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Brother 9970CDW All in One Printer User Manual

1. WASHER 2 BLADE BOLT 2 m BLADE HOLDER M 1 ll ESSA We UPPER gt n SN V BLADE Cw Il L AN NX A LOWER NN a BLADE 9 NN SPECIAL WASHER 2 BLADE BOLT 2 Always use an upper and lower blade on the HRR models SERVICING YOUR MOWER Blade Installation 1 Clean around the blade holder Install the blade s using the bolts and special washers as shown concave side of the special washers toward the blade s The blade bolts and washers are specially designed for the mower Should you ever have to replace them use only genuine Honda parts Otherwise a blade may become detached from the mower and cause serious injury 2 Tighten the bolts with a torque wrench Use a wooden block to stop the blade s from turning Blade bolt torque 36 43 ft lb 49 59 N m If you don t have a torque wrench have an authorized Honda servicing dealer tighten the blade bolts before you use the mower If the blade bolts are overtightened they could break If the blade bolts are not tightened enough they could loosen or come out In either case it would be possible for the blade to fly off while you are operating the mower GRASS BAG CLEANING AND REPLACEMENT HRR Grass Bag Cleaning Wash the bag with a garden hose and allow it to dry completely before use a wet bag will clog quickly Grass Bag Replacement Replace a
2. 61 Engine specifications 54 Ethanol oxygenated fuel 51 F Flywheel brake lever 10 Fuel Oxygenated 51 Recommendations 39 Refueling 38 Stabilizer additive Valve location Fuel tank draining G Grass bag Assembly Cleaning or replacement Inspection Introduction L Loading and unloading M Maintenance Safety Schedule Specifications Methanol oxygenated fuel MTBE oxygenated fuel Mulching plug N NOTICE symbol Oil Change Check level Recommendations Oxygenated fuels P Parts Catalog Emissions Replacementlist Publications R Replacement parts 65 INDEX s Safety Afewwords 2 Labels 2 Maintenance 28 MWET choke aisle shua s 4 Serial number locations 49 Shift lever 10 Shop manual ordering 57 Spark plug Arrester service 37 Gapped uuu M Ok o Ser Daun 36 Starting the engine 16 Stopping the engine 20 T Technical information 49 Throttle lever 9 Transmission operation 19 Transporting 44
3. HURT if you dont folow instructions ae HURT if you don t follow Safety Headings such as IMPORTANT SAFETY INFORMATION Safety Section such as LAWN MOWER SAFETY Instructions how to use this lawn mower correctly and safely This entire book is filled with important safety information please read it carefully CONTENTS LAWN MOWER SAFETY IMPORTANT SAFETY INFORMATION een 4 IMPORTANT SE TO PARENTS esee 5 A A ON CONTROLS amp FEATURES EBEN i dida LOCATIONS 7 BEFORE OPERATION ARE YOU READY TO GET STARTED 12 IS YOUR LAWN MOWER READY TO GO 12 CHECK YOUR WORK AREA 13 OPERATION MOWING PRECAUTIONS sss emere nnne 16 STARTING THE ENGINE sess 16 OPERATING THE CONTROLS FOR MOWING 18 STOPPING THE ENGINE zu u ecce 20 SAFE MOWING PRACTICES nor 21 THE IMPORTANCE OF PROPER MAINTENANCE 27 MAINTENANCE SAFETY sess 28 MAINTENANCE SCHEDULE 12 usq ana qaa emen 29 BLADE S n 30 GRASS BAG CLEANING AND REPLACEMENT 32 ENGINE MAINTENANCE uu ua eee eene emere nnn 33 SPARK ARRESTER SERVICE op
4. Owner s Manual Rotary Mower HRS216PDA HRS216SDA HRR216PDA HRR216TDA Click here to save this manual to your computer See page 47 for instructions on setting up your Lawn Mower 1997 2005 American Honda Motor Co Inc All Rights Reserved WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Keep this owner s manual handy so you can refer to it at any time This owner s manual is considered a permanent part of the lawn mower and should remain with the lawn mower if resold The information and specifications included in this publication were in effect at the time of approval for printing American Honda Motor Co Inc reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever No part of this publication may be reproduced without written permission INTRODUCTION Congratulations on your selection of a Honda lawn mower We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market We want to help you get the best results from your new lawn mower and to operate it safely This manual contains the information on how to do that please read it carefully As you read this manual you will find information preceded by a NOTICE symbol That information is intended to
5. Troubleshooting Engine and vibration 45 Mowing and bagging 46 U Unloading 44 Warranty Accessories amp parts 60 Distributors 59 Emissions 61 Service information 64 Washing the mower 40 Web address 57 66 QUICK REFERENCE INFORMATION Unleaded gasoline with a pump octane Fus Type rating of 86 or higher Engine oil Type SAE 10W 30 API SJ or later Regular NGK BP6ES DENSO W20EP U Spark plug Type Resistor NGK BPR6ES DENSO W20EPR U Before each use Check engine oil Check air cleaner Check blade and bolt torque page 32 page 35 First 5 hours Change engine oil page 34 Refer to the Maintenance Schedule Subsequent page 29 31VLOUOO 00X31 VLO U000 HON DA The Power of Dreams HRR216PDA HRR216TDA HRS216PDA HRS216SDA k2 amp 52774 XXXXX 2005 10 Printed on Recycled Paper PRINTED IN U S A
6. by volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of your fuel system Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty 51 TECHNICAL AND CONSUMER INFORMATION EMISSION CONTROL SYSTEM Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda uses lean carburetor settings and other systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons The U S California Clean Air Act and Environment Canada EPA California and Canadian regulations require all manufacturers to furnish written instruction describing the operation and maintenance of emission control systems The following instructions and procedures must be
7. Remove the grass bag if installed Loosen the handlebar locking knobs Press each side of the lower handlebar outward then swing the handlebar upward Don t allow the cables to be bent or pinched 42 STORAGE STORAGE PRECAUTIONS If your mower will be stored with gasoline in the fuel tank and carburetor it is important to reduce the hazard of gasoline vapor ignition Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are operated If possible avoid storage areas with high humidity because that promotes rust and corrosion Unless all fuel has been drained from the fuel tank turn the fuel valve to OFF to reduce the possibility of fuel leakage Place the mower with its wheels on a level surface Tilting can cause fuel or oil leakage The handlebar be folded for compact storage page 42 With the engine and exhaust system cool cover the mower to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the mower promoting rust and corrosion REMOVAL FROM STORAGE Check your mower as described in BEFORE OPERATION If the fuel was drained during storage preparation fill the tank with fresh gasoline If you keep a container of gas
8. SERVICING YOUR MOWER FUEL SYSTEM Refueling Fuel tank capacity 0 29 US gal 1 1 If the fuel level is low refuel in a well ventilated area with the engine stopped If the engine has been running allow it to cool first To refuel remove the fuel tank cap and fill the tank with gasoline to the bottom of the filler neck Refuel carefully to avoid spilling fuel Do not overfill There should be no fuel in the filler neck After refueling tighten the fuel tank cap securely WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Never refuel the engine inside a building FUEL TANK where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately Move at least 10 feet 3 meters away from the fueling source and site before starting the engine Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered by the Distributor s Limited Warranty 59 38 SERVICING YOUR MOWER Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher These engi
9. The SAE oil viscosity and service classification are in the API label on the oil container Honda recommends that you use API SERVICE category SJ or later oil 33 SERVICING YOUR MOWER Engine Oil Change Drain the used oil while the engine is warm Warm oil drains quickly and completely 1 34 Turn the fuel valve to OFF to reduce the possibility of fuel leakage page 20 Wipe the oil filler area clean then remove the oil filler cap dipstick Place a suitable container next to lt the mower to catch the used oil Ce OX then tilt the mower on its right side NY The used oil will drain through the filler neck Allow the oil to drain E a completely erp NOTICE D Improper disposal of engine oil can be harmful to the environment If you change your own oil please dispose of the used oil properly Put it in a sealed container and take it to a recycling center Do not discard it in a trash bin or dump it on the ground Fill with the recommended oil Do not overfill Allow a couple of minutes for the oil to settle in the engine then measure the oil level as shown on page 33 Using nondetergent oil can shorten the engine s service life and using 2 stroke oil can damage the engine SERVICING YOUR MOWER Air Cleaner Service A dirty air filter restricts air flow to the carburetor reducing engine performance If you operate the mower in very dusty areas clean the air filter more often than specif
