Burnham 101603-01R2-12/09 Boiler User Manual
Contents
1. chemicals sprays paint 1 Remove lower front door assembly removers fabric softeners and refrigerants 2 Adjust thermostat to the highest setting to initiate B Inspect Concentric Inlet Air Vent System Monthly boiler firing 1 Concentric Inlet Air Vent Terminal must be free 3 View burner flames through observation glass of obstruction and undamaged due to impact or 4 Check burner flames See Figure 3 On high fire excessive temperature the flame should be stable and mostly blue No 2 Concentric Inlet Air Vent Terminal exterior wall true yellow tipping should be present however penetration must be weather tight intermittent flecks of yellow and orange in the 3 Concentric Inlet Air Vent pipe must be supported at flame caused by dust in air are normal maximum 5 ft interval and must not sag Darker Bright Light Blue Transparent Blue BURNER SURFACE e ti Orange Glowing Fibers LR Figure 3 Burner Flame 5 If true yellovv tipping 1s observed follovv D Sehedule Inspection by Your Installer or Qualified instructions TO TURN OFF GAS TO APPLIANCE Service Agency Annually or at Beginning of see Figure 2 and contact your installer or qualified Heating Season service agency f For continued safe operation either your installer or a qualified service agency must provide a more detailed inspection of burner heat exchanger controls and vent system and provide maintenance as specified in Installation2. trouvant dans le b timent Appelez imm diatement votre fournisseur de gaz depuis voisin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur appelez le service des incendies C Ne poussez ou tournez la manette d admission du gaz qu l main ne jamais utiliser d outil Si la manette reste coincee ne pas tenter de la r parer appelez un technicien qualifi Le fait de forcer la manette ou de la r parer peut d clencher une explosion ou un incendie D N utilisez pas cet appareil s il a t plong dans l eau m me partiellement Faites inspecter l appareil par un t chnicien qualifi et remplacez toute partie du syst me de contr le et toute commande qui ont t plong s dans l eau L ARR TEZ Lisez les instructions de s c rit sur la portion sup rieure a gauche cette tiquette 2 Reglez le thermostat la temp rature la plus basse 3 Coupez l alimentation lectrique de l appareil 4 Cet appareil est quip de dispositif d allumage qui automobile allume maticallyle br leur Ne pas essayer d allumer le br leur pr s main 5 Tourner la chaudi re externe manuelle poign e amp en clapet gaz dans le sens des aiguilles d une montre pour fermerl offre de gaz 6 Attendre cing 5 minutes pour laisser chapper tout le gaz Reniflez tout autour de l appareil y compris pr s du plancher pour d celer une odeur de gaz ARR TEZ Passez l tape B d
3. Operating and Service Instructions 6 If burner flames look satisfactory adjust thermostat to the normal setting to stop boiler firing All Alpine Series repair parts may be obtained through your local U S Boiler Wholesale distributor Should you require assistance in locating a U S Boiler distributor in your area or have questions regarding the availability of U S Boiler products or repair parts please contact U S Boiler Customer Service at 717 481 8400 or Fax 717 481 8408 Important Product Safety Information Refractory Ceramic Fiber Product Warning The Repair Parts list designates parts that contain refractory ceramic fibers RCF RCF has been classified as a possible human carcinogen When exposed to temperatures about 1805 F such as during direct flame contact RCF changes into crystalline silica a known carcinogen When disturbed as a result of servicing or repair these substances become airborne and if inhaled may be hazardous to your health AVOID Breathing Fiber Particulates and Dust Precautionary Measures Do not remove or replace RCF parts or attempt any service or repair work involving RCF without wearing the following protective gear 1 A National Institute for Occupational Safety and Health NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection e Take steps to assure adequate ventilation e Wash all exposed body areas gently with soap and water af
4. STOP Follow B in the safety information above to the left on this label If you don t smell gas go to the next step 7 Tum the external boiler manual gas valve handle counterclockwise to open the gas supply 8 Turn on all electric power to the appliance 9 Set the thermostat to the desired setting 10 Look at the control display panel the first digit will show a series of numbers that indicate the boiler control sequence A number 3 or 4 means that the burner is firing The number 0 indicates that there is no call for heat from the thermostat or the domestic water heater 11 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPEN OUVERT CLOSED FERME EXTERNAL BOILER MANUAL GAS VALVE OPERATING INSTRUCTIONS INSTRUCTIONS DE FONCTIONNEMENT LA CHAUDIERE EXTERNE MANUELLE DE CLAPET A GAZ A Cet appareil ne comporte pas de veilleuse Il est muni d un dispositif d allumage qui allume automatiquement le br leur Ne tentez pas d allumer le br leur manuellement B AVANT DE FAIRE FONCTIONNER reniflez tout autour de l appareil pour d celer une odeur de gaz Reniflez pr s du plancher car certains gaz sont plus lourds que l air et peuvent s accumuler au niveau du sol QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Ne pas tenter d allumer d appareil Ne touchez aucun interrupteur ne pas vous servir des t l phones se
