Brinkmann 2600 Series Gas Grill User Manual
Contents
1. Screw Holes Step 11 Remove the plastic cap on gas supply manifold and attach rubber gas hose to gas supply manifold Hand tighten first then use supplied wrench to turn brass nut an additional 1 8 turn Important Do not overtighten This could damage brass fitting A Warning Never use your grill without leak testing all gas connections and hoses See the section on Leak Testing in this manual for proper procedures See page 7 Side Burner Step 12 Rubber Igniter Lead Attach side burner igniter lead to Gas Hose the electrode as illustrated Brass Nut 25 Electrode Tool Drawer Screw Holes Step 13 Attach side table ice bucket assembly to grill body assembly by inserting four M6 X 20mm bolts through the holes in the side table ice bucket assembly and into holes of grill body assembly Tighten all four bolts Step 14 Insert tool drawer into front opening under control panel by dropping roller wheels into side channels Warning DO NOT store flammable products paper towels rags pot holders etc in tool drawer Roller Wheels pe bu Channel 26 Step 15 Insert grill bottom into opening on backside of grill Make sure to slide tray onto tracks as illustrated Boe Step 16 Slide grease tray into grease tray bracket located under g2. FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 1 800 527 0717 Proof of purchase will be required Inspect contents of the box to ensure all parts are included and undamaged 18 PARTS CARD CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process Your Parts Bag will include Qty M6 X 12mm bolts 4 10 X 1 2 self tapping screws M6 X 20mm bolts 1 Screwdriver M6 X 60mm bolts 1 Hexnut driver AA 1 5V Alkaline battery Hex nut wrench Screwdriver M6 X 12mm bolts 4 4 5V Alkaline battery AIDE MENO M6 X 20mm bolts 10 X 1 2 self tapping screws M6 X 60mm bolts 19 Choose a good cleared assembly area and get a friend to help you put your grill together Lay cardboard down to protect grill finish and assembly area A Step 1 U Assemble bottom cart panel right side cart panel assembly by IN using four M6 X 60mm bolts S hand tighten only at this point N em N ag S Mu INY ETES N SSF Mla H EO Step 2 Assemble bottom cart panel and left side cart panel assembly by using four M6 X 60mm bolts Tighten all eight M6 X 60mm bolts at this time Note With the help of a friend turn the cart over try to minimize the stress to the side panels Step 3 Attach locking casters to the botto
3. 7 If the burner does not light within the first few attempts of match lighting there is a problem with the gas supply Turn off the gas at the burner and cylinder DO NOT attempt to operate the grill until the problem is found and corrected See Trouble Shooting section of this manual LIGHTING THE SIDE BURNER 1 2 Open lid to the side burner before lighting Turn on the side burner by pressing in and rotating the control knob to the HIGH position Press and hold the igniter button on the main control panel for 3 5 seconds until the burner ignites K If burner does not ignite immediately turn the burner control knob to OFF and wait 5 minutes for gas to If burner does not ignite using the push button igniter wait 5 minutes see Match Lighting the Side Burner section MATCH LIGHTING THE SIDE BURNER 1 2 3 TURNING OFF THE GRILL A CAUTION Open lid before lighting Turn the burner control knob to OFF Strike and place a match approximately 1 2 2 to 3 cm from the burner Turn on the side burner control knob to the HIGH position The burner should light immediately If the burner does not ignite immediately turn the control knob to OFF and wait 5 minutes for gas to evacuate the grill Repeat Steps 1 through 5 until the burner ignites If the burner does not light within the first few attempts of match lighting there is a problem with the gas supply Turn off the gas at the burner and cylinder
4. DO NOT attempt to operate the grill until the problem is found and corrected See Trouble Shooting section of this manual NOTE Observe flame height when lit Flame should be a Blue Yellow color approximately 1 high when burner is on High Turn OFF the LP tank valve Turn all burner control knobs to the OFF position NOTE Turn off LP cylinder first to prevent gas from being left in the system under pressure The LP tank valve should always be in the off or closed position when the grill is not in use To turn off the LP tank valve turn knob clockwise until it stops 7 W evacuate the grill Repeat steps 1 through 4 until MAXMUM ow SIDE BURNER burner ignites LOAD 15 lbs 10 AWARNING OPERATING THE GRILL Never use Charcoal or Lighter Fluid inside your Gas Grill Read and follow all warnings and instructions contained in the preceding sections of this manual BREAKING IN YOUR GRILL n manufacturing and preserving the components of your grill oil residue may be present on the burner and cooking surfaces of your grill e Before cooking on your grill for the first time you should operate it for 15 minutes on HIGH to burn off residual oils PREHEATING THE GRILL e Prior to use it is recommended that you preheat your grill This ensures that the grilling surfaces are at the desired temperatures to sear the food sugars when cooking After lighting your grill set the main burne