10. followed in order to keep the Honda engine emissions within the emission standards Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit Some acts that constitute tampering are Removal or alteration of any part of intake fuel or exhaust system Altering or defeating the speed adjusting mechanism to cause the engine to operate outside its design parameters Problems That May Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your authorized Honda servicing dealer Hard starting or stalling after starting Rough idle Misfiring or backfiring under load Afterburning backfiring Black exhaust smoke or high fuel consumption 52 TECHNICAL AND CONSUMER INFORMATION Replacement Parts The emission control systems on your new Honda engine were designed built and certified to conform with EPA California and Canadian emission regulations We recommend the use of genuine Honda parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility the part will not adv
11. help you avoid damage to your lawn mower other property or the environment We suggest you read the Distributor s Limited Warranty page 59 and the Emission Control System Warranty page 61 to fully understand its coverage and your responsibilities of ownership When your lawn mower needs scheduled maintenance keep in mind that your Honda servicing dealer is specially trained in servicing Honda lawn mowers Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes American Honda Motor Co Inc Power Equipment Division INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety and the safety of others is very important and using this lawn mower safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower You must use your own good judgment You will find important safety information in a variety of forms including Safety Labels on the lawn mower e Safety Messages preceded by a safety alert symbol and N one of three signal words DANGER WARNING or CAUTION These signal words mean HURT ifyou dont follow instructions
12. it into another notch If you are not sure what cutting height to select start with a high setting and check the appearance of the lawn after mowing a small area Readjust cutting height if necessary 14 BEFORE OPERATION Grass Bag HRR A lawn mower works like a vacuum cleaner it blows air through the bag which traps the grass clippings Always empty the grass bag before it becomes filled to the limit of its capacity Bagging performance will diminish after the bag becomes about 90 full Also the bag is easier to empty when not packed full Inspection Inspect the grass bag before use Check for holes tears and excessive wear The grass bag does wear during normal use and will eventually require replacement page 31 Installation 1 Raise the rear discharge guard REAR and remove the mulching plug DISCHARGE Hook the grass bag frame onto EI GUARD the mower deck as shown 2 Release the rear discharge guard to secure the grass bag in place Removal 1 Raise the rear discharge guard grasp the grass bag handle and remove the grass bag 2 Release the rear discharge guard 3 When the grass bag is clear of the rear discharge you can lift the grass bag through the handlebars or remove it from the rear of the mower below the handlebar 15 OPERATION MOWING PRECAUTIONS Before operating the mower for the first time please review the LAWN MOWER SAFETY chapter beginning on meni nt the BEFORE OP
13. loss or any other incidental or consequential damage Any implied warranties are limited to the duration of this written warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 60 TECHNICAL AND CONSUMER INFORMATION Emission Control System Warranty Your new Honda Power Equipment engine complies with the U S EPA Environment Canada and State of California emission regulations American Honda Motor Co Inc provides the emission warranty coverage for engines in the United States and its territories Honda Canada Inc provides the emission warranty for engines in the 13 provinces and territories of Canada In the remainder of this Emission Control System Warranty American Honda Motor Company Inc and Honda Canada Inc will be referred to as Honda Your Warranty Rights And Obligations California The California Air Resources Board and Honda are pleased to explain the emission control system warranty on your Honda Power Equipment engine In California new utility and lawn and garden equipment engines must be designed built and equipped to meet the State s stringent anti smog standards Other States U S territories and Canada In other areas of the Unit
14. mower safely Remember young people vary widely and AGE IS NOT THE ONLY FACTOR Physically a child must be LARGE ENOUGH AND STRONG ENOUGH to easily start the mower and control its direction The child also needs enough size strength and coordination to comfortably reach and operate the controls Another tougher question you need to ask is if your child has enough MATURITY AND RESPONSIBILITY to safely operate this mower Does the young person think through problems and come to logical solutions Be honest Anyone who takes unnecessary risks and doesn t obey rules should not operate this lawn mower If you decide that your son or daughter can handle the mower safely CAREFULLY READ THE OWNER S MANUAL with your child Make sure you both understand all instructions and safety information Also be sure your child wears sturdy shoes and other protective clothing when operating or handling the mower SUPERVISION is also very important Walk with your child during the first few minutes of mowing Even after the child has become confident with the mower do not let the young person use the mower without good adult supervision An adult should also be present during refueling and maintenance In fact it s up to parents to make sure that the mower is properly maintained and kept in safe operating condition By always placing safety first your child will acquire useful skills and a sense of accomplishment And you ll both get the best results fr
15. replaced under this warranty become the property of Honda Warranted parts are listed under Emission Control System Warranty Parts on Normal maintenance items such as spark plugs and filters that are on the warranted parts list are warranted up to their required replacement interval only Honda is also liable for damages to other engine components caused by a failure of any warranted part during the warranty period Only Honda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts may impair the effectiveness of your engine emission control system If such a replacement part is used in the repair or maintenance of your engine and an authorized Honda dealer determines it is defective or causes a failure of a warranted part your claim for repair of your engine may be denied If the part in question is not related to the reason your engine requires repair your claim will not be denied To Obtain Warranty Service You must take your Honda Power Equipment engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Honda Power Equipment dealer who is authorized by Honda to sell and service that Honda product during his normal business hours Claims for repair or adjustment found to be caused solely by defects in mater
16. your foot Use the handlebar only WARNING The blade is sharp and spins at high speed A spinning blade can cut you severely and can amputate fingers and toes Wear protective footwear Keep your hands and feet away from the mower deck while the engine is running Stop the engine before performing any adjustment inspection or maintenance Slopes All Models Mow across slopes not up and down Avoid steep slopes more than 20 and be careful when changing direction Mowing on a slope when the grass is damp or wet could cause you to slip fall and lose control of the mower 21 OPERATION Obstacles Use the side of the mower to cut close to obstacles such as fences or walls Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles Push the mower around obstacles for better directional control Be careful when mowing over obstacles embedded in the lawn such as sprinkler heads paving edging etc Avoid anything sticking up above the surface of the lawn If the blade hits something or if the mower starts to vibrate stop the engine immediately disconnect the spark plug cap and check for damage 30 Striking objects may damage the blade bend the crankshaft and or break the mower deck or other components Vibration usually indicates serious trouble WARNING A worn cracked or damaged blade can break and pieces of the damaged blade c