5. USER S INFORMATION MANUAL ALPINE CONDENSING HIGH EFFICIENCY GAS FIRED HOT WATER BOILER WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier 101603 01R2 12 09 AVERTISSEMENT Assurez vous de bien suivre les instructions donnees dans cette notice pour reduire au minimum le risque d incendie ou d explosion ou pour eviter tout dommage materiel toute blessure ou la mort Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflam mables dans le voisinage de cet appareil ou de tout autre appareil QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Ne pas tenter d allumer d appareils Ne touchez aucun interrupteur Ne pas vous servir des t l phones dans le b timent o vous vous trouvez Appelez imm diatement votre fournisseur de gaz depuis un voisin Suivez
6. es instructions de s c rit sur la portion sup rieure a gauche cette tiquette S il n y a pas d odeur de gaz passez l tape suivante 7 Tourner la chaudi re externe manuelle compteur de poign e A en clapet gaz ouvrir dans le sens des aiguilles d une montre le gaz approvisionnement 8 Allumer toute l nergie lectrique au appareil 9 Reglez le thermostat la temp rature d sir e 10 Regarder le panneau affichagecommande le premier chiffre montrera une s rie de nombres qui indiquent la chaudi re ordre d ex cution des instructions Un nombre 3 ou 4 signifie que le br leur est mise feu Le nombre 0 indique ce l n est aucun appel pour la chaleur de le thermostat ou le domestique chauffe eau 11 Si l appareil ne se met pas en marche suivez les instructions intitul es Comment couperl admission de gaz de l appareil et appelez un technicien qualifi ou le fournisseur de gaz TO TURN OFF GAS TO APPLIANCE COMMENT COUPER L ADMISSION DE GAZ DE L APPAREIL 1 Set the thermostat to lowes setting 2 Turn off all electirc power to the appliance if service is to be performed 3 Tum the external boller manual gas valve handle clockwise amp to close gas supply Figure 2 Lighting Instructions 1 Reglez le thermostat a la temperature la plus basse 2 Coupez l alimentation lectrique de l appareil s il faut proc der l entretien 3 Tourner la chaudi re e
7. les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service des incendies L installation et l entretien doivent tre assur x par un installateur ou un service d entretien qualifi ou par le fournisseur de gaz Burnham by U S Boiler Company The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels WARNING CAUTION Indicates a potentially hazardous situation which if not avoided could result in death serious injury or substantial property damage Indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury or property damage Basic Operation DANGER There are no user serviceable parts on this boiler Attempts to service this boiler by someone other than a qualified gas service technician could void the warranty cause property damage personal injury or loss of life CAUTION Should overheating occur or the gas supply fail to shut off do not turn off or disconnect the electrical supply to the pump Instead shut off the gas supply at a location external to the appliance En cas de surchauffe ou si l admission de gaz ne peut tre coup e ne pas couper ni d brancher l alimentation lectrique de la pompe Fermer plut t le robinet d admission de gaz l ext rieur de l appareil Do not use this boiler if any part has been under water Immediately call a q
8. nual basis The owner should visually inspect the venting system on a monthly basis If any of the following conditions are found the boiler should be shut down and a qualified gas service technician called to correct the problem before the boiler is placed back in service area is an indication of a potential carbon monoxide hazard If carbon is found the boiler should be shut down immediately and inspected by a qualified gas service technician The cause of the sooting should be found and corrected before the boiler is restarted 181109 JUBA 911JU99U09 euol do U UAAOUS SUO I E907 1013U09 94614 Josuas dwa anj4 UOJIMS 2 959 SJOSU9S dul8 J JB A JOSUSS IWUIT Ae dsiq 4 CADVS JOWJOJSUBL Alpine Series Lighti ng and Operating nstructions FOR YOUR SAFETY READ BEFORE OPERATING POUR VOTRE SECURTTE LISEZ AVANT DE METTRE EN MARCHE WARNING I you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life AVERTISSEMENT Quiconque ne respecte pas la lettre les instructions dans la pr sente notice risque de d clencher un incendie ou une explosion entrainant des dommages des blessures ou la mort A This appliance does not have a pilot It is equipped with an ignition device which automatically lights the burner Do not try to light the burner b
9. ter contact e Wash work clothes separately from other laundry and rinse washing machine after use to avoid contaminating other clothes e Discard used RCF components by sealing in an airtight plastic bag RCF and crystalline silica are not classified as hazardous wastes in the United States and Canada First Aid Procedures e If contact with eyes Flush with water for at least 15 minutes Seek immediate medical attention if irritation persists e f contact with skin Wash affected area gently with soap and water seek immediate medical attention if irritation persists e f breathing difficulty develops Leave the area and move to a location with clean fresh air Seek immediate medical attention if breathing difficulties persist e Ingestion Do not induce vomiting Drink plenty of water Seek immediate medical attention
