8 E 49 GND GND 50 H1 E HE 8 OUT Head L heat enable signal 8 E T 6 32 J703 Pin Number Signal name IN OUT Function 1 GND GND 2 GND OUT Power supply 5V 3 GND GND 4 MLT_SENS_2IN IN multi sensor signal 2 5 GND GND 6 MLT SENS 1IN IN multi sensor signal 1 7 GND GND 8 H1 C DATA 4 OD OUT Odd head L data signal 4 C 9 GND GND 10 H1 C HE 4 OUT Head L heat enable signal 4 C 11 GND GND 12 H1 B DATA 3 OD OUT Odd head L data signal 3 B 13 GND GND 14 H1 B DATA 2 OD OUT Odd head L data signal 2 B 15 GND GND Chapter 6
104. ation 5 Lift the ejection guide F 3 40 6 Attach four eject supports 1 on the back of the ejection guide 3 18 Chapter 3 F 3 41 7 Close the ejection guide and the upper cover F 3 42 3 1 3 Checking the Images Operations 3 1 3 1 Checking the Image and Operation Turn on the printer Load the print heads ink tanks and media following the instructions shown on the operation panel Install the printer driver in the PC and carry out test printing 3 19 Chapter4 DISASSEMBLY REASSEMBLY Contents Contents 4 1 lt ee dle duit es dlls dee edicto ale 4 1 1 Service parts s aa ad 4 2 Disassembly Reassetibly yc UR OE AERE CENE HIE 4 2 1 Diassembly Reassembly 4 3 Points to Note on Disassembly and Reassembly 4 3 1 Note on locations prohibited from disassembly nn rennen 4 3 2 Moving the carriage manually 4 3 3 Units requiring draining of ink 4 3 4 Exteri al COVEIS ee eie o ce Re e e Pr RI E Let M A RR tiene lee e epe he EH de ee totes ia ees 4 3 8 Feeder ON 4 3 9 P rge unit Seed e em A aio ire 4 3 TO Inl tank fates sc tie rte Dt e dr RN D TRE B E URS aedes 4 3 11 Dear e
105. ative number of manual cleaning 5 ink draining from head and tube before transportation operations Times CLN M 6 Cumulative number of manual cleaning 6 normal strong suction operations Times CLN M TTL Total number of manual cleaning operations Times 4 CLEAR Counters related to counter initialization T 7 9 Display Description Unit CLR INK CONSUME Cumulative count of ink section consumption amount clearing Times CLR CUTTER EXC Cumulative count of cutter replacement count clearing Times CLR MTC EXC Cumulative count of maintenance cartridge replacement count clearing Times CLR HEAD L EXC Cumulative count of head L replacement count clearing Times CLR HEAD R EXC Cumulative count of head R replacement count clearing Times CLR UNIT A EXC Cumulative count of unit A waste ink system replacement count clearing Times CLR UNIT D EXC Cumulative count of unit D carriage unit replacement count clearing Times CLR UNIT H EXC Cumulative count of unit H purge replacement count clearing Times CKR UNIT K EXC Cumulative count of unit K head management sensor replacement count clearing Times CLR UNIT P EXC Cumulative count of unit P feed motor replacement count clearing Times CLR UNIT V EXC Cumulative count of unit V mist fan unit replacement count clearing Times CLR FACTORY CNT For factory Times 5 EXCHANGE Counters related to parts replacement T 7 10 Display Description Unit CUTTER EXC Cutter replacement co
106. ays passed since the GY ink tank was installed Day s PGY Number of days passed since the PGY ink tank was installed Day s R Number of days passed since the R ink tank was installed Day s G Number of days passed since the G ink tank was installed Day s B Number of days passed since the B ink tank was installed Day s 5 WARNING Displays the warning history up to 20 events The newest event has the smallest history number 6 ERROR Displays the error history up to 20 events The newest event has the smallest history number 7 INK CHECK Displays the history of execution of turning off the remaining ink level detection by using the refilled ink tank in the order of Y PC C PGY GY MBK PM M BK R G and B 0 No execution 1 Executed at least once b ADJUST Performs adjustments and prints the adjustment and check patterns necessary for adjusting the printer parts 1 PRINT PATTERN T 74 Display Description NOZZLE 1 Prints the nozzle check pattern by single direction single pass without using the non discharging back up It is used to check for the non discharging nozzles Media size A4 Media type any OPTICAL AXIS Prints the pattern and adjusts the optical axis of the multi sensor For details refer to Disassembly Reassembly gt Adjustment and Setup Items gt Action to take after replacing the carriage unit or multi sensor Media type photo glossy paper LF TUNING Pri
107. back and forth Times CR DIST Cumulative carriage scan distance count as 1 by moving 210mm Times PRINT COUNT Cumulative print end count count as 1 by capping Times 3 PURGE Counters related to purge unit T 7 8 Display Description Unit CLN A 1 Cumulative number of automatic cleaning 1 normal suction operations Times CLN A 2 Cumulative number of automatic cleaning 2 ink level adjusting operations Times CLN A 3 Cumulative number of automatic cleaning 3 initial filling operations Times CLN A 6 Cumulative number of automatic cleaning 6 strong normal suction operations Times CLN A 10 Cumulative number of automatic cleaning 10 ink filling after secondary transportation operations Times CLN A 11 Cumulative number of automatic cleaning 11 ink filling after head replacement operations Times CLN A 15 Cumulative number of automatic cleaning 15 dot count small suction operations Times CLN A 16 Cumulative number of automatic cleaning 16 sedimented ink agitation operations Times CLN A 17 Cumulative number of automatic cleaning 17 small suction operations Times CLN A TTL Total number of automatic cleaning operations Times CLN M 1 Cumulative number of manual cleaning 1 normal suction operations Times CLN M 4 Cumulative number of manual cleaning 4 ink draining from head after head replacement operations Times CLN M 5 Cumul
108. carriage reciprocally on the platen by way of the carriage belt The carriage home position or the capping position is detected by the sensor flag on the right side of the carriage and the photointerrupter based carriage HP sensor on the right side ofthe printer When the linear scale position is set as a reference home position for use in subsequent position control operations the carriage motor is driven by a control signal generated from the main controller PCB e Printhead maintenance unit This printer cleans the printhead with the carriage halted at its home position Wiping takes through the rotation of the motor Wiper blades mounted on the carriage wipe the printhead while the carriage is halted at its home position Wet wiping is carried out for added wiping removal performance whereby the wiper blades are moistened with glycerin as they are pressed against an absorber impregnated with glycerin Maintenance jet ejection is carried out on the cap at the maintenance jet tray borderless printing ink tray and on the paper surface A suction operation is carried out by a suction cap in the purge unit f Carriage height adjustment unit The head height is adjusted with the carriage halted at its home position The lift motor is driven to rotate the lift shaft within the carriage in sync with which the lift cams on both sides of the carriage move the head holder up and down thereby varying the separation between the face of the printhead
109. ce board install it again and then turn on the printer If the trouble persists replace the IEEE1394 interface board 3 Replace the main controller PCB Chapter 6 6 1 3 34 03130031 2F25 Carriage home position error lt Cause gt The carriage home position could not be detected within the specified time lt Probable fault location gt Sensor flag carriage HP sensor linear scale linear encoder carriage relay PCB or main controller PCB lt Countermeasure gt 1 Visual check Remove foreign substances from the sensor flag carriage HP sensor linear scale and linear encoder if any 2 Replace the carriage HP sensor 3 Replace the linear scale 4 Replace the linear encoder 5 Replace the carriage relay PCB 6 Replace the main controller PCB 6 1 3 35 03130031 2F26 03130031 2F27 Carriage motor error lt Cause gt The carriage did not operate because the carriage motor was overloaded due to a physical cause such as a jam The carriage motor did not reach the specified speed within the specified time lt Probable fault location gt Carriage pathway carriage rail carriage belt linear scale linear encoder carriage motor carriage relay PCB or main controller PCB lt Countermeasure gt 1 Carriage pathway check Remove foreign substances Jammed paper from the carriage pathway if any 2 Carriage rail Visually check whether the carriage rail is dirty If the carriage rail is dirty clean it 3 Carriage belt
110. ce cartridge presence absence detection Yes Used ink tank full detection Yes Detection functions Carriage system Printhead presence absence detection Yes Carriage position detection Yes Carriage home position detection Yes Carriage cover open closed detection Yes Carriage temperature detection Yes Printhead height detection Yes Non discharging nozzle detection Yes Non discharging nozzle backup feature Yes Detection functions Paper path system Paper presence absence detection Yes Paper width detection Yes Skew detection Yes Paper release lever position detection Yes Remaining roll media detection Yes Feed roller rotation detection Yes Operating noise Operating Approx 54dB A or less Idle Approx 35dB A or less Operating environment Operating temperature 5oC to 350C Relative humidity 10 to 90 RH Print quality guaranteed environment Guaranteed print quality temperature 150C to 300C Relative humidity 10 to 80 RH Power supply AC100 to 240V 1 9A 50 60Hz Power consumption Maximum Maximum 190W Power consumption Sleep mode 5W or less 100 to 120V 8W or less when IEEE1394 installed 6W or less 220 to 240V 9W or less when IEEE1394 installed Powered off 1W or less Printer unit dimensions WxDxH 1893 mm x 975 mm x 1144 mm including stand and basket Chapter 1 Weight Printer Approx 111kg Stand Approx 28k
111. count full A A EC SG a aaa Wa DEI EDER 6 12 6 1 4 4 E161 403E E161 403F Abnormally high head temperature 6 12 6 1 4 5 194 404 Non discharge detection count eo 6 12 6 1 4 6 E196 4040 E196 4041 E196 4042 E196 4043 E196 4044 E196 4045 Main controller PCB error een 6 12 6 1 4 7 E198 401C E198 401D E198 401E A e 6 12 6 2 Location of Connectors and Pin Arrangement 6 13 6 2 1 Main controller PEB uy C Br ia 6 2 2 Carriage relay PCB T 6 2 3 Head relay DCH E Version Ee 6 3 1 Firmware Update Tool EE 6 37 6 4 Service LOOMS here 6 38 CAMISA FOOlS 4 yaqam an at 6 38 Chapter 6 6 1 Troubleshooting 6 1 1 Outline 6 1 1 1 Outline of Troubleshooting 1 Outline Troubles subject to troubleshooting are classified into those shown on the display warning error and service call and those not shown on the display The code of warning and error is shown by combining alphanumeric characters of eight digits and four digits The code of service call error is shown by the initial character of E and combining alphanumeric characters of three digits and four digits No code number is displayed when a warning occurs Selecting SERVICE MODE gt DISPLAY gt WARNING allows you to check the warning log 2 Precautions for Troubleshooting 1 Check the environmental conditions and the media used for printing 2 Before performing troubleshooting make sur
112. covers a Left circle cover L Right circle cover L Removing left circle cover L right circle cover L 1 To remove circle cover L 1 insert flathead screwdriver 2 at the position indicated to remove claw 3 and turn the cover forward to remove 2 ZU CX 1 F 4 8 Installing left circle cover L right circle cover L 1 Install circle cover L 1 with its part 2 inserted in arrow mark 3 of the right side cover and turn the cover backward to install Chapter 4 2 F 4 9 b Left circle cover S Right circle cover S Removing the left circle cover S right circle cover S 1 Remove circle cover S 1 by turning it forward to remove the hook Installing left circle cover S right circle cover S 1 Install circle cover S 1 with its part 2 inserted in part 3 of the right side cover and turn the cover rearward to install 2 3 1 F 4 11 c Left right side covers Removing the left right side covers 1 To remove left right side covers 1 remove left right circle cover L and left right circle cover S 2 Remove three screws 2 and two hooks 3 and remove the cover by their bottom side 4 6 Chapter 4 d Operation panel Removing the operation panel 1 To remove the operation panel 1 remove hook 2 with a flathead screwdriver and remove two connectors 3 e Upper left cover upper right cover Removing the upper left cover upper right
113. d command in GARO image mode 01341222 1031 GARO W1222 Invalid number of parameters in GARO image mode no parameter 01341223 1032 W1223 Required item was omitted in GARO image mode 01341225 1034 W1225 Other warning in GARO image mode 01341231 1035 W1231 Unsupported command in GARO setting mode 01341232 1036 W1232 Invalid number of parameters in GARO setting mode 01341233 1037 W1233 Reauired item was omitted in GARO setting mode 01341234 1038 GARO W1234 Data out of range in GARO image mode 01341235 1039 W1235 Other warning in GARO setting mode 00000000 100F Feed Limit Force feed limit 01800500 1012 Check printed document Printhead R not discharging 01800500 1013 Printhead L not discharging 01060000 Paper Size Wrong Media size missmatch 01061000 1021 Paper Type Wrong Media type missmatch Prepare for parts replacement Call for service Parts counter warning level 1 W1 Parts replacement time has passed Call for service Parts counter warning level 2 W2 8 3 Error Table 8 3 1 Errors The codes correspond to the numbers shown on the DISPLAY in the service mode 8 2 T 8 3 Code Status 03010000 200A Media width detection error 03010000 200B Media set position error 03010000 200C Media leading edge not detected 03010000 200D Cut sheet end cannot be detected 03010000 20
114. d the MESSAGE LED flashes The Service mode is added to the options in the Main menu The Service mode can be entered even in the error status when an error message is shown on the display by turning the power off and then using the above key operation b How to exit the Service mode Turn off the printer Key operation in the service mode Selecting menus and paremeters 4 or key Going to the next lower level menu V key Going to the previous higher level menu key Determining a selected menu or parameter OK key 7 1 2 Map of the Service mode The hierarchy of menus and parameters in the Service mode is shown below System Setup SERVICE MODE m DISPLAY PRINT Test Print YES NO SYSTEM S N TYPE LF TYPE TMP SIZE LF SIZE CR HEAD S N R S N L LOTR LOT L INK BK MBK C M Y PC PM GY PGY R G B WARING 20 ERROR o 20 INK CHECK L Y PC C PGY GY MBK PM M BK R G B ADJUST F 7 1 Chapter 7 DISPLAY 1 ADJUST PRINT PATTERN NOZZLE 1 OPTICAL AXIS LF TUNING SENSOR CHECK Not use HEAD ADJ AUTO HEAD ADJ L ROUGH MANUAL HEAD ADJ DETAIL BASIC ADJ SETTING 4 Fi SAVE SETTINGS YES NO RESET SETTINGS YES NO NOZZLE CHK POS YES NO GAP CALIB YES NO SENSR CALIB A3 Not use YES NO SENSR CALIB A4 Not use YES NO CHANGE LF TYPE E REPLACE CUTTER YES NO 1
115. dd mm yyyy mm dd yyyy Date amp Time Date yyyy mm dd Time hh mm Language English BA Fran ais Italiano Deutsch Espa ol HAF o Contrast Adj 4 0 4 Reset PaprSetngs Returnes settings of Paper details to the state of the factory shipment No Yes Time Zone Time Zone Meaning GMT gt See Time Zone Menu F 1 20 setting menu 0 London GMT 1 Paris Rome 2 Athens Cairo 3 Moscow 4 Eerevan Baku 5 Islamabad 6 Dacca 7 Bangkok 8 Hong Kong 9 Tokyo Seoul 10 Canbera 11 NewCaledonia 12 Wellington 12 Eniwetok 11 Midway Is 10 Hawaii AHST 9 Alaska AKST 8 Oregon PST 7 Arizona MST 6 Texas CST 5 New York EST 4 Santiago 3 Buenos Aires 2 1 Cape Verde of code address Greenwich Mean Time AHST Alaska Hawaii Std Time AKST Alaska Standard Time PST MST CST EST Pacific Std Time Mountain Standard Time Central Std Time Eastern Standard Time F 1 21 Chapter 1 Test Print Menu Test Print Status Print No Yes Media Details 02 Print Job Log No Yes Menu Map No Yes Nozzle Check No Yes F 1 22 Information Information System Info Error Log 1 HHHHHBHHHEHBHHHE 2 AHHH AHHH Job Log L Job 1 3 Displays last 3 printing jobs Document Name User Name Page Count Job Status Print Start Time Print End Time Print Time Print Size Media Type
116. de of the bottom stand stay into the side slot 1 of the left stand leg and insert the right side of the bottom stand stay into the side slot 2 of the right stand leg Chapter 3 F 3 6 2 Secure the bottom stand stay to the left stand leg and the right stand leg using four M4 hex screws on each side F 3 7 3 Hold one end of the stand while a partner holds the other end Rotate both end of the stand at the same time to stand it upright Rotate both ends of the stand simultaneously when standing the stand upright Rotating only one side before the other may bend the stand and cause problems in assembly 4 Insert the left end of the top stand stay into the side hole 1 on the left stand leg and insert the right end of the top stand stay into the side hole 2 on the right stand leg pushing the stay in completely Chapter 3 F 3 9 MEMO Insert the left end of the top stand stay first The right end can only be pushed into a restricted position 5 Secure the top stand stay to the left and right stand legs using the four M8 hex bolts on each side F 3 10 6 Attach the leg cover to the left and right stand legs Insert the protrusion 1 of the leg cover into the groove 2 of the top stand stay Insert the protrusion 3 of the leg cover into the groove 4 of the bottom stand stay 3 7 Secure the leg cover to the left and right stand legs using o
117. der output signal A BS SNSSV OUT Power supply 5V B6 PUMPR ENCB IN Pump encoder output signal B B7 SNS3V OUT Power supply 3 3 V B8 GND GND B9 CONTROL CAM R IN Pump cam sensor output signal B10 GND GND B11 MEDIA R IN Media sensor output signal B12 SNS5V OUT Power supply 5V B13 N C N C T 6 6 J2502 Pin Number Signal name IN OUT Function 1 INKBENMI AM OUT Right valve motor drive signal AM 2 INKBENMI AP OUT Right valve motor drive signal AP 3 SNS3V OUT Power supply 3V 4 GND GND 5 INKBEN_OPEN_R IN Right valve open close detection sensor output signal 6 TANK COVER R IN Right ink tank cover switch output signal 7 GND GND 8 SNS3V OUT Power supply 3V Chapter 6 J2502 Pin Number Signal name IN OUT Function 9 GND GND 10 INKBEN CAM R IN Right agtation cam sensor output signal T 6 7 J2601 Pin Number Signal name IN OUT Function 1 POWER_ON IN Power switch signal 2 GND GND 3 RGV20 5V OUT Power supply 5V 4 BUZZER OUT Buzzer control signal 5 PDO OUT Panel IC control signal 6 3 3V OUT Power supply 3 3V 7 PDI OUT Panel IC data signal 8 GND OUT GND 9 PRESET OUT Panel reset signal 10 GND GND 11 PCK OUT Panel IC clock signal 12 PANEL_5V OUT Power supply 5V 13 PCS OUT Panel IC chip select signal T 6
