Broilmaster D3-1 Gas Grill User Manual
Contents
1. The propane gas cylinder used must be 1 constructed and marked in accordance with the specifications for LP gas cylinder of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable 2 provided with a listed overfilling protection device OPD 3 provided with a listed safety device having direct access with the vapor space of the cylinder and the cylinder supply system must be arranged for vapor removal 4 provided with a shutoff valve terminating in a valve outlet as specified in the Standard for Compressed Gas Cylinder Outlet and Inlet Connections ANSICGA V 1 5 provided with a plug to effectively seal off the cylinder outlet when the cylinder is being stored or transported 6 provided with a collar to protect the cylinder valve CaurioN Do USE A PROPANE GAS CYLINDER WHICH HAS A CAPACITY GREATER THAN TWENTY 20 POUNDS WITH THIS GRILL AND SIDE BURNER Page 13 PROPANE GAS GRILLS Propane Cylinder Safety Liquid Propane LP gas has a long history of safe use when the safety precautions provided in this manual are followed FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS COULD RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE OR PERSONAL INJURY Propane gas cylinders should always be handled stored and transported with extreme caution in a secured upright posi2. CSA C22 1 Any electrical accessory should be equipped with a three prong grounding plug and plugged into a properly grounded three prong receptacle or wall outlet Do not cut or remove the grounding prong from the plug If an extension cord is required use only a three prong cord and plug into a properly grounded receptacle as described above Do not expose an electrical accessory to water Avoid using any electrical accessory in wet weather as it may present a shock hazard Keep any electrical cord and fuel supply hose away from all heated surfaces Page 19 MAINTENANCE Cleaning the Grill CAUTION TO PREVENT INJURY USE CARE WHEN CLEANING A HOT GRILL NOTE DO NOT USE A COMMERCIAL CLEANER ON THE COOKING GRID DO NOT BRUSH GRIDS WHILE THEY ARE HOT DO NOT SCRAPE GRIDS For baked on residue use a brass NOT STEEL brush on the cooking grid and other components Burn Off This process is much like that used in self cleaning ovens and is most efficient when completed after each use of the grill CAUTION Do NOT OPEN THE GRILL DURING THE BURN OFF PROCESS OPENING THE GRILL DURING THE BURN OFF PROCESS MAY CAUSE A SUDDEN GREASE FIRE FLARE UP THAT COULD BURN YOUR FACE AND ARMS WAIT UNTIL THE GRILL HAS COOLED BEFORE OPENING 1 Turn gas knob to Hl Close lid and allow the grill to burn for ten minutes or until no smoke is present Do not allow the grill to burn for more than 30 minutes 2 Turn gas knob and suppl
3. LEAD TO FIRE OR EXPLOSION RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY The pressure regulator s fitting must remain clean and free of nicks and scratches A dirty nicked or scratched fitting can cause a gas leak resulting in an explosion or fire Use only genuine Broilmaster replacement parts unless otherwise specified by the manufacturer Connecting to Propane Gas Position the cylinder in the opening in the bottom of the cart and secure with the cylinder retaining bracket FIGURE 10 FIGURE 10 B100691 0 0103 Connecting to Propane Gas Continued Attach the pressure regulator to the Propane gas cylinder s valve using the plastic handwheel Tighten in a clockwise motion to achieve a gas tight seal FicunE 11 CAUTION Do NOT USE A WRENCH OR ANY OTHER TOOL TO TIGHTEN USE A WRENCH OR OTHER TOOL WILL DAMAGE THE PLASTIC HANDWHEEL FIGURE 11 Clockwise To disconnect the Propane gas cylinder turn OFF the cylinder s valve and the grill s control valve Remove the regulator by turning the plastic handwheel counterclockwise Cylinder Retaining Page 15 Gas CONVERSION Gas Conversion Propane grills include a conversion kit for natural gas If you have a natural grill and wish to convert it to propane you will need to purchase the optional conversion kit BCK195 Begin by removing all the components from the inside of your grill Locate and remove the orifice hoods mounted on the underside o