5. DO NOT insert any foreign objects into the valve outlet Damage to the back check could result A damaged back check can cause a leak possibly resulting in explosion fire severe bodily harm or death AWARNING FILLING THE LP GAS CYLINDER Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder New tanks should be purged prior to filling inform LP gas dealer if you are using a new tank DO NOT allow the cylinder to be filled beyond 80 capacity Over filled tanks can create a dangerous condition Over filled tanks can build up pressure and cause the relief valve to expel propane gas vapors The vapor is combustible and if it comes in contact with a spark source or flame an explosion causing severe burns bodily harm or death could occur Always use a protective cylinder cap when grill is not connected to cylinder If you exchange a cylinder with a qualified exchange program be sure the cylinder has a Type 1 valve and an over filling prevention device OPD INSTALLING THE LP GAS CYLINDER ONTO THE GRILL 1 HOSE AND REGULATOR Your grill is equipped with a Type 1 connection device with the following features 1 2 Check that the cylinder valve is closed by turning the knob clockwise Open cabinet doors and fully extend tank tray Place the cylinder into the center cut out of tank tray Orient the cylinder such that the valve opening faces the side burner Fully tighten the win
6. It s sleek ergonomic andes Are Heu design combined with durable heavy durability Includes leather hanging gauge stainless steel construction is y 3 straps for convenient storage truly impressive Extra wide polished 1 j 812 5047 0 utensils provide precise handling and 1 control when flipping basting and turning your food on the grill Beautifully crafted smooth rosewood handles are oval shaped to fit comfortably in your hand and are extra long to keep your hands safely away from the 7 fire The five piece set includes tongs spatula SMOKE N SPICE SEASONING fork basting brush and a grill brush Includes JV UV 7 These custom blended spices are a delicious leather hanging straps for convenient storage Yy gt ag marinade seasoning for smoke cooking and 812 5045 0 grilling Contains no MSG Available in red and white meat varieties in a money saving 2 pack 812 3322 0 STAINLESS STEEL WOOD CHIP SMOKING BOX Rugged stainless steel smoking box allows wood chips to burn longer for richer smoke flavor and provides easy cleanup of ashes Ideal for charcoal electric gas smokers and grills MARINADE INJ ECTOR n 812 3311 0 This quick and easy marinade injector marinates meat S em m Em in 5 minutes not hours Mix your favorite marinade l and spices into a liquid and inject into turkey roast chicken or steak for a naturally tenderiz
7. up causing grease fires Damaged or faulty regulator Replace with Brinkmann parts Cook on a lower temperature setting PROPER CARE amp MAINTENANCE To protect your grill from excessive rust the unit must be kept clean and covered at all times when not in use A grill cover may be ordered directly from Brinkmann by calling 1 800 468 5252 or 1 800 527 0717 Wash cooking grills and heat shields with hot soapy water rinse well and dry Lightly coat cooking grill with vegetable oil or vegetable oil spray Clean inside and outside of grill by wiping off with a damp cloth Apply a light coat of vegetable oil or vegetable oil spray to the interior surface to prevent rusting If rust appears on the exterior surface of your grill clean and buff the affected area with steel wool or fine grit emery cloth Touch up with a good quality high temperature resistant paint Never apply paint to the interior surface Rust spots on the interior surface can be buffed cleaned then lightly coated with vegetable oil or vegetable oil spray to minimize rusting GRILL COOKING TIPS CLEANLINESS Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat un cooked poultry or seafood When using a platter to carry raw meat un cooked poultry or seafood to the grill make sure to wash the platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different platters for raw an
8. vertically to triple cooking capacity Allows smoke steam and heat to penetrate food evenly 812 3310 0 QC X 7 17 WA MEATLOAF BASKET The unique basket weave prevents meatloaf from falling through the grill while allowing smoke steam and heat to flow into the food Also provides a convenient method for lifting your meatloaf in and out of the smoker 400 0073 0 CHICKEN AND TURKEY RACKS These chromed steel racks hold chicken cornish hen duck or turkey upright and are ideal for smoking grilling or oven roasting poultry The rack allows the meat to cook from the inside as well as from the outside This speeds up cooking time seals in flavor ful juices and promotes even browning of skin It s a low fat way to cook poultry because excess fat drips off the meat When oven roasting place poultry on rack in a shallow pan of water to steam baste to tender perfection When grilling or smoking simply place poultry on rack atop the grill Makes carving easier too CHICKEN RACKS SET OF TWO 885 9015 0 7 TURKEY RACK 885 9025 0 29 PROFESSIONAL SHISH KABOB SKEWERS These heavy duty 18 shish kabob skewers are extra long for fabulous restaurant style kabobs Made of rust resistant stainless steel to last for years SET OF 12 812 2904 0 SMOKER BASKET The unique basket weave prevents food from falling through the grill while allowing smoke steam and heat to flow int
