Brother 885-V55 Sewing Machine User Manual
Contents
1. HOW TO ORDER REPAIR PARTS In order to obtain any needed repair or EN Marle replacement parts vvarranty service or technical 9 information please contact Marley Engineered Engineered Products Products Service Center toll free by calling 1 800 SPX Corporation 642 HEAT 470 Beauty Spot Rd East i Bennettsville SC 29512 USA ECR 35189 Part No 5200 2418 001 03 02 8 a N Marley Heated Air Curtains INSTALLATION amp OPERATING INSTRUCTIONS amp PARTS MANUAL MODELS E3606 1325HFD E3609 1325HFD E3806 1325HFD E3809 1325HFD E4206 1325HFD E4209 1325HFD E4806 1325HFD E4809 1325HFD E6006 2325HFD E6009 2325HFD READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE INSTALL OPERATE OR MAINTAIN THE PRODUCT DESCRIBED PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE Figure 1 REFER TO INDIVIDUAL MODEL NUMBERS I FOR UNIT WIDTH x ae Figure 2 Dimensions Note that all dimensions are the same on all environmental series units Model number indicates width of unit Example E4800 indicates a 48 wide unit Description Air curtains produce a wall of continuously flowing air that acts as a thermal barrier against outside air and provides protection against insects dust odor fumes and other contaminant s Maintains interior conditioned temperature by preventing heate2. 7 Restore power NOTE Air curtain has high low selector switch See Operation section for proper setting instructions 8 Upon completion of all installation inspect unit for excessive vibration during operation If excessive vibration is noticeable disconnect power supply Inspect mounting installation and refer to Troubleshooting Chart for probable cause HEATER SECTION FIELD WIRING TO THERMOSTAT THERMOSTAT TERMINAL MARKING TB L1 TO POWER L2 SUPPLY CT Pc oc mw Ao FAN SECTION aa bu REPLACE THE FUSIOLE LINK ASSEMBLY WITH MICROTE MP 4442944 OA 0197090 BBLY Operation 1 After power has been connected to unit fans will start in either preset high low speed selection 2 Air velocity is controlled by selection of high or low speed indicator This feature allows the setting of air velocity to individual desired performance and energy efficiency 3 Air direction at outlet can be controlled by adjustable vanes at the nozzle which compensates for possible draft conditions aa f a i Figure 6 Desired Air Flow Adjustment for Temperature and Humidity Control NOTE Air direction settings shown in Figures 6 amp 7 NOTE Cold air will try to escape near floor level Warm air will try to penetrate curtain near top of doorway Air flow can be controlled by direction of nozzle louvers and by high low settings 4 For multiple unit applications wide openings mount units a minimum of
3. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE REFER TO INDIVIDUAL MODEL NUMBERS l FOR UNIT WIDTH x sa Figure 1 VOM DUUE NN INN MI NU ML IA b a I 3 Figure 2 Dimensions Note that all dimensions are the same on all environmental series units Model number indicates width of unit Example E4800 indicates a 48 wide unit Description Air curtains produce a wall of continuously flowing air Heated air curtains are engineered to treat incoming that acts as a thermal barrier against outside air and cold air at customers entrance areas Used over front provides protection against insects dust odor fumes door entrances heated air curtains supplement existing and other contaminants Maintains interior conditioned heat to prevent infiltration of colder outside air Heated temperature by preventing heated or cooled air from units are not recommended for areas subject to high escaping through open doorways winds Specifications and Performance MODEL HEATER MOTOR HEATER HEATER HEATER ce at nozzle MOTOR NUMBER VOLTAGE VOLTAGE WATTS BTU HR AMPS HULOW SIZE E3606 1525HFD 460 3 460 3 6000 20 478 75 2025 1 4HP E3609 1525HFD 460 3 460 3 9000 30 717 11 4 2025 1 4HP E4206 1525HFD 460 3 460 3 6000 20 478 7 5 2360 1 4HP E4209 1525HFD 460 3 460 3 9000 30 717
4. Install all wiring protection and grounding in accor dance with the National Electrical Code NEC and all local requirements WARNING THIS FAN HAS AN INTERNAL SELF RESETTING THERMAL OVERLOAD PROTECTOR ALWAYS DISCONNECT FROM POWER SUPPLY BEFORE SERVICING COLOR CODE RE RED WH WHITE BK RD BLACK W RED TRACER YE YELLOW OR ORANGE BU BLUE LEGEND HR HEAT RELAY TB TERMINAL BLOCK TR TRANSFORMER PL PILOT LIGHT FL FUSE LINK HE HEAT ELEMENT Figure 5 Wiring Diagram 3 Run proper size copper power supply conductors from the field power supply disconnects supplied by others with insulation rated minimum 75 C 167 0 F One set of conductors from 208VAC 50 60Hz supply source shall be routed through the 3 4 inch conduit knockout using a suitable knockout connected to the contactor contact terminals marked L1 L2 L3 4 The heater control box must have an unbroken electrical ground to minimize personal injury if an electrical fault should occur FIELD CONTROL WIRING Electric heater is equipped with a step down transformer for 24V control circuit Thermostat model number RSV 130 R 54 must be used to energize heater with the fan motor Connect thermostat wiring from thermostat to control leads in heated air curtain control box by means of conduit or equivalent A 1 2 inch knockout is provided Class 1 wiring is required 5 Replace heater control box cover 6 Unit is ready for operation
5. On Replacement Parts For Heater Units R V o S E DL O i i A S S wiih a iy his la a ES el co 85 ss Qu El 029 For Air Curtain Cabinets Replacement Parts Figure 8 Replacement Parts l A Replacement Parts List For Air Curtain Cabinets Part Numbers for Cabinets length Description Cabinet box assembly 36 ACCA36A 38 ACCA38A 42 ACCA42A 48 ACCA48A ACCA60A Cabinet Intake Grille API36 85 API3885 API4285 API4885 API6085 Cabinet Intake grill knurled nut AP0002 AP0002 AP0002 AP0002 AP0002 Cabinet louver kit ACL36 ACL38 ACL42 ACL48 ACL60 Electric box ACEB ACEB ACEB ACEB ACEB Electric box cover ACFPSPC ACFPSPC ACFPSPC ACFPSPC ACFPSPC Replacement Parts For 120 Volt Single Phase Motor Blower Assemblies Description Motor Blower Assembly Part Numbers 1 4HP 120V 1 ph ACMB125 220V 1 ph ACMB225 208 230 460V 3 ph ACMB325 Switch plate cover ACFPSH Rocker switch C1220 Cord female plug ACW316 Motor Assembly 120V 1 ph ACM1025 220V 1 ph ACM2025 208 230 460V 3 ph ACM3025 Resilient motor ring kit AP058 Capacitor ACCP1025 Blower housing ACBH67 Blower wheel right ACBW67R Blower wheel left ACBW67L Replacement P
6. 11 4 2360 1 4HP E4806 1525HFD 460 3 460 3 6000 20 478 75 2700 1 4HP E4809 1525HFD 460 3 460 3 9000 30 717 11 4 2700 1 4HP E6006 1525HFD 460 3 460 3 6000 20 478 7 5 3375 1 4HP E6009 1525HFD 460 3 460 3 9000 30 717 11 4 3375 1 4HP Note For multiple unit installations recommended spacing between units should be a minimum of 3 inches and a maximum of 6 inches Unit is allowed to extend beyond doorway width Each unit must have individual power supply Unpacking 1 With packaged unit on the floor carton arrows should point upward 2 Carefully remove staples from top of carton and fold back sides 3 Carefully remove cabinet from carton by lifting out unit using finger holes in styrofoam side inset and place on work surface CAUTION Do not attempt to lift this air curtain by its louver or damage may result 4 Unscrew six 6 knurled nuts and remove air intake grille See Figure 3 Figure 3 Removing Air Intake Grille 5 Carefully disconnect motor electric cord and heater plug assembly and remove two wing nuts on blower base See Figure 4 STYROFOAM SUPPORT BLOCK Figure 4 Removing Motor Blower Assembly NOTE Unit is shipped with styrofoam motor support block which must be discarded at this time 6 To remove motor blower assembly lift from rear of motor housing to prevent damage and mis alignment to shaft and blower wheels NOTE After unpacking unit inspect
