Brother mfc-260c Printer User Manual
Contents
1. Place the choke lever in the Full choke position by sliding it to the left toward the valve cover in the direction indicated by the arrow Figure 5 Figure 5 Choke Lever Sl L tl SF RUN Grasp starter grip and pull slowly until you feel slight resistance then pull quickly Do Not let handle snap back into recoil housing When engine starts move choke lever to Run position by sliding it all the way to the right away from the valve cover and under the arrow NOTE If engine fails to start after 3 pulls move the choke lever to Half choke position and pull starter rope again 2 times NOTE If the engine still fails to start review the engine owner s manual Also check for proper oil level in crankcase Unit is equipped with a low oil shutdown system See engine owner s manual for information regarding the low oil shutdown system Connecting Electrical Loads Let engine stabilize and warm up for a few minutes after starting Plug in and turn on the desired 120 and or 240 Volt AC single phase 60 Hz electrical loads Do Not connect 240 Volt loads to the 120 Volt receptacles Do Not connect 3 phase loads to the generator Do Not connect 50 Hz loads to the generator DO NOT OVERLOAD THE GENERATOR Add up the rated watts or amps of all loads to be connected at one time This total should not be greater than the rated wattage amperage capacity of the generator See Don t Ov2. in rain in any enclosed compartment when connected electrical devices overheat if electrical output is lost if engine or generator sparks if flame or smoke is observed while unit is running if unit vibrates excessively GROUNDING THE GENERATOR The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground Local electrical codes may also require proper grounding of the unit For that purpose a GROUNDING WING NUT is provided on the generator end Figure _ Figure Grounding Wing a Generally connecting a No 12 AWG American Wire Gauge stranded copper wire to the grounding wing nut and to an earth driven copper or brass grounding rod electrode provides adequate protection against electrical shock Be careful to keep the grounding wire attached after connecting the stranded copper wire However local codes may vary widely Consult with a local electrician for grounding requirements in your area Properly grounding the generator helps prevent electrical shock if a ground fault condition exists in the generator or in connected electrical devices Proper grounding also helps dissipate static electricity which often builds up in ungrounded devices Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel If you have any problems with t
3. 4 DECAL Start Instructions SHIELD Heat CRIMPTITE 10 24 x 1 2 Battery Charge Cable Generator Owner s Manual Engine Owner s Manual 120 Volt AC 30 Amp Locking Plug 120 240 Volt AC 30 Amp Locking Plug Spark Plug Air Cleaner Element Spark Plug Wrench Optional Accessories Not Included 84883 Cord Wrap Item Part Qty Description G ADO T wi A92070 23897 49226 91526 82538 82881 43181 43182 90418 75207A 75207 23365 68868 d NMM A K Ke b K K e PANEL Control FLAT WASHER 10 M5 LOCK WASHER M5 SCREW M5 0 8 x 12mm SWITCH Idle Control LOCK WASHER 7 16 SCREW M3 0 5 x 10mm LOCK WASHER M3 OUTLET 12V CIRCUIT BREAKER 30A CIRCUIT BREAKER 20A WASHER 8 Shakeproof OUTLET 120 Volt 30 Amp Locking Item Part Qty Description 14 I5 16 17 18 19 20 21 22 23 24 25 26 43437 68759 43180 22264 51715 64526 83970 64525 87962 84335 84134 B92069 84028 e e e e e K e OO d d d em OUTLET 120V 240V 30A Locking OUTLET 120V 20A Duplex FLAT WASHER M4 LOCK WASHER 8 M4 NUT M4 0 7 Hex SCREW 6 32 x 3 8 BOARD System Control STAND OFF 3 4 Hex CIRCUIT BREAKER 12V 0A ASSEMBLY Wire Harness GROMMET Rubber Conn BOX Control Panel TRANSFORMER Idle Control Generac Portable Products 6500XL Extended Life Generator NOTES LIMITED WARRANTY FOR GN ENGINE DRIVEN PORTABLE GENERATORS GENERAC PORTABLE PRODUCTS h
4. Lever Used when starting a cold engine Circuit Breakers AC Each receptacle is provided with a push to reset circuit breaker to protect the generator against electrical overload Fuel Tank Capacity of seven 7 U S gallons Grounding Wing Nut Used for proper grounding of unit Idle Control Switch With this switch set to ON printed circuit board in control panel automatically reduces engine speed when no load is connected and increases engine to proper speed when load is applied However be sure switch is OFF when starting engine Recoil starter Used to start the engine Run Stop Switch Set this switch to Run before using recoil starter Set switch to Stop to switch OFF engine Spark Arrester Muffler Exhaust muffler lowers engine noise and is equipped with a spark arrester screen Generac Portable Products 6500XL Extended Life Generator ES E NA NY OPERATING THE GENERATOR CAUTION Never start or stop the engine with electrical loads connected to the receptacles AND with the connected devices turned ON Starting the Engine Unplug all electrical loads from generator receptacles before starting the engine Make sure the unit is in a level position Open the fuel shut off valve Figure 3 Figure 3 Fuel Shut off Valve Make sure the Idle Control switch is Off Place Run Stop switch in the Run position Figure 4 Figure 4 Run Stop Switch