4. and remove the four retaining screws from the venturi tube plate and the burner FIGURE 16 4 Use a small flexible brush to remove any debris for the tube s 5 Flush with water 6 Allow the tube s to dry before reinstalling 7 Reinstall the venturi tubes and burner FIGURE 16 Exterior Clean regularly with a solution of mild detergent and hot water Touch up paint is available from your dealer Broilmaster protective covers are recommended Stainless steel components can be easily cleaned with a spray on stainless steel cleaner found in most hardware stores Briquettes If the briquettes did not come clean during burn off after cooling turn them over The residue will burn off during warm up for the next use B100691 0 0103 TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily sometimes problems do arise The following troubleshooting guide lists several possible problems and their probable cause and solution Problem Burner will not light Inadequate grill temperature Flames blow out Yellow flames B100691 0 0103 Cause Gas injector not inserted in venturi tube Clogged gas injector Obstruction in gas line Spider webs in venturi tubes Misalignment of collector box and burner Out of gas Dead battery Poor combustion Misalignment of venturi tube and gas injector Inadequate ga
5. assume any responsibility for consequential damages that might result from use misuse or improper installation of this cooking appliance This warranty does not cover claims which do not involve defective workmanship or materials A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period HOW TO GET SERVICE Service under this warranty must be obtained by contacting your Broilmaster dealer See telephone directory or call 800 851 3153 Consumer Relations Department Empire Comfort oystems Inc Provide the dealer with Model number Serial number type of gas and purchase verification information YOUR RIGHTS UNDER STATE LAW This warranty gives you specific legal rights and you may also have other rights which vary from state to state This warranty applies only to the original purchaser and may not be transferred This warranty applies as long as the grill can be used safely as a residential gas grill BROILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Phone 800 851 3153 This warranty gives you specific legal rights and you may also have other rights which vary from state to state B100691 0 0103 Page 23 BROILMASTER PREMIUM GAS GRILLS THE Most DURABLE GRILL KNOWN To MAN BROILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Phone 1 800 851 3153 FAX 1
6. briquets in a single layer evenly on your grill s briquet rack DO NOT dump them onto the briquet rack A single layer of Char Master briquets is all that s needed DO NOT overlap or stack the briquets See FIGURE 11 After properly placing the Char Master briquets on your grill s briquet rack there may be some briquets left over Save them for future use Before cooking always preheat the grill as directed by the grill s operating instructions Hot briquets cause better quicker cooking and better flavor Cleaning Routine preheating and routine burn off also called postheating of a grill will clean the Char Master briquets Periodically turn the briquets over while they are cool Page 12 B100691 0 0103 PROPANE GAS GRILLS Grill Location When choosing the ideal location for your Broilmaster Deluxe Gas Grill remember this grill is designed for outdoor use ONLY You should never install or operate your grill in any building garage or other enclosed area For your safety this grill should not be installed or operated under any combustible materials such as carports covered porches awnings or overhangs Never install or operate your grill in or on any recreational vehicle or boat CAUTION THE INSTALLATION AND OPERATION OF THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY OF FIRE PROPERTY DAMAGE OR PERSONAL INJURY A minimum clearance of sixteen 16 inches is requ
7. terminal on the rear of the electronic ignitor Attach the remaining end to the ground lug FIGURES 1 AND 2 Attach ignitor wire to the spark terminal on the rear of the electronic ignitor Page 9 GRILL ASSEMBLY FiGURE 3 Radiation Shield Place the radiation shield 10 in the grill bottom 22 FIGURE 3 22 Installing the Burner Insert the burner assembly 9 into the grill bottom 22 with the venturi tubes facing the front of the grill FIGURE 4 The gas jets from the control valve will be inside the ends of the venturi tubes when properly installed Attach venturi to manifold mounting bracket 15 with 2 8 x 3 4 Phillips screws FIGURE 5 FIGURE 5 FIGURE 4 SHUTTER Page 10 B100691 0 0103 GRILL ASSEMBLY Handle FicunE 6 For your added comfort a foam grip 4 has been provided FIGURE 7 Tip For ease of installation slightly lubricate the front handle with liquid soap before pushing the foam grip into place Fasten the front handle 3 to the grill lid 1 with two 10 24 x 1 screws FIGURE 6 Install side shelves or side burner to side of grill at this time B100691 0 0103 Page 11 GRILL ASSEMBLY Installing Racks Place the briquet rack on the burner assembly Position the ceramic briquets evenly on the briquette rack without overlapping FIGURE 8 Set the multilevel cooking grids FIGURE 8 Installing Char Master Briquets Individually place the Char Master