118. e basket rod in the hole 4 of the basket arm R Chapter 3 F 3 18 2 Insert the left side of the middle basket rod to the basket rm L 1 A than push in the arm fully into the hole on the left side of the bottom stand stay B Secure the basket arm L 1 and R 2 using one M4 hex screw on each side C 3 Attach the rod holder to the rod holder adapter F 3 20 4 Insert the rod holder into each hole on the back of each stand leg 3 8 Chapter 3 3 21 5 Spread out the basket unit with white tag 1 of the basket cloth at the front on the right side and the black cord 2 at the back F 3 22 6 Insert the basket rod in the middle of the basket cloth in the hole 1 on the bottom of the rod holder and thread the black cord from the back through the hook 2 on the top of the rod holder 3 9 Chapter 3 F 3 23 7 Pull out the basket cloth with the edge facing out Bringing the edge of the basket cloth inside may prevent paper ejection F 3 24 8 Attach the basket rod at the front of the basket unit to the tips 1 of the basket arm L and R 3 10 Chapter 3 F 3 25 9 Pull the basket rod 1 at the front of the basket unit all the way out and lift the rod to lock the rod in place F 3 26 3 1 2 5 Installing the Media Take Up Unit Option Install the media take up unit option 1 In case the bask
119. e printer 2 With the Stop and Information buttons pressed down turn on the printer b Procedure When Download Mode Send Firmware is shown on the display transfer the firmware When downloading of the firmware is completed the printer will be turned off automatically 7 12 Chapter 8 ERROR CODE Contents Contents EE E EE GE EA an si a EE 8 1 Sl Outline AAA A A ua Ve pe 8 1 8 2 Warnmng au PED o 8 1 SAA u toties a a AB a 8 1 O 8 2 CDR CEET 8 2 SA Sevices Call Ta hm 8 5 84 1 Service call errors E 8 5 Chapter 8 8 1 Outline 8 1 1 Outline The printer indicates errors using the display and LEDs If an error occurs during printing the printer status is also displayed on the status monitor of the printer driver The following three types of errors are displayed on the display Warning Status where the print operation can be continued without remedying the cause of the problem This can however adversely affect the printing results Error Status where the print operation is stopped and the regular operation cannot be recovered until the cause of the problem is remedied Service call error When a service call error occurs the error is not cleared and the error indication remains on the operation panel even if the pr
120. e retreat er d Ree E u a 4 1 4 3 Points to Note on Disassembly and 4 4 4 3 1 Note on locations prohibited from 4 4 43 2 Moving the Tu Een 4 4 4 3 3 Units requiring draining of ink i u a 4 5 43 4 External covers uu nen 4 5 43 5 Drive Unit eege dee E ei iaceo tu dece gere A a Sau ed Ae 4 11 4 3 6 Garri ge Unlt deae te ter a Rr uu HE u au 4 12 4 3 7 Ink tube nit 2 4 16 43 8 Eeeder Unit Reged a S ae eine 4 17 4 3 9 PUGS reu e EP REPRE EP ERR dis 4 17 4 3 10 Ink tank nlit erg era pe e ee eec Eoo d 4 18 4 3 11 ni eie eei Ao debe aa Phu aa sea a ba 4 21 4 3 12 managemient Sensor xi euo a e erbe in c IERI io hj e 4 22 eme tent an aaa tete wat ET 4 22 4 3 14 Opening the cap and moving the Wiper unit 4 23 4 3 15 Opening and closing ink supply 4 23 43 16 Draining the Ink etr ett ete ED aa eme E 4 24 44 Applying thie Grease i si siba Rec ni a e Ea Ede rb ded 4 25 4 41 Applying the Grease viii a 4 25 4 5 Adjustment and Setup Items U U u
121. e right edge of media was detected the multi sensor detected that the media had been loaded at a wrong position When the leading edge of media was to be detected the multi sensor could not detect the leading edge of media When media was fed the multi sensor detected media smaller than the specified size When media was fed the multi sensor detected media larger than the specified size When media wad fed the multi sensor detected skew greater than the specified one When media was fed the multi sensor could not detect the right edge of media When media was fed the multi sensor could not detect the left edge of media lt Probable fault location gt Media media loading method paper path multi sensor head relay PCB carriage relay PCB or main controller PCB lt Countermeasure gt 1 Media check Tf there is any print or stain in the detection area on the media or the media size is not the specified one replace the media 2 Media loading position check If the media loading position is wrong load the media again 3 Visual check Remove foreign substances from multi sensor if any 4 Multi sensor Select SERVICE MODE gt DISPLAY gt SYSTEM gt SIZE CR to check the value read by the multi sensor If the value is wrong replace the multi sensor 5 Replace the head relay PCB 6 Cable continuity check If continuity of the cable between the head relay PCB and the carriage relay PCB is abnormal replace the cable 7 R
122. e specified time lt Probable fault location gt Lift cam lift cam sensor lift drive unit or main controller PCB lt Countermeasure gt 1 Visual check Remove foreign substances from the lift cam or the lift drive unit if any 2 Replace the lift cam 3 Replace the lift cam sensor 4 Replace the lift drive unit 5 Replace the main controller PCB 6 1 3 42 03130031 2F13 A D Converter external trigger output stopped lt Cause gt Defective main controller PCB lt Probable fault location gt Main controller PCB lt Countermeasure gt 1 Turn off the printer and then turn it off again 2 Replace the main controller PCB 6 1 3 43 03130031 2F14 ASIC Register cannot be written Cause A main controller PCB firmware error occurred lt Probable fault location Main controller PCB lt Countermeasure gt 1 Turn off the printer and then turn it on again 2 Replace the main controller PCB 6 1 3 44 03900001 4042 03900001 4049 Firmware error lt Cause gt Firmware cannot be recognized The firmware is for another model lt Probable fault location gt Firmware or main controller PCB lt Countermeasure gt 1 Firmware Check the version of the transferred firmware and the compatible models 2 Replace the main controller PCB 6 1 3 45 E194 4034 Sensor calibration error lt Cause gt When executing SERVICE MODE gt ADJUST gt SENSOR CALIB multi sensor calibration could not be done lt
123. e tete renna 6 9 Contents 6 1 3 31 03130031 2F16 Mist fan error 6 1 3 32 03130031 2F17 Suction fan error BEREEDEN 6 1 3 34 03130031 2F25 Carriage home position error 6 1 3 35 03130031 2F26 03130031 2F27 Carriage motor error 6 1 3 36 03130031 2F1F 03130031 2F20 Defective sensor in purge unt 6 10 6 1 3 37 03130031 2F22 03130031 2F23 03130031 2F2D Purge motor driving error ns 6 10 6 1 3 38 03130031 2F2A Fe d toller home position ad 6 10 6 1 3 39 03130031 2F3A valve open close error cenis Feat ti che Fee E EE 6 10 6 1 3 40 03130031 2F2E Roll media feeding error tte ehe e n ye ERA d PE P Ree RE ee SER He ER sed 6 11 6 1 3 41 03130031 2B28 Lift motor time Ut CLOT vicio meet ee Ur n HET diei a e EHE USED RU 6 11 6 1 3 42 03130031 2F13 A D Converter external trigger output stoppe 6 11 6 1 3 43 03130031 2E14 ASIC Register cannot be written ne rtr eiae bre nee e Ere iret E 6 11 6 1 3 44 03900001 4042 03900001 4049 Firmware erf r Sau ananas 6 11 634S E1944034 Sensor calibtrati n eru 6 11 6 1 4 Troubleshooting When Service Call Errors Occur n 6 12 6 1 441 E 141 4046 Recovery system s count error ss cos ere A POR Re Dee nee mon eap 6 12 6 1 4 2 B144 4047 Supply system s count error ci t a e S INI nie ee 6 12 6 1 4 3 E146 4001Waste mk
124. e that all connectors and cables are connected properly 3 When servicing the printer with the external cover removed and the AC power supplied be extremely careful to avoid electric shock and shorting electrical devices 4 In the following sections the troubleshooting steps are described such that the component related to the most probable cause of the problem will be repaired or replaced first being followed by components with less problem probability If multiple components have the same problem probability the steps are described begging with the easiest one After performing each step check to see if the problem has been resolved by making test prints If the problem persists proceed to the next step 5 After completion of the troubleshooting check that all connectors and cables have been reconnected and screws have been tightened firmly 6 Whenever you have performed replacement or repair services make test prints to check whether the problem has been resolved 6 1 2 Troubleshooting When Warnings Occur 6 1 2 1 Ink Level Check Cause The printer has detected that the ink level is below the lower limit 20 of the capacity by ink dot count lt Probable fault location Ink tank ink tank unit or main controller lt Countermeasure gt 1 Check the ink level 2 Replace the ink tank 3 Check the connector of the ink tank unit 4 Replace the ink tank unit 5 Replace the main controller PCB 6 1 2 2 Check maint cartr
125. e the waste ink box or fan unit After replacing the waste ink box or fan unit select SERVICE MODE gt INITIALIZE gt PARTS COUNTER to reset the counter 2 Replace the main controller PCB 6 1 4 4 E161 403E E161 403F Abnormally high head temperature lt Cause gt The printhead temperature became abnormally high lt Probable fault location gt Printhead head relay PCB carriage relay PCB or main controller PCB lt Countermeasure gt 1 Start up the printer in the service mode and then replace the printhead 2 Replace the head relay PCB 3 Replace the carriage relay PCB 4 Replace the main controller PCB 6 1 4 5 E194 404A Non discharge detection count error lt Cause gt The machine detected that the non discharge count reached the specified value lt Probable fault location gt Head management sensor or main controller PCB lt Countermeasure gt 1 Replace the head management sensor After replacing the head management sensor select SERVICE MODE gt INITIALIZE gt PARTS COUNTER to reset the counter 2 Replace the main controller PCB 6 1 4 6 E196 4040 E196 4041 E196 4042 E196 4043 E196 4044 E196 4045 Main controller PCB error lt Cause gt The main controller PCB is defective lt Probable fault location gt Firmware or main controller PCB lt Countermeasure gt 1 Upgrade the firmware 2 Replace the main controller PCB 6 1 4 7 E198 401C E198 401D E198 401E RTC error lt Cause gt
126. ea eda A ee ieee 6 37 6 3 1 Firmware Update Tool trt ad irren 6 37 6 4 Service TOONS sic z u 6 38 6 4 1 Listiof Tools en ita 6 38 Chapter 7 SERVICE MODE EE 7 1 7 41 SOIC MOG usun nee ante nn antenne ORE 7 1 Z I 2 Map of tlie Service ys au te ns Q i ete Ur dee DER h L 7 1 7 1 3 Details for Seice m OTE u my Er ERE REAPER f Fc RE ERR et 7 6 e ER ee au at etu am h Re eS 7 12 7 2 4 Special Modes fOor SerViCIng uuu tieniti td A di 7 12 Chapter 8 ERROR CODE S FOUNO libbctna 8 1 ee le 8 1 82 rn ieri et b me t tendit id iat sd 8 1 NS ep E RE eR et eo RE REFERRE 8 1 8 3 Error Table etae aa cedem a d decas 8 2 8 34 ZI e 8 2 SA Sevice UE ei EE 8 5 84 1 5 errors ira ua io teret ote eee ce Te bo veh i db a LR d eL t b de ARR NT 8 5 Contents Chapter 1 PRODUCT DESCRIPTION Contents Contents I Prod ct Overview Ee akuy RU RE Eeer 1 1 11 1 Prod ct 1 1 Y 1 1 Rn EM AE 1 1 eu EE 1 1
127. ed motor valve motor purge motor lift motor based on the input signals from sensors b Driver IC 1C3100 This IC generates a carriage motor control signal based on the control signal from the ASIC Driver IC 1C2802 This IC generates feed motor control signal based on the control signal from the ASIC d Driver IC 1C2900 This IC generates purge motor and valve motor R control signals based on the control signal from the ASIC e Driver IC 1C3900 This IC generates valve motor L control signals based on the control signal from the ASIC f Regulator IC 1C3203 This IC generates the 3 3 V to be supplied to the tank ROM board g DIMMs IC601 IC602 IC603 IC604 The DIMM comprising a 512 MB DDR SDRAM and a 128 MB SDR SDRAM is connected to the 32 bit data bus to be used as a work area During print data reception it is also used as an image buffer It cannot be expanded h FLASH ROM 1C701 A 128 MB flash ROM is connected to the 8 bit data bus to store the printer control program i EEPROM 1C802 The 128 KB EEPROM stores various setting values adjustment values log data counter values related to the user servicing MEMO After replacement of the main controller PCB the printer must be started up in the service mode to take over the setting and adjustment values to the new PCB properly the service mode will be switched to the PCB replacement mode automatically 2 18 Chapter 2 2 4 3 Carriage Relay
128. enable signal 10 F 36 GND GND 37 H0 E DATA 9 OD_B IN Odd head R data signal 9 E 38 GND GND 39 H0 F DATA 10 OD_B IN Odd head R data signal 10 F 40 GND GND 41 H0 E DATA 8 OD_B IN Odd head R data signal 8 E 42 GND GND 43 0 8 IN Head R heat enable signal 8 E 44 GND GND 45 H0 D DATA 7 OD_B IN Odd head R data signal 7 D 46 GND GND 47 GND GND 48 VH MONI3 OUT VH control signal 3 49 GND GND 50 GND GND T 6 27 J105 Pin Number Signal name IN OUT Function 1 H0 A HE 0_B IN Head R heat enable signal 0 A 2 GND GND 3 H0 A DATA 0 EV B IN Even head R data signal 0 A 4 GND S GND 5 H0 A HE 1 B IN Head R heat enable signal 1 A 6 GND GND 7 H0 A DATA I EV B IN Even head R data signal 1 A 8 GND GND 9 2 IN Even head R data signal 2 B 0 GND GND 1 H0 B DATA 3 EV_B IN Even head R data signal 3 B 2 GND GND 3 H0 C DATA 4 EV B IN Even head R data signal 4 C 4 GND GND 5 0 3 B IN Head R heat enable signal 3 B 6 GND GND 7 LIFT CAM IN OUT Lift cam sensor output signal 8 GND GND 9 H0 C DATA S EV IN Even head R data signal 5 C 20 GND GND 21 HO LT B IN Head R latch signal 22 GND GND 23 CLKP IN Head R clock signal P 24 HO CLKN IN Head R clock signal N 25 GND GND 26 GND GND 27 H0 DASLK LICC2 IN Head R analogue switch clock signal 28 H0 DATA LICC2 IN Head R analogue switch data signal 29 H0 DLD LICC2 IN Head R analogue switch latch si
129. enance cartridge relay PCB ROM board at the same time Both PCBs hold vital information such as settings and a carriage drive time Before either PCB is replaced such information is temporarily saved through internal communication with the other PCB and is automatically written to the new PCB when it is installed For this reason the two PCBs cannot be replaced at the same time To replace both PCBs work in order of a gt b When the main controller PCB and maintenance cartridge relay PCB have been replaced with service parts check that the latest version of firmware is installed in them If not upgrade the firmware to the latest version a Replacing the maintenance cartridge relay PCB ROM board 1 Turn off the power and disconnect the power plug 4 22 Chapter 4 2 Replace the maintenance cartridge relay PCB 3 Reconnect the power plug and turn on the power while pressing the Paper Source and Information keys Start the printer in PCB replacement mode 4 Release the key but not before making sure that Initializing appears on the display The message lamp lights when printer enters PCB replacement mode 5 Wait until REPLACE MODE appears on the display 6 Select MC BOARD and press the OK key 7 Turn off the power but not before making sure that Power off appears on the display 8 Turn on the power 9 Check the firmware version If the firmware is not the latest version upgrade the firmware to the la
130. ensor 4 GAP CLIB This mode measures the gap between the printhead and media by multi sensor and corrects the calibration value 5 CHANGE LF TYPE This mode is for changing the feed roller type 0 Old type feed roller 1 New type feed roller REPLACE 1 CUTTER This mode is for replacing the cutter unit It can be also done from the user menu d COUNTER Displays the life operation frequency and time of each unit print counts for each media type and else The count values can be printed from PRINT INF 1 PRINTER Counters related to product life 7 7 Chapter 7 2 CARRIAGE Counters related to carriage unit T 7 6 Display Description Unit LIFE TTL Cumulative number of printed media equivalent of A4 sheets LIFE ROLL Cumulative number of printed roll media equivalent of A4 sheets LIFE CUTSHEET Cumulative number of printed cut sheets equivalent to A4 sheets LIFE A F Cumulative number of printed media for environments A to F sheets POWER ON Cumulative power on time excluding the sleep time Hours W INK Remaining capacity of the maintenance cartridge CUTTER Number of cutting operations count as 1 by moving back and forth Times WIPE Number of wiping operations Times T 7 7 Display Description Unit PRINT Cumulative printing time Hours DRIVE Cumulative carriage moving time Hours CR COUNT Cumulative carriage scan count count as 1 by moving
131. ensor s1 o Pulley base s3 Lift unit s5 Cutter unit Carriage unit Chapter 4 2 Ink Tube Unit Disassembly Flow lt Legend gt c Connector h Hook s Screw i Automatic ink drain i Left right printhead Left right circle covers L h1 Left right circle covers S h1 Left right side covers s3 h2 Upper left upper right covers h1 n Flexible cable c3 Rear cover right s4 TR s1 Rear cover left s2 Pulley base s3 Left right joint bases Ink tube cover s2 Ink tube joint Carriage PCB cover s4 Left right tank cover unit s3 Open left right ink tank units s4 Upper rear cover s5 Lift unit s5 Cutter unit Carriage unit Flexible cable c5 i Manual ink drain i Cable fixer base s3 u above the platen F 4 3 3 Purge Unit Disassembly Flow Legend c Connector h Hook s Screw Upper right cover h1 Operation panel h1 c2 Right front cover s2 Move the carriage to above the platen Purge unit c1 s3 F 4 4 4 3 Chapter 4 4 Ink Tank unit Disassembly Flow Legend c Connector h Hook s Screw Right circle cover L h1 Right circle cover S h1 Right side covers s3 h2 i Automatic ink drain Left right tank cover units s3 Left right tank cover units s3 Move the carriage to above the platen Manual ink drain Drain the ink in subtanks Remove the left r
132. ensor detects the home position of the carriage Installed on the right side plate of the printer the sensor detects an edge of the carriage home position on the carriage unit under carriage unit under carriage move ment control The printer establishes the carriage home position from the position at which its edge is detected as a reference position Linear encoder Mounted on the back of the carriage the linear encoder detects the position of the carriage from a slit in the linear scale during its movement Lift cam sensor A photointerrupter based sensor After the sensor light is shielded by the flag the lift motor is driven by a predetermined number of pulses to regulate the separation between the printheads and platen automatically Ambient temperature sensor The thermostat based ambient temperature sensor mounted on the head relay PCB detects the ambient temperature to which the carriage is exposed The resistance of the thermistor that varies as a function of temperature changes in the printer is transmitted to the main controller via the carriage relay PCB The ambient temperature is used to help calibrate the head temperature sensor and detect abnormal ambient temperatures Head temperature sensor The head temperature sensor detects the temperature of the printhead The printhead temperature is transmitted to the main controller via the carriage relay PCB The printhead temperature is used to help control the head drive and detec