17. 0 hours greater than 65 cc The Air Index Information hang tag label must remain on the mower until it is sold Remove the hang tag before operating the mower SPECIFICATIONS FEATURES Model HRS216K2 HRR216K3 Type PDA SDA PDA TDA Push e e Self propelled 1 speed e Self propelled 3 speed e Single blade e e Twin blades Q Q e e Grass bag Q Q e e Mulching plug e e Side discharge guard amp chute e e standard equipment O optional accessory see your Honda lawn mower dealer 54 TECHNICAL AND CONSUMER INFORMATION FRAME Model HRS216K2 HRR216K3 Type PDA SDA PDA TDA Lenoth 61 1 8 in 63 7 8 in 61 5 8 in 64 1 2 in 9 1554 mm 1621mm 1566 mm 1637 mm 23 0 Width 585 mm 37 3 8 in 38 1 4 in Overall height 948 mm 970 mm 62 2 Ib 69 4 Ib 75 0 Ib 83 1 Ib ry 28 2kg 31 5kg 340kg 37 7kg Cutting width ora 4 1 3 in 3 4 1 4 in Cutting heights 25 87 mm 19 79 mm Fuel tank capacity S gal Engine oil capacity E E ENGINE Model GCV160 Engine type 4 stroke overhead cam single cylinder air cooled Displacement Bore and stroke 9 8 cu in 160 cc 2 52 x 1 97 in 64 x 50 mm Compression ratio 8 5 1 Ignition system Maximum horsepower Transistorized magneto 5 5 bhp 4 1 kW 3 600 rpm Maximum torque 8 4 ft lb 11 4 Nem 2 500 rpm Horsepowe
18. Dealer Locator Information To find an Authorized Honda Servicing Dealer anywhere in the United States Call 800 426 7701 or visit our website www hondapowerequipment com dealer Customer Service Honda Publications These publications will give you additional information for maintaining and repairing your lawn mower Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used by a skilled technician Available through your Honda dealer or through Helm Inc at 1 888 292 5395 or visit www Hondapowerequipment com gt product manuals Parts Catalog This manual provides complete illustrated parts lists and is available through your Honda dealer 57 TECHNICAL AND CONSUMER INFORMATION Accessories and Replacement Parts Contact an authorized Honda servicing dealer to purchase any of these or other accessories or genuine replacement parts Be sure to have the lawn mower frame and engine serial numbers when you contact your dealer 49 pl S 9 Model Item Part Number 2 Notes Grass bag kit 06813 VG3 020 ang Grass bag 81320 VG3 000 Fabric bag only no frame Lower mulching high lift blade 72511 VE1 020 HRS Upper mulching blade 72531 VE2 020 Low lift blade 72511 VG3 000 Side discharge chute 81211 VG3 010ZA Parts Catalog 14VG3E1P Grass bag 81320 VL0 B00 Fabric bag o
19. ERATION chapter beginning on page 12 Even if you have operated other mowers take time to become familiar with how this mower works and practice in a safe area until you build up your skills For your safety avoid starting or operating the engine in an enclosed area such as a garage Your mower s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death STARTING THE ENGINE The blade turns when you pull the starter grip It is easiest to start the engine in a clear or mowed area where the blade can turn freely 1 Turn the fuel valve to the ON position FUEL VALVE 2 Move the throttle lever to CHOKE for a cold engine or FAST for a warm engine gt CHOKE A Q COLD ENGINE WARM ENGINE 16 OPERATION 3 SDA TDA Release the drive DRIVE CLUTCH LEVER SDA TDA clutch lever page 10 If the drive clutch lever is engaged the mower will move forward when you operate the starter 4 Pull back on the flywheel brake lever and hold it against the handlebar 5 Pull the starter grip lightly until FLYWHEEL you feel resistance then pull BRAKE LEVER briskly Return the starter grip gently Keep your hands and feet away from the mower deck at all times when starting and running the engine STARTER GRIP Continue to hold the flywheel brake lever against the handlebar the engine will stop if you release the lever 6
20. Ifthe CHOKE position was used during starting move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly Set the throttle lever at FAST to mow or at SLOW to idle 17 OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality always mow with the throttle lever in the FAST position When the blades rotate at the preset fast speed it creates a strong fan action that lifts and cuts grass more efficiently Do not try to increase the preset engine speed the blade s could fracture and come apart THROTTLE LEVER FAST gt When you need to leave the mower for any reason move the throttle to SLOW then turn the engine OFF by releasing the flywheel brake lever Flywheel Brake Lever The lever must be pulled back FLYWHEEL BRAKE LEVER against the handlebar to start and run the engine The blade starts to rotate when the lever is pulled back against the handlebar and the recoil starter grip is pulled Continue to hold the lever against the handlebar to keep the engine running and the blade rotating Release the lever to stop the engine and stop blade rotation 18 OPERATION Drive Clutch Lever SDA TDA Push the drive clutch lever forward and hold it against the handlebar to propel the mower forward DRIVE CLUTCH LEVER SDA TDA Release the drive clutch lever to stop the mower s forward movement Always release the drive clutch
21. ORMATION TECHNICAL INFORMATION Serial Number Locations ENGINE SERIAL NUMBER MODEL NAME AND FRAME SERIAL NUMBER MEETS CPSC BLADE SAFETY REQUIREMENTS Meal HR 216 A AG _ AMERICAN HONDA MOTOR INC ALPHARETTA GA 30005 8847 There are two serial numbers one for the mower frame and one for the engine Record the frame and engine serial numbers in the space below You will need these serial numbers when ordering parts and when making technical or warranty inquiries Engine serial number Frame serial number Date of purchase 49 TECHNICAL AND CONSUMER INFORMATION Carburetor Modification for High Altitude Operation At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause hard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitude performance can be improved by specific modifications to the carburetor If you always operate your mower at altitudes above 5 000 feet 1 500 meters have your servicing dealer perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification
22. ad fuel mower stored without treating or draining gasoline or refueled with bad gasoline Drain fuel tank and carburetor page 42 Refuel with fresh gasoline Spark plug faulty fouled or improperly gapped Check gap or replace spark plug page 36 Spark plug wet with fuel flooded engine Dry and reinstall spark plug Start engine with throttle lever in FAST position Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Take mower to an authorized Honda servicing dealer for repair LOSS OF POWER Possible Cause Correction Throttle not set to FAST Grass too tall to cut Move throttle to FAST page 18 Raise cutting height page 11 cut narrower swath page 24 use a slower ground speed or cut more frequently Mower deck clogged Clean out mower deck Air filter clogged Bad fuel mower stored without treating or draining gasoline or refueled with bad gasoline Refuel with fresh gasoline page 38 Clean or replace air filter page 35 Drain fuel tank and carburetor page 42 Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Take mower to an authorized Honda servicing dealer for repair VIBRATION PROBLEMS Possible Cause Correction Grass and debris lodged under mower deck Clean out mower deck page 25 25 Blades loose bent damaged or unbala
23. an become dangerous projectiles Thrown objects can cause serious injury Inspect the blade s regularly and do not operate the mower with a worn or damaged blade The Distributor s Limited Warranty page 59 does not cover parts damaged by accident or collision Gravel and Loose Objects Gravel loose stones and landscaping material can be picked up by the mower and thrown many feet with enough force to cause serious personal injury and or property damage The best way to prevent potential injury from thrown objects is to release the flywheel brake lever to stop the blade before reaching areas with gravel loose stones or landscaping material 22 OPERATION MOWING TIPS Which Blade Grasses and lawn conditions vary greatly so these models can use various combinations of standard and accessory blades Use this blade application guide to help determine which blade s are best suited for your lawn For more information about blades see page 58 Performance Model ee I Side Blade s Part Number siening agg ng Discharge Good Good Good Standard low lift single 72511 VG3 000 HRS Optional upper mulching 72531 VE2 020 pest Best Best Optional high lift lower 72511 VE1 020 i Standard upper mulching 72531 VE2 020 HRR Pent Best Best Standard high lift lower 72511 VE1 020 Always use an upper and lower blade on HRR models When to Mow Most grasses should be mowed when they ha
24. bricant STORAGE Fuel Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your mower deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems may occur within a few months or even less if the gasoline was not fresh when you filled the fuel tank The Distributor s Limited Warranty page 59 does not cover fuel system damage or engine performance problems resulting from neglectful storage preparation You can extend fuel storage life by adding a fuel stabilizer page 58 that is formulated for that purpose or you can avoid fuel deterioration problems by draining the fuel tank and carburetor Adding fuel stabilizer to extend fuel storage life When adding a fuel stabilizer fill the fuel tank with fresh gasoline If only partially filled air in the tank will promote fuel deterioration during storage If you keep a container of gasoline for refueling be sure that