8. 3 NATURAL GAS GRILLS Grill Location When choosing the ideal location for your Broilmaster Deluxe Gas Grill remember this grill is designed for outdoor use ONLY You should never install or operate your grill in any building garage or other enclosed area For your safety this grill should not be installed or operated under any combustible materials such as carports covered porches awnings or overhangs Never install or operate your grill in or on any recreational vehicle or boat CAUTION THE INSTALLATION AND OPERATION OF THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY OF FIRE PROPERTY DAMAGE OR PERSONAL INJURY A minimum clearance of sixteen 16 inches is required from the sides of the grill to any combustible material A minimum clearance of eighteen 18 inches is required from the back of the grill to any combustible material Some examples of combustible materials are a wall a fence patio furniture or the wall of your home The area surrounding the grill should be clear to ensure proper ventilation Do not obstruct the flow of combustion and ventilation air in any way The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris Portable grills should be level and positioned away from direct wind prior to each use WARNING Do NOT INSTALL OR OPERATE THIS GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED OR STOR
9. 800 443 8648 VISIT OUR WEB SITE AT www broilmaster com Form No B100691 0 0103 Page 24 B100691 0 0103
10. B100691 0 0103 Page 5 PARTS DIAGRAM All repair part orders should be placed through your local Broilmaster dealer To locate a dealer in your area contact Broilmaster Customer Service at 800 851 3153 www broilmaster com To ensure prompt and accurate service please provide the following information when placing a repair part order Model Number Serial Number Part Name Part Number and Quantity of parts needed Page 6 B100691 0 0103 DELUXE D SERIES PARTS LIST index Part Description ps4 a a4 6 CookingGrid setof3 DPH DP2 Cooking Grid sing Boos B100497 7 BriqueteRak Boss Bormo DPH DPH B100691 0 0103 Page 7 GRILL ASSEMBLY Before You Begin All Broilmaster grills require some assembly and installation Follow all instructions unless noted to apply only to other specific models If you purchased an accessory with your Broilmaster follow the instructions provided with the accessory for assembly and installation li an instruction refers to a step that is not required for your grill model please continue to the next step Each step of the installation is illustrated In each illustration parts are identified with Key numbers Key numbers appear in parenthesis after a part name is mentioned for the first time in the instructions and are labeled on the illustrations You can reference each part by its key number on the Part
11. BROILMASTER PREMIUM GAS GRILLS DELUXE GAS GRILL OwNER s MANUAL SUK THN res FR S ca w gt e M Sad e XS sa NA ye d I OPTIONAL ACCESSORIES SHOWN 03 1 D4 1 MopELS B100691 0 0103 IMPORTANT THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS WHO WILL USE AND MAINTAIN THE GRILL THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED WARNING REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS MPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER CAUTION FOR YOUR SAFETY IF YOU SMELL GAS 1 Suur OFF GAS TO THE APPLIANCE 2 EXTINGUISH ANY OPEN FLAME 3 OPEN THE GRILL LID 4 IF ODOR CONTINUES IMMEDIATELY CALL YOUR GAS SUPPLIER OR FIRE DEPARTMENT 5 Do NOT TOUCH ELECTRICAL SWITCHES CAUTION FOR YOUR SAFETY 1 Do NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE 2 AN LP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE CAUTION PARTS MA
12. DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY SYSTEM PRESSURE TESTING AT TEST PRESSURES IN EXCESS 1 2 PSIG CAUTION THE GRILL MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1 2 PSIG Page 17 OPERATION PROPANE 8 NATURAL GRILLS Checking for Gas Leaks Check for gas leaks every time you connect your Broilmaster propane gas grill to a Propane gas cylinder when a connected cylinder has not been used recently or when either a natural or propane grill is being used for the first time CaurioN Do NOT USE AN OPEN FLAME WHEN CHECKING FOR LEAKS CHECKING FOR LEAKS WITH AN OPEN FLAME MAY LEAD TO A FIRE OR EXPLOSION RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY To check for gas leaks 1 Use dish washing liquid and a little water to make a soapy solution 2 Turn OFF the knob on the control panel 3 Turn ON the gas at the supply or cylinder A hissing sound indicates a leak Turn OFF the gas and repair the leak 4 Apply the soapy water solution to all gas connections 5 Lookfor bubbles Bubbles indicate a leak 6 Ifthere are bubbles turn OFF the gas and repair the leak 7 Turn the gas back ON and repeat the above procedures until all leaks are repaired Air Shutter Adjustment The venturi air shutter s are preset at the factory so that af
13. ED FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY B100691 0 0103 Gas Type The type gas required for your grill can be determined from the product identification label located on the grill s control panel Questions regarding different types of gases should be directed to your local gas supplier Caution NEVER USE PROPANE LP GAS IN A GRILL DESIGNED FOR NATURAL GAS OR NATURAL GAS IN A GRILL DESIGNED FOR LIQUID PROPANE GAS QUESTIONS REGARDING DIFFERENT TYPES OF GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS COMPANY Connection Requirements Installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation Code or CAN CGA B1 49 1 Natural Gas Installation Code and local codes where applicable Contact your local gas company for code regulations recommended procedures and the installation of your grill s gas supply line Broilmaster grills are not equipped with pressure regulators Your gas grill operates at a manifold pressure of seven 7 inches water column Connect cart mounted Natural gas grills to a pre installed gas supply line using the twelve 12 foot flexible hose and quick disconnect kit which can be purchased from your local dealer CAUTION THE GRILL AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE
14. ES OF GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS SUPPLIER Installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation Code or CAN CGA B149 1 Natural Gas Installation Code and local codes where applicable Consult your local gas supplier or propane gas dealer for code regulations and recommended procedures WARNING BROILMASTER DeLuxe Gas GRILLS REQUIRE Liouip PROPANE LP CYLINDERS EQUIPPED WITH AN OVERFILL PROTECTION Device OPD OVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS Always use the pressure regulator and hose assembly supplied with your Propane gas grill Note Not all valve and cylinder combinations are compatible Check warning tag on valve and cylinder as well as external fitting threads All Broilmaster pressure regulators and hose assemblies require Propane cylinders with a Type 1 connection device as illustrated FIGURE 9 FIGURE 9 B100691 0 0103 PROPANE GAS GRILLS Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven 11 inches water column It must be connected to the Propane gas cylinder s female valve outlet before the grill can be operated CAUTION OPERATION OF A PROPANE GAS GRILL WITHOUT THE PRESSURE REGULATOR AND HOSE ASSEMBLY WILL CAUSE GAS LEAKS WHICH COULD
15. Y HAVE SHARP EDGES WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING ASSEMBLY AND INSTALLATION WARNING BRoiLMASTER GAS GRILLS MUST ONLY USE PROPANE CYLINDERS EQUIPPED WITH AN OVERFILL PROTECTION Device OPD USE ONLY A REPUTABLE PROPANE DEALER WHEN EXCHANGING OR FILLING CYLINDERS AN OVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS Page 2 B100691 0 0103 Congratulations Welcome to the beauty durability and prestige of a DELUXE Gas GRILL by BRoILMASTER With award winning excellence built into every feature and durability that surpasses other Deluxe gas grills BROILMASTER has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years At Broilmaster we continually strive to enhance the performance and quality of our products for your grilling enjoyment Every effort will be made to ensure that Broilmaster continues to be your choice as the Deluxe grill of the future Whether you are at the lake or in the privacy of your own backyard the BROILMASTER DELUXE Gas GRILL performs far beyond the ordinary and is designed to provide your family with years of outdoor cooking pleasure Thank You Broilmaster is a registered trademark of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Telephone 800 851 3153 B100691 0 0103 Page 3 TABLE OF CONTENTS CONGRATULATIONS You have chosen the finest grill for your outdoor cooking p