133. ensor signal 1 41 MLT_SENS_2IN IN multi sensor signal 2 42 PWLED4 ON OUT multi sensor LEDA drive signal 43 GND GND 44 H1 B DATA 2 OD B OUT Odd head R data signal 2 B 45 GND GND 46 HI B DATA 3 OD OUT Odd head R data signal 3 B 47 GND GND 48 4 OUT Head R heat enable signal 4 C 49 GND GND 50 H1 C DATA 4 OD_B OUT Odd head R data signal 4 C T 6 22 J3602 Pin Number Signal name IN OUT Function 1 IO ASIC SDA IN OUT Head ROM controll signal data 2 IO ASIC SCL IN OUT Head ROM controll signal clock 3 GND GND 4 HI E DATA 8 EV B OUT Even head L data signal 8 E 5 OUT ENB OUT Head data enable signal 6 HI D HE 7 OUT Head L heat enable signal 7 D 7 GND GND 8 HI D DATA 7 EV B OUT Even head L data signal 7 D 9 GND GND 0 HI D DATA 6 EV B OUT Even head L data signal 6 D 1 GND GND 2 H1 D DATA 6 OD_B OUT Odd head L data signal 6 D 3 GND GND 4 HI D HE 6 B OUT Head L heat enable signal 6 D 3 GND GND 6 HI C HE 5 B OUT Head L heat enable signal 5 C 7 GND GND 8 HI C DATA 5 OD OUT Odd head L data signal 5 C 9 GND GND 20 H1 DSOUT2 OUT Head temperature output signal 2 21 HI DSOUTI OUT Head temperature output signal 1 22 GND GND 23 GND GND 24 HI CLK B OUT Head L clock signal 25 GND GND 26 HI LT B OUT Head L latch signal 27 GND GND 28 H1 C DATA 5 EV_B OUT Even head L data signal 5 C 29 GND GND 30 HI B HE 3 B OUT Head L heat enable signal 3 B 31 GND GND 32 HI C DATA 4 EV
134. enu gt See Interface Setup Menu L amp R Printheads Repl S Cleaner No Yes Change Cutter No_ Yes Move Printer Level 1 Level 2 Level 3 System Setup Test Print Information Yes gt See System Setup Menu gt See Test Print Menu gt See Information Menu F 1 15 Chapter 1 Paper Details Menu Paper Details L Media Type Roll Drying Time 30 sec 1 min 3 min 5 min 10 min 30 min L 60 min Scan Wait Time Off i i 1 sec sec 5 sec 7 sec L 9 sec Feed Priority Automatic Band Joint Print Length Adjust Length 0 70 0 00 L 0 70 Head Height Automatic Lowest Low Standard High L Highest Skew Check Lv Standard Off Loose VacuumStrngth F Automatic i Strongest Strong Standard L Weak Width Detection Off On NearEnd 5mm 20mm Cut Speed Standard Fast Slow Trim Edge First Forced Automatic No Cutting Cutting Mode Automatic Eject Manual Bordless Margin Automatic Fixed CutDustReduct Off On Nr End Sht Mrgn 5mm 20mm Return Defaults No_ Yes F 1 16 Chapter 1 Adjust Printer Menu Adjust Printer Auto Head Agj Standard Adj No Yes Advanced Adj No Yes Auto Print E o On Manual Head Adj No Yes Auto Band Adj Standard Adj No Yes Advanced Adj No Yes Manual Band Adj No Yes Adjust Length No Yes F 1 17 Ch
135. ep mode is variable from the operation panel Default 5minutes 2 4 Chapter 2 2 3 Printer Mechanical System 2 3 1 Outline 2 3 1 1 Outline The printer mechanism is broken down into two broad sections ink passage and paper passage The ink passage consists primarily of carriage unit 2 that houses ink tanks 1 and a printhead purge unit 3 and maintenance cartridge 4 and supplies circulates sucks and otherwise handles inks The paper passage consists of mechanical components such as a paper feed unit 5 and is designed to feed convey and deliver paper in two ways A summary description of each mechanical component of the printer is given below 2 3 2 Ink Passage 2 3 2 1 Ink Passage 2 3 2 1 1 Overview of Ink Passage 0012 6328 The ink passage comprises ink tanks a printheads caps a maintenance jet tray a maintenance cartridge ink tubes interconnecting the mechanical components of the printer and a suction pump that is driven to suck inks It supplies circulates sucks and otherwise handles inks The ink passage per color is schematically shown below along with the ink flow Chapter 2 Mechanical Drive Unit Ink or air flow Carriage unit Printhead Ink tank Needle air passage Piston Agitation fin SE Valve Agitation Sub buffer motor cam Maintenance cartridge F 2 5 a Supplying inks from the ink tanks to the ink supply valve assembly The in
136. eplace the Head relay PCB 5 Cable continuity check If continuity of the cable between the carriage relay PCB and the main controller PCB is abnormal replace the cable 6 Replace the carriage relay PCB 7 Replace the main controller PCB Chapter 6 6 1 3 24 03800501 280D 03800502 280E Defective printhead nozzle lt Cause gt Many non discharging nozzles were detected on printhead R Many non discharging nozzles were detected on printhead L lt Probable fault location gt Printhead head management sensor or main controller PCB lt Countermeasure gt 1 Clean the printhead 2 Replace the printhead 3 Replace the head management sensor 4 Replace the main controller PCB 6 1 3 25 03841201 2816 03841201 2817 03841101 2818 03841001 2819 03841001 281B Maintenance cartridge error lt Cause gt The maintenance cartridge is full The maintenance cartridge does not have the free space for various types of cleaning No maintenance cartridge is installed The EEPROM of the maintenance cartridge is abnormal A maintenance cartridge ID error occurred lt Probable fault location gt Maintenance cartridge maintenance cartridge relay PCB or main controller PCB lt Countermeasure gt 1 Replace the maintenance cartridge 2 Replace the maintenance cartridge relay PCB 3 Replace the main controller PCB 6 1 3 26 03010000 2820 03010000 2821 03010000 2822 03010000 2823 03130031 2F32 03010000 2F33 Adjustment error
137. eplace the carriage relay PCB 8 Cable continuity check If continuity of the cable between the carriage relay PCB and the main controller PCB is abnormal replace the cable 9 Replace the main controller PCB 6 1 3 3 03031000 2E0F Upper cover sensor error lt Cause gt The upper cover lock switch detected that the upper cover was open with the upper cover locked lt Probable fault location gt upper cover upper cover lock switch upper cover lock or main controller PCB lt Countermeasure gt 1 Visual check If the upper cover sensor flag or upper cover lock switch is damaged or deformed replace it Remove foreign substances from the upper cover lock if any 2 Upper cover lock switch Check the upper cover lock switch for normal operation If the operation is abnormal replace the upper cover lock switch 3 Upper cover lock unit Check the upper cover lock for normal operation If the operation is abnormal replace the upper cover lock unit 4 Replace the main controller PCB 6 1 3 4 03031101 2E10 Ink tank cover switch error lt Cause gt Chapter 6 During printing ink tank cover switch has detected the open state of the ink tank lt Probable fault location gt Operation method ink tank cover ink tank cover switch main controller PCB lt Countermeasure gt 1 Operation check Close the ink tank cover surely 2 Replace the ink tank cover unit 3 Replace the main controller unit 6 1 3 5 03031000 2E11
138. er unit Glycerin tank Carriage lockpin Pump cam sensor Pump encoder F 2 12 b Wipers The wipers are driven by the purge motor to wipe the six trains of nozzles in the nozzle assembly in the printhead simultaneously A pair of wiper blades are in position to ensure wiping performance The wiping operation operates on a slide wiping basis sliding the wiper blades via wiper cams through the normal rotation normal of the purge motor Wiping is executed by the wiper blades moving at a constant speed to the front of the printer after the end of a print or suction operation A wiper blade set perpendicularly to the head wipes the entire face of the printhead followed by a narrower blade wiping the nozzle assembly The wiper blades are cleaned before they are replaced at the wiping position after wiping to preserve wiping performance Wiper blade cleaning is carried out by scraping off the inks that have been wiped off from the head with an ink scraper linked to the maintenance cartridge then wiping the blades with a blade cleaner Wet wiping is carried out for added wiping removal performance whereby the wiper blades are moistened with glycerin as they are pressed against an absorber impregnated with glycerin The quantity of glycerin used is managed by counting the number of times the wiper blades have been pressed against the absorber When this count falls to equal any of the following values either a replacement warning continued print av
139. et is installed lift the front basket rod 1 gently to release the lock lower the rod toward the front and push it all the way back Remove the front basket rod from the basket arms L and R than roll up the basket cloth and put it behind the bottom stand stay Chapter 3 F 3 27 2 Firmly secure the left and right media take up unit mounting brackets to the front 1 and the back 2 of the top stand stay using four M4 hex screws on each side 3 12 Chapter 3 2 F 3 28 3 Hook up the hole 1 of the left media take up unit with the protrusion 2 of the left media take up unit mounting bracket and hook up the hole 3 of the right media take up unit with the protrusion 4 on the right media take up unit mounting bracket Secure the media take up units firmly by using three M4 hex screws 5 on each side 3 13 Chapter 3 F 3 29 F 3 30 5 With the media take up sensor unit against the underside of the bottom stand stay and the right stand leg insert M4 hex screws in the three holes 1 and slide the screws out of the way toward the narrow end of the protruding holes Insert M4 hex screws in the small holes 2 as well Than tighten all five M4 hex screws firmly Chapter 3 F 3 31 Arrange the basket cloth and basket rod so they do not interfere with the media take up sensor indicated by the dotted line F 3 32
140. g Media take up unit Approx 5kg 1 4 Detailed Specifications 1 4 1 Printing mode T 1 2 Media Type Print Print Quality Processing Print resolution Print Printing direction Priority resolution dpi pass 1 dpi Plain Paper Image draft 300 1200x1200 2 Bi directional Plain Paper High Quality standard 300 1200x1200 4 Bi directional Plain Paper High Grade High 600 2400x1200 8 Bi directional Line drawing draft 600 1200x1200 2 Bi directional ds standard 600 1200x1200 4 Bi directional Office standard 600 1200x1200 4 Bi directional document Recycled Coated Paper Image standard 300 1200x1200 4 Bi directional Coated Paper High 600 2400x1200 Bi directional Heavyweight Coated Paper Extra Heavyweight Coated Paper Highest 600 2400x1200 12 Bi directional Premium Matte Paper Image standard 600 1200x1200 6 Bi directional Glossy Photo Paper High 600 2400x1200 8 Bi directional Semi Glossy Photo Paper Heavyweight Glossy Photo Paper Highest 600 2400x1200 16 Bi directional Heavyweight SemiGlos Photo Paper Synthetic Paper Adhesive Synthetic Paper Backlit Film Backprint Film Flame Resistant Cloth Fabric Banner Thin Fabric Banner Proofing Paper Fine Art Photo Fine Art Heavyweight Photo Fine Art Textured Fine Art Watercolor Fine Art Block Print Canvas Matte Canvas Semi Glossy Japanese Paper Washi Colored Coated Paper Image standard 300 1200x1200 4 Bi direc
141. gh cleaning Powered on at initial installation and 168 hours elapsed capped since the Cleaning 16 last session of agitation and settlement Agitation on sattling Cleaning 16 Powered on 720 hours or more after the successful completion of a print Cleaning 6 operation capped Cleaning on ink level adjustment Powered off less than 960 hours after the successful completion of a print Cleaning 2 operation capped Cleaning on ink level adjustment Powered off Powered off uncapped Wiping Maintenance jet Idle suction Capping Before the start of a print operation Printing At the end of a print operation Before the start of a print operation less than 168 hours elapsed capped Maintenance jet Before the start of a print operation 168 hours or more elapsed capped Cleaning 1 Normal cleaning Before the start of a print operation in the wake of an error occurrence Cleaning 1 Normal cleaning Before the start of a remaining roll media volume pattern Temperature regulator on gt Uncap gt Stop and maintenance jet gt Temperature regulator off gt Cap Between scans while printing Maintenance jet Wiping After the end of a print operation past a predetermined dot count Cleaning 15 dot count suction or Cleaning 6 normal high cleaning depending on the count On execution of the menu action Head Cleaning Manual cleaning Cleaning 1 Head cleaning A Normal cleaning Manua
142. gister cannot be written 6 11 6 1 3 44 03900001 4042 03900001 4049 Firmware 6 11 6 1 3 45 E194 4034 Sensor Calibration error LL etr tr erret C ea ero a e eo ii e n En e 6 11 6 1 4 Troubleshooting When Service Call Errors OCCUP 6 12 6 1 4 1 E141 4046 Recovery system s count error a a 6 12 6 1 4 2 E144 4047 Supply system s count error ns 6 12 6 E 43 E 146 4001 Waste ink co ntfullz uiui tenero o teet RP Re kept 6 12 6 1 4 4 E161 403E E161 403F Abnormally high head 6 12 6 1 4 5 194 404 Non discharge detection count nnne 6 12 Contents 6 1 4 6 196 4040 196 4041 196 4042 196 4043 196 4044 196 4045 Main controller PCB 6 12 6 1 4 7 E198 401C E198 401D E198 401E tette ttt 6 12 6 2 Location of Connectors and Pin 6 13 6 2 T Main controller P GB 2 2 xoi pet EDU apanayku a Qua es Euge EL exe c DLE EAE DE LoT Lr de ne male 6 13 6 2 2 Garri ge relay PB ct dee emu demie ere re pe B diee t re ire e 6 22 6 23 Head relay PCB C a 6 30 6 3 Version e s
143. gnal 30 GND GND 31 H0 DSOUTI OUT Head R temperature output signal 1 32 GND GND 33 H0 DSOUT2 OUT Head R temperature output signal 2 34 GND GND 35 H0 C DATA 5 OD_B IN Odd head R data signal 5 C Chapter 6 J105 Pin Number Signal name IN OUT Function 36 GND GND 37 0 5 IN Head R heat enable signal 5 C 38 GND GND 39 H0 D HE 6_B IN Head R heat enable signal 6 D 40 GND GND 41 H0 D DATA 6 OD_B IN Odd head R data signal 6 D 42 GND GND 4 H0 D DATA 6 EV_B IN Even head R data signal 6 D 44 GND GND 45 H0 D DATA 7 EV_B IN Even head R data signal 7 D 46 GND GND 4 H0 D HE 7 IN Head R heat enable signal 7 D 4 GND GND 4 HO0 E DATA 8 EV B IN Even head R data signal 8 E 50 GND GND T 6 28 J201 Pin Number Signal name IN OUT Function ENCODER B IN Linear encoder output signal B 2 GND GND 3 ENCODER A IN Linear encoder output signal A 4 SNS 5V OUT Power supply 5V T 6 29 J202 Pin Number Signal name IN OUT Function 1 SNS SV OUT Power supply 5V 2 GND GND 3 CRCOVER IN Carriage cover sensor output signal T 6 30 J701 Pin Number Signal name IN OUT Function 1 H3V OUT Power supply 2 FB IN VHI feed back voltage 3 VHI OUT Power supply 4 VHI OUT Power supply
144. gure the print driver for print quality setting Standard to enable standard mode High quality mode Imaging data prints in two four or eight passes per band Configure the print driver for print quality High to enable high quality mode d Highest quality mode Imaging data prints in eight or 16passes per band Configure the print driver for print quality Highest to enable highest quality mode Print Mode List T 2 1 Media Type Print Print Quality Processing Print resolution Print Printing direction Priority resolution dpi pass 1 dpi Plain Paper Image draft 300 1200x1200 2 Bi directional Plain Paper High Quality standard 300 1200x1200 4 Bi directional Plain Paper High Grade High 600 2400x1200 8 Bi directional Line drawing draft 600 1200x1200 2 Bi directional Text standard 600 1200x1200 4 Bi directional Office standard 600 1200x1200 4 Bi directional document Recycled Coated Paper Image standard 300 1200x1200 4 Bi directional Coated Paper High 600 2400x1200 8 Bi directional Heavyweight Coated Paper Extra Heavyweight Coated Paper Highest 600 2400x1200 12 Bi directional 2 3 Chapter 2 Media Type Print Print Quality Processing Print resolution Print Printing direction Priority resolution dpi pass 1 dpi Premium Matte Paper Image standard 600 1200x1200 6 Bi directional Glossy Photo Paper High 600 2400x1200 8 Bi directional Semi G
145. h bearing Bushing Permalub G No 2 Smear the grease lightly 3 Feed roller bearing Permalub G No 2 approx 24mg Apply if remove bearing from a feed roller 4 Pinch roller release cam three points x 10 parts Permalub G No 2 Smear the grease lightly 5 Upper cover stay shaft hole Permalub G No 2 approx 24mg The gear shaft of the upper cover stay gear Permalub G No 2 approx 24mg Upper cover stay shaft end Permalub G No 2 approx 24mg The gear tooth face of upper cover stay Permalub G No 2 Smear the grease lightly 1 The joint base rail 1 and the rib 2 of the carriage unit 2 Two feed roller backup 1 bushing 2 3 Feed roller bearing 3 4 25 Chapter 4 4 Pinch roller release cam 1 three points x 10 parts F 4 54 5 Upper cover stay shaft hole 1 gear shaft 2 shaft end 3 gear tooth face 4 4 26 Chapter 4 4 5 Adjustment and Setup Items 4 5 1 Action to take after replacing the feed roller HP sensor feed roller encoder or feed roller Action to take after replacing the feed roller HP sensor feed roller encoder or feed roller Feed roller eccentricity is factory adjusted correction of variation in the paper feed amount per rotation It is necessary to adjust feed roller eccentricity after re placing the feed roller HP sensor feed roller encoder or feed roller In the service mode perform automatic adjustment of feed roller eccentricity Service mode SERVICE MO
146. han 36 inches but less than 44 inches physical size m2 Sq f P SQ 24 36 Cumulative print area of paper equal to or larger than 24 inches but less than 36 inches physical size m2 Sq f P SQ 17 24 Cumulative print area of paper equal to or larger than 17 inches but less than 24 inches physical size m2 Sq f P SQ 17 Cumulative print area of paper less than 17 inches physical size m2 Sq f P CNT 44 60 Cumulative number of sheets of A4 equivalent paper equal to or larger than 44 inches but less than 60 inches physical size sheets P CNT 36 44 Cumulative number of sheets of A4 equivalent paper equal to or larger than 36 inches but less than 44 inches physical size sheets P CNT 24 36 Cumulative number of sheets of A4 equivalent paper equal to or larger than 24 inches but less than 36 inches physical size sheets P CNT 17 24 Cumulative number of sheets of A4 equivalent paper equal to or larger than 17 inches but less than 24 inches physical size sheets P CNT 17 Cumulative number of sheets of A4 equivalent paper less than 17 inches physical size sheets 15 MEDIASIZE2 CUT Counters related to cut sheet printing T 7 20 Display Description Unit D SQ 44 60 Cumulative print area of paper equal to or larger than 44 inches but less than 60 inches data size m2 Sq f D SQ 36 44 Cumulative print area of paper equal to or larger than 36 inches but less than 44 inches data size m2 Sq f D SQ 24 36 Cumulative print area of paper equal to or larger than 24 inches b