9. BRINKMANN Proseries 260 Gas Stainless Steel Outdoor Grill OWNER S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE AWARNING NOTICE TO INSTALLER HAZARDOUS EXPLOSION MAY LEAVE THESE INSTRUCTIONS RESULT IF THESE WARNINGS AND WITH THE GRILL OWNER FOR INSTRUCTIONS ARE IGNORED READ FUTURE REFERENCE AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING DEATH OR PROPERTY DAMAGE m L i T 4 y adr iue t er aca scu e gud c apr i t gn a k i x ij IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL WHEN YOU SEE THE SAFETY ALERT SYMBOL 4 PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS A READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL A DANGER FOR YOUR SAFETY IF YOU SMELL GAS Shut off gas to the appliance at the LP cylinder and burners Extinguish any open flame Open the Lid If odor continues leave the area and immediately call your gas supplier or your fire department WARNING FOR YOUR SAFETY 1 DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or any other appliance An LP cylinder not connecte
10. ORTANT Burner tubes must reengage valve openings 9 Carefully replace burners 10 Replace cotter pin beneath each burner 11 Replace heat shields and cooking grills 14 TROUBLE SHOOTING Problem Burner will not light Fire at control knobs Yellow Flames at burner Flame blows out on LOW e Burner does not get hot enough Grill is Too Hot 15 oar Oo Possible Causes Check LP cylinder fuel level Bad electrode spark Check to see if the grill will match light See Page 9 Electrode or collector may need adjustment Burner may not be properly seated Burner may be obstructed The cylinder valve may be closed Regulator is not properly seated on cylinder valve Burner holes may be obstructed See section on Cleaning and Maintenance of the Burner holes Burner is improperly seated on control valve Gas connections may be loose Leak Check and tighten all connections Burner is obstructed See section on Cleaning and Maintenance of the Burner Burner holes may be obstructed See section on Cleaning and Maintenance of Burners Grill is not sufficiently preheated Burner is improperly seated on control valve Flow control device has been activated in regulator Turn off grill and the fuel supply Disconnect grill from cylinder valve Reconnect grill to cylinder and light grill See section on Connection to the LP Cylinder Excess grease build
11. PD The cylinder must also be equipped with A shut off valve terminating Type 1 gas cylinder valve outlet e AType 1 valve that prevents gas flow until a positive seal is obtained An arrangement for vapor withdrawal Acollar to protect the cylinder shut off valve e A safety relief device having direct communication with the vapor space of the cylinder e Alisted over filling prevention device OPD AWARNING Turn off the cylinder valve when your grill is not in use Handle the tank with care Always secure the cylinder in an upright position Never connect an unregulated LP gas cylinder to your grill DO NOT expose LP gas cylinders to excessive heat or ignition sources DO NOT store a spare LP gas cylinder under or near your grill Allow only qualified LP gas dealers to fill or repair your LP gas cylinder DO NOT allow the cylinder to be filled beyond 80 capacity Read and follow all warnings and instructions that are on the cylinder and that accompany this product A DANGER Never store a spare LP gas cylinder under or near your grill This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including death NOTE PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS PROPER VENTILATION IS EXTREMELY IMPORTANT Keep the ventilation opening s of the LP gas cylinder enclosure free and clear from obstructions and debris
12. ad and understand ALL of the warnings and instructions in this manual Insure that the grill is properly assembled e Inspect the gas supply hose for burns chaffing kinks and proper routing before each use Hose should be at least 3 inches from hot surfaces e Leak check all gas connections and hose See section on Leak Testing Ensure that all electrical supply cords are properly grounded and are kept away from water and hot surfaces e Position your grill on level ground a well ventilated location a safe distance from combustible materials and buildings e Properly place the empty grease tray under the grease drain hole in the bottom of the grill to catch grease during use AWARNING Read understand and follow all warnings and instructions contained in this manual DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual AWARNING LIGHTING INSTRUCTIONS Follow the instructions exactly OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill An explosion could occur if grill lid is down Check that all burner control knobs and the cylinder valve are turned to the OFF position Turn on the fuel supply by rotating the cylinder valve knob counterclockwise to full open DO NOT stand with head body or arms over the grill when lighting LIGHTING THE MAIN BURNERS 1 Open lid before lighting burner 2 Mak