16. e burner control knob COUNTERCLOCKWISE to HI 6 If a burner does not light turn OFF all gas and refer to the Troubleshooting section of this manual FIGURE 15 un NG e Ua HN LA FicunE 15 J B100691 0 0103 OPERATION Before Cooking Before cooking on a grill for the first time it should be broken in to burn off any oil residue from the manufacturing process Raise the grill lid Light grill burner Burn on HI for ten minutes F wey L Close the lid and burn on HI for an additional ten minutes 5 Turn OFF gas The grill is now ready for use Preheating Before cooking on a gas grill allow the grill to preheat on HI for 5 minutes with the lid closed This uses very little fuel and hot briquette cook quicker and provide better flavor Cooking Broilmaster is happy to provide a cookbook with each of its grills The cookbook contains helpful cooking tips and instructions as well as great tasting recipes for preparing many delicious foods on your grill B100691 0 0103 Electrical Accessories If an electrical accessory e g rotisserie is used on your grill the accessory must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the electrical accessory must be electrically grounded in accordance with the applicable section of the current Canadian Electrical Code
17. f the grill body FiGURE 12 FicunE 12 f 4 J 2 7 7m a REGULATOR ORIFICE HOOD 4 SUPPLY TUBE Before installing the natural hoods inspect them for damage and note the number stamped on the side The correct hood will be marked 48 The hoods are self sealing requiring no additional pipe sealant If you wish to use sealant take care to add it to the threads only to avoid blocking the orifice Thread the hoods onto the supply tubes leaving about a 1 8 gap between the hood and the locking nut FIGURE 13 FicuRE 13 SUPPLY TUBE ORIFICE HOOD Page 16 Remove the hose and regulator from the valve Replace the components inside of your grill Remove the knobs from the valve assembly and locate the adjustment screws on the inside of the valve stem Using a small screw driver turn the screws four 4 FULL turns counterclockwise Do not back the screws out more than 4 1 2 turns or a leak may result FIGURE 14 Connect the grill to the natural gas supply IMPORTANT BEFORE LIGHTING YOUR GRILL CHECK THE GAS CONNECTIONS AND THE ADJUSTMENT SCREWS FOR LEAKS USING A SOAPY WATER SOLUTION CAUTION NEVER USE THIS OR ANY GAS APPLIANCE WHICH MAY BE LEAKING GAS Replace the knobs FIGURE 14 CONTROL PANEL VALVE STEM ADJUSTMENT SCREW Place the completed conversion label adjacent to the product identification label located on the control panel 26 B100691 0 010
18. ired from the sides of the grill to any combustible material A minimum clearance of eighteen 18 inches is required from the back of the grill to any combustible material Some examples of combustible materials are a wall a fence patio furniture or the wall of your home The area surrounding the grill should be clear to ensure proper ventilation Do not obstruct the flow of combustion and ventilation air in any way The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris Portable grills should be level and positioned away from direct wind prior to each use WARNING Do NOT INSTALL OR OPERATE THIS GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED OR STORED FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY B100691 0 0103 Gas Type Never use Liquid Propane LP gas with a grill designed for Natural gas or Natural gas with a grill designed for Liquid Propane gas The type gas required for your grill can be determined from the product identification label located on the grill s control panel Questions regarding different types of gases should be directed to your gas supplier Cylinder Requirements Your Broilmaster Deluxe Gas Grill requires a standard twenty 20 pound propane gas cylinder The maximum height allowable for a replacement cylinder is approximately twelve 12 inches 30 5 centimeters