7. 3 apart to allow for proper air intake and discharge Weer t De Vv Ve WW V 9 pe a Figure 7 Desired Air Flow Adjustment for Insect and Dust Control Maintenance WARNING ALL ELECTRIC POWER MUST BE DISCONNECTED WHEN INSTALLING OR SERVICING THIS EQUIPMENT MORE THAN ONE DISCONNECT SWITCH MAY BE REQUIRED TO REMOVE POWER FROM THE UNIT LUBRICATION Ball bearings are permanently lubricated and require no further lubrication CLEANING 1 The air door cabinet may be wiped off with a damp cloth Do not allow motor to get wet Do not use sol vents or harsh detergents NOTE Keep air intake louvers clear of dirt and dust accumulation which could affect performance 2 Check blower wheels for accumulated dirt twice a year and clean If disassembly is required see GENERAL SERVICING section GENERAL SERVICING WARNING IF SERVICING IS REQUIRED IT SHOULD BE DONE BY QUALIFIED PERSONS ONLY WARNING ALWAYS DISCONNECT POWER SUPPLY BEFORE SERVICING 1 To remove motor blower heater assembly repeat Steps 4 5 and 6 in Unpacking section 2 Place motor blower assembly on workbench 3 To replace blower wheel remove the three slotted hex head screws on outer blower ring assembly See Figure 8 Replacement Parts Illustration The wheel is held onto shaft by two hex head screws NOTE To re assemble repeat steps 4 amp 5 in installation section page 3 IMPORTANT NOTE POSITION OR WHEELS TO PREVENT
8. AP0002 AP0002 AP0002 AP0002 AP0002 Cabinet louver kit ACL36 ACL38 ACL42 ACL48 ACL60 Electric box ACEB ACEB ACEB ACEB ACEB E Electric box cover ACFPSPC ACFPSPC ACFPSPC ACFPSPC ACFPSPC Replacement Parts For 120 Volt Single Phase Motor Blower Assemblies Part Numbers 1 4HP Description Motor Blower Assembly 120V 1 ph ACMB125 220V 1 ph ACMB225 208 230 460V 3 ph ACMB325 Switch plate cover ACFPSH Rocker switch C1220 Cord female plug ACW316 Motor Assembly 120V 1 ph ACM1025 220V 1 ph ACM2025 208 230 460V 3 ph ACM3025 Resilient motor ring kit AP058 Capacitor ACCP1025 Blower housing ACBH67 Blower wheel right ACBW67R Blower wheel left ACBW67L Replacement Parts List For Heater Units REF DESCRIPTION REPLACEMENT PARTS FOR 230V 3 PH HEATERS NO 6 KW 9 KW QTY 1 Wire Guards A 18 APG0018 APG0018 B 12 APG0012 APG0012 C 6 APG0006 APG0006 D 2 APG0002 APG0002 2 Heater Control Box APHC230 3 APHC230 3 1 3 Heater Transformer AP0018 AP0018 1 4 Heater Fan Relay AP0020 AP0020 1 5 Heater Contactor AP0021 AP0021 1 6 Heater Element Set APHE06230 3 APHE09230 3 1 7 Heater Coil Fuse Link AP0016 AP0016 4 8 Wall Thermostat AP364860 T AP364860 T 1 LIMITED WARRANTY All products manufactured by Marley Engineered Products are warranted
9. RUBBING WHEN REPLACED 4 To remove motor a Remove blower wheels See Step 3 above b Remove blower scroll six hex head screws c Unscrew and remove motor mounts 5 Replace motor blower assembly Troubleshooting Chart SYMPTOM POSSIBLE CAUSE S CORRECTIVE ACTION Fan inoperative 1 Blown fuse or open circuit breaker 1 Replace fuse or reset circuit breaker 2 Electricity turned off 2 Contact local power company 3 Loose cord connection 3 Re check all connections 4 Defective capacitor or motor 4 Replace Excessive noise 1 Wheel rubbing on housing 1 Center wheel 2 Motor base or blower not securely 2 Tighten mounting bolts anchored 3 Replace motor 3 Defective motor bearings Insufficient air flow 1 Improper voltage 1 Reconnect to proper voltage 2 Outlet louvers closed 2 Open 3 Intakes obstructed 3 Remove any obstruction 4 Dirty blower wheels 4 Clean 5 Motor rotating in reverse direction 5 Reverse red and black power leads Fans cut out on thermal overload self resets No heat 1 Low voltage 2 Obstruction to blower wheel 1 Fuse link open 2 Heater element broken 3 Control Transformer 1 Verify correct wire size 2 Remove obstruction 1 Replace with 4K4204H or 4K9204H 2 Replace with proper Ga and watts 3 Replace with proper item 120 220 volt models only Replacement Parts For Motor Blower Assemblies 7 For Heater Un
10. against defects in workmanship and materials for eighteen months from date of installation This warranty does not apply to damage from accident misuse or alteration nor where the connected voltage is more than 5 above the nameplate voltage nor to equipment improperly installed or wired or maintained in violation of the products installation instructions All claims for warranty work must be accompanied by proof of the date of installation The customer shall be responsible for all costs incurred in the removal or reinstallation of products including labor costs and shipping costs incurred to return products to Marley Engineered Products Service Center Within the limitations of this warranty inoperative units should be returned to the nearest Marley authorized service center or the Marley Engineered Products Service Center and we will repair or replace at our option at no charge to you with return freight paid by Marley It is agreed that such repair or replacement is the exclusive remedy available from Marley Engineered Products THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS AGREEMENT MARLEY Engineered Products SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES ARISING WITH RESPECT TO THE PRODUCT WHETHER BASED UPON NEGLIGENCE TORT STRICT
11. cause HEATER SECTION FIELD WIRING TO THERMOSTAT w 6 R THERMOSTAT TERMINAL MARKING TB L1 TO POWER L2 SUPPLY CT PLUG ox w o FAN SECTION amal bas REPLACE THE FUSIOLE LINK ASSEMGLY WITH MICAOTEMP AMAF AAM DA 2197052 DIY Operation 1 After power has been connected to unit fans will start in either preset high low speed selection 2 Air velocity is controlled by selection of high or low speed indicator This feature allows the setting of air velocity to individual desired performance and energy efficiency 3 Air direction at outlet can be controlled by adjustable vanes at the nozzle which compensates for possible draft conditions aa f a i Figure 6 Desired Air Flow Adjustment for Temperature and Humidity Control NOTE Air direction settings shown in Figures 6 amp 7 NOTE Cold air will try to escape near floor level Warm air will try to penetrate curtain near top of doorway Air flow can be controlled by direction of nozzle louvers and by high low settings 4 For multiple unit applications wide openings mount units a minimum of 3 apart to allow for proper air intake and discharge Weer t De Vv Ve WW V 9 pe a Figure 7 Desired Air Flow Adjustment for Insect and Dust Control Maintenance WARNING ALL ELECTRIC POWER MUST BE DISCONNECTED WHEN INSTALLING OR SERVICING THIS EQUIPMENT MORE THAN ONE DISCONNECT SWITCH MAY BE REQUIRED TO REMOVE POWER
12. reset circuit breaker 2 Electricity turned off 2 Contact local power company 3 Loose cord connection 3 Re check all connections 4 Defective capacitor or motor 4 Replace Excessive noise 1 Wheel rubbing on housing 1 Center wheel 2 Motor base or blower not securely 2 Tighten mounting bolts anchored 3 Replace motor 3 Defective motor bearings Insufficient air flow 1 Improper voltage 1 Reconnect to proper voltage 2 Outlet louvers closed 2 Open 3 Intakes obstructed 3 Remove any obstruction 4 Dirty blower wheels 4 Clean 5 Motor rotating in reverse direction 5 Reverse red and black power leads Fans cut out on thermal overload self resets No heat 1 Low voltage 2 Obstruction to blower wheel 1 Fuse link open 2 Heater element broken 3 Control Transformer 1 Verify correct wire size 2 Remove obstruction 1 Replace with 4K4204H or 4K9204H 2 Replace with proper Ga and watts 3 Replace with proper item For Air Curtain Cabinets Replacement Parts Replacement Parts For Motor Blower Assemblies 7 Replacement Parts For Heater Units A Figure 8 Replacement Parts Replacement Parts List For Air Curtain Cabinets Part Numbers for Cabinets length No Description Cabinet box assembly ACCA36A ACCA38A ACCA42A ACCA48A ACCA60A Cabinet Intake Grille API3685 API3885 API4285 API4885 API6085 Cabinet Intake grill knurled nut