25. brown When your blades don t cut cleanly anymore have them sharpened or replaced 24 OPERATION Dry Grass If the ground is too dry mowing will stir up a lot of dust Besides being unpleasant to work in too much dust will clog the air filter If dust is a problem water your lawn the day before mowing Mow when the grass is dry to your touch but the soil is still moist Wet Grass Wet grass is slippery and can make you lose your footing Also wet grass clippings will clog the mower deck and collect in clumps on the lawn Always wait for wet grass to dry before mowing Fallen Leaves When equipped with the grass bag optional for HRS models your mower can be used to pick up fallen leaves for disposal If using the mower to bag large amounts of fallen leaves and not for mowing set the cutting height adjustment levers so the front of the mower deck is one or two settings higher than the rear If you want to mulch fallen leaves into your lawn don t let the leaf cover get too deep before you begin For best results start mulching while grass still shows through the leaf cover In places where fallen leaves completely cover the grass remove the leaves by raking or install a grass bag so your mower can pick them up for disposal Clogged Mower Deck Before clearing a clogged mower deck stop the engine and turn the fuel valve to the OFF position With the spark plug cap disconnected tilt the mower so the air filter side
26. ct a desired handlebar height adjustment position and tighten the knobs securely Grass Bag Assembly HRR Slide the grass bag frame into the grass bag and attach the clips as shown GRASS BAG BAG FRAME PLASTIC CLIP GRASS BAG REARDISCHARGE HANDLE See Lift the rear discharge guard remove the mulching plug then install the grass bag 47 SET UP Engine Oil The lawn mower is shipped WITHOUT OIL in the engine A bottle of oil is included in the box with your mower Add the entire contents of the oil bottle into the oil filler opening Check that the oil level is between the upper and lower limit marks on the dipstick as shown If the supplied oil is not used add PIBIBSTICK enough SAE 10W 30 API service m ees eine category SJ or later oil Add oil until when checking oil level the oil level is between the upper and lower limit marks Do not overfill engine oil If the engine is overfilled the excess oil may be transferred to the air cleaner housing and air filter UPPER LIMIT For additional engine oil hac LOWER LIMIT information see page 33 Fuel Refer 38 BEFORE OPERATION Before using the lawn mower all mower operator s must read the following chapters and sections LAWN MOWER SAFETY page 4 CONTROLS amp FEATURES page 7 BEFORE OPERATION page 12 OPERATION 16 MAINTENANCE SCHEDULE page 29 48 TECHNICAL amp CONSUMER INF
27. cts in material or workmanship of the product Mower blades and mower deck housings are specifically not warranted against impact damage including but not limited to abrasive damage Disclaimer of Consequential Damage and Limitation of Implied Warranties American Honda disclaims any responsibility for loss of time or use of the product transportation commercial loss or any other incidental or consequential damage Any implied warranties are limited to the duration of this written limited warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 59 TECHNICAL AND CONSUMER INFORMATION Accessories Replacement Parts and Apparel Warranty This warranty is limited to Honda Power Equipment parts accessories and apparel when distributed by American Honda Motor Co Inc 4900 Marconi Drive Alpharetta Georgia 30005 8847 PRODUCTS COVERED BY THIS LENGTH OF WARRANTY WARRANTY from date of original retail purchase Noncommercial Nonrental Commercial Rental Accessories 12 months 3 months Replacement Parts 6 months 3 months Apparel 6 months 3 months To Qualify for this Warranty 1 The accessories replacement parts or appa
28. e can become dangerous projectiles Thrown objects can cause serious injury Inspect the blade s regularly Do not operate the mower with a worn or damaged blade UU NORMAL EXCESSIVELY BENT CRACKED WORN A dull blade can be sharpened but a blade that is worn out bent cracked or otherwise damaged must be replaced A worn or damaged blade can break causing blade pieces to be thrown from the mower When a blade needs sharpening or replacement take the lawn mower to an authorized Honda servicing dealer Or if you have a torque wrench you can remove and install the blade s yourself page 31 Check that the blade bolts are tight page 32 30 SERVICING YOUR MOWER Blade Removal and Installation If you remove the blade s use a torque wrench for installation Wear heavy gloves to protect your hands To avoid weakening the blade s or causing imbalance or poor cutting the blade s should be sharpened by trained staff at an authorized Honda servicing dealer If replacing the blade use a genuine Honda replacement blade s or equivalent Blade Removal 1 Turn the fuel valve to OFF Disconnect the spark plug cap then tilt the mower to the right side air filter side up 2 Remove the two blade bolts with a 14 mm socket Use a wooden block to prevent the blade s from turning when removing the bolts Remove the blade s from the blade holder HRS BLADE HOLDER i SINGLE BLADE E e SPECIAL
29. e following pages to locate and identify the most frequently used controls DRIVE CLUTCH LEVER SDA amp TDA HANDLEBAR FLYWHEEL BRAKE LEVER RECOIL STARTER GRIP REAR CUTTING HEIGHT ADJUSTMENT LEVER 2 OIL FILLER CAP SIDE DISCHARGE GUARD HRS ONLY MUFFLER FRONT CUTTING HEIGHT ADJUSTMENT LEVERS Model Identification To easily identify your model refer to the chart on page 54 CONTROLS amp FEATURES REAR DISCHARGE GUARD SHIFT LEVER HRR TDA MULCHING PLUG HRR GRASS BAG HRR REAR DISCHARGE FUEL TANK CAP THROTTLE LEVER SPARK PLUG CAP HANDLEBAR LOCKING KNOB 2 FUEL VALVE AIR CLEANER FRONT CUTTING HEIGHT ADJUSTMENT CARBURETOR MOWER DECK LEVERS CONTROLS amp FEATURES DESCRIPTION OF CONTROLS Fuel Valve The fuel valve controls fuel flow from the fuel tank to the carburetor The fuel valve must be ON to start and operate the mower The fuel valve should be kept OFF when the mower is not in use FUEL VALVE Throttle Lever x CHOKE For starting a cold engine FAST For restarting a warm engine and for mowing lt gt SLOW For idling the engine CONTROLS amp FEATURES Flywheel Brake Lever This lever is connected to the engine flywheel brake and the engine switch The engine will not start or run unless this lever is held against the handlebar Drive Clutch Lever SDA TDA The drive clutch lever engages and disengages the
30. e or the use of the power equipment or any commercial loss due to the failure of the equipment and any implied warranties are limited to the duration of this written warranty This warranty is applicable only where the California U S EPA or Environment Canada Emission Control System Warranty regulation is in effect Emission Control System Warranty Parts SYSTEMS COVERED PARTS BY THIS WARRANTY DESCRIPTION Fuel Metering Carburetor assembly includes starting enrichment system Engine temperature sensor Engine control module Fuel regulator Intake manifold Evaporative Fuel hoses Exhaust Catalyst Exhaust manifold Air Induction Air filter housing Air filter element Crankcase breather tube Ignition Flywheel magneto Ignition pulse generator Crankshaft position sensor Power coil Ignition coil assembly Ignition control module Spark plug cap Spark plug Miscellaneous Parts Tubing fittings seals gaskets and clamps associated with these listed systems Covered up to the first required replacement only See the Maintenance Schedule on page 29 63 TECHNICAL AND CONSUMER INFORMATION Customer Service Information Honda Power Equipment dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager
31. e spark plug carefully by hand to avoid cross threading SPARK PLUG WRENCH 6 Afterthe plug seats tighten it as follows to compress the washer 0 028 0 031 in Old plug 1 8 to 1 4 turn 0 7 0 8 mm New plug 1 2 turn A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder E head SEALING WASHER 7 Install the spark plug cap on the spark plug 36 SERVICING YOUR MOWER SPARK ARRESTER SERVICE optional equipment Your lawn mower engine is not factory equipped with a spark arrester In some areas it is illegal to operate an engine without a spark arrester Check local laws and regulations An optional USDA approved spark arrester is available from an authorized Honda servicing dealer See page 58 for part numbers The spark arrester must be serviced every 100 hours to keep it functioning as designed 1 Allow the engine to cool then remove the bolts from the muffler shield Remove the muffler shield 2 Remove the two set screws and remove the spark arrester 3 Check for carbon deposits on the spark arrester and the exhaust port Use a brush to remove any carbon deposits from the screen Replace the screen if it is torn or damaged 4 Installation is the reverse of removal Tighten all hardware securely SET SCREW 2 BOLT 3 MUFFLER MUFFLER 77 ARRESTER SHIELD 37