5. e e m o r oe CRADLE SUPPORT Support SUPPORT Engine amp Muffler HOUSING Engine Adapter ASSEMBLY Rotor ASSEMBLY Stator BEARING WASHER M8 Flat WASHER M8 Lock HHMS 5 16 24 x 3 4 SEMS HHCS 5 16 24 x 9 7 8 MOUNT Vibration MOUNT Vibration SCREW M8 1 25 x 20 CAPSCREW M6 1 0 x 12mm BRACKET Muffler SCREW 5 16 18 x 3 4 MUFFLER GASKET Muffler PIN 4 mm x 10 Roll DECAL Ground SCREEN Spark Arrester CARRIER Rear Bearing TAPTITE M5 0 8 x 10 BOLT M6 x 165 mm Stator RECTIFIER Battery Charge TAPTITE M5 0 8 x 20 GROMMET Rubber ASSEMBLY Power Regulator ASSEMBLY Brush Holder TAPTITE M5 0 8 x 16 COVER Bearing Carrier WASHER 10 Int Shakeproof SCREW M6 1 0 x 16 Wing HHCS 10 Self Driller NUT M6 Flange Lock Item Part 39 40 41 42 43 44 45 Items Not Illustrated 83465 7883 1B 80270 78299 B4363 B1695 B92039 92665 85000 14353621 26850 92982 92612 189160 92640 92630 NSP 22531 93826 B96068 56893 65787 B2635 A8927 37806 43438 72347 73111 84882 Qty Description N N hh e nv e M e e GROMMET Tank HHCS M6 1 0 x 60 SEMS VALVE Tank BUSHING Plastic Tank CAP Fuel Gauge TANK Tank 7 Gal SHIELD Heat INSULATION 2 1 4 Thick CLIP Insulation WIRE Ground WASHER M6 Shakeproof DECAL Danger DECAL Heat Shield NUT 5 16 18 Serrated Flange DECAL Control Panel ASSEMBLY Control Box ENGINE HHCS 5 16 18 x 1 3
6. no additional lubrication for the life of the bearing Add Gasoline WARNING Never fill fuel tank indoors Never fill fuel tank when engine is running or hot Do Not light a cigarette or smoke when filling the fuel tank WARNING Do Not overfill the fuel tank Always allow room for fuel expansion Use regular UNLEADED gasoline with the generator engine Do Not use premium gasoline Do Not mix oil with gasoline Clean area around fuel fill cap remove cap Add unleaded regular gasoline slowly to fuel tank Be careful not to overfill Allow about 1 2 of tank space for fuel expansion Figure 2 Figure 2 Typical Fuel Expansion Space Install fuel cap and wipe up any spilled gasoline IMPORTANT k is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor fuel filter fuel hose or tank during storage Also experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer See Storage on page 11 Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Generac Portable Products 6500XL Extended Life Generator KNOW YOUR GENERATOR Read this owner s manua
7. rating to determine watts volts x amps watts Figure 12 Wattage Reference Guide Recreational Home Uses Tool Appliance AM FM clock radio Deep freezer Personal computer and 15 monitor 1 3 hp furnace fan blower Microwave oven 18 cu ft refrigerator Sump pump Electric skillet TLS hp water well pump 32 000 Btu window air conditioner Space heater Electric water heater q Generac Portable Products 6500XL Extended Life Generator The rated wattage of lights can be taken from wattage listed on the light bulbs The rated wattage of tools appliances and motors can usually be found on a data plate or decal affixed to the device Use Figure 12 below as a general reference Some electric motors such as induction types require about three times more watts of power for starting than for running This surge of power lasts for only a few seconds when starting such motors Be sure you allow for this high starting wattage when selecting electrical devices to connect to your generator First figure the watts needed to start the largest motor Add to that figure the running watts of all other connected loads Professional Contractor Uses Tool Appliance 1 3 hp airless sprayer 3 8 hammer drill Variable speed Sawzall 2 power drill Quartz halogen work light Belt sander 7 4 circular saw 7 4 worm drive saw KIJA hp air compressor 10 power miter saw 6 bench grinder 6 table planer 10 table rad
8. warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For service see your nearest COMPANY authorized warranty service facility or call 1 877 544 0982 Warranty service can be performed only by a COMPANY authorized service facility This warranty will not apply to service at any other facility At the time of requesting warranty service evidence of original purchase date must be presented GENERAC PORTABLE PRODUCTS Jefferson Wisconsin U S A