147. he 6 1 6 1 2 6 End of paper feed Cannot feed paper more 6 2 61 2 7 P per Type Wrong a ere i i e bi e e eee ed ae d e bent edes 6 2 6 1 2 8 c re hri aer Reo A e e a eb Eb da 6 2 6 1 2 9 Check printed documents id eee eae 6 2 6 1 2 10 Prepare for parts replacement Call for service 6 1 2 11 Parts replacement time has passed Call for service a 6 3 6 1 3 Troubleshooting When Errors OCCUR igs dla dede sn 6 3 Contents 6 1 3 1 0387 0001 2015 Eutter ert r p u X X 6 3 6 1 3 2 03010000 200C 03010000 200E 03010000 200F 03010000 2017 03010000 2018 03016000 2010 multi sensor 6 3 6 1 3 3 03031000 2 Upper cover sensor error r 6 3 6 1 3 4 03031101 2E10 Ink tank cover switch error 6 3 6 1 3 5 03031000 2E11 Carriage Cover u u R RRA tret pa 6 4 6 1 3 6 03031000 2 12 Defective paper release lever a 6 4 6 1 3 7 03010000 2016 03010000 2E27 Paper feed error ementi enne 6 4 6 1 3 8 03010000 2000 Cut media end erfor casino aids denne inira a ede ean IR d P A Oe 6 4 6 1 3 9 03010000 2E1F 03060000 2E 14 03060A00 2E00 0306 1000 2E 15 03063000 2E08 03860002 2E02 03860002 2E0A 03860002 2E0C Path MismatCh TOP
148. he ink tank cover closed 2 Visual check If the ink tank cover is damaged or deformed replace it 3 Replace the ink tank unit 4 Replace the main controller PCB 6 1 2 6 End of paper feed Cannot feed paper more lt Cause gt In the manual feed mode the main controller detected that the roll media had been fed by the maximum amount Maximum backward feed amount Printing standby position on the feed roller Maximum forward feed amount Until the media sensor detects absence of roll media lt Probable fault location gt Media media sensor main controller PCB lt Countermeasure gt 1 Media check If there is any damage or break on the media or the media size is not the specified one replace the media 2 Media loading position check If the media loading position is wrong load the media again 3 Media sesor Check for normal operation If the operation is abnormal replace the media sensor 4 Replace the main controller PCB 6 1 2 7 Paper Type Wrong Occurs as a warning when ON is selected for Ignore Mismatch Cause The type of the loaded media was different from the media type specified on the driver lt Probable fault location Media main controller PCB lt Countermeasure gt 1 Media check Load correct media type 2 Replace the main controller PCB 6 1 2 8 GARO W12xx Either of the following numbers will be displayed for xx 21 22 23 25 31 32 33 34 35 Cause The GARO comma
149. he voltage level of a given signal is High while 0 is used to indicate Low The voltage value how ever differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes and major changes will be com municated in the form of Service Information bulletins All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine Contents Contents Chapter 1 PRODUCT DESCRIPTION LT Produc OVervieW zx e ee a Susa dev 1 1 1 11 PROGUECE Overview EE 1 1 SUIT ERREUR IT EE 1 2 1 Features 1 2 2 Printhead kk E 1 2 4 Cutter Unit eet een Ue S u Su AN an 1 2 12 5 Roll holder tho dee ES t ipe tee Deere eid E E Ute ak IR CHER apa 1 2 1 2 6 Media take up UNA Op OD 1 2 1 2 7 Consumtables 2 pee nete be 1 3
150. idge capacity lt Cause gt The machine has detected that the maintenance cartridge is nearly full of waste ink about 80 of the total capacity of the maintenance cartridge lt Probable fault location gt Maintenance cartridge or main controller lt Countermeasure gt 1 Maintenance cartridge Check SERVICE MODE gt COUNTER gt PRINTER gt W INK If the free space is nearly at the limit 0 replace the maintenance cartridge 2 Replace the main controller PCB 6 1 2 3 Ink tank is empty Replace the ink tank lt Cause gt Ink detection sensor has detected that the ink tank is empty lt Probable fault location Ink tank ink tank unit main controller PCB lt Countermeasure gt 1 Replace the ink tank 2 Replace the ink tank unit 3 Replace the main controller PCB 6 1 2 4 No ink tank loaded Check ink tank lt Cause gt Ink tank was not detected during printing lt Probable fault location gt Ink tank ink tank unit main controller PCB lt Countermeasure gt 1 Check the ink tank to see if it is set properly 2 Replace the ink tank 3 Replace the ink tank unit 4 Replace the main controller PCB 6 1 2 5 Close Ink Tank Cover lt Cause gt The ink tank cover has been opened during printing lt Probable fault location gt Operation method ink tank cover switch ink tank unit main controller PCB Chapter 6 lt Countermeasure gt 1 Check the operation method Make sure to have t
151. ift motor is driven according to the selected paper type feeding method print conditions borderless printing prior itized picture quality environmental condition temperature humidity and multi sensor measurements to automatically adjust the separation between the face of the printhead and the paper The table below shows the relation between the form kind and the height of the head T 2 4 Height of printhead Media type Remarks mm 1 4 Lowest Photopaper Synthetic paper Film Plain paper Line drawing Capping position 1 8 Low Coated paper Line drawing 2 0 Standard Plain paper Coated paper Fabric banner 2 2 High Premium matte paper Fine art watercolor block print 2 6 Highest Canvas g Paper leading edge detection function paper width detection function skew detection function The multi sensor attached to the lower left part of the carriage detects the leading edge and width of paper feeding on the platen and skews in it h Automatic printhead position adjustment function The multi sensor attached to the lower left part of the carriage reads an adjustment pattern printed on a form and adjusts the print timing of each printhead automat ically 1 Remaining roll media detection function The printer prints a bar code on roll media upon delivery The multi sensor attached to the lower left part ofthe carriage indicates the remaining volume of roll media j Internal unit temperature sensor A the
152. ight ink tube joints Ink tank unit c5 s2 F 4 5 4 3 Points to Note on Disassembly and Reassembly 4 3 1 Note on locations prohibited from disassembly Points where disassembly is forbidden because they are not accessible to a market adjustment are marked by red screws F 4 6 4 3 2 Moving the carriage manually When moving the carriage hold it by handle 1 shown below Move the carriage as required during assembly and disassembly to prevent the carriage from contacting the parts to be removed You cannot move the carriage when capping has been performed Refer to DISASSEMBLY REASSEMBLY gt Points to Notes on Disassembly and Reassembly gt Opening the caps and moving the wiper unit to remove the caps and then move the carriage Chapter 4 4 3 3 Units requiring draining of ink When disassembling the following units of the ink passage drain the filled ink completely to prevent ink leakage For how to drain the ink refer to DISASSEM BLY REASSEMBLY gt Points to Notes on Disassembly and Reassembly gt Draining the ink 1 Carriage unit Refer to DISASSEMBLY REASSEMBLY gt Points to Notes on Disassembly and Reassembly gt Carriage unit 2 Ink tube unit Refer to DISASSEMBLY REASSEMBLY gt Points to Notes on Disassembly and Reassembly gt Ink tube unit 3 Ink tank unit Refer to DISASSEMBLY REASSEMBLY gt Points to Notes on Disassembly and Reassembly gt Ink tank unit 4 3 4 External
153. ignal 10 F 26 GND GND 27 HI F DATA 11 EV B IN Even head L data signal 11 F 28 GND GND 29 H1 F HE 11_B IN Head L heat enable signal 11 F 30 GND GND 31 HI F DATA 11 OD B IN Odd head L data signal 11 F 32 GND GND 33 1 10 B IN Head L heat enable signal 10 F 34 GND GND 35 HI E DATA 9 OD B IN Odd head L data signal 9 E 36 GND GND 37 HI F DATA 10 OD B IN Odd head L data signal 10 F 38 GND GND 39 HI E DATA 8 OD B IN Odd head L data signal 8 E 40 GND GND 41 1 8 B IN Head L heat enable signal 8 E 42 GND GND 43 HI D DATA 7 OD IN Odd head L data signal 7 D 44 GND GND 45 H DASH LICC2 IN Head analogue switch A D trigger signal 46 OUT ENB IN Head data enable signal 47 CRCOVER OUT Carriage cover sensor output signal 48 GND GND 49 ENCODER B OUT carriage encoder output signal B 50 ENCODER A OUT carriage encoder output signal A T 6 25 J103 Pin Number Signal name IN OUT Function 1 H1 B HE 2_B IN Head L heat enable signal 2 B 2 GND GND 3 HI A DATA 1 OD IN Odd head L data signal 1 A 4 GND GND 5 HI1 A DATA 0 OD IN Odd head L data signal 0 A 6 GND GND 7 H1 A HE 0 B IN Head L heat enable signal 0 A 8 GND GND 9 0 B IN Even head L data signal 0 A 10 GND GND 11 H1 A HE 1 B IN Head L heat enable signal 1 A 12 GND GND 13 H1 A DATA 1 EV_B IN Even head L data signal 1 A Chapter 6
154. intenance cartridge is nearly full Printing may continue even when the warning message is displayed When the quantity of the used ink reaches about 1200 mL about 1280 g 100 of the cartridge capacity a replacement prompt error message is displayed telling that the maintenance cartridge is full When the printer determines that the maintenance cartridge is full it shuts down even while it is printing The printer will remain inoperable until the maintenance cartridge is replaced Memo The maintenance cartridge houses EEPROM so that engine firmware can control the status of the maintenance cartridge by writing to and reading from the EEPROM content There is no need to initialize the counter information therefore when the maintenance cartridge is replaced 2 3 2 7 Air Flow 2 3 2 7 1 Air flow Ink mists floating during printing or springing back from the paper are collected in the mist fan unit by air flow in the printer Two mist fans located the side of the printer makes the airflow that carries the ink mists to the mist fan unit F 2 15 2 3 3 Paper Path 2 3 3 1 Outline 2 3 3 1 1 Overview of Paper Path 0013 8780 The key components of the paper passage consist of a feed roller assembly a pinch roller drive that locks and releases the pinch roller and sensors that detect the feed status of paper It feeds paper in trays conveys and delivers paper 2 14 Chapter 2 Basic operation of the
155. intenance features auto cutting ink drying time and other print settings message language and other parameter settings 1 Main menu operations a How to enter the Main Menu To enter the Main menu press the Menu button b How to exit the Main Menu Press the Online button to exit the Main menu c Buttons used in the Main Menu Selecting menus and parameters A button or v button Entering a higher level menu button Entering a lower level menu button Setting menus and parameters OK button 2 Map of the main menu The hierarchy of menus and parameters in the Main Menu is as shown below Chapter 1 MAIN MENU Force Cutting No Yes Rep Ink Tank No Yes Head Cleaning kaa Head Cleaning A Head Cleaning B Auto Feed No Yes Take up Reel Disable Enable Media Menu Roll Media Type To be selectable when media take up unit is installed Yes is selected for Auto feed roll media are loaded and Auto Feed is not executed Displays only when media take up unit is installed Media Type Chk Remain Roll Off On Roll Length Set Displays only when On is selected for Chk Remain Roll m feet Cut Sheet Type Media Type Paper Details L Media Type Adjust Printer Interface Setup Maintenance Repl Maint C No Yes Replace P head Printhead L No Yes Printhead R No Yes gt See Paper Details Menu gt See Adjust Printer M
156. inter is powered off and on again Occurrence of the service call error is indicated again at power on This measure is taken to prevent user s recovery of the service call error and damages to the printer Service call errors can be cleared however by starting up the printer in the service mode For how to take actions against warnings and errors refer to Troubleshooting Overview of warnings and error codes The codes of warnings and errors are shown below acording to the system T 8 1 Code Diagnosis 0181xxxx xxxx Ink warning 0180xxxx xxxx Printhead warning 0184xxxx xxxx Maintenance cartridge warning 0134xxxx xxxx GARO warning 0303xxxx xxxx Cover error 0301 Media error 0306xxxx xxxx 0386xxxx xxxx 0313xxxx xxxx Sensors fans motors error 0380xxxx xxxx Printhead error 0381xxxx Xxxx Ink error 0383xxxx xxxx 0384 Maintenance cartridge error 0387xxxx xxxx Cutter unit error 0389xxxx xxxx Media take up unit error 0390xxxx xxxx Firmware error Exxx xxxx Service call error x stands for a numeric or letter 8 2 Warning Table 8 2 1 Warnings The codes correspond to the numbers shown on the DIPLAY in the service mode T 8 2 Code Display massage Status 01810104 1000 nk Lv1 Chk BK ink tank is almost empty 01810101 1001 Ink Lvl Ch
157. isplays the instructions of loading the media When the media is loaded Displays the instructions of removing the media Hold down for at least a second to cancel print jobs in progress or end the ink drying period Hn 2 3 op 90 ze B i 4 5 F 1 14 T 1 8 1 Online lamp green On The printer is in online status Off The printer is in offline status 1 8 Chapter 1 2 Data lamp green Flashing when printing this lamp indicates that the printer is receiving or processing a print job Flashing when not printing this lamp indicates that the print job is paused or firmware data is being received Off This indicates that there is no print job 3 Message lamp orange On This indicates that a warning message is displayed Flashing This indicates that an error message is displayed Off This indicates that the printer is normal or the power is turned off 4 Roll media lamp green On This indicates that the or roll media is selected as the paper source Off This indicates that the or cut sheet is selected as the paper source 5 Cut sheet lamp green On This indicates that the or cut sheet is selected as the paper source Off This indicates that the or roll media is selected as the paper source 1 6 2 Main menu The printer has a Main Menu which provides the user with access to various adjusting and configuring features for example adjusting print position performing cleaning or other ma
158. itch data signal 6 GND GND 7 HI DLD LICC2 IN Head L analogue switch latch signal 8 VH2 GND 9 H1 DSOUT2 OUT Head L temperature output signal 2 10 GND GND 11 H1 DSOUT1 OUT Head L temperature output signal 1 12 GND GND 13 CLK IN Head L clock signal 14 GND GND 15 HI LT IN Head L latch signal 16 GND GND 17 IO ASIC SCL IN OUT Head ROM control signal clock 18 GND GND 19 IO ASIC SDA IN OUT Head ROM control signal data 20 GND GND 21 H1 B DATA 2 EV IN Even head L data signal 2 B 22 GND GND 23 HI A HE 1 IN Head L heat enable signal 1 A 24 GND GND 25 H1 A DATA 1 EV IN Even head L data signal 1 A 26 GND GND 27 H1 A DATA 0 EV IN Even head L data signal 0 A 28 GND GND 29 H1 A HE 0 IN Head L heat enable signal 0 A 30 GND GND 31 H1 A DATA 0 OD IN Odd head L data signal 0 A 32 GND GND 33 H1 A DATA 1 OD IN Odd head L data signal 1 A 34 GND GND 35 H1 B HE 2 IN Head L heat enable signal 2 B 36 GND GND 37 H1 B DATA 2 OD IN Odd head L data signal 2 B 38 GND GND 39 H1 B DATA 3 OD IN Odd head L data signal 3 B 40 GND GND 41 H1 C HE 4 IN Head L heat enable signal 4 C 42 GND GND 43 H1 C DATA 4 OD IN Odd head L data signal 4 C 44 GND GND 45 SENS OUT Multi sensor signal 1 46 GND GND 47 MLT SENS 2IN OUT Multi sensor signal 2 48 GND GND 49 SNSSV IN Power supply 5V 50 GND GND T 6 39 J201 Pin Number Signal name IN OUT Function 1 H3V IN Power supply 2 VHT34 IN Power
159. ition of feed roller eccentricity correction Feed roller encoder The feed roller encoder is driven to detect the length of paper feeding for each rotation of the feed roller from encoder slits 2 5 5 Humidity sensor Humidity sensor F 2 33 2 24 Chapter 2 Humidity sensor The humidity sensor detects the temperature and relative humidity around the printer to implement head height adjustment maintenance jet control waste ink evap oration calculation and suction fan control on the basis of the temperature and relative humidity thus measured 2 5 6 Media take up Unit Media take up on off sensor iS Media take up paper detection sensor F 2 34 Media take up on off sensor The photointerrupter based media take up on off sensor detects the switch status of the media take up unit When the media take up switch is set to ON the sensor arm transmits the sensor light power on the media take up unit When the media take up switch is set to OFF the sensor arm shields the sensor light shutting down the media take up unit Media take up paper detection sensor When the sensor light is shielded by a loop of printed paper the media take up motor rotates to take up the paper 2 25 Chapter 3 INSTALLATION Contents Contents Sele Trista lata on OE E 3 1 a 31 1 T Making Pre Checks assa REUS DONE RN EE EHE RERO RUE RS BRA
160. k Y ink tank is almost empty 01810102 1002 nk Lv1 Chk M ink tank is almost empty 01810103 1003 Ink Lvl Chk C ink tank is almost empty 01810112 1004 nk Lv1 Chk PM ink tank is almost empty 01810113 1005 Ink Lvl Chk PC ink tank is almost empty 01810106 1006 nk Lv1 Chk MBK ink tank is almost empty 01810105 1008 Ink Lvl Chk GY ink tank is almost empty 01810115 1009 nk Lv1 Chk PGY ink tank is almost empty 01810107 100A Ink Lvl Chk R ink tank is almost empty 01810109 100B Ink Lvl Chk B ink tank is almost empty 01810108 100C Ink Lvl Chk G ink tank is almost empty 01841001 281A Check maint cartridge capacity Maintenance cartridge is almost full 01810304 1400 Ink tank is empty Replace the ink tank BK ink tank is empty 01810301 1401 Ink tank is empty Replace the ink tank Y ink tank is empty 01810302 1402 Ink tank is empty Replace the ink tank M ink tank is empty 01810303 1403 Ink tank is empty Replace the ink tank C ink tank is empty 01810312 1404 Ink tank is empty Replace the ink tank PM ink tank is empty 01810313 1405 Ink tank is empty Replace the ink tank PC ink tank is empty 01810306 1406 Ink tank is empty Replace the ink tank MBK ink tank is empty 01810305 1408 Ink tank is empty Replace the ink tank GY ink tank is empty 01810315 1409 Ink tank is empty Replace the ink tank PGY ink tank is empty 01810307 140A Ink tank is empty Replace the ink tank R ink tank is empty 8 1 Chapter 8
161. k tanks each contain an ink to feed the printhead Head differences allow the inks to flow from the ink tanks to the subtanks first then to the ink supply valves Air is discharged through the air passage of the subtanks to keep the internal pressure of the ink tanks constant b Supplying inks from the ink supply valves to the printhead The ink stored in an ink tank flows to the printhead when the suction pipe is driven with the ink supply valve opened and the head capped c Supplying inks while printing The ink supply valves are kept open while printing so that inks are constantly feeding to the printhead under the negative pressure of the nozzle assembly caused by discharging inks Further waste inks sucked in a cleaning operation and inks from the maintenance jet tray flow into the maintenance cartridge Opening all the ink passages by opening both the ink supply valve and the printhead fixer lever with an ink tank yet to be installed while an ink tube is filled with an ink could cause the ink in the ink tube to flow backward due to a head difference leaking through the hollow needle in the ink tank As a precaution never open all the ink passages at the same time while the ink tubes are filled with inks d Ink agitating Ink will be agitated to prevent the element of the pigment ink from subsiding in the ink tank and the sub tank The drive of valve motor is transmitted to the agitation cam the agitation fin in a sub tank r