13. BLOCK Figure 4 Removing Motor Blower Assembly NOTE Unit is shipped with styrofoam motor support block which must be discarded at this time 6 To remove motor blower assembly lift from rear of motor housing to prevent damage and mis alignment to shaft and blower wheels NOTE After unpacking unit inspect carefully for any damage that may have occurred during transit Check for loose missing or damaged parts General Safety Information WARNING TO REDUCE THE RISK OF FIRE ELEC TRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING 1 Use this unit only in the manner intended by the man ufacturer If you have questions contact the manufac turer 2 Before servicing or cleaning unit switch power off at service panel and lock service panel to prevent power from being switched on accidentally 3 Installation work and electrical wiring must be done by qualified persons in accordance with all applicable codes and standards including fire rated construction 4 When cutting or drilling into wall or ceiling do not damage electrical wiring or other hidden utilities 5 Make certain that the power source conforms to the electrical requirements of the unit Disconnect power before installing or servicing If the power disconnect is out of sight lock it in the open position and tag it to prevent unexpected application of power Failure to do so could result in fatal electrical shock WARNING DO NOT DEPEND UPON A T
14. BU BLUE LEGEND HR HEAT RELAY TB TERMINAL BLOCK TR TRANSFORMER PL PILOT LIGHT FL FUSE LINK HE HEAT ELEMENT Figure 5 Wiring Diagram 3 Run proper size copper power supply conductors from the field power supply disconnects supplied by others with insulation rated minimum 75 C 167 0 F One set of conductors from 240VAC 50 60Hz supply source shall be routed through the 3 4 inch conduit knockout using a suitable knockout connected to the contactor contact terminals marked L1 L2 L3 4 The heater control box must have an unbroken electrical ground to minimize personal injury if an electrical fault should occur FIELD CONTROL WIRING Electric heater is equipped with a step down transformer for 24V control circuit Thermostat model number RSV 130 R 54 must be used to energize heater with the fan motor Connect thermostat wiring from thermostat to control leads in heated air curtain control box by means of conduit or equivalent A 1 2 inch knockout is provided Class 1 wiring is required 5 Replace heater control box cover 6 Unit is ready for operation 7 Restore power NOTE Air curtain has high low selector switch See Operation section for proper setting instructions 8 Upon completion of all installation inspect unit for excessive vibration during operation If excessive vibration is noticeable disconnect power supply Inspect mounting installation and refer to Troubleshooting Chart for probable
15. C at 1 800 642 4328 Merchandise returned to the factory must be accompanied by a return authorization and service identification tag both available from Marley Engineered Products When requesting return authorization include all catalog numbers shown on the products HOW TO ORDER REPAIR PARTS In order to obtain any needed repair or replacement 2 ar e parts warranty service or technical information please CZ contact Marley Engineered Products Service Center Engineered Products toll free by calling 1 800 642 HEAT SPX Corporation 470 Beauty Spot Rd East Bennettsville SC 29512 USA ECR 35189 Part No 5200 2422 001 03 02 8
16. E AND THE SUPPORT ING STRUCTURE MUST BE CAPABLE OF SUPPORT ING A MINIMUM 150 LB LOAD NOTE All installation should be done to meet local building code 3 Mount cabinet on wall and securely tighten hardware 4 Replace motor blower assembly in cabinet Secure two wing nuts on blower base Reconnect motor electric cord plug assembly amp heater plug 5 Replace intake grille with louvers facing down and refasten knurled nuts FIELD POWER WIRING WARNING ALL AIR CURTAINS SHOULD BE INSTALLED BY QUALIFIED PERSONNEL 1 Before wiring be sure that available power supply voltage phase and frequency corresponds to that specified on heater rating plate In addition make certain that service capacity is sufficient to handle load imposed by the equipment 2 Install all wiring protection and grounding in accor dance with the National Electrical Code NEC and all local requirements WARNING THIS FAN HAS AN INTERNAL SELF RESETTING THERMAL OVERLOAD PROTECTOR ALWAYS DISCONNECT FROM POWER SUPPLY BEFORE SERVICING COLOR CODE RE RED WH WHITE BK RD BLACK W RED TRACER YE YELLOW OR ORANGE BU BLUE LEGEND HR HEAT RELAY TB TERMINAL BLOCK TR TRANSFORMER PL PILOT LIGHT FL FUSE LINK HE HEAT ELEMENT Figure 5 Wiring Diagram 3 Run proper size copper power supply conductors from the field power supply disconnects supplied by others with insulation rated minimum 75 C 167 F One set of
17. Engineered Products INSTALLATION amp OPERATING INSTRUCTIONS amp PARTS MANUAL E3606 1125HFD E3609 1125HFD E3612 1125HFD E3806 1125HFD E3809 1125HFD E3812 1125HFD E4206 1125HFD E4209 1125HFD E4212 1125HFD E4806 1125HFD E4809 1125HFD E4812 1125HFD E6006 2125HFD E6009 2125HFD E6012 2125HFD a Heated Air Curtains Marley MODELS READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE INSTALL OPERATE OR MAINTAIN THE PRODUCT DESCRIBED PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE REFER TO INDIVIDUAL MODEL NUMBERS FOR UNIT WIDTH NR 12 j Bas NN NN NN IN 4 3 Note that all dimensions are the same on all environmental series units Model number indicates width of unit Example E4800 indicates a 48 wide unit Description Figure 1 Figure 2 Dimensions Air curtains produce a wall of continuously flowing air that acts as a thermal barrier against outside air and provides protection against insects dust odor fumes and other contaminants and maintains interior conditioned temperature by preventing heated or cooled air from escaping through open doorways Heated air curtains are engineered to treat incoming cold air at customers entrance areas Used over front door entrances heated air curtains supplement existing heat to prevent infiltration of co
18. FROM THE UNIT LUBRICATION Ball bearings are permanently lubricated and require no further lubrication CLEANING 1 The air door cabinet may be wiped off with a damp cloth Do not allow motor to get wet Do not use sol vents or harsh detergents NOTE Keep air intake louvers clear of dirt and dust accumulation which could affect performance 2 Check blower wheels for accumulated dirt twice a year and clean If disassembly is required see GENERAL SERVICING section GENERAL SERVICING WARNING IF SERVICING IS REQUIRED IT SHOULD BE DONE BY QUALIFIED PERSONS ONLY WARNING ALWAYS DISCONNECT POWER SUPPLY BEFORE SERVICING 1 To remove motor blower heater assembly repeat Steps 4 5 and 6 in Unpacking section 2 Place motor blower assembly on workbench 3 To replace blower wheel remove the three slotted hex head screws on outer blower ring assembly See Figure 8 Replacement Parts Illustration The wheel is held onto shaft by two hex head screws NOTE To re assemble repeat steps 4 amp 5 in installation section page 3 IMPORTANT NOTE POSITION OR WHEELS TO PREVENT RUBBING WHEN REPLACED 4 To remove motor a Remove blower wheels See Step 3 above b Remove blower scroll six hex head screws c Unscrew and remove motor mounts 5 Replace motor blower Troubleshooting Chart SYMPTOM POSSIBLE CAUSE S CORRECTIVE ACTION Fan inoperative 1 Blown fuse or open circuit breaker 1 Replace fuse or
19. GH SPEED LOW SPEED GROUND Figure 5 Wiring Diagram REPLACE THE FUSABLE LINK ASSEMBLY WITH MICROTEMP 4K 4204AH OR GSAM0400094C 4 Run proper size copper power supply conductors from the field power supply disconnects supplied by others with insulation rated minimum 75 C 167 0 F One set of conductors from 240VAC 50 60Hz supply source shall be routed through the 3 4 inch conduit knockout using a suitable knockout connected to the contactor contact terminals marked L1 L2 A separated set of supply conductors from a 120VAC 50 60 Hz supply source shall be routed through 1 2 inch knockout using a suitable knockout connector for connection of the fan circuit The fan supply conductors are to be marked L1 N see diagram on inside heater wiring compartment cover and Figure 5 5 The heater control box must have an unbroken electrical ground to minimize personal injury if an electrical fault should occur FIELD CONTROL WIRING Electric heater is equipped with a step down transformer for 24V control circuit Thermostat model number RSV 130 R 54 must be used to energize heater with the fan motor Connect thermostat wiring from thermostat to control leads in heated air curtain control box by means of conduit or equivalent A 1 2 inch knockout is provided Class1 wiring is required 6 Replace heater control box cover 7 Unit is ready for operation 8 Restore power NOTE Air curtain has high low selector switch See Oper