9. CB CE CE CE 22 YA L OUTLET TAB NA K gt MUST BE 11B BROKEN OFF GRN YEL Kp o o o 55 9 e L T IDLE CONTROL SWITCH e GRN Buu V 55 BLU WHT 11 136 15 12V 1DA DC 155 55 22 44 44 IDLE CONTROL TRANSFORMER ar cr U yi 0 11 44 GRN 155 a 55 22 44 11 8 156 SYSTEM tr CONTROL Hi BOARD p iji 3 ti Hi BLK P iji U e 0 1424 tl WHT BLK 8 e 1 44 55 ili RED BLU L 4 6 iji iji IILE BLU WHT iji iji CONTROL YEL 22 2 il COIL Wy GRN YEL 0 STATOR erre 0 iji WHT LOW DIL HI NS SNUBBER HH 3 PIN SS Ere za Feeppack NJI connector E 1212 66 iji ON ENGINE CUSTOMER iji SG GROUND iji ANODE Low OIL 13 LUG POS BRUSH H BLK D PRESSURE CLOSEST TO iji SHIELD WA EED HE BEARING NT Le GATE CATHODE A neva o Po ii ENGINE 77 iji RUN O 18 BATTERY db iji SED CHARGE 6 P ara IJI RECTIFIER BIARD l GRN Wh HH SPARK J O PLUG NUT ON ENGINE BLOCK PARTS LIST MAIN UNIT Item Part eo Description ND 0 md Os Ln da Us MO 10 12 13 14 15 16 17 18 19 20 21 22 25 26 27 28 29 30 31 32 33 34 35 36 37 38 A92432 A92531 A92731 92247 926796 926816 65791 67451 22129 86307 25254 92609 82857 40976 66476 92532 22142 A7433 90239 81917 B4986 83083 66825C 74908 86308B 65795 66849A 67022 84132 66386 66849 B487 22769 86494 86292 77395 K dee mem ene NM e e e oome mee A Da ee a e e r NM e NM NM K M A amp M
10. GENERAC Portable Products 6500AL Portable Generator Owner s Manual Model No 09779 2 6 500 Watt AC Generator Manual No B2635 Revision 2 05 23 2001 Visit our Generac website www generac portables com This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death EQUIPMENT DESCRIPTION This generator is an engine driven revolving field alternating current AC generator It was designed to supply electrical power for operating compatible electrical lighting appliances tools and motor loads This manual contains information for a generator that operates 120 and or 240 Volt single phase 60 Hz devices that require up to 6 500 watts 6 5 kVV of power that pull up to 54 2 Amps at 120 Volts or 27 1 Amps at 240 Volts CAUTION Do Not exceed the generator s wattage amperage capacity Add up the rated watts of all devices you are connecting to generator receptacles at one time This total should not be greater than 6 500 watts See Don t Overload the Generator on page 10 The generator s revolving field is driven at about 3 600 rpm by a single cylinder engine Every effort has been made to ensure that information in this manual is accurate and current However Generac reserves the right to change alter or otherwise improve the product and this document at any time without prior notice CA
11. UTION Do Not tamper with engine governed speed High operating speeds are dangerous and increase risk of personal injury or damage to equipment The generator supplies correct rated frequency and voltage only when running at proper governed speed Incorrect frequency and or voltage can damage some connected electrical loads Operating at excessively low speeds imposes a heavy load When adequate engine power is not available engine life may be shortened SAFETY RULES This generator set was designed and manufactured for specific applications Do Not attempt to modify the unit or use it for any application it was not designed for If you have any questions about your generator s application ask your dealer or consult the factory The manufacturer could not possibly anticipate every circumstance that might involve a hazard For that reason warnings in the manual and warnings on tags or decals affixed to the unit are not all inclusive If you intend to handle operate or service the unit by a procedure or method not specifically recommended by the manufacturer first make sure that such a procedure or method will not render this equipment unsafe or pose a threat to you and others Read this manual carefully and become familiar with your generator set Know its applications its limitations and any hazards involved A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cance
12. are to be borne by the purchaser and prepaid by the purchaser This warranty does not cover normal maintenance and service and does not apply to a generator set alternator or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in the COMPANY s judgement to adversely affect its performance and reliability NORMAL WEAR As with all mechanical devices the generator need periodic parts service and replacement to perform well This warranty will not cover repair when normal use has exhausted the life of a part or generator THERE IS NO OTHER EXPRESS WARRANTY THE COMPANY HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED THE COMPANY ALSO DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS THE LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY Some states do not allow limitations on how long an implied