162. kept level on the platen to prevent cockling b Sensors The paper feed assembly includes sensors for detecting the status of paper feeding and that of the mechanical components that make up the paper passage For more details see Technical Explanation gt Detection Functions c Roll media drive The paper feed assembly is complete with a roll media spool drive unit to prevent roll media from slacking as they feed The roll media spool drive unit rewinds roll media by turning on the rewind clutch The rewind clutch turns on only when roll media feed rearward Driving force is imparted from the feed motor to rotate the roll holder for rewinding the media The rewind clutch remains off when roll media feed forward Pinch roller Feed roller TT amd N Printhead Roll media o Paper release lever Roll holder Roll media spool drive unit F 2 16 2 3 3 3 Cutter Unit 2 3 3 3 1 Structure of the cutter unit 0012 6386 If the print driver is configured to use a cutter with roll media cutter unit attached to the left side of the carriage cuts roll media automatically Cutter unit won t cut roll media if the print driver is configured otherwise 2 4 Printer Electrical System 2 4 1 Outline 2 4 1 1 Overview The printer electrical system consists of the main controller PCB and power supply PCB which are mounted on the back side of the printer the carriage relay PCB the head relay PCB
163. l cleaning Cleaning 6 Head cleaning B Normal high cleaning On execution of the menu action Replace P head On execution of Replace P head from the menu Cleaning 4 Ink drainage on head replacement After head replacement Cleaning 2 Cleaning on ink level adjustment On execution of Move Printer from the menu After execution of Move Printer from the menu Cleaning 5 Ink drainage on secondary Moving After Power on at secondary installation Cleaning 10 Ink filling after secondary shipment Ink supply function The suction pumps in the purge unit are activated together with ink supply valves during initial filling and ink level adjustment to supply inks from the ink tanks to the printhead 2 3 2 5 2 Structure of Purge Unit a Caps 0012 6341 The caps cap the nozzle assembly in the left printhead during capping and cleaning The part of the caps that comes into contact with the face plate of the nozzle assembly is made of rubber Two caps are in position to meet each of the printheads mounted on the carriage six trains of nozzles 2 12 Chapter 2 The caps are activated to protect the nozzle assembly on capping When the carriage moves to the home position the caps are elevated by the cap can that is driven by the capping motor capping the nozzle assembly to protect it These caps cap the nozzle assembly to suck inks from the printhead by means of the suction pump Wip
164. lay PCB 7 Interface connector 4 AC inlet 8 Media take up unit connector 1 7 2 Other Precautions 1 7 2 1 Printhead 1 How to Handle the Printhead Do not open the printhead package until you are ready to install the head When installing the printhead in the printer hold the knob 1 and then remove the protective cap 1 2 and protective cap 2 3 in that order Do not reattach the protective cap 2 3 to the printhead because the cap may damage the nozzles 4 To prevent the nozzles from getting clogged with foreign matter or dried ink install the printhead immediately after you remove the protective caps Also make sure to press down the locking lever of the printhead until you feel a click In addition to prevent clogging of the nozzles with foreign matter and improper supply of ink never touch the nozzles 4 or ink port 6 or wipe it with tissue paper or anything else Do not touch Electrical contact 5 Also never attempt to disassemble reassemble the printhead or wash it with water Chapter 1 MEMO If the nozzles are clogged or an ink suction problem occurs white lines can appear on the printout a constant frequency or color dulling can occur If this problem is not resolved by cleaning operations replace the printhead with a new one F 1 28 T 1 13 1 Knob 4 Nozzles 2 Protective cap 1 5 Electrical contact 3 Protective cap 2 6 Ink port 2 Capping The printer will perform the capping opera
165. ler PCB lt Countermeasure gt 1 Visual check Remove foreign substances from the feed roller encoder film if any 2 Feed roller sensor unit Check for normal operation If the operation is abnormal replace the feed roller sensor unit 3 Replace the feed roller encoder film pully unit 4 Replace the feed motor 5 Replace the main controller PCB 6 1 3 39 03130031 2F3A valve open close error Cause When the ink supply valve opened or closed valve open closed detection sensor could not detect the valve cam rotation lt Probable fault location Valve open closed detection sensor valve motor or main controller PCB 6 10 Chapter 6 lt Countermeasure gt 1 Visual check Remove foreign substances from the motor gear and sensor of the valve open close mechanism if any 2 Replace the ink supply drive unit 3 Replace the main controller PCB 6 1 3 40 03130031 2F2E Roll media feeding error Cause The media sensor could not detect the media within the specified time lt Probable fault location Media media sensor roll media feeding unit or main controller PCB lt Countermeasure gt 1 Visual check If the media is bent set the media once again 2 Replace the media sensor 3 Replace the roll media feeding unit 4 Replace the main controller PCB 6 1 3 41 03130031 2F28 Lift motor time out error lt Cause gt The lift cam sensor could not detect the home position of the lift motor within th
166. lossy Photo Paper Heavyweight Glossy Photo Paper Highest 600 2400x1200 16 Bi directional Heavyweight SemiGlos Photo Paper Synthetic Paper Adhesive Synthetic Paper Backlit Film Backprint Film Flame Resistant Cloth Fabric Banner Thin Fabric Banner Proofing Paper Fine Art Photo Fine Art Heavyweight Photo Fine Art Textured Fine Art Watercolor Fine Art Block Print Canvas Matte Canvas Semi Glossy Japanese Paper Washi Colored Coated Paper Image standard 300 1200x1200 4 Bi directional High 600 2400x1200 8 Bi directional CAD Tracing Paper Line drawing draft 600 1200x1200 2 Bi directional CAD Translucent Matte kilm Text standard 600 1200x1200 4 Bi directional CAD Clear Film High 600 2400x1200 8 Bi directional 1 Uni directional can be selected optionally from the printer driver 2 2 4 Print Position Adjustment Function This printer supports a print position adjust the vertical and horizontal print position and the bidirectional print position of the print head mounted on the carriage and the feedrate Print position adjustment work in two modes automatic adjustment in which print position adjustment patterns printed are detected by a multi sensor attached to the lower left part of the carriage and manual adjustment in which print position adjustment patterns that are slightly modified from one another are printed so that visually verified adjustment values can be set from the operation
167. lt from the pulley of the carriage motor 12 Remove two screws 1 and pulley base 2 13 Remove screw 3 and the connector 4 to release head management sensor unit 5 14 Remove five screws 6 and lift unit 7 4 14 Chapter 4 2 6 7 F 4 32 15 Remove the cutter unit and lay the caterpillar of the ink tube unit on its side and then remove the carriage from the right side of the printer To remove the carriage unit pull it out of position keeping the carriage unit level with care not to harm the linear scale Flaws on the linear scale could result in malfunctioning After detaching the joint of the ink tube unit the joint might become easy to come off by the ink that has adhered to it In that case please wash the joint by alcohol and remove the adhering ink b Mounting the carriage belt To install the carriage belt put in the point of the belt to the interior of the groove 1 and have all the cogs of carriage belt 3 engaged with belt stopper 2 Note on replacing the carriage unit and the multi sensor 4 15 Chapter 4 When either carriage unit or multi sensor has been replaced be sure to replace the multi sensor reference plate as well d Action to take after replacing the carriage unit and the multi sensor Because the distance between the multi sensor in the carriage unit and the nozzles in each printhead
168. manually if any electrical component in the printer fails or firmware malfunctions or if the printer fails to be powered on 1 Remove right circle cover L right circle cover S right side covers left right the ink tank cover units See Disassembly Reassembly gt Points to Note on Disassembly Reassembly gt External Covers 2 Remove the ink tanks 3 Move the carriage to above the platen See Disassembly Reassembly gt Points to Note on Disassembly Reassembly gt Opening the caps and moving the wiper unit 4 Release the printhead fixer lever 5 Open the ink supply valves to allow the inks to flow into the subtanks 3 Draining the ink in subtanks 1 Remove ink discharge tube 1 behind each subtank and move the ink from the subtank into a container Repeat this procedure for each additional subtank 4 24 Chapter 4 F 4 51 4 4 Applying the Grease 4 4 1 Applying the Grease Apply the grease at the location shown below Smear the grease lightly and evenly with a flat brush Don t apply the grease to locations other than those designated Unwanted grease may cause poor print quality take particular care that grease does not get onto the wiper cap or the linear scale T 4 1 No Place Kind Quantity Note The joint base rail and rib of carriage unit Molykote PG 641 Smear the grease lightly 2 Two feed roller backup Permalub G No 2 approx 12mg Don t apply to central backup wit
169. n an ink tank with respect to the status of continuity between two hollow needles When the ink level in the tank falls to a point below the wall surrounding the hollow needles in the air passage continuity with the hollow needle on the ink supply side is disrupted causing the sensor to detect that the ink is out Ink tank LA Wall Rubber plug Needle ink supply Needle air passage F 2 28 Head management sensor The phototransmitter based head management sensor detects the status of ink discharge from the printhead The carriage iteratively moves and stops at the detection position for each nozzle train discharging inks nozzle by nozzle while it is halted The sensor detects discharging nozzles from the voltage changes produced by the drops of an ink discharged from one nozzle at a time shielding the sensor light 2 22 Chapter 2 Printhead Nozzle unit Head management sensor unit F 2 29 2 5 3 Carriage system Linear encoder ij Carriage cover sensor i Head relay PCB Multi sensor Linear scale IN y a HP sensor F 2 30 Carriage cover sensor The photointerrupter based carriage cover sensor detects the opening and closing of the carriage sensor When the carriage cover is closed the sensor light is shielded by the sensor arm enabling the sensor to detect that the carriage cover is closed Carriage HP sensor The photointerrupter based carriage HP s
170. nce For how to up update the main controller refer to TROUBLESHOOTING gt Version Up 1 7 3 3 Precautions Against Static Electricity Certain clothing may generate static electricity causing an electrical charge to build up on your body Such a charge can damage electrical devices To prevent this discharge any static buildup by touching a grounded metal fitting before you start disassembling the printer 1 7 3 4 Precautions for Disassembly Reassembly The precautions for disassembly Reassembly are described in DISASSEMBLY REASSEMBLY 1 7 3 5 Self diagnostic feature The printer has a diagnostic feature which analyzes printer problems which may occur The diagnostic results will be displayed on the display and indicated by a light For detailed information see ERROR CODE 1 7 3 6 Disposing of the Lithium Battery The main controller PCB mounted in the printer has one lithium battery to back up various data Lisk of explosion if battery is replaced by an incorrect type Dispose of used batteries according to the instructions Achtung Die Lithiumbatterie darf nur durch das Originalersatzteil Parts Katalog ersetzt werden ansonsten besteht Brand Explosionsgefahr Lithiumbatterien niemals aufladen demontieren oder durch Verbrennen entsorgen bei der Entsorgung die rtlichen Entsorgungsvorschriften beachten Schadstoffe Sonderm ll 1 21 Chapter 1 1 22 Chapter 2 TECHNICAL REFERENCE Content
171. ncoder o e e eet pete PS S IE e aug sod ges Cete reae ER HE olives E Guat sauces EE gere eoe deed 43 12 Head management sensof 20202 cad de eb a dei P e d ebd edles 43 I3 EE 4 3 14 Opening the cap and moving the wiper unit m 4 3 15 Opening and closing ink supply valves n 4 3 16 Draining cartoons tr ie Den e e He gd ees ite pee ie e edd 4 4 Applying the Grease siss saka ar ie reete me ee A ete I d eh qe ede dad 44 Applying the Gtease iiss reiecta RR 45 Adjustment and Setup een oc o Ge RE bee rabo te die em te ya id 4 5 1 Action to take after replacing the feed roller HP sensor feed roller encoder or feed roller sss 4 27 4 5 2 Action to take after replacing the carriage unit or multi sengt 4 27 4 5 3 Action to take after replacing the head management sensor Chapter 4 4 1 Service Parts 4 1 1 Service parts The service parts indicated below require careful handling 1 Keep all packages with the warning not to turn over Pay careful attention to all individually packaged service part carriage unit purge unit ink tank unit and other parts boxes marked This side up and handle appropriately F 4 1 2 Feed roller The feed roller is a functionally important part Therefore be careful that the roller is not scratched or marked during storage or tr
172. nd damage or ink does not leak 3 Replacing the maintenance cartridge When the maintenance cartridge detects that tank is full the Repl Maint C error appears In this case the maintenance cartridge must be replaced The printer will not operate until the error is cancelled Be careful that the waste ink does not splash when you remove the used maintenance cartridge from the printer MEMO This printer has an EEPROM in the maintenance cartridge and the maintenance cartridge status is controlled by the main controller PCB which reads and writes the content of that EEPROM Therefore initializing the counter information will not be needed when the maintenance cartridge is replaced 1 20 Chapter 1 4 Refilling the ink After removing the ink in the printer according to the automatic or manual ink draining procedure to disassemble reassemble or transport ship the printer refill the ink as soon as possible upon completion of those tasks If the ink remaining in the printer after the removal has dried up the ink deposits on the surfaces of the components may cause damage or abnormal operation 1 7 3 Precautions When Servicing Printer 1 7 3 1 Notes on the Data Stored in the Printer This printer counts the print length number of ink tank replacements carriage driving time number of cleaning operations number of cutter operations and so on and stores them in the main controller s EEPROM as a COUNTER in Service mode
173. nd in the received data was invalid Probable fault location Operation method or main controller lt Countermeasure gt 1 Check the operation method and retry printing 2 Replace the main controller PCB 6 1 2 9 Check printed document lt Cause gt The number of non discharging nozzles has exceeded the number of nozzles that can back up the non discharging lt Probable fault location gt Printhead head management sensor head relay PCB carriage relay PCB main controller PCB lt Countermeasure gt 1 Clean the printhead 2 Replace the printhead 3 Replace the head management sensor unit 4 Select SERVICE MODE gt ADJUST gt NOZZLE CHK POS 5 Head relay PCB Check the terminal connected to the printhead If there is any problem replace the head relay PCB 6 Replace the carriage relay PCB 7 Replace the main controller PCB 6 1 2 10 Prepare for parts replacement Call for service lt Cause gt Replacing time of the consumable parts are near lt Probable fault location gt Consumable parts main controller PCB lt Countermeasure gt 1 Consumable parts Check SERVICE MODE gt COUNTER gt PARTS CNT If there is a COUNTER showing W1 status over 90 of the use rate replace the consumable parts corresponded to the COUNTER After replacing the parts select SERVICE MODE gt INITIALIZE gt PARTS COUNTER to initialize the counter 2 Replace the main controller PCB Chapter 6 6
174. nd retry printing 2 Media check Check the loaded media If it is abnormal retry to load the media 3 Multi sensor Check for normal operation If the operation is abnormal replace the multi sensor 4 Replace the main controller PCB 6 1 3 15 03810104 2500 03810101 2501 03810102 2502 03810103 2503 03810112 2504 03810113 2505 03810106 2506 03810105 2508 03810115 2509 03810107 250A 03810109 250B 03810108 250C No ink error lt Cause gt No ink status was detected in the ink tank lt Probable fault location gt Ink tank ink tank unit or main controller PCB lt Countermeasure gt 1 Replace the ink tank 2 Replace the ink tank unit 3 Replace the main controller PCB 6 1 3 16 03830104 2520 03830101 2521 03830102 2522 03830103 2523 03830112 2524 03830113 2525 03830106 2526 03830105 2528 03830115 2529 03830107 252A 03830109 252B 03830108 252C Ink tank is not installed This error occurs when the ink tank is replaced lt Cause gt When the ink tank was replaced the closed state of the ink cover was detected with the ink tank removed lt Probable fault location gt Operation method ink tank ink tank cover switch ink tank unit or main controller PCB lt Countermeasure gt 1 Operation check Install the ink tank correctly 2 Visual check Remove foreign substances from the ink tank contacts and ink tank cover switch if any 3 Replace the ink tank 4 Ink tank cover switch Check for normal operation If the
175. nding parts that can change the distance be tween the head management sensor and the carriage unit readjustment is required Perform the readjustment in the service mode Service mode SERVICE MODE gt ADJUST gt NOZZLE CHK POS 4 27 Chapter 5 MAINTENANCE Contents Contents 3 1 Beriodic Replacement Parts a d e to dicet 5 1 5 1 1 Periodic replacement parts ces fas eh dre tet e sie nike en cde sdb clude eee e kana 5 1 5 2 Consumable Parts rt ete eae ett e E OG RE He RR UA S u 5 1 S 2 E NN A a m ua 5 1 5 3 Periodic MAMA SEA 5 1 5 3 Regular Maintenance aaa a M 5 1 Chapter 5 5 1 Periodic Replacement Parts 5 1 1 Periodic replacement parts T 5 1 Level Periodic Replacement part User None Service None Personnel 5 2 Consumable Parts 5 2 1 Consumable parts T 5 2 Level Consumables Life Parts Counter Name Part number Q ty sheets A0 Parts Unit User See Specifications gt Features gt Consumables Service WASTE INK ABSORBER UNIT QL2 2110 20000 Al A WASTE INK ABSORBER UNIT L QL2 2108 2 20000 A3 A4 WASTE INK ABSORBER UNIT S QL2 1650 20000 AS SUCTION FAN UNIT QM3 1012 1 20000 A6 DUCT QL2 1663 20000 A6 CARRIAGE UNIT QM3 1995 20000 D1 D2 D3 D TUBE UNIT QM3 2004 20000 D4 PURGE UNIT QM3 1004 20000 H1 H SENSOR UNIT