13. d cooked foods Never use the same utensils when handling raw meat un cooked poultry or seafood unless you wash the utensils thoroughly with soap and hot water Never re use marinade from raw meat or un cooked poultry on foods that have been cooked and are ready to be served GRILLING TO PROPER TEMPERATURE Use a meat thermometer to be sure food has reached a safe internal temperature You may order a Commercial quality thermometer from Brinkmann For more information on this product and other Brinkmann accessories please refer to the accessory pages at the end of this manual The US Department of Agriculture recommends the minimum temperature be reached for the following food items Chops soin eerie 145 degrees F Ground Meat 160 degrees F eer 160 degrees F Poultry 180 degrees F Roasts bce A 145 degrees F HELPFUL HINTS If you pre cook meat or poultry do so immediately before grilling Never defrost meat at room temperature or on a countertop Refrigerate leftovers within 2 hours of taking food off the grill For additional information please phone the USDA s toll free Meat amp Poultry Hotline at 1 800 535 4555 16 ASSEMBLY INSTRUCTIONS A READ ALL SAFETY WARNINGS amp ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT The following provided tools are required to assembl
14. d for use shall not be stored in the vicinity of this or any other appliance to avoid the possibility of explosion A WARNING Never store a spare LP gas cylinder under or near this grill Never fill the cylinder beyond 80 full A fire causing death or serious injury may occur if the above is not followed exactly 4 WARNING Never use natural gas in a unit designed for liquid propane gas Never use charcoal briquets or lighter fluid in a gas grill Leak test all connections before first use even if grill was purchased fully assembled and after each tank refill Never check for leaks using a match or open flame A CAUTION Strong odors colds sinus congestion etc may prevent the detection of propane Use caution and common sense when testing for leaks Always keep gasoline paint thinner or other flammable liquids or combustible materials away from your gas grill DO NOT store flammable products paper towels rags pot holders etc in tool drawer Always check the grill prior to each use as indicated in the Pre Start Check List section of this manual Keep children and pets away from hot grill DO NOT allow children to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from drain hole to fall on hose or valve regulator assembly Keep any electrical supply cords away from water or heated surfaces K
15. e If found replace the burner NOT obstruct the flow of combustion and ventilation air Burner tubes can become blocked by spiders and other insects building their nests Blocked burner tubes can prevent gas flow to the burners and could possibly result in a burner tube fire To clean the Burner Assembly follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting the grill Turn gas off at control knobs and LP cylinder tank valve Remove cooking grills and heat shields Remove cotter pins from beneath each burner foot using a screwdriver or needle nose pliers Carefully lift each burner up and away from valve openings Use a narrow bottle brush or a stiff wire bent into a small hook to run through each burner tube and flame port several times Ord ox mw NOTE Wear eye protection when performing procedure 6 6 Use compressed air to blow into burner tube and out the flame ports Check each port to make sure air comes out each hole 7 Wire brush entire outer surface of burner to remove food residue and dirt 8 Check burner for damage if any large cracks or holes are found replace burner I sssssooccoooooooooseseoossotot f lt lt gt gt COOKING GRILLS _ e Clean with mild soap detergent and water Do not use steel wire bristles to clean the porcelain coated cooking grills Steel can cause the finish to chip or crack DO NOT use a commercial oven cleaner IMP
16. e sure all control knobs are in the OFF position 3 Select the burner to be lit Push and turn the control knob of that burner to the HIGH position 4 Press the electronic igniter and hold for 3 5 seconds until burner ignites 5 If burner does NOT ignite immediately turn the burner control knob to OFF wait 5 minutes for gas to evacuate the grill Repeat steps 1 through 5 until burner ignites 6 If burner does not ignite using the push button igniter wait 5 minutes see Match Lighting the Main Burners section 7 Once lit light adjacent burners in sequence by pressing in and rotating the control knob to the HIGH position MATCH LIGHTING THE MAIN BURNERS 1 Open lid before lighting Lighting Hole Matchlighter 2 Turn the burner control knobs to OFF 3 Place a paper match in the end of the matchlighter Strike the match and place through lighting hole in the right hand side of the grill to approximately 1 2 2 to 3 cm from the burner 4 Turn on the FAR RIGHT burner control knob to the HIGH position The burner should light within 5 seconds 5 If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to evacuate the grill Repeat steps 1 through 5 until the burner ignites 6 Once lit light adjacent burners in sequence by pressing in and rotating the control knob to the HIGH position