19. leasure Please take time to read this entire manual before assembling your Deluxe Broilmaster gas grill Fl W do AO ae xU DNE n ae a a a AU ERN NM E aa ka ejaan a ans 5 mu DAYAN 5 LS uns S en SS ft s alaa sss 6 CIPS Gr uuu on ie it ak a n usa BAE 7 11 Propane GAS HIG aa ML a ie t do E 12 14 akasa ena on koua uu 15 PENHCUCIIEC I 16 Operation Propane amp Natural Grills a a jete Eu che dis 17 18 MANO ite tat uuu u 19 ls e arefe L A ON TERRE 20 p 21 E 22 23 Your Broilmaster Deluxe Gas Grill is identified by model number serial number and gas type his information is provided on a product identification label located on the grill s control panel For your convenience complete this section for future reference when contacting your dealer Model No f l Dealer Serial No Dealer Phone No Gas Propane Natural Date of Purchase Page 4 B100691 0 0103 Hardware Package l 173978 SCREW 10 24 X 1 PHILLIPS TRUSS STAINLESS c mmm 00128 SCREW 10 24 X 3 4 PHILLIPS TRUSS HEAD BOS 07 Quum 00449 SCREW 8 3 4 PHILLIPS TRUSS B100125 10 24 WING NUT BOS
20. s List if you need help in identifying a part Compare the parts found in the shipping container to the parts list provided If any parts are missing contact your Broilmaster dealer before beginning assembly CAUTION FOR YOUR SAFETY PARTS MAY HAVE SHARP EDGES WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING ASSEMBLY AND INSTALLATION Page 8 Recommended Tools These items are recommended for the assembly of your grill e Phillips screwdriver Adjustable wrench set e Socket set e Soapy water solution to test for leaks e Liquid soap for foam grip Grill Mountings Assemble your base option before assembling your Broilmaster grill head Refer to the Broilmaster Cart Base and Post instructions provided with each accessory for assembly installation and mounting procedures B100691 0 0103 GRILL ASSEMBLY Ignitor Assembly Slide the collector box spacer 26 and nut provided on assembly onto the collector box shaft and tighten FIGURE 1 Note Peel protective film from control panel label before installing ignitor FiGURE 2 B100691 0 0103 FIGURE 1 27 26 Nut E B c Installing the Ignitor CAUTION Do NOT CUT OR DAMAGE IGNITOR WIRE Carefully thread the end of the ignitor wire through the center hole in the grill bottom Slide the ground lug 25 over the ignitor wire and fasten with nut provided Attach one end of the ground wire 24 to the
21. s first purchased for use Broilmaster will make available at our factory a free replacement for any defective part covered by this warranty on the following basis LIMITED LIFETIME WARRANTY e Aluminum Grill Housing e Porcelain Coated Cast Iron Cooking Grids Damaged by dropping scraping or abrasive cleaning voids the warranty for the cooking grids e Stainless Steel Cart and Mounting e Stainless Steel Bowtie Burner e Side Burner Housing amp Burner Cast Stainless Steel Cooking Grids Retractable Stainless Steel Warming Rack e Stainless Components for Built in Series BIKH BIKSB BIKBIN BIKDR LIMITED 5 YEAR WARRANTY e Painted Electro Galvanized Steel Components e Stainless Steel Smoker Shutter LIMITED 2 YEAR WARRANTY Porcelain Coated Steel Briquets Racks e Stainless Steel Flavor Screen All Other Grill Heads Carts and Shelving LIMITED 1 YEAR WARRANTY All Other Accessories Components and Repair Parts Page 22 B100691 0 0103 WARRANTY WHAT IS NOT COVERED e Removal and reinstallation cost e Labor for replacement or repairs e The costs of a service call to diagnose a problem e Transportation and shipping cost e Finishes on surface that are damaged by improper installation improper storage accident misuse abuse or alteration e Inoperable due to improper or lack of cleaning e Damage from accident misuse alteration abuse improper installation or storage This warranty does not imply or
22. s pressure Incorrect orifice valve setting Cold grill Misalignment of burner tube and gas injector Poor combustion Extreme wind Air shutter improperly set Spider webs in venturi tubes Seasoning salts on burner Oil film on burner Solution Realign engage gas injector with the venturi tube Remove gas injector from gas control assembly and clean For propane models ensure gas valve on cylinder is OFF Remove flexible hose and blow out any debris Clean venturi tubes See Maintenance Section Position electrode properly Clean collector box Refill LP gas cylinder If natural model turn on gas at source Replace with AA Alkaline battery Adjust air shutter Realign engage gas injector with the venturi tube Contact gas supplier for assistance Refer to gas conversion instructions in this manual Preheat grill at least 5 minutes on HI with the grill lid closed Realign engage gas injector with the burner tube Adjust air shutter Turn or shield grill Open air shutter See Maintenance Section Clean venturi tubes See Maintenance Section Clean by washing burner with mild detergent Allow burner to operate on HI for 10 15 minutes Page 21 WARRANTY BROILMASTER PREMIUM GAS GRILLS LIMITED WARRANTY Manufactured in U S A by Broilmaster a Division of Empire Comfort Systems Inc P O Box 529 Belleville Illinois 62222 WHAT IS COVERED AND FOR HOW LONG From the date this grill i