20. HERMOSTAT OR OTHER SWITCH AS THE SOLE MEANS OF DISCONNECTING POWER WHEN INSTALLING OR SERVICING THE UNIT ALWAYS DISCONNECT POWER AT THE MAIN CIRCUIT BREAKER AS DESCRIBED ABOVE FAILURE TO DO SO COULD RESULT IN FATAL ELECTRIC SHOCK 6 All wiring should be done by a qualified electrician using copper wire only and in accordance with the National Electrical Code NEC all applicable code and ordinances and all sections of this manual Any variance voids the warranty and may create unsafe conditions 7 Special attention must be given to any grounding information pertaining to this product To prevent the risk of electrocution the unit must be securely and adequately grounded This should be accomplished by connecting a grounded conductor between the service panel and the grounding lug or green leadwire provided in the wiring compartment To ensure a proper ground the grounding means must be tested by a qualified electrician 8 Do not insert fingers or foreign objects into the air curtain Do not block or tamper with it in any manner while it is in operation Do not touch it while in opera tion or just after it has been turned off as some parts may be hot enough to cause injury 9 This product must NOT be used in potentially danger ous locations such as flammable explosive chemical laden or wet atmospheres 10 Do not attach ductwork to this product or attempt to use it as a make up air heater Such use voids the warranty an
21. INSTRUCTIONS amp PARTS MANUAL MODELS E3606 1425HFD E3609 1425HFD E3806 1425HFD E3809 1425HFD E4206 1425HFD E4209 1425HFD E4806 1425HFD E4809 1425HFD E6006 2425HFD E6009 2425HFD READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE INSTALL OPERATE OR MAINTAIN THE PRODUCT DESCRIBED PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE REFER TO INDIVIDUAL MODEL NUMBERS I FOR UNIT WIDTH x aa 4 T r I IE me SS 2 II Ie NN SS i 1540 FI Figure 1 Figure 2 Dimensions Note that all dimensions are the same on all environmental series units Model number indicates width of unit Example E4800 indicates a 48 wide unit Description Air curtains produce a wall of continuously flowing air Heated air curtains are engineered to treat incoming that acts as a thermal barrier against outside air and cold air at customers entrance areas Used over front provides protection against insects dust odor fumes door entrances heated air curtains supplement existing and other contaminant s Maintains interior conditioned heat to prevent infiltration of colder outside air Heated temperature by preventing heated or cooled air from units are not recommended for areas subject to high escaping through open doorways winds Specifications and Perfo
22. L IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS AGREEMENT MARLEY ENGINEERED PRODUCTS SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES ARISING WITH RESPECT TO THE PRODUCT WHETHER BASED UPON NEGLIGENCE TORT STRICT LIABILITY OR CONTRACT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion or limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For the address of your nearest authorized service center contact Marley Engineered Products in Bennettsville SC at 1 800 642 4328 Merchandise returned to the factory must be accompanied by a return authorization and service identification tag both available from Marley Engineered Products When requesting return authorization include all catalog numbers shown on the products HOW TO ORDER REPAIR PARTS In order to obtain any needed repair or replacement al e parts vvarranty service or technical information please contact Marley Engineered Products Service Center Engineered Products toll free by calling 1 800 642 HEAT SPX Corporation 470 Beauty Spot Rd East Bennettsville SC 29512 USA ECR 35189 Part No 5200 2420 001 03 02 8 Engineered Products Heated Marley Air Curtains INSTALLATION amp OPERATING
23. LIABILITY OR CONTRACT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion or limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For the address of your nearest authorized service center contact Marley Engineered Products in Bennettsville SC at 1 800 642 4328 Merchandise returned to the factory must be accompanied by a return authorization and service identification tag both available from Marley Engineered Products When requesting return authorization include all catalog numbers shown on the products In order to obtain any needed repair or replacement Engineered Products parts warranty service or technical information please HOW TO ORDER REPAIR PARTS Marl ey SPX Corporation contact Marley Engineered Products Service Center 470 Beauty Spot Rd East toll free by calling 1 800 642 HEAT Bennettsville SC 29512 USA ECR 35189 Part No 5200 2421 001 03 02 8 Heated O Marley Air Curtains INSTALLATION amp OPERATING INSTRUCTIONS amp PARTS MANUAL MODELS E3606 1525HFD E3609 1525HFD E3806 1525HFD E3809 1525HFD E4206 1525HFD E4209 1525HFD E4806 1525HFD E4809 1525HFD E6006 2525HFD E6009 2525HFD READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE INSTALL OPERATE OR MAINTAIN THE PRODUCT DESCRIBED PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION
24. N WITH ANY SOLID STATE SPEED CONTROL DEVICE Installation 1 Using location template provided determine mounting 2 Drill holes and attach mounting hardware not included IMPORTANT THE HARDWARE AND THE SUPPORTING STRUCTURE MUST BE CAPABLE OF SUPPORTING A MINIMUM 150 LB LOAD NOTE All installation should be done to meet local building code 3 Mount cabinet on wall and securely tighten hardware 4 Replace motor blower assembly in cabinet Secure two wing nuts on blower base Reconnect motor electric cord plug assembly and heater plug 5 Replace intake grille with louvers facing down and refasten knurled nuts FIELD POWER WIRING WARNING ALL AIR CURTAINS SHOULD BE INSTALLED BY QUALIFIED PERSONNEL 1 Before wiring be sure that available power supply voltage phase and frequency corresponds to that specified on heater rating plate In addition make cer tain that service capacity is sufficient to handle load imposed by the equipment 2 Install all wiring protection and grounding in accor dance with the National Electrical Code NEC and all local requirements WARNING THIS FAN HAS AN INTERNAL SELF RESETTING THERMAL OVERLOAD PROTECTOR ALWAYS DISCONNECT FROM POWER SUPPLY BEFORE SERVICING 3 Remove two screws from switch box and remove cover COLOR CODE YE YELLOW O ORANGE BU BLUE LEGEND HR HEAT RELAY FAN RELAY TERMINAL BLOCK TRANSFORMER PILOT LIGHT FUSE LINK HEATING ELEMENT HI
25. POSITION OF WHEELS TO PREVENT RUBBING WHEN REPLACED 4 To remove motor a Remove blower wheels See Step 3 above b Remove blower scroll six hex head screws c Unscrew and remove motor mounts 5 Replace motor blower Troubleshooting Chart SYMPTOM POSSIBLE CAUSE S CORRECTIVE ACTION Fan inoperative 1 Blown fuse or open circuit breaker 1 Replace fuse or reset circuit breaker 2 Electricity turned off 2 Contact local power company 3 Loose cord connection 3 Re check all connections 4 Defective capacitor or motor 4 Replace Excessive noise 1 Wheel rubbing on housing 1 Center wheel 2 Motor base or blower not securely 2 Tighten mounting bolts anchored 3 Replace motor 3 Defective motor bearings Insufficient air flow 1 Improper voltage 1 Reconnect to proper voltage 2 Outlet louvers closed 2 Open 3 Intakes obstructed 3 Remove any obstruction 4 Motor speed setting on low 4 Position toggle switch to high 5 Dirty blower wheels 5 Clean Too much air flow 1 Motor speed setting on high 1 Position toggle switch to low Fans cut out on thermal overload self resets No heat 1 Low voltage 2 Obstruction to blower wheel Fuse link open Heater element broken Control Transformer On 1 Verify correct wire size 2 Remove obstruction Replace with 4K4204H or 4K9204H Replace with proper Ga and watts Replace with proper item