13. d repair Connect another device that is in good condition Contact Generac service facility Disconnect shorted electrical load See Don t Overload the Generator on page 10 Contact Generac service facility Contact Generac service facility Set switch to Run Clean or replace air cleaner Fill fuel tank Drain gas tank and fill with fresh fuel Connect wire to spark plug Replace spark plug Drain gas tanks fill with fresh fuel Put choke lever to No Choke position Fill crankcase to proper level Contact Generac service facility Contact Generac service facility Contact Generac service facility Fill fuel tank Fill crankcase to proper level Contact Generac service facility See Don t Overload the Generator on page 10 Replace air filter Contact Generac service facility Move choke to halfway position till engine runs smoothly Contact Generac service facility Generac Portable Products 6500XL Extended Life Generator NOTES SHETE Generac Portable Products 6500XL Extended Life Generator PS e SCHEMATIC POWER REGULATOR BOARD S N U DPE B B DO CARA OR E R FIELD 5 POWER POWER r oH aaa T aaae E L E E 4 D L Bp D 11 22 44 A c 6 R K
14. ereafter referred to as the COMPANY warrants to the original purchaser that the alternator and control panel for its portable generator will be free from defects in materials or workmanship for the items and period set forth below from the date of original purchase This warranty is not transferable and applies only to portable generators driven by a GN Series engine Consumer Commercial Alternator 2 years 2nd year parts only year Engine Warranted solely by the engine manufacturer With the exception of European Community Countries all units bound for export shall be warranted for One 1 Year in Consumer applications and 90 days in Commercial applications as defined below NOTE For the purpose of this warranty consumer use means personal residential household use by original purchaser This warranty does not apply to units used for Prime Power in place of utility Commercial Use means all other uses including rental construction commercial and income producing purposes Once a generator has experienced commercial use it shall thereafter be considered a commercial use generator for the purposes of this warranty During said warranty period the COMPANY will at is option repair or replace any part which upon examination by the COMPANY is found to be defective under normal use and service Starting batteries are not warranted by the COMPANY AIl transportation costs under warranty including return to the factory if necessary
15. erload the Generator on page 10 Generac Portable Products 6500XL Extended Life Generator ES Stopping the Engine Unplug all electrical loads from generator panel receptacles Never start or stop engine with electrical devices plugged in and turned on Put the idle control switch in the Off position Let engine run at no load for 30 seconds to stabilize the internal temperatures of engine and generator Move run stop switch to Stop Close the fuel shut off valve Operating Automatic Idle Control This switch is designed to greatly improve fuel economy When this switch is turned ON the engine will only run at its normal high governed engine speed when an electrical load is connected When an electrical load is removed the engine will run at a reduced speed With the switch off the engine will run at the normal high engine speed Always have the switch off when starting and stopping the engine Charging a Battery WARNING Storage batteries give off explosive A hydrogen gas while recharging An explosive mixture will remain around the battery for a long time after it has been charged The slightest spark can ignite the hydrogen and cause an explosion resulting in blindness or other serious injury WARNING Do Not permit smoking open flame sparks or any other source of heat around a battery Wear protective goggles rubber apron and rubber gloves when working around a battery Battery electrolyte flu
16. fluid as measured by hydrometer is 1 260 or higher Generac Portable Products 6500XL Extended Life Generator ES S amp Y COLD WEATHER OPERATION Under certain weather conditions temperatures below 40 F 4 C and a high dew point your generator may experience icing of the carburetor and or the crankcase breather system In an emergency use the original shipping box as a temporary shelter Cut off all flaps Cut out one of the long sides of the box to expose exhaust side of unit Ensure a minimum of two feet clearance between open side of box and nearest object Cut appropriate slots to access receptacles of unit Start unit then place box over it IMPORTANT Remove shelter when temperature is above 40 F 4 C For a more permanent shelter build a structure that will enclose three sides and the top of the generator Make sure entire muffler side of generator is exposed Note that your generator may appear different from that shown in Figure 7 Figure 7 Temporary Cold Weather Shelter Ensure a minimum of two feet clearance between open side of box and nearest object Face exposed end away from wind and elements Enclosure should hold enough heat created by the generator to prevent problems enclose generator any more than shown T CAUTION Never run unit indoors Do Not RECEPTACLES 120 240 Voit AC 30 Amp Locking Receptacle Use a NEMA L14 30 plug w