23. ter five minutes the burner flames are blue with well defined cones If after five minutes the flame is yellow or there is a gap between the burner and the flame adjust the venturi air shutter as follows 1 Turn gas OFF and let the burner cool 2 Loosen shutter set screw 3 Close the air shutter to the minimum opening Refer to Figure 5 4 Light the burner wait five minutes and then carefully open the air shutter until the flame is blue and well defined 5 Retighten the set screw Page 18 Operating Instructions Using the Igniter CAUTION IF A BURNER FAILS TO LIGHT AFTER 5 SECONDS TURN THE BURNER OFF For 5 MINUTES TO ALLOW THE GAS TO CLEAR THEN TRY AGAIN 1 Turn knob on the grill CLOCKWISE to the OFF position 2 Turn ON gas at the source 3 With the grill lid open push and turn the burner control knob COUNTERCLOCKWISE to Hi 4 Push and hold the igniter button until the burner lights approximately 5 seconds 5 f a burner does not light turn OFF all gas and refer to the Troubleshooting section of this manual Operating Instructions Using Matches CAUTION IF A BURNER FAILS TO LIGHT AFTER 5 SECONDS TURN THE BURNER OFF ron 5 MINUTES TO ALLOW THE GAS TO CLEAR THEN TRY AGAIN 1 Turn knob on the grill CLOCKWISE to the OFF position 2 Turn ON gas at the source Open the grill lid 4 Insert a burning long wooden match through the lighter hole on either side of the grill 5 Turn th
24. tion Never attempt to use or repair a propane gas cylinder that has been damaged Never attempt to use or repair a cylinder with a faulty or damaged valve outlet A cylinder that has been dropped dented or otherwise damaged must be replaced A propane gas cylinder should never be transported in the passenger area of a vehicle Keep cylinders out of direct sunlight and never apply any other source of direct heat to them When refilling your cylinder always insist on a reputable qualified gas dealer Your propane gas cylinder is filled by weight and should never exceed eighty 8096 percent of its weight limit If the cylinder is not completely empty the gas dealer must make necessary adjustments to ensure it is not overfilled Never use an overfilled Propane gas cylinder Cylinder Storage Your grill must be stored outdoors in a well ventilated area if the cylinder is attached to it Disconnected cylinders must have a threaded valve plug tightly installed and must not be stored in any building garage or other enclosed area Flammable materials gasoline grill covers etc must not be stored in the cylinder enclosure Always store Propane cylinders in a secured upright position out of the reach of children Page 14 Connection Requirements Caution NEVER USE Liquip Propane LP GAS IN A GRILL DESIGNED FoR NATURAL GAS OR NATURAL GAS IN A GRILL DESIGNED FOR LIGUID PRoPANE GAS QUESTIONS REGARDING DIFFERENT TYP
25. y to OFF and allow the grill to cool 3 Wipe COOL grill with a damp cloth to remove soot Grill Bottom Periodically remove cooking grids and flare guard to clean the interior of the grill Scrape off baked on residue with a putty knife or brass brush and rinse with water Clean the bottom air holes with a small knife Burner Maintenance Stainless steel burners often turn reddish brown after use This does not effect the performance of the grill When cleaning the interior of the grill remove the burners and clean with a brass brush Wash with water and a mild detergent Grease Tray Empty periodically Replacement tray liners can be purchased at most supermarkets where disposable aluminum baking pans are displayed Page 20 Venturi Tubes The venturi tubes allow air and gas to mix prior to burning thus ensuring an efficient flame Spiders or other small insects may build webs or nests inside the tubes obstructing air flow Fire or flashback can occur in and or around obstructed venturi tubes and can cause damage to components beneath the grill or an unsafe condition To reduce risk inspections and cleaning should be performed at least twice monthly when spiders are active If the grill has been unused for an extended period of time inspect the tubes before using the grill Clean venturi tubes as follows 1 Remove the cooking grids and briquette rack 2 Remove the burner from the grill 3 Lay the burner face down
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