32. ea before operating the lawn mower Objects Anything which can be picked up by the blade and thrown is a potential hazard to you and others Look for things like stones sticks nails and wire and remove them from the work area People and Pets People and animals near the work area can move into your lawn mower s path or into a position where they could be struck by thrown objects Clear the area of people especially children and pets Their safety is your responsibility Work Area Check the condition of the grass Adjust your lawn mower ground speed and mowing swath accordingly 13 BEFORE OPERATION Mulching Plug HRR The mulching plug helps to curve V REAR DISCHARGE Jl the inside of the mower deck for more efficient mulching GUARD Install and remove the mulching plug by raising the rear discharge guard as shown The mulching plug only fits one way Remove the mulching plug when using a grass bag ULCHING PLUG Side Discharge Chute SIDE IN pa eum IN HRS DISCHARGE EN OS To discharge clippings to the side GUARD AW m T AL install the side discharge chute as shown Remove the side discharge chute when mulching SIDE DISCHARGE CHUTE Cutting Height Set all four adjustment levers to the ADJUSTMENT LEVERS same cutting height position Each position changes the height approximately 1 2 inch 13 mm To adjust cutting height pull each adjustment lever toward the wheel and move
33. ed States and in Canada your engine must be designed built and equipped to meet the U S EPA and Environment Canada emission standards for spark ignited engines at or below 19 kilowatts All of the United States and Canada Honda must warrant the emission control system on your power equipment engine for the period of time listed below provided there has been no abuse neglect or improper maintenance of your power equipment engine Where a warrantable condition exists Honda will repair your power equipment engine at no cost to you including diagnosis parts and labor Your emission control system may include such parts as the carburetor or fuel injection system the ignition system and catalytic converter Also included may be hoses connectors and other emission related assemblies Manufacturer s Warranty Coverage The 1995 and later power equipment engines are warranted for two years If any emission related part on your engine is defective the part will be repaired or replaced by Honda Owner s Warranty Responsibility As the power equipment engine owner you are responsible for the performance of the required maintenance listed in your owner s manual Honda recommends that you retain all receipts covering maintenance on your power equipment engine but Honda cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the power equipment engine owner you shou
34. engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitudes below 5 000 feet 1 500 meters with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at low altitudes have your servicing dealer return the carburetor to original factory specifications 50 TECHNICAL AND CONSUMER INFORMATION Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels To meet clean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15
35. ersely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations Maintenance Follow the MAINTENANCE SCHEDULE on page 29 Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent service 53 TECHNICAL AND CONSUMER INFORMATION Air Index An Air Index Information hang tag label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board There is a bar graph on the hang tag that is intended to provide you our customer the ability to compare the emissions performance of available engines The lower the Air Index the less pollution The durability description is intended to provide you with information relating the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission control system See your Emission Control System Warranty page 61 for additional information Descriptive Term Applicable to Emissions Durability Period Moderate 50 hours 0 65 cc 125 hours greater than 65 cc Intermediate 125 hours 0 65 cc 250 hours greater than 65 cc Extended 300 hours 0 65 cc 50
36. essory or replacement part is installed and proof of purchase at your expense to any Honda Power Equipment dealer in the United States Puerto Rico or the U S Virgin Islands who is authorized to service that product during the dealer s normal business hours If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive take the following steps First contact the owner of the dealership involved normally this will resolve the problem However if you should require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer to page 64 for contact information Exclusions This warranty does not extend to accessories parts or apparel affected or damaged by accident and or collision normal wear use in an application for which the product was not designed or any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorized alteration improper installation or any causes other than defects in material or workmanship of the product Mower blades and mower deck housings are specifically not warranted against impact damage including but not limited to abrasive damage Disclaimer of Consequential Damage and Limitation of Implied Warranties American Honda disclaims any responsibility for loss of time or use of the product or the power equipment on which the product is installed transportation commercial
37. gravel Keep Shields in Place Guards and shields are designed to protect you from being hit by thrown objects and from hot engine parts and moving components For your safety and the safety of others keep all shields in place when the engine is running Refuel with Care Gasoline is extremely flammable and gasoline vapor can explode Refuel only outdoors in a well ventilated area with the engine OFF Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Wear Protective Clothing Wearing protective clothing will reduce your risk of injury Long pants and eye protection reduce the risk of injuries from thrown objects Sturdy shoes with aggressive soles will help protect your feet and give you better traction on slopes or uneven ground Turn Engine Off When Not Mowing If you need to leave the mower for any reason even just to inspect the lawn ahead always turn the engine OFF LAWN MOWER SAFETY IMPORTANT MESSAGE TO PARENTS YOUR CHILDREN S SAFETY IS VERY IMPORTANT to Honda That s why we urge you to read this message before letting your child operate this lawn mower Lawn mowers are tools not toys As with any equipment bad judgments can result in serious injuries You can help prevent accidents by making good decisions about if when and how your child operates this equipment The first question you ll need to ask is whether your child is capable of operating this
38. ial or workmanship will not be denied because the engine was not properly maintained and used If you are unable to obtain warranty service or are dissatisfied with the warranty service you received contact the owner of the dealership involved Normally this should resolve your problem However if you require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer 64 for contact information 62 TECHNICAL AND CONSUMER INFORMATION Exclusions Failures other than those resulting from defects in material or workmanship are not covered by this warranty This warranty does not extend to emission control systems or parts which are affected or damaged by owner abuse neglect improper maintenance misuse misfueling improper storage accident and or collision the incorporation of or any use of any add on or modified parts unsuitable attachments or the unauthorized alteration of any part This warranty does not cover replacement of expendable maintenance items made in connection with required maintenance services after the item s first scheduled replacement as listed in the maintenance section of the product owner s manual such as spark plugs and filters Disclaimer of Consequential Damage and Limitation of Implied Warranties American Honda Motor Co Inc and Honda Canada Inc disclaim any responsibility for incidental or consequential damages such as loss of tim