176. ne M4 hex screws on each side Chapter 3 3 1 2 3 Installing the Printer Installing the printer must be done by more than four people 1 Remove the black belts from around the printer and remove the top packaging material F 3 13 2 While two people are holding the carrying handles under the printer on one end and lifting the printer a little have a third person to remove the packaging material from under the printer Also remove the packaging material on the other side of the printer by the same way F 3 14 3 Hold the carrying handles under the printer by two to three people on each side lift the printer Chapter 3 F 3 15 F 3 16 The printer weighs approximately 111kg 244 71b Moving the printer requires at least four people two on either side Be careful to avoid back strain and other injuries When moving the printer firmly grasp the carrying handles under each side Holding the printer at other positions is dangerous and may cause injury and damage if the printer is dropped 4 Align the triangles on the back of the printer and the stand when setting the printer on the stand Secure the printer and the stand firmly together using four M4 hex screws on each side F 3 17 3 1 2 4 Installing the Basket Install the basket 1 Insert the basket arm R 1 in the hole 2 on the right side of the bottom stand stay Insert the right side 3 of the middl
177. ng the PCB replacement mode Follow the same procedure as that for entering the service mode With the Paper Source button and Information button pressed down turn on the printer When the printer starts up compare the serial number memorized in the main PCB s EEPROM with that memorized in the maintenance cartridge relay PCB s EEP ROM If they do not match or no serial number is memorized in either EEPROM enter the PCB replacement mode While you are in the PCB replacement mode the MESSAGE LED roll media LED and ONLINE LED are lit b Procedure Select CPU BOARD or MC BOARD using the 4 and buttons and then press the OK button to determine it CPU BOARD Select this after replacing the main controller PCB The data in the maintenance cartridge relay PCB is copied to the main controller PCB MC BOARD Select this before replacing the main controller PCB The data in the main PCB is copied to the maintenance cartridge relay PCB Use this when the maintenance cartridge relay PCB is a new one c Exiting the PCB replacement mode Turning off the Power button of the printer allows you to exit the PCB replacement mode For details on how to replace the PCB see Parts Replacement Procedure gt Disassembly Reassembly gt Points to Note on Disassembly and Reassembly gt PCBs 2 Download mode Use this mode only when updating the firmware without performing initialization a Entering the download mode 1 Turn off th
178. nit S N Serial number of printer TYPE Type setting on main controller PCB PF8000 is represented by 44 LF TYPE Feed roller type 0 or 1 TMP Ambient temperature degrees C SIZELF Detected size of loaded media feed direction mm 0 is always detected for the roll media SIZELF Detected size of loaded media feed direction inch 0 is always detected for the roll media SIZECR Detected size of loaded media carriage scan direction mm SIZE CR Detected size of loaded media carriage scan direction inch 3 HEAD Displays the following EEPROM information of the printhead T 7 2 Display Description S NR Serial number of printhead R S NL Serial number of printhead L LOTR Lot number of printhead R LOTL Lot number of printhead L 4 INK Displays the numbers of days passed since installation of the following ink tanks T 7 3 Display Description Unit BK Number of days passed since the BK ink tank was installed Day s MBK Number of days passed since the MBK ink tank was installed Day s 7 6 Chapter 7 Display Description Unit C Number of days passed since the C ink tank was installed Day s M Number of days passed since the M ink tank was installed Day s Y Number of days passed since the Y ink tank was installed Day s PC Number of days passed since the PC ink tank was installed Day s PM Number of days passed since the PM ink tank was installed Day s GY Number of d
179. nk 1 Unpacking the Ink Tank Do not unpack the ink tank until you are ready to install it When installing the ink tank be sure to shake it slowly 7 to 8 times before unpacking it Otherwise the ink ingredients may precipitate and degrade the print quality To prevent foreign matter from entering the ink port installed the unpacked ink tank in the printer immediately 2 Handling the Ink Tank To prevent foreign matter from entering the ink flow path and causing ink suction and printing problems never touch the ink port and contacts of the ink tank When you press down the ink tank cover the needle enters the ink port allowing ink to flow between the printer and ink tank Do not raise or lower the ink tank cover except when replacing the ink tank Chapter 1 F 1 29 1 7 2 3 Handling the Printer 1 Precautions against Static Electricity Certain clothing may generate static electricity causing an electrical charge to build up on your body Such a charge can damage electrical devices or change their electrical characteristics In particular never touch the printhead contacts 1 2 2 NN 2 Fixing the Carriage After completion of printing the carriage is mechanically locked by the lock arm in the purge unit at the same moment the printhead is capped Before transporting the printer secure the carriage at its home position using belt stoppers 1 so that the carriage does not become separated from the lock arm a
180. ntenance Cartridge Relay DCH 2 20 2 4 6 1 Maintenance cartridge relay PCB corniponents cete eR MEAS eH ede He He EE RO EEG ipte eee Beet 2 20 Contents 2 PowerSupply i ie id e dag decre arem ia EUER ER S aa 2 20 ZATI Power supply block u Lu heise a adi 2 20 2 5 Detection Functions with Sensors e 2 20 2 5 1 Cover system 2 5 2 Ink passage system 25 3 Catridge System resa e C dae ARR A ERR ER REAPER RU ne aia naan cena usa 2 5 4 Paper path system 2 5 5 Humidity sensor a co Acht ed be ed c eben ae et rer d ee pene nasa 2 5 6 Media take up Unit Chapter 2 2 1 Basic Operation Outline 2 1 1 Printer Diagram A printer diagram is shown below Ink detection sensor a om 181 ena SL 12 3 J108 5 E ES 5 e S J101 Ink tank ROM PCB L Sisle al co gt oh 2121 18 m 348 Ink tank S loma sg E Y PC C PGY GY MBK es amp 0 m 5 zog 3 3 Valve motor L
181. nthead R Printhead R DI correction failed The version of printhead R was different Improper installation of the printhead L was detected A checksum error was detected in the EEPROM of the printhead L Printhead L DI correction failed The version of printhead L was different lt Probable fault location gt Printhead head relay PCB carriage relay PCB or main controller PCB lt Countermeasure gt 1 Replace the printhead 2 Cable continuity check If continuity of the cable between the head relay PCB and the carriage relay PCB is abnormal replace the cable 3 Replace the Head relay PCB 4 Cable continuity check If continuity of the cable between the carriage relay PCB and the main controller PCB is abnormal replace the cable 5 Replace the carriage relay PCB 6 Replace the main controller PCB 6 1 3 23 03800101 2800 03800102 2808 03800201 2804 03800202 2807 Printhead installing error lt Cause gt Printhead R was not installed Printhead L was not installed Printhead R was installed to the left side Printhead L was installed to the right side lt Probable fault location gt Operation method printhead head relay PCB carriage relay PCB or main controller PCB lt Countermeasure gt 1 Operation check Install the printhead properly 2 Replace the printhead 3 Cable continuity check If continuity of the cable between the head relay PCB and the carriage relay PCB is abnormal replace the cable 4 R
182. nts the patterns for adjusting the feed roller eccentricity For details refer to Disassembly Reassembly gt Adjustment and Setup Items gt Action to take after replacing the feed roller HP sensor feed roller encoder or the feed roller Media size 44 inches 2 HEAD ADJ Set or initialize the registration adjustment values of each printheads T 7 5 Display Description AUTO HEAD ADJ ROUGH MANUAL HEAD ADJ DETAIL Prints the pattern for auto head adjustment rough adjustment Prints the detail patterns for the manual head adjustment After printing the mode will change to ADJ SETTING Check the printed patterns and input the set values BASIC Prints the basic patterns for the manual head adjustment After printing the mode will change to ADJ SETTING Check the printed patterns and input the set values ADJ SETTING AtoF A 1 to F 1 This mode is to input the registration adjustment values It is possible to return the values to the former one by printing the status print before changing the value SAVE SETTINGS Save the registration adjustment values that has been input RESET SETTINGS Initialize the registration adjustment values to 0 3 NOZZLE CHK POS This mode for adjusting the optical axis of the head management sensor For details refer to Disassembly Reassembly gt Adjustment and Setup Items gt Action to take after replacing the head management s
183. on uses the following symbols to indicate special information Symbol Description Indicates an item of a non specific nature possibly classified as Note Caution or Warning Indicates an item requiring care to avoid electric shocks Indicates an item requiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a description of a service mode Provides a description of the nature of an error indication Introduction The following rules apply throughout this Service Manual 1 Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer ence to the timing of operation In the diagrams represents the path of mechanical drive where a signal name accompanies the symbol the arrow indicates the direction of the electric signal The expression turn on the power means flipping on the power switch closing the front door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits l is used to indicate that t
184. operation is abnormal replace the ink tank cover switch 5 Replace the ink tank unit 6 Replace the main controller PCB 6 1 3 17 03800204 2540 03830201 2541 03830202 2542 03830203 2543 03830212 2544 03830213 2545 03830206 2546 03830205 2548 03830215 2549 03830207 254A 03830209 254B 03830208 254C Invalid ink tank ID lt Cause gt The installed ink tank is wrong lt Probable fault location gt Operation method Ink tank ink tank unit or main controller PCB lt Countermeasure gt 1 Operation check Install the ink tank correctly 2 Replace the ink tank 3 Replace the ink tank unit 4 Replace the main controller PCB 6 1 3 18 03830304 2560 03830301 2561 03830302 2562 03830303 2563 03830312 2564 03830313 2565 03830306 2566 03830305 2568 03830305 2568 03830315 2569 03830307 256A 03830309 256B 03830308 256C Ink tank EEPROM error lt Cause gt An ink tank EEPROM checksum error was detected lt Probable fault location gt Ink tank ink tank unit or main controller PCB lt Countermeasure gt 1 Replace the ink tank 2 Replace the ink tank unit 3 Replace the main controller PCB 6 1 3 19 03810204 2570 03810201 2571 03810202 2572 03810203 2573 03810212 2574 03810213 2575 03810206 2576 03810205 2578 03810215 2579 03810207 257A 03810209 257B 03810208 257C Ink low error occurs when replacing the printhead lt Cause gt The printhead was replaced when the levels of remaining ink was level one 6 6 Chapter 6
185. otates and ink in a sub tank will be agitated In addition ink flows backward by moving the piston under the needle ink supply up and down in the ink tank and ink in the ink tank will be agitated 2 3 2 2 Ink Tank Unit 2 3 2 2 1 Structure of Ink Tank Unit 0012 6329 a Ink tanks The ink level in each ink tank is memorized in EEPROM attached to the tank and is detected as a dot count on the basis of the EEPROM information When an electrode attached to a hollow needle detects no continuity it displays a message reporting that the ink tank is nearly empty Ifthe dot count reaches a predesigned value in this state an ink out condition is assumed b Ink port Depressing the ink tank fixer lever on the printer would cause would cause a hollow needle to pierce the ink tank port sealed by a rubber plug linking the ink passage of the ink to the printer C Air passage Depressing the ink tank fixer lever on the printer would cause an open hollow needle to pierce the air passage sealed by a rubber plug releasing the internal pressure of the ink tank to keep it constant d Notches for preventing incorrect installation Ink tanks are furnished with a notch for preventing incorrect installation Ifthe installation of an ink tank in incorrect position is attempted the notch would interfere with it preventing its installation The ink tank fixer lever won t lower without the ink tank fully inserted to reach the mounting position so the ink cannot be su
186. ough the interface connector to the binary image data for the ink colors used DMA controller This controller controls the input interfaces such as the USB and expansion card slot as well as DMA transfer of the data to be stored in the DIMM Image data generation output function This function generates image data for color printing from the received image data and the mask pattern corresponding to print mode stored in the DIMM and store the generated image data in another DIMM It also outputs the generated image data to the carriage relay PCB Interrupt controller This controller receives and processes internal interrupts and external interrupts from the USB image processing unit and expansion card slot Timer function 2 17 Chapter 2 Even when the printer is turned off the timer function is held on using the RTC and secondary lithium battery to assist the cleaning function When the power cord is plugged to the outlet power is supplied to the R TC and therefore the secondary lithium battery power is not consumed Heat Enable signal control function This function uses the pulse width to perform variable control of the time of application of the Heat Enable signal to the nozzle heater for each nozzle array PWM control Linear scale count function This function reads the linear scale when the carriage moves thus generating the ink jet timing It also counts the linear scale timing cycle using the reference clock to measure the c
187. ow Y 03830302 2572 Remaining ink low M 03830303 2573 Remaining ink low C 03830312 2574 Remaining ink low PM 03830313 2575 Remaining ink low PC 03830306 2576 Remaining ink low MBK 03830305 2578 Remaining ink low GY 03830315 2579 Remaining ink low PGY 03830307 257A Remaining ink low R 03830309 257B Remaining ink low B 03830308 257C Remaining ink low G 03841001 2819 Maintenance cartridge tank full 03841101 2818 Maintenance cartridge not installed 03841201 2816 Maintenance cartridee EEPROM error 03841201 2817 Maintenance cartridge ID error 03841001 281B Empty capacity of the maintenance cartridge when cleaning it various is insufficient 03860002 2E0A Manually fed cut sheet was already loaded even though received data indicated roll media 03860002 2E0C When the roll paper was loaded the data of the cut sheet specification was received 03861001 2405 Media set position unsuitable for borderless printing 03861001 2406 Received data unsuitable for borderless printing 03862000 2E09 Roll paper running out 03870001 2015 Cutting failure 03890000 2920 Cannot take up media 03890000 2921 Taking up media not stopping 03900001 4042 MIT data transfer failure 03900001 4049 Forwarding ROM data machine kind difference E194 4034 Sensor calibration error 8 4 Sevice Call Table 8 4 1 Service call error
188. ower off sequence Chapter 2 Power button OFF Hold down for at least once second v Media ejection If media remains it is ejected even when printing is in progress v Power off automatic recovery v Capping v Sensor system power OFF v Backup of various data Writing to EEPROM v Power off F 2 3 2 2 3 Print Control 1 Print modes Print methods such as carriage and paper feed operation are varied according to the media type print quality kind of print data and so forth to achieve high quality high speed print free from blurring and uneven density Because each color prints in up to 16 passes according the print quality requirement for a print mode uneven density problems caused by variations in the rate of discharge among different nozzles are eliminated Deferred print timings do not allow a new ink to overprint the preceding ink until the preceding ink has virtually fixed thereby reducing the chances of blurred printing Different operations take place even in the same print mode according to the paper setting of the print driver a Draft mode Imaging data is thinned out to print in one or two passes per band equivalent of the length of a nozzle Configure the print driver for print quality Draft to enable draft mode b Standard mode Imaging data prints in one to six one two four or six passes per band equivalent of the length of a nozzle Confi
189. panel To make print position adjustment A3 or larger sized roll media or cut media are needed 2 2 5 Head Management This printer supports a nozzle check function to spot non discharging nozzles in the printhead When the printer detects a non discharging nozzle it starts cleaning the printhead automatically to correct its discharge failure If cleaning does not work the printer backs up the non discharging nozzle with an alternative nozzle automatically to ensure unfailing print performance Detection timings automatic Power on carriage cover open detection print start check timing variable by selecting Nozzle Check from the system menu 2 2 6 Printhead Overheating Protection Control When an abnormal temperature rise in the printhead is detected overheating protection control launches Overheating could occur in the printhaed after a spell of print operations without the nozzles being filled with inks Overheating protection control is implemented on the basis of the temperature detected by the head temperature sensor for each nozzle When an abnormal temper ature is detected in any nozzle train overheating protection control is exerted at one of two levels according to that temperature Protection level 1 If the head temperature sensor DI sensor detects a temperature higher than the protection temperature it halts the carriage temporarily at the scan end position in the direction of travel according to the carriage scan statu