17. e this Brinkmann Pro Series 2600 Grill Flathead Screwdriver Hex Nut Wrench PARTS LIST 1 1 1 2 2 4 1 1 1 1 1 4 1 1 2 1 1 1 1 D KD D 09 D 09 O 09 09 17 Hood Hood Handle Warming Rack Cooking Grills Heat Shields Grill Burners Grill Bottom Grill Body Assembly Grease Tray Grease Tray Bracket Stopper Control Knobs Temperature Gauge Drain Rubber Gasket Stainless Steel Ice Bucket Side Table Ice Bucket Assembly Door Bracket Tool Drawer amp amp amp amp PO BR PO HB HS HH HH m HSH SB aS as as as Ss Ss Ss Electronic Igniter Button Electronic Igniter Spring Side Burner Grate Brass Burner Ring Side Burner Assembly Side Burner Knob Ice Bucket Insulation Left Side Cart Panel Tank Tray Assembly Right Side Cart Panel Ice Bucket Outer Shell Retaining Nut Bottom Cart Panel Back Cart Panel Locking Casters Doors Door Magnets Door Handles 2222290 ALT LMM eee DOR NNNSS TM N 4 j HE 7 djala ojola N Ws
18. ed and flavorful delight The reusable Marinade Injector includes a heavy duty stainless steel needle and heavy gauge plastic syringe to last for years 812 5059 0 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD OR ORDER DIRECT BY CALLING 1 800 468 5252 30 2002 The Brinkmann Corporation Dallas Texas 75244 U S A www brinkmann net WARRANTY The Brinkmann Corporation warrants to the original purchaser that the Brinkmann Stainless Steel Pro Series 2600 is free from defects due to workmanship or materials for Stainless steel and die cast parts Lifetime Electronic ignition and burners 1 Year Remaining parts 2 Years The Brinkmann Corporation s obligations under this warranty are limited to the following guidelines This warranty does not cover grills that have been altered or damaged due to normal wear rust abuse improper maintenance improper use disassembly of parts and or attempted repair by anyone other than an authorized employee of The Brinkmann Corporation This warranty does not cover surface scratches rust or heat damage to the finish which is considered normal wear The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers The Brinkmann Corporation requires reasonable proof of purchase Theref
19. eep a fire extinguisher on hand acceptable for use with gas products Refer to your local authority to determine proper size and type Never place more than 15 pounds on the side burner DO NOT lean on the side burner shelf For household use only DO NOT use this grill for anything other than its intended purpose DO NOT use while under the influence of drugs or alcohol Grill is hot when in use To avoid burns DO NOT attempt to move the grill Lock the wheels so the unit does not accidentally move Wear protective gloves or oven mitts DO NOT touch any hot grill surfaces DO NOT wear loose clothing or allow hair to come in contact with grill USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE SAVE THIS MANUAL FOR FUTURE REFERENCE AWARNING FOR OUTDOOR USE ONLY DO NOT operate indoors or in an enclosed area such as garage shed or breezeway Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors We recommend your grill be situated at least 10 feet from buildings Maintain a minimum clearance of 24 inches 60 cm between all sides of grill and walls or other combustible material Do not use grill under overhead unprotected combustible construction DO NOT use or install this grill in or o
20. esigned to operate at a maximum output pressure of 11 inches of water column 2 74 kPa During assembly and or replacement of the gas cylinder keep the gas supply hose free of kinks and or damage Visually inspect the hose assembly prior to each use for evidence of damage excess wear or deterioration If found replace the assembly before using your grill Only the Brinkmann supplied replacement should be used AWARNING CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER Insure the tank valve is CLOSED prior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill Read and follow all warnings on the LP cylinder 1 Check that the cylinder valve is closed by turning the knob clockwise 2 Check that the grill s burner knobs are in the OFF positions 3 Remove the protective plastic cap from the cylinder valve and the connection device 4 Insert the nipple of connection device into the valve outlet Insure that the device is centered properly 5 Turn the large coupling nut clockwise by hand and tighten to a full stop Take care not to cross thread the coupling nut onto the cylinder valve Do not over tighten the knob onto the valve Do not use tools t