39. ied in the MAINTENANCE SCHEDULE Operating the engine without an air filter or with a damaged filter will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s Limited Warranty page 59 AIR CLEANER HOUSING FILTER COVER TABS COVER 1 Press down on the cover tabs then remove the cover Remove the filter and inspect it if damaged replace the filter Clean the filter by tapping the filter several times on a hard surface to remove dirt or blowing compressed air not exceeding 30 psi 207 kPa through the filter from the inside Never try to brush off dirt brushing will force dirt into the fibers 4 Wipe dirt from the inside of the air cleaner housing and cover using a moist rag Be careful to prevent dirt from entering the air duct that leads to the carburetor 5 Reinstall the filter and cover 35 SERVICING YOUR MOWER Spark Plug Service Recommended spark plugs BPR6ES NGK or W20EPR U DENSO For good performance the spark plug must be properly gapped and free of deposits An incorrect spark plug can cause SPARK engine damage PLUG 1 Disconnect the spark plug cap and remove dirt from the area 2 Remove the spark plug with a spark plug wrench SPARK PLUG CAP 3 Inspect the plug replace it if the electrodes are worn or if the insulator is cracked or chipped 4 Set the gap to 0 028 0 031 in 0 7 0 8 mm 5 Install th
40. in using it Know how to quickly shut off the lawn mower in case of an emergency IS YOUR LAWN MOWER READY TO GO For your safety and to maximize the service life of your lawn mower it is very important to take a few moments before you operate the lawn mower to check its condition Be sure to take care of any problem you find or have your servicing dealer correct it before you operate the lawn mower WARNING Improperly maintaining this lawn mower or failing to correct a problem before operation could cause a malfunction in which you could be seriously injured Always perform a pre operation inspection before each operation and correct any problem Before beginning your pre operation checks be sure the lawn mower is on a level surface 12 BEFORE OPERATION Check the General Condition of the Lawn Mower Look around and underneath the lawn mower for signs of oil or gasoline leaks Look for signs of damage e Check each control for proper operation e Check the blades for wear Replace as necessary page 30 Check that the blade bolts are tight page 32 Check that all nuts bolts screws are tightened Check the Engine e Check the air cleaner page 35 and oil level page 33 e Check the fuel level page 38 Starting with a full tank will help to eliminate or reduce operating interruptions for refueling CHECK YOUR WORK AREA For your safety and the safety of others always inspect the ar
41. ing the underside of the mower deck Engine Wash the engine by hand and be careful to prevent water from entering the air cleaner Using a garden hose or pressure washing equipment can force water into the air cleaner Water in the air cleaner will soak the filter and can enter the carburetor or engine causing damage Water on a hot engine can cause damage If the engine has been running allow it to cool for at least 1 2 hour before washing Mower Deck If using a garden hose or pressure washing equipment to clean the mower deck be careful to avoid getting water into controls and cables or anywhere near the engine air cleaner or muffler opening Before washing the underside of the mower deck be sure the fuel valve is in the OFF position Disconnect the spark plug cap Rest the mower on its right side so the air filter side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding Wear heavy gloves to protect your hands from the blade After washing the lawn mower wipe dry all accessible surfaces With the mower in an upright position start the engine outdoors and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine Stop the engine and allow it to cool After the lawn mower is clean and dry touch up any damaged paint and coat other areas that may rust with a light film of oil Lubricate the control cable cores with a silicone spray lu
42. is up Clear a clogged deck with a stick not your hands 25 OPERATION Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible Mower deck and equipment design and the direction in which the blade rotates cause these mowing patterns to give the best results Mulching Use a counterclockwise mowing pattern If the lawn has an irregular shape or many obstacles divide it into sections where you can use counterclockwise patterns Side Discharge Mowing HRS Where possible use the same mowing v pattern recommended for mulching If the lawn has an irregular shape or many obstacles divide it into sections where V clippings will be discharged away from MULCHING AND uncut areas This will prevent clippings SIDE DISCHARGE PATTERN from piling up in the path of the mower Bagging HRR gt N Use a clockwise mowing pattern This d l will give the best bagging performance leaving the least amount of clippings on 4 4 4 YY Y the lawn For thick heavy grass an optional high lift bagging blade page 58 Af may be purchased from an authorized servicing Honda dealer A A A Y Y Y BAGGING PATTERN 26 SERVICING YOUR MOWER THE IMPORTANCE OF PROPER MAINTENANCE Proper maintenance is essential for safe economical and trouble free operation It will also hel
43. it contains only fresh gasoline 1 Add fuel stabilizer following the manufacturer s instructions 2 After adding a fuel stabilizer run the engine outdoors for 10 minutes to be sure that treated gasoline has replaced the untreated gasoline in the carburetor 3 Stop the engine and turn the fuel valve to the OFF position This turns off the fuel flow between the fuel tank and the carburetor 41 STORAGE Draining the Fuel Tank and Carburetor 1 Remove the carburetor drain bolt with a 10 mm wrench and drain the carburetor bowl fuel into an approved container WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately 2 Turn the fuel valve ON page 9 This will allow fuel in the fuel tank to drain through the carburetor bowl After the fuel is completely drained reinstall the drain bolt Engine Oil Change the engine oil page 34 bs Engine Cylinder DRAIN BOLT Remove the spark plug page 36 Pour a tablespoon 5 10 cc of clean engine oil into the cylinder Pull the starter rope several times to distribute the oil in the cylinder Reinstall the spark plug Pull the starter rope slowly until resistance is felt then return the starter grip gently This closes the valves so moisture cannot enter Handlebar Folding LOCKING KNOB
44. l use during the applicable warranty time period Warranty repairs and replacements will be made without charge for parts or labor Anything replaced under warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty To Obtain Warranty Service You must take the Honda lawn mower and proof of original retail purchase date at your expense to any Honda Power Equipment dealer in the United States Puerto Rico or the U S Virgin Islands who is authorized to service that product during the dealer s normal business hours If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive take the following steps First contact the owner of the dealership involved normally this should resolve the problem However if you should require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer to page 64 for contact information Exclusions This warranty does not extend to parts affected or damaged by accident and or collision normal wear fuel contamination or deterioration use in an application for which the product was not designed or any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorized alteration or any causes other than defe
45. ld however be aware that Honda may deny you warranty coverage if your power equipment engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your power equipment engine to a Honda Power Equipment dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should write or call the Honda office in your region American Honda Motor Co Inc Honda Canada Inc Power Equipment Customer Relations or Power Equipment Customer Relations 4900 Marconi Drive 715 Milner Avenue Alpharetta Georgia 30005 8847 Toronto ON M1B 2K8 Telephone 770 497 6400 Telephone 888 946 6329 61 TECHNICAL AND CONSUMER INFORMATION Warranty Coverage Honda power equipment engines manufactured after January 1 1995 and sold in the State of California and U S EPA certified engines manufactured on or after September 1 1996 and sold in all of the United States and Canadian certified engines manufactured on or after January 1 2005 are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser This warranty is transferable to each subsequent purchaser for the duration of the warranty period Warranty repairs will be made without charge for diagnosis parts or labor All defective parts