26. SCONNECT POWER AT THE MAIN CIRCUIT BREAKER AS DESCRIBED ABOVE FAILURE TO DO SO COULD RESULT IN FATAL ELECTRIC SHOCK 6 All wiring should be done by a qualified electrician using copper wire only and in accordance with the National Electrical Code NEC all applicable code and ordinances and all sections of this manual Any variance voids the warranty and may create unsafe conditions Special attention must be given to any grounding information pertaining to this product To prevent the risk of electrocution the unit must be securely and adequately grounded This should be accomplished by connecting a grounded conductor between the service panel and the grounding lug or green leadwire provided in the wiring compartment To ensure a proper ground the grounding means must be tested by a qualified electrician 8 Do not insert fingers or foreign objects into the air curtain Do not block or tamper with it in any manner while it is in operation Do not touch it while in opera tion or just after it has been turned off as some parts may be hot enough to cause injury 9 This product must NOT be used in potentially danger ous locations such as flammable explosive chemical laden or wet atmospheres 10 Do not attach ductwork to this product or attempt to use it as a make up air heater Such use voids the warranty and may create unsafe conditions WARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK DO NOT USE THIS AIR CURTAI
27. TION Do not attempt to lift this air curtain by its louver or damage may result 4 Unscrew six 6 knurled nuts and remove air intake grille See Figure 3 Figure 3 Removing Air Intake Grille 5 Carefully disconnect motor electric cord and heater plug assembly and remove two wing nuts on blower base See Figure 4 STYROFOAM SUPPORT BLOCK Figure 4 Removing Motor Blower Assembly NOTE Unit is shipped with styrofoam motor support block which must be discarded at this time 6 To remove motor blower assembly lift from rear of motor housing to prevent damage and mis alignment to shaft and blower wheels NOTE After unpacking unit inspect carefully for any damage that may have occurred during transit Check for loose missing or damaged parts General Safety Information WARNING TO REDUCE THE RISK OF FIRE ELEC TRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING 1 Use this unit only in the manner intended by the man ufacturer If you have questions contact the manufac turer 2 Before servicing or cleaning unit switch power off at service panel and lock service panel to prevent power from being switched on accidentally 3 Installation work and electrical wiring must be done by qualified persons in accordance with all applicable codes and standards including fire rated construction 4 When cutting or drilling into wall or ceiling do not damage electrical wiring or other hidden utili
28. accordance with the National Electrical Code NEC all applicable code and ordinances and all sections of this manual Any variance voids the warranty and may create unsafe conditions 7 Special attention must be given to any grounding information pertaining to this product To prevent the risk of electrocution the unit must be securely and adequately grounded This should be accomplished by connecting a grounded conductor between the service panel and the grounding lug or green leadwire provided in the wiring compartment To ensure a proper ground the grounding means must be tested by a qualified electrician 8 Do not insert fingers or foreign objects into the air curtain Do not block or tamper with it in any manner while it is in operation Do not touch it while in opera tion or just after it has been turned off as some parts may be hot enough to cause injury 9 This product must NOT be used in potentially danger ous locations such as flammable explosive chemical laden or wet atmospheres 10 Do not attach ductwork to this product or attempt to use it as a make up air heater Such use voids the warranty and may create unsafe conditions WARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK DO NOT USE THIS AIR CURTAIN WITH ANY SOLID STATE SPEED CONTROL DEVICE Installation 1 Using template provided determine mounting location 2 Drill holes and attach mounting hardware not included IMPORTANT THE HARDWAR
29. arts List For Heater Units REF DESCRIPTION REPLACEMENT PARTS FOR 240V 1 PH HEATERS NO 6 KW 9 KW 10 8 KW OTY 1 Wire Guards A 18 APG0018 APG0018 APG0018 B 12 APG0012 APG0012 APG0012 C 6 APG0006 APG0006 APG0006 D 2 APG0002 APG0002 APG0002 2 Heater Control Box APHC240 1 APHC240 1 APHC240 1 1 3 Heater Transformer AP0018 AP0018 AP0018 1 4 Heater Fan Relay AP0020 AP0020 AP0020 1 5 Heater Contactor AP0021 AP0021 AP0021 1 6 Heater Element Set APHE06240 1 APHE09240 1 APHE105240 1 1 7 Heater Coil Fuse Link AP0016 AP0016 AP0016 4 8 Wall Thermostat AP364860 T AP364860 T AP364860 T 1 9 Toggle Switch Hi Low 410024000 410024000 1 LIMITED WARRANTY All products manufactured by Marley Engineered Products are warranted against defects in workmanship and materials for eighteen months from date of installation This warranty does not apply to damage from accident misuse or alteration nor where the connected voltage is more than 5 above the nameplate voltage nor to equipment improperly installed or wired or maintained in violation of the product s installation instructions All claims for warranty work must be accompanied by proof of the date of installation The customer shall be responsible for all costs incurred in the removal or reinstallation of products including labor costs and shipping costs incurred to return products to Marley Engineered Products Service Center Within
30. ation section for proper setting instructions 9 Upon completion of all installation inspect unit for excessive vibration during operation If excessive vibration is noticeable disconnect power supply Inspect mounting installation and refer to Troubleshooting Chart for probable cause FACTORY CONTROL WIRING FACTORY CONTROL WIRING FACTORY LINE WIRING FACTORY LINE WIRING 240 VAC 1PH TO POWER SUPPLY CONTROL BOX FIELD WIRING TO THERMOSTAT TERMINALS DE TERMINAL 9 O Il vank nas TR THERMOSTAT dk e NOT GROUND Li 120 VAC 1PH TO POWER SUPPLY FAN SECTION CABLE FROM MOTOR STU 291 Operation 1 After power has been connected to unit fans will start in either preset high low speed selection 2 Air velocity is controlled by selection of high or low speed indicator This feature allows the setting of air velocity to individual desired performance and energy efficiency 3 Air direction at outlet can be controlled by adjustable vanes at the nozzle which compensates for possible draft conditions II i 11 ms a f N Figure 6 Desired Air Flow Adjustment for Temperature and Humidity Control NOTE Air direction settings shown in Figures 6 amp 7 NOTE Cold air will try to escape near floor level Warm air will try to penetrate curtain near top of doorway Air flow can be controlled by direction of nozzle louvers and by high low settings 4 For multiple u