21. g bolt underneath tank tray to secure the tank Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder The system will not allow gas flow from the cylinder until a positive connection to the valve has been made NOTE The cylinder valve must be turned off before any connection is made or removed A thermal device that will shut off the gas flow if the device is subject to temperatures above 240 F to 300 F 115 C to 150 C If this should happen remove the entire regulator assembly and dispose of properly A replacement regulator assembly can be purchased by contacting Brinkmann at 1 800 527 0717 The cause of the excessive heat should be determined and corrected before using your grill again A flow limiting device when activated restricts the flow of gas to 10 cubic feet per hour AWARNING Never use your grill without leak testing all gas connections and hoses See the section on Leak Testing in this manual for proper procedures AWARNING The pressure regulator and hose assembly supplied with your gas grill is designed to work with an LP gas supply cylinder DO NOT attempt to connect it to any other fuel supply source such as a natural gas line DO NOT use any other pressure regulator hose assembly other than the one supplied with your grill DO NOT attempt to adjust or repair the regulator A replacement regulator can be supplied by contacting Brinkmann The regulator is d
22. m of the cart Tighten caster bolts securely using hex nut wrench provided in parts pack Note With the help of a friend turn the cart to its upright position Step 4 Attach back cart panel by using six M6 X 60mm bolts Note Leave bolts hand tight until Step 9 21 Locking caster Hex Nut Wrench o o o o o o o o o o o o o o o o o o e lt U U J Door bracket adi V zi Step 5 Place tank tray assembly over vent holes in bottom cart panel and secure using four M6 X 12mm bolts Tank tray should slide in and out of cart freely Center Cut out Wing Bolt Tank Tray Assembly Step 6 Install door bracket using the four 10 X 1 2 self taping screws Make sure door stop is set toward back of cart 22 Step 7 Insert right side door placing lower pivot into the pivot hole on bottom cart panel then align door wi
23. n a recreational vehicle and or boat INSTALLATION INFORMATION The installation of this appliance must be in accordance with All applicable local codes or in the absence of local codes either e National Fuel Gas Code e ANSI 2223 1 1988 or latest edition USA Natural Gas Installation Code CAN CGA B149 1 Canada Propane Installation Code CAN CGA B149 2 Canada To check your local codes see your local LP gas dealer or natural gas company This grill was not intended to be connected to a natural gas supply line AWARNING LP GAS CYLINDER NOT SUPPLIED WITH THIS GRILL The LP Liquid Propane gas cylinder specifically designed to be used with this grill must have a 20 Ib 9 1 kg capacity incorporating a Type 1 cylinder valve and an over filling protection device OPD DO NOT connect this grill to an existing 510 POL cylinder valve with Left Hand threads The Type 1 valve can be identified with the large external threads on the valve outlet DO NOT connect to a propane cylinder exceeding this capacity DO NOT connect to a cylinder that uses any other type of valve connection device CYLINDER SPECIFICATIONS When purchasing or exchanging a cylinder for your gas grill it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 as applicable with a listed over filling prevention device O
24. o the food Great for fish shrimp vegetables and hors d oeuvres 812 3333 0 COMMERCIAL QUALITY MEAT THERMOMETER An essential tool when cooking all types of meat Get perfectly smoked roasts briskets and turkeys without cutting into the meat Commercial quality thermostat features an easy to read 2 3 4 wide dial with a 5 1 4 stem Features Fahrenheit and Centigrade readings and National Livestock and Meat Board recommended temperatures Also features the newly recommended 170 F internal temperature for fresh pork Stainless steel construction and dishwasher safe 812 4100 0 ACCESSORIES 2 GALLON PAN amp BASKET SET Restaurant style aluminum fry pan with nickel plated wire straining basket is an essential tool for frying fish chicken french fries onion rings and more Strainer basket holder helps drain excess oil Use outdoors with the Brinkmann Backyard Kitchen and avoid the mess and odor of frying indoors E 815 3610 0 4 MULTI PURPOSE SPATULA If you could have only one BBQ tool this multi purpose spatula is it Aside from being a great spatula it features a serrated edge for cutting a bottle opener and special grooved edges for THE ULTIMATE 5 PIECE BBQ TOOL SET cleaning grills Made of heavy gauge stainless steel to last for years Beautiful rosewood You ll be the envy of your fellow outdoor chefs with Se lotted and riveted t this ultimate BBQ tool set
25. o tighten connection NOTE If you are unable to make the connection repeat steps 4 and 5 6 Check that the hose does not contain kinks does not contact sharp edges and does not contact surfaces that may become hot during use 7 Leak check all fittings before lighting your grill See section on Leak Testing in this manual A DANGER LEAK TESTING To prevent fire or explosion hazard DO NOT smoke or permit ignition sources in the area while conducting a leak test Perform test OUTDOORS only in a well ventilated area Never perform a leak test with a match or open flame Never perform a leak test while the grill is in use or while grill is still hot AWARNING WHEN TO PERFORM A LEAK TEST After assembling your grill and before lighting for the first time even if purchased fully assembled Every time the LP gas cylinder is refilled or if any of the gas components are replaced Any time your grill has been moved At least once per year or if your grill has not been used for more than 60 days CHECKING FOR LEAKS 1 Create a mixture of 50 water and 50 liquid dishwashing soap 2 Open the lid Watch For Bubbles 3 Insure all burner knobs are set to the OFF position 4 To turn on the fuel supply turn the cylinder valve knob one turn counterclockwise 5 Apply the soap water mixture to the following Supply tank cylinder weld Connection nut to tank valve Back side of connection nut to brass nipple B