17. he assembly of your generator please call the generator helpline at 1 800 270 1408 IMPORTANT Any attempt to run the unit before it has been serviced with the recommended oil will result in an engine failure REMOVE GENERATOR FROM CARTON Set the carton on a rigid flat surface with This Side Up arrows pointing upward Carefully open the top flaps of the shipping carton Review Cold Weather Operation on page 9 Cut down corners at one end of carton from top to bottom and lay that side of carton down flat Remove all packing material carton fillers etc Remove the generator from the shipping carton CARTON CONTENTS Check all contents If any parts are missing or damaged call the generator helpline at 1 800 270 1408 The generator Battery charge cables Generator and engine owner s manuals Locking 20 Amp and 30 Amp plugs Spare spark plug Spare air filter Spark plug wrench BEFORE STARTING THE ENGINE Add Oil CAUTION Any attempt to crank or start the engine before it has been properly filled with the recommended oil may result in an engine failure Generac Portable Products 6500XL Extended Life Generator To fill your engine with oil Place generator on a level surface Follow the oil grade recommendations and oil fill instructions given in the engine owner s manual NOTE The generator s revolving field rides on a prelubricated and sealed ball bearing that requires
18. ial arm saw Wire feed welder allow 3 times listed watts for starting this device Generac Portable Products 6500XL Extended Life Generator SPECIFICATIONS Maximum Surge Watts 8 125 watts Continuous Wattage Capacity 6 500 watts Power Factor scg a tice ses were teehee es 1 0 Rated Maximum Continuous AC Load Current At IDOVolts 54 2 Amps At 240 Volts coc ete oki eee nee a 27 1 Amps PASO ii A E N i phase Rated Frequency 60 Hertz Fuel Tank Capacity 7 US gallons GENERAL MAINTENANCE RECOMMENDATIONS The Owner Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis that all discrepancies are corrected and that the unit is kept clean and properly stored Never operate a damaged or defective generator Engine Maintenance See engine owner s manual for instructions CAUTION Avoid prolonged or repeated skin contact with used motor oil Used motor oil has been shown to cause skin cancer in certain laboratory animals Thoroughly wash exposed areas with soap and water KEEP OUT OF REACH OF CHILDREN DON T POLLUTE CONSERVE RESOURCES RETURN USED OIL TO COLLECTION CENTERS Generator Maintenance Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moistu
19. id is an extremely caustic sulfuric acid solution that can cause severe burns If spill occurs flush area with clear water immediately Your generator has the capability of recharging a discharged 12 Volt automotive or utility style storage battery Do Not use the unit to charge any 6 Volt batteries Do Not use the unit to crank an engine having a discharged battery ZN SA To recharge 12 Volt batteries proceed as follows Check fluid level in all battery cells If necessary add ONLY distilled water to cover separators in battery cells Do Not use tap water If the battery is equipped with vent caps make sure they are installed and are tight If necessary clean battery terminals Connect battery charge cable connector plug to panel receptacle identified by the words 12 VOLTS D C Connect battery charge cable clamp with red handle to the positive battery terminal Figure 6 Figure 6 Battery Connections AI 12 VOLT D C RECEPTACLE 12 VOLT BATTERY Connect battery charge cable clamp with black handle to the negative battery terminal Figure 6 Start engine Let the engine run while battery recharges When battery has charged shut down engine NOTE Use an automotive hydrometer to test battery state of charge and condition Follow the hydrometer manufacturer s instructions carefully Generally a battery is considered to be at 100 state of charge when specific gravity of its