31. carefully for any damage that may have occurred during transit Check for loose missing or damaged parts General Safety Information WARNING TO REDUCE THE RISK OF FIRE ELEC TRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING 1 Use this unit only in the manner intended by the man ufacturer If you have questions contact the manufac turer 2 Before servicing or cleaning unit switch power off at service panel and lock service panel to prevent power from being switched on accidentally 3 Installation work and electrical wiring must be done by qualified persons in accordance with all applicable codes and standards including fire rated construction 4 When cutting or drilling into wall or ceiling do not damage electrical wiring or other hidden utilities 5 Make certain that the power source conforms to the electrical requirements of the unit Disconnect power before installing or servicing If the power disconnect is out of sight lock it in the open position and tag it to prevent unexpected application of power Failure to do so could result in fatal electrical shock WARNING DO NOT DEPEND UPON A THERMOSTAT OR OTHER SWITCH AS THE SOLE MEANS OF DISCONNECTING POWER WHEN INSTALLING OR SERVICING THE UNIT ALWAYS DISCONNECT POWER AT THE MAIN CIRCUIT BREAKER AS DESCRIBED ABOVE FAILURE TO DO SO COULD RESULT IN FATAL ELECTRIC SHOCK 6 All wiring should be done by a qualified electrician using copper wire only and in
32. ck which must be discarded at this time 6 To remove motor blower assembly lift from rear of motor housing to prevent damage and mis alignment to shaft and blower wheels NOTE After unpacking unit inspect carefully for any damage that may have occurred during transit Check for loose missing or damaged parts General Safety Information WARNING TO REDUCE THE RISK OF FIRE ELEC TRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING 1 Use this unit only in the manner intended by the man ufacturer If you have questions contact the manufac turer Before servicing or cleaning unit switch power off at service panel and lock service panel to prevent power from being switched on accidentally Installation work and electrical wiring must be done by qualified persons in accordance with all applicable codes and standards including fire rated construction When cutting or drilling into wall or ceiling do not damage electrical wiring or other hidden utilities Make certain that the power source conforms to the electrical requirements of the unit Disconnect power before installing or servicing If the power disconnect is out of sight lock it in the open position and tag it to prevent unexpected application of power Failure to do so could result in fatal electrical shock WARNING DO NOT DEPEND UPON A THERMOSTAT OR OTHER SWITCH AS THE SOLE MEANS OF DISCONNECTING POWER WHEN INSTALLING OR SERVICING THE UNIT ALWAYS DI
33. conductors from 460VAC 50 60Hz supply source shall be routed through the 3 4 inch conduit knockout using a suitable knockout connected to the contactor contact terminals marked L1 L2 L3 4 The heater control box must have an unbroken electrical ground to minimize personal injury if an electrical fault should occur FIELD CONTROL WIRING Electric heater is equipped with a step down transformer for 24V control circuit Thermostat model number RSV 130 R 54 must be used to energize heater with the fan motor Connect thermostat wiring from thermostat to control leads in heated air curtain control box by means of conduit or equivalent A 1 2 inch knockout is provided Class 1 wiring is required 5 Replace heater control box cover 6 Unit is ready for operation 7 Restore power NOTE Air curtain has high low selector switch See Operation section for proper setting instructions 8 Upon completion of all installation inspect unit for excessive vibration during operation If excessive vibration is noticeable disconnect power supply Inspect mounting installation and refer to Troubleshooting Chart for probable cause HEATER SECTION FIELD WIRING TO THERMOSTAT THERMOSTAT TERMINAL MARKING TB L1 TO POWER L2 SUPPLY tT PLUG ox wW Ro FAN SECTION a 2 REPLACE THE FUSIOLE LINK ASSEMSLY WITH MICROTEMP 4447944 DA 0197040 BELT Operation 1 After power has been connected to unit fans will start in either preset h
34. ct performance 2 Check blower wheels for accumulated dirt twice a year and clean If disassembly is required see GENERAL SERVICING section GENERAL SERVICING WARNING IF SERVICING IS REQUIRED IT SHOULD BE DONE BY QUALIFIED PERSONS ONLY WARNING ALWAYS DISCONNECT POWER SUPPLY BEFORE SERVICING 1 To remove motor blower heater assembly repeat Steps 4 5 and 6 in Unpacking section 2 Place motor blower assembly on workbench 3 To replace blower wheel remove the three slotted hex head screws on outer blower ring assembly See Figure 8 Replacement Parts Illustration The wheel is held onto shaft by two hex head screws NOTE To re assemble repeat steps 4 amp 5 in installation section page 3 IMPORTANT NOTE POSITION OR WHEELS TO PREVENT RUBBING WHEN REPLACED 4 To remove motor a Remove blower wheels See Step 3 above b Remove blower scroll six hex head screws c Unscrew and remove motor mounts 5 Replace motor blower Troubleshooting Chart SYMPTOM POSSIBLE CAUSE S CORRECTIVE ACTION Fan inoperative 1 Blown fuse or open circuit breaker 1 Replace fuse or reset circuit breaker 2 Electricity turned off 2 Contact local power company 3 Loose cord connection 3 Re check all connections 4 Defective capacitor or motor 4 Replace Excessive noise 1 Wheel rubbing on housing 1 Center wheel 2 Motor base or blower not securely 2 Tighten mounting bolts anchored 3 Replace moto
35. d may create unsafe conditions WARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK DO NOT USE THIS AIR CURTAIN WITH ANY SOLID STATE SPEED CONTROL DEVICE Installation 1 Using template provided determine mounting loca tion 2 Drill holes and attach mounting hardware not includ ed IMPORTANT THE HARDWARE AND THE SUPPORT ING STRUCTURE MUST BE CAPABLE OF SUPPORT ING A MINIMUM 150 LB LOAD NOTE All installation should be done to meet local building code 3 Mount cabinet on wall and securely tighten hardware 4 Replace motor blower assembly in cabinet Secure two wing nuts on blower base Reconnect motor electric cord plug assembly amp heater plug 5 Replace intake grille with louvers facing down and refasten knurled nuts FIELD POWER WIRING WARNING ALL AIR CURTAINS SHOULD BE INSTALLED BY QUALIFIED PERSONNEL 1 Before wiring be sure that available power supply voltage phase and frequency corresponds to that specified on heater rating plate In addition make certain that service capacity is sufficient to handle load imposed by the equipment 2 Install all wiring protection and grounding in accor dance with the National Electrical Code NEC and all local requirements WARNING THIS FAN HAS AN INTERNAL SELF RESETTING THERMAL OVERLOAD PROTECTOR ALWAYS DISCONNECT FROM POWER SUPPLY BEFORE SERVICING COLOR CODE RE RED WH WHITE BK RD BLACK W RED TRACER YE YELLOW OR ORANGE
36. d or cooled air from escaping through open doorways Heated air curtains are engineered to treat incoming cold air at customers entrance areas Used over front door entrances heated air curtains supplement existing heat to prevent infiltration of colder outside air Heated units are not recommended for areas subject to high winds Specifications and Performance MODEL HEATER MOTOR HEATER HEATER HEATER CFM AT NOZZLE MOTOR NUMBER VOLTAGE VOLTAGE VVATTS BTU HR AMPS HVLOW SIZE E3606 1325HFD 208 3 208 3 6000 20 478 16 7 2025 1 4HP E3609 1325HFD 208 3 208 3 9000 30 717 25 0 2025 1 4HP E4206 1325HFD 208 3 208 3 6000 20 478 16 7 2360 1 4HP E4209 1325HFD 208 3 208 3 9000 30 717 25 0 2360 1 4HP E4806 1325HFD 208 3 208 3 6000 20 478 16 7 2700 1 4HP E4809 1325HFD 208 3 208 3 9000 30 717 25 0 2700 1 4HP E6006 2325HFD 208 3 208 3 6000 20 478 16 7 3375 1 4HP E6009 2325HFD 208 3 208 3 9000 30 717 25 0 3375 1 4HP Note For multiple unit installations recommended spacing between units should be a minimum of 3 inches and a maximum of 6 inches Unit is allowed to extend beyond doorway width Each unit must have individual power supply Unpacking 1 With packaged unit on the floor carton arrows should point upward 2 Carefully remove staples from top of carton and fold back sides 3 Carefully remove cabinet from carton by lifting out unit using finger holes in styrofoam side inset and place on work surface CAU