26. ore we strongly recommend that you retain your sales receipt or invoice To obtain replacement parts for your Brinkmann Stainless Steel Pro Series 2600 under the terms of this warranty please call Customer Service Department at 1 800 527 0717 A receipt will be required The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization EXCEPT AS ABOVE STATED THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANT Y THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THOSE LISTED ABOVE FROM THE DATE OF PURCHASE SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ANY LIABILITY FOR INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE BRINKMANN STAINLESS STEEL PRO SERIES 2600 TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS EXCLUDED CUSTOMER ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE LIMITATIONS CONTAINED IN THE WARRANTY SET OUT ABOVE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE 140 2601 1 8 02 10 03 10 05
27. r any other enclosed area Follow the instructions listed below BEFORE STORING YOUR GRILL Ensure that the fuel supply tank valve is fully closed Clean all surfaces Lightly coat the burners with cooking oil to prevent excess rusting If storing the grill indoors disconnect the LP tank and leave the LP tank OUTDOORS Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out of direct sunlight If storing the grill outdoors cover the grill with a grill cover for protection from the weather A grill cover can be purchased by contacting The Brinkmann Corporation at 1 800 527 0717 CLEANING AND MAINTENANCE For safe grilling and peak performance of your grill perform these checks at least twice per year or after extended periods of storage HARDWARE Be sure to tighten up all hardware nuts bolts screws etc at least twice per year CASTINGS e Remove the cooking grills heat shields and burners from inside your grill Use a brush with hot water and detergent to remove excess residue NEVER use a commercial oven cleaner Rinse completely with water Towel dry and replace all components as described in the assembly instructions BURNER ASSEMBLY MAINTENANCE e Although your burners are constructed of cast iron they may rust as a result of the extreme heat and acids from cooking foods Regularly inspect the burners cracks abnormal holes and other signs of corrosion damag
28. r control knobs to the HIGH position for 10 to 15 minutes CONTROLLING FLARE UPS Flare ups are a part of cooking meats on a gas grill This adds to the unique flavor of cooking on a gas grill Excessive flare ups can over cook your food and cause a dangerous situation for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto flames This can cause the grease to splatter and could result in serious burns or bodily harm If grease fire occurs close the lid and turn off the main burners until the grease burns out Use caution when re opening the lid as sudden flare ups may occur AWARNING DO NOT leave your grill unattended while in use DO NOT move grill when in use Lock wheels in place to stabilize grill DO NOT use water to extinguish flare ups Have fire extinguisher readily accessible suitable for use with gas appliances TO MINIMIZE FLARE UPS Trim excess fat from meats prior to cooking Cook meats with high fat contents chicken or pork on Low settings or indirectly Ensure that your grill is on level ground and the grease is allowed to evacuate the grill through the drain hole in the bottom and into drip pan INDIRECT COOKING Indirect cooking is the process of cooking your food without the heat source being directly under your food You can sear meats over a high flame on one side of the grill while slow cooking a
29. rass nipple connection into regulator Regulator connections to gas supply hoses 9 Gas supply hose connection to side 9 9 burner valve assembly Side burner valve stem cap Y connector to all three gas supply hoses Gas supply connection to gas manifold The full length of gas supply hose Tank valve to cylinder 6 Check each place listed A K for growing bubbles which indicates a leak 7 Turn OFF gas supply at cylinder valve 8 Turn on control knobs to release gas pressure in hose 9 Turn control knobs to OFF position 10 Tighten any leaking connections 11 Repeat soapy water test until no leaks are detected DO NOT use the grill if leaks cannot be stopped Contact a qualified gas appliance repair service 12 Turn OFF gas supply at cylinder valve until you are ready to use your grill 13 Wash off soapy residue with cold water and towel dry 14 Wait 5 minutes to allow all gas to evacuate the area before lighting grill NOTE The leak test must be performed in an area that has adequate lighting in order to see if bubbles are developing DO NOT use a flashlight to check for bubbles AWARNING PRE START CHECK LIST Property damage bodily harm severe burns and death could result from failure to follow these safety steps These steps should be performed after the grill has been assembled stored moved cleaned or repaired DO NOT operate this grill until you have re