10. ualified service technician to inspect the boiler and to replace any part of the control system and any gas control which has been under water CAUTION Like all central heating appliances this boiler is equipped with safety devices which could cause it to shutdown requiring service to restore normal operation Where such a shutdown could result in damage from low temperatures such as frozen pipes do not leave the heating system unattended during cold weather unless alarms or other safeguards are in place to prevent damage A General 1 This manual covers the proper care and use of the 4 Alpine ALP boilers These boilers are Alpine ALP Condensing High Efficiency Gas equipped with a safety feature which will shut down Fired Boiler the burner in the event that there is a blockage in the vent system In the event that the boiler fails to function and the boiler is vented through an outside wall accessible from the ground inspect the vent terminal on the outside wall for a blockage such as a bee s nest or ice If a blockage is found the burner should ignite approximately 30 seconds after the blockage is removed If no blockage is found 2 Instructions to safely light and shut down this boiler are shown on page 4 as well as on a label affixed to the boiler Control locations shown in Figure 1 3 The Alpine ALP boilers use an electronic means built into the ignition system to extinguish the burner in the e
11. vent that flames exit the combustion chamber If the boiler fails to fire call a qualified heating service agency to diagnose and correct the problem or if the terminal is inaccessible from the ground the problem must be diagnosed and corrected by a qualified gas service technician e Loose joints corrosion or other deterioration WARNING Condensate leakage e Sags in horizontal runs of vent pipe In the event that the ignition system on an ALP boiler does not permit the boiler to fire there is 5 The owner should also perform a monthly visual either a problem with the ignition system ora problem with the vent system Call a qualified gas service technician to diagnose and correct the problem inspection of the boiler and the surrounding system piping To do this remove the boiler jacket door If any of the following are found a qualified gas service technician should be consulted immediately A shutdown of the burner due to the pressure Deterioration of the visible controls wiring and switch is an indication that there is a problem sheet metal components with the vent system such as a blockage The Heating system water Leaks boiler pressure switch should only be reset after a qualified gas service technician has diagnosedand corrected the venting problem thatcausedthe blocked ventairproving switch to open Carbon soot in or near the burner compartment area Make sure that the condensate drain s
12. xterne manuelle poign e amp en clapet gaz dans le sens des aiguilles d une montre pour fermerl offre de gaz User Maintenance WARNING Service on this boiler should be undertaken only by trained and skilled personnel from a qualified service agency Inspections should be performed at intervals specified in Installation Operating and Service Instructions and this manual Maintain manuals in a legible condition Keep boiler area clear and free of combustible materials gasoline and other flammable vapors and liquids Do not place any obstructions in boiler room that will hinder flow of combustion and ventilation air A General Housekeeping Continuous 4 All Concentric external Inlet Air pipe joints must be deb 1 Keep boiler area clear and free of combustible secure and airtight materials and obstructions to the free flow of 5 All Concentric internal Vent pipe joints must be combustion and ventilation air to the boiler secure gas tight and watertight 2 Do not store or use gasoline or other flammable 6 Condensate drain must be free of obstruction and vapors or liquids in the vicinity of the boiler or any allow condensate to flow freely If corrective action other appliance is required contact your installer or qualified service agency 3 Do not store or use sources of hydrocarbons in s the vicinity of the boiler Sources of hydrocarbons C Inspect burner Flames Monthly Include bleaches cleaners
13. y hand B BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions Ifyou cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 STOP Read safety information above to the left on this label 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Turn the external boiler manual gas valve handle clockwise to close the gas supply 6 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas
14. ystem 1s unobstructed and leak tight CAUTION The Alpine ALP has a heat exchanger made from a special stainless steel alloy which can be severely damaged by frequent additions of 2 The following should be done on a continuous water or by the addition of boiler water additives basis which are not designed for use with stainless Keep the area around the boiler free of objects steel boilers If it is necessary to add water to which are flammable the boiler have a service technician check the system for leaks Do not add any chemicals to the boiler not listed in Section X of the Alpine ALP installation manual Warranty is void if the service and maintenance procedure shown in Section XIl of the Alpine ALP installation manual is not followed B Maintenance 1 Safe reliable operation of this boiler depends upon proper periodic maintenance Do not store or use sources of hydrocarbons such as bleaches fabric softeners paints cleaners refrigerants and cat boxes near the boiler Traces of these chemicals can be drawn into the boiler causing severe corrosion damage to the boiler and or objectionable odors Do not expose the boiler to large amounts of dust such as that generated by dry wall construction or woodworking WARNING 3 A qualified gas service technician should perform Carbon soot in or near the burner compartment the maintenance procedure shown in the installation manual on an an
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