37. former AP0018 AP0018 1 4 Heater Fan Relay AP0020 AP0020 1 5 Heater Contactor AP0021 AP0021 1 6 Heater Element Set APHE06208 3 APHE09208 3 1 7 Heater Coil Fuse Link AP0016 AP0016 4 8 Wall Thermostat AP364860 T AP364860 T 1 LIMITED WARRANTY All products manufactured by Marley Engineered Products are warranted against defects in workmanship and materials for eighteen months from date of installation This warranty does not apply to damage from accident misuse or alteration nor where the connected voltage is more than 5 above the nameplate voltage nor to equipment improperly installed or wired or maintained in violation of the products installation instructions All claims for warranty work must be accompanied by proof of the date of installation The customer shall be responsible for all costs incurred in the removal or reinstallation of products including labor costs and shipping costs incurred to return products to Marley Engineered Products Service Center Within the limitations of this warranty inoperative units should be returned to the nearest Marley authorized service center or the Marley Engineered Products Service Center and we will repair or replace at our option at no charge to you with return freight paid by Marley It is agreed that such repair or replacement is the exclusive remedy available from Marley Engineered Products THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND AL
38. igh low speed selection 2 Air velocity is controlled by selection of high or low speed indicator This feature allows the setting of air velocity to individual desired performance and energy efficiency 3 Air direction at outlet can be controlled by adjustable vanes at the nozzle which compensates for possible draft conditions aa f a i Figure 6 Desired Air Flow Adjustment for Temperature and Humidity Control NOTE Air direction settings shown in Figures 6 amp 7 NOTE Cold air will try to escape near floor level Warm air will try to penetrate curtain near top of doorway Air flow can be controlled by direction of nozzle louvers and by high low settings 4 For multiple unit applications wide openings mount units a minimum of 3 apart to allow for proper air intake and discharge Weer t De Vv Ve WW V 9 pe a Figure 7 Desired Air Flow Adjustment for Insect and Dust Control Maintenance WARNING ALL ELECTRIC POWER MUST BE DISCONNECTED WHEN INSTALLING OR SERVICING THIS EQUIPMENT MORE THAN ONE DISCONNECT SWITCH MAY BE REQUIRED TO REMOVE POWER FROM THE UNIT LUBRICATION Ball bearings are permanently lubricated and require no further lubrication CLEANING 1 The air door cabinet may be wiped off with a damp cloth Do not allow motor to get wet Do not use sol vents or harsh detergents NOTE Keep air intake louvers clear of dirt and dust accumulation which could affe
39. its Replacement Parts For Air Curtain Cabinets Replacement Parts A TL 1B Figure 8 Replacement Parts Replacement Parts List For Air Curtain Cabinets Part Numbers for Cabinets length Description 48 Cabinet box assembly ACCA36A ACCA38A ACCA42A ACCA48A ACCAGOA Cabinet Intake Grille API3685 API3885 API4285 API4885 API6085 Cabinet Intake grill knurled nut AP0002 AP0002 AP0002 AP0002 AP0002 Cabinet louver kit ACL36 ACL38 ACL42 ACL48 ACL60 Electric box ACEB ACEB ACEB ACEB ACEB Electric box cover ACFPSPC ACFPSPC ACFPSPC ACFPSPC ACFPSPC Replacement Parts For 120 Volt Single Phase Motor Blower Assemblies Part Numbers Description 1 4HP Motor Blower Assembly 120V 1 ph ACMB125 220V 1 ph ACMB225 208 230 460V 3 ph ACMB325 Switch plate cover ACFPSH Rocker switch C1220 Cord female plug ACW316 Motor Assembly 120V 1 ph ACM1025 220V 1 ph ACM2025 208 230 460V 3 ph ACM3025 Resilient motor ring kit AP058 Capacitor ACCP1025 Blower housing ACBH67 Blower wheel right ACBW67R Blower wheel left ACBW67L Replacement Parts List For Heater Units REF DESCRIPTION REPLACEMENT PARTS FOR 208V 3 PH HEATERS NO 6 KW 9 KW QTY 1 Wire Guards A 18 APG0018 APG0018 B 12 APG0012 APG0012 C 6 APG0006 APG0006 D 2 APG0002 APG0002 2 Heater Control Box APHC208 3 APHC208 3 1 3 Heater Trans
40. lder outside air Heated units are not recommended for areas subject to high winds Specifications and Performance MODEL HEATER MOTOR HEATER HEATER HEATER CFM AT NOZZLE MOTOR NUMBER VOLTAGE VOLTAGE WATTS BTU HR AMPS HI LOW SIZE E3606 1125HFD E3609 1125HFD E3612 1125HFD E4806 1125HFD E4809 1125HFD E4812 1125HFD E6006 2125HFD E6009 2125HFD E6012 2125HFD 2025 1500 2025 1500 2025 1500 2700 2000 2700 2000 2700 2000 3375 2500 3375 2500 3375 2500 Note For multiple unit installations recommended spacing between units should be a minimum of 3 inches and a maximum of 6 inches Unit is allowed to extend beyond doorway width Each unit must have individual power supply Unpacking 1 With packaged unit on the floor carton arrows should point upward 2 Carefully remove staples from top of carton and fold back sides 3 Carefully remove cabinet from carton by lifting out unit using finger holes in styrofoam side inset and place on work surface CAUTION Do not attempt to lift this air curtain by its louver or damage may result 4 Unscrew six 6 knurled nuts and remove air intake grille See Figure 3 Figure 3 Removing Air Intake Grille 5 Carefully disconnect motor electric cord and heater plug assembly and remove two wing nuts on blower base See Figure 4 STYROFOAM SUPPORT BLOCK Figure 4 Removing Motor Blower Assembly NOTE Unit is shipped with styrofoam motor support blo
41. le in opera tion or just after it has been turned off as some parts may be hot enough to cause injury 9 This product must NOT be used in potentially danger ous locations such as flammable explosive chemical laden or wet atmospheres 10 Do not attach ductwork to this product or attempt to use it as a make up air heater Such use voids the warranty and may create unsafe conditions WARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK DO NOT USE THIS AIR CURTAIN WITH ANY SOLID STATE SPEED CONTROL DEVICE Installation 1 Using template provided determine mounting loca tion 2 Drill holes and attach mounting hardware not includ ed IMPORTANT THE HARDWARE AND THE SUPPORT ING STRUCTURE MUST BE CAPABLE OF SUPPORT ING A MINIMUM 150 LB LOAD NOTE All installation should be done to meet local building code 3 Mount cabinet on wall and securely tighten hardware 4 Replace motor blower assembly in cabinet Secure two wing nuts on blower base Reconnect motor electric cord plug assembly amp heater plug 5 Replace intake grille with louvers facing down and refasten knurled nuts FIELD POWER WIRING WARNING ALL AIR CURTAINS SHOULD BE INSTALLED BY QUALIFIED PERSONNEL 1 Before wiring be sure that available power supply voltage phase and frequency corresponds to that specified on heater rating plate In addition make certain that service capacity is sufficient to handle load imposed by the equipment 2
42. nied by proof of the date of installation The customer shall be responsible for all costs incurred in the removal or reinstallation of products including labor costs and shipping costs incurred to return products to Marley Engineered Products Service Center Within the limitations of this warranty inoperative units should be returned to the nearest Marley authorized service center or the Marley Engineered Products Service Center and we will repair or replace at our option at no charge to you with return freight paid by Marley It is agreed that such repair or replacement is the exclusive remedy available from Marley Engineered Products THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS AGREEMENT MARLEY ENGINEERED PRODUCTS SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES ARISING WITH RESPECT TO THE PRODUCT WHETHER BASED UPON NEGLIGENCE TORT STRICT LIABILITY OR CONTRACT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion or limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For the address of your nearest authorized service center contact Marley Engineered Products in Bennettsville S