190. paper loading sequence 1 Multi sensor light quantity adjustment 2 Paper leading edge detection sensor 3 Paper left edge detection sensor 4 Barcode read Performed only if Chk Remain Roll is turned on 5 Paper skew detection sensor 6 Paper right edge detection sensor 7 Trim edge first detection sensor Performed only if Trim Edge First is turned on 8 Leading edge cutting Leading edge cutting is executed under the following conditions a Trim Edge First is set to Forced b Trim Edge First is set to Automatic and the need for cutting determined c A barcode is detected when Chk Remain Roll is on forced cutting regardless of the setting of Trim Edge First 9 Paper leading edge detection sensor Basic operation of the cut media loading sequence 1 Paper trailing edge detection sensor 2 Multi sensor light quantity adjustment 3 Paper width detection sensor 4 Paper leading edge detection sensor 5 Paper skew detection sensor Memo Press the v key while the printer is offline to deliver paper the A key to rewind the paper 2 15 Chapter 2 2 3 3 2 Paper Path 2 3 3 2 1 Structure of Feed Roller Unit 0012 6383 a Paper feed assembly The paper feed assembly consists of paper feeding mechanisms such as a feed roller that is driven by the feed motor and a pinch roller unit that follows up the motion of the feed roller Paper feeds horizontally under the printheads on the carriage as it is
191. path and media sensor if any If the paper feed surface or moving part of the paper path is damaged or deformed replace the paper path 2 Media sensor Check the media sensor for normal operation If the operation is abnormal replace the media sensor 3 Replace the feed roller sensor unit Check for normal operation If the operation is abnormal replace the feed roller sensor unit 4 Replace the feed motor 5 Replace the feed roller 6 4 Chapter 6 6 Replace the main controller PCB 6 1 3 9 03010000 2E1F 03060000 2E14 03060A00 2E00 03061000 2E15 03063000 2E08 03860002 2E02 03860002 2E0A 03860002 2E0C Path mismatch error lt Cause gt The size of the media used to print the adjustment pattern was smaller than the specified one The media size specified using the printer driver was different from the size of the actually loaded media No roll media was loaded when data was received with roll media specified as a media type The type of the loaded media was different from the media type specified using the printer driver No cut media was loaded when data was received with cut media specified as a media type Data requiring roll media was received when cut media were loaded Data requiring cut media was received when roll media was loaded lt Probable fault location gt Media type or main controller PCB lt Countermeasure gt 1 Media check Check the loaded media If the media type is different from that required by
192. pplied Chapter 2 F 2 6 T 2 2 1 Ink tank 2 EEPROM 3 Ink port 4 Air passage 5 Notch for preventing incorrect installation e Subtank The subtank installed under each ink tank complements the work of the ink tank agitating the ink in the tank Ifthe ink tank runs out of the ink while printing the ink stored in the subtank is available allowing the ink tank to be replaced without having to stop printing f Ink supply valves Ink tank supply valves are located halfway between the ink tanks and the ink tubes These valves prevent the leakage of inks that might otherwise be caused by the opening of the ink tubes on the side of the ink tanks during their replacement The ink supply valves are caused to open and close by the valve open close mechanism that is activated by driving the valve motors The ink tank unit consists of tank bases each organized into one group of six colors and six color ink tubes The color specific ink supply valves are linked with the valve cams so they will open and close at the same time for all colors 1 Agitation cam sensor 2 Valve motor 3 Valve open closed detection sensor 4 Agitation cam 5 Inktube 6 Ink supply valve 7 Link 8 Valve cam 9 Ink discharge tube Chapter 2 2 3 2 3 Carriage Unit 2 3 2 3 1 Functions of Carriage unit 0012 6330 a Printhead mounting function The carriage
193. r detection sensor media take up motor media take up PCB media take up relay PCB main controller PCB lt Countermeasure gt 1 Visual check Remove foreign substances between the light emission unit and light receiving unit of media take up paper detection sensor if any 2 Replace the Media take up paper detection sensor 3 Cable continuity check If continuity of the cable between the Replace the media take up paper detection sensor and the media take up drive unit is abnormal replace the cable 4 Replace the media take up drive unit 5 Replace the Media take up relay PCB 6 Replace the main controller PCB 6 1 3 13 03060A00 2E1B Roll media end error Cause During printing or roll media feed the media sensor detected the end of the roll media lt Probable fault location Roll media media sensor or main controller PCB lt Countermeasure gt 1 Roll media If roll media is used up load new roll media 2 Media sensor Check for normal operation If the operation is abnormal replace the media sensor 3 Replace the main controller PCB Chapter 6 6 1 3 14 03861001 2405 03861001 2406 Borderless printing error lt Cause gt The position where the media is loaded is not suitable for borderless printing The received data is not suitable for borderless printing lt Probable fault location gt Operation method media multi sensor main controller PCB lt Countermeasure gt 1 Check the operation method a
194. rmistor installed on the head relay PCB detects the internal unit temperature near the printhead 2 3 2 3 2 Structure of Carriage Unit 0012 6332 a Printhead mount The printhead is secured to the carriage by the printhead fixer cover and the printhead fixer lever When the printhead is secured to the carriage the signal contact of the head relay PCB is pressed against that of the printhead to convey print signals Further the ink passage from the ink tanks is connected to the printhead via the ink tubes b Ink port Ink is supplied to the printhead via an ink tube which runs between the tube guides via joints to reach the carriage and follows up is motion 2 8 Chapter 2 F 2 8 T 2 5 Carriage motor Printhead fixer lever Printhead fixer cover Electrical contact Ink tube c Controller The Carriage relay PCB is connected to the head relay PCB by means of a short flexible cable The flexible cable between the main controller and the carriage relay PCB follows up the motion of the carriage together with the tube guide A photocoupler encoder mounted in the lower part of the back of the carriage detects a linear scale reading as the carriage moves d Carriage drive Mechanical misregistrations in the vertical horizontal and bidirectional print positions of the printhead mounted can be corrected by selecting Adjust Printer from the main menu to shift the print timing A DC operated carriage motor drives the
195. ront loading Feeding capacity Roll media 1 roll up to 150 mm outside diameter Standard roll holder Paper tube 50 8 mm 2 inside diameter Cut media 1 Delivery method Forward delivery face up 1 3 Chapter 1 Sheet delivery capability 1 loaded in a basket Cutter Automatic cross cutter round blade Type of media Plain Paper Plain Paper High Quality Plain Paper High Grade Recycled Coated Paper Coated Paper Heavyweight Coated Paper Extra Heavyweight Coated Paper Premium Matte Paper Glossy Photo Paper Semi Glossy Photo Paper Heavyweight Glossy Photo Paper Heavyweight SemiGlos Photo Paper Synthetic Paper Adhesive Synthetic Paper Backlit Film Backprint Film Flame Resistant Cloth Fabric Banner Thin Fabric Banner Proofing Paper Fine Art Photo Fine Art Heavyweight Photo Fine Art Textured Fine Art Watercolor Fine Art Block Print Canvas Matte Canvas Semi Glossy Japanese Paper Washi Colored Coated Paper CAD Tracing Paper CAD Translucent Matte Film CAD Clear Film Supported thickness 0 07 mm to 0 8 mm Media size Roll media Width 254 mm 10 to 1117 6 mm 44 Length 203 2 mm 8 to 18000 mm 709 Outer diameter of roll 150mm or less The maximum amount of length may vary by the using operating system or the applications Media size Cut sheet Width 203 2 mm 8 to 1117 6 mm 44 Length 203 2 mm 8 to 1600 mm 63 Printable area Roll media Internal area excluding
196. s Contents ZA Basic Operation Duilio ea M E ua usu 2 1 1 PrinterrDiagram u a a a M E A M E Mns 2 2 Firmware sn RR 2 2 1 Operation Sequence at Power on 2 2 2 Operation Sequence at Power Off IRON M e dg 2 2 4 Print Position AdJUStment tiFEUBCHohu 2 4 2 2 5 Head 2 4 2 2 6 Printhead Overheating Protection CONtrOl siss bte reete tendere tae Ca daa ade oa 2 4 2 2 7 Pause between Pages nenn TED TL sa dan da EE 2 4 2 2 S White Raster SKIP ERR 2 4 2 2 9 Sleep mode 2 4 2 3 Printer Mechanical Sica 2 5 2 E A A E OAE E ANE ETOR E O E E A ES 2 5 2 8 1 1 e RS RT EEE E E 2 5 2 3 2 Ink Passage 2 5 2 32 Ink Passage Cota mee eee er i t eet et as M een NN 2 5 23 21 Overview OF Ink Passage 12 ea eee RE e EH e DOR Ren SEA TR TO 2 5 2 322 Ink Tank Vita snara eR Suite uo d eate o Nemes hit eas 2 6 2 3 222 Structure of Ink Tank Unit oeste imo en p e e Rn pee EH re n epe pe Ee dro 2 6 PAR PAR TD 2 8 Ge F nc ons ORIENT ENEE EES 2 8 2 3 2 3 2 Structure 0f Cartage SEEN a t e et Ada 2 8 y EMERVMIC P 2 10 2 3 2 4 1 A Bes EENS EES 2 10
197. s Codes correspond to the numbers shown on the DIPLAY in the service mode T 8 4 Code Description Display message E141 4046 Recovery system rotation count full ERROR Exxx xxxx E144 4047 Feed system counting error Call For Service E146 4001 Waste ink count full E194 404A No ink ejection counting error E161 403E Abnormally high temperature printhead R E161 403F Abnormally high temperature printhead L E196 4040 Checksum error E196 4041 Flash memory clearing error E196 4042 Flash memory write error E196 4045 Engine EEPROM write error E196 4049 Transfer ROM data type error E196 4042 MIT Data transfer error E198 401C RTC error E198 401D RTC low battery error E198 401E RTC clock stopped E199 404B Humidity sensor unpluged 8 5 Oct 3 2006 Canon
198. s Printing resumes when the printhead radiates naturally to cool down to below a predetermined temperature or when 30 seconds or longer have elapsed since the detection of the temperature higher than the protection temperature Protection level 2 If the head temperature sensor DI sensor detects a temperature higher than the abnormal temperature the printer shuts down the print operation immediately moving the carriage to the home position for capping with an error indication on the display 2 2 7 Pause between Pages An inter page function is available to prevent ink rubbing which keeps paper just printed hanging above the platen and waiting for a predetermined period of time before delivery The wait time is user programmable from the print driver This feature is particularly useful on paper that takes time to dry after printing such as films 2 2 8 White Raster Skip This printer supports a white raster skip function to bypass carriage scanning in a consecutive sequence of voids in print data for added throughput 2 2 9 Sleep mode The printer has sleep mode to save on its standby power requirement The printer transitions to sleep mode automatically when it has been left idle or no print data has been received for a predetermined period of time while the printer is online or offline The printer exits sleep mode when any operation panel key is activated or print data is received from the host computer The time to transition to sle
199. s 7 Release lever Releases the paper retainer Pull up this lever to front of the printer to load paper 8 Stand The base on which the printer mounts furnished with casters 9 Basket Cloth tray that catches the printed paper 10 Media take up unit Takes up printed rolls automatically Chapter 1 1 5 2 Rear N 3 4 5 6 1 5 3 Carriage Vi Media take up unit power cord connector Expansion board slot Ethernet connector USB port Accessory pocket Power cord connector 1 Carriage cover N Printhead fixer cover Printhead fixer lever Cutter unit TR cc Shaft cleaner F 1 10 T 1 4 Connect the power cord of the media take up unit to this connector Mount an expansion PCB on this slot Connect the Ethernet cable to this connector Connect the USB cable to this port Holds printer manuals assembly tools and other items Connect the power cord to this connector 5 F 1 11 T 1 5 Protects the carriage unit Clamps the printhead Locks the printhead lock cover Round blade cutter used to cut paper automatically Keeps the carriage shaft clean 1 7 Chapter 1 1 5 4 Internal parts 1 Maintenance cartridge 1 6 Basic Operation F 1 12 T 1 6 The cartridge that vacuums and collects excess ink 1 6 1 Operation panel This section describes the function of the buttons and the meaning of the LEDs on the operation panel 1
200. signal 1 B 49 H1 A HE 0 OUT Head L heat enable signal 0 A 50 H1 B DATA 2 OD OUT Odd head R data signal 2 B 51 H1 B DATA 3 OD OUT Odd head R data signal 3 B 52 H1 C DATA 4 OD OUT Odd head R data signal 4 C 53 GND GND 54 GND GND 55 GND GND 56 H1 F DATA 11 OD OUT Odd head R data signal 11 F 57 H1 E DATA 9 EV OUT Even head L data signal 9 E 58 GND GND 59 H1 D DATA 6 OD OUT Odd head L data signal 6 D 60 H1 C HE 5 OUT Head L heat enable signal 5 C 61 H1 B HE 3 OUT Head L heat enable signal 3 B 62 HI A DIAI IN Head L DI sensor signal 1 A 63 H1 A DATA 1 OD OUT Odd head R data signal 1 A 64 GND GND 65 GND GND 66 GND GND 67 GND GND 68 H1 F DATA 10 OD OUT Odd head R data signal 10 F 69 HI F DIAI IN Head L DI sensor signal 1 F 70 HI D HE 7 OUT Head L heat enable signal 7 D 71 GND GND 72 CLK OUT Head L clock signal 73 HI LT OUT Head L clock signal 74 H1 B DATA 2 EV OUT Even head L data signal 2 B 75 H1 A DATA 0 OD OUT Odd head R data signal 0 A 76 GND GND 77 GND GND 78 GND GND T 6 45 J602 Pin Number Signal name IN OUT Function 1 VH3 OUT Power supply 2 VH3 OUT Power supply 3 VH3 OUT Power supply 4 VHT34 OUT Power supply 5 H0 F DATA 10 EV OUT Even head R data signal 10 F 6 IO ASIC SDA IN OUT Head ROM control signal data 7 IO ASIC SCL OUT Head ROM control signal clock 8 VH2 OUT Power supply 9 H0 C DIAI IN Head R DI sensor signal 1 C 10 H0 A HE 1 OUT Head R heat enable signal 1 A
201. supply 32V 19 VM OUT Power supply 32V 20 VM OUT Power supply 32V 21 VM OUT Power supply 32V 22 VMGND GND 23 VMGND GND 24 VMGND GND 25 VMGND GND Chapter 6 T 6 19 J3501 Pin Number Signal name IN OUT Function 1 GND GND 2 GND GND 3 VH MONI3 IN VH controll signal 3 4 GND GND 5 GND GND 6 H0 D DATA 7 OD B OUT Odd head R data signal 7 D 7 GND GND 8 0 8 OUT Head R heat enable signal 8 E 9 GND GND 0 H0 E DATA 8 OD_B OUT Odd head R data signal 8 E 1 GND GND 2 H0 F DATA 10 OD_B OUT Odd head R data signal 10 F 3 GND GND 4 H0 E DATA 9 OD_B OUT Odd head R data signal 9 E 5 GND GND 6 H0 F HE 10_B OUT Head R heat enable signal 10 F fi GND GND 8 H0 F DATA 11 OD B OUT Odd head R data signal 11 F 9 GND GND 20 0 11 B OUT Head R heat enable signal 11 F 21 GND GND 22 11 B OUT Even head R data signal 11 F 23 GND GND 24 10 OUT Even head R data signal 10 F 25 GND GND 26 0 9 B OUT Head R heat enable signal 9 E 27 GND GND 28 H0 E DATA 9 EV B OUT Even head R data signal 9 E 29 GND GND 30 H DASH LICC2 B Head analogue switch A D trigger signal 31 GND GND 32 H0 A DATA 0 O
202. t Media take up unit option is supported Media take up unit option can be mounted concurrently with a basket Durability will be added by maintenance kit Large LCD panel displays more information and makes operations easier High resolutions of 2400 x 1200 dpi maximum coupled with the exceptionally light fast water proof and ozone proof 12 color pigment inks of MBK BK PC C PM M Y R G B GY and PGY deliver high quality photographic picture quality USB2 0 Hi speed interface and 10Base T 100Base TX in standard support of a TCP IP network plus optional support of IEEE1394 Barcodes printed on roll media make remaining roll media management possible Borderless four side printing support roll media removes laborious cutting work easing the job of creating posters to a significant degree High speed printing with a 1 inch head for each color 1 280 nozzles under bidirectional print control Ink supply through tubing to a completely independent printhead and large capacity ink tanks 1 2 2 Printhead The printhead that mounts on the carriage is an integrated six color disposable printhead It has 2 560 nozzles for each color comprising two trays of 1 280 nozzles each arranged in a zigzag pattern If print quality remains unimproved even after a specified cleaning operation replace the printhead Replacement about one year after the date of initial unpacking is also recommended 1 1 Chapter 1
203. t right circle cover L left right circle cover S left right side covers upper left right cover and left right ink tank cover unit 2 Remove two screws 1 3 Remove screw 2 from the support plate at inner side of the printer 4 Remove screw 4 from the support plate 3 at outer side of the printer loosen screw 5 and slide the support plate to open the ink tank unit Chapter 4 The ink tank units will lock themselves when they are opened to the maximum allowable angle Be sure to open the ink tank unit to their maximum allowable angle to prevent them from turning over k Upper rear cover Removing the upper rear cover 1 To remove the upper rear cover remove left right circle cover L left right circle cover S left right side covers upper left upper right cover rear cover right left and left right ink tank cover units and then open the left right ink tanks 2 Remove two screws 1 on front side of the printer and three screws 2 on the rear side and then remove upper rear cover 3 Note on installing the upper rear cover 1 Fit three rear panel screws 1 into screw holes on the right side F 4 21 1 Upper cover Removing the upper cover 1 To remove the upper cover remove left right circle covers L left right circle covers S left right side covers upper left upper right covers rear cover left right right cover unit
204. t Cause gt Gap reference surface error This error occurs only in the service mode 6 8 Chapter 6 lt Probable fault location gt Multi sensor reference plate multi sensor head relay PCB carriage relay PCB or main controller PCB lt Countermeasure gt 1 Replace the multi sensor reference plate 2 Cable continuity check If continuity of the cable between the multi sensor and the head relay PCB is abnormal replace the cable 3 Replace the multi sensor 4 Cable continuity check If continuity of the cable between the head relay PCB and the carriage relay PCB is abnormal replace the cable 5 Replace the head relay PCB 6 Cable continuity check If continuity of the cable between the carriage relay PCB and the main controller PCB is abnormal replace the cable 7 Replace the carriage relay PCB 8 Replace the main controller PCB 6 1 3 29 03130031 2618 VH voltage abnormality error lt Cause gt The voltage of the print head is abnormal lt Probable fault location gt Printhead head relay PCB carriage relay PCB main controller PCB lt Countermeasure gt 1 Replace the printhead 2 Cable continuity check If continuity of the cable between the head relay PCB and the carriage relay PCB is abnormal replace the cable 3 Replace the head relay PCB 4 Cable continuity check If continuity of the cable between the carriage relay PCB and the main controller PCB is abnormal replace the cable 5 Replace the c