20. ith this receptacle Connect a 4 wire cord set rated for 250 Volt AC loads at 30 Amps or greater Figure 8 You can use the same 4 wire cord if you plan to run a 120 Volt load Figure 8 120 240 Volt AC 30 Amp Locking Receptacle 4 Wire Cord Set W Neutral v Hot X Hot Ground NEMA L14 30 Green This receptacle powers 120 240 Volt AC 60 Hz single phase loads requiring up to 3 600 watts of power at 30 Amps for 120 Volts 6 500 watts of power 6 5 kW at 30 Amps for 240 Volts The outlet is protected by a 30 Amp push to reset circuit breaker CAUTION Although this outlet states it has a A 240 Volt 30 Amp rating up to 7 200 watts the generator is only rated for 6 500 watts Powering loads that exceed the wattage amperage capacity of the generator can damage it or cause serious injuries 240 Volt loads powered through this outlet should not exceed 27 1 Amps of current draw Generac Portable Products 6500XL Extended Life Generator ES 120 Volt AC 30 Amp Locking Receptacle Use a NEMA L5 30 plug with this receptacle Connect a 3 wire cord set rated for 125 Volt AC loads at 30 Amps to the plug Figure 9 Figure 9 20 Volt AC 30 Amp Locking Receptacle a 3 Wire Cord Set Neutral 120V Ground NEMA L5 30 Green Use this receptacle to operate 120 Volt AC 60 Hz single phase loads requiring up to 3 600 watts 3 6 kW of power at 30 Amps The outlet is protected by a 30 Amp p
21. l and safety rules before operating your generator Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Circuit Breakers AC 120 Volt AC 30 Amp ao DU Receptacle E E ia 120 240 Volt AC 30 Amp Receptacle 12 Volt DC 10 Amp Receptacle Idle Control Switch Grounding Wing Nut 12 Volt DC 10 Amp Receptacle Recharge a discharged 2 Volt automotive type battery through this receptacle 120 Voit AC 20 Amp Duplex Receptacle May be used to supply electrical power for the operation of 120 Volt AC 20 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 Volt AC 30 Amp Locking Receptacle May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 30 Amp Locking Receptacle May be used to supply electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads Air Cleaner Uses a dry type filter element and foam pre cleaner to limit the amount of dirt and dust sucked into the engine Fuel Tank Choke Lever Ml Run Stop Switch LT Recoil Starter Air Cleaner Spark Arrester Muffler 120 Volt AC 20 Amp Duplex Receptacle Choke
22. o IDLE E CONTROL TRANSFORMER E talla EY G N A L 155 EE 22 44 IDLE CONTROL R SYSTEM o CONTROL BOARD T LGRN YEL ay LOP MA LED BLU A RED ee 304 RED BLU WHT C B OFF els ON ue 11 mie SWITCH ne SWITCH 18 11 L 120Y R 304 eer 208 E ENG o RUN GRN 11A EN SWITCH 0 LU 120V 204 FOTOS oO o ENG T YA 20A IGNITION 22 C B BATTERY CHARGE iia 44A f GRN YEL q 66 55 77 El So E amp o o 11B 204 13 55 C B AUTO 537 RESET a DR 114 104 C B Ec ade E yA 22 gt Ss 120 240V 304 WIRING DIAGRAM Generac Portable Products 6500XL Extended Life Generator DIAGRAM S amp e 1204 ea To 120v 444 Pec 120 240Y 22 304 30A 448 LIA HITE 444 ey e rez 118 E 204 208 204 304 L Eu
23. o Not place a storage cover over a hot generator Let the unit cool for a sufficient time before placing the cover on the unit Other Storage Tips Do Not store gasoline from one season to another Replace your gasoline can if it starts to rust Rust and or dirt in a gasoline can cause problems when you use that fuel with this unit Store in clean and dry area TROUBLESHOOTING Problem Engine is running but no AC output is available Engine runs good but bogs down when loads are connected Engine will not start or starts and runs rough Engine shuts down during operation Engine lacks power Engine hunts or falters Cause Circuit breaker is open Poor connection or defective cord set Connected device is bad Fault in generator Short circuit in a connected load Generator is overioaded Engine speed is too slow Shorted generator circuit Run Stop switch set to Stop Dirty air cleaner Out of gasoline Stale gasoline Spark plug wire not connected to spark plug Bad spark plug Water in gasoline Overchoking Low oil level Excessively rich fuel mixture Intake valve stuck open or closed Engine has lost comp Out of gasoline Low oil level Fault in engine Load is too high Dirty air filter Engine needs to be serviced Choke is opened too soon Carburetor is running too rich or too lean Solution Reset circuit breaker Check an