46. lever before starting the engine If the drive clutch is engaged the mower will move forward when you operate the starter Operate the drive clutch lever with a quick and complete motion so the drive clutch is either fully engaged or fully released Hold the drive clutch lever against the handlebar during self propelled mowing This will help to extend the service life of the clutch mechanism Shift Lever TDA Use the shift lever to adjust the forward speed of the mower Do not 1st use the throttle lever the throttle lever must be kept in the FAST position for the best mowing performance You may move the shift lever anytime however if the mower is pulling hard release the drive clutch lever between shifts for smooth operation 1st and 2nd gears are recommended for maximum mowing performance 3rd gear should be used to transport the mower 19 OPERATION STOPPING THE ENGINE 1 Move the throttle lever to the SLOW position 2 Release the drive clutch lever SDA TDA 3 Release the flywheel brake lever 20 DRIVE CLUTCH LEVER SDA FLYWHEEL BRAKE LEVER OPERATION SAFE MOWING PRACTICES For your safety keep all four wheels on the ground and be careful to avoid losing your footing and control of the mower Keep a firm grip on the handlebar and walk never run with the mower Be very careful when mowing uneven or rough ground If stuck do not kick or push the mower with
47. lure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions in the owner s manual Safety Precautions Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that an authorized Honda servicing dealer knows your mower best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement 28 SERVICING YOUR MOWER MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD ITEM Perform at every Before Ros E Very Every Every Every indicated interval each yeator 100 150 or 5 25 use hours hou
48. nced by improper sharpening Mechanical damage such as a bent crankshaft Tighten loose blades bolts If blades are found to be bent or damaged take the lawn mower to an authorized Honda servicing dealer for inspection Take mower to an authorized Honda servicing dealer for repair 45 TAKING CARE OF UNEXPECTED PROBLEMS MOWING AND BAGGING PROBLEMS Possible Cause Correction Engine speed is too slow to cut well Mower is moving too fast for lawn conditions Move throttle lever to the FAST position page 18 Walk slower PDA Release the drive clutch lever and push slower SDA PDA Shift to a lower gear TDA Adjustment levers set at different positions Set all levers at the same cutting height position Grass bag overfilled or clogged Empty the grass bag Wash the grass bag if clogged with dirt page 32 Mower deck clogged Blade s dull worn or damaged Clear out the mower deck page 25 Sharpen or replace blade s if necessary page 31 Wrong blade s installed 46 Install correct blade s pages 23 Unpacking Remove all the cardboard from the mower including the cardboard and piece of paper around the handlebar Handlebar Setup Loosen the two knobs on the lower handlebar enough to raise the handlebar into the mowing position LOCKING KNOB 2 FLYWHEEL BRAKE LEVER Depress the flywheel brake lever while raising the handlebar Sele
49. nes are certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark Knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists see an authorized Honda servicing dealer Running the engine with persistent spark knock or pinging can cause engine damage This is considered misuse and the Distributor s Limited Warranty page 59 does not cover parts damaged by misuse For oxygenated fuel information refer to page 51 Flywheel Brake Start the engine outdoors and move the throttle to FAST Release the flywheel brake lever the engine should stop quickly If it does not take your mower to an authorized Honda servicing dealer for repair 39 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower trouble free and looking good The following steps will help to keep rust and corrosion from impairing your lawn mower s function and appearance and will make the engine easier to start when you use the lawn mower again Cleaning 1 40 Wash the lawn mower includ
50. nly no frame Upper mulching blade 72531 VE2 020 See page 23 HRR Lower mulching high lift blade 72511 VE1 020 Rear discharge chute 06814 VG4 010 Mulching plug 76266 VG4 000ZB Spark plug 98079 56846 NGK BPR6ES Air filter 17211 ZL8 003 A 18350 ZL8 000 Arrester and deflector Spark arrester parts 18356 ZL8 000 ID plate 90055 ZE1 000 Screw Fuel stabilizer 08732 0001 HRS models come standard with a single low lift blade For best mulching remove the single blade and install an upper mulching blade and a lower mulching high lift blade Always use an upper and lower blade on HRR models See page 23 58 TECHNICAL AND CONSUMER INFORMATION Distributor s Limited Warranty PRODUCTS COVERED BY THIS LENGTH OF WARRANTY WARRANTY from date of original retail purchase Noncommercial Nonrental Commercial Rental HRS216 HRR216 Lawn Mowers 24 months 3 months To Qualify for this Warranty The product must be purchased in the United States Puerto Rico or the U S Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products This warranty applies to the first retail purchaser and each subsequent owner during the applicable warranty time period What American Honda will Repair or Replace Under Warranty American Honda will repair or replace at its option any part that is proven to be defective in material or workmanship under norma
51. oline for refueling be sure that it contains only fresh gasoline Gasoline oxidizes and deteriorates over time causing hard starting If the cylinder was coated with oil during storage preparation the engine will smoke briefly at startup This is normal 43 TRANSPORTING BEFORE LOADING If the engine has been running allow it to cool for at least 15 minutes before loading the mower on the transport vehicle A hot engine and exhaust system can burn you and can ignite some materials Turn the fuel valve to OFF page 20 This will prevent carburetor flooding and reduce the possibility of fuel leakage If equipped remove the grass bag LOADING AND UNLOADING If a suitable loading ramp is not available two people should lift the mower on and off the transport vehicle while holding the mower level Position the mower so all four wheels are on the bed of the transport vehicle Tie the mower down with rope or straps and block the wheels Keep the tie down rope or straps away from the controls adjustment levers cables and the carburetor The handlebar can be folded so the mower will take up less space see page 42 44 TAKING CARE OF UNEXPECTED ENGINE WILL NOT START PROBLEMS Possible Cause Correction Fuel valve OFF Turn fuel valve ON 9 9 Throttle lever in wrong position Move throttle lever to CHOKE position unless the engine is warm page 16 Out of fuel Refuel B
52. om your lawn mower LAWN MOWER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information Please read them carefully These labels are considered permanent parts of your mower If a label comes off or becomes hard to read contact an authorized Honda dealer for a replacement A CAUTION UNDER NORMAL USAGE THIS BAG MATERIAL IS SUBJECT TO DETERIORATION AND WEAR AND SHOULD BE CHECKED FREQUENTLY FOR BAG REPLACEMENT THIS BAG CONFORMS TO A N S I STANDARD B71 1 ANY REPLACEMENT MUST MEET THIS STANDARD AWARNING AWARNING AVOID SERIOUS INJURY OR DEATH OBJECTS THROWN BY BLADE CAN CAUSE SERIOUS INJURY m Follow all instructions in Owner s Manual W Go across slopes not up and down m Inspect area and remove m Do not mow when children or others are debris before mowing m Keep children and others away around m Look down and pening before and W Wear eye protection while moving backwards E Do not operate unless bag or m Keep safety devices guards shields chute are installed or guard is switches etc in place and working in place IKEEP HANDS and FEET AWAY CAUTION HOT MUFFLER CAN BURN YOU Stay away if engine has been running A WARNING TO PREVENT INJURY Do not operate unless bag or chute are installed or guard is in place CONTROLS amp FEATURES COMPONENT amp CONTROL LOCATIONS Use the illustrations on th
53. or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta GA 30005 8847 Or telephone 770 497 6400 M F 8 30 a m 8 00 p m EST When you write or call please give us this information Model and serial numbers Name of the dealer who sold the lawn mower to you Name and address of the dealer who services your lawn mower Date of purchase Your name address and telephone number Adetailed description of the problem 64 A Accessories warranty 60 Air cleaner service 35 Air index 54 Altitude high altitude operation 50 Assembly 47 B Blade Installation 32 Removal 31 Usage lll 23 Weal 2 vene Ge ee 30 C Carburetor Draining 42 Modifications for altitude 50 Choke operation 16 Clogged mower deck 25 Customer relations 64 Cutting height Adjustment 11 Recommendations 23 D Dealer locator information 57 Distributors warranty 59 Drive clutch lever 10 Drive problems 45 E Emissions Control system 52 Warranty
54. p reduce air pollution WARNING Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual To help you properly care for your mower the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your mower under severe conditions such as sustained high load or high temperature operation or use in unusually wet or dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Maintenance replacement or repair of the emission control devices and systems may be performed by any engine repair establishment or individual using parts that are certified to EPA standards 27 SERVICING YOUR MOWER MAINTENANCE SAFETY Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task WARNING Fai