205. t abnormal printhead temperatures Printhead contact detection The printhead contact detects the status of printhead installation by electrical means The contact detects the status of contact from voltage changes in the flexible cables on the carriage side that come into contact with two terminals of the printhead with remote contact surfaces the power terminals and GND terminal 2 23 Chapter 2 Multi sensor The photoreflector based multi sensor consists of four LEDs red blue green infrared and two light receiving sensors to detect the leading edges and width of paper and skews in it and to adjust its registration head height and calibration At head height adjustment the two light receiving sensors detect infrared light reflected upon the paper to work out the head height from differences in its meas urement LED red LED green LED blue Media 2 Platen F 2 31 2 5 4 Paper path system Feed roller HP sensor Media sensor Feed roller encoder F 2 32 Media sensor The photoreflector based media sensor detects the presence or absence of paper on the platen The sensor detects the presence of paper when it receives sensor light reflected upon the paper Feed roller HP sensor The feed roller HP sensor detects transitions from white transmitted or a reference to black shielded when the printer is switched on thereby setting the home pos
206. ta relay function This function relays the image data from the main controller PCB to the printhead d Sensor relay function This function relays the input signals from the multi sensor lift cam sensor carriage cover sensor and linear encoder to the main controller PCB 2 4 5 Motor Driver 2 4 5 1 Media take up unit components 104 S O O F 2 21 a Driver IC IC104 Media take up motor drive function This function controls the Media take up motor based on the control signals from the main controller Sensor relay function This function relays the input signals from the Media take up paper detection sensor and Media take up on off sensor to the main controller PCB Chapter 2 2 4 6 Maintenance Cartridge Relay PCB 2 4 6 1 Maintenance cartridge relay PCB components a EEPROM IC1 F 2 22 The 128 KB EEPROM stores all information written in the EEPROM on the main controller PCB 2 4 7 Power Supply 2 4 7 1 Power supply block diagram The power supply converts AC voltages ranging from 100 V to 240 V from the AC inlet to DC voltages for driving the ICs motor and others The voltage generator circuits include the 32 V generation circuit for driving motors fans and the 5 1V generator circuit for driving sensors logic circuits AC inlet 100V to 240V Operation panel Main controller PCB Power supply DC power suppl POWER ON E Wei 32V
207. ta signal 0 A 24 H1 B HE 2 OUT Head L heat enable signal 2 B 25 VHI OUT Power supply 26 VHI OUT Power supply 27 HI D DIA2 IN Head L DI sensor signal 2 D 28 H1 E HE 8 OUT Head L heat enable signal 8 E 29 HI E DIA2 IN Head L DI sensor signal 2 E 30 HI F DIA2 IN Head L DI sensor signal 2 F 31 HI E HE 9 OUT Head L heat enable signal 9 E 32 H1 D DATA 7 EV OUT Even head L data signal 7 D 33 H1 D HE 6 OUT Head L heat enable signal 6 D 34 H1 C DATA 5 OD OUT Odd head R data signal 5 C 35 H1 C DATA 4 EV OUT Even head L data signal 4 C 36 H1 A DATA 1 EV OUT Even head L data signal 1 A 37 H1 A DIA2 IN Head L DI sensor signal 2 A 38 HI B DIA2 IN Head L DI sensor signal 2 B 39 H1 C HE 4 OUT Head L heat enable signal 4 C 40 H1 D DATA 7 OD OUT Odd head R data signal 7 D 41 HI E DATA 8 OD OUT Odd head R data signal 8 E 42 HI F HE 10 OUT Head L heat enable signal 10 F 43 HI F DATA 11 EV OUT Even head L data signal 1 1 F 44 HI E DATA 8 EV OUT Even head L data signal 8 E 45 H1 D DATA 6 EV OUT Even head L data signal 6 D 46 H1 C DIA2 IN Head L DI sensor signal 2 C Chapter 6 J601 Pin Number Signal name IN OUT Function 47 HI C DATA 5 EV OUT Even head L data signal 5 C 48 HI B DIAI IN Head L DI sensor
208. ter 2 Power Button ON Initialization of software Device resource Initialization of various devices initializarion v Engine startup status check Engine status check Previous power off status check etc v Printhead installation status check Printhead Ink tank installation status check ink tank check EEPROM check Y Cassette pick up unit initialization Media feed system Roll feed unit initialization initialization Roll feed unit initialization Sensor check Recovery system return to origin Recovery system Sensor check initialization Y Carriage position Carriage motor return to origin initialization Remaining ink level detection Waste ink level detection Y Power on automatic recovery operation Capping Waiting for print operation 2 2 2 Operation Sequence at Power off Turning off the power switch cuts off the drive voltage supply launching a firmware power off sequence as shown below If the power cord is disconnected from the wall outlet or the upper cover or any other cover is opend the printer cancels the ongoing operation and shuts down immediately Since printhead capping may or may not have been carried out properly reconnect the power cord to the wall out and turn on the power switch Making sure that the printer has entered online mode turn off the power switch 1 P
209. ter printing falling down due to the weight of a weight roller Rolls may also be manually taken up by using a button on the media take up unit 1 2 Chapter 1 The media take up unit has an overload protection feature to prevent accidents while taking up rolls The feature will shut down the motor automatically when an overload occurs while taking up a roll Additional features of the media take up unit include An adapter may be installed to support a 3 inch paper tube Rolls can be rewound by feeding them backward to visually check images Weight rollers varying in length to suit specific roll widths ensure added takeup efficiency The printer detects errors in the media take up unit by itself Linked with the printer s sleep mode 1 2 7 Consumables Printhead The expendable printhead is the same as the one that comes with the printer Ink tanks Expendable ink tanks contain 12 colors mat black black photocyan cyan photomagenta magenta yellow red blue green gray and photogray Each tank is available in two capacities 330 mL and 700 mL Usable for six months after unpacking F 1 7 Maintenance cartridge The expendable maintenance cartridge is the same as the one that comes with the printer 1 3 Product Specifications 1 3 1 General Specifications Type Bubblejet printer stand model Feeding system Roll media Manual front loading Cut media Paper tray f
210. test version b Replacing the main controller PCB 1 Turn off the power and disconnect the power plug 2 Replace the main controller PCB 3 Reconnect the power plug and turn on the power while pressing the Paper Source and Information keys Start the printer in PCB replacement mode 4 Release the key but not before making sure that Initializing appears on the display The message lamp lights when printer enters PCB replacement mode 5 Wait until REPLACE MODE appears on the display 6 Select CPU BOARD and press the OK key 7 Turn off the power but not before making sure that Power off appears on the display 8 Turn on the power 9 Check the firmware version If the firmware is not the latest version upgrade the firmware to the latest version 4 3 14 Opening the cap and moving the wiper unit This section explains how to uncap the carriage and ink supply valves manually Moving carriage when the power of the printer is off releasing carriage lock pin and uncapping must be done manually 1 Uncapping releasing the carriage lock pin and moving the wiper unit 1 Remove right circle cover L right circle cover S right side covers and upper right cover 2 Insert a Phillips screwdriver from the right side into hole 1 in the shaft of the lift unit in the purge unit and turn it counterclockwise This will lower cap 2 and lock pin 3 allowing the carriage to be moved The wiper unit will move in sync with the
211. tion when printing has ended or during standby due to an error in order to protect the printhead and avoid ink leakage Ifthe power cord is accidentally unplugged turn off the Power button reconnect the power cord and then turn on the Power button Confirm that the printer starts up properly and enters to the Online or Offline status and then power off the printer using the Power button Improper capping operation may cause clogged nozzles due to dried ink or ink leakage from the printhead 3 When the printer is not used for a long time Keep the printhead installed in the printer even when it is not used for an extended period of time If the printhead is left uninstalled a printing failure may arise from closed nozzles due to depositing of foreign matter or dried ink when it is reinstalled Even if the head remains installed the nozzle may dry out and cause a printing failure if the ink is drained for transport 4 Conductivity of Ink The ink used in this printer is electrically conductive If ink leaks to into the mechanical unit wipe clean with a soft well wrung damp cloth If ink leaks onto electrical units wipe them completely using tissue paper If you cannot remove ink completely replace the electrical units with new ones If electrical units are powered with ink leaked onto them the units may damage Never connect the power cord when ink has leaded onto the electrical units 1 7 2 2 Ink ta
212. tional High 600 2400x1200 8 Bi directional CAD Tracing Paper Line drawing draft 600 1200x1200 2 Bi directional CAD Translucent Matte Film Text standard 600 1200x1200 4 Bi directional CAD Clear Film High 600 2400x1200 8 Bi directional Uni directional can be selected optionally from the printer driver 1 4 2 Interface Specifications a USB standard 1 Interface type USB 2 0 Full speed 12 Mbits sec Hi speed 480 Mbits sec 2 Data transfer system Control transfer Bulk transfer 3 Signal level Compliant with the USB standard 4 Interface cable Twisted pair shielded cable 5 0 m max Compliant with the USB standard Wire materials AWG No 28 data wire pair AWF American Wire Gauge AWG No 20 to No 28 power distribution wire pair 5 Interface connector Printer side Series B receptacle compliant with USB standard Cable side Series B plug compliant with USB standard b Network standard 1 Interface type Interface compliant with IEEE802 3 2 Data transfer system 10Base T 100Base TX 3 Signal level Input Threshold 10Base T Max 585 mV Min 300 mV 100Base TX Turn on 1000 mV diff pk pk Turn off 200 mV diff pk pk Output 10Base T 42 2 V to 42 8 V 100Base TX 0 95 to 1 05 V 4 Interface cable Category 5 UTP or FTP cable 100 m or shorter 1 5 Chapter 1 Compliant with ANSI EIA TIA 568A ANSVEIA TIA 568B 5 Interface connector Printer side Compliant with IEEE802 3
213. units are installed to different positions at waste ink tray 1 Install the right ink tank unit at screw position 2 Install the left ink tank unit at screw position 3 Installing position of each ink tank units are inner side of the printer Chapter 4 c Removing the valve motor unit 1 To remove the valve motor unit remove the ink tank cover unit 2 Remove three screws 1 two connectors 2 and bearing 3 and then remove valve motor unit 4 4 20 Chapter 4 4 3 11 Linear encoder a Removing the linear encoder 1 Move the carriage to above the platen 2 Remove two screws 1 and upper rear stay 2 3 Remove two screws 1 and linear encoder 2 Chapter 4 4 3 12 Head management sensor a Removing the head management sensor 1 To remove head management sensor 1 remove screw 2 and disconnect connector 3 2 3 b Action to take after replacing the head management sensor Because the distance between the head management sensor and the carriage unit is varied from one unit to another the printer has its optical axis corrected to adjust the non discharging nozzle detection position prior to shipment When the head management sensor carriage unit has been replaced it should require adjustment Execute service mode under the following conditions SERVICE MODE gt ADJUST gt NOZZLE CHK POS 4 3 13 PCBs Do not replace the main controller PCB and the maint
214. unt Times Count of executing cutter replacement mode MTC EXC Maintenance cartridge replacement count Times HEAD R EXC Head R replacement count Times HEAD L EXC Head L replacement count Times BOARD EXC M B Main controller PCB replacement count Times UNIT A EXC Unit A waste ink system replacement count Times Count of executing INITIALIZE gt PARTS COUNTER gt PARTS A UNIT D EXC Unit D carriage unit replacement count Times Count of executing INITIALIZE gt PARTS COUNTER gt PARTS D Chapter 7 Display Description Unit UNIT H EXC Unit H purge unit replacement count Times Count of executing INITIALIZE gt PARTS COUNTER gt PARTS H UNIT K EXC Unit K head management sensor replacement count Times Count of executing INITIALIZE gt PARTS COUNTER gt PARTS K UNIT M EXC Unit M carriage motor replacement count Times Count of executing INITIALIZE gt PARTS COUNTER gt PARTS M UNIT P EXC Unit P feed unit replacement count Times Count of executing INITIALIZE gt PARTS COUNTER gt PARTS P UNIT V EXC Unit V mist fan unit replacement count Times Count of executing INITIALIZE gt PARTS COUNTER gt PARTS V 6 DETAIL CNT Other counters
215. up COUNTER gt CLEAR gt CLR HEAD R ESCH HEAD CHG L CNT Initialize the printhead L replacement frequency Clear COUNTER gt EXCHANGE gt HEAD L EXC and count up COUNTER gt CLEAR gt CLR HEAD L ESCH PARTS CHG CNT PARTS xx xx A to VI For details refer to Maintenance and Inspection gt Consumable Parts Initialize the consumable part replacement frequency Clear COUNTER gt EXCHANGE gt UNIT x EXC and count up COUNTER gt CLEAR gt CLR UNIT x EXC Chapter 7 Display Description PARTS COUNTER PARTS xx xx A to V1 For details refer to Maintenance and Inspection gt Consumable Parts Initialize the counter amount of the consumable parts Clear COUNTER gt PARTS CNT gt COUNTER x After replacing the consumable part be sure to execute this menu 7 2 Special Mode 7 2 1 Special Modes for Servicing This printer supports the following special modes in addition to the service mode PCB replacement mode Download mode 1 PCB replacement mode This mode is used when replacing the main controller PCB or maintenance cartridge relay PCB By executing this mode Backup data of the settings and counter values stored in the maintenance cartridge relay PCB are moved to the new main controller PCB The data such as the settings and counter values are copied to the maintenance cartridge relay PCB a Enteri
216. ut less than 36 inches data size m2 Sq f D SQ 17 24 Cumulative print area of paper equal to or larger than 17 inches but less than 24 inches data size m2 Sq f D SQ 17 Cumulative print area of paper less than 17 inches data size m2 Sq f D CNT 44 60 Cumulative number of sheets of A4 equivalent paper equal to or larger than 44 inches but less than 60 inches data size sheets D CNT 36 44 Cumulative number of sheets of A4 equivalent paper equal to or larger than 36 inches but less than 44 inches data size sheets D CNT 24 36 Cumulative number of sheets of A4 equivalent paper equal to or larger than 24 inches but less than 36 inches data size sheets D CNT 17 24 Cumulative number of sheets of A4 equivalent paper equal to or larger than 17 inches but less than 24 inches data size sheets D CNT 17 Cumulative number of sheets of A4 equivalent paper less than 17 inches data size sheets 16 HEAD DOT CNT 1 Counter related to dot count T 7 21 Display Description Unit XX XX Ink color x 1 000 000 dots Dot counts of each colors of the currently installed printhead TTL Total dot counts of each colors of the currently installed printhead x 1 000 000 dots 17 HEAD DOT CNT 2 Counter related to dot count 7 10 Chapter 7 T 7 22 Display Description Unit XX XX Ink color x 1 000 000 dots Cumulative dot counts of each colors TTL Total cumulative dot counts of each colors x 1 00
217. wer Gupphy raie ia 2 4 7 1 Power supply block diagram 2 5 Detection Functions with Sensors REESE EErEE Ennn 2 5 AN EE PISA SUME ariasi LS A RA 275 3 ICI IMEEM 2 5 4 Paper path system 2 2 2240 tare tn de iia 2 5 5 Humidity sensor orit deerit rete an Ede He tel 2 9 6 Media take up Unit nc e etes oe dert uh ane Ede RATE aa en kal a aereo Chapter 3 INSTALLATION 3 1 Installation 2 3 1 3 1 1 Making Pre Ch cks Em 3 1 3331 1 Making Pre Chiecks 0e ei een eee as e Tene A eae pa is eres 3 1 3 1 2 Unpacking and Installation EE 3 1 Ae VE ee EE 3 1 3 12 2 Assembling the Standar Land aa mean cse aa uui Aa a A dea der AS 3 3 3 52 34 nstallirigrihie inte a Ee Eraser oen e 3 6 3 12 4 Installingthe Basket Ir 3 7 3 1 2 5 Installing the Media Take Up Unit Option 3 11 3 126 Removing Protection Materials Manieren A ee eee 3 17 3 1 3 Checking the 3 19 3 1 3 1 the Mage and Operation 3 19 Contents Chapter4 DISASSEMBLY REASSEMBLY A Sente Paru E 4 1 4 lil Service Nee 4 1 42 Disassembly ReassemblyV u u L l 1 1 01 un a an nad a ananas aaa ana 4 1 4 2 1 Diassembly Reassembly u u er
218. which fixes the printhead in position mechanically is connected to the contact of the head relay PCB b Control function The carriage carries a carriage relay PCB which relays drive signals from the main controller PCB a head relay PCB which relay printhead drive signals to print head a linear encoder which generates print timing signals and a multi sensor which detects the width of paper and skews in it adjusts is registration and head height The carriage relay PCB is connected to the main controller PCB by a flexible cable c Carriage drive function The carriage is caused to reciprocate level on the platen by means of the carriage belt that is driven by the power imparted from the carriage motor d Printhead maintenance function This printer performs cleaning operations such as wiping the printhead and sucking inks with the carriage halted at its home position e Nozzle check function This printer carries out an ink discharge operation with the carriage halted at the head management sensor locating a non discharging nozzle in the printhead f Carriage height adjustment function If the separation between the face of the printhead and the paper carriage height is varied as a result of differing paper thicknesses cockled or curled paper or other problems the printer is liable to mist generation as the carriage height increases or to head rubbing as the carriage height decreases To maintain an acceptable carriage height the l

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