30. rill bottom on backside of grill Step 17 Hang stainless steel bucket in cut out of left side table ice bucket assembly Step 18 Place ice bucket insulation around stainless steel bucket and secure drain with two rubber gaskets and brass retaining nut as illustrated A d d emer N iN Grill Bottom _ Grease Tray lt i5 Stopper Stainless Steel Ice Bucket e Drain Gasket Side Table Ice Bucket Assembly Ice Bucket Insulation 27 Rubber Gasket Retaining Nut Step 19 Place the porcelain coated heat shields on lower level of grill body assembly directly above burners Warming Rack ANN ds Cooking Grills 22222222000 Step 20 Place porcelain cast iron cooking grills on support ribs directly above porcelain heat shields Porcelain Heat Shields Step 21 Place warming rack in slots above cast iron cooking grills ProSeries 2600 Pro Series 2600 Assembled 28 ACCESSORIES RIB RACK Chrome plated rack can greatly increase the cooking capacity of your grill Holds ribs chicken halves potatoes and corn
31. roast on the other unlit side of the grill 11 ROTISSERIE COOKING Your grill was pre drilled from factory to include mounting holes for a Brinkmann rotisserie sold separately Do not use a rotisserie not specifically manufactured for this grill Read and follow all instructions provided with the rotisserie Save instructions for future reference Do not use the side burner when using a rotisserie AWARNING When using an AC current rotisserie it must be electrically grounded in accordance with local codes or in the absence of local codes In the US The National Electrical Code ANSI NFPA No 70 Latest Edition n Canada the Canadian Electrical Code CSA C22 1 Only use a Brinkmann Rotisserie manufactured specifically for use with this grill The Rotisserie is equipped with a three pronged plug for your protection against electrical shock This plug should be plugged directly into a properly grounded 3 prong receptacle Never cut or remove the grounding plug Any extension cord must also have a 3 prong receptacle All electrical supply cords should be kept away from water and any hot surfaces of the grill USING OTHER FEATURES OF THE GRILL THE SIDE BURNER The side burner can be used to prepare side dishes such as beans potatoes corn or to warm sauces The burner valve can be adjusted from high to low depending upon your cooking demands AWARNING Read instructions on lighting your grill to light
32. th cart frame Depress spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into hole in door bracket Repeat for other door Step 8 Attach the grease tray bracket onto the back cart panel by inserting the three tabs into the slots on the back cart panel 23 Spring Pin 22222 BRINKMANN Igniter Button Cap Note When performing Step 9 Lift grill body from front and rear panels to avoid injury to hands and fingers Step 9 With the help of a friend place grill body assembly on grill cart Grill body will rest between upper side sections of cart Align front edge of grill body assembly with front edges of cart frame legs Secure using four M6 X12mm bolts At this point fully tighten six bolts holding back panel from Step 4 Note To install battery unscrew igniter button cap Insert battery with positive end towards button Replace igniter button cap 24 Step 10 Attach side burner assembly to grill body assembly by inserting four M6 X 20mm bolts through the holes in the side burner assembly and into holes of grill body assembly Tighten all four bolts Install side burner grate and control knob Side burner grate
33. the side burner Never close the side burner cover when the burner is lit Use a 10 diameter pot or smaller that does NOT have an extended handle when cooking on the side burner Center pot over burner Never place more than 15 pounds on the side burner The side burner is not constructed to hold weight exceeding 15 pounds Use caution to avoid bumping grill side burner or pot to prevent pot from spilling contents possibly leading to severe burns DO NOT use side burner to deep fry food in oil to avoid dangers associated with oil igniting creating a very dangerous situation 12 13 AWARNING TRANSPORTING AND STORAGE Never move a grill when it is hot or when objects are on the cooking surfaces Make sure that cylinder valve is shut off After moving the grill check that all gas connections are free of leaks Refer to instructions for leak test on page 7 of this manual DO NOT store a spare LP gas cylinder filled or empty under or near the grill Never store flammable liquids or spray canisters under or near the grill DO NOT extinguish grease fires using water If the outdoor cooking gas appliance is not in use the gas must be turned off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance Cylinders must be stored outdoors out of reach of children and must not be stored ina building garage o
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