55. r rating Shown as maximum power output at 3 600 rpm is in accordance with SAE J1995 Actual engine power will be lower Engine power depends on accessories operating speeds operating conditions and other variables 55 TECHNICAL AND CONSUMER INFORMATION MAINTENANCE Fuel Unleaded gasoline witha See page 39 pump octane rating of 86 or higher Engine oil SAE 10W 30 See page 33 Transmission lubricant SDA TDA Grease NLGI 2 See shop manual Spark plug type Resistor plugs reduce interference with radio and television reception Regular NGK BP6ES DENSO W20EP U Resistor NGK BPR6ES DENSO W20EPR U See page 36 Maximum governed speed Throttle cable 2 950 3 100 rpm Adjust for proper choke operation and maximum governed speed See shop manual See shop manual Blade bolt torque 36 43 ft lb See page 32 5 0 6 0 kg m 49 59 Nem TRANSMISSION Type SDA TDA Transmission type Single speed 3 speed Ground speeds 2 5 mph 4 0 km h 1st 1 7 mph 2 8 km h 2nd 2 6 mph 4 2 km h 3rd 3 2 mph 5 2 km h Exhaust 0 20 0 02 mm TUNEUP Spark plug gap 0 028 0 031 in 0 7 0 8 mm Idle speed 1 700 150 rpm See shop manual Valve clearance cold Intake 0 15 0 02mm_ See shop manual Other specifications No other adjustments needed 56 TECHNICAL AND CONSUMER INFORMATION CONSUMER INFORMATION
56. rel must be purchased from American Honda or a dealer distributor or distributor s dealer authorized by American Honda to sell those products in the United States Puerto Rico and the U S Virgin Islands 2 You must be the first retail purchaser This warranty is not transferable to subsequent owners What American Honda will Repair or Replace Under Warranty American Honda will repair or replace at its option any power equipment accessories replacement parts or apparel that are proven to be defective in material or workmanship under normal use during the applicable warranty time period Anything replaced under warranty becomes the property of American Honda Motor Company Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty Accessories and replacement parts installed by a dealer who is authorized by American Honda to sell them will be repaired or replaced under warranty without charge for parts or labor If installed by anyone else accessories and replacement parts will be repaired or replaced under warranty without charge for parts but any labor charges will be the responsibility of the purchaser Apparel will be repaired or replaced under warranty without any charge To Obtain Warranty Service You must take the Honda Power Equipment accessory replacement part apparel or the power equipment on which the acc
57. rs hours hours hours Check condition Blade s Check bolt torque Grass bag HRR Check Check Engine oil Change O 1 Air cleaner Clean 1 Replace 1 Check Agjust O Spark plug Replace O Spark arrester Clean Inspect O optional equipment Valve clearance Adjust O 2 Pinion gear SDA TDA Lubricate O 2 Idle speed Check Adjust 2 Throttle cable Adjust O 2 Check operation 39 Flywheel brake pou 39 Check pad O 2 _ Combustion chamber Clean After every 250 hours 2 _ Clean tank O 2 Fuel system Check line Every 2 years replace if necessary 2 1 Service more frequently when used in dusty areas 2 These items should only be serviced by an authorized Honda servicing lawn mower dealer unless you are mechanically proficient and have the proper tools Refer to the Honda shop manual for service procedures Failure to follow this maintenance schedule could result in non warrantable failures 29 SERVICING YOUR MOWER BLADE S MNA 1 Turn the fuel valve to OFF page 9 Disconnect the spark plug cap from the spark plug page 36 BLADE S 2 Tilt the mower to the right so the air filter side is up This will help to prevent fuel leakage and hard starting BLADE BOLTS 3 Inspect the blade s for wear and damage WARNING A worn cracked or damaged blade can break and pieces of the damaged blad
58. tional equipment 37 M 8 STORAGE PREPARATION ceno cci pane nun pen nta eun 40 SE ERE E E 43 ENGINE WILL NOT START n 45 LOSS OF POWER itte setae ti inane ne ainai 45 VIBRATION PROBLEMS sese 45 MOWING AND BAGGING PROBLEMS 46 TECHNICAL INFORMATION nemen 49 EMISSION CONTROL SYSTEM 4 eee eene 52 MEE EC ETT 54 LAWN MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk behind mowers can be prevented if you follow all instructions in this manual and on the mower The most common hazards according to accident statistics are discussed below along with the best way to protect yourself and others Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers hands toes or feet Keep away from the mower deck whenever the engine is running If you need to adjust the cutting height or work around the deck for any other reason always shut off the engine Wear heavy gloves and disconnect the spark plug cap when you need to clean the mower deck or handle the blade Clear Mowing Area Mower blades can throw rocks and other objects with enough force to cause serious injury Before mowing carefully inspect the area and remove all sticks stones pieces of wire and other loose objects Never operate the blade over
59. transmission that drives the rear wheels The drive clutch lever should only be engaged after the engine has been warmed up Shift Lever TDA The shift lever selects the mower ground speed For mowing thick grass or FLYWHEEL BRAKE LEVER DRIVE CLUTCH LEVER SDA TDA 1 slow apie maneuvering in small areas 2 medium For intermediate self propelled speed For maximum self propelled 3 fast speed in large open areas and SHIFT for transport 10 LEVER TDA CONTROLS amp FEATURES Cutting Height Adjustment Levers The mower deck can be set to any of the six approximate settings Each wheel should be adjusted to the same position Lower deck Move both the front and rear adjusters backward Raise deck Move both the front and rear adjusters forward REAR FRONT ADJUSTMENT ADJUSTMENT LEVER LEVER HRR HRS 3 4 19 mm 1 25 1 1 4 29 mm 1 1 2 37 mm 1 3 4 41 5 mm 2 50 mm 2 1 4 54 2 1 2 66 mm 2 3 4 67 mm 3 75 mm 3 1 4 79 mm 3 1 2 87 mm RIGHT SIDE SHOWN FORWARD e 11 BEFORE OPERATION ARE YOU READY TO GET STARTED Your safety is your responsibility A little time spent in preparation will significantly reduce your risk of injury Knowledge Read and understand this manual Know what the controls do and how to operate them Familiarize yourself with the lawn mower and its operation before you beg
60. ve grown 75 to 1 inch above their recommended height More frequent mowing is required for mulching than for bagging For best mulching results you may need to mow the lawn twice a week during the growing season Cutting Height Consult a local nursery or lawn and garden center for cutting height recommendations and advice about specific types of grasses and growing conditions in your area Most grass has stems and leaves If you cut off the leaves you ll scalp the lawn Let the grass recover between mowings Your mower will work better and your lawn will look better If your grass gets too tall cut it once at the highest cutting height setting then mow again in 2 or 3 days Don t take off more than one third of total grass height in any one mowing or brown patches may develop Cutting height adjustment is explained on page 11 23 OPERATION Cutting Width For an even lawn finish overlap each mowing swath by a few inches If the grass is very tall or thick use more overlap and a narrower mowing swath Blade Speed The blade s must spin very fast to cut properly Always use the FAST throttle setting If engine speed drops it could mean the engine is being overloaded by the blade s trying to cut too much grass Mow a narrower swath move the mower slower install the discharge chute or raise the cutting height Blade Sharpness A sharp blade cuts cleanly A dull blade tears the grass leaving shredded ends that turn
61. worn or damaged bag with a genuine Honda bag or its equivalent Bag Removal Unclip the plastic edges of the bag from the frame Remove the bag from the frame Bag Installation Insert the frame into the new bag Clip the plastic edges to the frame as shown 32 SERVICING YOUR MOWER ENGINE MAINTENANCE Engine Oil Level Check 1 Remove the dipstick and wipe it clean 2 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick FILLER CAP DIPSTICK do not screw in the dipstick when checking oil level 3 If the oil level is low add oil to bring the level between the upper and lower limit marks on the dipstick as shown Do not overfill If the engine is overfilled the excess oil may transfer to the air cleaner housing and filter NOTICE UPPER LIMIT Running the engine with a low oil level can cause engine damage LOWER LIMIT 4 Screw in the filler cap dipstick securely Engine Oil Recommendations Oil is a major factor affecting performance and service life Use 4 stroke automotive detergent oil SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range 20 0 20 40 60 80 100 F L L L L L L lt L 30 20 10 0 10 20 40 amp 5 e S Cp NY AMBIENT TEMPERATURE Const

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