24. r birth defects or other reproductive harm DANGER You must isolate the generator from A the electric utility using approved transfer equipment if this unit is used for backup power Failure to isolate the generator from the power utility may result in injury or death to electric utility workers and damage to the generator due to a backfeed of electrical energy Whenever unit is providing backup power the electric utility must be notified DANGER Generator exhaust gases contain A DEADLY carbon monoxide gas If breathed in sufficient concentrations carbon monoxide can cause unconsciousness or death Operate this equipment outdoors where adequate ventilation is available The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency For warranty information refer to the engine owner s manual The generator produces a very powerful voltage that can cause serious injury or death by electrocution Never touch bare wires or receptacles Never permit a child or any unqualified person to operate the generator Never handle any kind of electrical cord or device while standing in water while barefoot or while hands or feet are wet Death or serious injury from electrocution may result Use a ground fault circuit interrupter GFCI in any damp or highly conductive area such as metal decking or steel work Never use worn bare frayed or otherwise damaged electrical cords
25. re or any corrosive vapors Cooling air slots in the generator must not become clogged with snow leaves or any other foreign material NOTE Do Not use a garden hose to clean generator Water can enter engine fuel system and cause problems In addition if water enters generator through cooling air slots some of the water will be retained in voids and cracks of the rotor and stator winding insulation Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings To Clean the Generator Use a damp cloth to wipe exterior surfaces clean A soft bristle brush may be used to loosen caked on dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect cooling air slots and opening on generator These openings must be kept clean and unobstructed STORAGE The generator should be started at least once every seven days and allowed to run at least 30 minutes If this cannot be done and you must store the unit for more than 30 days use the following guidelines to prepare it for storage Generator Storage Clean the generator as outlined in To Clean the Generator Check that cooling air slots and openings on generator are open and unobstructed A Engine Storage See engine owner s manual for instructions DANGER Storage covers can be flammable D
26. ush to reset circuit breaker 120 Volt AC 20 Amp Duplex Receptacle Each receptacle Figure 10 is protected against overload by a 20 Amp push to reset circuit breaker Ka Figure 10 120 Volt AC 20 Amp Duplex Receptacle Use each receptacle to operate 120 Volt AC single phase 60 Hz electrical loads requiring up to 2 400 watts 2 4 kW at 20 Amps of current Use cord sets that are rated for 125 Volt AC loads at 20 Amps or greater 12 Volt DC 10 Amp Receptacle This receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cables provided Figure 1 This receptacle can not recharge 6 Volt batteries and can not be used to crank an engine having a discharged battery See the section Charging a Battery page 7 before attempting to recharge a battery Figure H 12 Volt DC 10 Amp Receptacle E PN OPERATION SE E K 4 DON T OVERLOAD THE GENERATOR Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and or connected electrical devices Observe the following to prevent overloading the unit Add up the total wattage of all electrical devices to be connected at one time This total should NOT be greater than the generator s wattage capacity If the appliance tool or motor does not give wattage multiply 120 Volts times ampere
27. with the generator Death serious injury and property damage from electrical shock may result Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE Never allow smoking open flames sparks or heat in the vicinity while handling gasoline Avoid spilling gasoline on a hot engine Comply with all laws regulating storage and handling of gasoline Do Not overfill the fuel tank Always allow room for fuel expansion If tank is overfilled fuel can overflow onto a hot engine and cause a FIRE or an EXPLOSION Never store a generator with fuel in the tank where gasoline vapors might reach an open flame spark or pilot light as on a furnace water heater clothes dryer FIRE or an EXPLOSION may result The unit requires an adequate flow of cooling air for its continued proper operation Never operate the unit inside any room or enclosure where the free flow of cooling air into and out of the unit might be obstructed Allow at least 2 feet of clearance on all sides of generator even while operating unit outdoors or you could damage the unit Never start or stop the unit with electrical loads connected to receptacles with the connected devices turned ON Start the engine and let it stabilize before connecting any electrical loads Disconnect all electrical loads before shutting down the generator Do Not insert any object through cooling slots of the engine You could damage the unit or injure yourself Never operate the generator
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