43. nit applications wide openings mount units a minimum of 3 apart to allow for proper air intake and discharge im vs ae Paw Figure 7 Desired Air Flow Adjustment for Insect and Dust Control Maintenance WARNING ALL ELECTRIC POWER MUST BE DISCONNECTED WHEN INSTALLING OR SERVICING THIS EQUIPMENT MORE THAN ONE DISCONNECT SWITCH MAY BE REQUIRED TO REMOVE POWER FROM THE UNIT LUBRICATION Ball bearings are permanently lubricated and require no further lubrication CLEANING 1 The air door cabinet may be wiped off with a damp cloth Do not allow motor to get wet Do not use sol vents or harsh detergents NOTE Keep air intake louvers clear of dirt and dust accumulation which could affect performance 2 Check blower wheels for accumulated dirt twice a year and clean If disassembly is required see GENERAL SERVICING section GENERAL SERVICING WARNING IF SERVICING IS REQUIRED IT SHOULD BE DONE BY QUALIFIED PERSONS ONLY WARNING ALWAYS DISCONNECT POWER SUPPLY BEFORE SERVICING 1 To remove motor blower heater assembly repeat steps 4 5 and 6 in Unpacking section 2 Place motor blower assembly on workbench 3 To replace blower wheel remove the three slotted hex head screws on outer blower ring assembly See Figure 8 Replacement Parts Illustration The wheel is held onto shaft by two hex head screws NOTE To re assemble repeat steps 4 amp 5 in installation section page 3 IMPORTANT NOTE
44. r 3 Defective motor bearings Insufficient air flow 1 Improper voltage 1 Reconnect to proper voltage 2 Outlet louvers closed 2 Open 3 Intakes obstructed 3 Remove any obstruction 4 Dirty blower wheels 4 Clean 5 Motor rotating in reverse direction 5 Reverse red and black power leads Fans cut out on thermal overload self resets No heat 1 Low voltage 2 Obstruction to blower wheel 1 Fuse link open 2 Heater element broken 3 Control Transformer 1 Verify correct wire size 2 Remove obstruction 1 Replace with 4K4204H or 4K9204H 2 Replace with proper Ga and watts 3 Replace with proper item For Air Curtain Cabinets Replacement Parts Replacement Parts For Motor Blower Assemblies 7 Replacement Parts For Heater Units A Figure 8 Replacement Parts F8 Replacement Parts List For Air Curtain Cabinets Part Numbers for Cabinets length Description 48 Cabinet box assembly ACCA36A ACCA38A ACCA42A ACCA48A ACCA60A Cabinet Intake Grille API3685 API3885 API4285 API4885 API6085 Cabinet Intake grill knurled nut AP0002 AP0002 AP0002 AP0002 AP0002 Cabinet louver kit ACL36 ACL38 ACL42 ACL48 ACL60 Electric box ACEB ACEB ACEB ACEB ACEB Electric box cover ACFPSPC ACFPSPC ACFPSPC ACFPSPC ACFPSPC Replacement Parts For 120 Volt Single Phase Motor Blower Assemblies Part Numbers Description 1 4HP Motor Blower Assembl
45. rmance MODEL HEATER MOTOR HEATER HEATER HEATER CFM AT NOZZLE MOTOR NUMBER VOLTAGE VOLTAGE WATTS BTU HR AMPS HI LOW SIZE E3606 1425HFD 230 3 230 3 6000 20 478 15 1 2025 1 4HP E3609 1425HFD 230 3 230 3 9000 30 717 22 7 2025 1 4HP E4206 1425HFD 230 3 230 3 6000 20 478 15 1 2360 1 4HP E4209 1425HFD 230 3 230 3 9000 30 717 22 7 2360 1 4HP E4806 1425HFD 230 3 230 3 6000 20 478 15 1 2700 1 4HP E4809 1425HFD 230 3 230 3 9000 30 717 22 7 2700 1 4HP E6006 1425HFD 230 3 230 3 6000 20 478 15 1 3375 1 4HP E6009 1425HFD 230 3 230 3 9000 30 717 22 7 3375 1 4HP Note For multiple unit installations recommended spacing between units should be a minimum of 3 inches and a maximum of 6 inches Unit is allowed to extend beyond doorway width Each unit must have individual power supply Unpacking 1 With packaged unit on the floor carton arrows should point upward 2 Carefully remove staples from top of carton and fold back sides 3 Carefully remove cabinet from carton by lifting out unit using finger holes in styrofoam side inset and place on work surface CAUTION Do not attempt to lift this air curtain by its louver or damage may result 4 Unscrew six 6 knurled nuts and remove air intake grille See Figure 3 Figure 3 Removing Air Intake Grille 5 Carefully disconnect motor electric cord and heater plug assembly and remove two wing nuts on blower base See Figure 4 STYROFOAM SUPPORT
46. the limitations of this warranty inoperative units should be returned to the nearest Marley authorized service center or the Marley Engineered Products Service Center and we will repair or replace at our option at no charge to you with return freight paid by Marley It is agreed that such repair or replacement is the exclusive remedy available from Marley Engineered Products THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS AGREEMENT MARLEY ENGINEERED PRODUCTS SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES ARISING WITH RESPECT TO THE PRODUCT WHETHER BASED UPON NEGLIGENCE TORT STRICT LIABILITY OR CONTRACT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion or limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For the address of your nearest authorized service center contact Marley Engineered Products in Bennettsville SC at 1 800 642 4328 Merchandise returned to the factory must be accompanied by a return authorization and service identification tag both available from Marley Engineered Products When requesting return authorization include all catalog numbers shown on the products
47. ties 5 Make certain that the power source conforms to the electrical requirements of the unit Disconnect power before installing or servicing If the power disconnect is out of sight lock it in the open position and tag it to prevent unexpected application of power Failure to do so could result in fatal electrical shock WARNING DO NOT DEPEND UPON A THERMOSTAT OR OTHER SWITCH AS THE SOLE MEANS OF DISCONNECTING POWER WHEN INSTALLING OR SERVICING THE UNIT ALWAYS DISCONNECT POWER AT THE MAIN CIRCUIT BREAKER AS DESCRIBED ABOVE FAILURE TO DO SO COULD RESULT IN FATAL ELECTRIC SHOCK 6 All wiring should be done by a qualified electrician using copper wire only and in accordance with the National Electrical Code NEC all applicable code and ordinances and all sections of this manual Any variance voids the warranty and may create unsafe conditions 7 Special attention must be given to any grounding information pertaining to this product To prevent the risk of electrocution the unit must be securely and adequately grounded This should be accomplished by connecting a grounded conductor between the service panel and the grounding lug or green leadwire provided in the wiring compartment To ensure a proper ground the grounding means must be tested by a qualified electrician 8 Do not insert fingers or foreign objects into the air curtain Do not block or tamper with it in any manner while it is in operation Do not touch it whi
48. y 120V 1 ph ACMB125 220V 1 ph ACMB225 208 230 460V 3 ph ACMB325 Switch plate cover ACFPSH Rocker switch C1220 Cord female plug ACW316 Motor Assembly 120V 1 ph ACM1025 220V 1 ph ACM2025 208 230 460V 3 ph ACM3025 Resilient motor ring kit AP058 Capacitor ACCP1025 Blower housing ACBH67 Blower wheel right ACBW67R Blower wheel left ACBW67L Replacement Parts List For Heater Units REF DESCRIPTION REPLACEMENT PARTS FOR 460V 3 PH HEATERS NO 6 KW 9 KW QTY 1 Wire Guards A 18 APG0018 APG0018 B 12 APG0012 APG0012 C 6 APG0006 APG0006 D 2 APG0002 APG0002 2 Heater Control Box APHC460 3 APHC460 3 1 3 Heater Transformer AP0018 AP0018 1 4 Heater Fan Relay AP0020 AP0020 1 5 Heater Contactor AP0021 AP0021 1 6 Heater Element Set APHE06460 3 APHE09460 3 1 T Heater Coil Fuse Link AP0016 AP0016 4 8 Wall Thermostat AP364860 T AP364860 T 1 LIMITED WARRANTY All products manufactured by Marley Engineered Products are warranted against defects in workmanship and materials for eighteen months from date of installation This warranty does not apply to damage from accident misuse or alteration nor where the connected voltage is more than 5 above the nameplate voltage nor to equipment improperly installed or wired or maintained in violation of the products installation instructions All claims for warranty work must be accompa
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